Logistics SAP
Logistics SAP
Logistics SAP
Logistics Execution
SAP ECC 6.0
An ERPtips Product
Klee Associates, Inc.
www.ERPtips.com
Contents
Introduction .......................................................................................................... 6
Unit 1: Logistics Execution Business Process Overview ................................ 8
DEMO: Good Receipt Process for Inbound Deliveries .................................... 9
Creating Inbound Deliveries ...................................................................... 9
Putaway ................................................................................................... 12
Goods Receipt ......................................................................................... 20
Planning, Monitoring, and Analysis of Inbound Deliveries ...................... 22
DEMO: Warehouse Management Process Overview ................................... 23
Warehouse Activity Monitor .................................................................... 23
Shipping .................................................................................................. 25
Decentralized Warehouse Management vs. Centralized Warehouse
Management .................................................................................................. 36
Lean Warehouse Management ..................................................................... 37
Unit 2: Enterprise Structure and Warehouse Structure ................................. 38
Plant ............................................................................................................... 39
Define Plant Configuration Demo and Exercise ...................................... 40
Storage Location ............................................................................................ 46
Define Storage Location Configuration Demo and Exercise .................. 47
Warehouse..................................................................................................... 49
Define Warehouse Configuration Demo and Exercise ........................... 49
Shipping Point ................................................................................................ 53
Define Shipping Point Configuration Demo and Exercise ....................... 54
Storage Type ................................................................................................. 61
Define Storage Type Configuration Demo and Exercise ........................ 61
Storage Section ............................................................................................. 65
Define Storage Sections ......................................................................... 65
Picking Areas ................................................................................................. 66
Define Picking Areas Demo and Exercise .............................................. 67
Storage Bins .................................................................................................. 67
Define Storage Bin Types, Blocking Reasons and Storage Bin Structure
Demo and Exercise ................................................................................. 68
Unit 3: Master Data ............................................................................................. 72
Material Master .............................................................................................. 73
Jocelyn Hayes, Director of Consulting and Training for ERPtips, has over 12 years of
SAP experience. She has enjoyed a successful consulting career for a Big 4 firm as well
as independently. Jocelyns focus primarily has involved the Logistics modules of SAP,
and has also developed ESA Roadmaps using NetWeaver tools, including Visual
Composer, XI, Enterprise Portal, and BI. She also led a CRM Business Process
Reengineering project
Alexis DeStaffany has over ten years of SAP experience and an in-depth knowledge of
the Sales and Distribution (SD), Production Planning (PP) and Materials Management
(MM) modules within SAP. Her primary focus is continuous process re-engineering in
sales, procurement, inventory management and production for customers using SAP to
further enhance their enterprises. She has been a functional consultant and team leader in
over 10 implementations/upgrades. Alexis has also developed and taught SAP training
courses at a technical college.
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http://www.ERPtips.com/
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The Inbound Delivery process allows you to complete multiple steps in the
receiving process in advance of the materials actually arriving on your receiving
dock. If your vendor sends you a shipping notification, either electronically or
manually, you can use this information to create an Inbound Delivery that
represents all the items in the expected delivery. The Inbound Delivery details
which purchase order, the materials, the quantity of the materials, and the
expected delivery date.
The following demo steps detail all the required steps to complete the Goods
Receipt process for Inbound Deliveries.
Demo Data:
Field Value
Vendor 5595
Plant 3000
Storage Location 0301
Warehouse 301
Material 101-100
Purchase Order Create new PO for demo; be sure to enter a
confirmation key. Can copy from PO
4500017383.
1. On the initial screen, you can enter the vendor number and then click on the
4. Select the Purchasing documents for which you would like to create the
In SAP, the term Shipping Notification and Inbound Deliveries are used
interchangeably.
6. Click the Stock Placement tab to view the Plant and Storage Location into
which the materials will be received.
Notice that the Storage Location is blank. In the demo, select a plant/storage
location that is active for Warehouse Management.
Once you enter a storage location that is warehouse managed, you will notice
the Overall Warehouse Management Status has changed. This concept will be
further explained in a later unit.
You will also notice that the Putaway quantity is blank. This will be updated with
the actual putaway quantity later in this process.
Putaway
The most common method to view items to be putaway is to use the Inbound
Delivery Monitor. The Inbound Delivery Monitor can be thought of as a dash
board of tasks to be done.
will be the Inbound Delivery number) and click to display the results of
the selection.
Be sure to double check the date range and include the delivery date for
which the Inbound Delivery was created.
3. Select the Inbound Delivery for which you would like to create a Transfer
Order. You can create the TO in either the foreground or the background.
For the demo, we will use the background creation functionality. Click
.
4. You will be presented with a pop-up window that asks you to select whether
or not to adopt the putaway quantity select option 1 (screen shot of options
provided below).
5. If a storage unit type is not maintained in the material master (this concept
will be further explained in Unit 3 of this manual), you will have to enter a
storage unit type shown below. Otherwise, the TO will automatically be
generated.
Depending on how you have configured SAP, creating the transfer order may
print put away documents to direct your warehouse users what to put away
and where to put it.
To display the transfer order, it is easiest to view the document flow from the
Inbound Delivery document. To display the Inbound Delivery document, follow
the menu path:
Logistics Logistics Execution Inbound Process Goods Receipt for Inbound
Delivery Inbound Delivery Display Single Document
4. You will now see the Transfer Order: Item detail screen:
You have now displayed the Transfer Order you created from the Inbound
Delivery. In this scenario, the Transfer Order can be thought of as a 'request to
putaway' an inbound delivery.
The second step in the Putaway process is to Confirm the Transfer Order. Think
of this as confirming that you have completed the request (transfer order) to
move the material.
To confirm a transfer order, you can either use the Inbound Delivery Monitor (the
menu path and transaction code provided in previous step to Create Transfer
Order) or follow the menu path to confirm an individual transfer order:
1. Enter the Inbound Delivery number on the following selection screen and
2. If you clicked on the execute icon, you will need to complete the following
screen. Select the inbound delivery and click the Confirm in background
button.
3. You will be presented with the following pop-up screen similar to when you
created the transfer order. Select the appropriate selection from the drop-
down list and press Enter.
If you want to change the putaway quantity from what was on the original TO,
confirm the TO in the foreground and override the quantity.
4. You will receive a notification that the putaway was confirmed successfully.
Goods Receipt
The last step in the Inbound Delivery process is to post the Goods Receipt. At
this point, you have put the materials away into stock in the warehouse, but you
have to post the goods receipt in Inventory Management to 'synch up' the
inventory management stock quantity with the warehouse management stock
quantity. This will be described in more detail later in this manual.
You can either use the Inbound Delivery Monitor and select For Goods Receipt
as a processing option, use the Collective Processing via Inbound Delivery
Monitor transaction, or post the goods receipt directly from the Inbound Delivery.
In this demo, we will use the Collective Processing via Inbound Delivery Monitor
transaction:
1. On the following screen, enter the Inbound Delivery number. You can either
execute the transaction and be presented with a list of Inbound Delivery for
which to post the goods receipt, or you can click on
2. In this demo, we chose to execute the transaction and were presented with
the following screen:
3. You will be presented with a pop-up box asking you for the actual goods
receipt date. You will usually leave the default of the current date and press
Enter.
4. You will receive a message on your screen that the Post Goods Issue was
successful.
The last item to show once the Inbound Delivery process is complete is the
document flow:
We have utilized the Inbound Delivery Monitor in the previous demo. The
Inbound Delivery Monitor represents a powerful tool that will help you answer the
following questions:
The following screen shot displays the options when using the Inbound Delivery
Monitor (transaction VL06i):
You can also create variants when executing the Inbound Delivery monitor,
which allows you to define criteria for which you frequently run the reports.
In this demo, and subsequent exercise, we will perform the following steps to
complete an Outbound Picking Process:
Demo Data:
Field Value
Shipping Point 3000
Plant 3000
Storage Location 0301
Warehouse 301
Material LES-252
Customer 100216
Sales Order 12159 (Can copy this sales order and
create a new sales order for demo)
Most activities that are to occur in the warehouse are set to occur in a specified
time period. If activities exist that have not occurred and are past due, the
warehouse activity monitor will allow you to search for those activities and take
action. For example, if you use paper pick lists, it is possible that one was
dropped and went unnoticed. Viewing the warehouse activity monitor will show
that the pick was never performed and allow you to reprint the pick ticket.
1. On the initial screen, enter the warehouse number and click Execute.
Leave Variant blank for now, we will cover that functionality in a later unit.
2. Enter your selection criteria on the selection screen and click Execute.
Shipping
The shipping process includes the following steps:
Delivery Processing
Picking
Packing
Goods Issue
Delivery Processing
The shipping process starts executing, or running, the Delivery Due List. The
Delivery Due List will show all orders due for delivery within a specified time
period. The Delivery Due list can be run with multiple transactions, which will be
covered in a later unit. We will run it for Sales Order Items.
2. Select the sales orders due for delivery and click to create
the deliveries in the background.
3. To view the delivery that was created, you can either view the collective
processing log, or view the delivery from the sales order. In the demo, we will
view the delivery from the sales order document flow.
Go to transaction VA03 Display Sales Order and enter the sales order number.
Notice that this delivery item requires a WM transfer order, it is not yet
picked, and it will be picked from Plant 3000, Storage Location 0301, and
Warehouse 301. The configuration for the determination of these fields will
be discussed in a later unit of this manual.
A goods receipt has been posted, but materials have not yet been put away.
A goods issue has been posted, but materials have not yet been removed.
Replenishment requests to place inventory into fixed bins have not been
executed.
A staging request for production materials has not been completed.
Picking
Picking is the next step in the Delivery process. The Outbound Delivery Monitor
provides a tool to display all the deliveries due for picking. It is also possible to
create Wave Picks in SAP, which will be covered in the Deliveries unit of this
manual. In this demo step, the first section will create the Transfer Order, and the
second step will confirm the Transfer Order.
1. Once you arrive at the Outbound Delivery Monitor dashboard, select the
option.
3. You will be presented with a list of deliveries ready to be picked. You can
either select all, or select only the deliveries you wish to pick. Once you have
made your selections, click the icon to create the
Transfer Orders.
4. The following box will pop up to set parameters for creating the Transfer
Order:
5. After you have pressed Enter, you will receive a confirmation message that
the transfer order has been created. The transfer order is the request to the
warehouse to pick the items from the warehouse. Typically, a pick list prints
when you create a transfer order.
We will confirm the transfer order using the Outbound Delivery Monitor.
Logistics Logistics Execution Outbound Process Outbound Delivery Lists
and Logs Outbound Delivery Monitor
Or, transaction code: VL06o
6. Once you arrive at the Outbound Delivery Monitor dashboard, select the
option.
7. Select the Shipping Point and click Execute to view the Transfer Orders
waiting for confirmation:
8. Select the deliveries for which you would like to confirm the transfer order
and click the Confirm in background icon . You can also select Confirm
in foreground if you need to modify the actual picked quantity.
9. If you selected Confirm in background, you will receive the following pop-up
box asking if you would like to adopt the pick quantity. Select option 1 if you
would like to include the picked quantity in the delivery. Press Enter to
confirm the transfer order. You will receive a confirmation message that the
pick was confirmed successfully.
Goods Issue
The Goods Issue occurs when the materials are to be deducted from stock. This
can occur when the parcel delivery company picks up the goods to be shipped to
your customer, or they can be issued when your own delivery trucks drop them
off at the customer location.
In this demo, we skip a couple of steps that may or may not occur in your
company's business process, such as packing the materials into a box, or
transferring them to a truck that will ultimately deliver the goods to your customer.
We will use the Outbound Delivery Monitor transaction to perform the Goods
Issue. It is also possible to perform the Goods Issue directly from the Delivery
document.
1. Once you arrive at the Outbound Delivery Monitor dashboard, select the
option.
2. Select the Shipping Point and click the Execute icon to display a list of
deliveries ready to be issued out of stock:
3. Select the deliveries for which you would like to post the goods issue and
click .
4. You will receive the following pop-up box requesting you enter the Goods
Issue date:
5. You may leave the default date (current date) and press Enter. You will
receive a confirmation message that says your Goods Issue was successful.
If SAP is your WMS, you will run the warehouse tasks from SAP, such as storage
bin management, inventory management at storage bin level, picking, packing,
and creating shipping documents.
If SAP is your ERP system, but not your WMS, you will perform Inventory
Management and valuation, Purchasing, Sales, and Shipping in SAP.
If you chose to not use SAP as the WMS, read through the documentation in the
Implementation Guide very carefully, as there are many interfaces to consider.
The configuration can be found in the IMG here:
Logistics Execution Decentralized WMS Integration
SAP offers functionality that allows you to perform many of the inbound and
outbound delivery processes, such as picking and using the outbound delivery
monitor, without implementing 'full-blown' warehouse management. When
people refer to 'full-blown' WM, they are often referring to managing your
materials down to the bin level.
SAP allows you to still create transfer orders, and confirm them, reprint the pick
lists, and split transfer orders to distribute the picking load.
To set up a new warehouse that uses Lean WM, you must configure a new
storage location and assign it to a new warehouse and you must set up a picking
storage type and a shipping area for deliveries.
The Enterprise Structure is often the first area to define when implementing your
SAP solution.
As you configure your solution, you may need to adjust the Enterprise
Structure you defined early in your project.
Definitions for many of the Enterprise Structure settings appear in this section
because they are all used in some way in Logistics Execution, even though not
all of them fall specifically under the LE module.
The warehouse structures covered in this unit are the structures that describe the
physical areas of your warehouse with the exception of the actual storage bins.
The warehouse structures described in this unit are configured in the IMG,
whereas the storage bins are actually master data in SAP. We will cover storage
bins in Unit 3.
In each section of this Unit, the instructor will demo the configuration and the
students will then perform the exercise by creating their own Enterprise and
Warehouse structures.
Plant
You can have more than one plant represent the same physical site; for
example, if you need to divide it up for other reasons, like having different MRP
and forecast data. Also, materials may be valuated either at the company code or
plant level; so, if you need to segregate material valuation, you can create
multiple plants for that purpose. Would a sales office or administrative office be
set up as a Plant as well?
Ask yourself the following questions before deciding whether to create one or
multiple plants:
The following illustrations show the right and wrong ways to associate a plant to
company codes.
Company
SP01 Company Company
SP01 SP02
The first step is to click on Copy, delete, check plant, then click on
3. You will receive the following pop-up. Enter the following information:
Field Value
From Plant 3000
To Plant XX00 (where XX is the number assigned to
you by the instructor)
4. Once you have entered the 'from' and 'to' plant, you will receive the following
confirmation screen:
7. Select the line with your plant and click the Display icon.
3. Enter Company Code 3000 and your Plant, click , and save .
Make sure you select your Plant and not one assigned to another
student.
