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TRAX

Transformer and Substation Test System

Users Manual

WWW.MEGGER.COM

Art No. ZP-AJ01E Doc. AJ0383DE V04a 2016


TRAX

Transformer and Substation Test System

Users Manual

NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS


2016, Megger Sweden AB. All rights reserved.
The contents of this manual are the property of Megger Sweden AB. No part of this work may be reproduced or transmitted in any form or
by any means, except as permitted in written license agreement with Megger Sweden AB. Megger Sweden AB has made every reasonable
attempt to ensure the completeness and accuracy of this document. However, the information contained in this manual is subject to change
without notice, and does not represent a commitment on the part of Megger Sweden AB. Any attached hardware schematics and technical
descriptions, or software listings that disclose source code, are for informational purposes only. Reproduction in whole or in part to create
working hardware or software for other than Megger Sweden AB products is strictly prohibited, except as permitted by written license
agreement with Megger Sweden AB.
This device contains software that is licensed under the General Public License (GPL). If requested, a copy of the source code licensed under
the GPL can be sent to you. Please e-mail your request to se-gplrequest@megger.com. Please note that no questions regarding the content
of the source code can be answered. You may be charged a fee covering the costs of sending you the source code.
TRADEMARK NOTICES
Megger and Programma are trademarks registered in the U.S. and other countries. All other brand and product names mentioned in this
document are trademarks or registered trademarks of their respective companies.
Megger Sweden AB is certified according to ISO 9001 and 14001.

Postal address: Visiting address:


Megger Sweden AB Megger Sweden AB
Box 724 Rinkebyvgen 19
SE-182 17 DANDERYD SE-182 36 DANDERYD
SWEDEN SWEDEN
T +46 8 510 195 00 seinfo@megger.com
F +46 8 510 195 95 www.megger.com

AJ0383DE ZP-AJ01E TRAX 3


Contents

1 Introduction Zero-sequence impedance measurements.................. 27


................................................................ 6 Power transformer turns-ratio measurements............. 28
CT excitation current.................................................. 28
1.1 Product description.......................................6
CT ratio with voltage.................................................. 28
1.2 Features and benefits....................................6
CT ratio with current.................................................. 29
User interface............................................................... 6
Voltage withstand measurements............................... 29
1.3 Warranty......................................................7
5.4 Contact resistance .....................................30
Receiving Instructions................................................... 7
Settings...................................................................... 30
Warranty repair............................................................ 7
Connection for measurement..................................... 31
2 Safety 5.5 Winding resistance .....................................32
................................................................ 8 Transformer configuration
2.1 General.........................................................8 (Vector diagram)........................................................ 33
Symbols ...................................................................... 8 Connection for measurement..................................... 34
Warning and Caution Notices...................................... 8 5.6 Demagnetization........................................36
Open ground detection................................................ 8 Step-by-step instructions............................................ 37
Instrument safety......................................................... 8 5.7 Turns ratio..................................................37
2.2 Safety instructions.........................................9 Transformer configuration.......................................... 37
Maintenance.............................................................. 10 Step-by-step instructions............................................ 38
3 Controls, indicators and connectors... 12 5.8 Excitation current .......................................39
3.1 Side panel...................................................12 Step-by-step instructions............................................ 40

3.2 Top panel....................................................13 5.9 Short-circuit impedance / Leakage reac-


Screen and control knob............................................ 13 tance........................................................41
Communication and safety........................................ 14 Transformer configuration.......................................... 41
Step-by-step instructions............................................ 42
4 Basic operating description
.............................................................. 16 6 Data handling and reporting.............. 44
4.1 General.......................................................16 6.1 General.......................................................44
Manual and configured tests...................................... 16 6.2 Test object configuration.............................44
Test object information (nameplate)........................... 16 No configuration Manual test.................................. 44
Create a test session in advance................................. 16 Test configuration...................................................... 44
Use measurement as template................................... 17 6.3 Save and report..........................................45
5 Operating instructions Action buttons........................................................... 45
.............................................................. 18 Save a test in a report file........................................... 45

5.1 Main menu.................................................18 6.4 Load file......................................................46


Turn off TRAX............................................................ 18 Delete files................................................................. 47
Global settings........................................................... 18 6.5 Load Template............................................47
GUI Settings............................................................. 19 6.6 TRAX logfile................................................48
5.2 Manual Control .........................................21 7 Remote control and communication
Buttons in the apps.................................................... 21 ports..................................................... 50
Control knob............................................................. 22
7.1 Communication ports.................................50
Generator settings..................................................... 22
App settings............................................................... 23
7.2 Remote control...........................................50
Connecting a device to TRAX..................................... 50
5.3 Manual control application examples..........26
Off-line (simulation) mode.......................................... 51
Resistance measurements........................................... 26
Excitation current (impedance) measurements............ 26

4 TRAX ZP-AJ01E AJ0383DE


8 Update TRAX
.............................................................. 52
8.1 Upgrading..................................................52
Upgrading via Internet............................................... 52
Upgrading via USB..................................................... 52
Getting a TRAX (USB) upgrade via PC......................... 52
9 Specifications
.............................................................. 54
Specifications TRAX..........................................54
Index........................................................ 56

AJ0383DE ZP-AJ01E TRAX 5


1 Introduction

1 Introduction

1.1 Product description 1.2 Features and benefits


TRAX is a unique testing instrument designed to Multi-function system for transformer/substation
accomplish routine and advances diagnostics on testing
power, distribution and instrument transformers as Flexible AC / DC current and voltage sources for a
well as on many other substation components. variety of tests.
A wide range of AC DC current and voltage sources State of the art measurement methods for advanced
together with high precision metering instrumen- diagnostic testing
tation allow TRAX to be used in a wide range of Variable output frequency for accurate
applications such as resistance, ratio, excitation, measurements in high interference environments
impedance and primary measurements of power
system components. Compact and lightweight

TRAX is a unique test system for testing power


transformers, CTs, VTs, and a variety of other power
User interface
components. TRAX is capable of providing up to TRAX user interface architecture is based on a number
800 A and 2200 V (up to 2000 A and 12000 V with of individual test setups/instruments, in this manual
optional accessories) with a frequency range of called Apps, where only the necessary functionality
5-505 Hz (1-505 for insulation testing) and can be is displayed by default. All Apps are ready to go in
controlled via integrated touch-screen or an external manual test mode without doing any specific settings.
computer device with a web browser. The compact Just select the amplitude of the test signal and press
design weighs in at only 26 kg (TRAX220) and can be start/play. If you prefer guidance from TRAX on how
shipped in its transportation case within the limits of to perform the measurement, enter the configuration
check-in luggage (< 32 kg). and TRAX will provide connection diagrams and
a table with the order of measurements. And if a
specific non-standardized measurement is needed, the
Manual Control instrument can be used to gener-
ate any voltage or current test signal and measure the
necessary parameters.
All results can be stored and reported as a specific
report containing test object information and all tests
or as data to be imported in e.g. Excel. When testing
a certain substation component, e.g. a power trans-
former, all measurements from different Apps can be
collected in one report/file. It is also possible to use
a former measurement as a template for a new test
session.

6 TRAX ZP-AJ01E AJ0383DE


1 Introduction

Applications 1.3 Warranty


A wide range of voltage and current levels can be Products supplied by Megger are warranted against
achieved and measured with high precision which defects in material and workmanship for a period of
allows the test system to be used for a wide range of one year following shipment.
applications such as ratio, excitation current, winding
and contact resistance, impedance, tan delta/power Our liability is specifically limited to replacing or
factor testing and various other measurements of repairing, at our option, defective equipment.
power system components. This warranty does not include batteries, lamps or
Examples are: other expendable items, where the original manufac-
turers warranty shall apply.
Power transformer
We make no other warranty. The warranty is void
Current transformer
in the event of negligence and/or abuse (failure to
Voltage transformer follow recommended operating procedures) or failure
Resistance testing by the customer to perform specific maintenance as
indicated in this manual.
Primary injection testing

Receiving Instructions
Check the equipment received against the packing
list to ensure that all materials are present. Notify
Megger of any shortage.
Examine the instrument for damage occurred in
transit. If damage is identified, file a claim with the
carrier at once and notify Megger giving a detailed
description of the damage.
The instrument has been thoroughly tested,
calibrated and inspected to meet rigid specifications
before being shipped. It is ready for use when set
up as indicated in this user manual.

Warranty repair
Equipment returned to the factory for repair must be
shipped prepaid and insured.
Contact your Megger representative for instructions
and a return authorization (RA) number.
Please indicate all pertinent information, including
problem symptoms.
Also specify the serial number and the catalog
number of the unit.

AJ0383DE ZP-AJ01E TRAX 7


2 Safety

2 Safety

2.1 General
Caution
Important Caution, as used in this manual, is defined as
Read and comply with the following in- a condition or practice which could result in
structions. damage to or destruction of the equipment or
Always comply with local safety regula- apparatus under test.
tions.

