Aspen Exchanger Design and Rating Shell & Tube V9 Page 1

File: C:\Users\hp\Documents\..\..\..\..\modelo crudo hysys.EDR Printed: 22/3/2017 at 12:00:43

TEMA Sheet

Heat Exchanger Specification Sheet

1 Company: UJTL
2 Location: BOGOTA
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 74 - 148 in Type: CES Horizontal Connected in: 10 parallel 1 series
7 Surf/unit(eff.) 38631.2 ft Shells/unit 10 Surf/shell(eff.) 3863.1 ft
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name VAPOR CRUDO
11 Fluid quantity, Total lb/h 50704200 1169410
12 Vapor (In/Out) lb/h 50704200 0 0 0
13 Liquid lb/h 0 50704200 1169410 1169410
14 Noncondensable lb/h 0 0 0 0
15
16 Temperature (In/Out) F 350 348.9 170 250
17 Dew / Bubble point F
18 Density Vapor/Liquid lb/ft 0.299 / / 55.578 / 56.42 / 54.55
19 Viscosity cp 0.0148 / / 0.1522 / 11.7727 / 3.7
20 Molecular wt, Vap 19.29
21 Molecular wt, NC
22 Specific heat BTU/(lb-F) 0.6908 / / 1.0527 / 0.6135 / 0.6515
23 Thermal conductivity BTU/(ft-h-F) 0.018 / / 0.392 / 0.106 / 0.106
24 Latent heat BTU/lb
25 Pressure (abs) psi 134.7 126.01 64.7 64.01
26 Velocity (Mean/Max) ft/s 2.71 / 3.66 0.13 / 0.14
27 Pressure drop, allow./calc. psi 10 8.69 20 0.69
28 Fouling resistance (min) ft-h-F/BTU 0.0005 0.005 0.0056 Ao based
29 Heat exchanged 59160280 BTU/h MTD (corrected) 135.17 F
30 Transfer rate, Service 11.33 Dirty 21.03 Clean 24.13 BTU/(h-ft-F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure psi 150 / / 80 / /
34 Design temperature F 420 320 T2 S1

35 Number passes per shell 1 2

36 Corrosion allowance in 0.125 0.125
37 Connections In in 1 50 / - 1 3.5 / - T1 S2

38 Size/Rating Out 1 26 / - 1 3.5 / -

39 Nominal Intermediate / - / -
40 Tube No. 896 OD 1.5 TksAverage 0.083 in Length 148 in Pitch 1.875 in
41 Tube type Plain #/in Material Carbon Steel Tube pattern 90
42 Shell Carbon Steel ID 74 OD 75 in Shell cover Carbon Steel
43 Channel or bonnet Carbon Steel Channel cover Carbon Steel
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating Carbon Steel
45 Floating head cover Carbon Steel Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 39.86 Vertical
Spacing: c/c 44.25 in
47 Baffle-long - Seal Type Inlet 43.7502 in
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 37908 Bundle entrance 187634 Bundle exit 3465 lb/(ft-s)
52 Gaskets - Shell side Flat Metal Jacket Fibe Tube side Flat Metal Jacket Fibe
53 Floating head Flat Metal Jacket Fibe
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 46133.2 Filled with water 81972.8 Bundle 22236.5 lb
56 Remarks Jossie castaeda ; Daniela Vanegas
57 Andrs Tautiva ; Brandon Castiblanco
58
 Aspen Exchanger Design and Rating Shell & Tube V9 Page 2
File: C:\Users\hp\Documents\..\..\..\..\modelo crudo hysys.EDR Printed: 22/3/2017 at 12:00:43

Flow Analysis

Shell Side Flow Fractions Inlet Middle Outlet Diameter Clearance

in
Crossflow (B stream) 0.31 0.28 0.31
Window (B+C+F stream) 0.88 0.78 0.88
Baffle hole - tube OD (A stream) 0.07 0.13 0.07 0.0313
Baffle OD - shell ID (E stream) 0.05 0.09 0.05 0.375
Shell ID - bundle OTL (C stream) 0.55 0.49 0.55 2
Pass lanes (F stream) 0.02 0.02 0.02

Rho*V2 Analysis Flow Area Velocity Density Rho*V2 TEMA limit

in ft/s lb/ft lb/(ft-s) lb/(ft-s)
Shell inlet nozzle 1905.031 356.06 0.299 37908 1500
Shell entrance 2323.974 291.87 0.299 25473 4000
Bundle entrance 856.273 792.16 0.299 187634 4000
Bundle exit 462.208 7.9 55.578 3465 4000
Shell exit 488.026 7.48 55.578 3108 4000
Shell outlet nozzle 500.74 7.29 55.578 2952
in ft/s lb/ft lb/(ft-s) lb/(ft-s)
Tube inlet nozzle 9.887 8.39 56.42 3968 5999
Tube inlet 651.309 0.13 56.42 1
Tube outlet 600.993 0.14 54.55 1
Tube outlet nozzle 9.887 8.67 54.55 4104

Thermosiphons and Kettles

Thermosiphons
Thermosiphon stability

Vertical tube side thermosiphons

Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of the tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2)

Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction