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4000 Edger User Manual Fc00234

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T HE 4 000 E DGER

U ser M anual

Rfrence : FC 00 234

A BUCHMANN PRODUCT
Dear Valued Customer,
Congratulations on acquiring the new 4000 BRIOT EDGER. We
appreciate and thank you for the confidence you have entrusted in
our name.
This unit has been manufactured with the greatest of care and
inspected to meet the most rigorous Briot standards. We recommend
you read this manual, carefully, for the proper use and enhancement
of the life of your new equipment. Please keep it in a safe place for
future reference.
As with all mechanical and electronic devices, however, your Briot
unit will require periodic adjustments, routine maintenance, and
eventually the replacement of certain hard-working parts. To ensure
that your Briot unit is continually operating at peak efficiency, it may
be beneficial to have your unit periodically inspected by an
authorized service representative.
We have written this manual to guide through the various routine
uses, procedures and adjustments required to operate and maintain
your Briot 6000 edger. Easy reference part illustrations will help you
identify specific parts and their proper assembly.
To ensure the longevity and maximum efficiency of your Briot unit,
insist on genuine Briot replacement parts and diamonds.
Once again, thank you for choosing Briot.
Table of Contents

Edition: May 1995


Reference: FC - 00 - 234
4000 Edger

Table of Contents

1 Installation/Preparation
Unpacking
Unit ............................................................................................................... 1-3
Safety Precautions.......................................................................................................... 1-4
Edger Installation............................................................................................................ 1-5
Edger Level Adjustment.................................................................................................. 1-6
Edger On/Off Switching .................................................................................................. 1-7
2 Unit Introduction
Edger.............................................................................................................................. 2-3
Standard Accessories ..................................................................................................... 2-
6
Diamond Wheels: Types/Sets......................................................................................... 2-8
3 Lens Edging Process
The Edging Sequence .................................................................................................... 3-3
Former Placement .......................................................................................................... 3-4
Lens Placement.............................................................................................................. 3-5
Roughing Program Selection .......................................................................................... 3-6
Finishing Program Selection ........................................................................................... 3-
7
Lens Size Adjustment ..................................................................................................... 3-8
Lens Curve Adjustment................................................................................................... 3-9
Water Flow Adjustment................................................................................................. 3-10
Edging the First Lens .................................................................................................... 3-11
Edging the Second Lens ............................................................................................... 3-16
Lens Size and Axis Adjustment..................................................................................... 3-17
Lens Retouch................................................................................................................ 3-19
Edging a 1/2 Eye Lens.................................................................................................. 3-21
Edging a Lenticular Lens with a Facet (Undercut) ......................................................... 3-
23
4 Edger Cleaning and Wheel Maintenance
Cleaning the Edger ......................................................................................................... 4-3
Speeding-up Roughing Cycle for Mineral Lenses (Glass)................................................ 4-
4
Speeding-up the Finishing Cycle..................................................................................... 4-5
5 Maintenance
Solving Edging Problems................................................................................................ 5-3
Cleaning the Water (Solenoid) Valve .............................................................................. 5-6
Edging Chamber Bulb Replacement (Upper Carriage) .................................................... 5-
8
Sizing Wheel Bulb Replacement..................................................................................... 5-9
Fuse Replacement........................................................................................................ 5-10
Roughing Wheel Differential Adjustment ...................................................................... 5-
11
Diamond Wheel Replacement ...................................................................................... 5-12
Finished Size Adjustment ............................................................................................. 5-14
Appendix A Installing a Recirculating System
Installing a Recirculating System ....................................................................................A-
3
Cleaning the Recirculating Tank .....................................................................................A-4
Appendix B Specifications
Specifications .................................................................................................................B-3
Index

Table of Contents iii


1 Installation/Preparation
4000 Edger

Unpacking Unit

Caution
If you proceed to install the unit yourself, please, do not discard the box or its packing
contents.

Procedure

Follow the steps below to unpack your edger unit.

Step Action

1 Open the cardboard carton.

2 Remove from the cardboard


carton:
Small Accessory Cardboard
Box
3
Edger and Packing Inserts.
Remove:
Accessories from small box
Inserts from edger unit.

Edger Packaging

Accessories Box Location

Locking Inserts Cardboard Holder

Cardboard Holder

Cardboard Box

Installation/Preparation 1-3
4000 Edger

Safety Precautions

Warning

Do not attempt to operate this unit until you have read thoroughly and understand
completely all instructions, rules, etc. contained in the manual. Failure to comply can
result in accidents involving fire, electric shock or serious personal injury. Save this
owners manual and review frequently for continuing safe operation, and instructing
possible third-party users.
Briot does not assume any responsibilities or liabilities for damages caused by
negligence or ignoring the safety precautions enlisted in this manual.

Safety Precautions

Do not place the edger near or on top of a source of energy (radiator or heater).
Make sure your voltage source corresponds to the voltage specified on the edger
nameplate
located on the left side of the unit (see diagram below).
If any type of liquid or material gets into internal part of the edger, you must do the
following
immediately:
- Unplug the power cord from the wall outlet
- Have the unit checked by a qualified Briot technician before switching the unit
on.
If the unit is not going to be used for a long period of time you should unplug the power
cord
from the wall outlet.

Edger Nameplate

Production
Year Prefix Production Year
Serial Week Insulation
Numb Coefficient
er
FRANCE: Conforme aux rglements du ministre du travail la date du 15 Juillet 1980
Constructeu Anne de
briot
BRIOT
r F27 - PONT DE fabrication 1995
Hersteller L'ARCHE Jahr
Manufacture Year
r
Immatriculation Q 38
international Seriennummer
s.a. Serial number N 1002
1~ 50 Hz 600 W 3A
220 V Continu T/min. a Protection
Service Schutzart IP 22
vide
Betriebsart DB 2800 U/min Leerlauf Made in France
Running Continuous RPM unloaded

Unit
Amperage
Voltage
Alternating Current Cycle Wattage

1-4 Installation/Preparation
4000 Edger

Edger Installation

Procedure

Follow the steps below to install the 4000 edger unit.

Step Action

1 Place the edger:


on a sturdy and leveled work bench
plan ahead the position of your water supply and drain holes with reference to
the
edger's rubber feet
away from a source of heat
allowing yourself enough room for job trays and other working space around the
2 edger.
Place the edger in its final position on the work bench and drill the following holes:
Hole for water supply hose
3 Hole for drain hose under edger (see diagram below).
Connect the:
water supply hose into hose barb (reference 21 92 014)
drain hose into hose barb under edger (reference 21 92 066)

4 Note: If you are installing recirculating system see Appendix A.


Connect power cord into wall outlet.