Open ground detection


Symbols 1. The unit has an open ground detection circuit
Caution, refer to accompanying docu- which gives alarm if the mains outlet ground
ments. is missing or different from the station/test
specimen ground. The alarm can be configured
by the user to give an alarm only or actually lock
Protective conductor terminal/test the unit and prohibit any test signal generation.
ground.
2. The mains outlet must have a PE, protective
earth (ground) connected to station ground.
Normally mains outlet PE is connected to station
Ground
ground. If that is not the case there are two
For connecting an additional
ground between the main unit and alternatives:
accessories or to ground external In compliance with local safety regulations
objects e.g. optional trolley.
and permits, use an isolation transformer
Open ground = the ground Loop where the secondary side Earth/Ground is
Detector will indicate that the separate to be connected to station ground using a
Test Ground on the side panel is not
separate ground cable (not via TRAX unit!)
connected to safety/chassis ground.
In compliance with local safety regulations
and permits, use a temporary grounding
WEEE, Waste Electrical and Electronic connection by connecting mains outlet
Equipment. Please utilize your local ground with station ground.
WEEE collection facilities in the dispo-
sition of this product and otherwise
observe all applicable requirements. Instrument safety
1. This instrument operates from a single-phase
Warning and Caution Notices power source. It has two-pole terminal with
Warning and caution notices are used throughout ground connector and requires a two-pole, 16A,
this manual where applicable and should be strictly three-terminal, voltage and ground type con-
observed. These notices appear in the format shown nector. The voltage of the power source must
below and are defined as follows: be within the following rated operating voltage:
100-240 V 10 %, 47/63 Hz.
Warning 2. Before making connection to the power source,
Warning, as used in this manual, is defined as determine that the instrument rating matches
a condition or practice which could result in the voltage of the power source and has a suita-
personal injury or loss of life. ble two-pole terminal with ground connector.

8 TRAX ZP-AJ01E AJ0383DE


2 Safety

3. The power input plug must be inserted only 2.2 Safety instructions
into a mating receptacle with a ground contact.
Do not bypass the grounding connection. Any 1. It is not possible to eliminate all potential
interruption of the grounding connection can hazards from, and in using, electrical test
create an electric shock hazard. Determine that equipment. For this reason, every effort has
the receptacle is properly wired before inserting been made to point out in this instruction
the plug. manual the proper procedures and precautions
to be followed by the user in operating this
equipment and to mark the equipment itself
with precautionary warnings where appropriate.
It is not possible to foresee every hazard which
may occur in the various applications of this
equipment. It is therefore essential that the user,
in addition to following the safety rules in this
manual, also carefully consider all safety aspects
of the test before proceeding.
2. The test set and the specimen to which it is
connected are a possible source of high-voltage
electrical energy and all persons making or
assisting in tests must use all safety practice
precautions to prevent contact with energized
parts of the test equipment and related circuits.
3. Persons actually engaged in the test must stand
clear of all parts of the complete high-voltage
circuit, including all connections, unless the
test set is de-energized and all parts of the
test circuit are grounded. Persons not directly
involved with the work must be kept away from
test activities by suitable barriers, barricades, or
warnings.
4. Treat all terminals of high-voltage power
equipment as a potential electric shock hazard.
There is always the potential of voltages being
induced at these terminals because of proximity
to energized high-voltage lines or equipment.
5. Always ground connection points of the test
specimen before connecting any leads from the
test set. Whenever possible, always keep one
side of the test specimen grounded at all times.
Always use a safety ground stick to ground any
high-voltage conductor.
6. The ground connection on the test set must
be the first made and the last removed. Any
interruption of the grounding connection can
create an electric shock hazard.
7. Make sure that the instrument is properly
grounded, both through its AC power cord and
through the ground connector. The AC power
cord is the disconnecting device.
8. Always disconnect test leads from test specimen
before attempting to disconnect them at the
test set.

AJ0383DE ZP-AJ01E TRAX 9


2 Safety

9. High-voltage discharges and other sources of 3. Read and understand Safety in the User Manual
strong electric or magnetic fields may interfere before performing any service.
with the proper functioning of heart pacemak- 4. Routine maintenance is all that is required for
ers. Persons with heart pacemakers should these test sets. The cables and connector panel
obtain expert advice on the possible risks before should be inspected frequently to be sure all
operating this equipment or being close to the connections are tight and all ground connec-
equipment during operation. tions intact.
10. All persons making or assisting in tests must 5. The appearance of the test set can be main-
use all practical safety precautions to prevent tained by occasional cleaning of the case,
contact with energized parts of the test equip- panel and cable assemblies. The outside of the
ment and related circuits. Also follow all local carrying case can be cleaned with detergent and
and company safety requirements. Persons water. Dry with a clean, dry cloth. The control
actually engaged in the test must stand clear of panel can be cleaned with a cloth dampened
all parts of the complete high- voltage circuit, with detergent and water. Do not allow water
including all connections, unless the test set is to penetrate panel holes, because damage to
de-energized and all parts of the test circuit are components on the underside may occur. A
grounded. Persons not directly involved with the household all-purpose spray cleaner can be used
work must be kept away from test activities by to clean the panel. Polish with a soft, dry cloth,
suitable barriers, barricades, or warnings. taking care not to scratch the display screen
11. Safety is the responsibility of the user. cover. The cables and mating panel receptacles
12. Misuse of this high-voltage equipment can be can be cleaned with isopropyl or denatured
extremely dangerous. alcohol applied with a clean cloth.
13. The purpose of this equipment is limited to use
as described in this manual. Do not use the
equipment or its accessories with any device
other than specifically described.
14. Before making any connections, make sure that
the instrument is de-energized and that all parts
of the test circuit are properly grounded.
15. Never connect more than one output at the
time. All outputs are energized by the same
amplifier and therefore all outputs are energized
simultaneously.
16. Operation is prohibited in rain or snow.
17. Do not use the test set in an explosive
atmosphere.
18. A qualified operator should be in attendance
at all times while the test equipment is in
operation.
19. Observe all safety warnings marked on the
equipment.
20. Corrective maintenance must only be performed
by qualified personnel who are familiar with the
design and operation of the test set and the
hazards involved.

Maintenance
1. DISCONNECT the MAINS plug before any
cleaning or maintenance.
2. Maintenance should be performed only by
qualified personnel familiar with the hazards
involved with high-voltage test equipment.

10 TRAX ZP-AJ01E AJ0383DE


2 Safety

AJ0383DE ZP-AJ01E TRAX 11


3 Controls, indicators and connectors

3 Controls, indicators and


connectors
3.1 Side panel

7
1
8
2

3
4
9

5
10

11

12
6

13

1. 0-2200 V AC 11. Mains >265 V AC


1 A (max 1 minute). The output is additionally LED is lit if mains voltage exceeds 265 V. An elec-
disconnected with a relay and the output is live tronic protection switches off the generation.
only when this generator is selected. 12. MAINS INPUT 100-240 V AC, 16 A, 50/60Hz
2. 0-250 V AC / 0-10 A Single phase + Ground.
10 A (max 1 min)
3. 0-16 A DC 13. Ground
0-1 or 0-16 A continuous For connecting an additional ground between
4. 0-300 V DC the main unit and accessories or to ground exter-
Rectified AC, max 10 A for 1 minute nal objects e.g. optional trolley.
5. 0-100 A DC
100 A (max 2 minutes, continuous 70 A)
WARNING
6. 0-200 A AC / 0-800 A AC
TRAX 220: 0-200 A (6 V), TRAX 280: 0-800 A (6 V)
The outputs 1, 2, 4 and 6 are connected
7. AUX CONTROL internally to the same output transformer
Ethernet communication and power (54 V DC) to and should be considered live when
accessories. one of the outputs is activated.
8. F1 F2 Never connect more than one output at a
Main fuses 25 A time.
9. POWER
Output 0-235 V AC directly from power amplifier Test objects should be grounded at one
for powering accessories, TRAX TDX and TRAX
end to minimize risk for high voltage in-
TCX.
terference entering the instrument.
10. Test Ground
To be connected to the test object ground before
connecting any other cables to the unit.

12 TRAX ZP-AJ01E AJ0383DE


3 Controls, indicators and connectors

3.2 Top panel

1 2

Screen and control knob


1. Capacitive touch screen.
2. Control knob for controlling selected output
generator. Press to change value for the incre-
mental steps (e.g. 1V, 2V, 5V, 0.1V).
Used as pairing device when connecting TRAX
for external control via Ethernet or Wifi cursor
up/down when reading reports.

AJ0383DE ZP-AJ01E TRAX 13


3 Controls, indicators and connectors

Communication and safety 10. SAFE


Green LED indicates that the instrument is in a
safe state for connecting and disconnecting of
1 6 cables.
11. ACTIVE Indicator
2 Red LED continuous light Instrument is ready
for generating voltage/current (armed).
7 Red LED flashes Instrument is generating a
voltage or current or discharging an inductive
circuit after a DC test (winding resistance meas-
urements).
12. EMERGENCY
8
ESD Emergency shut down button.

3 9

10
4 11

5 12

1. Ethernet port for running the instrument from


an external PC or connect it to an external net-
work.
2. Three USB ports for multipurpose use: USB mem-
ory stick, external mouse or keyboard.
3. INTERLOCK 2
Manual interlock. If activated, the power amplifi-
er shuts off when the interlock is open.
Note Interlock 2 can not be deactivated for 2.2kV
output and when using the TDX120 acces-
sory.
4. Ground Loop Indicator
This yellow LED will indicate if the GROUND con-
nector on the side panel is not connected to the
same external ground as the mains outlet. See
section Safety for details.
5. INTERLOCK 1
Fixed interlock with key switch. If the key is in
the OFF position, or is not in the unit, the power
amplifier is OFF.
6. Connector for Wifi antenna, making it possible
to run the instrument wireless from a PC or tab-
let (option).
7. Communication Speaker
Beeper under the panel for sound indicator.
8. ON / OFF
Press button for 1 second and the instrument will
start.
Press for 3 seconds and the instrument will shut
off.
9. STROBE
External strobe is optional, but when connected,
it will flash while generating voltage/current.

