Kougu-E 201209
Kougu-E 201209
Kougu-E 201209
EP-100W/EP-200W DIES
A
A
B
EP-100W
EP-200W
83 120
132
DISTRIBUTION
NETWORK
World wide
Multi-voltage Charger BP-14LN Lithium-Ion battery provides
more cycles per charge in comparison
(100-240V )
with our Ni-cad and Ni-metal battery
1
LITHIUM ION BATTERY OPERATED TOOLS
MODEL No. Designed for exclusive use on all LIC series tools
BP-14LN 3.0 Ah Capacity
SPECIFICATIONS
Output voltage : 14.4 VDC
Capacity : 3.0 Ah
Type : Lithium Ion
Charge time :
25 min (80% capacity)
40 min (100% capacity)
SIZE
107 (L) x 63 (H) x 80 (W) mm
WEIGHT
570 g
FEATURES REMARKS
The BP-14LN is developed for IZUMI LIC- * The battery has a limited life. When
Series. capacity becomes about 1/2 of the
Environmentally friendly : contains no original capacity, the battery should
hazardous substances. be replaced.
Light weight : weighs only 65%
compared with BP-70EI Ni-Cad battery. * If the battery is stored without being
No memory effect : it can be charged charged, natural drainage will cause
at anytime. the power to be reduced. Be sure to
Low self discharge rate : Longer shelf life charge the battery every 3 months.
because of low self discharge rate.
New slide in battery installation : gives * When the battery is used for the first
more secure connection with the tool time, the battery will need to be fully
and quick and easy connection and charged before use.
removal.
* Cycles per charge will vary depending
BP-14LN life expectancy is more than on the type and size of the material
300% in comparison with Ni-Cad and being cut or compressed.
Ni-metal battery , BP-70E BP-70MH etc.
2
LITHIUM ION BATTERY OPERATED TOOLS
SIZE
230 (L) X 80 (H) X 145 (W) mm
WEIGHT
1.6 kg
CH-25LNW
FEATURES REMARKS
Multi voltage and quick charger Stand by-Red blinking
(100V-240V) for Lithium-Ion battery
BP-14LN. 80% completion-Green blinking
3
LITHIUM ION BATTERY OPERATED TOOLS
SPECIFICATIONS
Ram stroke : 13 mm
Motor : 14.4 VDC
SIZE
332 (L) x 295 (H) x 84 (W) mm
WEIGHT
3.4 kg (without battery)
ACCESSORIES
Double molded carrying case,
Shoulder Strap
Battery and charger
FEATURES REMARKS
The LIC-558U is a compression tool operated by Dies are sold separately.
eco-friendly Li-Ion battery. Specify the manufacturer's die and
This tool accepts Bundy W type dies and kearney connector numbers.
/ Block burn O type dies. Specify charger input voltage.
Electronic circuit board with LED indicates * Battery operated compression tool
compression status and battery capacity. * Detachable latch type H framed tool
The LIC-558U has electronic memory function to head
record repair history by connecting optional * 25CAT cutter attachment as an
ROBO-RWanalyzer. optional accessory
* LED lights when battery capacity
It squeezes commonly used service enterance becomes low
connectors, lugs, sleeves, H and C taps. It can be * Light weight and slim design
easily carried and used in limited access areas * Pistol type, well balanced design
because of its swivel head and compact design. * Right or Left handed operation
* Accepts both Burndy and Kearney
Attached quick release pins make changing type dies (W and O type dies)
between compression head and cutting head a * D3 Saddle dies
one minute job, with no pins or springs to lose! This * 180 degree swivel head
revolutionary design eliminates the need for * Optional DC charger
multiple tools at one job site. * Quality backed by ISO9001
4
LITHIUM ION BATTERY OPERATED TOOLS
MODEL No. Accepts Beku type dies widely used in European countries
LIC-551F Applicable range : up to 150mm2 Cu connectors
(Approx. 20mm across vertex of hexagon)
SPECIFICATIONS
Ram stroke : 15 mm
Motor : 14.4 VDC
Reservoir capacity :
100 cc
Force at die face :
52 kN
SIZE
322 (L) x 294 (H) x 84 (W) mm
WEIGHT
3.2 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
FEATURES REMARKS
The LIC-551F is an environment friendly Dies are sold separately.
Li-ion battery operated compression tool Specify the manufacturer's die and
accepts BEKU type dies widely use in connector numbers.
European countries, applying compression Specify charger input voltage.
fitting to coppre aluminum and ACSR
conductors widely used in the industry. * Battery operated compression tool
* Latch type H framed tool head
Light weight and slim design is ideal for * Light weight and slim design
close quarter application such as * Pistol type, well balanced design
connection in the switch box. Also easy * 14.4VDC powerful motor
latch type closed head provides easy * Right or left handed operation
insertion and removal of connectors. * Accepts Beku type dies
* 180 degree swivel head
Electronic circuit board with LED indicates * Optional DC charger
compression status and battery capacity. * Quality backed by ISO 9001
T h e L I C - 5 5 1 F h a s e l e c t ro n i c m e m o r y
function to read repair history by
connecting optional "ROBO-RW" analyzer.
5
LITHIUM ION BATTERY OPERATED TOOLS
Reservoir capacity:
135 cc
Force at die face:
106 kN
SIZE
392 (L) x 315 (H) x 84 (W) mm
WEIGHT
6.1 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
FEATURES REMARKS
The LIC-5431 is a 12 ton class compression Dies are sold separately.
tool operated by eco-friendly Li-Ion battery. Specify the manufacturer's die and
This tool accommodates 12 ton U-type dies connector numbers.
for applying compression fittings to copper Specify charger input voltage.
aluminum and ACSR conductors widely
used in the industry. * Battery operated pistol type
compression tool
Pistol type 12 ton tool makes it easier for * Rapid ram advance mechanism
working in tight space or in the control box. * Well balanced design
* 31 mm Jaw opening C head
The trigger switch and return button are * 14.4VDC powerful motor
activated by only one hand so that other * Right or Left handed operation
hand is always free to hold working material. * Accepts all dies used for Alcoa,
Burndy, T&B, Klauke, Cembre and
Electronic circuit board with LED Blackburn 12 ton U-type dies
indicates compression status and * Optional DC charger
battery capacity. * Quality backed by ISO9001
6
LITHIUM ION BATTERY OPERATED TOOLS
SIZE
419 (L) x 320 (H) x 84 (W) mm
WEIGHT
7.1 kg (without battery)
ACCESSORIES
Shoulder Strap
Double molded carrying case,
Battery and charger
FEATURES REMARKS
The LIC-5510 is an environment friendly Dies are sold separately.
Li-Ion battery operated 12 ton class Specify Charger input voltage.
compression tool to accommodates 12
ton U-type dies for applying * Battery operated pistol type
c o m p r e s s i o n f i t t i n g s t o c o p p e r, compression tool
aluminum and ACSR conductors. * Rapid ram advance mechanism
widely used in the industry. * Well balanced design
* 42mm Jaw opening C head
Pistol type 12 ton tool made it easier for * 14.4VDC powerful motor
working in tight space or in the control * Right or Left handed operation
box. * Accepts all dies used for Alcoa,
Burndy, T&B, Klauke, Cembre and
The trigger switch and return button are Blackburn 12 ton U-type dies
activated by only one hand so that * 350 degree swivel head
other hand is always free to hold * Optional DC charger
working material. * Quality backed by ISO9001
7
LITHIUM ION BATTERY OPERATED TOOLS
Reservoir capacity :
100 cc
Output force :
60 kN
SIZE
368 (L) x 272 (H) x 71 (W) mm
WEIGHT
4.7 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
FEATURES REMARKS
The LIC-5630 is an environment friendly Specify charger input voltage.
Li-Ion battery operated hand held
dieless crimping tool used to compress * Battery operated dieless crimping
Anderson type connectors up to tool
500KCM. * Rapid ram advance mechanism
* Light weight aluminum forged head
Three movable nibs push connectors * LED lights when battery capacity
against the top fixed nib. As a result, becomes low
four indentations are made into the * Light weight and slim design
connector. * Pistol type housing
* 14.4VDC powerful motor
This tool is designed to install Anderson * Right or Left handed operation
type connectors. Consult your * 360 degree swivel head
connector manufacturer for dieless * Optional DC charger
applications.
8
LITHIUM ION BATTERY OPERATED TOOLS
MODEL No. The new powerful magnetic motor with high torque
LIC-50
SPECIFICATIONS
Drive unit : 14.4V DC Motor
SIZE
84 (L) x 365 (H) x 130 (W) mm
WEIGHT
2.1 kg (without battery)
ACCESSORIES
Steel carrying case,
Battery and charger
FEATURES REMARKS
The new powerful magnetic motor with Cutting capacity : # of cuts
high torque offers superior performance
to the REC-50. MateriaBP-14LN
Polyethylene cable
The LIC-50 was specifically designed for 600V-CV325 mm2 (31 mm OD) : 180
cutting the toughest copper and 600V-CV150 mm2 x 3 (46 mm OD) : 110
aluminum cables in a limited amount of 600V-CV500 mm2 (38 mm OD) : 110
space. Cuts are clean with minimal 6KV-CVT500mm2 (45 mm OD) : 90
cable distortion and comfortably fits into Multi-core vinyl insulation cable
a gloved hand. Repetitive ratcheting VVR150 mm2 (47 mm OD) 3 core : 80
movement is entirely eliminated. Just a Soft copper cable
LIC-50 squeeze of the rocker arm trigger is all it IV500 mm2 (35 mm OD) : 140
takes to cut . Hard copper cable
150 mm2 (21 mm OD) : 270
This powerful gear reduction motor pulls
a movable blade through tough copper
cable.
9
LITHIUM ION BATTERY OPERATED TOOLS
Reservoir capacity :
100 cc
Output force :
84 kN
SIZE
315 (L) x 304 (H) x 84 (W) mm
WEIGHT
4.4 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger,
FEATURES REMARKS
The LIC-S524 is a cable cutter operated Specify charger input voltage.
by eco-friendly Li-Ion battery to cut the
toughest steel used in construction Cutting capacity : # of cuts
today.
Material BP-14LN
With the pull of the trigger, you can cut Wire rope 6x7 : 18mm 82
ACSR cables up to 24mm, and guy wires 6x12 : 24mm 105
to 20mm. 6x19 : 24mm 67
Soft steel bar : 20mm 90
The specially designed flip-top latch Re-bar : 16mm 120
and rotating head provide exceptional Cu strands : 24mm 120
ease of use and maneuverability in tight Al strands : 24mm 150
working quarters. ACSR : 24mm 142
Guy wire 1x7 : 20mm 127
The LIC-S524 has an overload bypass 1x19 : 20mm 120
which will kick out when tool reaches CCP cable : N/A
84kN of output.
10
LITHIUM ION BATTERY OPERATED TOOLS
Reservoir capacity :
135cc
Output force :
68 kN
SIZE
441 (L) x 325 (H) x 85 (W) mm
WEIGHT
6.1 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
FEATURES REMARKS
The LIC-S540 is a cable cutter operated Specify charger input voltage.
by eco-friendly Li-Ion battery to cut the
ACSR cables used in transmission line Cutting capacity : # of cuts
construction work. It is now equipped
with rapid ram advance mechanism for Material BP-14LN
faster operation. Wire rope 6 x 7 : 22mm 60
6 x 12 : 22mm 82
With the pull of the trigger, you can cut 6 x 19 : 22mm 45
ACSR cables up to 38mm, guy wires to Soft steel bar : 20mm 60
20mm,and wire ropes to 22mm. Re-bar : 16mm 60
Cu strands : 40mm 42
The rotating head provides exceptional Al strands : 40mm 52
ease of use and maneuverability in tight ACSR : 38mm 45
working quarters. Guy wire 1 x 7 : 15mm 120
1 x 19 : 20mm 72
The lock pin type head allows the cutter CCP cable : N/A
head to open widely for easy insertion
of cutting material.
11
LITHIUM ION BATTERY OPERATED TOOLS
SPECIFICATIONS
Ram stroke : 44 mm
Motor : 14.4 VDC
Reservoir capacity :
135 cc
Output force :
80 kN
SIZE
517 (L) x 325 (H) x 86 (W) mm
WEIGHT
6.4 kg (without battery)
ACCESSORIES
Shoulder strap, Grip,
Steel carrying case,
Battery and charger
FEATURES REMARKS
The LIC-585YC is a scissors type cable Specify charger input voltage.
cutter operated by Li-Ion battery to cut
various cables used in the industry Cutting capacity : # of cuts
today. It is equipped with rapid ram
advance mechanism for faster Material BP-14LN
operation. Polyethylene cable
600V-CV325mm2
With a pull of the trigger, you can cut (60mm OD) 3 core 22
Cu and Al cables up to 60mm and CCP 600V-CV150mm2
cables up to 85mm. (46mm OD) 3 core 60
600V-CV500mm2
The scissors type cutter head provides (38mm OD) 45
exceptional ease of use and maneuverability
when making many cuts. Multi-core vinyl insulation cable
VVR150mm2
The LIC-585YC has an overload bypass (47mm OD) 3 core 60
which will kick out when the tool reaches
80kN of output. CCP Cable (85mm OD) 45
12
LITHIUM ION BATTERY OPERATED TOOLS
MODEL No. Non-insulated terminals: 14, 22, 38, 60, 70, 80, 100, 150, 200 mm2
LIC-5200MX Angle beam fabricating attachments and many other
attachments
SPECIFICATIONS
Ram stroke : 17 mm
Motor : 14.4 VDC
Reservoir capacity :
100 cc
Force at die face :
127 kN
BP-14LN Battery use only.
SIZE
356 (L) x 306 (H) x 84 (W) mm
WEIGHT
5.1 kg (without battery)
ACCESSORIES
Shoulder strap,
Plastic carrying case,
Indenting dies,
Nest :Nest wheel & 200 die
Indentor : 14, 22, 38-70, 80-150, 200
(5) pieces
Battery and Charger
LIC-5200MX shown with BP-14LN
FEATURES REMARKS
The LIC-5200MX is a multipurpose tool Specify charger input voltage.
operated by eco-friendly Li-Ion battery.
This tool is suitable for various types of Following attachments are available
crimping, cutting, punching and etc. separately
13
MODEL No.
200AT-50YC Cable Cutter
Cutting capacity: up to 50mm cable (including insulation)
# of cuts/charge (BP-14LN)
Cu 3150mm2 (46mmOD) 40
Cu 500mm2 (45mmOD) 34
REMARKS
Cuts nonferrous cables only.
A
MODEL No.
200AT-S16 Re-bar Cutter
Cutting capacity: # of cuts/charge (BP-14LN)
16mm rebar 120
16mm soft steel bar 120
13mm stainless steel bar 105
B
MODEL No.
200AT-13WT Threaded bar Cutter
Cutting capacity: # of cuts/charge (BP-14LN)
W3/8"Soft steel (ss) 105
Stainless 52
W1/2"Soft steel (ss) 82
stainless 42
14
MODEL No.
200AT-9PD Knock out Puncher
Punching capacity : up to B104 (115.5mm) diameter hole
on 3.2mm thickness mild steel
34/charge (BP-14LN)
REMARKS
Punch & die, Set bolts, Collars are the same as those used
for SH-10.
