SENR1026-01 Electrical Schematic Symbols And Definitions

November 2006
9-Pin HD10 Receptacle Symbols

D
Component Identifiers (CID) E
C
T
B

Module Identifier (MID) F

A

Pressure Temperature Level Flow Circuit Breaker

Engine Control Module G H
J
Symbol Symbol Symbol Symbol Symbol
(MID No. 036)
CID Component 3-Pin DT Connector
1 Injector Cylinder 1 102-8813 Seal
8T-8736 Receptacle
Symbols And Definitions
2 Injector Cylinder 2 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
Wire Gauge Pin # Socket #
3 Injector Cylinder 3 through it.
14 9W-0852 9W-0844
4 Injector Cylinder 4
16 - 18 8T-8729 8T-8730 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
5 Injector Cylinder 5 circle indicates that the component has screw terminals and a wire can be disconnected from it.
6 Injector Cylinder 6
3E-3371 Wedge 3E-3368 Wedge
7 Injector Cylinder 7 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
3E-3307 Receptacle As. 104-2921 Plug As. No circle indicates that the wire cannot be disconnected from the component.
8 Injector Cylinder 8
9 Injector Cylinder 9 102-8803 Receptacle Kit 102-8808 Plug Kit
Ground (Wired): This indicates that the component is connected to a grounded wire. The
10 Injector Cylinder 10
40-Pin Deutsch Connector grounded wire is fastened to the machine.
10 Injector Cylinder 10
Wire Gauge Pin # Socket #
11 Injector Cylinder 11
14 9W-0852 9W-0844 110-6844 Seal Ground (Case): This indicates that the component does not have a wire connected to ground.
12 Injector Cylinder 12
16 - 18 8T-8729 8T-8730 It is grounded by being fastened to the machine.
42 Injector Actuation Valve
91 Throttle Switch
100 Engine Oil Pressure Sensor 110-6845 Plug As. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

3408E and 3412E Engines

or
110 Engine Coolant Temperature Sensor
164 Injector Actuation Pressure Control Valve
168 System Voltage High
110-6845 Plug As. Sender: A component that is used with a temperature or pressure gauge. The sender

Electrical System
or measures the temperature or pressure. Its resistance changes to give an indication to
172 Intake Manifold Air Temp Sensor 110-6846 Plug As. T
(Service Replacement) the gauge of the temperature or pressure.
174 Fuel Temperature Sensor
110-6846 Plug As.
175 Engine Oil Temperature Sensor Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
190 Engine Speed Sensor Wire Gauge Pin # Socket # It has a coil that makes an electromagnet when current flows through it. The
248 Cat Data Link 14 9W-0852 9W-0844
99C1-UP electromagnet can open or close the switch part of the relay.
253 Personality Module 16 - 18 8T-8729 8T-8730 80M1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
254 Electronic Control Module
coil that makes an electromagnet when current flows through it. The electromagnet
261 Engine Timing Calibration can open or close a valve or move a piece of metal that can do work.
262 5 Volt Sensor Dc Power
263 Digital Sensor Supply MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
264 Decel Throttle Position
40-Pin DRC Connector activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
266 Crank Without Injection Input that make electromagnet when current flows through them. It also has an internal switch that places
3E-8557 Bolt
the latch coil circuit open at the time the coil latches.

40
268 Programmed Parameter Fault

40

10

10

20

30

40
39
273 Manifold Pressure Sensor

38
37
274 Atmospheric Pressure Sensor 4-Pin DT Connector Harness And Wire Symbols

36

16

26

36
6
36
275 Right Turbo Inlet Pressure Sensor
102-8814 Seal

DRC16-40S
DEUTSCH IPD
277 Timing Calibration Sensor Wire, Cable, or Harness Component

