Application program for pCO

Standard air-conditioning
units
Manual version: 1.0 - 14/09/97

Program code: EPSTDECZUA

Rif.: 36 EM
CONTENTS:

1. INTRODUCTION TO THE REGULATION SYSTEM: ............................................................2

1.1. FUNCTIONS CARRIED OUT BY THE SYSTEM ......................................................................2
1.2. HARDWARE BEING UTILISED................................................................................................2
2. INPUT /OUTPUT DESCRIPTION ..............................................................................................2
2.1. DIGITAL INPUTS.......................................................................................................................4
2.2. ANALOG INPUTS ......................................................................................................................4
2.3. DIGITAL OUTPUTS...................................................................................................................4
2.4. ANALOG OUTPUTS ..................................................................................................................4
3. FIRST INSTALLATION OR EPROM UPDATING ..................................................................5

4. REGULATION STRATEGIES ...................................................................................................5

5. GRAPHS OF TEMPERATURE REGULATION .......................................................................6

5.1. TWO COMPRESSOR UNIT WITHOUT THE ENERGY SAVING OPTION ..............................6
5.2. TWO COMPRESSOR UNIT WITH THE ENERGY SAVING OPTION......................................6
5.3. SINGLE COMPRESSOR UNIT WITHOUT THE ENERGY SAVING OPTION .........................6
5.4 . SINGLE COMPRESSOR UNIT WITH THE ENERGY SAVING OPTION ................................7
5.5. UNIT WITH 2 RESISTANCE .....................................................................................................7
5.6. UNIT WITH 1 RESISTANCE .....................................................................................................7
6. DEVICE MANAGEMENT: .........................................................................................................7
6.1. COMPRESSORS .........................................................................................................................8
6.2. RESISTANCE .............................................................................................................................8
6.3. DEHUMIDIFICATION BLOCK..................................................................................................8
6.4. NOTES ON THE ENERGY SAVING .........................................................................................8
6.5. MANUAL CONTROL.................................................................................................................8
7. HUMIDITY REGULATION GRAPHS.......................................................................................8
7.1. INTEGRATED HUMIDIFIER CONTROL .......................................................................................9
7.2. HUMIDIFIER PROGRAMMING ........................................................................................................12
7.3. HUMIDIFIER ALARM MANAGEMENT ..............................................................................................13
8. LIST OF PROGRAMMABLE SETS.........................................................................................14

9. ALARM MANAGEMENT ........................................................................................................17

10. USER INTERFACE..................................................................................................................18

10.1. KEYPAD ....................................................................................................................................18
10.2. LED.........................................................................................................................................19
11. TREE OF THE MASKS...........................................................................................................19

12. ALARMS: .................................................................................................................................29

13. DATABASE OF THE SUPERVISOR......................................................................................32

13.1. DIGITAL VARIABLES:..................................................................................................................32
13.2. WHOLE VARIABLES ...................................................................................................................33
13.3. ANALOG VARIABLES ..................................................................................................................34
14. MATERIALS AND CODES.....................................................................................................34
Standard pCO for Air-Conditioning units

REGULATION AND MICROPROCESSOR-CONTROL MANUAL

FOR AIR-CONDITIONING UNITS:

1. INTRODUCTION TO THE REGULATION:

The system provides advanced microprocessor management of air-treatment and air-conditioning units.

1.1. FUNCTIONS CARRIED OUT BY THE SYSTEM

- Temperature and relative humidity regulation.
- Control and signalling of the status of all the components in the plant.
- Possibility to set and modify the regulation parameters.
-Signalling of possible anomalies of the devices controlled by means of acoustic (BUZZER) and visual (ALARM MASK) signals.
- USER - MACHINE (KEYPAD- DISPLAY) communication interface.
- Possibility of connection to remote supervisor through RS422 serial communication.

1.2. HARDWARE BEING UTILISED

1. 6-input (without integrated-humidifier option) or 8-input (integrated humidifier option) pCO card
2. 4x20 LCD pCO terminal

EPROM codes
Italian version: EPSTDICZUA
English version: EPSTDECZUA
French version: EPSTDFCZUA
German version: EPSTDDCZUA

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Standard pCO for Air-Conditioning units

2. INPUT/OUTPUT DESCRIPTION
The control card represents the heart of the system, as it contains the microprocessor that executes the control algorithm.
G 4
G0
J9 J8

1 J29 J28
B8
6
+24Vdc
B7

2 B6
AVSS
J15 J14 B5 5
3 B4
AVSS
VG0 B3
VG1 B2
Y1 AVSS
Y0 B1

ID11-220Vac IDCM2

ID11-24Vac ID10
ID11-Com ID9
ID8
ID12-Com ID7
ID12-24Vac ID6
ID12-220Vac
IDCM1
7
NO ID5
R11
R11 C ID4
NC ID3
ID2
NO ID1
R10 C R10
NC R1 C
NO R1
NO R9 R2
R9 C
C
NC NO R2
NO
R8 C R8 R3 C
R3
NO

NO
R7 C R7 R4 C
R4
NO

NO
R6 R6 R5 C
C
NO R5
NO
R13 R13 R12 C
C
NO R12

-List of components:

(1) 24 Vac power-supply connector

(2) Telephone-type connector for connection to a terminal (RS485) or for connection to a local network
(3) Optional clock card
(4) Optoinsulated RS422 card for connection to a supervisory/teleassistance serial line
(5) Pin strip to select current or voltage inputs for B5 and B6
(6) program EPROM
(7) Output relay

Rxx: Connectors for relay digital outputs

No: Normally open contact
Nc: Normally closed contact
C : Common reference for the contacts
ID : Digital inputs
IDCM: Com. reference for digital inputs
Bx : Analog input
AVSS: Analog-input references
Yx: Analog outputs
VG1/0: 24V a.c. analog outputs

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Standard pCO for Air-Conditioning units

The "Reference" column indicates the contacts on the pCO card.

2.1. DIGITAL INPUTS
REFERENCE DIGITAL INPUT
ID1 - IDCM1 COMPRESSOR 1 GENERAL ALARM (HIGH PRESSURE OR THERMAL)
ID2 - IDCM1 COMPRESSOR 2 GENERAL ALARM (HIGH PRESSURE OR THERMAL)
ID3 - IDCM1 COMPRESSOR 1 LOW PRESSURE
ID4 - IDCM1 COMPRESSOR 2 LOW PRESSURE
ID5 - IDCM1 DIRTY FILTER SIGNALLING
ID6 - IDCM2 FAN THERMAL
ID7 - IDCM2 AIR FLOW CONTROLLER
ID8 - IDCM2 REMOTE ON / OFF
ID9 - IDCM2 THERMAL RESISTANCE 1
ID10 - IDCM2 THERMAL RESISTANCE 2
ID11 - ID11R HUMIDIFIER LEVEL CONTACT
ID12 - ID12R PRESENCE OF FIRE

2.2. ANALOG INPUTS

REFERENCE ANALOG INPUT
B1 - AVSS AMBIENT TEMPERATURE PROBE
B2 - AVSS AIR THROW TEMPERATURE PROBE
B3 - AVSS OUTLET WATER TEMPERATURE PROBE
B4 - AVSS EXTERNAL AIR / INLET WATER TEMPERATURE PROBE
B5 - AVSS AMBIENT HUMIDITY PROBE
B7 - AVSS CURRENT MEASUREMENT PROBE IN THE HUMIDIFIER
B8 - AVSS HUMIDIFIER INLET-WATER CONDUCTIVITY PROBE

