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BIW - Beads

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BIW - Beads

Overview: A bead forms a protrusion or depression in the sheet or solid body to


which it is applied. Beads are useful in the design of sheet metal products
because they add strength to the product or dissipate stress and control the
formability of the material during metal stamping operations.

Beads Types
There are three types of beads: circular, V-shaped, and U-shaped.

Bead Creation
There are many ways to create a bead formation. Functions that allow you to
sweep section data along guides work well for most formations. Using functions
that create tubular formation along a single centerline guide string can form
simple circular beads. The end run-out conditions are controlled by the bead
centerline. Some CAD systems offer bead functions within the sheet metal tools.
Some of the hardest areas to model on some beads are capping the ends or
blending the ends. In many situations, you can revolve the end face of the bead
to form this shape.

Determine Bead Shape


Create typical section curves, or if available, bead functions that most closely
resembles the design intent.

Determine Bead Placement Faces


Next, you need to determine the placement faces of the bead. The placement
face is one or more selected faces. The base of the bead follows the contours
of these faces.

Create Initial Bead Centerline


Create the initial bead centerline after you determine the shape and the
placement faces of the bead. The centerline defines the path of the bead.
Develop the centerline on the face if you are using a planar face. If you are
using a complex face, develop the bead centerline on a plane away from the
complex faces, then project the curves back to the contoured faces.

Develop centerline extensions in situations where the bead's end is not a full
radius as in some circular type beads.

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