200AT-9PD comes with Set bolts and Collars.
Punch and die are sold separately. (See SH-10 page)
D
MODEL No.
200AT-AP18 Angle Steel Puncher
Punching capacity: 10.5, 13.5, 17.5 mm
holes on 6mm thickness steel
Size: 18613067 mm
Weight: 3.8 kg
# of punching/charge: 82 (BP-14LN)
E
MODEL No.
200AT-DCM
(150AT-DCM+200AD-DCM) Raceway Cutter
Applicable raceway : D-1,S-D1,P-1,D-2
Size : 176 (H) x200 (W) x108 (D) mm
Weight : 4.5 kg
# of cutting/charge : 165/BP-70MH
Cutting speed : 3 sec.
15
MODEL No.
200AT-Hex Hexagonal Compression Dies
Compression Dies & # of compression per charge
REMARKS
# of compression for Cu180 200-32 : 35 (BP-14LN)
G
MODEL No.
200AT-16B Dies for C-connectors
Compression Dies & # of compression per charge. (BP-14LN)
REMARKS
Dies are the same as those of #16B tool.
# of compression for T-240 : 40 (BP-14LN)
H
MODEL No.
P-200M Multipurpose Hydraulic Head
Maximum input pressure: 68.5Mpa or 10,000 PSI
Oil Volume Required: 40cc
Output force: 124 kN
Weight: 2.8 kg
P-200M Hydraulic Head accepts all attachments of
LIC-5200MX/REC-5200MX.
16
BATTERY OPERATED COMPRESSION TOOLS
SIZE
397 (L) x 79 (H) x 70 (W) mm
WEIGHT
2.3kg (without battery)
3.1kg (with battery)
ACCESSORIES
Double molded carrying case,
Battery and charger
(See P115 for selection)
ECO-50
FEATURES REMARKS
The ECO-50 is a stick type battery Dies are sold separately.
operated compression tool accepts * Fully automatic, self-contained
BEKU type dies up to Cu150mm2 of * Battery Operated Compression Tool
hexagonal compression. * In-line design for one hand operation
* 14.4 VDC powerful motor
This portable lightweight rechargeable * Right or Left handed operation
compression tool is easier to access * Accepts Beku type dies
tight cable joints in narrow control * Optional DC charger
panel. * Quality backed by ISO9001
17
BATTERY OPERATED COMPRESSION TOOLS
MODEL No. Accepts Beku type dies widely used in European countries
REC-551F Applicable range : up to 150mm2 Cu connectors
(Approx. 20mm across vertex of hexagon)
SPECIFICATIONS
Ram stroke : 15 mm
Motor : 14.4 VDC
Reservoir capacity :
100 cc
Force at die face :
52 kN
SIZE
323 (L) x 253 (H) x 70 (W) mm
WEIGHT
3.2 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-551F accepts BEKU type dies Dies are sold separately.
widely used in European countries. Specify the manufacturer's die and
connector numbers.
Light weight and slim design is ideal for Specify charger input voltage.
clo se qu arte r a ppl ica tio n s uch a s
connection in the switch box. Also easy * Battery operated compression tool
latch type closed head provides easy * Latch type H framed tool head
insertion and removal of connectors. * Light weight and slim design
* Pistol type, well balanced design
Electronic circuit board with LED * 14.4VDC powerful motor
indicates compression status and * Right or left handed operation
REC-551F with Beku type dies battery capacity. * Accepts Beku type dies
* 180 degree swivel head
The REC-551F has electronic memory * Optional DC charger
function to read repair history by * Quality backed by ISO 9001
connecting optional "ROBO-RW"
analyzer.
18
BATTERY OPERATED COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 13 mm
Motor : 14.4 VDC
SIZE
333(L) x 253(H) x 59(W) mm
WEIGHT
3.4 kg (without battery)
ACCESSORIES
Double molded carrying case,
Shoulder Strap
Battery and charger
(See P115 for selection)
FEATURES REMARKS
Electronic circuit board with LED indicates Dies are sold separately.
compression status and battery capacity. Specify the manufacturer's die and
The REC-558U has electronic memory function connector numbers.
to record repair history by connecting optional Specify charger input voltage.
ROBO-RWanalyzer.
* Battery operated compression tool
It squeezes commonly used service enterance * Detachable latch type H framed tool
connectors, lugs, sleeves, H and C taps. It can head
be easily carried and used in limited access * 25CAT cutter attachment as an
areas because of its swivel head and optional accessory
compact design. * LED lights when battery capacity
REC-558U shown withROBO-RWanalyzer becomes low
Attached quick release pins make changing * Light weight and slim design
between compression head and cutting * Pistol type, well balanced design
head a one minute job, with no pins or springs * Right or Left handed operation
to lose! This revolutionary design eliminates the * Accepts both Burndy and Kearney
need for multiple tools at one job site. type dies (W and O type dies)
* D3 Saddle dies
The 25CAT cutter attachment can slice * 180 degree swivel head
nonferrous cables up to 25mm. * Optional DC charger
* Quality backed by ISO9001
The number of crimps for maximum size
conductor: 100crimps/BP-70MH
19
BATTERY OPERATED COMPRESSION TOOLS
Reservoir capacity:
135 cc
Force at die face:
106 kN
SIZE
392 (L) x 343 (H) x 70 (W) mm
WEIGHT
5.9 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-5431 is a battery operated 12 ton Dies are sold separately.
class compression tool to accommodate Specify the manufacturer's die and
12 ton U-type dies for applying compression connector numbers.
fittings to copper aluminum and ACSR Specify charger input voltage.
conductors widely used in the industry.
* Battery operated pistol type
Pistol type 12 ton tool makes it easier for compression tool
working in tight space or in the control box. * Rapid ram advance mechanism
* Well balanced design
The trigger switch and return button are * 31 mm Jaw opening C head
activated by only one hand so that other * 14.4VDC powerful motor
ROBO-RW hand is always free to hold working material. * Right or Left handed operation
* Accepts all dies used for Alcoa,
Electronic circuit board with LED Burndy, T&B, Klauke, Cembre and
indicates compression status and Blackburn 12 ton U-type dies
battery capacity. * Optional DC charger
* Quality backed by ISO9001
The REC-5431 has electronic memory
function to record repair history by
connecting optional "ROBO-RW" analyzer.
20
BATTERY OPERATED COMPRESSION TOOLS
SIZE
421(L) x 286(H) x 78(W) mm
WEIGHT
7.1 kg (without battery)
ACCESSORIES
Shoulder Strap
Double molded carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-5510 is a battery operated 12 ton Dies are sold separately.
class compression tool to accommodate 12 Specify Charger input voltage.
ton U-type dies for applying compression
fittings to copper, aluminum and ACSR * Battery operated pistol type
conductors. widely used in the industry. compression tool
* Rapid ram advance mechanism
Pistol type 12 ton tool made it easier for * Well balanced design
working in tight space or in the control * 42mm Jaw opening C head
box. * 14.4VDC powerful motor
* Right or Left handed operation
The trigger switch and return button are * Accepts all dies used for Alcoa,
REC-5510 activated by only one hand so that Burndy, T&B, Klauke, Cembre and
other hand is always free to hold working Blackburn 12 ton U-type dies
material. * 350 degree swivel head
* Optional DC charger
Electronic circuit board with LED * Quality backed by ISO9001
indicates compression status and battery
capacity.
The REC-5000 series tool has electronic
memory function to record repair history
by connecting optionalROBO-RW
analyzer.
21
BATTERY OPERATED COMPRESSION TOOLS
MODEL No. Accepts existing 12 ton U-type dies, dies for deep indent crimps
REC-H5130
SPECIFICATIONS
Ram stroke:30 mm
Motor :14.4 VDC
Reservoir capacity:
135 cc
Force at die face: 120 kN
SIZE
402 (L) x 256 (H) x 78 (W) mm
WEIGHT
5.6 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
(See P115 for selection)
REC-H5130
FEATURES REMARKS
The REC-H5130 is a battery operated 12 Dies are sold separately.
ton class compression tool to Specify the manufacturer's die and
accommodate 12 ton U-type dies and connector numbers.
dies for deep indent crimps widely used Specify charger input voltage.
in the industry.
* Battery operated pistol type
This H head tool makes it easier to compression tool
access to tight cable joints particularly * Rapid ram advance mechanism
in the control box. * Well balanced design
* 25 mm Jaw opening H head
The trigger switch and return button are * 14.4VDC powerful motor
Example of dies activated by only one hand so that * Right or Left handed operation
other hand is always free to hold * Accepts all dies used for Alcoa,
working material. Burndy, T&B, Klauke, Cembre and
Blackburn 12 ton compressors,
The number of crimps per charge for as well as dies for deep indent
maximum size conductor: 60 crimps / crimps.
BP-70MH * 350 degree swivel head
* Optional DC charger
This tool was designed to accommodate * Quality backed by ISO9001
shell type dies for applying compression
fittings to copper, aluminum and ACSR
conductors.
22
BATTERY OPERATED COMPRESSION TOOLS
Reservoir capacity :
170 cc
Force at die face :
106 kN
SIZE
395 (L) x 275 (H) x 90 (W) mm
WEIGHT
7.5 kg (without battery)
ACCESSORIES
Shoulder strap,Carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-3410 is the battery operated 12 Dies are sold separately.
ton tool to accommodate 12 ton U- Specify the manufacturer's die and
type dies widely used in the industry. connector numbers.
Specify charger input voltage.
Portability and handling are improved
and it now features a larger handle * Battery operated compression tool
opening with a rocker type advance/ * 25 mm jaw opening C head
retract switch located on top of the * LED lights when battery capacity
handle for 1-finger operation. It also becomes low
incorporates a built-in foot base with * Well balanced & compact design
finger indents for easier handling when * Larger handle opening with rocker-
REC-3410 working overhead or under-ground. type switch
* Built-in foot base with finger indents
The rapid advance system reduces tool * New rapid advance system
run time, giving you more crimp cycles * 14.4 VDC powerful motor
per battery charge. * Right or left handed operation
* Accepts all dies used for Alcoa,
The number of crimps per charge for Burndy, T&B, Klauke, Cembre and
maximum conductor : Blackburn 12 ton U-type dies
55 crimps / BP-70MH * 350 degree swivel head
* Optional DC charger
This tool is designed to acommodate U-type * Quality backed by ISO9001
dies for applying compression fittings to
copper, aluminum and ACSR conductors.
23
BATTERY OPERATED COMPRESSION TOOLS
Reservoir capacity :
170 cc
Force at die face :
106 kN
SIZE
410 (L) x 275 (H) x 90 (W) mm
WEIGHT
7.8 kg (without battery)
ACCESSORIES
Shoulder strap,Carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-3430 is the battery operated 12 Dies are sold separately.
ton class compression tool to accom- Specify the manufacturer's die and
modate 12 ton U- type dies widely used in connector numbers.
the industry. Specify charger input voltage.
24
BATTERY OPERATED COMPRESSION TOOLS
Reservoir capacity :
170 cc
Force at die face :
106 kN
SIZE
440 (L) x 275 (H) x 90 (W) mm
WEIGHT
8.5 kg (without battery)
ACCESSORIES
Shoulder strap,Carrying case,
Battery and Charger
(See P115 for selection)
FEATURES REMARKS
The REC-3510 is the third generation of Dies are sold separately.
this model ROBO tool and has the Specify charger input voltage.
largest jaw opening of all of our battery
operated 12 ton compression tools. * Battery operated compression tool
* 42 mm jaw opening C head
The opening is 42 mm which will accept mid- * LED lights when battery capacity
span copper and aluminum sleeves and becomes low
cables up to 750 KCM. This tool accepts all * Well balanced & compact design
"U" type dies available on the market. * Larger handle opening with rocker-
type switch
Portability and handling are made easier * Built-in foot base with finger indents
REC-3510 shown with REC-3430 & REC-3410 because the REC-3510 system is self * New rapid advance system
contained and compact. It features a * 14.4 VDC powerful motor
larger handle opening with a rocker-type * Right or left handed operation
advance/retract switch located on top of * Accepts all dies used for Alcoa,
the handle for 1-finger trigger operation. Burndy, T&B, Klauke, Cembre and
Blackburn 12 ton U-type dies
The number of crimps per charge for * 350 degree swivel head
maximum size conductor : * Optional DC charger
55 crimps / BP-70MH * Quality backed by ISO9001
25
BATTERY OPERATED COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 50mm
Motor : 14.4 VDC
Reservoir capacity :
170cc
Force at die face :
134 kN
SIZE
480 (L) x 275 (H) x 90 (W) mm
WEIGHT
10.0 kg (without battery)
ACCESSORIES
Shoulder strap,Steel carrying case,
Battery and Charger
(See P115 for selection)
FEATURES REMARKS
The REC-3610 has the largest output Dies are sold separately.
and piston travel among all of our Specify charger input voltage.
battery operated compression tools.
* Battery operated compression tool
The piston travel is 54mm which accepts * 50mm Jaw opening closed head
mid-span copper and aluminum sleeves * LED lights when battery capacity
and cables up to 1,500 KCM. This tool becomes low
accepts all "U" type dies when used with * Well balanced & compact design
an adapter. * Larger handle opening with rocker-
type switch
Portability and handling are made * Built-in foot base with finger indents
REC-3610 with P-type dies easier because the REC-3610 system is * New rapid advance system
self-contained and compact. It features a * 14.4 VDC powerful motor
new, larger handle opening with a rocker * Right or Left handed operation
type advance/retract switch located on * Accepts 15 ton Burndy P type dies
top of the handle for one finger trigger * Accepts 12 ton U-type dies when
operation. used with die adapter
* 180 degree swivel head
The number of crimps per charge for * Optional DC charger
maximum size conductor : * Quality backed by ISO9001
55 crimps / BP-70E
26
BATTERY OPERATED CRIMPING TOOLS
OTHERS
MODEL No. Non-insulated terminals: 14, 22, 38, 60, 70, 80, 100, 150, 200 mm2
REC-5200MX Angle beam fabricating attachments and many other
attachments
SPECIFICATIONS
Ram stroke : 17 mm
Motor : 14.4 VDC
Reservoir capacity :
100 cc
Force at die face :
127 kN
SIZE
356 (L) x 326 (H) x 70 (W) mm
WEIGHT
5.1 kg (without battery)
ACCESSORIES
Shoulder strap,
Plastic carrying case,
Indenting dies,
Nest :Nest wheel & 200 die
Indentor : 14, 22, 38-70, 80-150, 200
(5) pieces
Battery and Charger
(See P115 for selection)
REC-5200MX shown with BP-70MH
FEATURES REMARKS
The REC-5200MX is a multipurpose Specify charger input voltage.
battery operated tool suitable for
various types of crimping, cutting, Following attachments are available
punching and etc. separately. See LIC-5200MX attachment
page.
Available attachments are 8 kinds and
the REC-5200MX comes standard with 200AT-13WT : Threaded bar cutting
rotary type crimping head, 200 mm2 attachment
Yoke-nest and indentors suitable for up 200AT-S16 : Rebar cutting attachment
to 200 mm2 crimping terminals. 200AT-50YC : Cable cutting
attachment
REC-5200MX Attachments are mounted on the tool
200AT-16B : T connector
head by inserting two lock pins located
compression dies
at the cylinder head for easy changeover.