15

25

35
5
35
Assembly Identification Part Number

35

5
291 Engine Cooling Fan Solenoid Fuse

34
Pin Socket Wire Color

33
342 Secondary Engine Speed Sensor 3E-4367 Ring A AA 105-9344
32

21

31
11
1
31
544 Engine Cooling Fan Speed Sensor 3E-3377 Wedge

1
3E-3374 Wedge
31

3E-3376 Receptacle As. 3E-3373 Plug As. 325-PK-14 1

545 Ether Injection Control Relay
9X-3132 Seals 102-8804 Receptacle Kit 102-8809 Plug Kit Receptacle
596 Implement Control 8T-9834 Connector As.
Wire Gauge Pin # Socket # Single Wire Circuit Number Wire Gauge
799 Service Tool Connector Identification
Wire Gauge Pin # Socket # 9X-1343 Receptacle As.
1599 Engine Fan Blade Position Pull Solenoid 14 9W-0852 9W-0844
14 9W-0852 9W-0844 Plug
1600 Engine Fan Blade Position Push Solenoid 16 - 18 8T-8729 8T-8730 2 200-BK-14
16 - 18 8T-8729 8T-8730
The CID is a diagnostic code that indicates which circuit is faulty.
Ground Connection Pin or Socket Number
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault. CONNECTORS
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
connector. The plug contains all connector. The plug and receptacle
2 sockets and the receptacle contains 2 contain both pins and sockets.
CONNECTORS all pins.

3408E And 3412E Engines For Caterpiller Built Machines

2006 Caterpillar Printed in U.S.A.
All Rights Reserved

Atmospheric
Pressure Sensor

Failure Mode Identifiers (FMI)

FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
TOP VIEW
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit. Caterpillar Supplied
7 Mechanical system not responding properly. Engine Service
Tool Connector Machine Interface
8 Abnormal frequency, pulse width, or period. J60 Connector
9 Abnormal update. J3

10 Abnormal rate of change.

11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
Injectors Timing Calibration
14 Parameter failures. 10 & 12 (TC) Probe
15 Parameter failures. P58 Connector
J26/P26

SENR1026-01
16 Parameter not available.
Intake Manifold
17 Module not responding.
Pressure Sensor
18 Sensor supply fault.
Injectors Injectors
19 Condition not met. 9 & 11
6&8
20 Parameter failures. P57 P54
The FMI is a diagnostic code that indicates what type of failure has occurred. Injectors Secondary
Primary Fuel Speed/Timing Sensor Injection Actuation ECM
Timing Calibration 5&7 Speed/Timing Sensor Temperature Sensor Pressure Sensor Connector
ECM
(TC) Probe P53 J2/P2
Connector
Connector J1/P1
Event Codes J26/P26
Electronics
Engine Control ECM
Ground
Electronic
Stud

20Page
Event Code Condition Connector Control
J2/P2 Module
E017 High Engine Coolant Temperature Warning
E025 High Inlet Air Temperature Derate ECM
Connector Machine Interface Caterpillar Supplied
E027 High Inlet Air Temperature Warning J1/P1 Connector Engine Service
J3 Tool Connector
E100 Low Engine Oil Pressure Warning J60
E164 High Injector Actuation Pressure Electronic Injection Actuation Electronics
Control Pressure Control Ground
E190 Engine Overspeed Warning
Module Valve Connector Stud
E265 User Defined Shutdown J46/P46
E272 Inlet Air Restriction Warning
Injectors
Primary Engine 1&3
Speed/Timing P52
Sensor Connector Timing Calibration
J20/P20 (TC) Probe

Injectors
2&4 Atmospheric
Related Electrical Service Manuals P56 Pressure
Title Form Number Sensor

Engine Control: SENR2945-05

Injection Actuation Intake Manifold

Pressure Sensor Pressure Sensor
Connector J45/P45 Connector J23/P23
Engine Coolant
Temperature Atmospheric
Sensor Pressure Sensor
Connector J27/P27 Engine Coolant
Temperature
Sensor

Injection Actuation
Pressure Control Valve

Engine Oil
Pressure Sensor Engine Oil
Temperature Sensor
 3412E ENGINE INJECTOR SOLENOID CONNECTIONS ONLY
CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD
SOL 6 SOL 4 SOL 2
SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 12 SOL 10 SOL 8
3408E ENGINE INJECTOR SOLENOID CONNECTIONS ONLY

J52 P52
A701-GY 1
F726-YL 2 CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD
A703-BR 3 SOL 1 SOL 3 SOL 5 SOL 7 SOL 8 SOL 6 SOL 4 SOL 2
F726-YL 4