Storage Location
Within a plant, you can have multiple storage locations. A storage location is
where stock is physically kept in a plant. You must always create at least one
storage location for a plant, whether you are storing inventory there or not.
The address for a storage location is only used for internal purposes and does
not appear on purchasing documents. (An address on a purchasing document
comes from the Plant field.)
You carry out physical inventory at the storage location level. Stocks are
managed by quantity at the storage location and by value (also called the
valuation level) at the plant or company code level.
If you use Warehouse Management (WM), you can assign one or more storage
locations to a warehouse.
Note: The quantity of the inventory exists at the storage location level,
the value is at the plant level, and the physical location of the inventory is
at the Warehouse/Storage Type/Storage bin level.
Finally, you must create at least one storage location for a plant, whether you are
storing inventory there or not.
Ask yourself the following questions to help determine how to set up your storage
locations:
1. How do you want to perform physical inventory?
2. How will you assign storage locations to warehouses?
The ways to associate a storage location to plants are shown in the following
illustration.
Storage Location 0010 Storage Location 0020 Storage Location 0010 Storage Location 0020
When you create a Storage Location, you will be prompted for the Plant for
which you are creating the Storage Location.
Field Value
Plant XX00 (where XX is the number assigned to
you by the instructor)
You can maintain an address that is different than the address of the plant by
selecting your Storage Location and double clicking on Addresses of
Storage Locations. However, you will need to work with your development
team to ensure this address overrides the address of the Plant on transfer
documents, purchasing documents, and any other documents on which you
print the physical address.
Warehouse
The combination of Warehouse Number plus Storage Type and Storage Bin
represents the physical location of the stock item.
Not all companies use Warehouse Management (WM), but if you store and
pick stock, you should implement WM. WM allows you to define a precise
physical location within your warehouse where you store a particular item.
Ask yourself the following questions when determining how to set up your
warehouse numbers:
The following list shows how Warehouse Number relates to other enterprise
elements:
4. Enter the Copy From and Copy To warehouse according to the following
table and press Enter:
Field Value
From Warehouse no. 301
To Warehouse no. YXX (where XX is your group number
assigned by the instructor)
5. You will receive the following confirmation that the warehouse has been
copied:
9. Select the line with your plant and change the description of the warehouse
to include your XX group number:
Field Value
Plant XX00
Storage Location 00XX
Warehouse YXX
Shipping Point
Shipping Point is a required field to determine the type of shipping and location
from where shipping is to occur.
The following illustrates how Shipping Point interacts with other organizational
elements:
2. Select the activity Copy, delete, check shipping point and click
.
4. Enter the Copy From and Copy To shipping point according to the following
table and press Enter:
Field Value
From Shipping Point 3000
To Shipping Point SPXX (where XX is the group number
assigned to you by the instructor)
9. Select the line with your shipping point and change the description of the
shipping point to include your XX group number:
Click on the Details icon and review the details of your shipping point:
10. Click on the address icon and update the address information to match
the address of the plant you entered in the previous exercise:
To assign your new shipping point to your plant, follow these steps:
2. Scroll down to your plant and verify your shipping point is assigned to your
plant:
The shipping point is already assigned to your plant because you copied the
shipping point from one that was already assigned to your plant (Shipping
Point 3000). If you had created the shipping point directly, not using the copy
function, you would have had to assign it on this screen.
If you want to remove a shipping point that was automatically assigned to your
plant, you will first have to remove the picking area assignments from the
shipping point. This is done via the following IMG menu path:
Shipping Picking Determine Picking Locations Assign Picking Locations
Storage Type
Storage Type represents a physical or logical storage area that has one or more
storage bins. Common storage types include:
Storage type data stored on the material master include storage bin stock
min/max quantities and replenishment quantities.
3. Select one of the storage types and navigate to the details by clicking the
Details icon.
The following table describes the use of some of the key fields to be maintained
for the Storage Type:
Field Description
SU mgmt active Storage unit management allows you to
manage your stock at another level a detail
called the storage unit. A storage unit can
be a box or another method of storing your
materials.
Field Description
Putaway Strategy The following putaway strategies are
available in standard SAP:
Field Description
Execute zero stock check Once SAP indicates that a storage bin has
zero stock, it will trigger a zero stock check
where a user must confirm the bin is indeed
empty. The bin cannot be used until that
confirmation is performed.
4. Since the storage types are already created for your warehouse in this
demo/exercise, simply review the entries and exit the transaction.
Storage Section
It is not mandatory to divide a storage type into storage sections. If you have
high moving bins (maybe those lower to the floor) and lower moving bins (ones
that may require a fork lift or ladder to reach), it may be wise to create storage
sections.
2. If you copied your warehouse from a warehouse that had storage sections
already defined, there will already be entries for your warehouse/storage type
as shown below:
3. Create any new entries you would like and save them. Otherwise, simply
review the storage sections that have been created.
4. Since the storage types are already created for your warehouse in this
demo/exercise, simply review the entries and exit the transaction.
Picking Areas
Where a storage section is used for putting away materials, a picking area is
used for removal of materials from storage bins. A picking area represents a
group of storage bins that has picking carried out in a similar method.
Pick lists can be generated by picking areas to even out the load of the pick and
allow multiple warehouse people to pick from the bins simultaneously. You must
also define if transfer orders for individual deliveries can be split based on the
picking areas.
2. If you copied your warehouse from a warehouse that had picking areas
already defined, there will already be entries for your warehouse/storage
type. In the demo, we copied from a warehouse that had picking areas
defined, so we will review them here:
Storage Bins
The storage bin represents the smallest space in a warehouse. It is where the
inventory physically resides. It represents a physical 'coordinate' in the
warehouse. For example, if you have rows, shelves, and shelf positions in your
warehouse, the bin may represent row 1, shelf 4, position 2, and you may call it
storage bin 01-04-02.
You assign each storage bin to a warehouse, storage type, and storage section.
You also define characteristics of the bin such as maximum weight, dimensions,
and its type (small pallets storage, tub storage).
When developing your putaway strategies, you define which storage unit type is
put away into which storage bin types.
Storage Bins are actually master data in SAP. But first, you must configure
the following before creating storage bins:
Storage bin types allow you to break your storage bins down into groups like
large storage bin, small storage bin, etc. During the execution of the putaway
strategy, SAP will select an appropriate storage bin type and storage unit type for
your materials.
You can also block your storage bins. When you block your storage bin, you
enter a blocking reason. You can configure custom blocking reasons to
designate why you have blocked a storage bin.
2. If you copied your warehouse from a warehouse that had storage bin types
already defined, there will already be entries for your warehouse. In the
demo, we copied from a warehouse that had storage bin types defined, so
we will review them here:
2. If you copied your warehouse from a warehouse that had blocking reasons
already defined, there will already be entries for your warehouse. In the
demo, we copied from a warehouse that had blocking reasons defined, so
we will review them here:
2. If you copied your warehouse from a warehouse that had a storage bin
structure already defined, there will already be entries for your warehouse.
In the demo, we copied from a warehouse that had a storage bin structure
defined, so we will review them here:
In Unit 3, we will create the Storage Bins for your warehouse since it is
actually master data.
Material Master
Material Master Configuration
Storage Type Indicators
Storage Unit Types
Storage Section Indicators
Special Movement Indicators
Create Material Master Demo and Exercise
Storage Bins
Quant
Material Master
The purpose of the Material Master in Materials Management is to define how the
material is to be handled in the various modules of SAP, such as Materials
Management, Sales and Distribution, Production Planning,and Accounting, to
name a few.
This unit covers the following lessons about the Material Master:
Definitions of key fields in the Material Master
How to configure the Material Master
A demonstration and exercise to configure the key fields in the Material
Master those required to perform Materials Management transactions
Field Value
Material LES-252
Plant 3000
Storage Location 0301
Warehouse 301
Storage Type 005
Field Use
Description The Description field defines the material
This field is searchable, but be warned!
It is case sensitive!
SAPTip
Field Use
Base Unit of Measure How the material is measured
SAPTip
Field Use
Valid from The Valid from field is the date from which
the X-plant matl status field setting is valid.
GenItemCatGroup Used for sales document processing, the
general item category group determines the
item category to which the material is
assigned.
Authorization Group Entering an authorization group code allows
you to restrict access to materials. The
codes can be created in configuration and
you have your Security Administrator assign
the codes to users when setting up their
access to Material Masters.
Field Description
Picking area Picking area defined here is used when you
run Lean WM. If you are implementing full
WM, you will maintain the picking area on
the Warehouse Management view.
Storage conditions SAP uses storage conditions to determine
the picking storage locations in combination
with the shipping point and plant.
CC phys. Inv. Ind. The cycle counting indicator defines how
often the material is to be counted using the
cycle counting technique of physical
inventory. The cycle counting indicator can
either be manually set or you can allow SAP
to set it based on usage. Higher volume
moving items will be counted more often.
Field Description
CC fixed Selecting the CC fixed indicator will prevent
SAP from overriding the cycle counting
indicator (the previous field), when running
the cycle counting indicator update
program.
Field Description
Weight/Volume The values in this section will assist SAP in
determining if the material can fit in specific
spaces or boxes.
Stock determ. Group The combination of the stock determination
group and stock determination rule set at
the plant level define the stock
determination strategy.
Field Description
WM unit The unit of measure used for warehouse
management activities for this material.
Picking storage type This field is misleading. It is actually not
used for transfer orders. Rather, it is used in
rough-cut planning and detailed planning.
Stock Removal This indicator is a component in determining
the stock removal storage type.
Stock placement This indicator is a component in determining
the stock removal storage type.
Storage Section Ind. This indicator is a component in determining
the stock removal storage section.
Bulk storage The bulk storage indicator assists in
determining how bulk materials are to be
put into stock (stacked, positioned).
Special movement Use the special movement indicator in
conjunction with the warehouse
management movement type to drive the
material to an alternate storage type.
Field Description
2-step picking Setting this indicator marks the materials to
be picked using the 2-step picking process.
Allow addn. to stock Defines that a material can be added to a
bin that has the same material already in it.
Field Description
LE quantity Loading equipment quantity defines how a
material is to be packed onto a pallet when
placing it into stock
Un The unit of measure of the LE quantity.
SUT The storage unit type of the LE quantity.
Storage Bin If you want to have a fixed bin for the
material, enter the storage bin here.
Field Description
Picking Area The picking area groups together storage
bins for the purpose of picking, similar to
how a storage section groups bins for the
purpose of putaway. The field is used in
rough workload planning.
In this section, we will cover the following configuration that supports the material
master fields relevant to Logistics Execution.
Storage Type Indicators allow you to set up an order of priority when selecting a
storage type for putaway or picking.
2. If you copied your warehouse from a warehouse that had storage type
indicators already defined, there will already be entries for your warehouse.
In the demo, we copied from a warehouse that had storage type indicators
defined, so we will review them here:
2. If you copied your warehouse from a warehouse that had storage unit types
already defined, there will already be entries for your warehouse. In the
demo, we copied from a warehouse that had storage unit types defined, so
we will review them here:
Storage Section Indicators allow you to classify your materials with some basic
characteristics to group them together and define storage type searches based
on this classification. Some examples of this classification may be bulk items or
fast moving items.
2. If you copied your warehouse from a warehouse that had storage section
indicators already defined, there will already be entries for your warehouse.
In the demo, we copied from a warehouse that had storage section indicators
defined, so we will review them here:
Special Movement Indicators allow you to define a different movement type and
different interim storage types to be used when a material master is created with
a special movement indicator.
2. If you copied your warehouse from a warehouse that had special movement
indicators already defined, there will already be entries for your warehouse.
In the demo, we copied from a warehouse that had special movement
indicators defined, so we will review them here:
In this section, the instructor will complete a demo of how to create a material
master and the students will then complete an exercise to create a material
master.
2. Press Enter and select the views on the following two screens:
4. Press Enter and modify the fields according to the following screen and table:
Field Value
Material Description Add your Group Number to the description
5. Press Enter to navigate to the next view, Purchasing, and leave the copied
fields.
6. Press Enter to accept the copied values on the next two views, Plant
data/stor 1 and 2.
Field Value
Picking storage type 005
Stock Removal FIX
Stock Placement FIX
Storage Section Ind. 002
Field Value
LE Quantity 1000
Un EA
SUT BX1
Maximum bin quantity 1000
Replenishment quantity 200
9. Press Enter through the Accounting view and click Yes when prompted to
save the material master.
Storage Bins
In the previous unit, we defined the storage bin structure, or the method in which
we name the storage bins and some characteristics of the bins (max weight, bin
type) as shown in the following screen:
In this section, we will demonstrate how to manually create bins and perform an
exercise to practice the technique.
2. Enter the data in the following screen as indicated in the table below:
Field Value
Warehouse YXX
Storage Type 005
Storage Bin 01-02-03
3. Press Enter and complete the data as shown on the following screen and
table:
Field Value
Storage Section 001
Stor. Bin type B1
Quant
A quant is defined as the stock of a material that has the same features (i.e.,
batch or simply of the same material) and exists in the same bin. It is possible to
view the quant data in the system and the data that is associated to it such as the
material, plant, batch, stock category, and special stock indicator.
You can think of a quant as a quantity of a material that all resides in a single
storage bin.
Enter the material, plant, and storage location and press Enter.
Click on the stock line in the report and click the Detail icon to display the details.
In this unit, we have discussed the master data required to support the Logistics
Execution process.
In this unit, we will cover some basic configuration and enhancements to support
the Logistics Execution processes in SAP.
We will also cover the topic of Warehouse Controlling, which will show you how
to display movement data.
Number Ranges
SAP uses number ranges to store various objects such as transfer orders and
quants with a unique identification in the SAP database.
1. To complete the configuration for number ranges, navigate to the IMG, and
follow the menu path:
For this manual and demo purposes, we will step through the configuration for
one of the number range intervals.
Each item has a number range interval assignment. For example, let's look at
the number range interval assigned to the Transfer Order for our plant.
4. Enter your warehouse number on the following screen and click on the
button.
SAP provides Function Modules and Customer Exits so customers can make
their own custom-developed code and integrate it into the SAP core code. SAP
recognizes that every one of its customers has unique requirements and
business processes and provides these 'code exits' or 'code extensions' to them
to make these modifications.
This manual is written for a functional audience; thus, we will use 'laymens' or
'non-developer' terms to describe how to use these enhancement programs. The
functional team members (a.k.a Business Analysts, configurators, etc.) usually
work with their developers (a.k.a. ABAP'ers) to implement the function modules
and customer exits, but it is good for a functional person to know where these
programs exist. It is always best practice to use configuration (changes in the
IMG) to implement custom business processes, but sometimes, it is just not
sufficient to simply use configuration to achieve your business process methods.