200AF-HEX : Hexagonal compression Dies
200AT-9PD : Knock out punching
The control buttons are activated by
only one hand so that other hand is attachment
always free to hold working material. 200AT-AP18 : Angle beam punching
attachment
Electronic circuit board with LED 200AT-DCM : Raceway cutting
indicates compression status and P-200M : Multipurpose Hydraulic Head
battery capacity.
27
BATTERY OPERATED CRIMPINGOTHERS
TOOLS
MODEL No. Punching capacity : 3.2 mm thick mild steel or 1.6 mm stainless
REC-55PDF steel with 115.5 mm (4) holes
SPECIFICATIONS
Ram stroke : 22 mm
Motor : 14.4 VDC
Reservoir capacity :
100 cc
Output force :
73 kN
SIZE
328 (L) x 254 (H) x 70 (W) mm
WEIGHT
3.8 kg (without battery)
ACCESSORIES
Standard Accessories:
Shoulder strap,
Double molded carrying case,
Setting threads (3/4 and 3/8),
Punches are sold separately,
Collar ( L, M, S, SS )
Battery and charger,
(See P115 for selection)
Punch set is sold separately.
REC-55PDF shown with BP-70EI
FEATURES REMARKS
The REC-55PDF is a battery operated Specify charger input voltage.
punch driver with swivel head for easy
access to tight enclosed control panels. Ordering information :
It gives clean per foration through
3.2mm thick mild steel or 1.6mm stainless REC-55PDF standard accessories
steel with 115.5mm (4'') holes. only
REC-55PDF(A) above plus A19 to
This tool is ideal for working on control A51 punch set
panels. REC-55PDF(B) above plus B16 to
B54 punch set
See SH-10(A)P and SH-10(B)P page 102
Example of punch set for punch sizes. Detail information of punch is shown
on page of SH-10 (Page 102)
The number of perforations per charge
for 3" hole on 3.2mm steel :
52 perforations / BP-70MH
28
BATTERY OPERATED CUTTERS
Reservoir capacity :
100 cc
Output force :
84 kN
SIZE
316 (L) x 263 (H) x 70 (W) mm
WEIGHT
4.4 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger,
(See P115 for selection)
FEATURES REMARKS
The REC-S524 was designed to cut the Specify charger input voltage.
toughest steel used in construction
today. Cutting capacity : # of cuts
With the pull of the trigger, you can cut Material BP-70MH
ACSR cables up to 24mm, and guy wires Wire rope 6x7 : 18mm 82
to 20mm. 6x12 : 24mm 105
6x19 : 24mm 67
The specially designed flip-top latch Soft steel bar : 20mm 90
and rotating head provide exceptional Re-bar : 16mm 120
ease of use and maneuverability in tight Cu strands : 24mm 120
Head Cutter Opened working quarters. Al strands : 24mm 150
ACSR : 24mm 142
The REC-S524 has an overload bypass Guy wire 1x7 : 20mm 127
which will kick out when tool reaches 1x19 : 20mm 120
84kN of output. CCP cable : N/A
29
BATTERY OPERATED CUTTERS
Reservoir capacity :
135cc
Output force :
70 kN
SIZE
442 (L) x 351 (H) x 78 (W) mm
WEIGHT
6.1 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-S540 was designed to cut the Specify charger input voltage.
ACSR cables used in transmission line
construction work. It is now equipped Cutting capacity : # of cuts
with rapid ram advance mechanism for
faster operation. Material BP-70MH
Wire rope 6 x 7 : 22mm 60
With the pull of the trigger, you can cut 6 x 12 : 22mm 82
ACSR cables up to 38mm, guy wires to 6 x 19 : 22mm 45
20mm,and wire ropes to 22mm. Soft steel bar : 20mm 60
Re-bar : 16mm 60
The rotating head provides exceptional Cu strands : 40mm 42
REC-S540 (Head Cutter Opened) ease of use and maneuverability in tight Al strands : 40mm 52
working quarters. ACSR : 38mm 45
Guy wire 1 x 7 : 15mm 120
The lock pin type head allows the cutter 1 x 19 : 20mm 72
head to open widely for easy insertion CCP cable : N/A
of cutting material.
30
BATTERY OPERATED CUTTERS
SPECIFICATIONS
Ram stroke : 21mm
Motor : 14.4 VDC
Reservoir capacity :
100cc
Output force :
60 kN
SIZE
372(L) x 265(H) x 70(W) mm
WEIGHT
4.1kg (without battery)
ACCESSORIES
Shoulder strap,
Plastic carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-530Y is a scissors type cutter Specify charger input voltage.
used to cut ACSR cables up to 556KCM, as
well as copper cables to 750KCM and * Battery operated scissors type cutter
aluminum cables up to 30mm outer * LED lights when battery capacity
diameter. becomes low
* Light weight and slim design
All cuts are clean with a minimal * Pistol type design
amount of cable distortion, which allows * 14.4VDC powerful motor
for easy connector installation on * Right or Left handed operation
cables. * 180 degrees swivel head
* Optional DC charger
The head can be rotated 180 degrees * Quality backed by ISO9001
for greater maneuverability in working
quarters.
31
BATTERY OPERATED CUTTERS
SPECIFICATIONS
Blade opening : 85mm
Motor : 14.4 VDC
Reservoir capacity :
135 cc
Output force :
80 kN
SIZE
518(L) x 340(H) x 87(W) mm
WEIGHT
6.4 kg (without battery)
ACCESSORIES
Shoulder strap, Grip,
Steel carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-585YC scissors type cutter was Specify charger input voltage.
designed to cut various cables used in
the industry today. It is equipped with Cutting capacity : # of cuts
rapid ram advance mechanism for
faster operation. Material BP-70MH
Polyethylene cable
With a pull of the trigger, you can cut 600V-CV325mm2
Cu and Al cables up to 60mm and CCP (60mm OD) 3 core 22
cables up to 85mm. 600V-CV150mm2
(46mm OD) 3 core 60
The scissors type cutter head provides 600V-CV500mm2
exceptional ease of use and maneuverability (38mm OD) 45
when making many cuts.
Multi-core vinyl insulation cable
The REC-585YC has an overload bypass VVR150mm2
which will kick out when the tool reaches (47mm OD) 3 core 60
80kN of output.
CCP Cable (85mm OD) 45
32
BATTERY OPERATED CUTTERS
SPECIFICATIONS
Ram stroke : 56 mm
Motor : 14.4 VDC
Reservoir capacity : 280 cc
Output force : 120 kN
SIZE
490 (L) x 275 (H) x 90 (W) mm
WEIGHT
9.6 kg (without battery)
ACCESSORIES
Shoulder strap,
Steel carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-S3550 is designed to cut the Cutting of piano wire is prohibited.
toughest steel used in construction today Cutting capacity
* Wire rope 6x7 : 25mm
Portability and handing are made easier * Wire rope 6x12 : 30mm
because the REC-S3550 is self-contained * Wire rope 6x19 : 30mm
and compact. It features a new , larger * Soft steel bar : 22mm
handle opening with a rocker-type * Reinforcing rod : 19mm
advance/retract switch located on top * Cu strands : 54mm
of the handle for 1-finger operation * Al strands : 54mm
* ACSR : 54mm
Guillotine type cutting for less jamming * Guy wire 1x7 : 15mm
REC-S3550 shown with 1.000mm2 copper cable * Guy wire 1x9 : 20mm
than shear type cutting
* CCP cable : N/A
* LED indicates when battery capacity
180 degree rotaing head allows for easy
cutting positions becomes low
* Well balanced & compact design
* Built-in foot base with finger indents
Lock pin type cutter head
* New rapid advance system
* Larger handle opening with finger
rocker-type switch
* Right or left handed operation
* Optional DC charger
* Quality backed by ISO9001
33
BATTERY OPERATED CUTTERS
SIZE
84 (L) x 365 (H) x 130 (W) mm
WEIGHT
2.1 kg (without battery)
ACCESSORIES
Steel carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The new powerful magnetic motor with Cutting capacity : # of cuts
high torque offers superior performance
to the REC-50. The REC-50M provides MaterialBP-70MH
effortless cutting and eliminates manual Polyethylene cable
cutting by the operator. Cuts are clean 600V-CV325 mm2 (31 mm OD) : 142
with minimal cable distortion. 600V-CV150 mm2 x 3 (46 mm OD) : 75
600V-CV500 mm2 (38 mm OD) : 60
The REC-50M is specifically designed to 6KV-CVT500mm2 (45 mm OD) : 45
cut the toughest copper and aluminium Multi-core vinyl insulation cable
cables in a limited amount of space, VVR150 mm2 (47 mm OD) 3 core : 75
and control cutting blade movement Soft copper cable
REC-50M with one hand. IV500 mm2 (35 mm OD) : 75
Hard copper cable
It is equipped with an electronic curcuit 150 mm2 (21 mm OD) : 240
for overloading protection.
34
BATTERY OPERATED CUTTERS
SPECIFICATIONS
Drive unit : 14.4V DC Motor
SIZE
105 (L) x 410 (H) x 115 (W) mm
WEIGHT
2.5 kg (without battery)
ACCESSORIES
Steel carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-54 was designed to cut SS Cutting capacity : # of cuts
cable or overhead CCP cable with
Steel strand Support. MaterialBP-70MH
Polyethylene cable
It cuts both nonferrous cables and steel 600V-CV325 mm2 (31 mm OD) : 90
strands. Like the REC-50, cuts are clean Multi-core vinyl insulation cable
with minimal cable distortion. VVR150 mm2 (47 mm OD) 3 core : 45
SB-ACSR120 mm2 (18.6 mm OD) : 142
A circuit breaker for overloading Hard aluminum cable
protection prevents motor overheating HAL-OC400 mm2 (31.9 mm OD) : 120
when attempting to cut the material Hard copper cable
REC-54 shown with SS cable over its capacity. OE-OC150 mm2 (21 mm OD) : 165
SS cable
0.4 mm 400 CCP-F-SS(CR) cable : 142
LCCP cable without support wire
54 mm outer diameter : 187
35
BATTERY OPERATED CUTTERS
SIZE
105 (L) x 410 (H) x 115 (W) mm
WEIGHT
2.5 kg (without battery)
ACCESSORIES
Steel carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-54AC was specifically designed Cutting capacity : # of cuts
for cutting the toughest copper and
aluminum cables in a limited amount of MaterialBP-70MH
space. Cuts are clean with minimal Polyethylene cable
cable distortion. Repetitive ratcheting 600V-CV325 mm2 (31 mm OD) : 142
movement is entirely eliminated. Just a 600V-CV150 mm2 (46 mm OD) 3 core
squeeze of the rocker arm trigger is all it : 75
takes to cut your toughest copper 600V-CV500 mm2 (38 mm OD) : 60
cable. 6KV-CVT500 mm2 (45 mm OD) : 45
Multi-core vinyl insulation cable
It is a heavy duty cable cutter for VVR150 mm2 (47 mm OD) 3 core : 75
REC-54AC nonferrous cables up to 54mm O.D.. Soft copper cable
A powerful gear reduction motor pulls a IV500 mm2 (35 mm OD) : 75
movable blade through the toughest Hard copper cable
copper cable. It is equipped with a circuit 150 mm (21 mm OD)
2
: 225
breaker for overloading protection.
36
BATTERY OPERATED CRIMPING TOOLS
Reservoir capacity :
100 cc
Output force :
60 kN
SIZE
369(L) x 280(H) x 70(W) mm
WEIGHT
4.7kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-5630 is a battery operated Specify charger input voltage.
hand held dieless crimping tool used to
compress Anderson type connectors up * Battery operated dieless crimping
to 500KCM. tool
* Rapid ram advance mechanism
Three movable nibs push connectors * Light weight aluminum forged head
against the top fixed nib. As a result, * LED lights when battery capacity
four indentations are made into the becomes low
connector. * Light weight and slim design
* Pistol type housing
This tool is designed to install Anderson * 14.4VDC powerful motor
type connectors. Consult your connector * Right or Left handed operation
manufacturer for dieless applications. * 360 degree swivel head
* Optional DC charger
The number of crimps per charge for
500KCM connector : 120 crimps /
BP-70MH
37
BATTERY OPERATED CRIMPING TOOLS
Reservoir capacity :
100 cc
Output force :
60 kN
SIZE
383(L) x 340(H) x 75 (W) mm
WEIGHT
4.7 kg (without battery)
ACCESSORIES
Shoulder strap,
Double molded carrying case,
Battery and charger
(See P115 for selection)
FEATURES REMARKS
The REC-5750 is a flip-top, battery Specify charger input voltage.
operated, hand held dieless crimping
tool used to compress Anderson type * Battery operated dieless crimping
connectors up to 750KCM. tool
* Rapid ram advance mechanism
The flip top latch opens to allow for easy * Light weight aluminum forged head
cable positioning and removal. * LED lights when battery capacity
becomes low
Three movable nibs push connectors * Light weight and slim design
against the top fixed nib. As a result, * Pistol type housing
four indentations are made into the * 14.4VDC powerful motor
connector.
* Right or Left handed operation
* 360 degree swivel head
* Optional DC charger
Since this tool is designed to install
Anderson type connectors, it is highly
recommended to consult with connector
manufacturer for dieless applications.
38
BATTERY OPERATED CRIMPING TOOLS
OTHERS
SPECIFICATIONS
Motor : 28.8 VDC
Oil delivery :
Low pressure
1.8 liter / min
High pressure
0.4 liter / min
Reservoir volume :
1,000 cc (60 cubic inch)
Oil pressure : 68.5 Mpa or 10,000 PSI
SIZE
272 (L) x 304 (H) x 143 (W) mm
WEIGHT
14.0 kg (without battery)
ACCESSORIES
Remote control switch,
2 meter wire wound rubber hose,
Battery and charger
OT-MWB:Lithium Ion Battery 28V 3.0Ah
OT-MWC:Lithium Ion Charger 220V-240V
FEATURES REMARKS
The REC-P2 is a battery powered * Adjustable output pressure to 68.5
hydraulic pump which has a 1,000cc or Mpa
60 cubic inch reservoir capacity. Its
performance is powerful and closer to * 360 degree swivel joint for hose
AC powered pump R14E-F1. maneuverability
Quiet and power ful 28.8 VDC motor * Durable steel cover
provides intermittent duty hydraulic
power source to a remote head up to * Wired remote control switch
60 ton capacity.
Hydraulic Heads
The remote control permits operator to
advance, retract and stop the piston at
any desired position.
39
BATTERY OPERATED CRIMPINGOTHERS
TOOLS
SIZE
350 (L) x 180 (H) x 75 (W) mm
WEIGHT
1.6 kg (without battery)
ACCESSORIES
Double molded carrying case,
Battery and charger
(See P115 for selection)
SB-3UK
FEATURES REMARKS
The SB-3UK is a battery operated impact Specify charger input voltage.
wrench especially designed to torque
down the shear bolts for electrical * Battery operated impact wrench
connection use. for shear bolts
40
BATTERY PACK
SPECIFICATIONS
Output voltage : 14.4 VDC
Capacity : 1.3Ah
Type : Nickel Cadmium
Charge time :
15 min with CH-35R or CH-35EMC
LED indicator : Capacity,
recharge cycles
SIZE
100 (L) x 137 (H) x 75 (W) mm
WEIGHT
750 g
FEATURES REMARKS
"Smart" Replacement Battery * The battery has a limited life. When
capacity becomes about 1 / 2 of the
original capacity, the battery should be
The BP-70I intelligent battery is the same replaced.
as the BP-70R with the addition of LED
display. The LED on the side of the * If the battery is stored without being
charged, natural drainage will cause the
battery allows the user to monitor the power to be reduced. Be sure to charge
status of the battery's total life and the battery every 3 months.
power in between charges.