J53 P53
A705-BU 1
F728-BR 2 J52 P52
A707-PU 3 A701-GY 1
F728-BR 4 F726-YL 2
A703-BR 3
INJECTOR SOL 1 16 A701-GY F726-YL 4
INJECTOR SOL 2 40 A702-PU
J54 P54
INJECTOR SOL 3 26 A703-BR A701-GY J53 P53
A709-OR 1
INJECTOR SOL 4 34 A704-GN A702-PU A705-BU 1
F730-GY 2
INJECTOR SOL 5 32 A705-BU A703-BR F728-BR 2
A711-PU 3
INJECTOR SOL 6 28 A706-GY A704-GN A707-PU 3
F730-GY 4
INJECTOR SOL 7 38 A707-PU A705-BU F728-BR 4
INJECTOR SOL 8 22 A708-BR A706-GY
37 L1 A707-PU
J58 P58
18 A708-BR J57 P57
F731-OR 4 L3
31 F726-YL F729-GN 4
A712-BR 3
INJECTOR SOL 1 16 A701-GY A701-GY 12 F727-BU A708-BR 3
F731-OR 2
INJECTOR SOL 2 40 A702-PU A702-PU INJECTOR COMMON 1 & 3 5 F726-YL F728-BR F729-GN 2
A710-GY 1 INJECTOR COMMON 2 & 4 11 F727-BU
INJECTOR SOL 3 26 A703-BR A703-BR F729-GN A706-GY 1
INJECTOR SOL 4 34 A704-GN A704-GN INJECTOR COMMON 5 & 7 17 F728-BR
INJECTOR SOL 5 32 A705-BU INJECTOR COMMON 6 & 8 21 F729-GN
A705-BU J57 P57
INJECTOR SOL 6 28 A706-GY A706-GY 4 27 J56 P56
F729-GN
INJECTOR SOL 7 38 A707-PU A707-PU A708-BR 3 33 F727-BU 4
INJECTOR SOL 8 22 A708-BR A708-BR F729-GN 2 A704-GN 3
INJECTOR SOL 9 37 A709-OR L3 A706-GY F727-BU 2
A709-OR 1
INJECTOR SOL 10 18 A710-GY A710-GY A702-PU 1
INJECTOR SOL 11 31 A711-PU A711-PU
INJECTOR SOL 12 12 A712-BR A712-BR J56 P56
INJECTOR COMMON 1 & 3 5 F726-YL F726-YL 4
INJECTOR COMMON 2 & 4 11 F727-BU F727-BU
F727-BU A704-GN 3
INJECTOR COMMON 5 & 7 17 F728-BR F728-BR 2
F727-BU
INJECTOR COMMON 6 & 8 21 F729-GN F729-GN A702-PU 1
INJECTOR COMMON 9 & 11 27 F730-GY F730-GY
INJECTOR COMMON 10 & 12 33 F731-OR L1
F731-OR
IAPCV RETURN 35 E798-PK
IAPCV 29 E797-WH E798-PK P46 IAPCV
COOLANT TEMPERTURE 9 995-BU E797-WH E798-PK 2 REF: 100-5632
FUEL TEMPERTURE 15 A751-YL 995-BU E797-WH 1 (REF: 9X-8200 FOR
ATMOSPHERIC PRESSURE 20 A747-GY A751-YL CONNECTOR)
MANIFOLD PRESSURE 23 A746-PK A747-GY P47 (+) BATTERY
994-GY + BATTERY 1
ENGINE OIL PRESSURE 8 A746-PK 412-BU 1 1 COOLANT FLOW SWITCH
412-BU - BATTERY 2
2 F714-PK 994-GY L4 998-BR 2
(+) BATTERY SWITCHED
L4 998-BR 2 BK BK US/METRIC 3 Note B
14 F713-OR 412-BU
E799-BR E795-YL STARTING CIRCUIT SCROLL 4
