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    Apparel Industrial Engineering

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    kbalabala
    This document discusses the role of industrial engineering in apparel production. It covers key concepts like production, productivity, and work measurement techniques. Some of the main topics covered include method analysis to improve efficiency, motion study principles, apparel production systems and factory layouts, line balancing, training methods, and quality control. The intended audience seems to be industrial engineers or supervisors working in apparel manufacturing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Apparel Industrial Engineering

    Uploaded by

    kbalabala
    224 views4 pages
    This document discusses the role of industrial engineering in apparel production. It covers key concepts like production, productivity, and work measurement techniques. Some of the main topics covered include method analysis to improve efficiency, motion study principles, apparel production systems and factory layouts, line balancing, training methods, and quality control. The intended audience seems to be industrial engineers or supervisors working in apparel manufacturing.

    Original Description:

    APPAREL PRODUCTION

    Original Title

    APPAREL INDUSTRIAL ENGINEERING

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    © © All Rights Reserved

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    This document discusses the role of industrial engineering in apparel production. It covers key concepts like production, productivity, and work measurement techniques. Some of the main topics covered include method analysis to improve efficiency, motion study principles, apparel production systems and factory layouts, line balancing, training methods, and quality control. The intended audience seems to be industrial engineers or supervisors working in apparel manufacturing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    224 views4 pages

    Apparel Industrial Engineering

    Uploaded by

    kbalabala
    This document discusses the role of industrial engineering in apparel production. It covers key concepts like production, productivity, and work measurement techniques. Some of the main topics covered include method analysis to improve efficiency, motion study principles, apparel production systems and factory layouts, line balancing, training methods, and quality control. The intended audience seems to be industrial engineers or supervisors working in apparel manufacturing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Industrial engineering

    in

    apparel production

    V Ramesh Babu

    WOODHEAD PUBLISHING INDIA PVT LTD

    New Delhi
    Cambridge Oxford
    Philadelphia
    Contents

    Preface ix

    Acknowledgements xi

    1 Concepts of production and productivity 1

    1.1 Introduction 1

    1.2 Production 2

    1.3 Productivity 5

    1.4 Standard of living 8

    1.5 Productivity measures 11

    1.6 References 13

    2 Role of apparel engineering 15

    2.1 Introduction 15

    2.2 Apparel engineering 16

    2.3 Methodology 17

    2.4 Benefits of engineering 18

    2.5 Tools and techniques for apparel engineering 18

    2.6 Role of industrial engineer 21

    2.7 Pre-production activities of a


    supervisor 24

    2.8 References 28

    3 Method analysis 29

    3.1 Definition 29

    3.2 Recording the method 31

    3.3 Operation process chart 33

    3.4 Flow process chart 35

    3.5 Flow diagram 37

    3.6 String diagram 38

    3.7 Travel chart (From -


    To chart) 40

    3.8 Multiple activity chart (or) man-machine chart 44


    Contents
    VI

    45
    3.9 References
    47
    4 Motion economy
    47
    4.1 Principles of motion economy
    50
    4.2 Two-handed process chart

    4.3 Micro motion study


    55
    4.4 Study of method recorded
    60
    4.5 Methods improvement
    62
    4.6 References

    and 63
    5 Apparel production systems factory layout
    63
    5.1 Introduction
    63
    5.2 Garment production systems
    64
    5.3 Group system
    line system batch system 66
    5.4 Progressive bundle synchro straight -

    69
    5.5 Unit production system (UPS)
    71
    5.6 Quick response sewing system
    72
    5.7 Layout objectives
    74
    5.8 Designing the layout
    5.9 References 77

    6 Work measurement 79

    6.1 Definition of work measurement 79

    80
    6.2 Techniques of work measurement
    6.3 Time study 87

    6.4 Selecting the job 91

    6.5 Standard allowed minute (SAM) 96

    6.6 Rating factor 100

    6.7 Allowances 104

    6.8 Other methods to set time standards 108

    6.9 References U2

    7 Application of IE techniques in garment industry H3

    7.1 Capacity study 113

    7.3 Operator performance U5

    7.4 Follow-ups IJ -y

    7.5 Work in process (W1P) 120


    Contents vii

    7.6 Operation bulletin 122

    7.7 References 127

    8 Line balancing 129

    8.1 Balancing 129

    8.2 Steps to balance the line 131

    8.3 Initial balance 134

    8.4 Balance control (Operating a line) 140

    8.5 Efficiency 142

    8.6 Cycle checks 143

    8.7 Balancing tools 145

    8.8 References 151

    9 Scientific method of training 153

    9.1 SMT (Scientific method of training) 153

    9.2 Methodology behind SMT 155

    9.3 Selection test 159

    9.4 Basic exercise 161

    9.5 Paper exercise 162

    9.6 Fabric exercise 163

    9.7 References 168

    10 Industrial engineering in apparel quality control 169

    10.1 Introduction 169

    10.2 Quality is a multi-dimensional aspect 171

    10.3 How to control quality? 172

    10.4 How to achieve good quality? 174

    10.5 Quality specifications sheet 175

    10.6 Quality training 176

    10.7 References 179

    Index 181

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