* The battery will need to be fully charged
before first time use.
It also allows visual evaluation of battery
power while in use. * Remaining battery capacity level To
BP-70I with CH-70DC 1H Charger check remaining battery capacity level,
press the check button. The remaining
When not used with the tool, just press battery capacity level is displayed for
the check button to get an instant about 5 seconds.
read-out of charge remaining. Recharge the battery when the bottom
light starts to blink.
* Charging level
While the battery is charged, the
indicator lights up as the capacity level
increases.
* Number of charges
Keep pressing the check button for 10
seconds to show number of charges
performed. LED pattern shows number in
binary system.
41
BATTERY PACK
SPECIFICATIONS
Output voltage : 14.4 VDC
Capacity : 1.9 Ah
Type : Nickel Cadmium
Charge time :
25 min with CH-35R or CH-35EMC
SIZE
100 (L) x 137 (H) x 70 (W) mm
WEIGHT
800 g
FEATURES REMARKS
Standard Replacement Battery * The battery has a limited life. When
capacity becomes about 1/2 of the
The BP-70E is a standard replacement original capacity, the battery should
battery with high capacity of 1,900 be replaced.
mAh. Comparing with our BP-70R, it has
46% more of capacity. It means 46% * If the battery is stored without being
more of crimp cycles and cutting cycles charged, natural drainage will cause
per charge. the power to be reduced. Be sure to
charge the battery every 3 months.
The battery's life expectancy is approximately
600 recharges. * When the battery is used for the first
BP-70E (Orange latch for 1.9Ah) time, the battery will need to be fully
charged before use.
42
BATTERY PACK
SPECIFICATIONS
Output voltage : 14.4VDC
Capacity : 1.9Ah
Type : Nickel Cadmium
Charge time :
25 min with CH-35R or CH-35EMC
LED indicator : Capacity,
recharge cycles
SIZE
100 (L) x 137 (H) x 75 (W) mm
WEIGHT
820 g
FEATURES REMARKS
The BP-70EI intelligent battery is the * The battery has a limited life, When
same as the BP-70E with the addition of capacity becomes about 1/2 of the original
capacity, the battery should be replaced.
LED display. The LED on the side of the
battery allows the user to monitor the * If the battery is stored without being
status of battery's total life and power in charged, natural drainage will cause
the power to be reduced. Be sure to
between charges. charge the battery every 3 months.
Comparing with our BP-70R, it has 46% * When the battery is used for the first time,
the battery will need to be fully charged
more of capacity. It means 46% more of
before use.
crimp cycles and Cutting cycles per
charge. * Remaining battery capacity level To
BP-70EI (Orange latch for 1.9Ah) check remaining battery capacity level,
press the check button. The remaining
It also allows visual evaluation of battery battery capacity level is displayed for
power while in use or without use. When about 5 seconds.
not used with the tool, just press the Recharge the battery when the bottom
light starts to blink.
check button to get an instant read-out
of charge remaining. * Charging level
While the battery is charged, the
indicator lights up as the capacity level
increases.
* Number of charges
Keep pressing the check button for
10 seconds to show number of
charges performed. LED pattern
shows number in binary system.
43
BATTERY PACK
SPECIFICATIONS
Output voltage : 14.4 VDC
Capacity : 3.0 Ah
Type :
Nickel-metal hydride battery
Charge time : 40 min with CH-35R
or CH-35EMC
SIZE
100(L) x 140(H) x 70(W) mm
WEIGHT
850g
FEATURES REMARKS
High Capacity Nickel metal hydride * The battery has a limited life. When
battery. capacity becomes about 1/2 of the
original capacity, the battery should
The BP-70MH is a standard replacement be replaced.
battery with high capacity of 3,000
mAh. * If the battery is stored without being
Comparing with our BP-70R, it has 230% charged, natural drainage will cause
more of capacity. It means 230% more the power to be reduced. Be sure to
of crimp cycles and cutting cycles per charge the battery every 3 months.
charge.
The battery's life expectancy is * The battery will need to be fully
BP-70MH shown with CH-35R approximately 600 recharges. charged before first time use.
(light blue Top Cover For 3.0 Ah)
44
CHARGER
SIZE
212 (L) x 95 (H) x 105 (W) mm
WEIGHT
1.9 kg
FEATURES REMARKS
Standard One Hour Battery Charger * The LED indicator lights up and s tays
while charging.
The CH-3FC2 is one hour charger for the
BP-70R and BP-70I. * The indicator will go out when
completed.
For the BP-70E and BP-70EI, charge time
is 90 minutes. * It charges the BP-70R, BP-70I,
BP-70E, BP-70EI only.
Do not use the charger for any
other devices.
45
CHARGER
Capacity :
CH-35R (220VA)
CH-35EMC (230VA)
SIZE
200(L) x 95(H) x 115(W )mm
WEIGHT
900g
FEATURES REMARKS
40 Minutes Charger for High capacity Stand by - RED Blinking
battery, BP-70MH. Under charging - GREEN Lighting
Completion - ORANGE Lighting
It also charges BP-70E and BP-70EI in 25 High or Low temperature - RED
minutes. Lighting
Refresh charging - GREEN Blinking
CH-35R is UL and CSA listed. Life end of battery - RED fast Blinking
CH-35EMC is an EMC approved charger Charger out of order- NO Lighting
in accordance with related CE and
EMC directives. * It charges BP-70R, BP-70I, BP-70E,
BP-70EI, BP-70MH only.
CH-35EMC shown with BP-70MH * Charge time
15 min for BP-70R or BP-70I
25 min for BP-70E or BP-70EI
40 min for BP-70MH
* Refresh Charge time
6 hours for BP-70R or BP-70I
8 hours for BP-70E or BP-70EI
10 hours for BP-70MH
* Do not use charger for any other
devices.
46
CHARGER
SIZE
200 (L) x 95 (H) x 115 (W) mm
WEIGHT
640 g
FEATURES REMARKS
CH-70DCH is a 12/24V DC charger * LED indicator lights up and
stays on while charging
Can be plugged directly into an
automotive cigarette lighter socket and * Indicator will go out when
has a built in overload fuse protector completed
47
CRIMPING TOOLS
SPECIFICATIONS
* Two stage pumping
* Relief value
* Reservoir capacity : 83cc
Output force :
90 kN
SIZE
512 (L) mm
WEIGHT
3.7 kg
ACCESSORIES
Dedicated Indentor :
14, 22, 38-70,
80-150 mm2 (4 pieces),
Double molded
carrying case
EP-150A
FEATURES REMARKS
The EP-150A is a hydraulic indenting tool * Unique two stage pumping for rapid
for non-insulated terminals and sleeves ram advance
up to 150mm2.
* Rotary nest for easy setting
48
CRIMPING TOOLS
MODEL No. Non-insulated terminals : 8, 14, 22, 38, 60, 70, 80,
12A 100, 150, 180, 200, 325 mm2
SPECIFICATIONS
Maximum input pressure: 700 bar
Oil volume required : 90 cc
SIZE
280 (L) mm
WEIGHT
7.5 kg
ACCESSORIES
Steel carrying case
with die tray
12A
FEATURES REMARKS
The 12A is a hydraulic indenting head Standard dies included
for non-insulated terminals and sleeves in the set :
up to 325mm2.
Indentor : 22-60, 70-100,
When rolled-and-blazed connectors are 150-325 mm2 (3 pieces)
installed, indenting crimp is applied. Nest : 60, 80, 100, 150, 180, 200,
Indentation is made on the seam of 325 mm2 (7 pieces)
connector for appropriate mechanical
and electric characteristics of Optional dies sold separately :
Crimped sample connected conductors. Indentor : 8-14 mm2
Nest : 8, 14, 22, 38, 70 mm2
The 12A is designed so that connected
conductors meet JIS requirement as
well as requirement for the tool itself.
49
CRIMPING TOOLS
SIZE
215 (L) x 135 (H) x 90 (W) mm
WEIGHT
2.7 kg with Foot pedal
ACCESSORIES
Standard foot pedal
Jaws are sold separately
AC-5ND
FEATURES REMARKS
* Capable of crimping several types Optional Jaw
of terminals up to 5.5mm2 with
interchangeable jaws. Jaw # Applicable terminals
* Bench mounted, air operated AC-5ND # 1 Jaw : Non-insulated 1.25, 2, 5.5 mm2
is suitable for continuous crimping
# 3 Jaw : Insulated 1.25 mm2
for production line.
# 4 Jaw : Insulated 2 mm2
# 5 Jaw : Insulated 5.5 mm2
AF2 foot pedal adjusts jaw butting time
by air timer so that butting time is # 7A Jaw : Closed End 1.3-3, 2-6 mm2
regulated regardless of operator. F-200 Jaw : Tab 0.75-1.25, 2 mm2
Example of AC-5ND Jaws
This will prevent spring back of crimped Cutter Jaw : Cu, Al wire 7 mm O.D.
terminal and maintain constant crimp
heights.
50
HYDRAULIC COMPRESSION TOOLS
SIZE
465 (L) mm
WEIGHT
3.0 kg
ACCESSORIES
T-20, T-26, T-44, T-60,
T-76, T-98, T-122 dies
15B
FEATURES REMARKS
The 15B hand hydraulic tool was designed Dies for smaller size connectors and
to accommodate compressing Izumi non-insulated terminals available.
C-Connectors up to T-122.
* Two stage pumping action for rapid
Light weight, slim design allows installation ram advance
of C-Connectors in tight quarters.
* Rubber C head cover for protection
of accidental flash over
Two stage pumping system minimizes
pumping operation.
* Fiberglass handle (Body handle)
Rubber protected C Head and pump * Rubber protected pump handle
Standard die sets (7 sets) handle as well as fiberglass handle
protect from accidental flash over. * 180 degree swivel head
* Optional dies:
1 Dies for C-Connectors
T-11 and T-16
51
HYDRAULIC COMPRESSION TOOLS
SIZE
286 (L) mm
WEIGHT
4.5 kg
ACCESSORIES
T-154, T-190, T-240,
T-288, T-365 dies
16B
FEATURES REMARKS
Dies for smaller size C-Connectors and The #16B is a compression head designed
non-insulated terminals available. to compress Izumi C-Connectors.
52
TECHNICAL DATA
To branch conductor from main run, compress IZUMI TAP-OFF CONNECTORS (C-CONNECTORS) by
IZUMI COMPRESSION TOOLS exclusively designed for TAP-OFF purpose.
No.15B
for up to T-122
53
TECHNICAL DATA
54
HYDRAULIC COMPRESSION TOOLS
SIZE
525 (L) x 130 (W) mm
WEIGHT
3.2 kg
ACCESSORIES
Double molded carrying case
CN-58A
FEATURES REMARKS
The CN-58A was designed to accept Dies are sold separately.
both Burndy MD6 W insert dies and
Kearney / Blackburn O type / OD58 * Light weight
insert dies.
* Slim design
C framed head allows side loading of
connectors and will accommodate * Adjustable ram stroke for smaller
conductors up to 24 mm outer diameter. connectors
If Burndy W dies are used, simply slip the * Built-in bypass relief valve for audible
Burndy W dies over the saddle dies D3. click when maximum pressure is
reached
55
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 15 mm
Reservoir capacity :60cc
Force at die face :
52 kN
SIZE
370 (L) x 130 (W) mm
WEIGHT
2.0 kg
ACCESSORIES
Double molded carrying case
EP-50
FEATURES REMARKS
The EP-50 was designed to accept dies Dies are sold separately.
for BEKU type mechanical tool widely
used in European countries. * Light weight, compact and slim design
The light weight and slim design is ideal * Accepts BEKU type dies
for close quarter application such as
connection in the switch box. * Yoke and Latch type head for easy
die changeover and easy removal
Easy latch type closed head provides of jointed conductor
easy insertion and removal of connectors.
The spring loaded pump handle allows * Adjustable ram stroke. 10 - 15mm to
EP-50 (One hand operation to hold connector) one hand pumping until lower die holds minimize pumping action
connector between dies.
* Built-in bypass relief valve
56
HYDRAULIC COMPRESSION TOOLS
SIZE
585 (L) x 150 (W) mm
WEIGHT
6.0 kg
ACCESSORIES
Double molded carrying case
EP-410
FEATURES REMARKS
The EP-410, hand operated compression Dies are sold separately.
tool features a two stage rapid Specify the manufacturer's die and
advance pumping system. It accepts all connector numbers.
U type dies currently manufactured for
12 ton tools on the market. * Two stage pumping action for rapid
ram advance to the connector hold
Consult your connector manufacturer position with minimum pumping action
for exact cable, connector and die
* Replaceable Dropout bypass valve
combinations.
cartridge for easy repair
When ordering dies, specify the
* Fiberglass handles
Bypass cartridge manufacturer's die and connector
numbers. * 180 degree swivel head
57
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 28 mm
Oil volume required : 51 cc
Force at die face :
120 kN
SIZE
317 (L) mm
WEIGHT
4.2 kg
ACCESSORIES
Steel carrying case with die tray
EP-H130H
FEATURES REMARKS
The EP-H130H is a H-head with a one Dies are sold separately.
inch jaw opening. It accepts all shell Specify the manufacturer's die and
type dies and dies for deep indent connector numbers.
crimps currently used in 12 ton tool on
today's market. * 25mm jaw opening
A 68.5Mpa (10,000 PSI) external pump is * Accepts all dies used for Alcoa,
required to operate this tool. Burndy, T&B, Klauke, Cembre and
Blackburn 12 ton compressors,
Consult your connector manufacturer as well as dies for deep indent crimps.
for exact cable, connector and die
Example of dies combinations.
58
HYDRAULIC COMPRESSION TOOLS
SIZE
610 (L) x 150 (W) mm
WEIGHT
6.4 kg
ACCESSORIES
Double molded carrying case
EP-431
FEATURES REMARKS
The EP-431 is unique in that it has a large Dies are sold separately.
jaw opening of 31mm, and is able to Specify the manufacturer's die and
splice 31mm outer diameter conductors. connector numbers.
This tool was designed for the electrical * Two stage pumping action for rapid
contractor and electric utility lineman ram advance to the connector hold
who is confronted with larger cable position with minimum pumping action
diameter and larger connectors.
* Replaceable Dropout bypass valve
cartridge for easy repair
Most of the internal hydraulic components
are the same as the EP-410 and the
* Fiberglass handles
EP-431 shown with carrying case EP-510C.
* 180 degree swivel head
This tool was designed to accommodate
U-type dies for applying compression * Twist handle pressure release
fittings to copper, aluminum and ACSR
conductor. * Accepts all dies used for Alcoa,
Burndy, T&B, Klauke, Cembre and
Blackburn 12 ton compressors
59
HYDRAULIC COMPRESSION TOOLS
SIZE
644 (L) x 150 (W) mm
WEIGHT
8.0 kg
ACCESSORIES
Double molded carrying case
EP-510C
FEATURES REMARKS
The EP-510C, hand operated compression Dies are sold separately.
tool features a two stage rapid Specify the manufacturer's die and
advance pumping system. It accepts all connector numbers.