Workbench Drilling Layout for 4000 Edger

Side View Front View

60

850

Top View
Water Supply Hole
Edger Feet Position (x4) 276
70
Drain Hose Hole 60
138

330

Installation/Preparation 1-5
4000 Edger

Edger Level Adjustment

Introduction

You must adjust the edger level position whenever:


you are installing the unit for the first time
you have relocated the edger to a new position.

Procedure

Follow the steps below to find the proper edger level.


Step Action

1 Place a former on former holder attachment. See paragraph Former Placement in


chapter 3.
2 Place a small amount of grease on former touch platform.

3 Start retouch cycle. See paragraph Lens Retouch in chapter 3.

4 During the finishing cycle, observe the lateral movement of the former on the
former
touch platform.
Result:
IF former drifts towards the ... THEN unscrew the ...

right side right feet to lift right side of edger.

left side left feet to lift left side of edger.


5
Repeat step 3 as it is necessary.

Former Holder and Former Touch Platform

Former Touch Platform

1-6 Installation/Preparation
4000 Edger

Edger On/Off Switching

Switching On Procedures

Prior to turning unit on, follow the following steps:


Make sure that your power source corresponds to the voltage indicated in the edger's
nameplate (see nameplate diagram in Safety Precautions section).
Verify the unit's power cord is plugged in wall outlet.
Verify the hose clamps around the water supply hose ends are properly tightened.
Check for proper drainage slope, angle pitch should be at least 5 %.

Switching Unit On

Operation Illustration
Unit will start operating once main
switch is
positioned to the I position.

Main
Switch

Switching Unit Off

Illustration
Operation

All operations will stop once the main


switch is positioned to the O position.

Main
Switch

Installation/Preparation 1-7
2 Unit Introduction
4000 Edger

Edger

Main Controls and Components

Former Holder Device


Carriage Visor

Base Curve Program


Lens Size Scale

Water Flow Lever

Control Size Adjustment Wheel


Panel
Lens Counter

Roughing Program Knob Finishing Program Knob

Lens Counter
You can know at any time the number of edged lenses by seeing the lens counter, located on
the
right front view of the edger.

Unit Introduction 2-3


4000 Edger

Edger (continued)

Control Panel

Serigraphy Control Knobs

Key Knob Position Description


I/O Top Switching on of the edger.

Bottom Switching off of the edger.

Top Activation of the push/pull lens motion mode.

Bottom Deactivation of the push/pull lens motion mode.

Top Deactivation of roughing cycle only.

Bottom Activation of roughing cycle only.

Fugitive on Top Lighting of the lens during the control bevel mode.

Centering Neutral.

Fugitive on Bottom Lowering of the lens during the control bevel mode.

Top Reactivation of the automatic lens rotation mode.

Centering Deactivation of the automatic lens rotation mode.

Bottom Activation of the manual lens rotation mode.

2-4 Unit Introduction


4000 Edger

Edger (continued)

Control Panel (continued)


Key Knob Position Description

- Photocell Indicator
Light.

Fugitive on Bottom Beginning the glass (mineral) edging program.

Fugitive on Bottom Beginning the plastic (organic) edging program, when activating
simultaneously with key.
the

Fugitive on Bottom Activating of the retouch cycle.

Warning

In the following of this manual, only the symbols drawn above the control knobs will be
represented whereas in practical you will have to press the control knob relating to it.

Unit Introduction 2-5


4000 Edger

Standard Accessories

List

Standard Accessories Kit


Accessory Briot's Reference Quantity
User Manual FC 00 234 1
Roughing Wheel Maintenance Sheet NT 01 049 1
Finishing Wheel Maintenance Sheet NT 01 050 1
Water Supply Hose 21 92 066 1
Roughing Dressing Stick (Orange) 24 07 001 1
Finishing Dressing Stick (Green) 24 07 002 1
Former Blanks 11 23 025 12
Metal Hose Clamps 21 24 006 2
1/2 Eye Left Side Clamping Adaptor 01 10 400 1
Articulate Left Side Clamping Adaptor 01 10 399 1
Allen Key Set 08 00 064 1
Replacement Bulb 12 01 057 1
Full Size Suction Cup (Briot) 11 17 046 10
1/2 Eye Suction Cup (Briot) 11 17 047 2
Leap II Rubber Chuck (Briot) 11 17 045 6
1/2 Eye Right Side Adaptor 11 38 102 1
Adhesive Holder 11 38 082 2
Replacement Pad for Left Side Adaptor (large) 11 18 008 1

2-6 Unit Introduction


4000 Edger

Standard Accessories (continued)

List (continued)
If your edger unit is supplied to be used with 110 Volts, you will receive the following
accessories.

Accessory Briot's Reference Quantity


Power Cord 22 33 034 1
Fuse 1 A - 5 x 20 (quick-blow) 22 29 013 3
Fuse 5 A (slow-blow) 22 29 002 2
Fuse 20 A - 250 V (quick-blow) 6.35 x 32 22 29 039 2
Fuse 2 A (slow-blow) 22 29 038 2

If your edger unit is supplied to be used with 220 Volts, you will receive the following
accessories.

Accessory Briot's Reference Quantity


Power Cord 22 34 009 1
Fuse 1 A - 5 x 20 (quick-blow) 22 29 013 3
Fuse 5 A (slow-blow) 22 29 002 2
Fuse 0.5A - 5x20 (slow-blow) ref: EAWK 500 22 29 042 2
Fuse 12.5 A 250 V (slow-blow) 22 29 003 2
Fuse 3.15A - 5x20 (slow-blow) ref: EAK 3.15 22 29 043 2

Unit Introduction 2-7


4000 Edger

Diamond Wheels: Types/Sets

Types

The table below describes the wheel types.

Type Description
A Sintered (impregnated) Roughing for Glass Lenses (mineral)
B Electrolytic (plated) Roughing Wheel for Plastic Lenses
C Free Floating Bevel Wheel
C' Free Floating + Rimless Bevel Wheel + Guided Bevel
D Rimless + Controlled + Facet Bevel Wheel

Wheel Sets

Here is available wheel sets for the range of products 4000.

A B C D A C D

BiPV FPV
A B C' A C'

BiVG FVG

2-8 Unit Introduction


3 Lens Edging Process
4000 Edger

The Edging Sequence

Procedure

Follow the steps below to edge two symmetrical lenses.