DRIVER SOLENOID RETURN 7
13 F701-BR 996-GN J45/P45 CAT DATA LINK + 5
PROPORTIONAL VALVE 19 F700-BU E796-GN (-) BATTERY / SENSOR RETURN CAT DATA LINK - 6
(IF EQUIPED)
997-OR A +5V MONITOR AUX TEMP/PRESSURE 7
THROTTLE POSITION 24 F702-GN 999-WH
(IF EQUIPED) FAN SPEED F732-PK E796-GN C Signal Injection Actuation Pressure Sensor SENSOR / ACTUATOR SUPPLY WARNING LAMP 8
25 F703-GY
1 F704-OR 998-BR 993-BR B Ground 6V-2485 WARNING ALARM 9
3 F737-YL 997-OR SIGNAL PLUS TO ECM LAMP POWER/DIMMER 10
J20/P20 SIGNAL MINUS TO ECM
4 412-BU 993-BR 11
998-BR 996-GN A +12V 12
6
998-BR B Ground Primary Speed/Timing Sensor CONTROL PLUS FROM ECM
10 997-OR
L2 F714-PK 999-WH C Signal CONTROL MINUS FROM ECM
30 3E-6410
993-BR F713-OR
36 J44/P44
E799-BR CAT DATA LINK
39
F701-BR L5 998-BR B Ground J1939 (CAN) DATA LINK
F700-BU Secondary Speed/Timing Sensor ATA DATA LINK
996-GN A +12V
COOLANT FLOW 26 412-BU F702-GN Signal 3E-6410
F732-PK C
OIL TEMPERTURE 31 E795-YL F703-GY
F704-OR P21/J21
+12V ENGINE SPD/TMG 32 996-GN 412-BU
IAPCV PREESURE 37 E796-GN 998-BR 997-OR A +5V
PRIMARY SPEED/TIMING 38 999-WH 997-OR 995-BU C Coolant Temperature Sensor
Signal
SECONDARY SPD/TMG 39 F732-PK B 102-2240
993-BR 993-BR Ground TO + BATTERY (SWITCHED)
DIGITAL SENSOR RETURN 29 998-BR
ANALOG POWER (+5V) 36 997-OR J23/P23 TO - BATTERY
F715-PU
ANALOG SENSOR RETURN 30 993-BR 997-OR +5V
F716-WH Note B A
33 A234-BK A746-PK C Signal Manifold Pressure Sensor
GND LVL SHUTDOWN (NO) SW 2 F715-PU F711-GN 993-BR B Ground 103-6091
GND LVL SHUTDOWN (NC) SW 8 F716-WH F712-GY
SAE J1939 SHIELD GND 15 A234-BK Note B F722-OR J27/P27
J1939 DATA + TX 10 F711-GN 113-OR 997-OR A +5V
J1939 DATA - RX 16 F712-GY F717-YL A747-GY C Signal Atmospheric Pressure Sensor
SWITCH OR DIGITAL SENSOR 13 F722-OR F718-BU
+ BAT (SWITCHED) KEYSWITCH 23 113-OR 993-BR B Ground 103-6093
F721-GY
SWITCH 4 14 F717-YL
F725-WH J22/P22
SWITCH 5 20 F718-BU F707-WH
SWITCH OR DIGITAL SENSOR 19 F721-GY 997-OR A +5V
F706-PU
ANALOG SENSOR 17 F725-WH L6 994-GY C Signal Oil Pressure Sensor
EMS ENG ON/CRUISE ON/OFF LAMP F707-WH F720-GN
Ground 103-6092
SENR1026-01