2.3. DIGITAL OUTPUTS

REFERENCE DIGITAL OUTPUT
C1-NO1 DEHUMIDIFICATION
C2-NO2 MAIN FAN - (ACTIVE UNIT)
C3-NO3 ENERGY SAVING VALVE
C4-NO4 HUMIDIFICATION / HUMIDIFIER POWER REMOTE-CONTROL SWITCH
C5-NO5 COMPRESSOR 1 CAPACITY CONTROL / HUMIDIF. WATER-LOAD
C6-NO6 COMPRESSOR 2 CAPACITY CONTROL / HUMID. WATER-DRAIN
C-7-NO7 3 POINT COLD VALVE OPENING / COMPRESSOR 1
C-8-NO8 3 POINT COLD VALVE OPENING / COMPRESSOR
C-9-NO9 or C9-NA9 3 POINT WARM VALVE OPENING / RESISTANCE 1
C10-NO10 or C10-NA10 3 POINT WARM VALVE OPENING / RESISTANCE 2
C11-NO11 or C11-NA11 GENERIC ALARM SITUATION

2.4. ANALOG OUTPUTS

REFERENCE ANALOG OUTPUT
VG0 - Y0 COLD WATER RAMP
VG0 - Y1 WARM WATER RAMP

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Standard pCO for Air-Conditioning units

3. INITIAL INSTALLATION OR UPDATING THE EPROM

The initial installation can be divided into three parts:
a) Hardware connection
AFTER MAKING SURE THAT THE MATERIAL RECEIVED CORRESPONDS EXACTLY TO THAT ORDERED, BEGIN UNPACKING AND
CONNECT THE INDIVIDUAL PARTS TO ASSEMBLE THE CONTROLLER.
The sequence of the operations is as follows:
connect the telephone cable between the user terminal and the relay board.
insert the program eprom into the special socket .
* BE CAREFUL TO INSERT THE EPROM IN THE CORRECT DIRECTION
connect the probes and devices to the relay card, as per the input/output table on page 1
connect the power supply to the interface
b) Software initialisation
SOFTWARE INITIALISATION INVOLVES SETTING THE FOLLOWING:
the control parameters (set-points, alarm thresholds, etc.)
the type of control (proportional; proportional +integral; compressor rotation, etc.)
the available devices (compressors; valves; etc.)
ALL THE SELECTED DATA IS STORED IN THE PERMANENT MEMORY SO AS TO AVOID IT BEING LOST WHEN THE UNIT IS
CLEARED.
c) Updating the EPROM program
Every time the eprom is changed, the unit must be reprogrammed. To carry out this operation select the parameter found in the M_DEFAULT
window in UNIT INSTALLATION , protected by manufacturers password.

4. REGULATION STRATEGIES
The temperature control can be of the proportional or proportional + integral type; selection is possible in the M_MANUF_PARAM2 window, "Unit
configuration under manufacturers word branch.
The proportional control operates according to the difference between the temperature or humidity requested (SET POINT) and the value actually
being measured, consequently real;
The P+I regulation depends on the difference between the requested temperature and the temperature being measured and on the permanence
time (the integration constant is selectable at the M_MANUF_TIME2 window).
The humidity control is only proportional.
The PROPORTIONAL BAND defines the area of the temperature / humidity control. The control effect is proportional to the deviation from the set-point.
The DEAD ZONE defines an area near the set-point in which no device is energised.

PROPORTIONAL CONTROL

HEATING COOLING

DEAD ZONE
SET-POINT HALF OF TOTAL

SET BAND
HALF OF TOTAL

STEP CONCEPT
By step is meant an area of the proportional band which defines the values of switching on and off of a device (e.g. compressors; resistance;
humidifier; etc.)

MEANING OF STEP

HOT STEP COLD STEP

the hysteresis is expressed as half the range between switching on (ON) and switching off (OFF).

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Standard pCO for Air-Conditioning units

5. TEMPERATURE REGULATION DIAGRAMS

5.1. TWO-COMPRESSOR UNIT WITHOUT THE ENERGY-SAVING OPTION

Factory values:
- Compressor1set: 25% Compressor1 hysteresis: 25%
- Compressor2set: 75% Compressor1 hysteresis: 25%
If factory capacity-controlled compressors are utilised the steps of the compressors and its capacity controls coincide.
5.2. A TWO-COMPRESSOR UNIT WITH THE ENERGY SAVING OPTION

Factory values:
- Compressor1set: 49% Compressor1 hysteresis: 16%
- Compressor2set: 82% Compressor1hysteresis: 16%

If factory capacity-controlled compressors are utilised the steps of the compressors and its capacity controls coincide.

5.3. SINGLE-COMPRESSOR UNIT WITHOUT ENERGY SAVING OPTION

Factory values:
- Compressor set: 50% Compressor hysteresis: 50%
If factory capacity-controlled compressors are utilised the step of the compressor and its capacity control coincide.

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Standard pCO for Air-Conditioning units

5.4. SINGLE-COMPRESSOR UNIT WITH THE ENERGY SAVING OPTION

Factory values:
- Compressor1 set: 66% Compressor1 hysteresis: 33%
If factory capacity-controlled compressors are utilised the step of the compressor and its capacity control coincide.

5.5. TWO-RESISTANCE UNIT

Rampa Acqua Calda

HOT WATER
RAMP

Factory values:
- Resistance1 set: 25% Resistance1 hysteresis: 25%
- Resistance2 set: 75% Resistance 2 hysteresis: 25%
5.6. SINGLE-RESISTANCE UNIT

Rampa Acqua Calda

HOT WATER
RAMP

Factory value:
- Resistance set: 50% Resistance hysteresis: 50%

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Standard pCO for Air-Conditioning units

6. DEVICE MANAGEMENT:
6.1. COMPRESSORS
Once started a compressor can not be stopped before 1 min. (factory-made) (MASK-SELECTABLE VALUE).
Once started a compressor can not be stopped before 6 min. (factory-made ) (MASK-SELECTABLE VALUE).
The possible starting of the second compressor can not take place within 3 min. from the starting of the first one (factory-made)
(MASK-SELECTABLE VALUE).
In the two-compressor configuration the compressor ROTATION can be selected
RESISTANCE
In the 2-resistance configuration the following 2 functions are available:
STANDARD
during connection:
RESISTANCE1
RESISTANCE1 + RESISTANCE2
during disconnection:
RESISTANCE1 + RESISTANCE2
RESISTANCE1
BINARY
during insertion
RESISTANCE1
RESISTANCE2
RESISTANCE2 + RESISTANCE1
during connection
RESISTANCE2 + RESISTANCE1
RESISTANCE2
RESISTANCE1

6.2. DEHUMIDIFICATION STOP

The HIGH-LIMIT step operates during the dehumidification as follows:
- when reaching the upper limit of the cold band (85%) the HIGH-LIMIT step is energised and stops the dehumidification.
the step remains energised up to a value of 15% of the warming band, and the dehumidification will start again only if still
requested.

6.3. NOTES ON THE ENERGY SAVING

In order to be able to exploit the Energy Saving option the following relationship has to be verified:
Tambient - Twater > (SETenergy saving + IST energy saving)
The value SET ENERGY SAVING is mask-selectable (M_MANUF_PARAM10 window in the "General parameters" branch).
If this situation is verified then the following will occur:

- if in the M_MANUF_PARAM1window ("Compressors with valve in Energy Saving") you answer yes, then the compressor steps within the band
are delayed in reference to the cold-water ramp, but only when the necessary conditions for the energy saving operation occur. In the opposite
case, namely energy saving being enabled but in the absence of the functioning conditions, the compressors operate normally.
- if you answer no in this window, then the compressor steps are eliminated and only the ramp in action is maintained in the presence of the
conditions which require that energy saving be started. In the opposite case the compressors operate normally.
6.4. MANUAL CONTROL
This part of the program allows you to manually operate the units DEVICES, thus excluding the operation of the pCO control, but maintaining the
interlock with the protections in order to ensure the security and integrity of the components being utilised.
To enable manual functioning it is necessary to carry out the operations described in the paragraph dedicated to the pCO keypad.
The manual state of the machine is identified by the appearance of the message Manual procedure on the last line of the display.

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Standard pCO for Air-Conditioning units

7. HUMIDITY REGULATION GRAPH

Humidity regulation can be selected from the M_MANUF_CONF4 window in UNIT CONFIGURAT., protected by the manufacturers password.