14 TRAX ZP-AJ01E AJ0383DE


3 Controls, indicators and connectors

Transducer, binary outputs and Analog inputs


timing 1 2

3
1 2 3 4

1. TRANS 5
General input for analog transducers and low
level analog signals e.g. motion transducers,
Rogowski coils etc.
2. CONTROL
close/open contacts for OLTC and circuit-breaker 4
control (up-down, close-trip)
3. TRIG IN
External trig input for starting measurements or
recording based on external event.
1. VOLTAGE INPUTS
4. TIMING Four channels 0-250 V AC, 0-350 V DC
Binary inputs for timing measurements in timer
2. CURRENT INPUTS
and relay testing applications when used as a
Four channels 0-10 A AC, 0-10 A DC
timer. A and B inputs dedicated for Start and
Stop. Note Voltage and current cannot be measured on
the same channel simultaneously.
3. FUSES
4 x 500 mA/25 V AC fast, can be changed from
the outside, protects the low current gain shunt.
Inside the top panel, there are 4 x 15 A/250 V AC
fast fuses for the high current gain step
4. DC INPUTS
These two channels (R1 & R2) are designed for
measuring low DC voltage when measuring con-
tact and winding resistance, using the 100 A or
1 to 16 A DC current outputs. If the channels are
used for measuring AC, max input is 40 V RMS.
5. LED INDICATORS
Red LEDs indicate which channel to connect to
depending on what App is used.

AJ0383DE ZP-AJ01E TRAX 15


4 Basic operating description

4 Basic operating description

4.1 General how many taps. From that the TRAX app is mastering
the test and you have to perform the test following
TRAX measurements are collected together in tests the connections described by the unit to get the
and test sessions. A test is often containing several automatic assessment of the test.
individual measurements and a TRAX test ses-
Also here the app measures one setup at a time.
sion/file/report often contains several tests performed
As an example, if the test object is a three-winding
with different apps.
transformer, TTR measurements may be performed for
three setups, HV-LV, HV-tertiary and LV-tertiary. Each
Manual and configured tests of these is done as a separate test with a separate test
table, collected together in the same test session.
Manual Control
Manual tests can be done by using Manual Control Test object information
where you define exactly what generator to use,
(nameplate)
type of test signal, how results are measured and
how parameters are calculated. This gives unlimited Test object/nameplate information must be entered
possibilities to perform almost any AC or DC test on for any configured test and will be part of the test
any electrical component within the limits of TRAX report. The mandatory information needed for a
generating capabilities. certain app is asked for and added to the report. The
next app will have the same information automatically
Results from Manual Control measurements for a
but may need some additional information to be
certain setup are collected in a result table. If the test
added. After all tests you can go to the report and
setup is modified due to change of measurement
add any information that is still missing.
channels and/or calculated parameters, the new
results are collected in a new test/results table.
Create a test session in advance
Manual test If a test session needs to be defined before the test is
It is also possible to use TRAX as a manual standard actually performed, the workflow is the following:
instrument. This operation mode is defined as 1] Open the first app and define the test object,
Manual Test/No configuration and is available define parameters such as: transformer vec-
in all the transformer testing apps. Compared to tor group.
Manual Control, this operation mode is locked to a
certain application. As an example, winding resistance 2] Name and save (the empty) test.
measurements in manual mode is limited to using any 3] Go to the report and fill in all necessary in-
of the three DC current generators and one or two formation for the test object and all planned
DC measurement inputs. tests.
Results from Manual Test measurements for a certain 4] Open the next app to create a test table
setup are collected in a results table. If the test setup
is changed by e.g. changing from single to dual
5] Save and go to the next app. Continue as
above for all desired apps.
channels (simultaneous winding magnetization)
winding resistance, the new results are collected in a 6] Finally check the report once again to see
new test/result table. that all the needed data is entered and that
all planned tests are there.
Configured test 7] Confirm/save and close.
Configured tests are defined by entering information
about the test object, as is the case of vector group
and configuration of a power transformer, if there is
a tap-changer or not and if so on what winding and

16 TRAX ZP-AJ01E AJ0383DE


4 Basic operating description

At the site
1] Load the report that was created for the test
object.
2] Go from report to a certain app to perform
the specific measurements as guided by
TRAX.
3] Save and go to the next app. Continue as
above for all desired apps.

Use measurement as template


If a new test object is very similar to an already
existing test object, the old test session can be used
as template for the new test. By selecting Load
template in the home view, the old test will open
with a new date and no results. By copying the test
under a new name it will be stored and can be used
as template with any necessary changes.

AJ0383DE ZP-AJ01E TRAX 17


5 Operating instructions

5 Operating instructions

5.1 Main menu Opens the dialog for reading and


downloading TRAX logfiles with single
1] Press for one second to turn on TRAX.
measurements (see section Data
Logging handling and reporting)
Restart the TRAX SW (but not the HW)

Note When TRAX is operated from a


PC, shortcut key F5 can also be
Restart
used for restart

Information; SW version, serial number,


internal temperatures etc.

About

Top menu buttons

Home screen

Report view
Selecting app. If this is the first app
selected after starting the unit, TRAX For selecting apps to be shown under
prepares itself for a new test session. corresponding menu tab.
App If previous tests are performed, TRAX
continues with the same session (see Safe eject of all USB drives connected to the
section Data handling and reporting) TRAX
New test file/session/report
Turn off TRAX
New 1] Press for 3 seconds to turn off TRAX.
Load a saved test session/report
Global settings
Load 1] Press for the global settings.
Load a saved test as template for a new 2] Press the button + GUI Settings
test session A window with the following fields opens.

Template
Global settings for all apps

Global
settings

18 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

Save Auto: TRAX will create a file directly


Function when the first (new) app is opened and
ask for name and location for saving.
After this, every measurement and/or
change will be automatically saved.
Ask: Upon closing an app or a test
session without manual saving, TRAX
checks if anything has changed in the
test or session and if so, will ask the user
to save changes or not
Never/Manual: The user decide when
and what to save manually. TRAX will
not give any save reminder messages
(multimeter mode).
GUI Settings Note: Even in manual (never) save
mode, TRAX will collect tests in a
Generic temporary report/file which makes
it possible to save all or some of the
Standards ANSI or IEC
collected results
Bushing ANSI/IEC standard or user defined
labels
Keypads Virtual keyboard can be turned on Regional
or off (e.g. when using external Language Select language
computer). Keyboard Select language for on-screen
Theme Change GUI color scheme keyboard
Brightness Adjustment for the screen brightness Decimal Select point or comma
Line 60, 50, 25 or 16 2/3 Hz separator
frequency Time Hours:minutes:seconds in 24 or 12
Remember Remember last means that TRAX starts format hour format
settings with settings and configuration as in Date Select date format
the last performed individual measure- format
ments and configuration. In default
setting, TRAX starts with factory
settings.
Custom labels
(Not visible in offline mode). Define specific terminal naming
Test by Transformer test tables are organized
by tap or winding. Updates (Remote)
Reversed Transformer test tables are organized
order for with mid-phase in reversed tap order. Note For details on TRAX updates see chapter 8
Update TRAX on page 52
next tap
Note: It is also possible to change tap Release TRAX main SW version
order in a specific test by clicking on track
Tap in the test table
Download Get the available file
Buzzer On/Off
Create Copy the update file to USB (remote
PC only)

Updates
TRAX stand-alone, direct connect
Release TRAX main SW version
track
Download Get the available file
Install Selected update is installed

AJ0383DE ZP-AJ01E TRAX 19


5 Operating instructions

Updates Apps
TRAX stand-alone via USB 1] Press to access the different apps.
Insert a USB stick with a valid TRAX update (from remote
update)
Source Select USB
Download Get the available file from USB
Install Selected update is installed

Network
Settings for TRAX remote operation. Not available
in offline mode.

Report
Test Define naming for the first ID fields in
My TRAX In My TRAXyou can place
Object the report.
your favourite apps for
Header Select fields to be used for identifica-
easy access by opening the
Fields tion in TRAX.
Tools screen and activate a
certain app.
Safety Power Transformer Apps suitable for testing
power transformers.
Interlock Interlock 2 can be selected as manda-
Current Transformer Apps suitable for testing
tory for all TRAX generators/outputs. If
current transformers.
turned off, interlock 2 is only mandato-
Voltage transformer Apps suitable for testing
ry for 2 kV and 12 kV* generator.
voltage transformers.
*TDX120 optional accessory
Substation Apps suitable for general
Ground Can be turned on/off for all generators testing in substations.
loop except 2 kV
detector
Note: Short description
Settings are not available in offline mode
The winding resistance app is used for
measuring DC resistance in transform-
Hardware Configuration er windings and other objects with
Winding high inductance.
Internal Transformer size
resistance
Turns ratio measurements on trans-
About former windings (TTR).
About HW and SW version information
Turn ratio
Temperature Temperatures in TRAX internal parts
Contact resistance app is used for
Legal Legal information
DC low resistance measurements on
Notices
resistive loads.
Contact
resistance
Excitation current app is used for
measuring current and impedance on
one side of a transformer with the
Excitation opposite windings open.
current

20 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

Short-circuit Impedance/Leakage 5.2 Manual Control


Reactance app is intended for imped-
ance measurements on the HV side
Important
Short of the transformer with the LV side
Read and comply with the safety instruc-
circuit shorted.
tions 2 Safety on page 8.
impedance
Always comply with local safety regula-
Demagnetization of transformer tions.
core, recommended before and after
testing a transformer and in particular
1] Press
Demag before excitation current and/or SFRA
measurements. Output generators and input channels can be selected
Manual Control is used to operate to perform a variety of measurements.
TRAX in manual mode.
TIP
Manual All generators and analog measurement
Control
channels except transducer input and
timing channels can be accessed from
Manual Control.