A customer exit is a section of code that resides within a function module. Within
each function module, SAP has 'hooks' that point to customer exits and will run
the code in the customer exit if that exit is activated. It allows you to branch,
within a program, to a custom piece of code to do 'something' specific. For
example, SAP provides customer exits within the 'Create Transfer Order' function
module to select a specific set of transfer requirements for auto TOs.
The documentation will give you a good overview of the purpose and use of the
customer exit. For a functional person, this is all you really need to know about
customer exits.
Warehouse Controlling
This section will focus on the use of LIS for the Warehouse Management module
of Logistics Execution.
Once learned, the LIS tool is relatively easy to use, and it is quite useful for
analysis and reporting. You can use LIS to evaluate actual data and create
planning data. It also provides an Early Warning System where you can set
parameters to watch and alerts that activate when parameters fall outside the
acceptable limits.
Standard Analysis allows you to use the standard info structures for reporting
and analysis. You can format and search the data in many different ways. You
can also save an analysis and review it later to do historical comparisons.
Use info structure S011 to access information about purchasing groups and use
S012 to access information about vendors, material groups, and materials.
To see the data basis (data included in the structure), complete the following
tasks:
6. The Display Info Structure: Fields screen displays the Characteristics and
Key figures used in the Info Struct. S090. Characteristics are the parameters
for which the key figures (quantitative amounts) are calculated in the
analysis.
You can also create your own info structures. It is easiest to copy from an
existing info structure. All Info structures between S500 and S999 are
custom info structures.
Let's run a standard analysis and look at the characteristics, key figures, and
difference options in the Analysis screen.
3. Selecting the variant completes the fields as shown on the analysis selection
screen below:
On the Basic List screen above, warehouse 301 has had 5,034 lbs of materials
removed from stock, 5,034 lbs of stock placed into stock, 11,100 pieces of stock
removed, 11,100 pieces of stock placed into stock in the selected time period.
5. Double click on warehouse number 301 to drill down to the next level of the
analysis.
The Drilldown screen reveals the storage types that were utilized for the stock
movements in the warehouse. At the top of the screen, you can see the top level
of the analysis drilldown. The key values have not changed, just the
characteristic that was Warehouse changed to No. of Stor. Type.
You now see that the characteristic is Movement Type, but you have now drilled
into the Storage Type in addition to the Movement Type. Try switching the
drilldown back to Storage Type, then double click on one of the storage types.
This takes you to the data for that storage type only, and into the material(s).
Each standard analysis is set up with a specific drilldown path that activates
when you double click on the characteristic, but you can use the switch drilldown
function to expand your characteristic selection.
Icon Purpose
Send the analysis via SAP Mail.
Using Settings from the menu path, you can change the value display
(percent or absolute), whether the analysis shows the characteristic
description and/or number assignment, and the column width. You can also
save some of these settings.
SAPTip
When exiting the analysis, you are asked if you want to save your analysis.
You can save your analysis as a selection version and view it later.
Think of it as a snapshot in time of the analysis you just ran.
You can also schedule your analysis to run and save the results as a
selection version to be viewed later or sent to a distribution list. This is
helpful if you have a large analysis with long runtime that has multiple
viewers. You can schedule it during night hours and have it sent to a
distribution list.
Click .
SAPTip
SAPTip
You can also schedule the selection version using Transaction Code
MCM8.
The above example shows selection versions J001 and J002, which were
created differently.
In this exercise, we analyze the transfer orders (putaway and picking) that you
created in Unit 1 of this Logistics Execution course; we save that analysis as a
selection version; and finally, we view the saved selection version.
Menu Path:
Logistics Logistics Execution Information System Warehouse
Standard Analysis Putaways/Stock Removals
Or Transaction Code MCL1
Field Value
Warehouse number 301
Plant 3000
Field Value
Storage Location 0301
Month Current and Previous month
Field Value
Selection Version Y0XX
Description Selection Version Group XX
Delivery processing in SAP involves the grouping of deliveries to pick, pack, and
ship, and performing all the functions associated with the delivery process. In
this unit, we will cover some key components of delivery processing and some
configuration required to support the process.
Delivery Structure
The outbound delivery document is made up of header and item details. To view
an outbound delivery, follow the menu path:
The above screen shot displays the data displayed on the Processing tab. The
following series of screen shots will display the other tabs available on the
header of the delivery.
The instructor will review key fields on the delivery document.
Note: Our SAP IDES training environment is not configured to interface with a
parcel tracking company, but here is a screen shot of what you could see if you
set up this interface:
To navigate back to the overview screen, click on the Overview icon and
double-click on any item in the overview screen.
Delivery Types
SAP uses different delivery types to define delivery document types for various
business transactions such as outbound deliveries, inbound deliveries,
replenishment deliveries, and deliveries for a stock transfer order. The delivery
types are maintained in configuration and they define the following:
The number range for the delivery
The allowed and required partner functions
Whether a preceeding document is required
What events must occur before a delivery can be created
Storage location determination
What output types are allowed
In this demo and subsequent exercise, we will display how to copy from a
standard delivery type into a custom delivery type. We will use the custom
delivery type in an exercise later in the unit.
The instructor will first demo the configuration, then there will be an exercise at
the end of this section the students will complete.
2. Select the Delivery type 'LF' and click the Copy icon:
Field Value
Delivery Type ZXX
Description Delivery Custom XX
6. SAP will navigate back to the Delivery type overview screen. Select your
Some of the fields are greyed out, which indicates the values stored here are
maintained elsewhere in the IMG. For example, if you want to assign a
different Text Determination Procedure, follow the IMG menu path: Logistics
Execution Shipping Basic Shipping Functions Text Control Define
and Assign Text Determination Procedures.
Field Description
NR int assgt. Number range internal assignment
defines the number range used when the
delivery document number is assigned
internally by SAP.
No. range ext. Number range external assignment
defines the number range used when the
delivery document number is assigned
externally by the user or an interface.
ItemNoIncrement Defines the item number increment for the
items on the delivery document.
Field Description
Order Required Defines which, if any, predecessor
document is required.
Student Exercise:
SAP uses different delivery item categories to define delivery document types for
various item categories found in the preceding documents, like sales order items,
text items, consignment items, etc. The delivery item categories are maintained
in configuration and they define the following:
Whether a material master needs to exist for the item
If a delivery quantity of zero is allowed
Whether a minimum delivery quantity check is active
If the item is relevant for picking
Whether an overdelivery is allowed on the item
Storage location determination and requirements
In this demo and subsequent exercise, we will demonstrate how to copy from a
standard delivery item category into a custom item category. We will use the
custom item category in an exercise later in the unit.
The instructor will first demo the configuration, then there will be an exercise at
the end of this section the students will complete.
You must define the item categories from Sales and Distribution, and they
will automatically be transferred to the delivery item categories.
2. Select the Item Category 'TAN' and click the Copy icon:
Field Value
Item Category ZZXX
Description Standard Item ZZ99
7. Navigate to the following IMG menu path to configure the delivery item
category:
8. Select your custom delivery type and click the Details icon:
Field Description
Document cat Defines the SD document category.
Mat.no.'0' allowed Allows a user to enter an item with this item
category without referencing a material
master number.
Check quantity 0 Defines how the system reacts if you enter
a quantity of zero.
Field Description
Check minimum quantity Defines if the system checks if the minimum
quantity has been ordered. The minimum
order quantity can be specified in the
material master or customer-material
record.
10. Don't forget to save your changes to your customer delivery item
category.
Student Exercise:
All order types have a subsequent delivery type, and delivery relevant sales item
categories have a subsequent delivery item category.
1. To view the linkage between these objects, navigate to the IMG and follow
the menu path:
Logistics Execution Shipping Copying Control Specify Copy Control for
Deliveries
2. Scroll down to the target delivery type you created in the previous step.
3. Select your delivery type (ZXX) and source sales doc type OR. Click on the
Details icon.
4. From here, you can click on the Change/Display icon to switch between
change and display mode.
5. The following table describes the use of the various fields displayed on this
view:
Field Description
Order Requirements The routine number entered here is a piece
of code that defines what is required to
have happened for the sales order to be
copied into the delivery.
From the list of possible entries, shown
below, you can click on the icon to get
a brief overview of the routine.
Field Description
Combination Requirement The combination requirement defines how
SAP can or cannot combine sales orders
into a single delivery document. Typically,
fields are maintained at the item level on the
sales order, but the header levels of the
delivery document that have different values
cannot be combined into a delivery
document. For example, the partner
functions can be defined at the item level of
the sales order, but are defined at the
header level of the delivery. Therefore, if
they are different, they cannot be on the
same delivery document.
Combination requirements are also stored
in SAP as routines that can be copied and a
custom routine can be developed.
Header Data Another routine that defines which header
data must be maintained and relevant to be
able to copy the sales order to the delivery.
7. Select your Custom Item Category and click the Details icon to display
the following screen:
Field Description
Order requirements Same definition as header level.
Item Data Same definition as header level.
8. Once you have completed reviewing your entries, you can exit the
transaction. No data has been changed in this demo.
This step allows SAP to determine to which item category to assign your sales
order document line item and subsequent delivery line item. In this step, you will
assign an item category group (maintained in the Sales Org 2 view of the
material master) to a default item category.
Field Value
Sales Doc. Type OR
Item Category Group ZZXX
Item Category ZZXX
Sales orders contain schedule lines that define when a material is to be available
and delivered. Once that date has been reached, SAP considers the item due for
delivery and will appear on the delivery due list to be processed.
Delivery Pre-requisites
Before creating a delivery from sales order, SAP checks to verify certain
conditions have been met:
No delivery blocks exist on the sales order header or schedule lines
The sales order must be due for delivery (although you can modify the
delivery date selection on the delivery due list and override this functionality)
The status of the line must be open and not fully delivered
The item category of the sales order line item must be relevant for delivery
The material must be in stock
The instructor will first demonstrate the steps, and the students can follow those
steps in their exercise.
Field Value
Order Type OR
Sales Organization 3020
Distribution Channel 10
Division 00
3. Click to accept the value and move to the sales order create screen.
4. Enter the data as shown in the following screen and click to check the
entries:
Field Value
Sold-to party 100216
Material LES-252-XX
Order Quantity 1
Field Value
Shipping Point/Receiving 3000
Point
Sales Order Tab: Sales <sales order number from step 6>
Document
10. Select the order document and click the button to create
the delivery document in the background.
11. You will get a message to see the log for information about creating
deliveries and an additional line will appear on the screen as shown below:
12. Select the additional line and click the Details icon to be presented with
the following screen:
Field Value
Material (for sales order LES-252-XX
item)
Be sure to note your sales order number and delivery document number in the
spaces provided.
This course will not go into detail on configuration of the delivery due list.
However, if you are in the delivery due list and click on the User Role tab, you will
see the following information, which is based on the transaction code (VL10C)
you selected to execute the delivery due list.
If you click on the Role button, you will be navigated to the IMG item to configure
this portion of the Delivery Due list.
And the scenario button will define which list profile to use with each transaction:
These criteria are maintained on the Sales Order. Therefore, the picking location
can be determined when the sales order item is copied into a delivery.
As you can see, the first entry in the screen shot does not contain a shipping
condition. If you wish to have a default storage location for picking (meaning the
shipping condition is irrelevant), you can maintain the entry for your shipping
point/plant combination.
Wave Picks
SAP provides functionality to create wave picks using the following transactions:
In this manual, we will cover how to create wave picks according to delivery time
and via the outbound delivery monitor.
determining waves by warehouse. The configuration for this is found in the IMG
here:
For our demo warehouse, we have selected to group our waves of deliveries
based on goods issue time.
The following screen shot displays where the dates and times are maintained in
the delivery note:
Once you have maintained which date/time will be used in combining deliveries
into waves, you must maintain the wave pick profile. The wave pick profile
defines the capacity of the wave. The configuration for the wave pick profile is
found here:
After you have maintained the wave pick profile(s) for your warehouse, you must
maintain the time slots. When you run the transaction to create a wave pick
based on delivery time, you will select a specific time slot. To maintain the time
slot, follow the IMG menu path:
In our warehouse, we assigned wave pick profile PR0001. In the screen shot
below, you can see that we have maintained 6 time slots for our wave pick
profile:
The next IMG step is to maintain the timeslot groups for a wave pick. This step
combines the time slots maintained in the previous step into a group by which
you run the wave pick creation program.
In our warehouse, we will be able to select slot group R001 or Z001. When we
select R001 and time slot Z001, SAP will look for all deliveries with a pick,
loading, or goods issue time (based on the criteria we defined for our warehouse)
between 8:00 and 9:59.
If you want to include past due deliveries, enter a date in the past in the field
'Surplus deliveries as of'.
When you run the transaction with processing type 'Display waves before
saving', you will get a screen to select the deliveries and create the wave pick
from there. Otherwise, you can save the waves directly.
It is also possible to create a wave pick according to your own criteria. An easy,
yet effective, method of doing this is to use the Outbound Delivery Monitor.
In this section, the instructor will demonstrate how to add the delivery that was
created in the previous section of this unit to a wave pick group. You will then
follow those steps and complete an exercise.
2. Enter the criteria shown in the following screen shot and table:
Field Value
Shipping Point 3000
Picking Date <check default be sure it includes your
picking date from your delivery>
3. Click to execute the transaction. You will receive the following results
screen:
Field Value
Description Wave Pick Group XX
Warehouse 301
To create transfer orders for your wave pick group, follow these steps:
1. To create transfer orders for a wave pick, follow the menu path:
Logistics Logistics Execution Outbound Process Goods Issue for
Outbound Delivery Outbound Delivery Picking Create Transfer Order
via Outbound Delivery Monitor
Transaction Code: VL06P
2. Enter your wave pick group number from the previous exercise as shown on
the following screen shot:
3. Click to execute the transaction. You will receive the following results
screen:
6. You will receive a message similar to this, indicating the TOs were created:
WM-TO: 2 deliveries successful, 0 with errors, 0 not relevant
Follow the steps in the previous demo to create a transfer order for your delivery.
Unit Summary
The put away process uses put away strategies to determine the method for
putting materials into the warehouse. The following diagraph depicts the typical
process for putting materials away into the warehouse.
The materials are located in the staging area for goods received, production
stage, returns, and stock transfers. Once the material(s) are processed by the
previous movements for goods receipts, returns, and stock transfers, the transfer
requirement is automatically created to propose movements of the material(s).
The transfer requirement defines the source storage type and the material(s)
which need to move into or out of the warehouse. Either the transfer order is
created immediately or created manually from the transfer requirement. It is
most common to create the transfer order automatically from the transfer
requirement. The transfer order takes the transfer requirement and determines
the exact destination storage type for the material(s). On the destination storage
type, the confirmation for put away is defined; either the transfer order will require
confirmations or the transfer order will not require confirmations. Confirmations
are usually required on put away transfer orders to verify the put away of the
product.
The picking process uses picking strategies to determine the method for picking
materials from the warehouse. The following diagraph depicts the typical
process for picking material(s) from the warehouse.