DEHUMIDIFICATION can be carried out:

- by means of the compressor starting (selected in the mask M_MANUF_PARAM2 within the "PARAMETRI GENERAL" branch);
- with capacity control of the cold-water ramp
- through the reduction of the fan speed

- Dehumidification is enabled only if the ambient temperature falls within the alarm limits.
FOR VALUES EXCEEDING THIS TEMPERATURE RANGE DEHUMIDIFICATION IS INHIBITED (see graphs of the temperature control).
Humidification can be carried out through the ON/OFF control as for the dehumidification, described above (that is a humidification step is
selected in exactly the same way as for dehumidification) or with the integrated-humidifier control (selectable from M_MANUF_CONF4 mask,
under the Unit configuration branch, protected by manufacturers password).

HUMIDITY CONTROL

HUMIDIFICATION DEHUMIDIFICATION

SET BAND
HALF OF TOTAL

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Standard pCO for Air-Conditioning units

7.1. Integrated humidifier control

The humidifier control standard pCO for air conditioning units manages the immersed-electrode humidifiers (to be paired with the OEM kits) , can
control all the humidifiers from 1 to 42Kg/h , three-phase single-phase, with power-supply voltage from 200 to 660 V.( 220-240 V or 380-415 V
voltages are recommended)
For the regulation an eight analog-input pCO interface is being utilised along with an optional card, so as the pCO interface can read the signal
from the TAM current transducer, the conductivity-reading signal and the full sensor. The pCO, in accordance with the current and relative
humidity, controls the steam production and the working conditions of the humidifier; it also manages and signals all the states and alarms of the
humidifier.

pCOUMID0000 card connection diagram:

G
220 Vac 24Vac
G0
RS422

CONDUCTIVITY
B8
J1 +24
CURRENT
1 B7

B6
AVSS
J15 J14
B5
clock B4
AVSS
VG0 1 B8 G0 B7 G G0 O1 O2
J2 B3
VG1
B2 J6 J5 J4
J20
Y2
AVSS
Y1
1 B1
ID11R 1 IDCM2
LEVEL
ID10
ID11 ID9
J3
J21 ID8
ID12R
ID7

1 ID6
ID12
R11 IDCM1
NO11 1
ID5
C11
ID4
NC11
J4 ID3

R10 ID2
NO10
R1 1 ID1
C10 J22
NC10 C1
R9 R2
NO1

NO9 J5
J3 J2 J1
C9 C2
NC9 1 NO2
R8 R3 T1 T2 C1 C2 L1 L2
24 Vac NO8 1 C3
C8 NO3
R7 R4
POWER
NO7 C4
TAM
C7 NO4
DRAIN J24 J6
R6 R5
FILL
NO6 C5
C6 NO5
R13 R12
NO13 C12
C13 1 NO12

L1

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Standard pCO for Air-Conditioning units

Description of the humidifier parameters

To select and control the humidifier it is necessary to properly preset the following parameters:
N. NAME DESCRIPTION U.M. RANGE. DEF.
1 Nominal cap. Cylinder nominal or maximum-output kg/h 0.42 3
capacity
2 Voltage Supply voltage Volt 0.660 220
3 Phase no. Phase no. of the mains .... 1/3 1
4 TAM model TAM model utilised ..... 50.700 100
5 Preset capacity Capacity preset as maximum kg/h 30%Pn.. 3
100%Pn
6 Humidity set-point Set-point of the humidity regulation rH% 0.100 50
rH%
7 Humidity Band of the humidity regulation rH% 0.100 10
differential rH%
8 High humidity High humidity alarm threshold rH% 0.100 80
threshold rH%
9 Low humidity Low humidity alarm threshold rH% 0.100 30
threshold rH%
10 C0 Algorithm constant (see the following ... ... 93
paragraph)
11 C1 Algorithm constant ... ... 70
(see the following paragraph)
Preset tables of the C0-C1 parameters
The C0 and C1 constants change according to the type of humidifier being connected. In the following tables the values of C0 and C1are reported
as a function of the nominal capacity (columns) and of the voltage (rows) :
C0 and C1 for F200MA single-phase cylinders with a nominal capacity from 1 to 3Kg/h :
Nominale Capacity in Kg/h
1 Kg/h 2 Kg/h 3 Kg/h
C0 C1 C0 C1 C0 C1
208 90 70 96 70 103 70
220 78 70 86 70 93 70
230 72 70 80 70 87 70
240 67 70 74 70 82 70
C0 and C1 for F400TA three-phase cylinders with a nominal capacity from 3 to 5 Kg/h :
Nominal Production in Kg/h
3Kg/h 5Kg/h
C0 C1 C0 C1
208 94 150 100 150
220 84 150 90 150
230 78 150 83 150
240 72 150 77 150
380 34 150 39 150
400 31 150 37 150
415 29 150 35 150
440 27 150 33 150
480 25 150 31 150
575 20 150 26 150

C0 and C1 for E400TA three-phase cylinders with a nominal capacity from 8 to 13 Kg/h:
Nominal Capacity in Kg/h
8 Kg/h 13 Kg/h
C0 C1 C0 C1
208 95 250 103 250
220 84 250 93 250
230 78 250 85 250
240 72 250 79 250
380 34 250 37 250
400 32 250 34 250
415 30 250 32 250
440 28 250 30 250
480 26 250 27 250
575 21 250 22 250

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Standard pCO for Air-Conditioning units

C0 and C1 for I400TW three-phase cylinders with a nominal capacity from 23 to 42Kg/h
Nominal Capacity in Kg/h
23Kg/h 33Kg/h
C0 C1 C0 C1
208 57 500 59 500
220 52 500 53 500
230 48 500 49 500
240 44 500 46 500
380 20 500 22 500
400 18 500 20 500
415 17 500 19 500
440 16 500 17 500
480 14 500 16 500
575 11 500 13 500

Nominal Capacity
42Kg/h
C0 C1
380 23 150
400 21 150
415 20 150
440 19 150
480 18 150
575 15 150

7.2. Programming of the humidifier

Selection of the type of humidifier
To select the type of humidifier to be controlled you must properly preselect 4 parameters in the masks intended for the humidifier under the
manufacturers password:
NOMINAL C. is the nominal steam capacity or maximum cylinder delivery that is available. It is possible to preset values ranging from 1Kg/h to
42 Kg/h.
VOLTAGE is the voltage value of the power supply. It is possible to preselect values ranging from 0 to 660 V.
PHASE NUMBER is the phase number of the power supply. It is possible to preset 1 or 3 phases (single-phase or three-phase)
TAM MODEL you select the model of amperometric transformer to be utilised. By presetting 0= TAM 50 , 1=TAM 100 , 2=TAM 150 , 3= TAM 300
,4=TAM 500 , 5=TAM 700
DRAIN ENABLING WITHOUT VOLTAGE you preset how to carry out the drainage, that is to say with the power remote control switch being
connected or disconnected.

Capacity and humidity regulation

The regulation of the humidifier steam capacity depends on:
-Humidity Regulation
-Preset capacity CAPACITY (window M_PARAM_USER4 protected by manufacturers password)
The humidity regulation is carried out by the control based on the reading of the humidity probe at a set-point and a humidity differential. The
control calculate a proportional humidity error ERP :

ERP
100%

0%

DIFFERENZ. UMIDIT %rH

SET-POINT

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Standard pCO for Air-Conditioning units

The preset capacity is the maximum required capacity and is a value that can change between the 30% of nominal C. and the 100% of nominal
C. According to the nominal capacity, the preset capacity and the ERP proportional humidity error, the following humidifier graph will be obtained :

A 100%P_NOM
ERP = propotional humidity error
relevant set and differential
B Steam production to de obtained :
A-100%Pn
C B-50%Pn
C-30%Pn
30%P_NOM

100%ERP 10%ERP 0%ERP

The humidifier has a minimum capacity equal to the 30% of the nominal C. when the ERP = 0 and increases proportionally to the increase of the
preset capacity when the ERP=100%

Monitoring of the steam capacity and of the humidifier characteristic values

The user can verify the instantaneous steam production by checking the value present in the mask group bound to the MENU button.
Furthermore, the user will be able to monitor some characteristic values such as the feedwater conductivity, the absorbed current per phase and
the different working modes in the group of masks bound to the I/O button.
7.3. Management of the humidifier Alarms
Below the various detectable alarms are listed, together with the detection criterion and the possible corrective operations.
DISPLAY CRITERIA OPERATION RELA SIRENS
Y
Alarm deficiency of When the water level reaches the Turn off the power Yes Yes
current sensor of full and Im <5%In is Empty out the cylinder2
measured 1
Alarm deficiency of Load valve open for more than 20 None Yes Yes
water minutes consecutive
High or low humidity Humidity over or below the preset None Yes Yes
alarm threshold. Signalled only 20 minutes
after the pressure of the ON button
Foam presence Foam has been detected inside the The situation is managed up to its NO NO
indication cylinder. The presence of foam is extinction with a special procedure by
signalled in the i/o the control.
HUMI_PCO_IO window. (temporarily maximum capacity is not
guaranteed)
Full cylinder indication The cylinders saturated with (cylinder replacement is suggested) NO NO
limestone.
High current alarm Current higher than the established Forced drain for 5 seconds. Cut off
limits (see relevant chapter) power.