Step Action

1 Former Placement.
2 Lens Placement.
3 Roughing Program Selection.

4 Finishing Program Selection.

5 Lens Size Adjustment.

6 Lens Curve Adjustment (if necessary).

7 Water Flow Adjustment.


8 Edging the First Lens.

9 Edging the Second Lens.

10 Lens Size and Axis Adjustment.

11 Lens Retouch (if necessary).

Additional Functions

In addition to edging standard lenses, you can also edge


with 4000 N:
1/2 Eye Lenses
Lenticular Lenses with Facets.
See the section at the end of this chapter.

Lens Edging Process 33


4000 Edger

Former Placement

Procedure

Follow the steps below to place the former.

Step Action Illustration


1 Unscrew (counterclockwise) former holder device's -
barrel to release pressure.
2 Lift-up former holder locking lever.

3 Position former on its support with proper side


orientation according to job requirement.
To edge a...
Right lens, place former:
- so that top of lens faces up
- nasal area faces away from you.
Left lens place former:
- so that top of lens faces up
- nasal area faces you.
4 Lower former holder locking lever.

5 If necessary tighten (clockwise) former holder device's


barrel to clamp pattern securely.

34 Lens Edging Process


4000 Edger

Lens Placement

Prerequisites

Before clamping the lens in the edger, you must:


make sure the lens is clean and dry
make sure the lens has been neutralized and marked with a lens
meter
make sure the lens has been centered and blocked on the convex side with a centering
device.

Procedure

Follow the steps below to clamp the lens.

Step Action Illustration


Carri
1 Open carriage visor. ag
e
Visor

2 Open clamping shaft by activating closing


switch to the
left.
Note: Clamping shaft does not have to be
3 open all the
way.
Place the blocked lens into the right side
adaptor.
Note: Make block is sitting inside adaptor with
4
the
proper orientation.

Clamp lens by activating closing switch to the


right.
Result:
Clamping shaft (left shaft) displaces to the
right
clamping concave side of lens.
Lens pressure is automatically adjusted.

Lens Edging Process 35


4000 Edger

Roughing Program Selection

Procedure

Use this table to select roughing program.

To edge... Turn Roughing Knob... Illustration


a mineral lens (glass) counterclockwise facing Minera
'Mineral Lens' l
symbol. Lens
Symbo
l

Organic
an organic lens clockwise facing 'Organic Lens' Lens
(plastic) symbol. Symbol

Result:
The clamping pressure is 10 kg
higher than mineral program.

36 Lens Edging Process


4000 Edger

Finishing Program Selection

Location

The finishing program knob is located on the extreme right side of the
edger.
Introduction Illustration

The selection of three different types of bevel is obtained PROGRAM


with
the operation of this knob. The program selection can be
observed through the display program window above the
knob.

Procedure

Use this table to guide you in proper bevel selection.

Finishing Program Index Proper Program Label To:


Free Floating Bevel Turn knob to its extreme clockwise position

A BUCHMANN PRODUCT

Flat Edging (Rimless) Turn knob counterclockwise

A BUCHMANN PRODUCT

Controlled bevel Turn knob counterclockwise

A BUCHMANN PRODUCT

Lens Edging Process 37


4000 Edger

Lens Size Adjustment

Selecting the Proper Size

The final lens size depends on the type of bevel you select, the frame material and shape
you
choose, and the type of former (frame manufacturers' or lab made 'on size').
IF the frame is... THEN compensate final size by...

Plastic + 0,3 mm.


Metal 0 mm.
Optyl + 0,5 mm.

Sizing Scales
The lighted sizing scales are displayed on graded bands and positioned from the left to
the
right as follows:
- free floating bevel (automatic)
- rimless
- controlled bevel
Scales graduations are engraved:
- in black for positive values (Europe)
- in red for negative values (Europe)
- in black for all values (USA).

Procedure

Follow the step below to select the lens size with 4000 N.

Step Action Illustration

1 Turn the sizing wheel until the desired


size graduation is placed under the
indexing needle.
Lens Size
Scale
Size
Adjustment
Wheel

38 Lens Edging Process


4000 Edger

Lens Curve Adjustment

Introduction
For proper lens curve selection, you must measure the lens with a lens clock whenever you
want
to edge in the controlled bevel mode.
Note: The base curve device might have to be adjusted to 2 when edging rimless
lenses.

Procedure

Follow the steps below to adjust the lens curve.

Step Action Illustration

1 Measure lens' convex side with a lens clock.

4
7

3
8

2
9

1
0

0
9

1
8

2
7

3
6

4
5

2 Loosen locking control knob of base curve


device so it
moves freely.

Base Curve Program


Control Knob
3 -
Move locking knob laterally until the
indicator bar
4 aligns with the proper base curve value. -
Tighten locking control knob.

Lens Edging Process 39


4000 Edger

Water Flow Adjustment

Procedure

Follow the steps below to adjust the


water flow.
Action
Step
1 Verify the house water valve is turned on, if using direct water supply
or
Verify if the recirculating system is plugged-in into the edger's outlet.
2 Adjust the water flow by moving the water flow lever on
the lower right side of the edger.
Notice:
When the lever is positioned in its extreme forward
position, the water is shut-off. Maximum water flow is
obtained with lever positioned to the rear of edger. It is
advised to place the lever in the center position when
initially starting the unit. Water Flow
Lever

3 10 Lens Edging Process


4000 Edger

Edging the First Lens

Bevel Selection

Using the Program Knob select one of the following:


Free Floating Bevel (Automatic)
Rimless Edging
Bevel Control.

Free Floating Bevel

Follow the steps below to edge a free floating bevel lens.

Step Action
1 Make sure you have done the following steps:
1. Clamped the former.
2. Clamped the lens.
3. Selection of proper roughing program.
4. Selection of proper bevel program.
5. Proper lens size.
6. Correct water flow adjustment.
See Former Placement.
2 Lower the carriage visor.

3 Start the cycle by:


IF you edge... THEN activate...

a mineral lens (glass) knob towards the


bottom.
an organic lens (plastic) + knobs towards the bottom.

4 As soon as the lens touches the roughing wheel:


Re-adjust the water flow
If necessary, adjust the lens position over the roughing wheel for even wear of
diamond wheel with the aid of the roughing knob.
5 Once the finishing cycle ends, open the carriage visor.

Lens Edging Process 3 11


4000 Edger

Edging the First Lens (continued)

Free Floating Bevel (continued)

Step Action
6 Hold the edged lens while activating the clamping switch to the left, to open the
left
side shaft.
7
Remove the lens from the right side adaptor, making sure not to remove the block
(suction cup or leap II block) as some re-edging might be necessary for proper
sizing
8 of lens into optical frame.
Continue with second lens. See Edging the Second Lens below.