U-type dies currently manufactured for
12 ton tools on the market. * Two stage pumping action for rapid
ram advance to the connector hold
The jaw opening of 42mm can accept position with minimum pumping action
larger splice up to 750KCM. Mid-span
sleeve connection can be installed on * Replaceable Dropout bypass valve
larger cables and the cable can then cartridge for easy repair
be removed through the jaw opening. * Fiberglass handles
EP-510C shown with PG-610 test gauge
Consult your connector manufacturer * 180 degree swivel head
for exact cable, connector and die
combinations. * Twist handle pressure release
Specify the manufacturer's die and * Accepts all dies used for Alcoa,
connector numbers. Burndy, T&B and Blackburn 12 ton
compressors
This tool was designed to accommodate
U-type dies for applying compression * Comes complete with double
fittings to copper, aluminum and ACSR molded plastic case
conductor.
60
CRIMPING TOOLS
SIZE
563 (L) mm
WEIGHT
5.0 kg
ACCESSORIES
Steel carrying case
UC-6B
FEATURES REMARKS
The UC-6B dieless crimping tool was * Replaceable bypass cartridge
designed to install Anderson type * External pressure adjustment
connectors up to 500 KCM. * Swivel head
* Fiberglass handles
Three movable indenting nibs push
connectors against the top fixed nib. NOTE :
As a result, four indentations are made The UC-6B was designed to crimp
into the connector. Anderson type connectors. Consult
your connector manufacturer for
dieless applications.
61
CRIMPING TOOLS
Output force : 60 kN
SIZE
580 (L) mm
WEIGHT
5.6 kg
ACCESSORIES
Steel carrying case
UC-6FT2
FEATURES REMARKS
The UC-6FT2 flip-top dieless crimping tool * Replaceable Bypass cartridge
was designed to install Anderson type * External pressure adjustment
connectors up to 750 KCM. * Flip Top Head
* Fiberglass handles
Three movable indenting nibs push
connectors against the top fixed nib. As NOTE :
a result, four indentations are made into The UC-6FT2 was designed to crimp
the connector. Anderson type connectors. Consult
your connector manufacturer for
Larger cables can be inserted and dieless applications.
removed by opening the flip-top head.
UC-6FT2 (Flip-top head opened)
62
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 15 mm
Oil volume required : 18 cc
Force at die face : 52 kN
SIZE
250 (L) mm
WEIGHT
1.6 kg
ACCESSORIES
Steel carrying case with die tray
EP-50H
FEATURES REMARKS
The EP-50H was designed to accept Dies are sold separately
dies for BEKU type mechanical tool
widely used in European countries. * Light weight, compact and slim design
The light weight and slim design is ideal * Accepts BEKU type dies
for close quarter application such as
connection in the switch box. * Yoke and Latch type head for easy
(Only 1.6 kg) die changeover and easy removal of
jointed conductor
Positive latch type closed head provides
easy insertion and removal of connectors. * Adjustable ram stroke. 10 - 15 mm
Example of dies
This tool requires an external 68.5Mpa * Single acting 68.5Mpa hydraulic
hydraulic pump. power source required
63
HYDRAULIC COMPRESSION TOOLS
SIZE
285 (L) mm
WEIGHT
3.6 kg
ACCESSORIES
Steel carrying case with die tray
EP-410H
FEATURES REMARKS
The EP-410H is a traditional C-head with Dies are sold separately
a one inch jaw opening. It accepts all Specify the manufacturer's die and
U-type dies currently used in 12 ton tool connector numbers.
on today's market.
* 25mm jaw opening
A 68.5Mpa or 10,000 PSI external pump
is required to operate this tool. * Accepts all dies used for Alcoa,
Burndy, T&B, Klauke, Cembre,and
Consult your connector manufacturer Blackburn 12 ton compressors
for exact cable, connector and die
combinations.
Example of dies
This tool was designed to accommodate
shell type dies for applying compression
fittings to copper, aluminum, and ACSR
conductor.
64
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 28 mm
Oil volume required : 51 cc
Force at die face :
120 kN
SIZE
317 (L) mm
WEIGHT
4.2 kg
ACCESSORIES
Steel carrying case with die tray
EP-H130H
FEATURES REMARKS
The EP-H130H is a H-head with a one Dies are sold separately.
inch jaw opening. It accepts all shell Specify the manufacturer's die and
type dies and dies for deep indent connector numbers.
crimps currently used in 12 ton tool on
today's market. * 25mm jaw opening
A 68.5Mpa (10,000 PSI) external pump is * Accepts all dies used for Alcoa,
required to operate this tool. Burndy, T&B, Klauke, Cembre and
Blackburn 12 ton compressors,
Consult your connector manufacturer as well as dies for deep indent crimps.
for exact cable, connector and die
Die holder & U-type dies combinations.
65
HYDRAULIC COMPRESSION TOOLS
SIZE
340 (L) mm
WEIGHT
4.6 kg
ACCESSORIES
Steel carrying case with die tray
EP-431H
FEATURES REMARKS
The EP-431H is a remote C-head that Dies are sold separately.
requires an external 68.5Mpa or 10,000 Specify the manufacturer's die and
PSI pumping source for operation. This connector number.
unit has a larger jaw opening than the
EP-410H and EP-H130H. * 31mm jaw opening
The 31mm opening allows the user to * Accepts all dies used for Alcoa,
compress larger splices up to 600KCM. Burndy, T&B, Klauke, Cembre, and
Blackburn 12 ton compressors
Consult your connector manufacturer
for exact cable, connector and die
EP-431H shown with carrying case combinations.
66
HYDRAULIC COMPRESSION TOOLS
SIZE
420 (L) mm
WEIGHT
5.7 kg
ACCESSORIES
Steel carrying case with die tray
EP-510HC
FEATURES REMARKS
The EP-510HC is a remote C-head that Dies are sold separately.
requires an external 68.5Mpa or 10,000 Specify the manufacturer's die and
PSI pumping source. It accepts all U connector numbers.
type dies used with conventional 12 ton
compression tools. * 42mm jaw opening
The larger jaw opening of 42mm * Accepts all dies used for Alcoa,
accepts conductors and mid-span Burndy, T&B, Klauke, Cembre, and
sleeve connections up to 750KCM. Blackburn 12 ton compressors
67
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 50 mm
(45 mm with die adapter)
Oil volume required : 100 cc
Force at die face :
139 kN
SIZE
375 (L) mm
WEIGHT
6.9 kg
ACCESSORIES
Steel carrying case with die tray
FEATURES REMARKS
The EP-610HS2 is a remote C-head that Dies are sold separately.
requires an external 68.5Mpa or 10,000 Specify the manufacturer's die and
PSI pumping source. connector numbers.
68
HYDRAULIC COMPRESSION TOOLS
SIZE
127 (Dia) x 557 (L) mm
WEIGHT
8.4 kg
LP-430B
FEATURES REMARKS
The LP-430B hydraulic tool is directly * Low pressure hydraulic compression
powered by PTO (Power Take Off) from tool
utility bucket trucks or any vehicle with a
low pressure hydraulic circuit having Line
* Direct power input from truck PTO
pressure of 13.7Mpa or 2,000 PSI and a
maximum flow of 35 liters/min.or 9 GPM.
* Relief setting at 13.7Mpa (2,000 PSI)
The LP-430B is designed to operate with
either Open-Center or Closed Center * Suitable for bucket truck use
hydrarlic system by rotating the head to
the position.
* Specify the manufacturer's die and
The LP-430B has the same compression connector numbers
head as the EP-431 so that dies are
interchangeable with all 12 ton U-type
dies.
Tr i g g e r g u a rd i s r u b b e r c o a t e d t o
Example of dies protect user against sharp edges.
69
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 26mm between dies
Oil volume required : 132 cc
SIZE
125 (Dia) x 380 (H) mm
WEIGHT
17.5 kg
ACCESSORIES
Steel Carrying case
Dies
(See P131 for selection)
EP-520C
FEATURES REMARKS
The EP-520C is a single acting, 294kN Dies are sold separately.
press that is designed to compress * Specify the manufacturer's die and
Aluminum sleeves and lugs up to connector numbers.
590mm2.
* Simple and compact design
The EP-520C remote head requires an
external 68.5Mpa or 10,000 PSI pumping * Yoke type head
source.
* 30 metric ton output
Simple and rigid frame type construction
makes the press lighter yet durable. * Positive die locking mechanism
Compressed sample
70
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 38.5 mm
Oil volume required : 303 cc
SIZE
146 (Dia) x 450 (H) mm with
Ground stand
WEIGHT
22.0 kg
ACCESSORIES
Steel carrying case, Ground stand
Option :
Die adapter for 12 ton U-type dies
EP-60S
FEATURES REMARKS
The EP-60S compression head was Dies are sold separately.
designed as a portable tool for installing
compression sleeves and terminals for * Accepts all dies used for Alcoa,
transmission construction 60 ton compressors
and maintenance work.
* Specify the manufacturer's die and
It operates in any position and gives 540 connector numbers
kN of working force to accept commercial
compression joints used for transmission * Portable and light weight
construction.
EP-60S shown with HPE-4M * Detachable ground stand as a
standard accessory
71
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 38.5 mm
Oil volume required : 303 cc
SIZE
260 (Dia) x 446 (H) mm with
Ground stand
WEIGHT
23.0 kg
ACCESSORIES
Steel carrying case, Ground stand
Option :
Die adapter for 12 ton U-type dies
EP-60D
FEATURES REMARKS
The EP-60D is a double acting 60 ton Dies are sold separately.
press. The benefits of double acting
tools are fast ram retraction and * Specify the manufacturer's die and
elimination of the possibility of the tool connector numbers
jamming. * Accepts all dies used for Alcoa,
60 ton compressors
Double acting means hydraulically * Portable and light weight
advancing and retracting the ram. * Detachable ground stand as a
When retracting the ram, a 4 way valve standard accessory
reroutes the hydraulic path to the * Large handle for easy carrying
retracting chamber. * Double acting hydraulic pump
EP-60D shown with HPE-4 required.
It ensures the ram retracts hydraulically. The HPE-4 or HPE-4M is
As a result, the possibility of connector recommended to operate the
jamming is eliminated and at the same EP-60D
time the ram is retracted much faster. * No connector jamming
Ram retracting time is 1/3 of spring * Porting : 1/4" NPSM Parker type
return EP-60S. male & female couplers
* 3/8 BI type coupling available on
order
72
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 22 mm
Oil volume required : 230 cc
SIZE
200 (Dia) x 359 (H) mm
WEIGHT
32.0 kg
EP-100W
FEATURES REMARKS
The EP-100W is a 100 ton class compression Dies are sold separately.
head for full tension, transmission and
substation connections and require an * Specify the manufacturer's die and
external double acting 68.5Mpa pumping connector numbers.
source.
* Light weight
Double acting means hydraulically
advancing the ram to build proper * Removable die cap for easy
tonnage, then the hydraulic pressure is connector positioning
reversed to retract the ram. It expedites
ram retracting time. * Simple design for easy maintenance
EP-100W shown with HPE-4
Removable die cap design helps operator * Double acting hydraulic pump
with easy insertion and removal of the required
connector.
* The HPE-4 or HEP-4M Engine driven
Dies are exclusive to this model not hydraulic pump is recommended to
interchangeable with other make. operate the EP-100W
73
HYDRAULIC COMPRESSION TOOLS
SPECIFICATIONS
Ram stroke : 40 mm
Oil volume required : 1,134 cc
SIZE
270 (Dia) x 415 (H) mm
WEIGHT
86.0 kg
EP-200W
FEATURES REMARKS
The EP-200W is a 200 ton class com- Dies are sold separately.
pression head which accepts shell type
dies exclusively designed for the * Specify the manufacturer's die and
EP-200W. It requires an external double connector numbers.
acting 68.5Mpa pumping source.
* Light weight
Double acting means hydraulically
advancing the ram to build proper * Removable die cap for easy
tonnage, then the hydraulic pressure is connector positioning
reversed to retract the ram. It expedites
ram retracting time as well as * Simple design for easy maintenance
EP-200W shown with HPE-4 connector binding between dies.
* Double acting hydraulic pump
Removable die cap design helps operator required
an easy insertion and removable of the
connector. * The HPE-4 or HPE-4M Engine driven
hydraulic pump is recommended to
operate the EP-200W
74
HYDRAULIC CUTTERS
Output force : 66 kN
SIZE
400 (L) mm
WEIGHT
3.0 kg
ACCESSORIES
Carrying bag
S-200
FEATURES REMARKS
Light weight portable hydraulic cutter Cutting of piano wire is prohibited.
features :
Cutting capacity
* Guillotine type cutting for less jamming
than shear type cutting Wire rope 6 x 7 : 16 mm
Wire rope 6 x 12 : 20 mm
* No set-up time required Wire rope 6 x 19 : 20 mm
Soft steel bar : 16 mm
* Blades are easily replaceable Reinforcing rod : 13 mm
Cu strands : 20 mm
* 180 degree swivel and latch type Al strands : 20 mm
S-200 (Latch opened) head allows easy cutting position ACSR : 21 mm
Guy wire 1 x 7 : 16 mm
Guy wire 1 x 19 : 16 mm
CCP cable : N/A
75
HYDRAULIC CUTTERS
Output force : 84 kN
SIZE
475 (L) mm
WEIGHT
4.9 kg
ACCESSORIES
Carrying bag
S-240
FEATURES REMARKS
Light weight portable hydraulic cutter Cutting of piano wire is prohibited.
features :
Cutting capacity
* Two stage pumping for rapid blade
advance Wire rope 6 x7 : 18 mm
Wire rope 6 x12 : 24 mm
* G u i l l o t i n e t y p e c u t t i n g f o r l e s s Wire rope 6 x 19 : 24 mm
jamming than shear type cutting Soft steel bar : 20 mm
Reinforcing rod : 16 mm
* No set-up time required Cu strands : 24 mm
Al strands : 24 mm
S-240 (Latch opened) * Blades are easily replaceable ACSR : 24 mm
Guy wire 1 x7 : 20 mm
* 180 degree swivel and latch type Guy wire 1 x 19 : 20 mm
head allows easy cutting position CCP cable : N/A
76
HYDRAULIC CUTTERS
SIZE
580 (L) mm
WEIGHT
12.0 kg
ACCESSORIES
Carrying bag
S-320
FEATURES REMARKS
Light weight portable hydraulic cutter Cutting of piano wire is prohibited.
features :
Cutting capacity
* Two stage pumping for rapid blade
advance Wire rope 6 x7 : 32 mm
Wire rope 6 x12 : 32 mm
* Safety relief valve for overload protection Wire rope 6 x 19 : 32 mm
Soft steel bar : 25 mm
* Guillotine type cutting for less jamming Reinforcing rod : 25 mm
than shear type cutting Cu strands : 32 mm
Al strands : 32 mm
S-320 shown with Reinforcing rod * No set-up time required ACSR : 32 mm
Guy wire 1 x7 : 32 mm
* Blades are easily replaceable Guy wire 1 x 19 : 32 mm
CCP cable : N/A
* 180 degree swivel and latch type
head allows easy cutting position
77
HYDRAULIC CUTTERS
Output force : 55 kN
SIZE
575 (L) mm
WEIGHT
5.8 kg
ACCESSORIES
Carrying bag
S-400
FEATURES REMARKS
Light weight portable hydraulic cutter Cutting of piano wire is prohibited.