Material(s) stored in the warehouse require a transfer order to pull them from the
warehouse to another location. The first step in the process is the step of
creating a picking request to move materials from the warehouse to the staging
area. Once the document for the pick request process step is created using an
outbound delivery, wave pick, or stock transfer, the transfer requirement is
created. The transfer order is created then based on the transfer requirement
either manually or automatically. The material(s) are moved from the warehouse
into the staging area and confirmed based on the movement.
Strategies
In order to invoke the strategies for put away and picking, a search is performed
to determine the correct storage type or storage unit for a given material. There
are three different search types available: storage type search, storage section
search, and storage bin type search. In this section we will review each search
available in configuration, view the sort sequences for bins during put away and
picking, perform a demonstration of defining a new search, and perform an
exercise to create a new storage type with an additional search strategy for the
new storage type.
As seen in this screen shot, the stock removal storage type is REG. It is possible
to leave the type indicator blank and use the other search criteria items to
determine the correct storage type for searching. In configuration, we will review
all the selections the system uses for storage type indicator searches to
determine the correct storage type.
The table below defines the options for selection on this screen.
Button Description
Define Storage Type Freely define the storage type indicators to
Indicators be used in the material master to specify
the storage type indicator during put away
and picking.
Determine search Determines the sequence when searching
sequence for a storage type during put away and
picking.
Define movement type Based on a movement type, the storage
references type can be determined using the define
movement type references option.
Storage type search Determines the items evaluated during the
access optimization search of storage during picking and put
away.
The table below defines the fields in the storage type search sequence used
during selection of storage type during put away and picking.
Field Description
Warehouse The warehouse number for the search sequence.
Operat. The operation for either put away, picking, or 2-step
picking, which is used to determine the search
sequence used for each of these operations.
TyInd Storage The storage type indicator in the search sequence.
Type Ind.
Stock Category Determines the search sequence using the stock
category of the material.
Special Stock Uses the special stock indicator to determine the
Indicator search sequence.
Stor. Class Uses the storage class to determine the search
sequence.
Water Pollution Uses the water pollution class to determine the search
Class sequence.
Ref.Stor.Type Uses the reference movement type to determine the
Search search sequence.
Storage loc. Uses the storage location reference to determine the
Ref. search sequence.
1, 2, 3, etc The storage types for the search during put away and
picking.
The table below defines the options for selection on this screen.
Button Description
Define storage section Freely define the storage indicators to be
indicators used in the material master to specify the
storage type indicator during put away and
picking.
Determine search Determines the sequence when searching
sequence for a storage type during put away and
picking.
Activate storage section Defines whether or not storage section
check search is activated in the search strategy.
The table below defines the fields in the storage type search sequence used
during selection of storage type during put away and picking.
Field Description
Warehouse The warehouse number for the search sequence.
Storage Type The storage type is defined for the search strategy.
SA ID The storage area is defined for the search strategy.
Stor. Class Uses the storage class to determine the search
sequence.
Water Pollution Uses the water pollution class to determine the search
Class sequence.
1, 2, 3, etc. The storage types for the search during put away and
picking.
6000 pieces are included in a small box using storage unit type BX1.
1. To view the storage bin type search, perform one of the following:
The table below defines the options for selection on this screen.
Button Description
Definitions Storage Bin Freely define the storage bin types to be
Types used in the storage bin to specify the
storage unit type during put away and
picking.
Definitions Storage Unit Freely define the storage unit types to be
Types used in the material master to specify the
storage unit type and/or storage type during
put away and picking.
Assignments Storage Defines the storage unit type search based
Type on the storage type.
Assignments Storage Bin Defines the storage bin type search based
Type on the storage unit type.
Activate Storage Unit Type Activates storage unit type management on
Check the storage types.
The table below defines the fields in the storage type search sequence used
during selection of storage type during put away and picking.
Field Description
Warehouse The warehouse number for the search sequence.
Storage Type The storage type is defined for the search strategy.
1, 2, 3, etc. The storage unit types for the search during put away
and picking.
The table below defines the fields in the storage bin search sequence used
during selection of storage bin type during put away and picking.
Field Description
Warehouse The warehouse number for the search sequence.
SU The storage unit type is defined for the search strategy.
1, 2, 3, etc. The storage bin types for the search during put away
and picking.
1. To view the sort sequences for put away, perform one of the following:
Each number defines the position number within the bin; the lowest to the highest
number is the sort sequence in which items are sorted during put away. In this
case, the number in position 7 will be sorted as the first character for selection
during put away.
2. To view the sort sequences for picking (stock removal), perform the
following: Select the SAP configuration menu path: IMG Logistics
Execution Warehouse Management Strategies Define Sort
Sequence for Stock Removal (Picking) Definition of Sort Field in Storage
Bin
Each number defines the position number within the bin; the lowest to the highest
number is the sort sequence in which items are sorted during picking. In this
case, the number in position 1 will be sorted as the first character for selection
during picking.
2. Copy the first entry in the storage type definitions for high-rack storage by
highlighting the entry and clicking the button.
3. Enter the warehouse number 301, storage type number ZXX and press the
enter key. The following entry is displayed.
2. Copy the first entry in the storage section definitions for total section by
highlighting the entry and clicking the button.
3. Enter the warehouse number 301, storage type number ZXX, the storage
section 001 and press the Enter key. The following entry is displayed.
4. Highlight the HRL storage type indicator and click the button to copy the
storage type indicator.
5. Enter the warehouse number 301, the storage type indicator ZXX and press
Enter.
4. Enter the warehouse number 301, the operation type E for put away, storage
type indicator ZXX and the storage types ZXX & 001. Click the button to
save the search strategy.
4. Enter the organization levels based on the copying material to the material
being created. Enter the plant as 3000, the storage location as 0301, the
warehouse as 301, the new storage type as ZXX and click the button
to continue.
Make sure to enter the copy from information correctly to make sure that all
the fields are copied correctly from the copying material.
5. The profile message pops-up to notify you that the MRP profile is being used.
Click the button to continue. Press Enter on the keyboard to move
through all the screens until you get to the warehouse management screen.
6. Update the stock placement strategy with the newly created storage type
indicator. Press Enter on the keyboard to move to the next warehouse
screen.
7. This screen displays the information relevant to the storage type. The
palletization data stored in this material states that 6000 pieces are allowed
in storage unit BX1. We have the storage unit maintained; however, we are
not using the storage unit handling for this demonstration. Press Enter on
the keyboard to complete the views in the material master.
2. Enter the warehouse number, storage type, storage bin, and press Enter on
the keyboard.
3. Enter the storage section, the storage bin type, and press the button to
save the bin.
2. Enter the purchasing organization 3000, company code 3000 and press
Enter on the keyboard.
3. Enter the purchasing group 003 and press Enter on the keyboard.
4. Enter the vendor 5595, enter the material 101_XXX and press Enter on
the keyboard.
6. Enter the quantity 6001, net price, and press Enter on the keyboard. Click
the button, select the save option, and write down the purchase order
number.
2. Enter the purchase order number and press Enter on the keyboard.
4. Select the Item OK flag and click the button to save the goods receipt.
2. Enter the material 101_XXX and click the execute button to display the
transfer order.
As seen in this screen shot, 6000 pieces were placed in the bin we created for
our new storage type based on capacity, and the remaining items went to the
next storage type in our search strategy.
Field Value
Storage Type ZXX (XX is the number assigned to you by
the instructor.)
Copy Warehouse 001
Storage Type 001
Field Value
Storage Section ZXX (XX is the number assigned to you by
the instructor.)
Warehouse 301
Copy Warehouse 001
Storage Type 001
Field Value
Storage Type Indicator ZXX (XX is the number assigned to you by
the instructor.)
Warehouse 301
Copy Warehouse 001
Storage Type Indicator HRL
Field Value
Storage Type Indicator ZXX (XX is the number assigned to you by
the instructor.)
Warehouse 301
Operation E
Storage Type ZXX, 001
Copy Warehouse 001
Storage Type Indicator HRL
Field Value
Material 101_XXX (XX is the number assigned to
you by the instructor.)
Warehouse 301
Storage Location 0301
Storage Type ZXX
Copy Plant 3000
Production Storage 0301
Warehouse 301
Storage Type 002
Field Value
Bin 101_XXX (XX is the number assigned to
you by the instructor.)
Warehouse 301
Storage Type ZXX
Storage Section 001
Storage Bin Type B1
Field Value
Material 101_XXX (XX is the number assigned to
you by the instructor.)
Purchasing Org 3000
Purchasing Group 003
Company Code 3000
Quantity 6001
Price 1.25
Field Value
Purchase Order Number Use the purchase order from the last step.
Capacity Check
Capacity check is performed on the storage type using one of three options
available: capacity check by weight, capacity check by quantity, or capacity
check by storage unit. These options are defined as follows:
Capacity Check by Weight the weight of the transfer order is verified
against the maximum additional amount remaining in the bin to determine if
the new material is allowed in the existing bin.
The capacity usage defined to drive the capacity check is defined by material,
storage unit, and material/storage unit. This information is stored in the material
master warehouse management 2 view and in the storage bin. Below is the
information stored in the material master.
This display shows that 6000 pieces of this material is allowed in each storage
bin using only the storage type BX1 for small boxes based on the material.
Below is the information stored on the storage bin; maximum weight and total
capacity are definable for storage in this storage bin.
5. Enter the quantity to 3 PC for each BX1 and click the button to save the
material.
2. Add a new line item to the purchase order by highlighting the first item and
clicking the button to copy the items.
3. Change the order quantity to 4 pieces and save the purchase order by
clicking the button.
2. Enter the purchase order number and press Enter on the keyboard.
4. Select the Item OK flag and click the button to save the goods receipt.
Step 5: Verify the Transfer Order Put Away Based on Storage Unit
We will display the transfer order for put away into the warehouse to show that
the weight capacity check was verified.
2. Enter the material 101_XXX and click the Execute button to display the
transfer order.
As seen in this screen shot, 3 pieces were placed in the bin we created for our
new storage type based on capacity and the remaining items went to the next
storage type in our search strategy due to capacity.
The following table describes the standard SAP put away strategies:
Strategy Description
Fixed Bins Type "F": this strategy uses one bin for
each material, defined in the material
master. When using this strategy, additions
to existing stock and the capacity check are
performed, if the system is not able to store
material in this bin and another strategy is
not defined an error is generated when
creating the transfer order leaving an open
transfer requirement.
Near Picking Bin Type "K": this strategy used for defining the
bin near to the previous bin, this is used for
buffer areas of fixed bins. If the fixed bin is
full than the next closes bin is chosen for
material put away. When using this
strategy, additions to existing stock and the
capacity check are performed.
Open Storage Type "C": this strategy uses the first
available bin in the storage section; this is
always the same bin and will only allow for
one bin.
Addition to Existing Stock Type "I": this strategy looks for where the
material already exists and chooses that bin
for put away. When using this strategy,
additions to existing stock and the capacity
check are performed. In addition, no mixed
storage is allowed for this strategy.
Next Open Bin Type "L": this strategy chooses the first
empty bin found in the warehouse for put
away. This strategy is commonly used for
high-rack and shelf storage.
Bulk Storage Type "B": this strategy is used for items that
are typically in a row in the warehouse. It
functions like open storage that one big
area accounts for the bin; however, this
strategy allows for multiple bins.
Storage Unit Type Type "P": this strategy also stands for pallet
storage. It allows you to define multiple
different numbers of pallets based on pallet
size into one bin using the storage unit.
Typically this strategy is used for high-rack
storage that allows for different sizes.
User-Defined This strategy is open to custom
programming allow any logic for put away
which can be defined.
In addition to these strategies, there is a manual bin option that requires the user
to enter the destination bin during put away. This option is not part of the
strategies performed by the system because the strategy is manual.
Step 1: Verify Fixed Bin Put Away Strategy for Storage Type
1. To verify the fixed bin for put away for storage type, select the SAP IMG
menu path: Logistics Execution Warehouse Management Strategies
Putaway strategies Define Strategy for fixed bins
3. Confirm that storage type 005 is for fixed bin storage. If there is another
strategy instead of F, change the entry and save the change of the put away
strategy.
4. Enter the organization levels based on the copying material to the material
being created. Enter the plant as 3000, the storage location as 0301, the
warehouse as 301, the storage type as 005 for fixed bin and click the
button to continue.
Make sure to enter the copy from information correctly to make sure that
all the fields are copied correctly from the source material.
5. The profile message pops-up to notify you that the MRP profile is being used.
Click the button to continue. Press Enter on the keyboard to move
through all the screens until you get to the warehouse management screen.
6. Update the Stock Placement strategy with the fixed bin storage type
indicator. Press Enter on the keyboard to move to the next warehouse
screen.
7. Enter the storage bin and press Enter on the keyboard until all screens are
created.
2. Add a new line item to the purchase order by highlighting the first item and
clicking the button to copy the items.
2. Enter the purchase order number and press Enter on the keyboard.
4. Select the Item OK flag and click the button to save the goods receipt.
Step 5: Verify the Transfer Order for Put Away into the Fixed Bin
We will display the transfer order for put away into the warehouse to verify that
the fixed bin was chosen.
2. Enter the material 102_XXX and click the Execute button to display the
transfer order.
As seen in this screen shot, 4 pieces were placed in the fixed bin that we defined
in the material master.
2. Enter the transfer order number and press Enter on the keyboard.
Field Value
Material 102_XXX (XXX is the number assigned to
you by the instructor.)
Warehouse 301
Storage Location 0301
Storage Type ZXX
Copy Plant 3000
Production Storage 0301
Warehouse 301
Storage Type 002
Field Value
Material 102_XXX (XXX is the number assigned to
you by the instructor.)
Quantity 4
Field Value
Purchase Order Number Use the purchase order from the last step.
Step 4: Verify the Transfer Order for Put Away into the Fixed Bin
Did the transfer order propose the fixed bin for put away? ________________
Strategy Description
FIFO Type F: this strategy is used to pick items
from stock based on the first date that the
first items were placed into inventory based
on the storage type where the material is
stored.
Stringent FIFO This strategy is used to pick items from
stock based the on first date that the first
items were placed into inventory based on
the material being stored anywhere in the
warehouse.
LIFO Type L: this strategy is used to pick items
from stock based on the date that the last
items were placed into inventory.
Partial Pallet Quantity Type A: this strategy compares the
quantity with the largest bin quantity in the
storage type. If the quantity is same or
larger, the stock is picked from that bin; if
the quantity is smaller, it is picked from a
pallet with a partial quantity.
Large/Small Quantity Type M: this strategy is used to define a
small and large quantity. The control
quantity defined in the material master
record defines the amount smaller or equal
to when picking for small; if the quantity is
above the control quantity, the system
continues with the search strategy.
Expiration Date Type H: this strategy is used to choose
items based on the expiration date.
