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    Mesin Pencelupan

    Uploaded by

    Silvy Ramadhani
    The document describes different types of dyeing machines: 1. Beam dyeing machines roll fabric onto a perforated beam that is inserted into a pressurized dye vessel for dyeing. 2. Hank dyeing machines load hanks of yarn onto rollers and lower them into a dye bath for circulation and dye absorption. 3. Jigger dyeing machines pass fabric back and forth between rollers submerged in dye liquor in a V-shaped vessel to evenly dye the fabric.

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    Mesin Pencelupan

    Uploaded by

    Silvy Ramadhani
    108 views4 pages
    The document describes different types of dyeing machines: 1. Beam dyeing machines roll fabric onto a perforated beam that is inserted into a pressurized dye vessel for dyeing. 2. Hank dyeing machines load hanks of yarn onto rollers and lower them into a dye bath for circulation and dye absorption. 3. Jigger dyeing machines pass fabric back and forth between rollers submerged in dye liquor in a V-shaped vessel to evenly dye the fabric.

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    mesin

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    mesin pencelupan

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    The document describes different types of dyeing machines: 1. Beam dyeing machines roll fabric onto a perforated beam that is inserted into a pressurized dye vessel for dyeing. 2. Hank dyeing machines load hanks of yarn onto rollers and lower them into a dye bath for circulation and dye absorption. 3. Jigger dyeing machines pass fabric back and forth between rollers submerged in dye liquor in a V-shaped vessel to evenly dye the fabric.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    108 views4 pages

    Mesin Pencelupan

    Uploaded by

    Silvy Ramadhani
    The document describes different types of dyeing machines: 1. Beam dyeing machines roll fabric onto a perforated beam that is inserted into a pressurized dye vessel for dyeing. 2. Hank dyeing machines load hanks of yarn onto rollers and lower them into a dye bath for circulation and dye absorption. 3. Jigger dyeing machines pass fabric back and forth between rollers submerged in dye liquor in a V-shaped vessel to evenly dye the fabric.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    Dyeing machine

    1. Beam dyeing machine


    Working Principle of Beam Dyeing Machines
    The working principle is same as that of HTHP yarn dyeing machines.
    The process of beam dyeing is as follows ;
    a. The fabric or yarn in open width is rolled on to a perforated beam.
    b. The beam then subsequently inserted into a dyeing vessel.
    c. The machine is closed and pressurized.
    d. The dye liquor is circulated in to out and out to in directions , under
    pressure and temperature is employed as per the process requirement.
    e. The chemicals and auxiliary are injected as per requirement of the
    process.

    2. Hank dyeing machine


    Operation of the Machine :
    The hanks to be dyed are loaded onto the rollers bars by avoiding
    overlapping of hanks, in lifted position. The dye bath is kept ready with
    proper liquor level ,and mixed homogenously ,preferably with an
    external circulation pump .The hanks are lowered into the dye bath and
    movement is started , approximately 40-50% part of the hanks remain
    the liquor and rest is exposed to atmosphere . The material is lifted up
    for addition of colors, chemicals, salt, alkali etc or for raising the
    temperature of dye bath(in case of direct steam injection). In case of
    indirect heating the dye bath temperature may be increased at set rate
    of heating ,but in case of direct heating the temperature rise is step by
    step. The sample may be drawn at the completion of dye cycle and
    checked for shade, without stopping the machine. All operations can
    be done in the same machine.

    Roller Hank Dyeing Machine

    Hank dyeing
    3. Jet dyeing machine
    This is the most modern machine used for the dyeing of polyester
    using disperse dyes. In this machine the cloth is dyed in rope form
    which is the main disadvantage of the machine.

    In this machine, the dye tank contains disperse dye, dispersing agent,
    leveling agent and acetic acid. The solution is filled up in the dye tank
    and it reaches the heat exchanger where the solution will be heated
    which then passed on to the centrifugal pump and then to the filter
    chamber.

    Jet dyeing

    4. Jigger dyeing machine


    Jigger dyeing machine is the most commonly used for dyeing all
    kinds of cotton fabric. There are mainly two types of jigger dyeing
    machine. One is open jigger dyeing machine and other is closed jigger
    dyeing machine.

    The open jigger dyeing machine is shown in the figure. This machine
    consists of V shaped stainless steel vessel. Two rollers are fitted above
    the vessel called as cloth rollers. These rollers are rotated by power.
    Out of these two rollers one roller is driven by a motor which is called
    take up roller and the other roller from which the cloth is delivered is
    called let off roller. When all the cloth is passed from the let off roller to
    the take up roller, it is called as one end or one turn. The number of
    ends or turns depends upon the type of the fabric and also the
    percentage of the shade.
    Jigger dyeing
    Initially, a large length of (50 kg) cloth is wound on the let off roller and take
    up roller is then driven by the power. After one end is taken, the take up
    becomes let off roller. These backward and forward movements of cloth
    through the dye liquor absorb more and more dye.

    The capacity of the jigger is 100 to 150 gallons. In the modern jigger,
    automatic devices are fitted along with the timing switch by using reversing
    will take place automatically.

    When dyeing all the dye liquor should not be added at one time. The dye
    liquor should be added in batch wise, in order to get even shade on the cloth.
    In the present scenario, closed types of jiggers are used. The main
    advantage is to prevent heat loss and chemical loses by evaporation. This
    type of jigger is very important for dyeing vat, Sulphur etc.

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