Rimless Bevel

Follow the steps below to start a flat


edging.
Action
Step

1 Make sure you have done the following steps:


1. Clamped the former.
2. Clamped the lens.
3. Selection of proper roughing program.
4. Selection of proper bevel program.
5. Proper lens size.
6. Proper lens curve adjustment.
7. Correct water flow adjustment.
See Former Placement.
2 Lower the carriage visor.

3 Start the cycle by:

IF you edge... THEN activate...

a mineral lens (glass) knob towards the bottom.

an organic lens (plastic) + knobs towards the bottom.

3 12 Lens Edging Process


4000 Edger

Edging the First Lens (continued)

Rimless Bevel (continued)

Step Action
4 As soon as the lens touches the roughing wheel:
Re-adjust the water flow
If necessary, adjust the lens position over the roughing wheel for even wear of
diamond wheel with the aid of the roughing knob.
5 As soon as the lens touches the finishing wheel, adjust lens position over the
finishing wheel according to lens thickness and for even wear of the diamond
wheel
with the aid of the finishing program knob.
Advice: Longer wheel life will result if the full wheel width is used during roughing
cycle.
6
Once the finishing cycle ends, open the carriage visor.
7
Hold the edged lens while activating the clamping switch to the left, to open the
left
8 side shaft.
Remove the lens from the right side adaptor, making sure not to remove the block
(suction cup or leap II block) as some re-edging might be necessary for proper
9 sizing
of lens into optical frame.
Continue with second lens. See Edging the Second Lens below.

Controlled Bevel

Follow the steps below to edge a controlled bevel lens with 4000 N.

Step Action
1 Make sure you have done the following steps:
1. Clamped the former.
2. Clamped the lens.
3. Selection of proper roughing program.
4. Selection of proper bevel program.
5. Proper lens size.
6. Proper lens curve adjustment.
7. Correct water flow adjustment.
See Former Placement.

Lens Edging Process 3 13


4000 Edger

Edging the First Lens (continued)

Controlled Bevel (continued)

Step Action

2 Lower the carriage visor.


3 Activate knob towards the bottom to activate the roughing cycle only.

4 Start the cycle by:


IF you edge... THEN activate...

a mineral lens knob towards the bottom.


(glass)
+ knobs towards the bottom.
an organic lens
(plastic)

5 As soon as the lens touches the roughing wheel:


Re-adjust the water flow
If necessary, adjust the lens position over the roughing wheel for even wear of
diamond wheel with the aid of the roughing knob.
6 Open the carriage visor.

7 Increase the size by 3 or 4 mm by turning the sizing wheel.

8 Activate knob towards the bottom to deactivate the roughing cycle only.

9 As soon as the lens touches the finishing wheel, activate knob towards the
bottom to activate the manual lens rotation mode.
Result: The bevel control cycle is beginning.
10 Reduce the water flow by activating the water flow lever the right on side of edger
to
improve view of lens.
11 According to your wishes adjust the following:
Using the bevel program knob you can position the lens from the left to right over
the diamond wheel groove.
and/or
Adjust the bevel curve position in relation to the lens base curve that you have
measured with the lens clock.
Note: You may repeat this operation several times until desired tracking position is
achieved.

3 14 Lens Edging Process


4000 Edger

Edging the First Lens (continued)

Controlled Bevel (continued)

Step Action
12 Reduce the size gradually by using the sizing wheel, until the lens touches the
diamond wheel groove.
Result: The bevel path is traced on the lens edge.

13 Activate knob towards the top to re-activate the automatic lens rotation mode.

14 Reduce the size to 0 (European) or to the original size setting (USA).


Result: The bevel begins to form on the lens edge.
15 Increase the water flow with the water-flow lever.

16 Lower the carriage visor.

17 Once the finishing cycle ends, open the carriage visor.


18 Hold the edged lens while activating the clamping switch to the left, to open the
left
side shaft.
19 Remove the lens from the right side adaptor, making sure not to remove the block
(suction cup or leap II block) as some re-edging might be necessary for proper
sizing
of lens into optical frame.
20 Continue with second lens. See Edging the Second Lens Paragraph.

Cycle Interruption

The edging cycle can always be interrupted at any time by following the steps below.

IF you edge... THEN activate...


a mineral lens (glass) knob towards the bottom.

an organic lens (plastic) + knobs towards the bottom.

Lens Edging Process 3 15


4000 Edger

Edging the Second Lens

Procedure

Follow the steps below to edge the


second lens.
Action
Step
1 Place the former in the proper orientation.
See Former Placement Paragraph.
2 Follow the respective edging program.
See Lens Placement Paragraph.
3 While edging the second lens, verify the first lens' size and axis placement.
See Lens Size and Axis Adjustment Paragraph.

3 16 Lens Edging Process


4000 Edger

Lens Size and Axis Adjustment

First Lens Inspection

Follow the steps below to adjust the size and axis of the first lens.

Step Action

1 Place the blocked lens on the centering device.


Result:
IF the marks are... THEN the lens axis is...

superimposed Right. See following step.


not superimposed Wrong. You must if necessary, refer to the axis error
list
at the Solving Edging Problems Paragraph in chapter 5 to
find the solution to the problem.
2 Place the edged lens into the spectacle frame to verify size.
Result:
IF this lens... THEN the lens size is...

fits correctly into the Right. See following paragraph.


frame
is too big for the frame Wrong. See paragraph Lens Retouch.

is too small for the frame Wrong. You must if necessary, refer to axis
error list at
Solving Edging Problems Paragraph in chapter 5 to find
the solution to the problem.

Lens Edging Process 3 17


4000 Edger

Lens Size and Axis Adjustment (continued)

Second Lens Inspection

Follow the steps below to adjust the size and axis of symmetrical lenses.
Step Action

1 Place the two symmetrical lenses in the frame.

2 Compare the two symmetrical lenses axes with the frame.


Result:
IF the marks... THEN the axis is...

are aligned Right. See following step.


are not aligned Wrong. You must if necessary, refer to the axis error
list
at Solving Edging Problems Paragraph in chapter 5 to
solve problem.
3
Check the second lens size.
Result:
IF this lens... THEN the lens size is...

fits correctly into the circle Right. The edging is finished.


is too big for the frame Wrong. See Lens Retouch below.
is too small for the frame Wrong. You must if necessary, refer to the
axis error list
at Solving Edging Problems paragraph in chapter 5 to find
the solution to the problem.

3 18 Lens Edging Process


4000 Edger

Lens Retouch

Prerequisites

Before retouching a lens, make sure of the following.