High current alarm

To prevent the current from raising over the maximum allowable values, limits have been established. These however are bound to time, since
they must allow temporary peaks at the instrument switching on.

1 In case of current failure neither the control should operate, but if only a phase is absent you could measure no current whereas actually this is
above the security threshold
2 This to prevent the current, once the alarm has been reset and the power contactor reenergised, from raising quickly beyond the allowed limits.

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Standard pCO for Air-Conditioning units

Imax
300%In
High current
250%In
200%In
170%In
130%In
Forced
drain

0 20 60 t

The forced drain lasts 5 seconds, and is not signalled. The high current alarm causes a 30-second water drainage and stops the humidifier.

8. LIST 0F THE PROGRAMMABLE SETS

When the factory values are inserted the machine is configured with the presence of the following devices:

Outlet water temperature probe

Internal humidity
Both the compressors
Both the resistance
Warm modulating valve
Cold modulating valve

Factory values being taken as machine parameters by the pCO if you answer yes to the first window of the Init. configuration in the
manufacturers menu:

SELECTABLE QUANTITIES LEVEL RANGE PRE-SET

Fan hour threshold assistance 0 / 999 (x1000) 200h

Compressor 1 hour threshold assistance 0 / 999 (x1000) 100h
Compressor 2 hour threshold assistance 0 / 999 (x1000) 100h
Temperature probe calibration assistance -99C / 99C 0C
Delivery air temp. probe calibration assistance -99C / 99C 0C
Outlet water probe calibration assistance -99C / 99C 0C
External air temp. probe calibration assistance -99C / 99C 0C

Manual procedure assistance

Fan N
Energy saving N
Dehumidifier N
Humidifier N
Compressor 1 N
Compressor 2 N
Resistance 1 N
Resistance 2 N
Cold fan 0 / 10.0V N 0V
Warm fan 0 / 10.0V N 0V

Temperature set-point set-points variable 23C

Humidity set-point set-points variable 50%

Temperature minimum set-point limits user -99.9 / 99.9C -99.9C

Temperature maximum set-point limits user -99.9 / 99.9C 99.9C
Humidity minimum set-point limits set-point user 0% 0%
Humidity minimum set-point limits user 100% 100%
Temperature band user 0 / 99.9C 3C
Temperature neutral zone user 0 / 99.9C 0C
Humidity band user 0 / 99.9% 10%
Capacity user variable 3 kg/h
Automatic restart after voltage drop user N
Remote ON/OFF enabling user N
Compensation enabling user N
Compensation set-point user -99.9 / 99.9

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Standard pCO for Air-Conditioning units

SELECTABLE QUANTITIES LEVEL RANGE PRE-SET

Compensation band user -99.9 / 99.9
Compensation offset user -99.9 / 99.9
Temperature alarm user
low offset 0 / 100C 10C
high offset 0 / 100C 10C

Humidity alarm user

low offset 0 / 100% 20%
high offset 0 / 100% 30%

Outlet water temperature threshold alarm user

low offset -99.9 / 99.9C 2C
high offset -99.9 / 99.9C 20C

Print repetition printer 0 / 999h 24h

Temperature set-point automatic variation clock N

Temperature time band (1-4) clock

Start time 00:00 / 23:59 00:00
Set-point variable 0C

Humidity time band (1-4) clock

Start time 00:00 / 23:59 00:00
Set-point variable 0%
(MANUFACTURERS PARAMETERS)
Clock card enabling unit configurat. N
Printer enabling unit configurat. N
Supervisory system enabling unit configurat. N
Delivery air probe enabling unit configurat. N
Outlet water probe enabling unit configurat. S
External air probe enabling unit configurat. N
Inlet water probe enabling unit configurat. N
Humidity probe enabling unit configurat. S
Integrated humidifier enabling unit configurat. N
Energy Saving enabling N
No. resistance unit configurat. 0/2 2
No. compressors unit configurat. 0/2 2
Compressor capacity control enabling unit configurat. N
Cold modulating valve enabling unit configurat. S
Warm modulating valve enabling unit configurat. S
Cold 3 point valve enabling unit configurat. N
Warm 3 point valve enabling unit configurat. N

Regulation time general parameters Prop. / Prop.+Integral Prop.

Dehumidification logic general parameters Normal. Open

1/2 compressor step with/without Energy Saving general parameters

Position 0 / 100 % 0%
Hysteresis 0 / 100 % 100%

1/2 capacity control step with/without Energy general parameters

Saving
Position 0 / 100 % 0%
Hysteresis 0 / 100 % 100%
1/2/binary resistance step general parameters
Position 0 / 100 % 0%
Hysteresis 0 / 100 % 100%
Cold modulating valve general parameters
Start 0% 0%
End 100% 100%
Warm modulating valve general parameters
Start 0% 0%

technical manual rel. 1.0 date 14/09/1997 p.15

Standard pCO for Air-Conditioning units

SELECTABLE QUANTITIES LEVEL RANGE PRE-SET

End 100% 100%
Cold 3 point valve general parameters
Start 0 / 100% 0%
End 0 / 100% 100%
Warm 3 point valve general parameters
Start 0 / 100% 0%
End 0 / 100% 100%
Humidification step general parameters
Position 0 / 100% 50%
Hysteresis 0 / 100% 50%
Dehumidification step general parameters
Position 0 / 100% 50%
Hysteresis 0 / 100% 50%
Low temp. limit (stop dehumidification) general parameters
Position 0 / 100% 50%
Hysteresis 0 / 100% 35%
High temp. limit (stop dehumidification) general parameters
Position 0 / 100% 50%
Hysteresis 0 / 100% 35%
Humidifier nominal capacity general parameters 0 / 42 3 kg/h
Humidifier Voltage general parameters 0 / 660 220V
Humidifier phase No. general parameters 1o3 1
Humidifier TAM model general parameters 50 / 700 100

Drain enabling without voltage general parameters N

C0 parameter 0 / 1000 93
C1 parameter 0 / 1000 75
Fan start delay time time 0 / 999 10 sec.
Fan stop delay time time 0 / 999 20 sec.
Integration time time 0 / 9999 600 sec.
3 point valve opening time time 0 / 9999 180 sec.
Low pressure alarm delay time 0 / 9999 180 sec.
Probe alarm delay (temperature, humidity, outlet time 0 / 9999 600 sec.
water)
Air flow controller alarm delay time 0 / 9999 10 sec.
Delay between 2 capacity controller start time 0 / 9999 10 sec.
Delay between different resistance start time 0 / 9999 3 sec.

technical manual rel. 1.0 date 14/09/1997 p.16

Standard pCO for Air-Conditioning units

9. ALARM MANAGEMENT
Every state of alarm is signalled:
- acoustically by the buzzer incorporated into the pCO relay card;
- visually by the LED lighting of the ALARM button
It is possible to recall a message relative to an alarm occurred by pressing the ALARM button. To rearm the alarms merely press the ALARM
button when an alarm window is displayed.

