FR Goldschmied - Integrated Hull Design Boundary Layer Control
FR Goldschmied - Integrated Hull Design Boundary Layer Control
FR Goldschmied - Integrated Hull Design Boundary Layer Control
Power requirements of large submerged bodies at high Reynolds numbers are optimized
by the hydrodynamic synthesis of body design, boundary-layer control, and propulsion. Con-
ventional rigid skin, all turbulent boundary layers, and a single suction slot are accepted as
realistic engineering constraints. A 3:1 body has been designed and has been tested in a wind
tunnel at a Reynolds number of 107; the wake drag has been found to be CDW = 0.002, and the
equivalent suction drag CDS = 0.0142 yielding a total equivalent drag CD = 0.0162 (based on
volume). This can be compared to CD = 0.0235 for the best conventional streamlined body
(Akron airship model). A total engine power coefficient has also been determined, Cp* =
0.01585, while a conventional streamlined vehicle with stern wake propeller has a Cp* = 0.0215,
thereby showing a net gain of 26%. There is a possible tradeoff between suction and pro-
pulsion powers allowing the total power coefficient to decrease to CP* = 0.0100 and to reach a
50% power gain.
thor's belief, however, that this aerodynamic research work ever, the suction quantities required are larger and are a
transcends mere airship application and has basic import to function of the number of slots.
.submerged self-propelled bodies in general. This belief is Then the fluid which has been sucked into the body must
the motivation for the present paper, after due consideration be pumped up to freestream static pressure and to flight ve-
of the hydrodynamic progress made in the last ten years and locity so that it may leave the body ideally at "zero" velocity
the present state-of-the-art in underwater propulsion and drag relative to body (US1 = US2 = 0). This usually takes much
reduction at high Reynolds numbers. power and it is never worthwhile unless it buys a substantial
reduction in propulsion power per unit body volume.
It has been observed, however, that once this boundary-
2. Hydrodynamic Approach
layer-control fluid has been brought up to zero relative ve-
The present approach to the power optimization of self- locity, it will enable a reaction propulsor to produce thrust
propelled submerged bodies at high Reynolds numbers (over in the most economical manner. Thus, only in the combina-
109) is based on a hydrodynamic synthesis of hull design, tion with propulsion has boundary-layer control proved
boundary-layer control, and propulsion, considering the advantageous powerwise.
following well-known and accepted factors.
2.4 Trailing-Edge Full Suction
2.1 Reference Criteria
It is well-known that it is more efficient powerwise to suck
It is important to set forth the reference quantities to be all the turbulent boundary layer on a flat plate at its trailing
used in the definition of classification criteria. Here the edge and to complete mechanically its energization to flight
useful enclosed volume V and the engine's power expenditure velocity than to allow it to pour its kinetic energy into a
(hp) will be used for reference in the definition of a power natural wake requiring thrust to counteract the drag force.
coefficient In the former case, the pump power required to complete
the boundary-layer energization is given by:
(1) w. / 77u r 1 - 7;-w~i
= VP /II nu / /g I IQ I I ^2/ (2)
^y (_y
"Drag" coefficients are semantically detrimental in the pres-
ent investigation, although traditional in many hydrody- In the latter case, the thrust power required to overcome to
namic fields. Control and exploitation of the boundary-layer wake drag is given by
kinetic energy are the cornerstones of the present synthesis.
Ww f* u_ [" _
(3)
2.2 Reynolds Number Effects
" ^ Jo U0 \_ U
Large Reynolds numbers up to and over 109 are considered If the pump efficiency rjP is equal to the propulsive efficiency
in this investigation. The consequences are that the ex- rjT, the theoretical gain for a turbulent boundary laj^er is
tent of the reliable laminar boundary layer on the body will of the order of 10%.
be negligible (over Rx = 107) despite favorable pressure
gradients, and even despite boundary-layer control by dis- 2.5 Boundary-Layer-Intake Propulsion
tributed area suction or damping skins. Also the possibility It is well-known and accepted that it is much more efficient
of severe hull vibrations militates against the chances of powerwise to use boundary-layer fluid (rather than freestream
laminar flow, without mentioning the usual skin protuber-
fluid) to feed the propulsor because this fluid possesses energy
ances, irregularities, and barnacles. Thus as a practical gained from the body. Thrust gains can be made, with ap-
matter, turbulent boundary layers must be accepted through- parent propulsive efficiencies increased (based on freestream
out.
velocity) up to 140%.2 So-called wake propellers, designed
to match the stern boundary-layer profile of a particular
2.3 Boundary-Layer Control body at a particular Reynolds number, have been used suc-
cessfully to regenerate wake energy and so have some pump-
Turbulent boundary-layer control on a conventional jets with boundary-layer intake. However, there are two
streamlined body is concerned with the prevention of flow problems here; first, a hull drag increment is created by these
separation on the aftbody. This job is complicated by the stern propulsors, in the nature of a hull pressure drag, this
high sensitivity of the flow to body angle of attack, creating increment being given as 7-10%,6 12%,7 and 19%2; then
three-dimensional separation contours, and also by the de- such propulsors are quite sensitive to angle of attack.
pendence of the separation point on the Reynolds number.