Fixed Bin Type P: this strategy uses one bin for
each material, defined in the material
master.
User-Defined Strategy This strategy is open to custom
programming, allowing any logic for picking
that can be defined.
3. Confirm that storage type 002 is for FIFO. If there is another strategy instead
of F, change the entry and save the change of the put away strategy.
2. Add a new line item to the purchase order by highlighting the first item and
clicking the button to copy the items.
2. Enter the purchase order number and press Enter on the keyboard.
4. Select the Item OK flag and click the button to save the goods receipt.
2. Enter the transfer order number and press Enter on the keyboard.
2. Enter the material, plant and storage location of the source storage location,
and the destination storage location.
5. Select the Item OK flag and click the button to save the transfer posting.
2. Enter the material 101_FIFO and click the Execute button to display the
transfer order.
As seen in this screen shot, 4 pieces were pulled from the FIFO location.
Field Value
Material 101_FIFO
Quantity 4
Field Value
Purchase Order Number Use the purchase order from the last step.
Field Value
Material 101_FIFO
Quantity 4
Plant 3000
Storage location From 301
Storage location to CD
All of these documents are defined in configuration by the time ranges in which
they should start appearing on the monitor. In this unit, we will configure the
warehouse activity monitor for all documents, set up the jobs for running the
activity monitor, perform an exercise to set up the warehouse activity monitor,
and navigate and use the warehouse activity monitor.
2. In our example, we are updating warehouse "301" for all the objects
displayed below with layout "1".
The layouts defined in the warehouse activity monitor control the display of the
objects. Below are the options for layouts in the warehouse activity monitor.
Layout 1: Movement type Source storage type Destination storage
type
Layout 2: Movement type Destination storage type Source storage
type
Field Use
Warehouse The warehouse number where the
warehouse activity monitor will record
statistics of the documents not processed.
Movement Type The movement type that is evaluated in
determining if the object is included in the
statistics of the documents not processed.
Field Use
Source Storage Type The source storage type of the document
evaluated in determining if the object is
included in the statistics of the documents
not processed. In this field a *** can be
entered to refer to any storage type.
Destination Storage Type The destination storage type of the
document evaluated in determining if the
object is included in the statistics of the
documents not processed. In this field a ***
can be entered to refer to any storage type.
Critical Duration The critical duration is the time defined
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor.
Time Unit The time unit defined is the unit of time
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor. For example, this time unit might
be hours, day(s) or week(s).
Calendar The calendar is defined in some cases to
assign a factory calendar to the times
defined.
Field Use
Warehouse The warehouse number where the
warehouse activity monitor will record
statistics of the documents not processed.
Movement Type The movement type that is evaluated in
determining if the object is included in the
statistics of the documents not processed.
Critical Duration The critical duration is the time defined
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor.
Time Unit The time unit defined is the unit of time
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor. For example, this time unit might
be hours, day(s) or week(s).
Calendar The calendar is defined in some cases to
assign a factory calendar to the times
defined.
Date The date that is evaluated in the reference
document; in this case it's the transfer
requirement.
1 is the creation date and time
2 is the planning date and time
Critical Duration of for This is the critical duration for TOs that are
immediate TO creation not immediately created and should have
been created.
Time Unit The time unit defined is the unit of time
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor. For example, this time unit might
be hours, day(s) or week(s).
2. To define the warehouse object for open posting change notices, double-
click on the open posting change notices and click the new entries button.
The table below defines the fields available for determination of open posting
change notices for updating into the warehouse activity monitor.
Field Use
Warehouse The warehouse number where the
warehouse activity monitor will record
statistics of the documents not processed.
Movement Type The movement type that is evaluated in
determining if the object is included in the
statistics of the documents not processed.
Critical Duration The critical duration is the time defined
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor.
Time Unit The time unit defined is the unit of time
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor. For example, this time unit might
be hours, day(s) or week(s).
Field Use
Calendar The calendar is defined in some cases to
assign a factory calendar to the times
defined.
Critical Duration of for This is the critical duration for TO that are
immediate TO creation not immediately created and should have
been created.
Time Unit The time unit defined is the unit of time
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor. For example, this time unit might
be hours, day(s) or week(s).
2. To define the warehouse object for open deliveries, double-click on the open
deliveries and click the New Entries button. The table below defines the fields
available for determination of open deliveries for updating into the warehouse
activity monitor.
Field Use
Warehouse The warehouse number where the
warehouse activity monitor will record
statistics of the documents not processed.
Critical Duration The critical duration is the time defined
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor.
Time Unit The time unit defined is the unit of time
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor. For example, this time unit might
be hours, day(s) or week(s).
Calendar The calendar is defined in some cases to
assign a factory calendar to the times
defined.
Select Partial Processed If you select this box, the partially
Deliveries processed deliveries are included in the
warehouse activity monitor. This means that
any action on the delivery past creation will
display the deliveries in the activity monitor.
Field Use
Warehouse The warehouse number where the
warehouse activity monitor will record
statistics of the documents not processed.
Movement Type The movement type that is evaluated in
determining if the object is included in the
statistics of the documents not processed.
Critical Duration The critical duration is the time defined
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor.
Time Unit The time unit defined is the unit of time
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor. For example, this time unit might
be hours, day(s) or week(s).
Calendar The calendar is defined in some cases to
assign a factory calendar to the times
defined.
Dynamic Storage Bin When you select this flag, only dynamic
bins are included in determining the critical
state documents. Dynamic bins are bins
that are created at the time of processing
the transaction. In this case, the bin is
created based off the document that caused
the bin to go negative.
2. To define the warehouse object for stock in interim storage types, double-
click on the stock in Interim Storage Types and click the New Entries button.
The table below defines the fields available for determination of stock in
Interim Storage Types for updating into the warehouse activity monitor.
Field Use
Warehouse The warehouse number where the
warehouse activity monitor will record
statistics of the documents not processed.
Storage Type The storage type of the document evaluated
in determining if the object is included in the
statistics of the documents not processed.
In this field a *** can be entered to refer to
any storage type.
Critical Duration The critical duration is the time defined
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor.
Time Unit The time unit defined is the unit of time
where if the documents are not processed,
the documents become in a critical state
and are shown on the warehouse activity
monitor. For example, this time unit might
be hours, day(s) or week(s).
Calendar The calendar is defined in some cases to
assign a factory calendar to the times
defined.
Dynamic Storage Bin When you select this flag, only dynamic
bins are included in determining the critical
state documents. Dynamic bins are bins
that are created at the time of processing
the transaction.
On this screen you can choose the fields that you would like to use to filter the
output of the warehouse activity monitor.
4. Enter the Meaning of the Variant Name and click the button.
Jobs should be scheduled for all activities. In this section, we will only display the
creation of the first job and scheduling of this job.
3. Enter the variant as the same name as the program and click the
button.
6. Perform the previous steps for all objects that should be included in the
warehouse activity monitor.
In this step, we will create a job for the first critical object, which is non-confirmed
transfer orders.
4. Enter the variant, click the button, and click the button to return to
scheduling the job.
7. Enter the date and time of when the job should run and click the
button to define the times when the job will run. In addition,
you will need to click the checkbox.
8. Select the period value; in this example, we choose the hourly option and
click the button. On the start time screen, click the button again to
save the start time and once again to save the job. The following message
should be displayed if the job was scheduled.
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Objects 01
02
03
04
05
06
07
Layout 1
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Copy All the entries for warehouse "301"
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Copy All the entries for warehouse "301"
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Copy All the entries for warehouse "301"
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Copy All the entries for warehouse "301"
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Copy All the entries for warehouse "301"
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Copy All the entries for warehouse "301"
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Jobs Create all jobs with a variant using the
warehouse you created.
Field Value
Warehouse XXX (XXX is the number assigned to you by
the instructor.)
Job Setup the jobs to run every hour.
2. Enter the Warehouse number and the Variant and click the button.
On the warehouse activity monitor, the critical objects are displayed in red as
seen below.
4. As seen on this screen, there are multiple unconfirmed transfer orders split
between movement types. Double-click on the Goods Receipt Movement
Type.
5. The items are displayed in the screen. Select the first item and click the
button to add notes to the transfer order number.
7. Once the text has been entered, the status changes to yellow and the text
icon is displayed. To view the text that was entered, click the
button.
8. The text is displayed in the popup box; click the button to continue with
processing.
9. If the items are ready for confirmation, you can confirm the transfer order by
selecting the menu path.
10. Select the Confirm TO in background to confirm the TO if the TO has been
processed.
11. The transfer order item will turn green on the screen after it has been fully
processed. Click the button to return to the monitor to evaluate other
items.
13. In this screen, the option to create a TO using the transfer requirement is
now available. TO in foreground means that you can create the TO manually
by stepping through the transactions, TO in background means that you can
create the TO automatically. We will leave this transfer requirement and back
out of the transaction.
Field Value
Warehouse XXX (XX is the number assigned to you by
the instructor.)
Variant Training
Action To review the monitor and provide a total of
the open objects in the monitor __________
Field Value
Warehouse 301
Variant Training
Action Select a transfer order and perform the
confirmation on the transfer order. Write
down the transfer order number
_____________________
All of these movements facilitate the transfer of materials from one location to
another location. In certain cases stock might need to transfer into a different
type of storage such as quality; this movement is called a stock category change
and is performed in the warehouse.
Movements in WM
Transfer Requirements
The most commonly used transactions to display for transfer requirement are:
LB01 Create a transfer requirement
LB02 Change a transfer requirement
The following table defines the fields available for entry on the transfer
requirement using storage types.
Field Use
Warehouse Number The warehouse where the transfer requirement
exists.
Source Storage The source storage type where the material(s) will
Type be moved from this storage type.
Field Use
Destination Storage The destination storage type where the material(s)
Type will be moved to this storage type.
All of the open transfer orders are listed in this screen. This screen allows for the
processing of transfer requirements into a transfer order. There are two
processing methods available:
TO in Foreground this option allows you to walk through the creation of a
transfer order.
4. The transfer requirement displays the movement type, interim storage type,
material, plant, storage location, and quantity. Click the button to display
the header.
On each transfer order either the source storage type or destination storage
type is defined.
Purchase Order
Sales Document
Sales Order
3. Create a new session and create a purchase order, then perform one of the
following:
4. Enter the purchasing organization "3000", company code "3000" and press
Enter on the keyboard.
5. Enter the purchasing group "003" and press Enter on the keyboard.
6. Enter the vendor "5595", enter the material "101_XXX", and press Enter on
the keyboard.
8. Enter the quantity "10" and press Enter on the keyboard. Click the
button, select the Save option and write down the purchase order number.
___________________________________________
9. Create a goods receipt for half of the purchase order quantity, then perform
one of the following:
10. Enter the purchase order number and press Enter on the keyboard.
11. We have a default storage location defined in the material master that is
another storage location from the one in the warehouse. We will overwrite
the storage location with "0301" storage location. Select the quantity tab.
13. Enter a quantity of "5" and click the item OK flag. Click the button to save
the goods receipt.
14. To display the transfer requirement to view the source bin, perform one of the
following:
15. Enter the material document and press Enter on the keyboard.
17. The purchase order number is the source storage type. Go to the open
session where the requirement types are displayed.
18. Select the dynamic bin material document flag for Purchase Order and click
the button.
19. Create a goods receipt for the remaining purchase order quantity, and
perform one of the following:
20. Enter the purchase order number and press Enter on the keyboard.
21. We have a default storage location defined in the material master that is
another storage location from the one in the warehouse. We will overwrite
the storage location with "0301" storage location. Select the quantity tab.
22. Enter a quantity of "5" and select the item OK flag. Click the button to
save the goods receipt.
23. To display the transfer requirement to view the source bin, perform one of the
following:
24. Enter the material document and press Enter on the keyboard.
The Source Storage Type is now the material document created during the
goods receipt process.
Step 1: Update the Requirement Type with the Dynamic Bin Material
Document
Field Value
Warehouse YXX (XX is the number assigned to you by
the instructor.)
Purchase Order (B) Update the dynamic bin material document
Field Value
Material 103_XXX (XX is the number assigned to
you by the instructor.)
Warehouse 301
Storage Location 0301
Field Value
Storage Type ZXX
Copy Material 101_XXX
Plant 3000
Production Storage 0301
Warehouse 301
Storage Type 002
Field Value
Material 103_XXX (XXX is the number assigned to
you by the instructor.)
Purchasing Org 3000
Purchasing Group 003
Company Code 3000
Quantity 10
Price 1.25
Field Value
Purchase Order Number Use the purchase order from the last step.
Field Value
Transfer Order Write down the source bin number
_________________________________
stock movements in two steps. In this section, we will review the configuration
parameters provided for 2-step picking.
3. Enter the warehouse number "301" and press Enter on the keyboard.
The following table describes the fields available for processing of two step
movements.
Field Use
Warehouse The warehouse where the 2-step picking is
desired.
2stP This defines the relevance for 2-step picking
in the warehouse.
2 2-step via 2-step procedure for picking
Blank 2-step not relevant for picking
Field Use
2-stMatl If this flag is set, 2-step picking is only
relevant on the materials flagged as 2-step
for the documents of relevance.
Ck2st Determines when the 2-step relevancy is
checked on the document, the options are
as follows:
Blank Do not initiate 2-step
1 initiate 2-step in foreground
2 initiate 2-step in background
Mty The movement type used to perform 2-step
picking.
As shown above, the options for two-step picking are on stock removal, stock
placement, posting changes, and warehouse supervision. The "2" in the Two-
Step Picking field defines 2-step picking as an option for stock removal.
2. Enter movement type "311" for movement from one storage location to
another storage location for plant "3000" and press Enter on the keyboard.
3. Enter the Rcvg SLoc as "0301", material "101_XXX", quantity "1", SLoc
"0001" and press Enter on the keyboard. In this movement one piece is
going from the "0001" storage location to the warehouse storage location
"0301".
8. Verify the material and source storage type and click the button.
Field Value
Movement Type 311
Plant 3000
Material 100_XXX
Quantity 1
Storage Location 0001
Receiving Location 0301
Field Value
Warehouse Number 301
Transfer Requirement Process any open transfer requirement for
material 100_XXX
Transfer Order Write down the transfer order number
_________________________
Transfer Orders
Transfer orders are created to move material(s) within the warehouse, remove
material(s) from the warehouse, and to move material(s) into the warehouse.
Transfer orders contain the material number, the quantity, source and
destination, and return storage bin. In order to create a transfer order the
following information is required:
In this section, we will review transfer orders, define movement types, define
replenishment control, review automatic transfer order creation parameters,
define transfer order splitting, review confirmation control in the warehouse,
perform creation of transfer orders for Stock Lists, and review transfer order
confirmations.