Buttons in the apps


Buttons described below are common to most of the
apps.

Home

Report

Return

Apps

Generator settings

AJ0383DE ZP-AJ01E TRAX 21


5 Operating instructions

The +button operate the output contact


App settings Ch1.
The button operate the output contact
Ch2.
Measurement channel selection
Activating + or buttons closes the contact
for about 500ms. After one operation the
Calculated parameters contacts are blocked for about 2 seconds
before the next operation is possible.
When the button is pressed, TRAX performs
Oscilloscope a measurement while the test signal
continues.
Information; SW version, internal tempera- Start and stop the generator.
tures etc. Output signals and selected measurement
The icon changes color depending on the signals are continuously displayed and updat-
internal temperature: ed on the analog meters and in the results.
Green = OK When the generator is stopped, measure-
Yellow = Attention ment data and calculated parameters are
Red = Warning (setting, can be selected on or off) automat-
ically captured and displayed and added to
Help on app screen wiring diagrams.
the test.
Note: Not in Manual Control.

Saves the test results to report/file. Control knob


If it is the first test TRAX will ask for filename
and location.
Starts a new test for the same test session.
The new test will be reported as a new table
if Manual Control is used for various tests
that you want to save and report as separate
tests.
The on screen control knob is used in a similar way as
Shows result as a diagram the control knob on panel.
Note: Not in Manual Control.
1] Press to change value for the incremental
Displays the individual measurements in the steps (0.1V, 1V, 2V, 5V).
test in a table format. Click one more time 2] Press and drag according to the arrows to in-
to return to the control view. crease/decrease the value.

3] Sensitivity/scaling can be adjusted by press-


Delete ing in the middle of the control knob

Notes Generator settings


Note: Not in Manual Control. 1] Press to make the generator settings.
2] Press the Output button to select generator
Demagnetization output.
Note: Not in Manual Control.

Click the checkbox to hold


/ freeze values for reading
without capture data to the
test.

22 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

The following outputs are connected internally to the


same output transformer and should be considered Integration / Integration time for the individual
live when one of the outputs is activated. measurement measurement record
0-2200 V AC time
Averaging Number of averaged measurement
0-250 V/10 A AC
records in the measured value
0-300 V DC
Display update Interval for updating displayed
0-200/800 A AC frequency values
The 2.2 kV output is additionally disconnected with a (Time per measurement record)
relay and the output is live only when this genera- Example: 1,1,1 means that a measurement is per-
tor is selected to be used. formed over 1 s, no additional averaging and the
The 1, 16 and 100 A DC current outputs are intended display is updated every second. 2, 3, 1 means that
for resistance measurements. a measurement is performed over 2 seconds and 3
measurements are averaged. The display shows a
3] Make settings for Frequency. running average every second (2/2).
4] Select Manual or Ramp.
In manual mode the generator is started instantly. A
Data capture and hold at generator stop
maximum generating time can be set. Make desired action at generator stop, Hold on
stop and/or Store on stop.
In ramp mode, the output signal amplitude is
increased continuously, hold at the set value and
decreased back to zero. Ramp and hold times are
App channel selection
selectable. 1] Press to select measurement channels.

Warning
The Manual Control is not designed for
resistance measurements on inductive
loads.

Note If Manual Control is used for resistance


measurements on inductive loads, manual
setting with small and slow adjustment of test
current should be used. For measuring highly
inductive loads, e.g. transformer windings, the
winding resistance app should be used.

App settings
1] Press

AJ0383DE ZP-AJ01E TRAX 23


5 Operating instructions

Example:
Channels Active current clamp, labeled 10 mV/A

Selected type V/A


Scaling factor 0.01/1
Unit A (preset)
Phase Phase deviation as stated in datasheet

External multi-purpose AC/DC voltage or current


measurement channels that are separately activated.
The measurement data can be selected to be
displayed and used in calculations as:
AC RMS RMS value of the AC component in the Voltage measurement channels, R1 and R2 are
test signal intended for DC resistance measurements. But
Freq Narrow-band data for the selected they can also be used for AC measurements and/
frequency (factory default) or with transducers. If used for AC measurements
(up to 60Hz, can be used for higher frequencies at
RMV Rectified Mean Value of signal multiplied
somewhat reduced accuracy), the voltage must not
by 1.11 to equivalent RMS value
exceed 40 V RMS.
DC DC value

Transducer Int
Transducers can be used to convert a measurement
signal to an appropriate current or voltage signal to be
measured by TRAX, e.g. active current clamps (current
to voltage).

Internal measurement channels. Always active


showing RMS values in the analog meters. Needs to
be selected to be captured and hold and/or used for
calculations.
The measurement data can be selected to be
displayed and used in calculations as:
AC RMS RMS value of the AC component in the
test signal
Freq Narrow-band data for the selected
frequency (factory default)
Voltage measurement channels
RMV Rectified Mean Value of signal multiplied
Type V/V
by 1.11 to equivalent RMS value
V/A
DC DC value
V/Custom
Current measurement channels
Calculated parameters
Type A/A
A/V 1] Press
A/Custom
Scaling factor Conversion data for the transducer
is entered in two fields; Output
entity and input entity (+ phase
deviation if applicable, default = 0)

24 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

Start/Stop measurements
1] Press to start the measurement.
Output signals and selected measurement signals are
continuously displayed on the analog meters and in
the results fields.

The dialog activates mathematical operations on test


data. Measured data can be used to calculate one or
two selected parameters out of the following list:

2] Press to stop the generator.


Measurement data and calculated parameters are
captured and held. Pending app settings, the results
are stored in the results table.

Note Selected measurement channels in Manual


Control are always on (multimeter mode) to
be able to be used with or without TRAX gen-
erators. This means that values are displayed
also before the TRAX generator is started.

For phase measurements, the lowest channel number


is reference (e.g. phase difference between Ch 1 and
Ch 2 is calculated as Ch 2 lag).
For phase related measurements e.g. Z, X etc. the
value is calculated with voltage reference.

Oscilloscope
1] Press
The oscilloscope can be used to monitor measurement
signals.
2] Press Inputs (red square) and select meas-
urement channels for display.
3] Press Freeze to hold and show the oscillo-
scope picture.
4] To close the oscilloscope, press

AJ0383DE ZP-AJ01E TRAX 25


5 Operating instructions

8] Select resistance calculation R DC () using


5.3 Manual control R1 and Gen I.
application examples
Important
Read and comply with the safety instruc-
tions 2 Safety on page 8.
Always comply with local safety regula-
tions.

Note The circuitry for safe discharge of inductive


loads is activated in Manual Control as well
as in the winding resistance app. Discharge is 9] Connect current and voltage sense leads to
performed via the current output and the R1/ the test object.
R2 voltage measurement inputs.
Note This is a 4-wire method. Connect voltage
sense leads inside the current leads connec-
Resistance measurements tors. The connectors must NOT touch each
1] Press other.

2] Select a DC current generator 1, 16 or 100A 10] Select an appropriate test current suitable
output (pending the resistance of the test for the test object.
object. Max resistance is about 10 k when Always use as high current as possible but
generating 5 mA from the 1 A generator). avoid unintentional heating of the test object.

Recommended test current ranges 11] Press


1A 5 mA 1 A Resistance range 12] Wait for results to stabilize.
generator 1 m 10 k 13] Press and read the results.
16 A 1 A 16 A Resistance range
generator 160 50 Note Manual Control is not designed for resistance
measurements on inductive loads e.g. trans-
100 A 10 A 100 A Resistance range
former windings. If Manual Control is used
generator 10 5 for this, manual setting with small and slow
3] Press adjustment of test current should be used. For
measuring highly inductive loads, e.g. trans-
4] Select R > R1 > DC former windings, the winding resistance app
should be used.

Note For measuring high resistances it is possible to


use a simplified 2-wire technique. Connect the
1A DC outputs directly to the R1 inputs and
connect from R1 inputs to the resistor. Please
observe that maximum compliance voltage is
about 50 V so select a very low current when
5] Select Int > Gen I > DC. measuring in the k range.

Excitation current (impedance)


measurements
1] Select 0-250 V or 0-2200 V generator pending
the expected saturation voltage of the test
object.
2] Select Gen I and Gen U measurement
6] Press OK.
channel set to frequency to measure the ex-
7] Press citation voltage and current and use the data
for calculations.

26 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

3] Press and select e.g. Inductance, Im-


Short-circuit/leakage reactance
pedance, Power factor or other parame- measurements
ters to get additional information of the test 1] Select 0-10 A AC generator.
4] Connect the generator leads to the test 2] Select Gen I measurement channel, set to
object. freq, to measure the excitation current and
5] Select an appropriate test voltage for the test use the data for calculations.
object or manually control the voltage (after 3] Select Ch 1, set to freq, for voltage meas-
pressing ) and observe the excitation urement. (Gen U can be used for the meas-
current for e.g. determine saturation/knee- urement but for higher accuracy a separate
point. voltage measurement using Ch 1 is recom-
6] Press to start the generator. mended).

