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    Removal and Installation of The Water Pump Rear Cover Have Been Added

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    Sonthi Mooljinda
    DDC S.60

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Removal and Installation of The Water Pump Rear Cover Have Been Added

    Uploaded by

    Sonthi Mooljinda
    44 views6 pages
    DDC S.60

    Original Title

    086011.EPA07

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    DDC S.60

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    44 views6 pages

    Removal and Installation of The Water Pump Rear Cover Have Been Added

    Uploaded by

    Sonthi Mooljinda
    DDC S.60

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    NUMBER: 08 60-11 S.M. REF.: 4.2.

    9 ENGINE: EPA07 Series 60 DATE: December 2008

    SUBJECT: REMOVAL OF WATER PUMP REAR COVER

    PUBLICATION: DDC-SVC-MAN-0005
    Removal and Installation of the Water Pump Rear Cover have been added.

    4.2.9 REMOVAL OF WATER PUMP REAR COVER


    Remove as follows:

    PERSONAL INJURY
    To avoid injury from accidental engine startup while servicing
    the engine, disconnect/disable the starting system.

    1. Remove Charge Air Cooler (CAC) tube from turbocharger to cooler.


    2. Drain cooling system.

    EYE INJURY
    To avoid injury from flying parts when working with
    components under spring tension, wear adequate eye
    protection (face shield or safety goggles).
    3. Remove the snap ring from rear of the water pump housing using internal snap ring pliers
    (Snap-on PR7) or equivalent with 90 degree tips and discard the snap ring.

    1. Snap Ring 2. Water Pump Housing

    Figure 1 Snap Ring

    4. Remove the rear cover from the water pump housing and discard.

    NOTE:
    To aid in the removal of rear cover; use a sheet metal screw less than one inch long and screw it in to
    the boss on the rear cover. Use a pry bar to aid in removal of the cover. See Figure 2.

    5. Remove the O-ring from the water pump housing and discard.
    6. Carefully clean the snap ring groove on the water pump. Remove any rust or debris from
    the groove.

    1. Snap Ring Groove

    Figure 2 Snap Ring Groove

    7. Carefully remove any rust or debris in the location of the O-ring seal and the rear cover area.

    4.2.10 INSTALLATION OF WATER PUMP REAR COVER


    Install as follows:
    1. Install a new O-ring into the water pump housing. If needed use petroleum jelly to hold the
    O-ring in place prior to installing the rear cover.

    1. O-ring

    Figure 3 O-Ring

    2. Install a new steel water pump rear cover. The stepped side will face the water pump and the
    flat side faces the snap ring. See Figure 4.

    Figure 4 Rear Cover (Stepped Side)


    3. Install the new snap ring verifying that the chamfer of the snap ring is facing outwards. See
    Figure 5. Apply pressure to the middle of the water pump cover to aid in seating the snap ring.
    Verify that the snap ring is seated in the groove.

    Figure 5 Snap Ring

    4. Install the Charge Air Cooler (CAC) tube from turbocharger to cooler. Torque clamps to
    6 Nm (4 lbft).
    5. Fill the cooling system with an antifreeze mixture. Start the engine and verify that there are no
    coolant leaks.
    6. Bring engine up to operating temperature and verify the coolant level, freeze point and SCA
    protection.
    ADDITIONAL SERVICE INFORMATION
    Additional service information is available in the Detroit Diesel Series 60 Service Manual,
    (DDC-SVC-MAN-0005). The next revision to this manual will include the revised information.

    Detroit Diesel, DDC, Series 60 and the spinning arrows design are registered trademarks of Detroit Diesel Corporation.
    Copyright 2008 Detroit Diesel Corporation. All rights reserved. Printed in U.S.A.

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