The following diagram displays the basic process for transfer orders. The first
step in the process is the creation of a requirement to move material(s) in the
warehouse; after the transfer requirement is created, the transfer order is
created. The transfer order is assigned a processor to move the material(s) from
one location to another. Once the processor is complete with the movement of
the material(s), the transfer order is confirmed.
2. Enter the warehouse number "301", select the "Only open TO items" and
click the button to display the open transfer orders.
3. A list of open transfer orders is displayed. The red light signifies that the
transfer order still requires confirmation. In the display, the source and target
storage types and bins are displayed. Click on the transfer order number to
display the details of the transfer order.
On this screen, the material, the source, and destination locations are displayed
with the quantity. As seen here, this transfer order is from a goods receipt of a
purchase order to a bin in the warehouse. If the material were a special stock
category, one of the following stock categories would be selected.
Special stock is another requirement that might be shown in the transfer order;
the following entries are available for special stock.
The special stock category would be selected from having an entry in the
originating document. The special stock category is defined in greater detail in
the Material Management Course. We will review special stock categories in the
Interface Unit following this unit.
The following table describes the key fields in the sections in the transfer order
header.
Section Use
Confirmation This section tracks the status of
confirmations against this transfer order by
using the start and end dates.
Reference Data Displays any reference document available
during the creation of the transfer order. In
this example, the transfer requirement,
requirement number, and material
document are displayed.
5. Click two times to return to the main screen. In this screen, it is possible
to confirm transfer orders in background and foreground. To confirm the
transfer order in background, select the transfer order number and click the
button. To confirm the transfer order in foreground, select the transfer
order number and click the button.
3. Double-click on the movement type "101" for Goods Receipt for Pur Or..
The following table describes the key fields defined in the movement type.
Field Use
Src The source bin information when selecting this
movement type. The Cat is the storage type; the
storage bin can be defined if the bin is always the
same bin number. FxdBn defines if the source bin
should be the fixed bin defined for the material
using this movement. Scr. defines if the source bin
is a dynamic bin number.
Dest The destination bin information when selecting this
movement type. The Cat is the storage type; the
storage bin can be defined if the bin is always the
same bin number. FxdBn defines if the destination
bin should be the fixed bin defined for the material
using this movement. Scr. defines if the destination
bin is a dynamic bin number.
Ret The return bin information when selecting this
movement type. The Cat is the storage type; the
storage bin can be defined if the bin is always the
same bin number.
Field Use
Shipment Type Defines the type of movement using this
movement. The following is a display of the options
for this field.
Field Use
Control Section The following options are available for the control
section.
GR data in Quant the goods receipt data
should be reset during goods receipt into the
quant.
Manual Storage Bin Input if this is set, the
transfer order can only be created manually
and the strategies will be ignored.
Consider Pre-Alloc. Stock the system will
evaluate pre-allocated stock.
Over deliveries if this indicator is set, the
system will pick all of the material(s) in the
quant even if it's an over delivery.
Foreground/Backgrnd selects the processing
method of a transaction based on the
movement type is this field is selected. D =
Background, H = Foreground
HU picking control this indicator defines how
a stock removal is handled with handling units.
Blank During the confirmation, the first
HU is assigned to the transfer order as the
destination storage unit. The copy HU
indicator is set.
1 During the confirmation, the issuing
handling unit is assigned to the transfer
order as the destination storage unit. The
copy HU indicator is set.
2 During the confirmation, the first HU is
assigned to the transfer order as the
destination storage unit. The copy HU
indicator is not set.
Field Use
Screen Control The following options are available in the screen
Section control section.
TO Creation Screen Options
Print The print code for the movement type is set. The
print control is defined further in this unit.
Automatic TO Automatic transfer order can be created in
background using the program RLAUTA10 for
transfer orders and RLAUTA11 for posting change
notices. The fields for selection are defined in the
automatic transfer order creation section.
Confirmation TO item can be confirmed immediately in
certain instances, it might be required to
confirm a transfer order immediately; if this flag
is set, the transfer order is confirmed
immediately.
Propose Confirmation this sets the system to
propose confirmation of a transfer order during
the creation of the order.
Post to same bin During a post change the material(s) do not leave
the bin; the material(s) are relabeled at the
location.
Ref.Stor.Type Reference to the movement type during the
Search storage type search.
The following table defines the key fields for replenishment control.
Field Use
Mtyp Repl. Defines the movement type used to move
stock to where the stock will be replenished.
Replenish. Defines the replenishment method in the
storage type.
Blank using the replenishment report
1 Transfer orders for fixed bin
2 Transfer orders random
The following table defines the fields available for control for automatic transfer
order creation.
Option Use
Assign recipient Defines the email recipient for errors during
creation of transfer orders.
Control Data Controls how the control for automatic
transfer order creation is performed.
Assign control Defines the control for automatic transfer
order creation to the movement types.
Activate Allows the scheduling of the background
jobs to generate automatic transfer orders.
The following table defines the parameters available in the control for automatic
transfer order creation.
Field Use
Warehouse The warehouse number for the control for
automatic transfer order creation.
AutoTO The text field available to associate the
parameters with the process of control for
automatic transfer order creation.
Sel. Crit. The selection criteria available for the control for
automatic transfer order creation. Three options
are available:
1 (Blank) The system creates a transfer order
for each transfer requirement or posting change
notice.
2 The system creates a transfer order for only
transfer requirements or posting change notices
where the criterion is met.
3 The system creates a transfer order for only
transfer requirements or posting change notices
where the criterion is met, with the addition of
reference numbers to group transfer
requirements.
Field Use
With RefNo The selection criteria available for the control of
automatic transfer order creation. Three options
are available:
1 (Blank) The system creates a transfer order
for each transfer requirement or posting change
notice.
2 The system creates a transfer order for only
transfer requirements or posting change notices
where the criterion is met.
3 The system creates a transfer order for only
transfer requirements or posting change notices
where the criterion is met, with the addition of
reference numbers to group transfer
requirements.
4. Click the button to exit out of the control data configuration and click the
button to assign the control for background
processing of transfer orders.
If this option is selected for Automatic TO and the processing program is running,
the transfer requirements for goods issues to a cost center will be automatically
converted into a transfer order.
Picking Area Split the transfer orders are split for every picking area.
Time Split the time is defined in configuration by the amount of time it takes
to move items from one storage type to another storage type.
Weight Split the weight is defined in the material master of the material.
Volume Split the volume is defined in the material master of the material.
In addition to splitting the transfer orders, there may be a need to sort the transfer
orders being split. This is another option available for transfer orders which we
will review in this section.
In this section, we will set the weight for our transfer orders in the warehouse,
create a purchase order that exceeds the weight, create a goods receipt, and
review the transfer orders.
The following table defines the fields in creating the profile for transfer order
splitting.
Field Use
Profile The profile is a text field used to define the
profile.
Split pic The split picking area checkbox splits the
transfer order by the picking area.
Sort Profile The sort profile is the profile in which the
sort occurs on the transfer order.
Target Time (Limit) The time limit in processing before the
transfer order is split.
Field Use
Time The time unit in processing before the
transfer order is split.
Weight (Limit) The weight limit in processing before the
transfer order is split.
Volume (Limit) The volume limit in processing before the
transfer order is split.
4. Click the button to save the entries and back out of the configuration
transaction. Click the
option to set the
profile to the storage types.
The following table defines the entries available in defining the TO split profile.
Field Use
MvT The movement type associated with the
transfer order.
Source Stor.Ty. The source storage type of the transfer
order. It is possible to enter *** to signify all
storage types.
DestStorType The destination storage type of the transfer
order. It is possible to enter *** to signify all
storage types.
Profile perf.data The defined performance profile information
used to tie to the human resources
incentive area.
Profile TO split The profile for splitting the transfer orders.
7. Create a new session and create a purchase order, then perform one of the
following:
8. Enter the purchasing organization "3000", company code "3000" and press
Enter on the keyboard.
5. Enter the purchasing group "003" and press Enter on the keyboard.
6. Enter the vendor "5595", enter the material "101_XXX", and press Enter on
the keyboard.
8. Enter the quantity "20" on the first line item and a quantity of "30" on the next
item and press Enter on the keyboard. Click the button, select the save
option, and write down the purchase order number.
9. Create a goods receipt for the purchase order quantity, and perform one of
the following:
10. Enter the purchase order number and press Enter on the keyboard.
11. We have a default storage location defined in the material master that is
another storage location from the one in the warehouse. We will overwrite
the storage location with "0301" storage location. Select the item OK flag for
both line items and click the button to save the goods receipt.
13. The last material document is displayed; press Enter on the keyboard to
choose the document.
14. Select the WM view to display the WM details on the material document.
16. Enter the warehouse number "301" and click the button.
As seen on the screen, the transfer orders split because of the weight
requirement.
Field Value
Warehouse YXX (XX is the number assigned to you by
the instructor.)
Profile PYXX (XX is the number assigned to you by
the instructor.)
Weight 20
Field Value
Warehouse YXX (XX is the number assigned to you by
the instructor.)
Movement Type 101
Source Storage Type ***
Destination Storage Type ***
Profile TO Split PYXX
Field Value
Purchasing Org 3000
Purchasing Group 003
Company Code 3000
Material 101_XXX (XXX is the number assigned to
you by the instructor.)
Quantity 30
Price 1.25
Material 103_XXX (XXX is the number assigned to
you by the instructor.)
Quantity 30
Price 1.25
Field Value
Purchase Order Number Use the purchase order from the last step.
Field Value
Transfer Order Write down the transfer order numbers:
_________________________________
Blank posts differences to the transfer order where the differences were
defined.
1 Posts differences to the "DIEBSTAHL" bin in storage type "999".
2 Posts differences to the source storage bin.
The following table defines the fields available in the difference indicators.
Field Use
DiffID The difference indicator ID.
Description The description of the difference defined.
Ty. The storage type for differences.
Diff. Bin The bin where differences are posted.
TO The transfer order number is the bin where the
differences are posted.
Srce Bin The source bin where the material difference
should remain.
Update TR Updates the transfer order using the following
options:
Blank Updates TR depending of destination
storage bin
1 Doesn't update the TR
2 Updates the TR
Variance Defines the percentage in variance where the
user is not requested to confirm the difference.
The following table defines the key fields in the storage type confirmation
parameters.
Field Use
EQ If this flag is checked, a confirmation is
required during put away.
RC If this flag is checked, a confirmation is
required during stock removal.
Zero Stock chck If this flag is set, the bin must be counted
every time the stock value goes to zero.
CB Defines if the bin can be changed during
confirmation of the transfer order.
Field Use
Mty The movement type for determining
confirmations.
Confirm imm. Defines the movement type for automatic
confirmation.
Propose Conf. Proposes confirmation during the creation of the
transfer order.
No two-step c If this flag is set, two-step confirmations are not
allowed.
Screen TO Quit Defines the screen for transfer order
confirmation; the following options are available:
1. To create a transfer order for stock list, perform one of the following:
2. Enter the warehouse number "301", storage type "001" and movement type
"999". We will use the "999" movement type to create a transfer order to
move inventory to another bin. Click the button.
The inventory list is displayed; check the checkbox beside the item and click the
button to create a transfer order.
3. Enter the storage type for movement, storage bin, and storage section, and
select the confirm immed. option to confirm the transfer order. Click the
button to create the transfer order.
4. The line is displayed in green; if there was an error during creation, the line is
displayed in red. To check the log, click the button.
Field Value
Warehouse Number 301
Storage Type 001
Movement Type 999
Material Randomly select a material to create a
transfer order
Storage Type 001
Storage Bin Entry Use the drop-down to select a bin
Storage Section 001
Confirm Immediately Not Selected
Transfer Order Write down the transfer order number:
________________________________
2. Enter the purchasing organization "3000", company code "3000" and press
Enter on the keyboard.
3. Enter the purchasing group "003" and press Enter on the keyboard.
4. Enter the vendor "5595", enter the material "101_XXX" and press Enter on
the keyboard.
6. Enter the quantity "5" and press Enter on the keyboard. Click the button,
select the Save option and write down the purchase order number.
7. Create a goods receipt for the purchase order quantity, then perform one of
the following:
8. Enter the purchase order number and press Enter on the keyboard.
10. Select the item OK flag. Click the button to save the goods receipt. To
display the transfer order for a material, perform the following:
11. Enter the warehouse number "301", the material "103_XXX", and click the
button.
12. The transfer order that we created is "166"; we will now confirm the transfer
order. To confirm the transfer order, perform the following:
The following table defines the key fields in the confirmation selection screen.
Field Use
Selection In this section, the following filter options
are available:
Open TO items only
Subsystem items these are transfer
order items that are created in another
system and passed to the SAP system.
Storage type items only
Picking Area items only
Field Use
Control In the control, the following control options
are available.
The confirmation can be performed in
background or foreground
Adoption of pick quantities
13. Enter the transfer order number and press Enter on the keyboard.
14. Enter the actual quantity and click the button to save the confirmation. In
the event that the quantity is different, the Difference Indicator and the
Difference Quantity can be entered.
Field Value
Transfer Order Confirm the transfer order from the previous
exercise.
Goods Receipts
We have performed many goods receipts of material(s) into the warehouse using
the purchase order process. The following process flow defines the basic
purchase order process.
As displayed in this flow, the first step in the process is the truck arriving; then the
packing slip is reviewed and verified. The purchase order is then entered using
either the goods receipt transaction or a scanner. Once the goods receipt is
complete, a transfer requirement is created and immediately following, a transfer
order is created. Items are put away into the warehouse and the confirmation of
the transfer order is processed.
As displayed in this flow, the first step in the process is the truck arriving and the
packing slip is reviewed and verified. The purchase order is then entered using
either the goods receipt transaction or a scanner. Once the goods receipt is
complete, a transfer order is created. Items are put away into the warehouse and
the confirmation of the transfer order is processed and the goods receipt is
performed.
Transfer Orders
KANBAN
Posting Change Notices
Option Use
Spool Code Defines the print options, such as if the
document should print immediately or
delete after print.
Printer Pool / Labels Defines the printer for labels based on the
warehouse number.
Sort Profile/Coll Proc. Allows for a definition of the printing
document based on fields that can be used
to sort the items.
Print Code Defines the program that is used to print
based on the print code defined in the
movement type.
Handling Differences
In cases where material(s) are not available during put away or picking,
differences can be processed. We reviewed these configuration settings in detail
in the transfer order section. In this section, we will process a difference during
goods receipt.
2. Enter the purchasing organization "3000", company code "3000" and press
Enter on the keyboard.
3. Enter the purchasing group "003" and press Enter on the keyboard.
4. Enter the vendor "5595", enter the material "101_XXX" and press enter on
the keyboard.
6. Enter the quantity "20" on the line item and press enter on the keyboard.
Click the button, select the Save option and write down the purchase
order number.
7. Create a goods receipt for the purchase order quantity, perform one of the
following:
8. Enter the purchase order number and press Enter on the keyboard.
11. Enter the warehouse number "301" and click the button.
12. Enter the Difference Indicator "1" for theft, an actual quantity of "19", and a
difference quantity "1".