The alarms are divided into three categories:

LED signalling Window signalling Remote signalling Stops the unit Stops the device
Serious alarms yes yes yes yes yes
Device alarms yes yes yes no no
Signalling alarms yes yes yes no no

ALARM V C1 C2 R1 R2 V1 V2 V3P1 V3P2 REARM DELAY ONLY HUMID NOTES

VIS .

compressor 1 general yes man. imm.

general compressor 2 yes man. imm.
low pressure 1 yes man. imm.
low pressure 2 yes man. imm.
air flow controller ye yes yes yes yes yes yes yes yes man. imm. yes
s
fan general ye yes yes yes yes yes yes yes yes man. imm. yes
s
resistance 1thermal yes man. imm.
resistance 2 thermal yes man. imm.
fire / smoke ye yes yes yes yes yes yes yes yes man. imm. yes
s
air filter man. imm. yes
high temperature man. imp. yes
low temperature man. imp. yes
high humidity man. imp. yes
low humidity man. imp. yes
outlet water high temperature man. imp. yes
outlet water low temperature man. imp. yes
comp1working hours man. imm. yes
comp2 working hours man. imm. yes
fan working hours man. imm. yes
ambient temperature probe out of man. 1 MIN. yes
order
outlet water probe out of order man. 1 MIN. yes
inlet water temp. probe or external man. 1 MIN. yes
air out of order
delivery air temperature probe out man. 1 MIN. yes
of order
humidity probe out of order man. imm. yes
high curr. in the humidifier man. imm. yes
absence of water in the humidifier man. 20 MIN yes LOAD
current failure to the humidifier man. imm. yes UNLOAD
clock card failure man. imm. yes

technical manual rel. 1.0 date 14/09/1997 p.17

Standard pCO for Air-Conditioning units

10. USER INTERFACE

The user interface of this application is divided into three fundamental parts:
-A USER part, not protected by password, which allows monitoring the quantities being regulated, selecting the set-point of principal
control, displaying the active alarms and the stored alarms.
- A USER part, protected by password, which allows selecting all the control parameters of the various functions and processes
managed by the program: set-point limits, regulation differential , regulation dead zone, compensation.....; only the parameters regarding functions
enabled under manufacturers password will be displayed and consequently selectable.
-An ASSISTANCE part , protected by password , intended for the assistance, for the hour counter management of the compressors
and machine , for the calibration of the connected probes and for forcing of the relay outputs.
-A MANUFACTURER part , protected by Password , enables the configuration of the system with the selection and activation of the
functions of the devices to be controlled.

10.1. KEYPAD
The pCO is equipped with a 15-button keypad that along with the display represents the interface between the operator and the pCO system.
The keypad provides the operator with the following functions:

ON / OFF button Energises and deenergizes the unit. The unit has to be switched on by this button in order to carry out any
control, verification or operation. (See Regulation ON/OFF)

ALARM button The pressure of this button displays the first active alarm window and simultaneously it switches off the
buzzer. A second pressure of this button reactivates the alarm or the active alarm. The display of several
alarm masks can be obtained by pressing the UP / DOWN arrow buttons. If there are no active alarms in
storage, by pressing this button you go to the window NO ACTIVE ALARM.(See the regulation of the Alarms)

st buttons These buttons have a double functionality:

1) Scrolling of the mask branches; when the cursor is on the upper left
2) Increasing and decreasing the parameters or changing the values, when the cursor is at the beginning of the
parameter.

ENTER button In the value pre-setting masks, by pressing the button the first time, the cursor goes to the first parameter of
the window. When pressing again, the selected parameter is confirmed and the cursor moves to the following
parameter. Afterwards, from the last parameter you return to the position on the upper left (cursor in the
0.0 position of the display)

MENU button Go to the MAIN_MASK window

INFO button Go to the M_VERSION window

MANUT button Go to the M_VIS_TIMER1 window

PRINT button Usable in the version with printer

I/O button Go to the M_SYNOPTIC1 window

HOUR button Go to the M_REG_CLOCK window

SET button Go to the M_CALC_SETP window

PROG button The password is requested. If properly introduced, you move to the M_PARAM_USER3 window

MENU+PROG buttons The buttons must be pressed and released simultaneously. The password is requested. If properly introduced,
you move to the M_MANUF_PASS window

technical manual rel. 1.0 date 14/09/1997 p.18

Standard pCO for Air-Conditioning units

10.2. LED
At the side of each button a green LED is found which lights up when the associated button is being pressed and indicates in which group of
masks the user is situated.

Three other LEDs are placed under the rubber buttons and indicate respectively:
1. ON / OFF button green LED
indicates that the instrument is ON and operating.
2. ALARM button red LED
indicates the presence of an alarm condition.
3. ENTER button yellow LED
Indicates that the instrument is properly supplied.

11. TREE OF THE MASKS

START

Appears when the pCO is switched on

-- WAIT PLEASE -- Remains visible for about 5 seconds
-- READING INPUTS -- and is used as a warning to wait for the
machine to be initialised

VERSION BUTTON
M_VERSION

CONTROLLER STANDARD Current version of the software.

CLOSE CONTROL UNITS
Code EPSTDECZUA
Ver.1.012 - 05/09/97

MENU BUTTON
MAIN_MASK
Displays the current working modes
00:00 00/00/00 of temperature and humidity.
Room temp. 00.0 C
Room humid. 00.0%

WORK_MODE
Displays the current working
Working mode mode. The blackened box
means that the specific
Cooling Heating function at issue is now activated
Humid. Dehumid.

MAINTENANCE BUTTON
M_VIS_TIMER1
Shows the operating time of the equipments
Operating hours:
Main fan 000000
Compressor 1 000000
Compressor 2 000000

M_MAINT_PASS

Enter maintenance
password
0000
Right password!

M_SEL_TIMER1
Pre-setting of the fan time operating time
Main fan hour meter established before the maintenance

Threshold: 000x1000
Req.reset: N 000000

technical manual rel. 1.0 date 14/09/1997 p.19

Standard pCO for Air-Conditioning units

M_SEL_TIMER2
As above
Compressor 1 hour
meter
Threshold:: 000x1000
Req.reset: N 000000

M_SEL_TIMER3
As above
Compressor 2 hour
meter
Threshold:: 000x1000
Req.reset: N 000000

M_CALIBRATION1
Probe calibration window no.1
Probe adjustment:
Room temp.: 0.0C
Supply air: 0.0C
Out water: 0.0C

M_CALIBRATION2
Probe calibration window no.2
Probe adjustment:
Inlet water: 0.0 C
Room humid.:0.0 %

M_MANUAL1
Manual activation of the devices
Manual procedure:

Main fan: N
Energy saving N

M_MANUAL2
As above
Manual procedure:

Dehumidifier N
Humidifier N

M_MANUAL3
As above
Manual procedure:

Open cool.fl.v. N
Close cool.fl.v. N

M_MANUAL4
As above
Manual procedure:

Unloader 1 N
Unloader 2 N

M_MANUAL5
As above
Manual procedure:

Open heat.fl.v. N
Close heat.fl.v. N

M _MANUAL6
As above
Manual procedure

Cool. valve N 00.0 V
Heat. valve N 00.0 V

M_DISABLE_HUMID

Integr. humidifier Integrated humidifier disabling

Disable humid. N Manual drainage activation(maximum 120 sec.)
Manual drain N
Manual drain N
(120 sec of timeout)

technical manual rel. 1.0 date 14/09/1997 p.20

Standard pCO for Air-Conditioning units

PRINTER BUTTON
M_PRINTER

Printer management
Cyclic print 000 h Time interval for the cyclic print
Immediate print of Activation /forcing of a print
unit report N

I/O BUTTON
M_SYNOPTIC1

Analog inputs Displays the state of the analog inputs and outputs
Room Temp. 00.0 C It is displayed with the I/O button
Supply air -00.0 C
Room humid. -00.0 %