features :
Cutting capacity
* Two stage pumping for rapid blade
advance Wire rope 6 x7 : 22 mm
Wire rope 6 x12 : 25 mm
* Guillotine type cutting for less jamming Wire rope 6 x 19 : 25 mm
than shear type cutting Soft steel bar : 20 mm
Reinforcing rod : 16 mm
* No set-up time required Cu strands : 41 mm
Al strands : 41 mm
S-400 (Head opened) * Blades are easily replaceable ACSR : 38 mm
Guy wire 1 x7 : 15 mm
* 180 degree swivel and lock pin type Guy wire 1 x 19 : 20 mm
head allows easy cutting position CCP cable : N/A
78
HYDRAULIC CUTTERS
SIZE
625 (L) mm
WEIGHT
10.0 kg
ACCESSORIES
Carrying bag
S-550
FEATURES REMARKS
Light weight portable hydraulic cutter Cutting of piano wire is prohibited.
features :
Cutting capacity
* Two stage pumping for rapid blade
advance Wire rope 6 x7 : 25 mm
Wire rope 6 x12 : 30 mm
* Safety relief valve for overload protection Wire rope 6 x 19 : 30 mm
Soft steel bar : 22 mm
* Guillotine type cutting for less jamming Reinforcing rod : 20 mm
than shear type cutting Cu strands : 54 mm
Al strands : 54 mm
S-550 (Head opened) * No set-up time required ACSR : 54 mm
Guy wire 1 x7 : 15 mm
* Blades are easily replaceable Guy wire 1 x 19 : 20 mm
CCP cable : N/A
* 180 degree swivel and lock pin type
head allows easy cutting position
79
HYDRAULIC CUTTERS
Output force : 39 kN
SIZE
710 (L) mm
WEIGHT
8.2 kg
ACCESSORIES
Carrying bag
850
FEATURES REMARKS
Light weight portable hydraulic cutter Cutting of piano wire is prohibited.
features :
Cutting capacity
* Two stage pumping for rapid blade
advance Cu strands : 28 mm
Al strands : 38 mm
* G u i l l o t i n e t y p e c u t t i n g f o r l e s s CCP cable : 85 mm
jamming than shear type cutting
Wire rope 6 x7 : N/A
* No set-up time required Wire rope 6 x12 : N/A
Wire rope 6 x 19 : N/A
850 (Head opened) * Blades are easily replaceable Soft steel bar : N/A
Reinforcing rod : N/A
* 180 degree swivel and lock pin type ACSR : N/A
head allows easy cutting position Guy wire 1 x7 : N/A
Guy wire 1 x 19 : N/A
80
HYDRAULIC CUTTERS
SPECIFICATIONS
Maximum input pressure : 68.5 Mpa
Oil volume required : 18 cc
Output force : 44 kN
SIZE
240 (L) mm
WEIGHT
2.3 kg
ACCESSORIES
Carrying bag
SP-20A
FEATURES REMARKS
The SP-20A hydraulic cutter head Cutting of piano wire is prohibited.
features :
Cutting capacity
* Fast cutting with remote operation
Wire rope 6 x 7 : 16 mm
* It can be operated by any hydraulic Wire rope 6 x 12 : 20 mm
pump with rated oil pressure of 68.5 Wire rope 6 x 19 : 20 mm
Mpa (10,000 PSI) Soft steel bar : 16 mm
Reinforcing rod : 13 mm
* Equipped with PT 3/8" threaded Izumi Cu strands : 20 mm
high pressure couplers Al strands : 20 mm
ACSR : 21 mm
* PT-NPT adapters are available on Guy wire 1 x 7 : 15 mm
request for NPT 3/8" threaded couplers Guy wire 1 x 19 : 16 mm
CCP cable : N/A
* Blades are easily replaceable
81
HYDRAULIC CUTTERS
SPECIFICATIONS
Maximum input pressure : 68.5 Mpa
Oil volume required : 33 cc
Output force : 86 kN
SIZE
245 (L) mm
WEIGHT
3.1 kg
ACCESSORIES
Carrying bag
SP-24
FEATURES REMARKS
The SP-24 hydraulic cutter head features : Cutting of piano wire is prohibited.
82
HYDRAULIC CUTTERS
SPECIFICATIONS
Maximum input pressure : 68.5 Mpa
Oil volume required : 135 cc
SIZE
300 (L) mm
WEIGHT
10.0 kg
ACCESSORIES
Carrying bag
SP-32
FEATURES REMARKS
The SP-32 hydraulic cutter head features : Cutting of piano wire is prohibited.
83
HYDRAULIC CUTTERS
SPECIFICATIONS
Maximum input pressure : 68.5 Mpa
Oil volume required : 50 cc
Output force : 68 kN
SIZE
340 (L) mm
WEIGHT
4.0 kg
ACCESSORIES
Carrying bag
SP-40A
FEATURES REMARKS
The SP-40A hydraulic cutter head Cutting of piano wire is prohibited.
features :
Cutting capacity
* Fast cutting with remote operation
Wire rope 6 x 7 : 22 mm
* It can be operated by any hydraulic Wire rope 6 x 12 : 25 mm
pump with rated oil pressure of 68.5 Wire rope 6 x 19 : 25 mm
Mpa (10,000 PSI) Soft steel bar : 20 mm
Reinforcing rod : 16 mm
* E q u i p p e d w i t h P T 3 / 8 " t h r e a d e d Cu strands : 41 mm
Izumi high pressure couplers Al strands : 41 mm
ACSR : 38 mm
* PT-NPT adapters are available on Guy wire 1 x 7 : 15 mm
request for NPT 3/8" threaded couplers Guy wire 1 x 19 : 20 mm
CCP cable : N/A
84
HYDRAULIC CUTTERS
SPECIFICATIONS
Maximum input pressure : 68.5 Mpa
Oil volume required : 120 cc
SIZE
415 (L) mm
WEIGHT
9.0 kg
ACCESSORIES
Carrying bag
SP-55A
FEATURES REMARKS
The SP-55A hydraulic cutter head Cutting of piano wire is prohibited.
features :
Cutting capacity
* Fast cutting with remote operation
Wire rope 6 x 7 : 25 mm
* It can be operated by any hydraulic Wire rope 6 x 12 : 30 mm
pump with rated oil pressure of 68.5 Wire rope 6 x 19 : 30 mm
Mpa (10,000 PSI) Soft steel bar : 22 mm
Reinforcing rod : 19 mm
* Equipped with PT 3/8" threaded Izumi Cu strands : 50 mm
high pressure couplers Al strands : 50 mm
ACSR : 50 mm
* PT-NPT adapters are available on Guy wire 1 x 7 : 15 mm
request for NPT 3/8" threaded couplers Guy wire 1 x 19 : 20 mm
CCP cable : N/A
* Blades are easily replaceable
85
HYDRAULIC CUTTERS
Maximum opening : 60 mm
Output force : 79 kN
SIZE
410 (L) mm
WEIGHT
5.2 kg
ACCESSORIES
Carrying bag
P-60
FEATURES REMARKS
The P-60 portable hydraulic cutter head Cutting of piano wire is prohibited.
features :
Cutting capacity
* Fast cutting with remote operation
Cu strands : 60 mm
* G u i l l o t i n e t y p e c u t t i n g f o r l e s s Al strands : 60 mm
jamming than shear type cutting CCP cable : 60 mm
86
HYDRAULIC CUTTERS
Output force : 40 kN
SIZE
460 (L) mm
WEIGHT
7.2 kg
ACCESSORIES
Carrying bag
P-85
FEATURES REMARKS
The P-85 hydraulic cutter head features : Cutting of piano wire is prohibited.
87
HYDRAULIC CUTTERS
Output force : 74 kN
SIZE
590 (L) mm
WEIGHT
13.2 kg
ACCESSORIES
Carrying bag
P-100A
FEATURES REMARKS
The P-100A hydraulic cutter head Cutting of piano wire is prohibited.
features :
Cutting capacity
* Fast cutting with remote operation
Cu strands : 42 mm
* It can be operated by any hydraulic Al strands : 46 mm
pump with rated oil pressure of 68.5 CCP cable : 100mm
Mpa (10,000 PSI)
Wire rope 6 x 7 : N/A
* E q u i p p e d w i t h P T 3 / 8 " t h r e a d e d Wire rope 6 x 12 : N/A
Izumi high pressure couplers Wire rope 6 x 19 : N/A
Soft steel bar : N/A
* PT-NPT adapters are available on Reinforcing rod : N/A
request for NPT 3/8" threaded couplers ACSR : N/A
Guy wire 1 x 7 : N/A
* Blades are easily replaceable Guy wire 1 x 19 : N/A
88
HYDRAULIC CUTTERS
SPECIFICATIONS
Maximum input pressure : 68.5Mpa
(10.000 PSI)
Oil volume required : 220 cc
Output force : 95 kN
SIZE
630 (L) mm
WEIGHT
12.0 kg
ACCESSORIES
Carrying bag
P-132
FEATURES REMARKS
P-132 hydraulic cutter head features : Cutting of piano wire is prohibited.
* Guillotine type cutting for less jamming Wire rope 6x7 : N/A
than shear type cutting Wire rope 6x12 : N/A
Wire rope 6x19 : N/A
* 132mm jaw opening accepts larger Soft steel bar : N/A
P-132 shown with P-60 size cables Reinforcing rod : N/A
ACSR : N/A
* Can be operated by any hydraulic Guy wire 1x7 : N/A
pump with rated oil pressure of 68.5 Guy wire 1x19 : N/A
Mpa (10,000 PSI)
*Quality backed by ISO 9001
* Equipped with NPT 3/8" threaded
Parker type high pressure couplers
89
HYDRAULIC CUTTERS
SPECIFICATIONS
Maximum input pressure :
68.5 Mpa
Output force : 63 kN
SIZE
320 (L) mm
WEIGHT
3.2 kg
ACCESSORIES
Carrying bag
YSP-30B
FEATURES REMARKS
The YSP-30B hydraulic scissors type * Scissors type cutter
cutter head is ideal for close quarter
work and bucket truck applications * Fast remote operation
where the open jaw cutter can easily
grab and cut the cables. * Light weight and compact
Scissors type cutting gives clean cut with * 30mm opening between blades
a minimal amount of cable distortion,
which allows for easy connector installation
on cables.
90
HYDRAULIC CUTTERS
SIZE
455 (L) x 200 (H) x 120 (W) mm
WEIGHT
4.8 kg
ACCESSORIES
Carrying bag
P-85YC
FEATURES REMARKS
The P-85YC scissors type cutter head Cutting capacity :
was designed to cut various cables
used in the industry today. Material
91
HYDRAULIC CUTTERS
SPECIFICATIONS
Maximum handle force : 284 N
Reservoir capacity : 165 cc
No relief value equipped
Output force : 191 kN
SIZE
685 (L) mm
WEIGHT
10.2 kg
ACCESSORIES
Carrying bag
S-32CC1
FEATURES REMARKS
The S-32CC1 hydraulic cutter was * Heavy duty head design
specially designed to cut the toughest
EHS guy wire, ground and anchor rods. * Easily replaceable blades
The anvil style, center cut blades * Butting type cut for solid materials
eliminate jamming problems common (Chain, Steel bar, Guy wire, Re-bar)
to shear type cutters, and the blades
are easily replaced in the field. * Flip-top latch for easy insertion of
cutting material
The tool is made of high grade steel and
has rubber handle grips.
92
HYDRAULIC PUMP
SIZE
320 (L) x 80 (W) x 120 (H) mm
WEIGHT
3.7 kg
ACCESSORIES
1 m hydraulic hose attached
HP-180N
FEATURES REMARKS
The HP-180N is ideal for SH-10 Punch Relief valve not equipped.
driver or any small remote heads
requiring less than 180 cc of oil volume. * Bladder type oil reservoir allows
operation in any position
Since the HP-180N does not have a
relief valve, it cannot be used with any * Single stage pumping
compression heads which require a
relief valve to ensure a constant
compression every time.
93
HYDRAULIC PUMP
SIZE
590 (L) x 130 (W) x 160 (H) mm
WEIGHT
9.6 kg
ACCESSORIES
2 m hydraulic hose attached
HP-700A
FEATURES REMARKS
The HP-700A hand pump has a two * Two stage pumping action for rapid
speed pump piston for rapid advance ram advance
and an external adjustable pressure
setting up to 68.5Mpa. * Replaceable Dropout bypass valve
cartridge for easy repair
Our exclusive replaceable, bypass
cartridge is standard in the HP-700A. * Economical yet dependable hand
hydraulic pump
An internal oil bladder allows the
HP-700A to be used in any position.
(Even pump head upward)
Bypass cartridge
94
HYDRAULIC PUMP
SIZE
690 (L) x 150 (W) x 180 (H) mm
WEIGHT
10.8 kg
FP-700A
FEATURES REMARKS
The FP-700A foot pump has a two speed Hydraulic hose sold separately.
pump piston for rapid advance and an
external adjustable pressure setting up * Two stage pumping action for rapid
to 68.5Mpa. ram advance
95
HYDRAULIC PUMP
SIZE
250 (L) x 160 (W) x 355 (H) mm
WEIGHT
16.5 kg (14.5 kg dry)
ACCESSORIES
2 m hydraulic hose attached
R14E-F1
FEATURES REMARKS
The R14E-F1 remote operated pump * Two stage pumping system for rapid
gives the operator complete control. advance
Push buttons permit the operator to
advance and retract at will. The * Adjustable output pressure to 68.5
operator is never committed to a full Mpa
cycle, and can always back off at any
time during the advance even under * 360 degree swivel joint for hose
pressure. This feature increases efficiency maneuverability
because cuts and crimps can be
adjusted as necessary, simply by * Visual oil level
stopping the advance or retract mode.
R14E-F1 shown with EP-510HC * Durable steel cover
The electric motor shuts off when UP
button is released and the pressure * Wired remote control
reaches to preset valve. of 68.5Mpa.
The ram can be retracted while DOWN
button is depressed.
96
HYDRAULIC PUMP
SIZE
350 (L) x 330 (W) x 420 (H) mm
WEIGHT
32.5kg (29.5 kg dry)
ACCESSORIES
Remote control switch
R14E-A1
FEATURES REMARKS
The R14E-A1 is a fully remote controlled, Hydraulic hose sold separately.
single acting, 68.5Mpa, electric pump.
The two button hand held remote * Fully remote controlled
control allows the operator to advance,
hold or retract at any time. When * Visual oil level
68.5Mpa is reached, the pump will
automatically shut off and hold the * 3/4 HP heavy duty motor
pressure until the operator pushes the
release button to retract the tool. * Durable steel construction with
built-in carrying handle
There is an auto cycle switch that allows
R14E-A1 shown with EP-431H the operator to push the advance * Auto cycle mode
button once and the pump
automatically advances, runs to 68.5 * Low amperage requirement
M p a , a n d re l e a s e s . T h i s f e a t u re i s
convenient where operation is repeated
several times.