The suction cup or lens block hasn't been removed from its original
placement.
The finishing edging program hasn't been altered.
The former is clamped in place with the correct orientation.
The upper carriage hasn't been moved after the finishing cycle
completion.
Note: The retouch system consists of a mechanical memory that records the latest
lifting
position of the lens in relation to the groove in the diamond wheel.

Procedure

Follow the steps below to retouch a lens.

Step Action

1 Place the blocked lens in the holder adaptor again, verify the lens orientation with
reference to the clamped former.
2 Lower your size as required by using the sizing wheel and observing the graduation
scale.
3 Lower the carriage visor.

4 Activate knob towards the bottom of the edger.

Result: The lens lowers itself exactly on the same spot where it picked up at the
end of the finishing cycle, thus starting the retouch cycle.
5 Once the finishing cycle ends, open the carriage visor.

6 Hold the edged lens while activating the clamping switch to the left, to open the
left
side shaft.
7
Remove the lens from the right side adaptor, making sure not to remove the block
(suction cup or leap II block) as some re-edging might be necessary for proper
sizing
of lens into optical frame.

Lens Edging Process 3 19


4000 Edger

Lens Retouch (continued)

Cycle Interruption

The edging cycle can always be interrupted at any time by following the steps below.
IF you edge... THEN activate...
a mineral lens (glass) knob towards the bottom.

an organic lens (plastic) + knobs towards the bottom.

3 20 Lens Edging Process


4000 Edger

Edging a 1/2 Eye Lens

Prerequisites

Before edging a 1/2 eye lens, you should:


1. Make sure that the left side clamping shaft is open.
2. Turn the edger off.
3. Wait till the diamond wheels are at a complete stop.

Procedure using suction cups

Follow the steps below to edge a 1/2 eye lens by using a suction cup.

Step Action

1 Remove the following accessories:


Large left side clamping adaptor
Right side suction cup holder.
2 Install the following accessories:
Left side clamping half eye adaptor
Right side half eye suction cup adaptor.
3 Turn edger main switch on.

4 Proceed to edge as any other normal lens.


See Lens Edging Process Paragraph.
Note: Make sure to use oval shape suction cups when blocking lenses for 1/2 eye
frames.

Lens Edging Process 3 21


4000 Edger

Edging a 1/2 Eye Lens (continued)

Procedure using Leap II/Adhesive Blocks

Follow the steps below to edge a 1/2 eye lens by using Leap II or adhesive blocks.
Step Action

1 Follow the prerequisite steps from the previous page.

2 Remove the following accessories:


Large left side clamping adaptor
Right side suction cup holder.
3 Install the following accessories:
- Left side clamping half eye adaptor
- Right side half eye adaptor.
or
If using metal blocks, install Leap II adaptor.
4 Use half eye blocks.
Note: Make sure to remove excess adhesive tape prior to clamping lens into edger.
5 Turn edger main switch on.

6 Proceed to edge as any other normal lens.


See Lens Edging Process Paragraph.
Note: Make sure to use oval shape suction cups or half eye metal blocks when
blocking lenses for 1/2 eye frames.

3 22 Lens Edging Process


4000 Edger

Edging a Lenticular Lens with a Facet (Undercut)

Introduction
A lenticular facet can be edged using the bevel control program after using the automatic
bevel
or the rimless program.

Sizing

Keep in mind that you will have to decrease the size, whether you are on size formers or
sizing
larger than pattern, you must lower your size requirement.

Prerequisites

Before edging a lenticular facet, do the following.


Edge a lens according to standard procedures.
Make sure the lens is properly clamped in edger.

Procedure

Follow the steps below to edge a lenticular lens with a facet.

Step Action

1 Turn the finishing program knob counterclockwise


till the controlled bevel symbol figure lines up
with
the index needle. A BUCHMANN PRODUCT

2
Adjust the curve control mechanism to 0.
3
Lower the carriage visor.

4 Increase the size by 3 or 4 mm with the aid of the sizing wheel.

5 Activate knob towards the bottom.

Result: The lens will lower itself at the same spot where it lifted at the end of
original finishing cycle.

6 Activate knob towards the bottom to activate the manual lens rotation mode.

Lens Edging Process 3 23


4000 Edger

Edging a Lenticular Lens with a Facet (Undercut) (continued)

Procedure (continued)
Step Action
7 Turn the program knob clockwise again so as to move the lens to
the right, pass the outer edge of the diamond wheel. Position the
lens according to the facet width desired.
Note: Be careful not to edge the lens bevel.

8 Using the sizing wheel gradually reduce the size to the desired depth.

9 Increase the water flow with the aid of the water flow lever.

10 Activate knob towards the top to reactivate the automatic lens rotation mode.

11 Open the carriage visor.


12 Hold the edged lens while activating the clamping switch to the right, to open the
left
side shaft.
13 Remove the lens from the left side adaptor, making sure not to remove the block
(suction cup or leap II block) as some re-edging might be necessary for proper
sizing
of lens into optical frame.
If resizing is required, knob towards the bottom.
activate

3 24 Lens Edging Process


4 Edger Cleaning and Wheel
Maintenance
4000 Edger

Cleaning the Edger

Introduction
In order for your new edger to retain its new appearance, simple care must be taken on a
routine
basis.
Clean the edger daily after use.
Follow the directions mentioned in this manual.
Maintain your diamond wheels.

Daily Cleaning

Basic daily cleaning consists of dust removal by using:


Pure water
A soft sponge
or
A soft brush
Always clean edger surfaces wet to avoid scratching of its fine finish.
Avoid harsh cleansers, never use gritty cleansers which will harm your edger's appearance.

Caution

Do not use a hose with high water pressure, avoid any heavy splashing where it might
penetrate the edger's internal electronic components thus causing serious damage to
your unit.

Never use chemical solvents, agents or derivatives of such products as:


Acetone
Trichlorethylene
Benzene
Kerosene
Etc.
These products directly or even by their simple vapors:
Might alter the structure and appearance of synthetic materials used in fabrication of
your edger
Usage of any of these materials voids any guarantee or warranty of the whole unit or
its components.

Edger Cleaning and Wheel Maintenance 43


4000 Edger

Speeding-up Roughing Cycle for Mineral Lenses (Glass)

Caution

Make sure you have an ample flow of water over the diamond wheels prior to using the
dressing sticks.
Use only recommended dressing sticks (orange) by Briot or wheel manufacturer.
Apply dressing stick to roughing wheel only when considerable slowing down of the cycle
time
occurs.

Wear

Please, bear in mind, the more often you apply a dressing stick to your diamond wheels the
faster the wheel is going to wear.