M_SYNOPTIC2
As above
Analog Inputs
Inlet water -00.0 C
Outlet water-00.0 C

M_SYNOPTIC3
As above
Digital inputs
C=Close O=Open
01:CCCCC 06:CCCCC
11:CC

M_SYNOPTIC4
As above
Analog outputs

Cooling valve 00.0 V
Heating valve 00.0 V

M_SYNOPTIC5
As above
Digital outputs
C=Close O=Open
01:OOO 04:OOO
07:OOO 10:OO

M_SYNOPTIC6
As above
Humidifier
Main switch OFF
Fill valve OFF
Drain valve OFF

M_SYNOPTIC7

Humidifier Current absorbed by the humidifier

Measur.Amps 000.00 A Current to be maintained
Target Amps 000.00 A Maximum current allowed by the cylinder
Nomin. Amps 000.00 A

M_SYNOPTIC8
As above
Humidifier

Wat.level open
Conduct. 0000 uS/Cm

M_SYNOPTIC9
As above
Humidifier
Cyl. worn out N
Mode ---------
Status h. ---------

technical manual rel. 1.0 date 14/09/1997 p.21

Standard pCO for Air-Conditioning units

CLOCK BUTTON
M_REG_CLOCK
Regulation of the internal clock
Clock & date (it is necessary to mount the watch card)
Setting
Time 00:00
Date 00/00/00

M_CLOCK_PASS

Enter the clock

password
0000
Right password

M_DAILY_TEMP
Enabling of the automatic operation with
Daily time zone with change of the temperature set-point
automatic temper.
set-point variation
N

M_DAILY1_TEMP
Pre-setting of the time band no.1
Temperature The time band starting hour
Daily time zone 1 and the relevant temperature set-point
Start time 00:00 will be selected.
Set-point 00.0C The time band ending will be the
beginning of the following one.
M_DAILY2_TEMP
As above
Temperature
Daily time zone 2
Start time 00:00
Set-point 00.0C

M_DAILY3_TEMP
As above
Temperature
Daily time zone 3
Start time 00:00
Set-point 00.0C

M_DAILY4_TEMP
As above
Temperature
Daily time zone 4
Start time 00:00
Set-point 00.0 C

M_DAILY_HUMID
Enabling of the automatic operation with change of the
Daily time zone with humidity set-point
automatic humidity
set-point variation
N

M_DAILY_HUMID1
Time band no.1 pre-setting
Humidity The band hour-start and the relevant humidity
Daily time zone 1 set-point will be preset.
Start time 00:00 The end of the time band will be the start of the
Set-point 000.0 % following one.

M_DAILY_HUMID2
As above
Humidity
Daily time zone 2
Start time 00:00
Set-point 000.0 %

M_DAILY_HUMID3
As above
Humidity
Daily time zone 3
Start time 00:00
Set-point 000.0 %

technical manual rel. 1.0 date 14/09/1997 p.22

Standard pCO for Air-Conditioning units

M_DAILY_HUMID4
As above
Humidity
Humidity
Daily time zone 4
Start time 00:00
Set-point 000.0 %

SET BUTTON
M_CALC_SETP
Displays the values of the
Actual set-points active set-points.
Temperature 00.0 C (if the functions are active of time
Humidity 000.0 % and temperature compensation and
humidity or compensation)

M_SELECT_SETP
Change of the set-points.
Set-points The values must be included within the limits
Temperature 00.0 C being preset
Humidity 000.0 % in the M_PARAM_USERx masks

PROG BUTTON
M_SERV_PASS

Enter the service

password
0000
Right password

M_PARAM_USER1
Presetting of the temperature set-point limits.
Temperature set-point
limits
Minimum 00.0C
Maximum 00.0 C

M_PARAM_USER2
Presetting of the humidity set-point limits
Humidity set-point
limits
Minimum 000.0 %
Maximum 000.0 %

M_PARAM_USER3
Presetting of the proportional band
Temperature and of the neutral zone for the temperature
Band 00.0C regulation.
Neutral zone 00.0C

M_PARAM_USER4

Humidity
Band 00.0 % Humidity proportional band
Production 00.0 kg/h Maximum preset production

M_PARAM_USER5
Automatic start enabling after voltage drop.
Automatic restart
after power fail. N
Remote on/off Enabling / disabling On/Off remote
enabled N (from digital input)

M_PARAM_USER6
Presetting of the offset parameter
Offset energy energy saving
saving 00.0 C

M_PARAM_USER7
Enabling of the temperature set-point compensation
Compensation
enabled N

technical manual rel. 1.0 date 14/09/1997 p.23

Standard pCO for Air-Conditioning units

M_PARAM_USER8
Parameters for the compensation
Compensation
Set-point 00.0C
Band 00.0 C
Offset 00.0 C

M_PARAM_USER9
Values that limit the temperature range
Room temperature
alarms Value to be subtracted from the temperature set-point
Offset low 00.0 C Value to be added to the temperature set-point
Offset high 00.0 C

M_PARAM_USER10
As above for the humidity
Room humidity
alarms
Offset low 000.0 %
Offset high 000.0 %

M_PARAM_USER11
Values within which the outlet water temperature has to
Outlet water temp. be maintained
thresholds alarms
Low 00.0 C
High 00.0 C

M_PARAM_USER12
Address for the serial connection
Identific. address to an external supervisory system
for supervisor
system network 000

M_PARAM_USER13
New user password presetting
Enter new service
password
0000

MENU+PROG BUTTON
M_MANUF_PASS

Enter manufacturer
password
0000
Right password

M_MANUF_MENU
Submenu of the manufacturer's branch.
Unit configuration To preset the item being requested
General parameters you move downwards with arrow and
Timing and presetting is made with ENTER
Unit initializat.

M_MANUF_CONF1
The devices present in the machine are enabled
Clock board N
Printer N
Supervisor board N

M_MANUF_CONF2
As above
Supply air temper.
probe enabled N
Outlet water temper.
probe enabled N

M_MANUF_CONF3
As above
External air temper.
probe enabled N
Inlet water temper.
probe enabled N

technical manual rel. 1.0 date 14/09/1997 p.24

Standard pCO for Air-Conditioning units

M_MANUF_CONF4
As above
Room humidity
probe enabled N
Integr. humidifier
enabled N

M_MANUF_CONF5
As above
Energy saving N
Heaters no. 0
Compressors no. 0
Unloader comp. N

M_MANUF_CONF6
As above
Cooling valve N
Heating valve N
Cooling fl.valve N
Heating fl.valve N

M_MANUF_PARAM1

Compresser with In this window, if at least one

valve in compressor is installed, it is specified
energy saving N if the valve will be operating in energy saving
with the compressors

M_MANUF_PARAM2
I two compressors are installed,
Temp.regulation P operation in rotation of the compressors;
Rotation comp. N no. of compressors for the dehumidification;
Comp.per dehumid. 0 capacity control logic: Normally Closed or
Logic unloader N.C. Normally Open. The regulation
proportional(P) or proportional +integral(P+I)
M_MANUF_PARAM3
Logic of the dehumidification relay
Logic
dehumidific. N.O.