97
HYDRAULIC PUMP
SIZE
470 (L) x 330 (W) x 443 (H)mm
WEIGHT
33.5kg (30kg dry)
ACCESSORIES
Remote control switch,
Spark plug wrench
HPE-2A
FEATURES REMARKS
The HPE-2A single acting gasoline Hydraulic hose sold separately.
engine driven hydraulic pump is the
most sophisticated engine pump on * Remote control operation
today's market. It builds pressure to
68.5Mpa automatically and returns * Pole mounting bracket as a standard
engine RPM to an idle. accessory
98
HYDRAULIC PUMP
SIZE
530 (L) x 330 (W) x 443 (H) mm
WEIGHT
37.5 kg (34.0 kg dry)
ACCESSORIES
Remote control switch,
Spark plug wrench
HPE-2D
FEATURES REMARKS
The HPE-2D double acting gasoline Hydraulic hose sold separately.
engine driven hydraulic pump is the
most sophisticated pump on today's * Remote control operation
market. It builds pressure to 68.5Mpa
automatically and returns engine RPM * Visual oil level
to an idle.
* External air vent and oil level
Wired remote control allows operator
complete control. Oil volume is large * Compact design
enough to operate a 100 ton class
double acting compression head for * Solenoid operated 4 way valve
HPE-2D shown with EP-100W intermittent use. (For double acting tools)
The FUJI HEAVY`S four cycle engine EH09- * Dependable Fuji Heavy's engine
2D is used with this Pump.
This engine meets emission control in
accordance with EPA Phase2 and CARB
Tier2.
And this engine improves fuel cost by 15%
in comparison with former EY08D engine
on the HPE-1D.
99
HYDRAULIC PUMP
SIZE
665 (L) x 405 (W) x 445 (H) mm
WEIGHT
60.0 kg (50.0 kg dry)
ACCESSORIES
Remote control switch,
Spark plug wrench
HPE-4
FEATURES REMARKS
The HPE-4 is a double acting engine Hydraulic hose sold separately.
driven hydraulic pump suitable for
double acting presses for trans-mission * Wired remote control operation with
line use. manual control lever
This pump is one of the most sophisticated * Auto operation allows fully automatic
on today's market. It builds pressure to compression work, advance-68.5Mpa-
68.5Mpa automatically, and returns the
retraction of ram, by just
engine RPM to an idle. The push button
pressing UP button once on the
will control the fluid flow at the
remote control switch
HPE-4 shown with EP-200W discretion of the operator. There is also a
manual mode on the pump that can
be used to override the remote control. * Compression counter to monitor
compression cycles for the remainder
Electric circuit boards are completely of maintenance schedule
modulated for easy replacement and
repair. * Pressure gauge for easy output
confirmation
The FUJI HEAVY'S four cycle engine EX-13
is used with this Pump. This engine meets * Reliable output by FUJI HEAVY's
emission control in accordance with engine
EPA Phase2 and CARB Tier2. And this
engine reduces level by 2 dBA in * For double acting tools
comparison with former EY15 engine on
the HPE-3.
100
HYDRAULIC PUMP
SPECIFICATIONS
Oil delivery :
7.5 liter/min at low pressure
1.2 liter/min at high pressure
SIZE
670(L) x 405(W) x 475(H) mm
WEIGHT
60 kg (50 kg dry)
ACCESSORIES
Spark plug wrench
HPE-4M
FEATURES REMARKS
The HPE-4M is a manual controlled engine Hydraulic hose sold separately.
driven hydraulic pump suitable for single and
double acting presses for transmission line * For double and single acting tools
use.
The manual control valve permits the user to * Positive manual control valve
advance, hold and retract the ram at will. It
works for both single and double acting * Relief valve for advance (68.5Mpa)
presses. and retract (13.7Mpa)
Simple design and positive manual control
valve is ideal for high voltage construction site * Pressure gauge for easy output
where electric magnetic field becomes confirmation
concern.
HPE-4M shown with EP-60S * Reliable output by FUJI HEAVY'S
Valve Mode & Operation
engine
UP: the ram advances and pressure goes up
to 68.5Mpa. Then the relief valve functions. * Maximum hose length 20 meter
NEUTRAL: the ram stops and holds its position
DOWN: the ram retracts to its lowest point. * Relief valve setting
(Single and double acting presses) Then the UP: 68.5Mpa
pump builds up pressure to 13.7Mpa and the DOWN:13.7Mpa
relief valve functions.
(Double acting press)
The FUJI HEAVY'S four cycle engine EX-13 is
used with this Pump. This engine meets
emission control in accordance with EPA
Phase2 and CARB Tier2. And this engine
HPE-4M shown with EP-200W reduces level by 2 dBA in comparison with
former EY15 engine on the HPE-3M.
101
HYDRAULIC PUNCHES
SH-10 ( B) P
SPECIFICATIONS
Punching capacity
Stainless Steel :
1.6 mm plate thickness
Mild steel :
3.2 mm plate thickness
Hole diameter :
up to 115.5 mm (4 inch) es
Ram Stroke : 25 mm
Oil volume required : 35 cc
Output force : 81 kN at 68.5 Mpa
pressure
SIZE
63 (Dia) x 125 (H) mm
WEIGHT
1.9 kg
ACCESSORIES
Milli size punch sets are available on request.
M15, 16, 25, 30, 35, 40, 45, 50, 55, 57, 67,
70, 80, 82, 87, 95, 100, 108, 110
SH-10 (B) P
FEATURES REMARKS
Selection Chart : Punching size
*
B70 (2 1/ 2) 76.1 mm
B82 (3) * 88.9 mm
*
B92 (3 1/ 2) 102.8 mm
*
B104 (4) 115.5 mm
*
( ) marks show optional punch set
available
102
HYDRAULIC PUNCHES
SPECIFICATIONS
Reservoir capacity : 40 cc
Output force : 73 kN at 68.5 Mpa
pressure
Punching capacity
Stainless Steel :
1.6 mm plate thickness
Mild steel :
3.2 mm plate thickness
Hole diameter :
up to 115.5 mm (4 inch) es
SIZE
353 (L) mm
WEIGHT
2.4 kg
ACCESSORIES
Steel carrying case.
SH-5PDG
FEATURES REMARKS
The SH-5PDG is a portable hand hydraulic * Self-contained hand hydraulic
punch with swivel head for easy access punch
to tight quarters. * Punching head rotates through
360 degrees for easy access in tight
It gives clean perforation through 3.2mm quarters
thick mild steel with a 4 inch hole. * Slim design
* Details information of punch is shown
SH-5PDG CONTENTS on page of SH-10
1 SH-5PDG Hand hydraulic punch
2 Set bolts (3/8", 3/4") APPLICABLE PUNCH
3 Collars (Large, Medium,Small, * A19-A75
SH-5PDG shown with standard accessories
Ex-small) * B16-B104
4 Steel carrying case
103
HYDRAULIC PUNCHES
SPECIFICATIONS
Throat depth : 70 mm
Oil volume required : 82 cc
SIZE
360 (H ) x 210 (W) x 95 (D) mm
WEIGHT
14.0 kg
ACCESSORIES
Punch & Die for mild steel :
10.5, 13.5, 17.5, 20.5mm
diameter, Hand pin,
Steel carrying case
SH-70B
FEATURES REMARKS
The portable SH-70B punch was * Powerful perforation up to 13 mm
designed to punch holes through 13 thick mild steel with a 20.5 mm
mm mild steel, aluminum and copper. maximum hole
A stripper guide extends on either side * Recommended for angle iron, plates,
of the ram to strip the material after beams and bus bars
punching. This power ful punch will
operate from any 68.5Mpa (10,000 PSI) * Stripper guide extends to grip
hydraulic pump. material before punching so that
bending and binding or slippage can
The SH-70B comes complete with four be avoided
sets of punch and die sizes for 3/8", 1/2",
5/8" and 3/4" bolts, hand pin, carrying * Stripper guide clamps punch in
Optional punch &die case. place to free operator's hands
104
HYDRAULIC PIPE BENDER
MODEL No. Thin steel conduit (A) : A15 (5/8) - A75 (3)
PB-10N Thick steel conduit (B) : B16 (1/2) - B82 (3)
Gas pipe (SGP) : SGP15 (1/2) - SGP65 (2 1/2)
SPECIFICATIONS
Oil volume required : 400 cc
Output force : 108 kN
Ram stroke : 250mm
SIZE
780 (W) mm
WEIGHT
15 kg : W/O PIVOT SHOES and
BENDER SHOE
ACCESSORIES
Frame, Cylinder,
Pivot shoes (2 pieces),
Angle gauge
PB-10N
FEATURES REMARKS
The PB-10N was designed to bend Hydraulic pump & Bending shoes are
various sizes and various thickness of sold separately.
steel pipes without wrinkles.
Bending Shoe
An aluminum alloy frame makes this Thin conduit (A) Thick conduit (B)
bender lighter so that it can be easily Gas pipe (SGP)
carried to the job site.
Size Pipe dia Size Pipe dia
Bending shoes are designed to bend JIS A15 15.9 B42 47.8
standardized conduit pipe and gas pipe A19 19.1 B54 59.6
listed in left chart. If the pipe outer A25 25.4 B70 75.2
Example of bending shoes diameter being bent is equivalent to the A31 31.8 B82 87.9
one from the chart, the shoe can be A39 38.1 SGP-15 21.7
used for the application. A51 50.8 SGP-20 27.2
A63 63.5 SGP-25 34.0
A75 76.2 SGP-32 42.7
B16 21.0 SGP-40 48.6
B22 26.5 SGP-50 60.5
B28 33.3 SGP-65 76.3
B36 41.9
105
HYDRAULIC PIPE BENDER
MODEL No. Thin steel conduit (A) : A15 (5/8) - A75 (3)
PB-15N Thick steel conduit (B) : B16 (1/2) - B104 (4)
Gas pipe (SGP) : SGP15 (1/2) - SGP100 (4)
SPECIFICATIONS
Oil volume required : 595 cc
Output force : 162 kN
Ram stroke : 250mm
SIZE
900 (W) mm
WEIGHT
23 kg : W/O PIVOT SHOES and
BENDER SHOE
ACCESSORIES
Frame, Cylinder,
Pivot shoes (2 pieces),
Angle gauge
PB-15N
FEATURES REMARKS
The PB-15N was designed to bend Hydraulic pump & Bending shoes are
various sizes and various thickness of sold separately
steel pipes without wrinkles.
Bending Shoe
An aluminum alloy frame makes this Thin conduit (A) Thick conduit (B)
bender lighter so that it can be easily Gas pipe (SGP)
carried to the job site.
Size Pipe dia Size Pipe dia
Bending shoes are designed to bend JIS A15 15.9 B70 75.2
standardized conduit pipe and gas pipe A19 19.1 B82 87.9
listed in right chart. If the pipe outer A25 25.4 B92 100.7
Example of bending shoes diameter being bent is equivalent to the A31 31.8 B104 113.4
one from the chart, the shoe can be A39 38.1 SGP-15 21.7
used for the application. A51 50.8 SGP-20 27.2
A63 63.5 SGP-25 34.0
A75 76.2 SGP-32 42.7
B16 21.0 SGP-40 48.6
B22 26.5 SGP-50 60.5
B28 33.3 SGP-65 76.3
B36 41.9 SGP-80 89.1
B42 47.8 SGP-90 101.6
B54 59.6 SGP-100 114.3
106
OTHER TOOLS
SIZE
80 (W) x 200 (L) mm
WEIGHT
740 g
NP-400
FEATURES REMARKS
The NP-400 can peel insulation from a It is necessary to change the blade
conductor with an O.D. of 10 to 32 mm depth according to the insulation
and a maximum insulation thickness of 3 thickness.
mm.
Operating instructions:
This tool will not work on semiconductors
since the cutting blade uses a scoop 1 Set the blade depth by rotating the
design to pull insulation away from the adjusting knob.
wire strands.
2 Set the conductor in the peeler.
It is most commonly used on jacketed
NP-400 aluminum and copper cables for both 3 Start peeling by rotating the peeler
underground and overhead. around the conductor.
The NP-400 can handle mid-span 4 Apply hand force against the peeling
peeling as well as cable end preparation. direction to end the peeling.
A simple rotation and hand force is all it
takes to remove the jacket.
107
OTHER TOOLS
SPECIFICATIONS
Cuts up to 325mm2 Cu cable
SIZE
260 (L) mm
WEIGHT
610 g
FEATURES REMARKS
The IZ-325A Ratchet Cable Cutter was Cutting capacity :
designed to cut up to 325mm2 or 33mm Nonferrous cables only.
outer diameter Cu Cable.
Cutting material :
The IZ-325A features light weight, easy Polyethyene cable
to use and clean cutting of the material 600V-CV325mm2 (31mm OD)
600V-CV60mm2 X 3 core(32mm OD)
The cutter is equipped with the release
mechanism so that the cutting can be Multi-core vinyl insulation cable
backed out when necessary. VVR 60mm2 X 3 core (33mm OD)
IZ-325A Moving Blade Opened This economical ratchet cutter is ideal IV325mm2 (29mm OD)
for an electrician's wiring preparation
tool. To release ratchet, push release lever
downward
Blade moves freely.
108
FORCE & PRESSURE TEST GAUGE
SIZE
195 (L) x 105 (W) x 45 (D) mm
WEIGHT
1.5 kg
ACCESSORIES
Steel carrying case
PG-325
FEATURES REMARKS
The PG-325 is the inline pressure gauge IMPORTANT NOTE
to check inline pressure of the hydraulic Pressure adjustment of tools require
system. calibrated pressure gauge and
appropriate tools to adjust the relief
It is placed between the hydraulic head valve.
and the pump by means of coupler
connection. Improper adjustment may result in too
high or too low of inner pressure.
When the hydraulic pump is activated,
inner pressure increases and direct Higher pressure may cause damage
reading of inner pressure is obtained. to the tool or seals.
PG-325
Lower pressure results in insufficient tool
output causing improper connection of
compressed connectors or not cutting
specified materials.
109
FORCE & PRESSURE TEST GAUGE
MODEL No. Applicable to check inner pressure of battery operated pistol type REC-
PG-58 5XXX series tools
SPECIFICATIONS
Dial face up to
100 MPa
SIZE
195 (L) x 105 (W) x 45 (D) mm
WEIGHT
1.0 kg
ACCESSORIES
Steel carrying case
PG-58
FEATURES REMARKS
The PG-58 was designed to measure the IMPORTANT NOTE
inner pressure of battery operated pistol Pressure adjustment of tools require
type REC-5XXX series tools. calibrated pressure gauge and
appropriate tools to adjust the relief
It is attached to the top of hydraulic valve.
body by removing the plug and
replacing it with the PG-58.
Improper adjustment may result in too
When the tool is activated, inner high or too low of inner pressure.
pressure increases and direct reading of
inner pressure is obtained. Higher pressure may cause damage
PG-58 shown with REC-S540 to the tool or seals.
Applicable Tools:
REC-S524, REC-S540, Lower pressure results in insufficient
REC-585YC, REC-55PDF, tool output causing improper
REC-5630, REC-530Y, REC-5750 connection of compressed connectors
LIC-S524, LIC-S540, or not cutting specified materials.