7] Wait for results to stabilize or manually con- 4] Press and select e.g. Inductance, Imped-
trol the voltage and observe the excitation ance, Reactance or other parameters to get
current for e.g. determine saturation/knee- appropriate data for the test.
point. 5] Connect current leads and voltage sense
8] Press and read the results. leads to 0-10 A output and channel 1 voltage
input respectively. At sample, place voltage
Note The description above is using an internal cur- sense leads inside current connectors.
rent measurement channel and measures the
total current generated into the test object. 6] Short appropriate low voltage winding (e.g.
(GST-GND) first measurement of a YNyn0, measure 1U-
If the test object has two parallel parts e.g. a 1N, short 2U-2N).
winding in a delta configuration, the mea-
sured value is the current going through one 7] Select an appropriate test current for the test
winding in parallel with two series windings. object. For power transformer windings, typ-
For measuring excitation current on a single ical test current are 1 to 5 A for short-circuit
winding in a delta configuration, an external impedance/leakage reactance measurements.
current measurement can be used and by
Note Max compliance voltage is 250 V. When mea-
grounding correctly a UST measurement can
suring small transformers with high winding
be performed.
resistance you need to select a lower current,
(typically 100 mA or lower) to not trip the
Warning generator.
When using 2.2 kV output and external
8] Press
ammeter, its is ABSOLUTELY MANDATORY
to ground black terminal and connect the 9] Wait for results to stabilize.
external current measurement channel 10] Press and read results.
to the grounded side of the generator/
winding. 11] Move to next phase and continue the test.
Note This measurement can also be performed
by using the 250V generator and adjust the
voltage until the preferred test current is
achieved.

Zero-sequence impedance
measurements
1] Select 0-250V AC generator and 55 Hz.
2] Select Gen I measurement channel, set to
freq, to capture an hold the excitation cur-
rent and use the data for calculations.
3] Select Ch 1, set to freq, for voltage measure-
ment.
(Gen U can be also used for the measurement

AJ0383DE ZP-AJ01E TRAX 27


5 Operating instructions

but for higher accuracy on low inductances a CT excitation current


separate voltage measurement using Ch 1 is
recommended). 1] Select 0-250 V or 0-2200 V generator pending
the expected saturation voltage of the CT.
4] Press and select e.g. Inductance, Im-
pedance, Power factor or other parameters 2] Select frequency, typically 50 or 60 Hz.
to get appropriate data from the test. 3] Activate Int Gen U, configure it to RMV*.
5] Connect generator leads and voltage sense 4] Activate Int Gen I configure it to AC RMS*.
leads to 0-250V A output and Ch1 voltage
* As stated in IEC 61869-2: 2012 and IEEE C57.13
input to one winding of the transformer.
6] Connect the other two windings of the 5] Connect CT terminal S2/X2 to ground. Con-
nect black generator terminal to S2/X2 and
transformer in parallel with the first winding
green (250V)/red (2200V) generator terminal
(e.g. for a YNyn transformer A-B-C should be
to CT terminal S1/X1.
connected in parallel).
7] Press to start the generator and adjust
6] Make sure that one side of primary winding
P1/H1 or P2/H2 is floating (other side may be
the voltage to get an appropriate current,
connected to ground).
typically a few amps.
8] Wait for results to stabilize. 7] Set a start voltage level at about 1% of max
generator voltage, 2.5V and 22V for respec-
9] Press and read results. tive generator.

Note For very small CTs, start at minimum voltage


Power transformer turns-ratio 1V.
measurements
8] Press to start the generating.
1] Select 0-250 V AC generator.
9] Slowly increase voltage until knee point is
2] Select Ch 1 and Ch 2 for AC voltage measure- reached, or until a certain current level is
ments set to freq. If excitation current needs achieved e.g. 500 mA.
to be recorded select Gen I measurement Press data capture button to save a data
channel set to Freq. point.
3] Press and select ratio calculation / Slowly decrease voltage in steps and after let
(division) between Ch 1 and Ch 2. If phase current stabilize, capture data points.
deviation is to be recorded select Phase 10] Press
between Ch 1 and Ch 2.
4] Connect the generator cable to the HV wind- CT ratio with voltage
ing.
5] Connect the Ch 1 voltage measurement to Caution
the HV winding and the Ch 2 voltage meas- Make sure that one side of primary side
urement to the LV. winding is connected to ground at all
times. Otherwise, the measurement re-
Note This is a 4-wire method and the Ch 1 sults will be affected and the instrument
voltage measurement lead must NOT be may be damaged.
connected outside or in contact with
the voltage generator lead. 1] Select 0-250 V or 0-2200 V generator pending
the expected saturation voltage of the CT.
6] Select an appropriate test voltage for the Select frequency, for highest accuracy 55Hz
test object. For power transformer windings, test frequency is recommended.
use 250 V for highest accuracy. 2] Activate Int Gen U, configure it to Freq.
7] Wait for results to stabilize. If excitation current is of interest, also acti-
vate Int Gen I and configure it to AC RMS.
8] Press and read the results.
3] Activate Channel Ch 1, configure it to Volt-
age (V) and Freq.

28 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

4] Press . 4] Press
For calculation 1, select ratio / (division) For calculation 1, select ratio / (division)
between Gen U and Ch 1. between Gen I and Ch 1.
If phase deviation is to be recorded, for If phase deviation is to be recorded, for cal-
calculation 2, select Phase between Gen U culation 2, select Phase between Gen I and
and Ch 1. Ch 1.
5] Connect CT terminal S2/X2 to ground. 5] Connect CT terminal S2/X2 to ground.
Connect black Ch 1 terminal to terminal S2/
6] Connect black generator terminal to S2/X2
X2 and blue Ch 1 to terminal S1/X1.
and green (250V)/red (2200V) generator ter-
minal to CT terminal S1/X1. 6] IMPORTANT
Connect P1/H1 (or P2/H2) to ground.
7] IMPORTANT
Connect 200A/800A current output terminals
Connect P1/H1 (or P2/H2) to ground.
to primary winding, black terminal to P2/H2
Connect Ch1 terminals to primary winding,
and red terminal to P1/H1.
black terminal to P2/H2 and red terminal to
P1/H1. 7] Select an appropriate test current, usually
rated primary current or a fraction of rated
8] Select an appropriate test voltage, best accu-
primary current.
racy is achieved at about 75% of saturation
Make sure expected resulted secondary cur-
voltage.
rent is lower than 1 A (IEC) or 5 A (IEEE).
9] Press to start the generating.
8] Press to start the generator.
10] Wait for results to stabilize
9] Wait for results to stabilize
11] Press and read results.
10] Press and read results.

TIP Voltage withstand measurements


If saturation voltage is unknown: start
energizing with a low voltage, approx- 1] Select 2.2 kV generator and 55 Hz.
imately 1% of generator max voltage. 2] Select Gen I and GenU measurement chan-
Increase the voltage slowly until excitation nels set to Freq.
current starts increasing considerably
(e.g. to 100mA) and the lower voltage to 3] If insulation properties are to be measured,
press and select e.g. Cp and PF.
about 75% of its value result in high cur-
rent. Now a high accuracy measurement 4] Connect red terminal to the actual test object
of ratio with voltage is achieved. and black terminal to ground
5] Make sure the test object is connected to
CT ratio with current ground at one end (generator black)!
6] Set the test voltage as high as possible with
Caution respect to the test object. In most cases 2.2kV
Make sure that one side of primary side is used.
winding is connected to ground at all 7] Press to start the generator
times. Otherwise, the measurement re-
sults will be affected and the instrument 8] Wait for results to stabilize.
may be damaged. 9] Press and read results.

1] Select 0-200 A (or 0-800 A if TRAX 280) gen- Note The test mode is GST-GND which means that
erator. the total current to ground will be measured.
The test result will be affected by all stray
Select frequency, typically 50 or 60 Hz.
capacitors including e.g. cables and surface
2] Activate Int Gen I, configure it to Freq. current. To estimate the effect of cables (typ-
ically 50-100 pF), measure the cables without
3] Activate channel Ch 1, configure it to Current
connecting to the specimen.
(A) and Freq.

AJ0383DE ZP-AJ01E TRAX 29


5 Operating instructions

5.4 Contact resistance Temperature correction

Important
Read and comply with the safety instruc-
tions 2 Safety on page 8.
Always comply with local safety regula-
tions.

1] Press

Temperature On/Off
correction Measured values will be automat-
ically corrected to the reference
temperature.
Object temp Enter test object temperature.
(C)
Reference Reference temperature to where the
temp (C) resistance will be adjusted to.
Material For copper, aluminum or as customer
coefficient defined.
Custom Only applicable when Material
coefficient coefficient is set to customer defined.
Settings
1] Press DualGround
Make desired settings for the following subjects,
Ramp, Temperature correction DualGround and
Integration.

Ramp

DualGround On/Off
Clamp-on ammeter Set the ratio for the clamp-on
(mV/A) ammeter (mV)
(optional accessory,
connected to R2
Ramp up time (s) 1, 2, 3, 5, 10 or 20 input)
Constant current time (s) 3, 5, 10, 20, 60 or 3600 Show current On/Off
Ramp down time (s) 0.3, 1, 2, 3, 5, 10 or 20

30 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

The parallel current is measured with an external


Integration (Only for continuous mode operation)
clamp-on CT connected to channel R2 and a value for
the clamp-on ammeter in Volt/A is needed (settings
page). This is used to calculate the current flowing in
the parallel path.
Measurements are performed as above and the
measured value is automatically adjusted for the
parallel current.

Integration/measure- 0.1, 0.2, 0.5, 1, 2, or 4


ment time
Averaging 1, 2, 3, 4 or 5
Display update 1, 2, 3 or 4
frequency

Connection for measurement


1] Connect to the test object and ground one
side.
2] Select desired Test current and Genera-
tor.
After selection the test current can be adjust-
ed within the actual current range.
3] Select Continuous if desired.
Single test is default.
4] Press to start injecting current.
A) In single test, the measurement will be
performed automatically and the result is
displayed.
B) In continuous mode, press to record
each test and press to stop the gener-
ator.