14. To create a transfer order for stock list, perform one of the following:
15. Enter the warehouse number "301", storage type "999" and movement type
"999". We will use the "999" movement type to create a transfer order to
move inventory to another bin. Click the button.
16. The inventory list is displayed; check the checkbox beside the item and click
the button to create a transfer order.
17. Enter the storage type for movement, storage bin, and storage section, and
select the Confirm immed. option to confirm the transfer order. Click the
button to create the transfer order.
18. The line is displayed in green; if there was an error during creation, the line is
displayed in red. To check the log, click the button.
Field Value
Purchasing Org 3000
Purchasing Group 003
Company Code 3000
Material 101_XXX (XXX is the number assigned to
you by the instructor.)
Quantity 20
Price 1.25
Field Value
Purchase Order Number Use the purchase order from the last step.
Field Value
Storage Type 999
Storage Area 001
Bin DIEBSTAHL
Field Value
Difference Indictor 1
Quantity 15
Field Value
Difference Quantity 5
Field Value
Storage Type 001
Warehouse YXX (XX is the number assigned to you by
the instructor.)
Storage Unit BX1
Confirmation Confirm Immediately
Goods Issues
Goods issues are performed when material(s) are issued to an object. The most
common goods issues are:
In this section, we will review the movement types for goods issues and process
a pick transfer order with a goods issue.
For goods issues to a cost center in the warehouse, the destination is "911", an
interim storage type for cost center. In addition, this movement allows for a
manual transfer requirement, if chosen as the method of movement.
There are two ways a goods issue can be performed within the warehouse;
either through transactions within the warehouse with adjustments to inventory
management, or adjustments to inventory management and stock updates with
the warehouse. In this section, we will process the goods issue from inventory
management.
6. Select the Quantity tab, enter a quantity of "5" and select the Where tab.
7. Enter the plant "3000", storage location "0301" and select the account
assignment tab.
The system automatically goes into the Create Transfer Order for material
document.
9. Press Enter on the keyboard and click the icon to perform stock removal
in background.
The source bin is determined; click the icon to create the transfer order. Once
the transfer order is confirmed, the inventory is adjusted in the warehouse.
1. To create a pick transfer order for a material(s), perform one of the following:
2. Enter the shipping point "3000", Order "12519", Delivery Type "LF" and press
Enter on the keyboard.
3. Enter a quantity of "1" and click the icon to save the delivery.
7. Select the Subsequent Functions menu path and click "Create Transfer
Order".
9. Press Enter on the keyboard and click the Stock Removal button in
background.
11. To confirm a transfer order through lists, perform one of the following:
12. Enter the warehouse number "301", the transfer order number "172", select
the "Only open TO items" and click the button to display the open
transfer orders.
13. Click the line and click the icon to confirm the transfer order.
Field Value
Shipping Point 3000
Order 12519
Delivery Type LF
Quantity 1
Transfer Order Write down the transfer order:
_____________________________
Field Value
Transfer Order Use the transfer order from the previous
step.
Stock Transfers
Stock transfers are created to post material(s) from one location to another
location. The most commonly used stock transfers in the warehouse are:
Company Code to Company Code
Storage Location to Storage Location
Plant to Plant
Bin to Bin
In this section, we will review the creation of a transfer order without a source
object using the storage location to storage location move in the warehouse and
we will process a storage location transfer in inventory management.
2. Enter the Movement Type "999", Material "101_XXX", Quantity "1", Plant
"3000", storage location "0301" and press Enter on the keyboard.
4. To complete the creation of the transfer order, press Enter on the keyboard.
2. Enter movement type "311" for movement from one storage location to
another storage location for plant "3000" and press Enter on the keyboard.
3. Enter the Rcvg SLoc as "0301", material "101_XXX", quantity "1", SLoc
"0001" and press Enter on the keyboard. In this movement one piece is
going from the "0001" storage location to the warehouse storage location
"0301".
8. Verify the material and source storage type and click the button.
Field Value
Movement Type 999
Material 101_XXX
Quantity 1
Plant 3000
Storage Location 0301
Source Bin Manual Selection
Field Value
Movement Type 311
Field Value
Plant 3000
Material 100_XXX
Quantity 1
Storage Location 0001
Receiving Location 0301
Field Value
Warehouse Number 301
Transfer Requirement Process any open transfer requirement for
material 100_XXX
Transfer Order Write down the transfer order number
_________________________
Posting Changes
Posting changes are adjustments to material(s) status or changes from one
material to another material. The posting changes in the warehouse include:
Material to Material
Quality
Returns
Blocked Stock
In this section, we will create a posting change notice, create a transfer order
from a posting change notice, and create a transfer from a list of posting change
notices.
2. Enter the warehouse number "301", Movement Type "322" and press Enter
on the keyboard.
3. Enter the material, plant, storage location and click the icon to save the
notice.
2. Enter the posting change number and press Enter on the keyboard.
3. Highlight the inventory line where the items will be removed from and click
the icon.
4. Highlight the inventory line where the items will be removed from and click
the icon to create the transfer order in background.
1. To create a posting change notice from a list, perform one of the following:
2. Enter the warehouse number "301" and press Enter on the keyboard.
3. Select the posting change notice by clicking the checkbox and click the
button to create a transfer order.
Field Value
Warehouse 301
Movement Type 322
Material 101_XXX
Plant 3000
Storage Location 0301
To Stock Category Q
Quantity 1
Posting Change Notice Write down the posting change notice:
__________________________________
Field Value
Warehouse 301
Storage Type ZXX
To Stock Category Q
Quantity 1
Field Value
Transfer Order Number Write down the transfer order number:
__________________________________
Field Value
Warehouse 301
Selection Any Open Posting Change Notice
Batch Management allows you to store materials not only under their unique
material master number, but also under an additional identification tag called a
'batch'. If you have materials that require additional classification based on some
specific characteristics, you can further define them, and store them according to
their batch. The batch is also useful if you need a way to specify a lot of materials
produced on a certain day, say, if you need to recall everything from a production
lot.
You can define the batch number when a purchase order is created for materials
procured externally, when materials are received into inventory (either through a
production process or from an external source), or the batch can be created
when the production is created.
Batches can also have statuses defined that either restrict or do not restrict a
batch from being used.
When working in the system with materials that are batch managed, all
transactions related to the material will utilize and specify which batch is being
received, issued, or transferred.
Each batch can have its own classification, which includes values of
characteristics that describe the material.
SAP also has functions that allow the system to automatically specify a batch to
be used based on batch determination procedures.
Once you have determined that a material will be stored according to its specified
batch, you must flag it for Batch Management on the material master record. To
do so, follow these steps:
1. Execute the Change Material Transaction: MM02 or follow the menu path:
Logistics Materials Management Material Master Change Immediately
3. Click and select either the 'Purchasing' view or the 'General Plant
Data/Storage 1' view (both will be shown).
4. Click and enter the Plant in which you would like to activate Batch
Management for the material:
5. Click and select the 'Batch Management' checkbox on one of the two
following screens:
Other fields from the Material Master record are described below:
Field Description
Appr. Batch rec. req Approved Batch record required both a
usage decision (from QM) for the inspection
lot must be approved and the batch must be
unrestricted. This indicator is only relevant
for materials produced in-house via a
process order.
Field Description
OB Management This indicator specifies whether an original
batch can be created from either the
purchasing document or the production
order.
OB Ref. Material You may chose to create the original batch
number in reference to another material
master, which must be a non-valuated
material.
The following series of screen shots are from the 'Change Batch' transaction.
Batch Statuses
You can modify the status of the batch either by setting it to restricted on the
Quality Management Usage Decision or by updating the batch master record
using the 'Change Batch' transaction.
If a user attempts to select a restricted batch at time of goods issue, they will
receive an error message indicating the batch is restricted and cannot be used.
Stock types can also be considered restricted and unrestricted. If the stock
type is unrestricted and all of the stock belongs to the same batch, but you
want to manage some of that stock as a restricted batch, you must transfer
that quantity to another batch and mark the individual batch 'restricted'.
Goods Receipts
In some cases, you may perform a goods receipt on a material that you are
immediately consuming. It is therefore not required to enter a batch. However, if
you wish to later track the usage of the batch, you should enter it on the goods
receipt and you can later use the 'where-used' batch list to find this usage.
When you perform a goods receipt for a batch managed material, the following
are updated in SAP:
The batch is either created or updated
The goods receipt date and vendor are updated. The goods receipt date
stored here is used later in batch determination strategies in order to follow
FIFO or LIFO rules.
The expiration date can be entered if the material requires it.
For goods receipts from a vendor, the vendor number is also updated in the
batch record. If you later try to receive more of that material on that batch
using a different vendor, the system will issue a warning or error message.
If you are using batch classification, you can also enter the values of the
characteristics of the batch at the time of goods receipt.
Goods Issues
When you create a delivery or reservation, SAP will reserve the material for that
delivery. If the delivery is for a batch managed material, it can actually reserve a
specific batch. Materials can be reserved at the plant, storage location, or batch
level. If you choose to reserve materials by batch, you will not be able to change
the batch at the time of goods issue.
batch determination, you will be prompted to select a batch at the time of goods
issue.
For all stock transfers, except 2-step Plant-to-Plant stock transfers, the issuing
batch is the same as the receiving batch.
In the first step of the 2-step Plant-to-Plant stock transfer, you enter the issuing
plant, storage location, and batch and the receiving plant but not the receiving
storage location or batch. In the second step of the 2-step Plant-to-Plant stock
transfer, you will enter the receiving storage location and batch.
Batch Classification
In order to use batch determination, you must also use batch classification.
Batch classification allows you to define the characteristics of the batch as
displayed in the screen shot below:
Using batch classification allows users to search (or SAP) for batches that have
specific characteristics. Characteristics can either be user defined or come from
fields that exist in the batch master record, such as expiration date or batch
status.
At time of goods receipt, you can require the user to enter the batch
characteristics that will be stored in the batch master record. Configuration to
require batch classification at time of goods receipt can be found in the IMG here:
Batch Determination
The Batch Information Cockpit provides a tool to search for batches. It can be
found following the menu path:
Logistics Central Functions Batch Management Batch Information
Cockpit
Transaction Code: BMBC
As you can see by the above screen shot, you can search for batches using
material information, batch characteristics, classification, stock, usage, and shelf
life data.
SAP provides a few different options for carrying out physical inventory in your
warehouse. If you are running a warehouse managed warehouse, you will use
the warehouse management component of physical inventory, and if you are only
managing your stock at the storage location level, you will use the inventory
management component of physical inventory. In this unit, we will cover
performing physical inventory using warehouse management. We will also cover
how to clear stock differences between warehouse management and inventory
management.
Annual Inventory simply means counting every stock item you store in your
inventory once per year. Most companies have adopted a continuous method of
physical inventory because it allows you to keep your inventory stock levels more
accurate. However, some companies still perform annual physical inventories
due to constraints they have in their warehouse.
You can also use this method to count inventory that has not had any physical
movements in a one year period.
In the previous section, we discussed annual physical inventory. The steps for
Continuous Physical Inventory are the same in SAP, except the inventory is
carried out over a year period versus in a single major inventory event.
When carrying out continuous physical inventory, you will select which storage
types and materials you will count.
Since continuous inventory is done throughout the year, you can perform it at idle
times during the year instead of concentrating a major effort in a single event
once per year.
Cycle Counting
The cycle counting procedure is a form of continuous inventory, except you can
set the system up to suggest a list of materials and locations that you should
count. You can count your higher volume materials more frequently than the
lower volume materials.
You configure how often you want to count each 'volume type' material. Volume
type refers to the frequency of use of the material. You can either manually mark
a material with a volume type (A for high volume, B for moderate, C for lower
volume, or any other type you would like) or have a program mark it based on its
historical consumption.
The cycle counting indicator is on the material master, plant/storage data view:
The transaction that can be run to automatically set the cycle counting
indicator is MIBC. The following screen shot displays the selection criteria
for running the program:
2. For each storage type for which you want to run physical inventory, maintain
an entry in the following table:
Field Description
PrintMat If you select this indicator, the following data
will be printed on the inventory document:
material number
material description
plant
batch
special stock indicator
special stock number
stock category
quant number
No.Bins Select this box if you want the system to
display the bin number when entering the
physical inventory documents. Leave it
blank if you want the user to enter it
manually.
No.Mat Select this box if you want the system to
display the material master number. Leave
it blank if you want the user to enter it
manually.
Entry Defines the input method for inventory
results:
2. For each storage type for which you want to run physical inventory, maintain
an entry in the following table:
Field Description
Inventory Select the appropriate inventory method for
the storage type.
Field Description
ZeroCheck Check this indicator if you want to prevent
any additional stock from being placed into
the bin until the zero stock check has been
completed.
Cycle Count Check this indicator if you want to utilize the
cycle counting technique for bins in this
storage type.
2. For each warehouse for which you want to run physical inventory, maintain
an entry in the following table:
Field Description
Post Invent. Difference Defines the movement type to be used
when posting positive inventory differences.
Clear Invent. Difference Defines the movement type to be used
when clearing negative inventory
differences.
Document items Defines the maximum number of items on
an inventory count sheet.
2. Select the activity 'MM-IM Movement Types for Clearing Inventory' and click
3. For each stock category for which you want to run physical inventory,
maintain an entry in the following table:
Field Description
Category Stock Category
Cycle Counting
If you choose the cycle counting method, in addition to selecting the cycle
counting indicator in the Basic Configuration step previously explained (see the
section on 'Define Types per Storage Type'), you must complete the following
configuration:
2. For each plant in which you want to run Physical Inventory, maintain your
cycle counting indicators.
Field Description
CC phys. Inv. Ind. Cycle Counting physical inventory indicator
key assigned to each material master at
the plant level to determine how often the
inventory must be counted in a fiscal year.
No. of phys. Inv. Number of times in a year that the material
must be counted.
Interval Specifies the number of workdays that
should pass until another round of counting
that material should occur.
Float Time Number of workdays that can pass in
addition to the interval between the last time
the material was counted and when it
should be counted again.
Percentage The percentage of total materials that
should belong to the cycle counting
indicator. The total of percentages for a
single plant should be 100.
The standard SAP method of determining the ABC stratification will not work
in all environments, and is one place you may decide that a break from
standard SAP procedure is required to account for criteria other than usage
or consumption (inventory turns). Inventory value is a typical reason to
change from the standard SAP consumption-based ABC stratification. If
usage is not an appropriate method to set the cycle count indicator, a
decision should be made determining whether the Material Masters cycle
count indicator can be maintained manually, or whether an enhancement is
required to use custom stratification criteria and update the Material Master
programmatically.