LIC-585YC, LIC-5630
110
FORCE & PRESSURE TEST GAUGE
SPECIFICATIONS
Dial face up to 80 kN
SIZE
250 (L) x 105 (W) x 45 (D) mm
WEIGHT
2.0 kg
ACCESSORIES
Steel carrying case
Test dies for REC-551F and CN-58A
FEATURES REMARKS
The PG-15F force test gauge was IMPORTANT NOTE
designed to check output force of 6 ton Output force adjustment of tools
compression tools. It comes complete requires calibrated force test gauge
with necessary test dies for force and appropriate tools to adjust the
measurement. relief valve.
111
FORCE & PRESSURE TEST GAUGE
SPECIFICATIONS
Dial face up to 176 kN
SIZE
250 (L) x 105 (W) x 25 (D) mm
WEIGHT
1.5 kg
ACCESSORIES
Steel carrying case
Test dies (Blank dies for EP-410)
PG-610B
FEATURES REMARKS
The PG-610B force test gauge was IMPORTANT NOTE
designed to measure output force up to Output force adjustment of tools
15 ton. It is used to calibrate 12 ton and requires calibrated force test gauge
15 ton tools. It was designed to fit in all and appropriate tools to adjust the
brand 12 ton tools, and is supplied with relief valve.
U type test dies. When 15 ton tool,
EP-610HS2, is calibrated, U die adapter is Improper adjustment may result in too
necessary to adapt test dies. high or too low of inner pressure.
The PG-610B comes complete with U Higher pressure may cause damage
type test dies and steel carrying case. to the tool or seals.
PG-610B shown with REC-3610
Lower pressure results in insufficient
Applicable Tools: tool output causing improper
EP-410, EP-431, EP-510C, connection of compressed
EP-410H, EP-431H, EP-510HC, connectors.
EP-610HS-2, LP-430B
REC-3410, REC-3430, REC-3510,
REC-3610, REC-5431, REC-5510
LIC-5431, LIC-5510
112
FORCE & PRESSURE TEST GAUGE
SPECIFICATIONS
Dial face up to 80 kN
SIZE
250 (L) x 105 (W) x 45 (D) mm
WEIGHT
2.0 kg
ACCESSORIES
Steel carrying case
Height spacer for group of models
FEATURES REMARKS
The PG-UC6 force test gauge was IMPORTANT NOTE
designed to check direct output force Output force adjustment of tools
of dieless hydraulic crimping tools. requires calibrated force test gauge
It comes complete with height spacer and appropriate tools to adjust the
for different models. relief valve.
113
FORCE & PRESSURE TEST GAUGE
SPECIFICATIONS
Dial face up to 130 kN
SIZE
250 (L) x 105 (W) x 25 (D) mm
WEIGHT
1.5 kg
ACCESSORIES
Steel carrying case
Test dies
PG-H130
FEATURES REMARKS
The PG-H130 force test gauge was IMPORTANT NOTE
designed to measure output force up to Output force adjustment of tools
12 ton. It is used to calibrate 12 ton requires calibrated force test gauge
tools. It was designed to fit in all brand and appropriate tools to adjust the
12 ton tools, and is supplied with U type relief valve.
test dies.
Improper adjustment may result in too
The PG-H130 comes complete with test high or too low of inner pressure.
dies and steel carrying case.
Higher pressure may cause damage
to the tool or seals.
114
TECHNICAL DATA
Selection Chart
Charger Quick Charger Standard Charger Quick DC Charger
Battery CH-35R / CH-35EMC CH-3FC2 CH-70DCH
Qty Code Qty Code Qty Code
1 A - - 1 M
BP-70MH
2 AA - - 2 MM
1 B 1 G 1 N
BP-70EI
2 BB 2 GG 2 NN
1 C 1 H 1 P
BP-70E
2 CC 2 HH 2 PP
1 D 1 J 1 Q
BP-70I
2 DD 2 JJ 2 QQ
115
TECHNICAL DATA
HAND
OPERATED
REMOTE
HEAD
BATTERY
OPERATED
BOX TYPE
BATTERY
OPERATED
STICK
TYPE
ECO-50
BATTERY
OPERATED
GUN TYPE
LITHIUM
ION
BATTERY
OPERATED
GUN TYPE
LIC-558U LIC-551F LIC-5431 LIC-5510
APPLICABLE +
DIES TYPE
116
TECHNICAL DATA
Tool
Dies
<Copper> <Copper>
<Copper> up to 64mm O.D. Sleeve up to 86mm O.D. Sleeve
8mm2 to 500mm2
Compression <Aluminum> <Aluminum>
Range up to 60mm O.D. Sleeve up to 71mm O.D. Sleeve up to 100mm O.D.Sleeve
<Aluminum>
30mm2 to 590mm2 <Steel> <Steel>
up to 32mm O.D. Sleeve up to 50mm O.D. Sleeve
117
TECHNICAL DATA
Output
Model
(kN)
Lead
1x7 1x19 Tele- Sheathed
Soft Bare Under
Soft Soft Rein- Bare Guy Guy phone Cable
6X7 6X12 6X19 Alumi- Alumi- ACSR ground
Copper Steel forcing Copper Steel Steel cable (Tele-
nium nium cable
Wire Wire (CCP) phone
Cable)
REC-S524
LIC-S524 84 18 24 24 24 18 20 16 24 24 24 20 20 - - 24
REC-530Y 63 - - - - - - - 28 28 19 * - - 20 - 30
REC-S540
LIC-S540 68 22 22 22 22 20 20 16 40 40 38 15 19 - - 40
REC-S3550 120 25 30 30 35 28 22 19 54 54 54 15 20 - - 50
REC-50
LIC-50 - - - - - - - - 50 50 - - - - - -
REC-54 - - - - - - - - 54 54 18.6 - - - - -
REC-585YC
LIC-585YC 80 - - - - - - - 60 60 85 - - 85 - 85
S-200 66 16 20 20 20 16 16 13 20 20 21 15 16 - - 18
S-240 84 18 24 24 24 18 20 16 24 24 24 20 20 - - 24
S-320 191 32 32 32 32 32 25 25 32 32 32 32 32 - - 32
S-400 68 22 25 25 22 20 20 16 41 41 38 15 20 - - 41
118
TECHNICAL DATA
Output
Model
(kN)
Lead
1x7 1x19 Tele- Sheathed
Soft Bare Under
Soft Soft Rein- Bare Guy Guy phone Cable
6X7 6X12 6X19 Alumi- Alumi- ACSR ground
Copper Steel forcing Copper Steel Steel cable (Tele-
nium nium cable
Wire Wire (CCP) phone
Cable)
S-550 124 25 30 30 35 28 22 19 54 54 54 15 20 - - 50
850 39 - - - - - - - 28 38 - - - 85 85 50
SP-20A 39 16 20 20 20 16 16 13 20 20 21 15 16 - - 18
SP-24 86 18 24 24 24 24 20 16 24 24 24 20 20 - - 24
YSP-30B 66 - - - - - - - 28 28 19 * - - 30 30 30
SP-32 214 32 32 32 32 32 25 25 32 32 32 32 32 - - 32
SP-40A 76 22 25 25 22 20 20 16 41 41 38 15 20 - - 41
SP-55A 118 25 30 30 35 28 22 19 50 50 50 15 20 - - 50
P-60 76 - - - - - - - 60 60 - - - 60 60 60
P-85 41 - - - - - - - 28 38 - - - 85 85 50
P-85YC 74 - - - - - - - 60 60 - - - 85 85 85
119
TECHNICAL DATA
Reservoir
Capacity
720cc 720cc 2 litter 3 litter 2.2 litter 10 litter 2.2 litter 10 litter 1 litter
Oil Volume
Head Type Tool Required (cc)
EP-50H 18
Hydraulic Compression & Crimping Head
EP-410H 42
EP-431H 50
EP-510HC 75
EP-610HS2 100
EP-520C 132
EP-60S 303 3M
EP-60D 303
EP-100W 314
EP-200W 1,134
12A 85
16B 44
SP-20A 18
SP-24 33
Hydraulic Cutter Head
SP-32 135
SP-40A 48
SP-55A 120
P-60 71
P-85 65
P-100A 140
P-132 220
YSP-30B 18
Hydraulic SH-10 40
Puncher SH-70B 82 3M
Hydraulic PB-10N 400 3M
Bender
Squeezer PB-15N 595 3M
120
TECHNICAL DATA
( Conduit )
121
TECHNICAL DATA
1. Hand Hydraulic
Hand hydraulic tools function using the mechanism described below.
F
L2 f
1. B
y raising the pump handle, the small
L1 piston draws oil from the reservoir into the
F' small chamber. The amount of oil drawn
from the reservoir is the same volume as
D d
the small piston displaces.
2. B
y lowering the pump handle, the same
amount of oil drawn from the reservoir
exhaust valve suction valve goes into the large chamber.
3. B
y repeating this operation, bigger piston
moves upward.
Fig 1
Fig 2 describes Pascal's law and shows force acts on the small piston F' creates intensified force F at large
piston.
The pressure inside of the vessel is the same at any location and shown as follows.
P= Force = F = F'
Area
4D 4
2
d2
So, F is now shown as
F= D
2
( )
d2 F' A
Now let's go back to Fig1 and apply Pascal's law.
Force acts on the small piston F' is shown as follows.
F' L1 = f L2 so that F'= L2 ( )
L1 f B
And therefore, the developed force F of the large piston is shown below.
F= D L2
2
d2 L1 f
122
TECHNICAL DATA
Pull
Push
1. Faster piston retraction compared to spring return system
Fig 4
2. No jamming for cutters
directional 3. No connector binding for compression tools
control valve
To operate double acting tools, a hydraulic pump must have a 4 way 3 position directional control valve to
change its oil folw.(For piston advancement the control valve sets the oil path to the pushing chamber, for
piston retraction the control valve sets the path to the pulling chamber.)
123
TECHNICAL DATA
If the control valve does not exist, then pressure is built up in the large pump piston and it will reach a point
that handle force will become greater than humanly possible.
124
TECHNICAL DATA
Years of hydraulic crimping and cutting techonology at Izumi invented a line of battery operated hydraulic
tools. Izumi is the world's first manufacturer to make hydraulic tools powered by rechargeable Ni-Cd battery.
Mechanism of battery operated hydraulic tools is very simple. Manual pumping is replaced by reciprocating
motion of pump piston driven by DC motor using cam action. Below diagram shows groups of parts consist
of E-Robo tools.
Application Switch(es)
Hydraulic Body Oil Reservoir
Head
Circuit
Reduction Gear Motor
Board
APPLICATION HEAD: Application heads are usually the same heads used for hand hydraulic units like
EP-410, 15B, 9H-150, S-20A etc. As a cencept of REC tools, many of commonly used application heads will
be adapted for REC tools to replace hand hydraulic units.
HYDRAULIC BODY: Hydraulic Body is to create 68.5 Mpa or 10,000 PSI of oil pressure in the cylinder to
develop designated output tonnage of 5 to 12 tons. Hydraulic body has following four major valves as
described in HYDRAULIC MECHANISM section in this catalogue. Suction, Exhaust, Release and Relief
Valve. When repairing Hydraulic Body, keep in mind function of those four valves.
PUMP PISTON: Pump Piston connects Hydraulic body and Reduction Gear. And it receives reciprocation
movement. Pumping is done by this Pump Piston reciprocation just like other hand hydraulic tools.
REDUCTION GEAR: Reduction Gear is driven by DC motor and reduces RPM to create sufficient force to
push Pump Piston.
CIRCUIT BOARD: Circuit board senses supplied voltage and if it is too low, LED lights up to signal few crimp
cycles remain by the battery. For 12 ton models, circuit board also controls release mechanism to push
release valve electrically by cam action driven by separate drive motor.
125
TECHNICAL DATA
COMPRESSION DIES
Compression dies are a critical part of compressor component since they influence electric characteristics of
jointed conductors. As a compression tool manufacturer, we are also involved with die making. However, due
to various standards and various fittings by each manutacturer, we do not have our own standard to meet
each manufacturer's fittings. With detailed customer's information, we try our best to make suitable dies.
Usually fittings are compressed in an inscribed hexagon so that die across vertex distance equals to fitting
outer diameter.
And compression ratio can be shown below.
3 3 D2
8
Compression ratio: = 0.827
4 D
2
However, there are many other ways of compression defined by each fitting manufacturer and some have
their complete line of dies.
126
TECHNICAL DATA
If cutomers wish to machine their own grooves, we are also ready to supply blank dies.
Izumi does not assume responsibility for error, omissions or subsequent changes.
WIREGAUGE
127
TECHNICAL DATA
EP-50 DIES
A C
SIDE
B
A
30
SIDE
B
B
A C
30
HEXAGONAL DIES
FOR COPPER & ALUMINUM TERMINALS
(Suitable for DIN 46235 TERMINALS)
Cu25
A (K10) 9.7 3.6 12
Al 16
K10 & K12
Cu35
B (K12) 11.8 4.4 9
Al 25
Cu50
A (K14) 13.8 5.3 8
Al 35
K14 & K16
Cu70
B (K16) 15.8 6.0 8
Al 50
Cu95
A (K18) 18.0 7.0 7
Al 70
K18 & K20
Cu120
B (K20) 19.8 7.6 6
Al 95
[mm ]
2
[mm]
128
TECHNICAL DATA
B
EP-410
K28
Cu 240
27.8 11.5 11
HEXAGONAL DIES
Al 185
Cu 300 FOR COPPER TERMINALS
K32 31.5 13.6 9 (Suitable for TERMINALS commonly used in
Al 240
K34
Cu 400
33.7 14.5 7
South Asia)
Al 300
[mm2] [mm] DIE NO. A B C
UL-10 Cu 10 6.2 2.2 9
UL-16 Cu 16 7.1 2.6 14
UL-25 Cu 25 8.8 3.2 14
UL-35 Cu 35 10.6 3.8 14
UL-50 Cu 50 12.4 4.7 16
UL-70 Cu 70 14.6 5.7 18
UL-95 Cu 95 17.4 6.3 16
UL-120 Cu 120 19.4 7.1 14
UL-150 Cu 150 21.2 7.8 13
UL-185 Cu 185 24 8.6 12
UL-240 Cu 240 26.5 9.7 10
UL-300 Cu 300 30 11 9
[mm2] [mm]
129
TECHNICAL DATA
A C
B
39.7
EP-60S
EP-60S DIES
ALCOA TYPE DIES (HEXAGONAL) EP-610HS DIES
DIE NO. A B C HT61BP P39RT equivalent
10SH 15.9 6.9 32.0 HT31BR P40RT
HT61BU P44RT
12SH 19.3 8.4 23.9
HT61BV P46RT
14SH 22.2 9.5 25.4 HT61FC
P39ART
HT61HJ
P40ART
16SH 25.4 10.9 16.8
HT61FD
P44ART
18SH 28.6 12.3 15.2
HT61AC PKR
20SH 31.7 13.4 19.0
130
TECHNICAL DATA
100(EP-1000A)
80(EP-520C)
2
B
B
C A
131
TECHNICAL DATA
EP-100W/EP-200W DIES
A
A
B
EP-100W
EP-200W
83 120
132
TOOLS FOR ELECTRICAL WIRING
TOOLS FOR ELECTRICAL WIRING