Dual ground measurements


The DualGround feature is used in situations where
the current through the test object is not the same as
the generated current. A typical example is measuring
circuit breaker contacts while the circuit breaker is
grounded on both sides.

AJ0383DE ZP-AJ01E TRAX 31


5 Operating instructions

5.5 Winding resistance Controls for tap changer operation


The CONTROL contacts are used to remotely operate
Important the tap-changer.
Read and comply with the safety instruc-
tions 2 Safety on page 8.
Always comply with local safety regula-
tions.

1] Press

+ / raise controls the left ch 1 contact.


- / lower controls the right ch 2 contact.

Buttons to use during operation

+ / raise

- / lower
The winding resistance app is used for measuring
DC resistance in transformer windings and other
objects with high inductance. The app supports single capture/measure data without stopping the
channel and dual channel (Simultaneous Winding generator (for OLTC measurements).
Magnetization, SWM).
Activating + or - buttons closes the contact for about
Recommended test current ranges 500ms. After one operation the contacts are blocked
for about 2 seconds before the next operation is
1A 5 mA1 A Resistance range 1m10k
possible.
16A 1A16 A Resistance range 16050
100A 10 A100 A Resistance range 105 Run two wires from each output contact and connect
them in parallell with the manual operating contacts
Note When testing transformer windings, the test
current should be sufficient to saturate the for raise/lower tap (at the tap-changer control cabi-
core and thus minimizing inductance. This net). Max carrying current (short-term) is 35 A.
happens typically at about 1% of the rated
winding current. Avoid testing at >15% of
rated current since this may cause heating
which will affect the accuracy. Typical test
currents are 1-15% and using 5-15% will give
fast and stable readings.

32 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

Note The tap-changer must be powered separately,


typically with 3-phase AC for the motor and a
DC control voltage.

Measurements can be performed on defined/config-


ured transformers or in no configuration/manual
test. Discharge is automatic when the generator is
stopped and performed via the current cables (prima-
ry) and also (secondary) via the voltage measurement
cables. Discharge is also performed if the input power
to TRAX is accidentally lost.

CAUTION
The no power emergency discharge may
take significantly longer time due to
lower discharge voltage. Make sure to
wait for a sufficient time (>2 minutes for
a large transformer) before removing any
cables.

Transformer configuration If no configuration is entered the test will automatically be


defined as a manual test
(Vector diagram)
Transformer configuration and vector group is select-
ed by entering configuration via. keyboard or selecting
in the matrix.

Note It is possible to mix configured and manual


tests in the same session but NOT two tests
with different configurations.

When configuration is defined, select which measure-


ment to define and/or perform by activating the actual
winding(-s). Windings can be turned on or off and if
two windings are active, TRAX assumes that it should
do a dual-channel (simultaneous winding magnetiza-
tion) test (recommended for LV delta configurations).
If the activated winding(-s) have tap-changers, define
type, location, number of taps and which taps that
should be measured in the actual test.
Example:
2-w transformer with DETC (5 taps) on HV and OLTC
(19 taps) on LV.

AJ0383DE ZP-AJ01E TRAX 33


5 Operating instructions

HV measurements Settings
1] Press

LV measurements
Test Parameters
2] Select test parameters and make settings.

Demag When activated, TRAX suggest to do


Warning demagnetization when leaving the
WRM app.
Auto Stop Stability Threshold
Select minimum values for stability
Stability Time
Minimum time for stability before
initiating measure/stop. E.g when
Dual taps on LV stability is > 99.95% for > 3 s the
measurement is automatically
stopped.
Temperature Material
Correction Copper, Aluminum or Custom
Material Coefficient
For copper, aluminum or as customer
defined
Object Temperature (C)
Enter the winding temperature
Reference Temperature (C)
Reference temperature for the
correction
Assessment Limit for winding resistance
Limit variation between windings
Default 2%

Connection for measurement


No configuration measurements
1] Connect current and voltage leads to the test
object.

Note This is a 4-wire method. Connect voltage


sense leads inside the current leads connec-
tors. The connectors must NOT touch each
other.

2] Select test current and start measurement.

34 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

3] When reading is stable (manual mode), stop


measurement and the result is displayed.
In autostop, measurement will be automati-
cally stopped.
4] Perform next measurement.
5] Discharge is automatic.

WARNING
Do not remove any cables until discharge
is finalized.

Winding resistance with transformer


configuration
1] Enter the transformer configuration and
select winding(-s) for test.
4] Select test current and start measurement.
2] Connect the cables as described, e.g. current
H1- X3 with H3X0 short, R1 H1-H3, R2 X0-X3. If no OLTC and no taps
1] When reading is stable, stop measurement
and the result is displayed.
2] Reconnect cables and perform test on next
phase.
Resistance variation between windings will be dis-
played when all phases are measured.

If taps with DETC (de-energized tap changer)


Note In field tests, the transformer is often tested
with the DETC position as found and it may
not be recommended to change the DETC
3] Connect current and voltage leads to the test selector switch. Make sure to confirm with
object. the transformer owner before making any
Pressing ? will show the connection. changes.
DETC and OLTC measurements should be
Note This is a 4-wire method. Connect voltage performed by winding (see global settings).
sense leads inside the current leads connec-
tors. The connectors must NOT touch each 1] When reading is stable, stop measurement
other. and the result is displayed
2] Stop generator.
3] Operate tap changer.
4] Start generating, when reading is stable, stop
measurement and the result is displayed
5] Repeat from step 2 until last tap.
6] Reconnect cables and perform test on next
phase.
Winding variation will be displayed when all phases
are measured.

AJ0383DE ZP-AJ01E TRAX 35


5 Operating instructions

If OLTC 5.6 Demagnetization


Important
Do not use autostop when testing OLTC. Important
OLTC measurements must be performed Read and comply with the safety instruc-
by winding (see global settings). tions 2 Safety on page 8.
Always comply with local safety regula-
tions.
1] When reading is stable, press
The measurement and the result is captured
and displayed for the actual row/tap. 1] Press
Measurement will continue on the next table
row (next tap position).

Note Do not stop generating until last tap is tested.

2] Operate tap changer.


A] If a discontinuity occurs (brake before
make), TRAX will automatically stop the
test, discharge the winding and report
fail in the continuity column.
The discontinuity is reported on the row/
tap that the switch transition is going TO,
i.e a transition discountinuity when going
from tap 5 to 6 will be reported on the
row for tap 6.
B] If continuity is OK, TRAX will start meas-
Demagnetization is recommended before performing
ure resistance for the actual tap on the
any tests on the transformer and in particular before
active row.
excitation current and/or SFRA.
Wait for stable reading and press
TRAX will continue to measure next posi- Demagnetization with TRAX is performed by injecting
tion. an alternating and decreasing DC voltage/current to
magnetize the core in two directions. Starting current
3] Repeat from step 2.
is normally selected as about the same as the last per-
Continue until last tap.
formed winding resistance test and should be above
4] Stop measurement (generator) and capture the DC saturation level of the actual winding (typically
data when the reading is stable. 1 % of rated winding current). Demagnetization is
5] Reconnect cables and perform test on next normally done on the HV side of the transformer and
phase. on the connection with the lowest excitation current
(the mid-leg for a YN configuration). For configura-
Winding variation will be displayed when all phases tions with no neutral, demagnetization connection is
are measured. terminal-terminal.
The adaptive algorithm for the demagnetization pro-
cess is based on measuring and reducing Vs (voltage
* time). This implies that the voltage measurement R1
MUST be connected during demagnetization.

36 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

Settings 5.7 Turns ratio


1] Press
Important
Read and comply with the safety instruc-
tions 2 Safety on page 8.
Always comply with local safety regula-
tions.

1] Press
Step Vs reduction per demag cycle
(default 50%)
Display % remanence or absolute values in Vs
(default %)

Step-by-step instructions
1] Connect generator cable and R1 measure-
ment cable to the transformer HV terminals.
If YN, connect to H2/V to neutral, if Y or D
connect H1/U to H2/V.
2] Select generator.
3] Select demagnetization current, normally the
same as the test current, about 1% of rated
winding current. TRAX turns ratio app determines the transformer
turns-ratio as defined by international standards. The
4] Press to start test app provides an excitation test voltage to the primary
5] Demagnetization starts and stops automati- windings of the transformer and measures simulta-
cally when finished. neously the voltage at the corresponding secondary
winding. The voltage ratio is displayed and compared
with the expected nameplate ratio.
TRAX measures ratio, phase deviation and excitation
current at the same time. Testing can be done at
power frequency, or preferably at a frequency differ-
ent from the power frequency to avoid interference.
Default test frequency is 55 Hz.

Transformer configuration
Transformer configuration and vector group is select-
ed by entering configuration via. keyboard or selecting
in the matrix.
If no configuration is entered the test will automati-
cally be defined as a manual TTR test on a 2-winding
transformer.

Note It is possible to mix configured and manual


tests in the same session but NOT two tests
with different configurations.

Define the winding pair to test (nameplate voltages).


If the configuration is a three-winding transformer,
select which winding pair to define and/or test.