In this demo and subsequent exercise, we will perform the following steps:
In this step, we will demonstrate using the program to automatically set the cycle
counting indicator for our material master. In the end of this section, we will also
illustrate how to check and change it on the material master.
2. Enter the data shown on the following screen and table and click
Execute.
Field Value
Plant 3000
Consumption/Usage Check radio button and leave date defaults
Note: Since all students in class are using the same Plant, the instructor's
demo will set the CC indicator for all materials. In the exercise, the students
can run the program and check the indicator in the material master record.
Look for your material and note the old and new CC indicator. Notice the demo
material is highlighted.
4. Click on to view the counting effort for the plant for the
year:
6. Navigate to the material master to view the cycle counting indicator. Use
transaction code MM02.
Field Value
Material Master LES-252-XX
Plant 3000
Storage Location 0301
View General Plant Data/Storage 1
Note the CC fixed indicator on this material master. This is why our material
was highlighted in green in the 'Set Cycle Counting Indicator' program and
marked as 'inconsistent'.
If your material did not get a cycle counting indicator, enter 'A' in the field
now.
To activate the physical inventory document for cycle counting, follow these
steps.
All transfer orders must have been completed. If you receive the following
message: 'blocked', you will need to run the Warehouse Activity Monitor to
find all the open transfer orders, complete them, and then start this
demo/exercise step over.
2. Enter the data as shown in the following screen shot and table and click
Execute to start the process:
Field Value
Warehouse 301
Storage Type Leave blank to select all
Inventory in period Leave defaults
Material LES-252-XX
3. On the following screen, you will get a list of materials to be cycle counted in
your warehouse. If you limited your selection on the initial selection screen,
you will only get your material.
Notice that this Storage Bin is actually blocked. In order to activate this bin
for inventory, we had to confirm all open transfer orders.
Alternatively, you can follow the menu path: List Post Documents to
schedule the inventory for a later date/time.
To print the physical inventory document for cycle counting, follow these steps.
2. Enter the data as shown in the following screen shot and table and click
Execute to start the process:
Field Value
Warehouse 301
Inventory record <enter the inventory list number from the
previous step>
Printer <enter LOCL to print to your windows
default printer>
List name <leave default for demo and exercise, but in
your SAP environment at your company,
Print Report you can modify the standard list and report
with the help of your ABAP developers and
use a custom one here>
Print immediately Select this checkbox if you want to print the
inventory count sheets immediately
Note: for purposes of the demo and exercise, we will just print to spool and
display from there. Use transaction SP01 to see it in the spool.
At this time, the warehouse personnel would physically go into the warehouse
and count the stock and record the results on the count sheet. The next step will
input the results returned by the warehouse personnel.
To enter the results for the physical inventory document for cycle counting, follow
these steps.
2. Enter the data as shown in the following screen shot and table and press
Enter to start the process:
Field Value
Warehouse number 301
Inventory Record <inventory record from previous steps>
Count date <default>
Name of counter Enter the name of the person who
performed the physical count. If you are
using the RF version of physical inventory
counting, the system will use the person
entering the information into the RF device.
Field Value
Counted Quantity <enter a value that is different than what is
in stock by a quantity of 1> In this example,
we had 8857 in bin stock (use transaction
code LS23 to view bin stock) and we
entered 8856.
To process the WM inventory differences for cycle counting, follow these steps.
2. Enter the data as shown in the following screen shot and table and press
Enter to start the process:
Field Value
Warehouse 301
Inventory Record <inventory record from previous steps>
Variance in % These fields are used if you do not require a
special process (like a recount) to be
Value Based Variance performed if the inventory is within this
tolerance percent or value
4. Select the materials which you want to clear or post the differences. Click
Now you have a difference between your WM and IM stock. The stock
quantity is actually sitting in an interim storage bin in Storage Type 999 until
you clear the differences in IM.
Below is a screen shot of the quant of inventory sitting in Storage Type 999.
To clear the differences you just posted to WM in IM, follow these steps:
2. Enter the data as shown in the following screen shot and table and click
Execute to start the process:
Field Value
Warehouse number 301
Storage Type 999
Document Date and <default>
Posting Date
Student Exercise:
Follow the steps in the demo section to complete the following as shown in the
demo:
Field Value
Material Master LES-252-XX
Plant 3000
Storage Location 0301
Warehouse 301
Inventory Management
Demonstration: Inventory Management Configuration
Define Storage Location Control
Define Movement Types
Define Posting Changes
Generate Interim Storage Bins
Activate Automatic TO Creation
Exercise: Activate Automatic TO Creation
Allow Negative Stocks in Interim Storage Types
Production
Demonstration: Production Configuration
General Production Parameters
Production View
Warehouse Management View
Demonstration: KANBAN
Exercise: KANBAN
Inventory Management
The following table defines the key fields in storage location setting.
Field Value
Sloc The receiving storage location for stock
transfers.
Movement Typ. The movement type for the stock transfers.
Combine Post Changes There are two options for combine Post
Changes:
Blank the posting of posting changes
in inventory management take place
separately for each transfer order item
after the transfer order item is
confirmed.
Check the posting changes in
inventory management do not take
place after the transfer order item is
confirmed.
Receiving The receiving storage plant for stock
transfers.
The following table defines the movement types for warehouse management.
Field Value
Reference This is the reference movement type for
warehouse management and inventory
management.
Stock transfer This is the reference movement type for
transfers with two steps; stock removal and
stock placement.
Transfer posting This is the reference movement type for
posting changes in warehouse
management generated from inventory
management.
4. Enter the warehouse number "301", click all the views and click the
button.
This program displays the inconsistencies between the movement tables. These
entries should all be reviewed to determine the impact to all the processes.
3. Enter the above entries to post movements of materials into quality hold. The
following table defines the fields in this view.
Field Value
M Movement type in the warehouse.
Mv Movement type in inventory management.
Stk C SRC Defines the available source stock
categories.
Field Value
SpStk SRC Defines the available source special stock
categories.
Verify the confirmation immediately flag in the movement type for the two
movement types.
6. To move inventory from one stock category to another, follow the following
menu path:
7. Enter the warehouse number, movement type, material and plant, and click
the button to view the bins available for movement into quality hold.
8. Select the material to move and click the button to transfer the
materials.
9. The transfer was successful. To view the stock, perform one of the following:
Go to transaction MMBE.
10. Enter the material number, plant and click on the icon.
11. The stock is displayed; click on the storage location "0301" and follow the
following menu path.
Below are key fields for assigning movement types in inventory management and
warehouse management.
Field Value
T Defines the creation or cancellation of a transfer
requirement.
Blank the system does not create a transfer
requirement.
X an transfer requirement will be created for the
item
1 the system will cancel any transfer
requirements
Cr This flag causes a posting change notice to be
created for any movement.
Immed This indicator defines if a transfer order is created
immediately.
Goods Receipt Date Defines how the goods receipt date is generated.
4. Enter the warehouse number, movement type "311" for the warehouse and
inventory management, select creation of transfer requirement and automatic
transfer order creation and click the button to save the entry.
6. Enter movement type "311" for movement from one storage location to
another storage location for plant "3000" and press Enter on the keyboard.
7. Enter the Rcvg SLoc as "0301", material "101_XXX", quantity "1", SLoc
"0001" and press Enter on the keyboard. In this movement one piece is
going from the "0001" storage location to the warehouse storage location
"0301".
10. Enter the warehouse number "301", the material "101_XXX", and click the
button.
11. The transfer order that we created is "177"; we will now confirm the transfer
order. Click the button to confirm the transfer order.
Field Value
Warehouse YXX (XX is the number assigned to you by
the instructor.)
Movement Type 311
Transfer Requirement X
Transfer Order Immediately
Field Value
Movement Type 311
Plant 3000
Material 101_XXX
Quantity 1
Storage Location 0001
Receiving Location 0301
Field Value
Transfer Order Confirm the transfer order from the previous
step.
In this view, the flag sets the warehouse and storage type to allow negative
values if the "Allow negative stock" flag is checked.
Production
The production interface defines the movement from the warehouse in and out of
production. In this section, we will review the configuration parameters in the
production interface, we will setup KANBAN replenishment in production, and we
will perform an exercise to replenish from the warehouse to production using
KANBAN.
The following table defines the key fields in the general staging configuration.
Field Value
PrSuppArea The production supply area defined for
material staging.
Field Value
MtStl The material staging indicator, defined as
follows:
Production View
The production view defines production order processing and execution in the
warehouse interface.
Field Value
Complete Transfer Only complete transfer requirements are
Requirement created, if this is flagged.
WM Request The following options are available at
release of the order:
The following table defines the fields available in the warehouse number control
for the production interface.
Field Value
PP Interface Active Activates the production planning module
interface with the warehouse. If this flag is
not set, transactions between production
and the warehouse are not processed in the
system.
Complete Matl. Staging If this flag is set, the system generates
transfer orders for the total quantities of all
items in the transfer requirement.
PP Batch Confirmation If this flag is set, the system generates
batches found in the warehouse and
confirms those to the production orders.
The following table defines the fields available in the storage type control for the
production interface.
Field Value
Deactivate qty reduction In quantity reduction during transfer order
creation, the system checks the destination
storage bin in production for stock to
prevent unnecessary transfers out of the
warehouse. If this flag is set, the quantity
reduction check is not performed.
T Database access during quantity reduction,
the following options are available:
Demonstration: KANBAN
KANBAN is a process of replenishment based on a pull system using KANBAN
cards to generate the replenishment cycle. The term KANBAN means "Card
Signal"; it is the translation of the Japanese word for Kan and Ban. In the
simplest form, KANBAN is a card generated when the stock levels in production
fall below the desired threshold; the KANBAN card is then given to replenish
personnel to replenish the stock of the given item to the desired threshold.
Typically, containers are used to trigger a new KANBAN.
In this section, we will review the storage location control for KANBAN, create a
supply area, create a bin for KANBAN, create a control cycle, set the KANBAN to
empty in the demand source view, create a transfer order using the transfer
requirement, confirm the transfer order and review the demand source view to
display the KANBAN set to Full.
2. Select the button and enter the following entries using the table
below.
Field Value
Warehouse 301
Storage Types 150
Plant 3000
Storage Location 0001
Movement Type 311
3. Click the button to save the storage location control for KANBAN.
The first step in setting up KANBAN is to create a supply area to which the
material is supplied.
Field Use
Plant Enter the plant where the supply area resides; this is
the plant performing the production.
Supply Area Enter the name of the supply area defined by the
place where the material will reside in production.
Stor. Location Enter the storage location where the material resides
in production.
Responsible Enter the responsible person in this supply area; this
should be the material planner of this material.
Unloading Point Enter the location where the material is unloaded, if
applicable in the KANBAN process.
2. Enter the data in the following screen as indicated in the table below:
Field Value
Warehouse 301
Storage Type 150
Storage Bin KANBAN_XXX
3. Press Enter and complete the data as shown on the following screen and
table:
Field Value
Storage Section 001
The control cycle defines how KANBAN will be triggered between the demand
and source supply areas.
2. Enter the plant, supply area, and responsible controller, and click the
button on the far right side of the screen.
4. Enter the material number; the plant and supply area default.
6. Enter the fields described in the table below using the contents from the
above screen.
Field Use
Storing Pos. The location where the material is stored in the
supply area.
No. of KANBANS The number of containers for the given material,
which circulate between the source and demand
areas.
Maximum empty The maximum number of empty containers allowed.
KANBAN quantity The number of items in each container.
No. Load Carrier The number or carriers that can be requested with
one KANBAN call.
Container This is the material used for the container; it is used
for tracking returnable materials or material visibility
for the containers.
Replenishment In-house prod KANBAN for in house
Strategy production using production elements.
Ext. procurement KANBAN for external
procurement using outbound procurement
elements.
Stock transfer KANBAN using stock transfer
within the warehouse to production.
7. Press Enter on the keyboard. Since stock transfer was chosen, the
warehouse number, KANBAN storage type, KANBAN storage bin, and the
warehouse storage location are required.
The chosen stock transfer is 0006 to create transfer requirements when the
KANBAN is set to empty.
The most basic method of processing KANBANS is through the KANBAN board.
The board is available for both demand source and supply sources.
2. Enter the plant, select Supply Area selection and press Enter on the
keyboard.
The KANBAN board shows the supply area, material, KANBAN quantity, and
the number of KANBANS by displaying boxes with different colors to display
statuses.
3. Double click on the box to see the current status of the KANBAN.
The detailed information displays the status and the replenishment strategy.
4. To change the status of a container to full, select the KANBAN on the line
required.
4. Verify the material and source storage type and click the button.
The following table defines the key fields in the confirmation selection screen.
Field Use
Selection In this section, the following filter options
are available:
Open TO items only
Subsystem items these are transfer
order items that are created in another
system and passed to the SAP system.
Storage type items only
Picking Area items only
Field Use
Control In the control, the following control options
are available.
The confirmation can be performed in
background or foreground
Adoption of pick quantities
2. Enter the transfer order number and press Enter on the keyboard.
3. Enter the actual quantity and click the button to save the confirmation. In
the event that the quantity is different, the Difference Indicator and the
Difference Quantity can be entered.
2. Enter the plant, select Supply Area selection, and press Enter on the
keyboard.
The KANBAN board shows the supply area, material, KANBAN quantity, and
the number of KANBANS by displaying boxes with different colors to display
statuses.
3. Double click on the green box to see the current status of the KANBAN.
The container was set to full when the transfer order was confirmed.
Exercise: KANBAN
In this exercise, you will review the storage location control for KANBAN, create a
supply area, create a bin for KANBAN, create a control cycle, set the KANBAN to
empty in the demand source view, create a transfer order using the transfer
requirement, confirm the transfer order, and review the demand source view to
display the KANBAN set to Full.
Field Value
Warehouse 301
Storage Types 150
Plant 3000
Storage Location 0001
Movement Type 311
Field Value
Plant 3000
Supply Area WM_KAN_XXX (XX is the number assigned
to you by the instructor.)
Storage Location 0001
Responsible 101
Field Value
Warehouse 301
Storage Type 150
Storage Bin KANBAN_XXX (XXX is the number
assigned to you by the instructor.)
Field Value
Classic KANBAN X
Material 101_XXX
Supply Area WM_KAN_XXX (XXX is the number
assigned to you by the instructor.)
No. of Kanbans 4
Kanban Quantity 10
Stock Transfer 006
Warehouse 301
Storage Types 150
Storage Bin KANBAN_XXX (XXX is the number
assigned to you by the instructor.)
Storage Location 0301
Field Value
Set one KANBAN to Empty Write down the KANBAN number:
_________________________________
Field Value
Create a Transfer Order Write down the transfer order number:
_______________________________
Field Value
Confirm Transfer Order Use the transfer order from the previous
step.
Step 8: Review the Demand Source View to display the KANBAN set
to Full
Field Value
View the KANBAN set to Write down the quantity:
Full
_________________________________