Procedure

Follow the steps below to speed-up roughing cycle for mineral lenses (glass).
Step Action

1 Start the edging cycle without clamping a lens in the edging chamber.

2 Apply the dressing stick on the wheel by applying pressure directly.


For detailed information, see sheet Roughing Wheel Cleaning, supplied with edger.
3 As you apply the dressing stick on to the diamond wheel, sweep it from left to right
to
4 cover the full width of diamond wheel.
Use 10 to 15 mm (1/4 to 1/2 Inch) of dressing stick.
Warning: Excessive use of dressing stick will prematurely decrease the life of the
5 diamond wheel.
Edge a test lens for inspection.

Warning

Never apply a dressing stick to the plastic (organic) roughing wheel, serious damage
will occur and your wheel warranty will be void.

44 Edger Cleaning and Wheel Maintenance


4000 Edger

Speeding-up the Finishing Cycle

Caution
Make sure you have an ample flow of water over the diamond wheels prior to using the
dressing sticks.
Use only recommended dressing sticks (green or grey) by Briot or wheel manufacturer.
Apply dressing stick to roughing wheel only when considerable slowing down of the cycle
time
occurs.
When applying dressing stick to bevel wheel always position dressing stick the same way,
try
to cover the diamond groove equally with the stick.
Do not apply the stick in sections, one side or the other.
Result: Since your Briot wheels are manufactured in two pieces to obtain a much better
bevel
position, uneven application of dressing stick will alter the bevel position on the
lens.
Unnecessary use of the dressing stick will decrease the life of the diamond wheel.

Wear

Please, bear in mind, the more often you apply a dressing stick to your diamond wheels the
faster the wheel is going to wear.

Procedure

Follow the steps below to speed-up the finishing cycle.

Step Action

1 Start the edging cycle without clamping a lens in the edging chamber.

2 Apply the dressing stick on the wheel by applying pressure directly.


For detailed information, see sheet Finishing Wheel Cleaning supplied with edger.

3 As you apply the dressing stick on to the diamond wheel, cover the full width of the
groove
Warning: Do not sweep the dressing stick left to right.
4 Use 10 to 15 mm (1/4 to 1/2 Inch) of dressing stick.
Warning: Excessive use of dressing stick will prematurely decrease the life of the
diamond wheel.
5 Edge a test lens for inspection.

Edger Cleaning and Wheel Maintenance 45


5 Maintenance
4000 Edger

Solving Edging Problems

Introduction
If a problem or malfunction occurs during the normal edging cycle, please make reference to
the
following table.
Before you call for service, review this list. It may save you time and expense. The list
includes
common occurrences that are not the result of defective workmanship or materials in this
unit.
Otherwise, call Briot's after-sales service department.

Troubleshooting

Problem Possible Cause How to fix it


No lens rotation. The manual lens rotation Activate knob towards
key has the top.
been deactivated.
Top carriage stops Activate knob towards
over Roughing cycle only mode is the top.
the finishing activated.
wheel.
Lens does not The program selector knob is Turn program selector knob
clockwise to its maximum
transfer not
traveled position.
properly during positioned correctly.
the See Speeding-up the Finishing
automatic bevel Cycle in chapter 4.
cycle. You might have used a dressing
stick and favored one side of
Free bevel position the See Edger Level Adjustment in
diamond wheel. chapter 1.
has
shifted. Edger level is unbalanced.
Can't get a The lens has a positive high power. Replace the left large
clamping adaptor with the
complete articulate left side clamping
bevel in the entire adaptor.
lens
during automatic The lens: Use the bevel control mode.
bevel has a large decentration
mode.
is of lenticular power.
The lens does not Upper carriage might have Edge another lens.
land been
properly into the moved prior to starting
bevel retouch cycle. Remove grease and clean
wheel groove. platform and cam thoroughly.
The transfer platform or
cam is
greasy.

Maintenance 5-3
4000 Edger

Solving Edging Problems (continued)

Troubleshooting (continued)

Problem Possible Cause How to fix it

Water does not shut-off. Some dirt or debris See Cleaning the Water
have (Solenoid) Valve below.
lodged itself inside the
solenoid
valve.
Edging time is The wheels are loading up. See Speeding-up Roughing and
Finishing Cycle in chapter 4.
gradually
slowing down. The take-off difference See Roughing Wheel Differential
between Adjustment below.
roughing wheel and
finishing
wheel is too large.
Incorrect sizing. The finishing wheel is loaded. See Speeding-up the Finishing
Cycle in chapter 4.
The finishing wheel is worn. See Diamond Wheel
Replacement below.
The sizing wheel is not See Finished Size Adjustment
calibrated properly. below.
The upper carriage's mounting Tighten Allen cap head mounting
screws are loose. screws.
Incorrect axis. Former axis is off axis. Obtain a good former or make a
pattern on axis.
Note: Lens finished size
might
be smaller than
frame,
lens rotates inside Replace it.
eyewire.
The left side clamping
adaptor
pad is worn out.
Lens rotating shafts have play. Contact Briot's after-sales
service.
The lens was wet or Clean lens thoroughly before
blocking.
greasy
prior to blocking. Replace with new suction cup.
The suction cup is worn
Always use good fresh adhesive
out or
blocking tape and maintain metal
ripped. blocks clean.
Adhesive blocking tape
does
not stick to lens
54 Maintenance surface.
4000 Edger

Solving Edging Problems (continued)

Troubleshooting (continued)
Problem Possible Cause How to fix it
Edging chamber light Light bulb burned out. See Edging Chamber Bulb
does not work. Replacement below.
Sizing wheel light Light bulb burned out. See Sizing Wheel Bulb
Replacement below.
does
not work. Wall plug disconnected. Push plug firmly into wall outlet.
The unit will not
House fuse blown or Replace fuse with time delay type
operate circuit or reset circuit breaker.
after switch is turn breaker tripped.
on. Turn power switch to On position.
Power switch in Off
See Fuse Replacement below.
position.
One of the edger's fuses is
blown.

Maintenance 5-5
4000 Edger

Cleaning the Water (Solenoid) Valve

Procedure

Follow the steps below to clean the water (solenoid) valve.

Step Action Illustration


1 Unplug the edger from electrical -
outlet.
2 Ski
Remove the two front screws of the
rt
edger skirt.
3

4 Unlock the two fixings of the edger Fixing


skirt. Screw (x2) (x2)
Remove the skirt from the edger.

5 Remove the solenoid components parts: Locking Nut


Locking Nut Spring and
Spring and Space Washer Space Washer
Electrical Coil Electrical Coil
Stem-shaft
Valved Piston.