AJ0383DE ZP-AJ01E TRAX 37


5 Operating instructions

If the activated winding pair has tap-changers, define Settings


type, location, number of taps, tap voltages and
which taps that should be measured in the actual test. 1] Press
Example:
3-w transformer with DETC (5 taps) on HV, OLTC (19
taps) on LV, no taps on tertiary

HV-LV, taps on primary

Ratio Ratio can be displayed as TTR/


voltage ratio or nameplate ratio.
Note If the transformer has dual tap changers, TTR/voltage ratio is calculated with
the not tested tap is default assumed to be respect to the actual configuration
nominal. If not, the actual (as found) tap can using common recalculation factors
be changed manually for various configurations. When
selecting nameplate ratio, results
HV-LV, taps on secondary are calculated to reflect the ratio
between the transformers line-to-
line (nameplate) voltages.
Example: For a Dyn11 100 to 10 kV
transformer, the TTR/voltage ratio is
10 x sqrt3, 100 kV to 10 kV x sqrt3
while the nameplate voltage is 10,
100 kV to 10 kV.
Phase Deviation Can be selected as degrees or
minutes
Max Error (%) Setting defines the limit where
measured values should be
highlighted.
Voltage unit V or kV
HV-Tertiary
Test Frequency Test frequency selection; 162/3, 25,
50, 55 (default) or 60 Hz

Step-by-step instructions
No configuration
1] Connect cables.
2] Select test voltage.
3] Press to start test.
4] Perform next measurement.
5] Save results.

38 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

With configuration 5.8 Excitation current


1] Select transformer Configuration and en-
ter the first and last tap voltage values. Important
Note First tap voltage must be higher than nominal Read and comply with the safety instruc-
voltage for the winding with taps and last tap tions 2 Safety on page 8.
voltage lower. Always comply with local safety regula-
In case the calculated tap voltage differs from tions.
the nameplate it is possible to manually enter
the values in the table.
1] Press
2] Connect cables.
Press to display a connecting diagram.

TRAX Excitation current app is intended for measuring


current and impedance on one side of a transformer
with the opposite windings open.

3] Select test voltage. WARNING


The common practice is to measure
4] Press to start test excitation current on HV windings. If
5] Select next tap, operate tap changer and excitation current is to be measured on
continue until all taps are measured. LV side on a transformer please note that
the HV side will be energized at a higher
6] Reconnect cables to next phase. Press voltage that can be very dangerous.
to see connecting diagram.
7] Measure all taps.
8] Continue with next phase.
9] Save results.

AJ0383DE ZP-AJ01E TRAX 39


5 Operating instructions

Settings ure a line in the table by activating the actual


row and start a new measurement.
1] Press
7] When the test is finished the results can be
saved to a file/report.

Note The app is using an internal current measure-


ment channel and measures the total current
generated into the test object. If the test
object has two parallel parts e.g. a winding
in a delta configuration, the measured value
is the current going through one winding in
parallel with two series windings.

For measuring excitation current on a single


winding in a delta configuration, Manual
Control with external current measurement
can be used and by doing correct grounding,
measurements can be performed on single
windings.
Select the calculated parameters to be displayed in
results table. For description of the parameters see
Calculated parameters on page 24.

Step-by-step instructions
No configuration
1] Select what generator to use, 250 V AC or
2200 V AC.
2] Connect the generator leads to the HV wind-
ing.
3] Press to start the first test.
4] Readings will be displayed automatically
when stable and generator will stop.
5] Continue with next test. New tests will be
added to the table. It is possible to re-meas-
ure a line in the table by activating the actual
row and start a new measurement.
6] When the test is finished the results can be
saved to a file/report.

With transformer configuration


1] Select transformer configuration and number
of taps.
2] Select what generator to use, 250 V AC or
2200 V AC.
3] Connect cables to the test object as described
in the table and connection picture.
4] Press to start the first test.
5] Readings will be displayed automatically
when stable and generator will stop.
6] Continue with next test. New tests will be
added to the table. It is possible to re-meas-

40 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

5.9 Short-circuit impedance Settings


/ Leakage reactance 1] Press

Important
Read and comply with the safety instruc-
tions 2 Safety on page 8.
Always comply with local safety regula-
tions.

1] Press

Select the calculated parameters to be displayed in


results table. For description of the parameters see
Calculated parameters on page 24.

Xs Variation Variation between windings


Default 3%
Impedance Deviation from nameplate imped-
Error ance
TRAX Short-circuit Impedance/Leakage Reactance app
Default 3%
is intended for impedance measurements on the HV
side of the transformer with the LV side shorted.
Without configuration you need to decide how to
Transformer configuration
connect and what to measure. With configuration, 1] Configuration is selected by entering the
the app supports short-circuit impedance/leakage corresponding transformer vector diagram
reactance measurement phase-by phase or by using via keyboard or selecting in the matrix (see
three-phase equivalent model. winding resistance app).
If no configuration is entered the test will
Note Not all transformer configurations are sup-
automatically be defined as a manual test on
ported in this app. Three phase equivalent
a 2-winding transformer.
impedance analysis is not supported for zig-
zag configurations. Per phase measurements Note It is possible to mix configured and manual
are not supported for configurations without tests in the same session but NOT two tests
HV neutral (Dx, Yx and Zx). For measuring with different configurations.
these configurations on an individual basis
with custom connections and shorts, please 2] Define the winding pair to test.
use Manual Control. If impedance is to be calculated (3-phase
equivalent), enter MVA , voltage and imped-
ance for actual tap to test). If the configu-
ration is a three-winding transformer, select
which winding pair to define and/or test.
A] If Impedance is not selected, the test
will be per phase. Please note that the
connections and shorts are different be-
tween per phase and 3-phase equiva-
lent.
B] If the activated winding pair has

AJ0383DE ZP-AJ01E TRAX 41


5 Operating instructions

tap-changers, define type, location, num- Step-by-step instructions


ber of taps, tap voltages and which taps
that should be measured in the actual 1] Select transformer configuration (and num-
test. ber of taps, however this test is normally
done on nominal tap only).
C] If the configuration is not supported at all
for leakage reactance tests it is still possi- 2] Enter transformer nameplate information
ble to run manual and connect and short including: Impedance, Nominal HV voltage
based on previous experiences with the (kV), Power (MVA) and Impedance (%).
actual transformer and/or configuration. 3] Confirm cable connections/hook-up.
Example: 4] Select test frequency:
3-w transformer with DETC (5 taps) on HV, OLTC (19 Default and recommended frequency for
taps) on LV, no taps on tertiary short-circuit measurements is line frequency
and winding variation is calculated for Xs
HV-LV Impedance (leakage reactance). For higher frequency
comparisons of Rs and Ls, select 500 Hz.
Per-phase measurements Please note that winding variation is still
calculated for Xs.
5] Select test current (default 1 A). Short-circuit
impedance is not pending test current. Typ-
ical test current are 1-5 A. Note that maxi-
mum output voltage is 250 V which may be
limiting the maximum test current for small
transformers with high HV winding resist-
ance.
When configuration is selected, TRAX suggest
6] Press to start the generator and meas-
measurements per-phase and the variation in leakage
ure.
reactance, Xs, is calculated and displayed.
7] Reconnect cables to next phase.
Three-phase equivalent 8] Save results.
9] After all three phase have been tested, compare
calculated impedance value with nameplate.
Deviation should typically be < 3%. Also compare
Xs values for the three phases, winding variation
should typically be < 3%.

By providing a value for as per nameplate


Impedance the app automatically selects three-
phase equivalent model and the results can be
compared with the transformer nameplate.
Three-phase equivalent works for Y and delta con-
figurations with the three LV terminals (but NOT the
neutral) shorted. Make sure the shorts are good with
low resistance since LV current will be test current
multiplied with transformer ratio.
Three-phase equivalent model does not work for
Zigzag configurations and the resulting impedance
cannot be compared with nameplate.

42 TRAX ZP-AJ01E AJ0383DE


5 Operating instructions

AJ0383DE ZP-AJ01E TRAX 43


6 Data handling and reporting

6 Data handling and


reporting
6.1 General 6.2 Test object configuration
The data architecture in TRAX is based on tests
performed with a specific app where each test can No configuration Manual test
contain one or several measurements.
Several TRAX apps are as factory default opened
Tests can be collected together in a test session without any test object configuration. This is a manual
containing several tests on e.g. a power transformer. test mode that allows direct measurement without
Tests can be stored in files as separate tests or as a entering any specific information. You specify (and
file containing a complete session with several tests. can enter in the notes field) the connections and the
A test session can only contain measurements for app displays the test results in the table. Any number
one configuration and additional manual tests. If a of measurements can be performed and if/when the
session is started with configuration of e.g. a two- test is saved, the file will not contain any test object
winding Delta-Wye transformer with 17 taps, the information other than those entered directly in the
consecutive tests will automatically have the same report file.
configuration.
A test session is started when TRAX is started and Test configuration
finished when TRAX is closed or when the user
select new in the home view. In many situations it is advisable and sometimes
mandatory to enter the test object configuration, e.g.
Any test session can be saved in the report file when measuring transformer turns ratio and compar-
during the session, after the session or when closing
ing with nameplate.
the session. This is defined as active save i.e. data
is saved with an action e.g. with the save button When Use configuration is selected, TRAX will ask
from one app to another. for information: vector group, HV and LV voltage etc.
If autosave mode is selected, TRAX will create a file This information will be used in the consecutive tests
when the first (new) app is opened and contain one and stored in the report file.
first measurement, and ask for name and location.
After this, every measurement and/or change in the
apps will be automatically saved.
If save reminder mode is selected TRAX will give
a reminder to save data when an app is closed
without saving
In manual (never/multimeter)mode, TRAX
will not send save reminders but the user can still
manually save results if needed.
Besides saving results from measurements and
tests, TRAX is automatically saving each individual
measurement in logfiles for each app. This is to
be considered as a back-up and not intended for
general reporting

44 TRAX ZP-AJ01E AJ0383DE


6 Data handling and reporting

6.3 Save and report Action buttons


A measurement or a test session can be saved to the The report may contain several tests on multiple
file/report during the session or after the session is pages. The action buttons, described below, are
finalized. The report files can be viewed anytime by activated with the button upper right in the
.by pressing the report icon Test report window.
Moves the test back to the actual app for e.g.
Menu buttons in report and save views remaking or adding measurements.
Home

Creates a new test within the same test session.