M_MANUF_PARAM4

Step compressor 1 Position of the steps with respect to the proportional

without energy sav. band. To better understand the function go to the
Position 000.0 % paragraph "Concept of step", see "regulation
Hysteresis 000.0 % graphs"

M_MANUF_PARAM5
As above
Step compressor 2
without energy sav.
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM6
As above
Step unloader 1
without energy sav.
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM7
As above
Step unloader 2
without energy sav.
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM8
Parameters relevant to the position of the compressors,
Step compressor 1 capacity controls with energy
with energy saving saving.
Position 000.0 % See "Unit with a compressor in energy saving"
Hysteresis 000.0 %

technical manual rel. 1.0 date 14/09/1997 p.25

Standard pCO for Air-Conditioning units

M_MANUF_PARAM9
As above
Step compressor 2
with energy saving
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM10
As above
Step unloader 1
with energy saving
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM11
As above
Step unloader 2
with energy saving
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM12
Presetting of of the step relevant to the resistance
Step heater 1 heating. See paragraph "Concept of step"

Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM13
As above
Step heater 2

Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM14
As above
Step heater binary
control
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM15
Parameters for the regulation
Cooling 0/10V valve of the 0/10V modulating cooling valve
type. The operating features
Begin 000.0 % are described in the paragraph "Temperature regulation
End 000.0 % graphs"

M_MANUF_PARAM16
As above
Heating 0/10V valve

Begin 000.0 %
End 000.0 %

M_MANUF_PARAM17
Parameters for the three-point modulating
Cooling 3p valve valve. See " Temperature regulation graphs"

Begin 000.0 %
End 000.0 %

M_MANUF_PARAM18
As above
Heating 3p valve

Begin 000.0 %
End 000.0 %

M_MANUF_PARAM19
Humidification step regulation.
Step humidification See "HUMIDITY CONTROL GRAPHS"

Position 000.0 %
Hysteresis 000.0 %

technical manual rel. 1.0 date 14/09/1997 p.26

Standard pCO for Air-Conditioning units

M_MANUF_PARAM20
Humidification step regulation.
Step dehumidific. See "HUMIDITY CONTROL GRAPHS"

Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM21
Dehumidification stop step.
Low temperature See "HUMIDITY CONTROL GRAPHS"
limit (stop dehum.)
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM22
Dehumidification stop step.
High temperature See "HUMIDITY CONTROL GRAPHS"
limit (stop dehum.)
Position 000.0 %
Hysteresis 000.0 %

M_MANUF_PARAM23
Parameters for the identification of
Nomin. prod. 00 kg/h humidifier type
Voltage 000 V
Phase number 1
TAM model 050

M_MANUF_PARAM24
Enabling of the drain without voltage
Enable drain without
voltage N
Parameter C0 0000 CAREL PARAMETER 0(see paragraph

technical manual rel. 1.0 date 14/09/1997 p.27

Standard pCO for Air-Conditioning units

Integrated humidifier control)

Parameter C1 0000 CAREL PARAMETER 1

M_MANUF_TIME1
Fan start time delay
Time delay switching
main fan on 000 sec Fan stop time delay
Time delay switching
main fan off 000 sec

M_MANUF_TIME2

Integral time Constant for the temperature control

(only P+I) 0000 sec proportional + integral.
Float. valve running Three point modulating valve opening time
time 0000 sec

M_MANUF_TIME3

Low pressure alarm Low pressure alarm delay. Starts when the
delay time 0000 sec compressor starts.
Temperature alarm high /low humidity alarm delay
delay time 0000 sec

M_MANUF_TIME4
Air flow controller acquisition delay
Air flow alarm delay
time 0000 sec

M_MANUF_TIME5
Compressor timing
Minimum compressor
off time 0000 sec
Minimum compressor
on time 0000 sec

M_MANUF_TIME6
As above
Delay between starts
same comp. 0000 sec
Delay between starts
diff. comp. 0000 sec

technical manual rel. 1.0 date 14/09/1997 p.28

Standard pCO for Air-Conditioning units

M_MANUF_TIME7
Resistance timing
Delay between starts
two unload. 0000 sec
Delay between starts
diff. heat. 0000 sec

M_DEFAULT
Storage loading of the factory values
Press key ENTER to See table "PROGRAMMABLE SETS"
insert manufacturer
parameters
WAIT PLEASE

M_PASS_MANUF

Enter new
manufacturer
password 0000

12. ALARMS:
AL_1
High pressure alarm or thermal
AL01 00:00 00/00/00 of the compressor number 1.
Compressor 1
General Alarm

AL_2
High pressure alarm or thermal
AL02 00:00 00/00/00 of the compressor number 2.
Compressor 2
General Alarm

AL_3

AL03 00:00 00/00/00

Low Pressure
Circuit 1 Pressostat

AL_4

AL04 00:00 00/00/00

Low Pressure
Circuit 2 Pressostat

AL_5

AL05 00:00 00/00/00

Air Flow Alarm
(serious alarm)
UNIT OFF

AL_6

AL06 00:00 00/00/00

Main Fan Overload
(serious alarm)
UNIT OFF

AL_7

AL07 00:00 00/00/00

Heater 1 Overload

technical manual rel. 1.0 date 14/09/1997 p.29

Standard pCO for Air-Conditioning units

AL_8

AL08 00:00 00/00/00

Heater 2 Overload

AL_9

AL09 00:00 00/00/00

Fire or Smoke Alarm
(serious alarm)
UNIT OFF

AL_10

AL10 00:00 00/00/00

Air Filter Alarm

AL_11

AL11 00:00 00/00/00

High Room
Temperature Alarm

AL_12

AL12 00:00 00/00/00

Low Room
Temperature Alarm

AL_13

AL13 00:00 00/00/00

High Room
Humidity Alarm

AL_14

AL14 00:00 00/00/00

Low Room
Humidity Alarm

AL_15

AL15 00:00 00/00/00

High Outlet Water
Temperature Alarm

AL_16

AL16 00:00 00/00/00

Low Outlet Water
Temperature Alarm

AL_17
The operating threshold
AL17 00:00 00/00/00 preset in the mainutenance branch has been
Compressor 1 exceeded
Operation Hour
Alarm