Thus, a single suction slot which proves adequate in a wind- 2.6 Fineness-Ratio Effect
tunnel test at zero angle can offer no assurances for a proto-
type in actual operation. In general, when the adverse The optimum fineness ratio of streamlined bodies (on the
pressure-gradient area extends over 60-75% of the body basis of enclosed volume) has been found experimentally to
length, a fixed slot will encounter a very wide variation of be between 5:1 and 6:1. Here the sum of skin friction and
boundary-layer thicknesses and profiles. A stern pump- pressure drag is the lowest in relation to volume. These
jet (on conventional body) is a single suction slot well aft results have been determined in wind tunnels and water
(for BLC purposes), subject to all the difficulties and limita- channels at Reynolds numbers in the vicinity of 107. As
tions of the single slot. On the other hand, distributed the Reynolds number increases, the skin friction will decrease
area suction may be used over the aforementioned 60-75% but the pressure drag will increase according to the turbulent
length to control the boundary-layer growth in its entirety. separation criterion of Goldschmied.8 This means that the
However, this is not deemed quite practical because the po- optimum fineness ratio will increase. If the pressure drag
rous skin is structurally weak (prone to failure, especially in could be controlled or eliminated by boundary-layer control,
fatigue) and easy to clog, particularly in seawater. Further- the optimum fineness ratio will decrease toward unity, for
more, the ducting needed over the body under the large suc- minimum surf ace-area/body-volume ratio and consequent
tion area will take up some useful volume and thereby in- minimum skin friction and hull weight. At operational
crease the Cp value. A multiple-ring-slot skin has also been Reynolds numbers of 108 to 109, the boundary layer will
used, obviating the problems of fatigue and clogging. How- always be turbulent even on the sphere.
F . - R . GOLDSCHMIED J. HYDRONAUTICS
A =
L
Fig. 6 Wind-tunnel velocity distribution with boundary-
layer-control suction on axisymmetric hull. Data from
Ref. 4.
Recently this complex flow phenomenon has been studied both | (6)
theoretically and experimentally by Rodgers.21 It can be
readily appreciated that these effects are quite significant 0.036
for both drag and stern propulsion, i.e., for the manner in
cfl = turbulent friction (7)
which energy is put by the body into the boundary layer
and for the manner in which it can be regenerated to useful 1.328
laminar friction (8)
purposes. (t/oLA)1/2
If turbulent flow is assumed from the nose, as it is proper
4. Boundary-Layer Analysis for the case of high Reynolds numbers, then Ci* = 0. For
The boundary-layer analysis comprises the forebody the wind-tunnel tests where transition was fixed at 10%
boundary-layer calculation and the analysis of boundary-layer length, then Ci* must be computed from Eq. (6) from x = 0
control at the discontinuity in regard to suction flow, pres- to x = 0.10L using C/i from Eq. (8). It is seen from Table
sure, and power, and in regard to boundary-layer growth as 2 that H is between 1.43 and 1.52, indicating a good healthy
a function of suction. The aftbody boundary-layer calcu- boundary-layer profile upstream of the velocity discontinuity.
lation and the wake-drag computation are then carried out For the laminar case n = 1.0 and for the turbulent case
to complete the boundary-layer analysis. It is assumed that n = -g-. In Fig. 8 there are represented the experimental
there is no pressure drag at all. momentum-thickness points (taken at 79.5% length), the
The understanding of Reynolds number effects is believed same points corrected theoretically to 83%, and the theoretical
to be adequate to provide exact extrapolation to larger bodies 0i curves at both 79.5 and 83% length. It is seen that the
at higher velocities because there are no problems of turbulent wind-tunnel points are somewhat lower than the curves by
boundary-layer growth under adverse pressure gradients and about 15% at RL = 107. For convenience, the data of
of turbulent separation in three dimensions (see Fig. 7), up Ref. 4 are reproduced in Table 2 for the case of minimum
to a = 7.