Stem-shaft

Valved Piston

56 Maintenance
4000 Edger

Cleaning the Water (Solenoid) Valve (continued)

Procedure (continued)
Step Action Illustration
6 Inspect and Rubber Washer
clean:
Rubber washer at end of valved piston Valved Seat
Valved Seat
Remove any debris or foreign matter.

7 Re-assembled the solenoid components:


Valved Piston
Stem-shaft
Electrical Coil
Spacer and Spring Washer
Locking Nut.

8 Before placing the skirt, edge in neutral (without -


lens) to check.
9 Place the edger skirt. Skirt

10 Tighten the two screws of the edger skirt.

11 Lock the two fixings of the edger skirt.


Screw (x2)
Fixing
(x2)

Maintenance 5-7
4000 Edger

Edging Chamber Bulb Replacement (Upper Carriage)

Procedure

Follow the steps below to replace the edging chamber bulb (upper carriage) .
Step Action

1 Unplug the edger from electrical outlet.

2 Remove the upper carriage plastic cover by:


removing the two screws on the left side
lift cover and slide to the right.
3 Locate bulb in the center of carriage and remove the bulb from its holder.

4 Insert a new bulb into the bulb holder (see diagram below).

5 Replace the upper carriage cover.

Upper Carriage Light Bulb and Holder Assembly

58 Maintenance
4000 Edger

Sizing Wheel Bulb Replacement

Procedure

Follow the steps below to replace sizing wheel bulb on the mechanical
sizing wheel.
Step Action Illustration

1 Unplug the -
edger.
2 Remove the two front screws of the Ski
edger skirt. rt

4 Unlock the two fixings of the edger


skirt. Fixing
Screw (x2) (x2)
Remove the skirt from the edger.
5 Bulb

Remove the sizing wheel by:


removing the sizing locking nut Holder Locking
Washer
removing the three locking washers. (x3)
6 Remove the light bulb from its holder. Nut
7 Insert a new bulb in holder.
8 Replace the sizing wheel by:
inserting the three locking washers Sizing Wheel Bulb
tightening the large sizing wheel
9 locking nut.
Skirt
Place the skirt.

10 Tighten the two screws of the edger skirt.

11 Lock the two fixings of the edger skirt. Fixing


Screw (x2) (x2)

Maintenance 5-9
4000 Edger

Fuse Replacement

Procedure

Follow the steps below to replace a fuse on


the edger.
Illustration
Step Action
-
1 Unplug the edger from electrical
outlet.

2 Remove the two front screws of Skirt


the
edger skirt. Fixing (x2)

3 Unlock the two fixings of the Screw


(x2)
edger
skirt.
A 12,5A
4 Remove the skirt from the edger. A
12,5A
3A
5A

5 Locate and remove the blown fuse,


located on the power supply circuit.
The fuse list is the following:
0,5 0,5 A

A : Power Supply Input B C C 5A A


3A

B : Recirculating Pump
C : Power Transformer Input
D : Power Transformer Output. D

+
+
+

+
+
+ D

6 Place the edger skirt. Skirt


7 Tighten the two screws of the edger Fixing
skirt. (x2)
Screw (x2)
8 Lock the two fixings of the edger
skirt.

5 10 Maintenance
4000 Edger

Roughing Wheel Differential Adjustment

Introduction
The glass roughing wheel wears out sooner than the other diamond wheels. The outside
diameter
of the roughing wheel decreases as more lenses are being edged. As the diamond wheel
diameter decreases the larger the roughed size of the lens gets before going into the
finishing
cycle. If this sizing differential is not corrected periodically, the faster the bevel wheel is
going to
wear.

Average Take-off Differences

Average differences between roughing and finishing wheels are the following:
Glass Lenses : from 1,2 mm to 1,4 mm
Plastic Lenses : from 0,6 mm to 0,8 mm

Procedure

Follow the steps below to adjust the take-off difference.

Step Action Illustration

1 Push the former wear plate towards the left to expose


the cap
Allen screw, remove screw with the help of an
Allen key.

2 Sensing
Platform
Remove the following: Sensing
platform
Detachable
Cap Screw Detachable
shim
Sensing Platform.
Result: Under the sensing platform there is a
detachable
3 shim made out of several layers of thin
foil.
Foil

4 Remove or peel a foil from the shim, remove as many


as it is
-
required to compensate for wheel wear.
Note: A foil is about 0,1 mm thick.

Replace components as follows:


Metal Shim
Sensing Platform
Maintenance 5 - 11
Cap Screw
Wear Plate.
4000 Edger

Diamond Wheel Replacement

Procedure

Follow the steps below to replace a diamond wheel.


Step Action

1 Unplug the edger from electrical outlet.

2 Insert a block of wood or foam under the left side of the carriage to lift it up for
working clearance.
3 Remove the wheel cover guard.

4 Remove the following components for ease of procedure:


Left side clamping adaptor
Right side suction cup or block adaptor.
5 Draw a straight line across all the diamond wheels with a marking pen so that you
will
be able to align them the same way and have proper balance when you re-install
6 them.
7 Remove the carriage visor off.

Loosen the wheel locking screw with the help of:


A 17 mm spanner wrench
8 A plastic or rubber mallet.

9 Remove the wheel locking screw and wheel retaining ring.

Remove the diamonds wheels.

10 If you are removing the glass (mineral) wheel make sure to remove the aluminium
hub deflector.
11 Make sure that the motor sealing washer is resting against the motor.

12 Clean the motor shaft and the diamond wheels sides with a solvent.
13 Grease lightly shaft and wheel arbor holes prior to re-installing diamond
wheels.

5 12 Maintenance
4000 Edger

Diamond Wheel Replacement (continued)

Procedure (continued)

Step Action
14 Assemble in the following order:
Mineral (glass) roughing wheel
Organic (plastic) roughing wheel
Free floating (automatic) bevel wheel (groove on the right
side)
Controlled bevel wheel (groove on the right side).
15 Align the position of the wheels by matching the straight line drawn to maintain
proper balancing.
16 Re-install the wheel retaining ring and the wheel locking screw.

17 Tighten the screw with a 17 mm wrench.


18 Replace the wheel guard.

19 Re-install the following accessories:


Left side clamping adaptor
Right side suction cup or block adaptor.

Maintenance 5 - 13
4000 Edger

Finished Size Adjustment

Introduction

As the finishing wheels begin to wear out, the lens final size is not exact anymore. In order
to
correct for this wear, the sizing wheel needs to be calibrated.

Procedure

Follow the steps below to calibrate sizing wheel on a 4000 N.


Step Action

1 Adjust size scale to 0 (European) or to 36-1/2 (USA) using sizing wheel.

2 Select an on-size former and initiate the edging cycle.


See Edging the First Lens in chapter 3.
3 Measure the difference in diameter between the edged lens and the former used.