AL_18
As above
AL18 00:00 00/00/00
Compressor 2
Operation Hours
Alarm

technical manual rel. 1.0 date 14/09/1997 p.30

Standard pCO for Air-Conditioning units

AL_19
As above
AL19 00:00 00/00/00
Main Fan
Operation Hours
Alarm

AL_20

AL20 00:00 00/00/00

Room Temperature
Probe Faulty or not
Connected

AL_21

AL21 00:00 00/00/00

Outlet Water Temp.
Probe Faulty or not
Connected

AL_22

AL22 00:00 00/00/00

Inlet water temp.
Probe Faulty or not
Connected

AL_23

AL23 00:00 00/00/00

Supply Air Temp.
Probe Faulty or not
Connected

AL_24

AL24 00:00 00/00/00

Room Humidity
Probe Faulty or not
Connected

AL_25

AL25 00:00 00/00/00

Alarm E06
High Current
in the Humidifier

AL_26

AL26 00:00 00/00/00

Alarm E09
Lack of Water
in the Humidifier

AL_27

AL27 00:00 00/00/00

Alarm E10
Lack of Current
in the Humidifier

AL_28

AL28 00:00 00/00/00

Clock Board
Faulty or not
Connected

AL_29

AL29 00:00 00/00/00

EEPROM Faulty
Call Assistance

technical manual rel. 1.0 date 14/09/1997 p.31

Standard pCO for Air-Conditioning units

13. DATABASE OF THE SUPERVISOR

The variables reported below will be transmitted between pCO and supervisor only if all the following conditions will be met:
- the serial card is inserted into the proper connector that is found on the interface
- the supervisory function is enabled in the M_MANUF_CONF1.window protected by manufacturers password
- the address of the unit is properly select with reference to the supervisory network in the M_PARAM_USER12 window protected by user
password.
- the equipments have been correctly connected to the network (supervisor and pCO)
13.1. Digital variables
Address Description Type Communication type
1 Compressor 1 general alarm digital input Digital Reading
2 Compressor 2 general alarm digital input Digital Reading
3 Pressure controller 1 low pressure circuit digital input Digital Reading
4 Pressure controller 2 low pressure circuit alarm digital Digital Reading
input
5 Air filter alarm digital input Digital Reading
6 Fan thermal alarm digital input Digital Reading
7 Air flow controller alarm digital input Digital Reading
8 ON/OFF remote Digital Reading
9 Resistance 1 thermal alarm digital input Digital Reading
10 Resistance 2 thermal alarm digital input Digital Reading
11 fire / smoke alarm digital input Digital Reading
12 Dehumidification Digital Reading
13 ON /OFF unit Digital Reading
14 Energy saving Digital Reading
15 Humidification / Humidification power contact Digital Reading
16 Compressor 1 capacity control / Integrated Digital Reading
humidifier loading
17 Compressor 2 capacity control / Integrated Digital Reading
humidifier unloading
18 3p cold valve opening contact Digital Reading
19 3p cold valve closing contact Digital Reading
20 3p warm valve opening contact Digital Reading
21 3p warm valve closing contact Digital Reading
22 General alarm Digital Reading
23 Compressor 1 general alarm Digital Reading
24 Compressor 2 general alarm Digital Reading
25 Circuit 1 low pressure pressure-controller alarm Digital Reading
26 Circuit 2 low pressure pressure-controller alarm Digital Reading
27 Air flow controller alarm Digital Reading
28 Fan thermal alarm Digital Reading
29 Resistance 1 thermal alarm Digital Reading
30 Resistance 2 thermal alarm Digital Reading
31 Fire / smoke alarm Digital Reading
32 Air filter alarm Digital Reading
33 Ambient high temperature alarm Digital Reading
34 Ambient low temperature alarm Digital Reading
35 Ambient high humidity alarm Digital Reading
36 Ambient low humidity alarm Digital Reading
37 Compressor 1 operating time alarm Digital Reading
38 Compressor 2 operating time alarm Digital Reading
40 Fan operating time alarm Digital Reading
43 Outlet water high temperature alarm Digital Reading
44 Outlet water low temperature alarm Digital Reading
45 Ambient temperature probe failure alarm Digital Reading
46 Air supply temperature probe failure alarm Digital Reading
47 Outlet water temperature probe failure alarm Digital Reading
48 External air temperature probe disconnection alarm Digital Reading
49 Humidity probe failure alarm Digital Reading
51 EPROM failure alarm Digital Reading
53 Temperature regulation type Digital Writing / Reading
55 Humidity probe enabling Digital Writing / Reading
56 Outlet water probe enabling Digital Writing / Reading

technical manual rel. 1.0 date 14/09/1997 p.32

Standard pCO for Air-Conditioning units

Address Description Type Communication type

57 External water probe enabling Digital Reading
58 Inlet water probe enabling Digital Writing / Reading
59 Supply air probe enabling Digital Writing / Reading
60 Binary combination resistance enabling Digital Reading
61 Cold modulating valve 0/10V enabling Digital Writing / Reading
62 Energy saving enabling Digital Writing / Reading
63 Enabling of simultaneous operation of compressors Digital Writing / Reading
with 0/10V valve
64 Warm 0/10V modulating valve enabling Digital Writing / Reading
65 Capacity control enabling Digital Writing / Reading
66 Compressor rotation enabling Digital Writing / Reading
67 Compressor 1dehumidification enabling Digital Reading
68 Compressor 2 dehumidification enabling Digital Reading
71 Temperature time band enabling Digital Writing / Reading
73 ON/OFF from supervisor enabling Digital Writing / Reading
74 3p cold valve enabling Digital Reading
75 3p warm valve enabling Digital Reading
76 Manual procedure enabling Digital Reading
77 Alarm-stopped machine alarm Digital Reading
78 Humidity time band enabling Digital Writing / Reading
80 High current in the humidifier alarm Digital Reading
82 Water absence in the humidifier alarm Digital Reading
83 No current in the humidifier alarm Digital Reading
90 Integrated humidifier enabling Digital Reading
100 Supervisor internal variable for version check Digital Reading

13.2. Whole variables

Address Description Type Communication type
10 Cold 0/10V valve ramp start Whole Writing / Reading
11 Cold 0/10V valve ramp end Whole Writing / Reading
12 Warm 0/10V valve ramp start Whole Writing / Reading
13 Warm 0/10V valve ramp end Whole Writing / Reading
16 Compressor 1 step without energy saving Whole Writing / Reading
17 Compressor 1 hysteresis without energy saving Whole Writing / Reading
18 Compressor 2 step without energy saving Whole Writing / Reading
19 Compressor 2 hysteresis without energy saving Whole Writing / Reading
22 Compressor 1 step with energy saving Whole Writing / Reading
23 Compressor 1 hysteresis with energy saving Whole Writing / Reading
24 Compressor 2 step with energy saving Whole Writing / Reading
25 Compressor 2 hysteresis with energy saving Whole Writing / Reading
26 Time interval between same compressor switching on Whole Writing / Reading
28 Low pressure delay alarm Whole Writing / Reading
29 Stop minimum time Whole Writing / Reading
30 Time interval between different compressor switching Whole Writing / Reading
on
31 Resistance no. Whole Writing / Reading
32 Compressor no. Whole Writing / Reading
33 High / low temperature / humidity alarm delay Whole Writing / Reading
34 Resistance switching on time interval Whole Writing / Reading
38 Capacity control 1 step without energy saving Whole Writing / Reading
39 Capacity control 1 hysteresis without energy saving Whole Writing / Reading
40 Capacity control 2 step without energy saving Whole Writing / Reading
41 Capacity control 2 hysteresis without energy energy Whole Writing / Reading
saving
44 Capacity control 1 step saving Whole Writing / Reading
45 Capacity control 1 hysteresis with energy saving Whole Writing / Reading
46 Capacity control 2 step with energy saving Whole Writing / Reading
47 Capacity control 2 hysteresis with energy saving Whole Writing / Reading
48 Integration time Whole Writing / Reading
50 Fan operation time limit Whole Writing / Reading
51 Compressor 1 operation time limit Whole Writing / Reading
52 Compressor 2 operation time limit Whole Writing / Reading
54 Cold 3p valve ramp start Whole Writing / Reading

technical manual rel. 1.0 date 14/09/1997 p.33

Standard pCO for Air-Conditioning units

Address Description Type Communication type

55 Cold 3p valve ramp end Whole Writing / Reading
56 Warm 3p valve start ramp Whole Writing / Reading
57 Warm 3p valve end ramp Whole Writing / Reading
58 3p valve complete opening time Whole Writing / Reading
59 Fan switching on delay Whole Writing / Reading
61 Cold valve ramp limit Whole Reading
62 Warm valve ramp limit Whole Reading
63 Fan operating-hour carried out high part Whole Reading
65 Compressor 1 operating-hour carried out high part Whole Reading
66 Compressor 2 operating-hour carried out high part Whole Reading
67 Fan operating-hour low part Whole Reading
68 Compressor 1 operating-hour carried out low part Whole Reading
69 Compressor 2 operating-hour carried out low part Whole Reading

13.3. Analog variables

Address Description Type Communication type
1 Ambient temperature Analog Reading
2 Ambient humidity Analog Reading
3 Outlet water temperature Analog Reading
4 External air temperature Analog Reading
5 Supply air temperature Analog Reading
6 Dead zone in temperature Analog Writing / Reading
7 Ambient humidity band Analog Writing / Reading
8 Ambient humidity set Analog Writing / Reading
9 Low temperature alarm offset Analog Writing / Reading
10 High temperature alarm offset Analog Writing / Reading
11 Low humidity alarm offset Analog Writing / Reading
12 High humidity alarm offset Analog Writing / Reading
13 Ambient temperature set Analog Writing / Reading
17 Ambient temperature band Analog Writing / Reading
18 Water low temperature limit Analog Writing / Reading
19 Water high temperature limit Analog Writing / Reading

14. MATERIALS AND CODES

The Standard pCO for Air-Conditioning units consists of the following devices:

- user interface;
cod. PCOT000CB0 LCD "4X20"

- eprom;
cod. EPSTD*CZUA
English(E), Italian(I), French(F) and German(D) versions are available l
- pCO pCO relay card:
- extractable terminals cod. PCOB000A00 / PCOB000A21 / PCOB000B00 / PCOB0000B2

- interface/main board connection cables

cod. S90CONN000/1/2

- probes:
of different type and code according to request.

Carel reserves the right to modify the features of its products without prior notice.

technical manual rel. 1.0 date 14/09/1997 p.34

 Agency:
Cod. +030221381 rel. 1.0 del 14/09/1997

CAREL srl
Via dellIndustria, 11 - 35020 Brugine - Padova (Italy)
Tel. (+39) 049.9716611 Fax (+39) 049.9716600
http://www.carel.com e-mail: carel@carel.com