Table 2 Boundary-layer wind-tunnel data
4.1 Forebody Boundary Layer
The computation of the axisymmetric boundary layer under RL Si* 0i H = d*/e
favorable velocity gradients on the forebody does not present 4.51 X 10 G
0.1047 0.0705 1.485
any difficulty either for the laminar or the turbulent case. 4.41 0.947 0.622 1.522
The location of laminar/turbulent transition cannot be pre- 4.51 0.0888 0.0609 1.458
dicted exactly, but this is seldom important for large bodies, 4.60 0.0827 0.0553 1.495
because at high Reynolds numbers the laminar region is of 7.15 0.0948 0.0624 1.519
7.20 0.0833 0.0572 1.456
CONTOURS OF BOUNDARY- 7.10 0.0802 0.0562 1.427
LAYER SEPARATION
7.10 0.0878 0.0584 1.503
10.15 0.0848 0.0563 1.506
10.0 0.0793 0.0553 1.434
4.36 0.0833 0.0582 1.431
6.95 0.0880 0.0608 1.447
7.10 0.0846 0.0581 1.456
L |2 H8 7.05 0.0799 0.0558 1.432
CONTOURS OF MINIMUM
6.95 0.0819 0.0562 1.457
PRESSURE 9.8 0.0795 0.0550 1.445
10.2 0.0777 0.0537 1.447
Fig. 7 Contours of minimum pressure and of flow 10.1 0.0791 0.0552 1.433
separation on "Akron" hull at angles of attack. (See 11.3 0.0786 0.0547 1.437
Refs. 19 and 20.)
JULY 1967 INTEGRATED HULL DESIGN
40 50
R L *IO
Fig. 8 Boundary-layer momentum thickness upstream Fig. 10 Pressure parameter for boundary-layer-control
of boundary-layer-control suction slot. suction.
F. R. GOLDSCHMIED J. HYDRONAUTICS
2.5
^---^THE
.ORY OF ARC R 8 M 2 577
of the order of only 2! This possibility of tradeoff between
= 0.50 suction power and thrust power opens new ways for the over-
2.0
V\ \ BOUNDARY-LAYER PROF-ILE ^-(f)* all optimization of a self-propelled vehicle.
e2 '5 \
N = 5'
,N.'7
5. Power System Analysis
e,
1.0 \\ \*t S
The successful integration of hull design, boundary-layer
control, and propulsion requires a good understanding of the
EXP RIMEN- AL DA1A power-system analysis. The first concept to note is that the
0.5 - OF DTMB A ERO 91 t^ moving vehicle puts energy into the stationary fluid. The
S
^^
*-*^_j f boundary layer is a reservoir of kinetic energy to be tapped
0
(3 1 2 3 4 3 6 7 8 9 1C and regenerated. The second concept is that power can be
used to control this energy transfer between vehicle and fluid,
given a suitable hull design. The third concept is that
Fig. 11 Ratio of boundary-layer momentum thicknesses propulsion power is minimized when the boundary-layer-
across boundary-layer control suction slot.
control suction pump brings a fluid mass flow ms to zero
relative velocity with the propulsor (US1 = 0). The reactive
It is seen in Table 3 that the g/L = 0.008 slot gives the thrust is given by
lowest suction power and the lowest total equivalent drag T = ms[US2 - USi] = mst70[(J7S2/t7o) - (UJU,)} (12)
coefficient. In most cases the wake drag is small in com-
parison with the equivalent suction drag, in the ratios from Assume that T/msllQ = 0.04 (typical value for present de-
1:7 to 1:12. It is to be noted that the suction-flow coefficient sign), with US2/UQ = 1.04 and USi/U0 = 1.0. The power
CQ is constant for all slot widths g/L, in the vicinity of 5.5. required will be
Ww = (13)
4.3 Aftbody Boundary Layer and Wake Drag
C Dw CD
0.016 0.0160 0.0013 5.75 0.0173 12.3
0.016 0.0161 0.0014 5.78 0.0175 11.5
0.012 0.0176 0.0054 4.80 0.023 3.26
0.012 0.0153 0.0032 5.55 0.0185 4.80
0.008 0.0149 0.0019 5.35 0.0168 7.85
Fig. 12 Wake-drag coefficient vs boundary-layer mo- 0.008 0.0147 0.0020 5.35 0.0167 7.35
mentum thickness after suction slot.