4 Insert a small screwdriver through one of the openings located in front panel facing
the sizing wheel (see diagram below).
5 Insert the screwdriver blade into the opening and lock the spring portion of the
sizing
6 band with the screwdriver blade (see diagram below).
Rotate the sizing wheel to compensate for the difference in size.
Result: The size is on target.

Diagram

Finish Size Adjustment

Sizing Band
Sizing
Wheel

5 14 Maintenance
Appendix Installing a Recirculating
System
4000 Edger

Installing a Recirculating System

Procedure

Follow the steps below to install recirculating system.

Step Action

1 Place system assembly under work bench.

2 Feed the following through the pre-drilled holes on the work


bench top:
Supply Water Hose (reference: 21 92 014)
Drain Hose (reference: 21 92 066).
Make sure to secure the hoses with the hose clamps supplied (see diagram below).
3 Connect the recirculating system's power cord to the rear of the edger.

4 Fill the recirculating tank with water 3/4 full.

5 Make a trial edging run without a lens to prime the pump.

Diagram

Recirculating System Installation

4000 Edger

Supplying Water Pipe

Draining
Pump
Water Pipe
Pump Power Outlet

Decanting
Tank Main Tank

Installing a Recirculating System A3


4000 Edger

Cleaning the Recirculating Tank

Introduction

The recirculating tank should be cleaned periodically, with more frequency at the workload
increases.

Procedure

Follow the steps below to clean the recirculating tank.


Step Action

1 Disconnect the recirculating system electrical plug from the rear of the edger.
2 Disconnect the drain hose.
3 Remove:
Tank cover
Remove the settling tank.
4 Dispose of:
Water
Sediment accumulated at the bottom of the tank.
5 Clean and rinse the tanks thoroughly, make sure to use:
Rubber gloves to avoid injury
Clean water
Use a cleaning rag or sponge to wipe clean.
6 Replace all parts including electrical plug.
7 Make a trial edging run without a lens to prime the pump.

A4 Installing a Recirculating System


Appendix Specifications
4000 Edger

Specifications

List

The table below lists specifications of your edger.

Specification Description
Dimensions Width = 530 mm (20.8 in)
Depth = 390 mm (15.3 in)
Height = 350 mm (13.7 in)
Weight 38.0 Kg (84.0 lb)
Wheels Sets Diameter = 142 mm
FPV
FVG
BiPV
BiVG
Base Curve Adjustment Minimum = 0
Maximum = 8
Carriage Counterweight Fixed
Lens Clamping Electrical
Power Supply 220 V / 50 Cycle
110 V / 60 Cycle
Power Consumption 600 Watt
Control Panel Photocell Type Sizing Control
Manual Override Rotation
Automatic Stop Cycle
Retouch Cycle
Roughing Cycle Choice
Choice of Pull/Push Motion in Roughing Cycle

Specifications B3
4000 Edger

Specifications (continued)

List (continued)

Specification Description

Adjustments and Displays Mechanical


Size
Sweeping of Roughing Wheel
Sweeping of Rimless Finishing Wheel
Roughing Cycle Program
Finishing Cycle Program
Lens Counter
Edging Programs Free Floating (Automatic) Bevel
Controlled Bevel
Controlled Tracing
Rimless (Flat) Edging
Lenticular Facet (Undercut)
Edging Diameter Range Minimum = 19 mm
Maximum = 100 mm
Others Specifications Former Clamping Device
Mechanical Vernier

B4 Specifications
Index
4000 Edger

Index

Free Floating Bevel 3-11


1 Rimless Bevel 3-12
1/2 Eye Lens Second Lens 3-16
Edging 3-21 Sequence 3-3
A F
Adjustment Finished Size Adjustment 5-14
Edger Level 1-6 Finishing Program Selection 3-7
Finished Size 5-14 Flat Edging 3-7
Lens Axis 3-17 Former
Lens Curve 3-9 Holder 1-6
Lens Size 3-8; 3-17 Placement 3-4
Water Flow 3-10 Touch Platform 1-6
Axis Adjustment 3-17 Free Floating Bevel 3-7
Edging 3-11
B Fuse
Bulb on the Sizing Wheel Replacement 5-10
Replacement 5-9 I
C Installation
Cleaning Edger 1-5
Edger 4-3 Installing
Recirculating Tank A-4 Recirculating System A-3
Water (Solenoid) Valve 5-6 L
Control Panel 2-4
Controlled Bevel 3-7; 3-13 Lens
Cycle Breaking 3-15; 3-20 Counter 2-3
Curve Adjustment 3-9
D Edging 3-11
Diamond Wheels 2-8 Placement 3-5
Replacement 5-12 Retouch 3-19
Size Adjustment 3-8; 3-17
E Lenticular Lens with a Facet
Edging 3-23
Edger
Cleaning 4-3 M
Installation 1-5 Main Controls and Components 2-3
Level Adjustment 1-6
Maintenance 5-3 Maintenance 5-3
Nameplate 1-4 P
Packaging 1-3
Switching Off 1-7 Placement
Switching On 1-7 Former 3-4
Edging Lens 3-5
1/2 Eye Lens 3-21 Problems
a Lenticular Lens with a Facet 3-23 Solving 5-3
Chamber Bulb Replacement 5-8 Pump
Controlled Bevel 3-13 Installing A-3
First Lens 3-11

Index I-3
4000 Edger

Index (continued)

Sets 2-8
R Types 2-8
Recirculating System
Installing A-3
Recirculating Tank
Cleaning A-4
Replacement
Bulb on the Sizing Wheel 5-9
Diamond Wheel 5-12
Edging Chamber Bulb 5-8
Fuse 5-10
Sizing Wheel Bulb 5-9
Retouch
Lens 3-19
Rimless Bevel 3-12
Roughing
Program Selection 3-6
Wheel Differential Adjustment 5-11
S
Safety Precautions 1-4
Selection
Finishing Program 3-7
Lens Type 3-6
Roughing Program 3-6
Sizing Scales 3-8
Sizing Wheel Bulb
Replacement 5-9
Solving Edging Problems 5-3
Specifications B-3
Speeding-up
Finishing Cycle 4-5
Roughing Cycle for Mineral Lenses 4-4
Standard Accessories 2-6
Switching Unit
On 1-7
T
Troubleshooting 5-3
U
Unpacking Unit 1-3
W
Water (Solenoid) Valve
Cleaning 5-6
Water Flow Adjustment 3-10
Wheels
Replacement 5-12

I-4 Index

NOTES

NOTES

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