22 F709-BU 993-BR B
EMS PRESSURE/TEMP WARMING LAMP 27 F706-PU A700-OR J3/P3 MACHINE
25 P51/J51 F703-GY
(IF EQUIPED) STARTING AID SW OVERRIDE F720-GN INTERFACE CONNECTOR
150-RD-14 F701-BR
RELAY/THROTTLE ON/OFF SWITCH LAMP 34 F709-BU F705-PK 997-OR A +5V
DIGITAL POWER +8V 35 A700-OR E795-YL F704-OR 150-RD-14 1 + BATTERY (UNSWITCHED)
F719-BR C Signal Oil Temperature Sensor TO + BATTERY
+ BATTERY (UNSWITCHED) 4 150-RD-14 Ground 106-0735 F713-OR 150-RD-14 2 + BATTERY (UNSWITCHED)
F708-YL 993-BR B F700-BU PROPORTIONAL VALVE SOLENOID
20 Page, Color 2

EMS PRESS/TEMP WARNING LAMP 21 F705-PK F710-BR Note B

F714-PK 3 (IF EQUIPED)

SWITCH OR DIGITAL SENSOR 24 F719-BR P43/J43 E799-BR Note B F701-BR 4 Note B

150-RD-14 E799-BR DRIVER SOLENOID RETURN
START AID RELAY/CHECK ENGINE LAMP 28 F708-YL F700-BU 5
E793-BU Note B
997-OR A +5V
START AID RELAY/CHECK ENGINE LAMP 40 F710-BR 412-BU 892-BR 6 CAT DATA LINK -
E794-YL A751-YL C Signal Fuel Temperature Sensor
TC PROBE + 18 F723-PK F702-GN 893-GR 7 CAT DATA LINK +
Note B
892-BR 993-BR B Ground 102-2240
TC PROBE - 12 F724-PU A700-OR L9 A700-OR 8 DIGITAL POWER +8V
893-GR DIGITAL SENSOR RETURN
+ BATTERY (UNSWITCHED) 6 150-RD-14 998-BR 998-BR 9
L5 L5 L5
ATA DATA LINK - 1 E793-BU 997-OR F702-GN 10 THROTTLE POSITION J42
993-BR F703-GY 11 FAN SPEED (IF EQUIPED) SERVICE TOOL
ATA DATA LINK + 7 E794-YL
Note B
F704-OR 12 USER DEFINED SHUTDOWN (IF EQUIPED) CONNECTOR
CAT DATA LINK - 3 892-BR
F715-PU F705-PK 13 EMS PRESS/TEMP WARNING LAMP
CAT DATA LINK + 9 893-GR 113-OR A + BATTERY
120-YL Note B F716-WH 997-OR 14 ANALOG POWER (+5V)
- BATTERY 5 229-BK-14 229-BK-14 B - BATTERY
E793-BU 113-OR 993-BR ANALOG SENSOR RETURN
- BATTERY 11 229-BK-14 L7
Note B 15 Note B
C
E794-YL L6 L6 L6 F717-YL A234-BK SAE J1939 SHIELD GND
16 893-BR D CAT DATA LINK +
Note B 892-BR F718-BU Note B F711-GN 17 J1939 (CAN) DATA + TX 892-GR E CAT DATA LINK -
893-GR F719-BR L9 F712-GY J1939 (CAN) DATA - RX
229-BK-14
18 F
A234-BK F713-OR 19 Note B
G
F711-GN F714-PK 20 MANIFOLD PRESSURE H
E793-BU ATA DATA LINK -
F712-GY F710-BR 21 START AID RELAY/CHECK ENGINE LAMP J
E794-YL ATA DATA LINK +
229-BK-14 E793-BU F709-BU 22 RELAY/THROTTLE ON/OFF SWITCH LAMP
E794-YL F708-YL 23 START AID RELAY/CHECK ENGINE LAMP
TIMING CAL CONNECTOR 892-BR F707-WH 24 EMS ENG ON/CRUISE ON/OFF LAMP
ENGINE 893-GR
(2 PIN DT PLUG) F706-PU 25 EMS PRESS/TEMP WARNING LAMP
CYLINDER HEAD 150-RD-14 113-OR 26 + BAT (SWITCHED) KEYSWITCH
GROUND STUD 1 150-RD-14
F723-PK F723-PK L8 F715-PU 27 GND LVL SHUTDOWN (NO) SW
F721-GY F716-WH 28 GND LVL SHUTDOWN (NC) SW
F724-PU F724-PU F722-OR Note B F717-YL 29 SWITCH 4 Note B
P26 J26 F720-GN F718-BU 30 SWITCH 5
F706-PU E794-YL 31 ATA DATA LINK +
J60 F707-WH E793-BU 32 ATA DATA LINK -
COMPONENT KEY SERVICE TOOL F705-PK F725-WH 33 ANALOG SENSOR
NOTE: For specific ECM pin functional descriptions, CONNECTOR F725-WH F723-PK 34 TC PROBE +
refer to the Troubleshooting Manual for your ATA: AMERICAN TRUCKING ASSOCIATION A700-OR
120-YL A + BATTERY F724-PU 35 TC PROBE -
application. 229-BK-14 B - BATTERY F708-YL F719-BR 36 SWITCH OR DIGITAL SENSOR
ECM: ELECTRONIC CONTROL MODULE
NOTE B: WIRE PAIRS 892-BR & 893-GN, E793-BU & E794-YL,
Note B
C F709-BU 412-BU 37 EMS COOLANT FLOW IF EQUIPED
711-GN & 712-GY, MUST BE TWISTED AT LEAST 1 TURN PER 893-BR D CAT DATA LINK + F710-BR F720-GN 38 STARTING AID SW OVERRIDE IF EQUIPED
L7 L8 L8
25mm. 892-GR E CAT DATA LINK - F724-PU F721-GY 39 SWITCH OR DIGITAL SENSOR
F F723-PK F722-OR 40 SWITCH OR DIGITAL SENSOR
Note B G
E793-BU H ATA DATA LINK -
E794-YL J ATA DATA LINK +