JULY 1967 INTEGRATED HULL DESIGN
and
CP, = 0.0142 7rdi/L = 0.615
(21) Cn = 0.00386
Then
L2 \ /
(22) 4 X 10~6
2 qUo V^J \ CPw = - 3.71 X 10~5 (25)
3.86 X 10-6 X 4 X 6.95
S!
= Cm
L*\/t/ F/2/3\ 2
iv and
(23) US,/UQ = i [0.002/(0.00386 X 6.95)] = 0.0372 (26)
It is to be noted that the propulsion jet needs to be only
3.7% of the flight velocity. The total power coefficient will
be
In other words, the propulsion power coefficient Cpw is di-
rectly proportional to the square of the thrust coefficient and CP = CPs + CPw = 0.0142 + 0.0000371
(27)
CP = 0.014238
Table 4 Experimental drag coefficients Assuming a pump efficiency rjP = 90% (for a large installa-
tion), the total mechanical power coefficient will be Cp* =
RL Cm CDS CDW CD
Cp/rjp = 0.01585.
6 3
4.51 X 10 4.55 X 10- 0.0179 0.0028 0.0207 There is a tradeoff possible between suction power and
4.41 6.32 0.0197 0.0018 0.0215 propulsion power. Figure 11 indicates (N = 5 curve) that
4.51 6.35 0.0193 0.0009 0.0202 it is theoretically possible (although not achieved in Ref. 4)
4.60 9.45 0.0191 0.0003 0.0194 to reduct CQ from 4.0 to 2.5, thereby doubling 02 from 62/61 =
7.15 4.17 0.0158 0.0030 0.0188 1.0 to 62/61 = 2.0.
7.20 5.18 0.0166 0.0014 0.0180
7.10 5.50 0.0167 0.0010 0.0177 Thus CDS = 0.00885 (assuming constant CH)', CDw =
7.10 6.00 0.0177 0.0009 0.0186 0.004. Now
10.15 4.03 0.0149 0.0019 0.0168 UJUQ = 81.5((7z),/CQ) - 0.072(CW/(7m) = 0.13 (28)
10.0 4.12 0.0147 0.0020 0.0167
4.36 10.1 0.0207 0.0005 0.0212 and Cpw = 0.0003. The total mechanical power coefficient
6.95 4.20 0.0157 0.0024 0.0181 will be
7.10 5.40 0.0171 0.0013 0.0184
7.05 6.23 0.0180 0.0008 0.0188 0.00885 + 0.0003 0.00915
6.95 6.43 0.0177 0.0009 0.0186 - 0.0102
0.90 0.90
9.8 3.98 0.0146 0.0027 0.0173
10.2 4.14 0.0147 0.0026 0.0173 This tradeoff has reduced the total mechanical power by
10.1 4.23 0.0152 0.0026 0.0178
11.3 3.86 0.0142 0.0020 0.0162 35%. It appears then the suction power for boundary-
layer control should be reduced and the wake drag allowed
10 F. R. GOLDSCHMIED J. HYDRONAUTICS
McLemore2 finds propulsive efficiencies up to 120% at 1.6 1.7 2.0 2.1 2.2
reduced thrust and suggests that improved propellers may BOUNDARY-LAYER PROFILE FORM PARAMETER
be designed to reach such efficiency at full thrust. In this
H=-f*
case the power coefficient is obtained: CP* = 0.0225/1.20 =
0.0188. By the same token, it was shown previously how, Fig. 14 Turbulent boundary-layer pressure fluctuations.
JULY 1967 INTEGRATED HULL DESIGN 11
Complete large-scale wind-tunnel tests of a self-propelled Lachmann (Pergamon Press Inc., New York, 1961), Vol. I,
model (such as carried out by McLemore2 for the conven- pp.106-108.
12
tional streamlined body with stern wake propellers) are Thwaites, B., "Slot suction," p. 232; also "Slot suction on
needed to provide satisfactory experimental evidence for aerofoils specially designed for very low drag," pp. 243-249,
Incompressible Aerodynamics (Clarendon Press, Oxford, England,
this design integration concept. A development program 1960).
should be planned for three fineness ratios, 1.5:1, 2:1, and 13
Schlichting, H., Boundary-Layer Theory (McGraw-Hill
3:1 and for discontinuity locations as far back as 90%. Book Company Inc., New York, 1960), 4th ed.
Particular attention should be paid to the suction-slot de- 14
Gregory, N. and Walker, W. S., "Further wind-tunnel tests
sign and the hull contour in the vicinity of the discontinuity, on a 30% symmetrical suction aerofoil with a movable flap,"
so as to minimize the minimum value of CQ sufficient to British Aeronautical Research Council R&M 2287 (July 1946).
15
stabilize the boundary-layer crossing the pressure rise. Fol- Goldschmied, F. R., "Incompressible potential flow velocity
lowing the aerodynamic development, preliminary design distribution over bodies of revolution," Goodyear Aircraft Rept,
studies should be made for several typical submarine ap- GER-5235 (1953).
16
Thwaites, B., "Uniform flow past bodies of revolution,"
plications in order to explore the new design freedom allowed Incompressible Aerodynamics (Clarendon Press, Oxford, England,
by the present concept of hull/boundary-layer-control/ 1960), Chap. IX, pp. 369-418.
propulsion integration. 17
Cheers, F. and Rayner, W. G., "Tests in the N. P. L. electric
tank on a 4:1 axisymmetrical diffuser having a discontinuity in
the wall velocity," British Aeronautical Research Council Cur-
References rent Paper 2 (March 1946).
18
Goldschmied, F. R., "Calibration of the three-dimensional
1
Goldschmied, F. R., "Proposal for the study of application electric analog tank," Westinghouse Electric Corp., ADR-1 (De-
of boundary-layer control to lighter-than-air craft," Goodyear cember 1954).
19
Aircraft Rept. GER-5796 (1954). Freeman, H. B., "Pressure distribution measurements on
2
McLemore, H. C., "Wind-tunnel tests of a -J^ scale airship the hull and fins of a -^ scale model of the airship Akron," NACA
model with stern propellers," NASA TN D-1026 (January Rept. 443 (1932).
20
1962). Alien, H. J., "Pressure distribution and some effects of vis-
3
Goldschmied, F. R., "A theoretical aerodynamic analysis cosity on slender inclined bodies of revolution," NACA TN 2044
of a boundary-layer controlled airship hull," Goodyear Aircraft (March 1950).
21
Rept. GER-6251 (September 1954). Rodgers, E. J., "Real flow over a body of revolution at
4
Cerreta, P. A., "Wind-tunnel investigation of the drag of a angle of attack," Pennsylvania State Univ., Ordnance Research
proposed boundary-layer-controlled airship," David Taylor Lab. TM 5 2420-13 (March 1963).
22
Model Basin Aero Rept. 914 (March 1957). Boltz, F. W., "Boundary-layer transition characteristics
5
"An investigation of a boundary-layer-controlled airship," on two bodies of revolution, a flat plate and an unswept wing in a
Goodyear Aircraft Rept. GER-8399 (October 1957). low-turbulence wind-tunnel," NASA TN D-309 (March 1960).
6 23
McCormick, B. W., Eisenhuth, J. J., and Lynn, J. E., "A Truckenbrodt, E., "A method of quadrature for calculation
study of torpedo propellersPart I," Pennsylvania State Univ., of the laminar and turbulent boundary-layer in case of plane
Ordnance Research Lab. Rept. NORD 16597-5 (March 30, 1956). and rotationally symmetrical flow," NACA TM 1379 (May
7
Gearhart, W. S. and Henderson, R. E., "Selection of a pro- 1955).
24
ptilsor for a submersible system," J. Aircraft 3, 84-90 (1966). Gregory, N., "Note on G. I. Taylor's criterion for the rate
8
Goldschmied, F. R., "An approach to turbulent incompress- of boundary-layer suction at a velocity discontinuity," British
ible separation under adverse pressure gradients," J. Aircraft Aeronautical Research Council R&M 2496 (May 1947).
25
2,108-115(1965). Preston, J. H., Gregory, N., and Rawcliffe, A. G., "The
9
Lighthill, M. J., "A new method of two-dimensional aero- theoretical estimation of power requirements for slot-suction
dynamic design," British Aeronautical Research Council R&M aerofoils, with numerical results for two thick Griffith sections,"
2112 (April 1945). British Aeronautical Research Council R&M 2577 (June 1948).
10 26
Richards, E. J. and Burge, C. H., "An airfoil designed to Wislicenus, G. F., "Hydrodynamics and propulsion of sub-
give laminar flow over the whole surface with boundary-layer merged bodies," ARS J. 30, 1140-1148 (1960).
27
suction," British Aeronautical Research Council R&M 2263 (June Edwards, J. B., "Fundamental aspects of propulsion for
1943). laminar flow aircraft," Boundary Layer and Flow Control, edited
11
Head, M. R., "Aerofoils with suction applied at the pressure by G. V. Lachmann (Pergamon Press Inc., New York, 1961 \
minimum," Boundary Layer and Flow Control, edited by G. V. Vol. II, pp. 1077-1100.