Return to app

Deleting a test from the session/report.


Apps

Load test Copy the result table in CSV/text format to a


selected destination e.g. a USB stick.

Save

Save a test in a report file


Save a copy to a selectable destination e.g. USB 1] Press to save.
stick
If autosave is selected, TRAX automatically ask for sav-
Return to previous report/file ing when the first app in the test session is opened.
You can save on PC, TRAX or USB stick.
To toggle location for saving (TRAX / PC), press
Print

Export as xml

Export as text

Activates/deactivates the edit function


in the Test report table

Deleting file.
Can only be used if the file folder is
unlocked
Create new folder

2] Change/edit file name and press OK


Safe eject USB for USB sticks connected to TRAX 3] Press the report button
4] Press to save.
Toggle to show PC or TRAX folders
5] To save a copy in a new folder press
and files
6] Select location for the copy.
Refresh folder content
7] Press to make a new folder.

Lock/unlock folder for deleting files

AJ0383DE ZP-AJ01E TRAX 45


6 Data handling and reporting

6.4 Load file


1] Press
The Load file window will be shown.

8] Enter new directory name and press OK.


9] Press Filename to enter the name.
10] Press OK button to save the file.

2] Select test report to open.

3] To select another report, press to select


report/file.

4] Press to enable the action buttons, see Ac-


tion buttons on page 45.

46 TRAX ZP-AJ01E AJ0383DE


6 Data handling and reporting

6.5 Load Template


1] Press to load an existing report as
template for a new test session, e.g. when a
similar transformer shall be measured. The
TRAX file/report will be opened as-is with
transformer data and test tables but without
any measurements.

5] Scroll down to find desired measurements.


By using the action buttons you can:
Move the test back to the actual app for e.g.
remaking or adding tests.
Start a new test within the same test session.
Delete a test from the session/report.
Copy the table in CSV/text file (tab separator and
decimal point) format to a selected destination e.g.
a USB stick.

Note Deleting data in the file is not done until


question Save changes? is answered. If
deleting by mistake; Close/leave report view,
answer No on question to save changes.
The original report without any changes is
stored. Reload the report.

Delete files
In the Load file window you can also select files to
delete.
1] Press to enable deleting.
2] Select on ore more files to delete.
3] Press

AJ0383DE ZP-AJ01E TRAX 47


6 Data handling and reporting

6.6 TRAX logfile


The logfiles are accessed via Logging in the home menu. The files are organized by apps.

Logfiles can be downloaded to USB or PC with the upper right button. Filename is *.log. Format is tab delimited
text and the files can be directly imported as data from text in Excel. See example below.
Time Winding Tap Tap Voltage U (Fq) TTR Measured TTR % error I exc (Fq) Phase (Deg) Phase (Minutes)
16:01:04 H1-H3 / X0-X3 1 288,8 79,82298404 8,745039742 8,731460191 0,155282892 0,010902529 0,221320916 13,27925495
16:02:49 H1-H3 / X0-X3 1 288,8 79,73316426 8,745039742 8,731449598 0,155404028 0,010857631 0,218763181 13,12579086
16:03:06 H1-H3 / X0-X3 2 281,9125 79,79627549 8,536482051 8,520539455 0,186758382 0,011168756 0,218539378 13,11236269
16:03:26 H1-H3 / X0-X3 3 275,025 79,79326395 8,327924359 8,314507258 0,161109794 0,011634864 0,217935571 13,07613426
16:03:43 H1-H3 / X0-X3 4 268,1375 79,79542276 8,119366668 8,108744178 0,130829053 0,012166128 0,221951353 13,31708117
16:03:59 H1-H3 / X0-X3 5 261,25 79,77780771 7,910808977 7,897740809 0,165193822 0,012727199 0,225619454 13,53716726
16:04:23 H2-H1 / X0-X1 5 261,25 79,78636983 7,910808977 7,89808453 0,160848871 0,012395819 0,218229426 13,09376555
16:04:35 H2-H1 / X0-X1 4 268,1375 79,78636983 8,119366668 7,89808453 2,725362054 0,010952381 0,218229426 13,09376555
16:04:41 H2-H1 / X0-X1 4 268,1375 79,78636983 8,119366668 7,89808453 2,725362054 0,010952381 0,218229426 13,09376555
16:04:48 H2-H1 / X0-X1 4 268,1375 79,78636983 8,119366668 7,89808453 2,725362054 0,010952381 0,218229426 13,09376555
16:04:58 H2-H1 / X0-X1 4 268,1375 79,81087537 8,119366668 8,108414203 0,134893092 0,012499431 0,234196821 14,05180929
16:05:13 H2-H1 / X0-X1 4 268,1375 79,82208271 8,119366668 8,108918592 0,128680924 0,011717519 0,208185549 12,49113297
16:05:30 H2-H1 / X0-X1 3 275,025 79,79962282 8,327924359 8,314860947 0,156862758 0,011205049 0,204101436 12,24608618
16:05:46 H2-H1 / X0-X1 2 281,9125 79,80317883 8,536482051 8,520615935 0,185862464 0,010733944 0,203901405 12,2340843
16:06:03 H2-H1 / X0-X1 1 288,8 79,77118962 8,745039742 8,731616601 0,153494341 0,010298725 0,19919886 11,95193158
16:06:30 H3-H2 / X0-X2 1 288,8 79,81990417 8,745039742 8,723758047 0,243357324 0,007902342 0,154869073 9,292144371
16:06:38 H3-H2 / X0-X2 2 281,9125 79,81990417 8,536482051 8,723758047 2,193831082 0,007902342 0,154869073 9,292144371
16:07:01 H3-H2 / X0-X2 2 281,9125 79,83213248 8,536482051 8,513217914 0,272526038 0,008275373 0,161657851 9,699471065
16:07:18 H3-H2 / X0-X2 3 275,025 79,8004086 8,327924359 8,513275052 2,225652933 0,008245765 0,159178623 9,550717375
16:07:41 H3-H2 / X0-X2 3 275,025 79,7937044 8,327924359 8,307139828 0,249576371 0,008573294 0,157461986 9,447719172
16:08:06 H3-H2 / X0-X2 4 268,1375 79,81373307 8,119366668 8,101472628 0,220387141 0,008930984 0,159015948 9,540956886
16:08:31 H3-H2 / X0-X2 5 261,25 79,80348985 7,910808977 7,890445678 0,257411077 0,009323349 0,160623372 9,637402331

Note The logfiles are intended for emergency/backup use and are normally not used for reporting.

48 TRAX ZP-AJ01E AJ0383DE


6 Data handling and reporting

AJ0383DE ZP-AJ01E TRAX 49


7 Remote control and communication ports

7 Remote control and


communication ports
7.1 Communication ports 7.2 Remote control
TRAX has the following data communication ports: TRAX220 and 280 can be used stand-alone or
Ethernet port for running the instrument from an remote control via an external device with identical
external PC or connect it to an external network. functionality.

WiFi (optional) for running the instrument from an TRAX219 is only used with remote control.
external PC or other device.
Note For remote control, TRAX Control must be
Three USB ports for multi-purpose use: Transfer installed on the remote device.
data and reports to PC, use an external mouse or
keyboard, upgrading the unit from a USB memory The external device must have a Windows
stick etc. operating system version 7 or higher and
must have latest version Chrome web browser
installed.

Connecting a device to TRAX


When connecting the device the first time, TRAX
Control SW must be installed on the device. Find the
SW on the USB stick delivered with the unit and run/
install on your device.

Connecting to TRAX:
1] Connect the Ethernet cable to TRAX or to a
network where TRAX is connected.
2] Wait until your device has discovered an un-
known unit (normally by displaying a ? in
your network symbol)
3] Start TRAX Control.
4] After a while, the screen will display all TRAX
units found on the network.
5] Select the unit you want to connect to.
6] A dialog is started where you are asked to
confirm remote control by pressing and
holding the control knob on TRAX to allow
remote control.

Note If TRAX has a different SW version than the


remote device, TRAX will automatically change
the external SW version to its own version

50 TRAX ZP-AJ01E AJ0383DE


7 Remote control and communication ports

7] Stop remote control by closing the program


and unlocking TRAX for stand-alone use.

Note The pairing procedure has to be repeated


every time you make an attempt to connect.
This is a safety feature especially in situations
where one or more TRAX units are connected
to a network and possible to operate from
several computers.

Off-line (simulation) mode


1] Start TRAX Control.
2] Select Work offline to access the TRAX SW
for demonstration/training purposes and for
working with TRAX reports.
3] For some of the apps it is possible to meas-
ure and get simulated data.

Note TRAX has no autostop functions in simulation


mode.

AJ0383DE ZP-AJ01E TRAX 51


8 Update TRAX

8 Update TRAX

2] From the home page select Settings and


8.1 Upgrading Update.
TRAX SW can be upgraded via Internet or with a USB
3] The PC will start searching for available up-
stick.
dates and if/when an update is found, display
Update available.
Upgrading via Internet
4] Download the update and save on a USB
1] Connect TRAX to an open Internet port with
unlimited access.
5] Bring the USB to the TRAX and continue as
described in section Upgrading via USB on
2] From the home page select Settings and page 52.
Update.
3] TRAX will start searching for available up-
dates and if/when an update is found, display
Update available.
4] Download the update.
5] Start the updating process.

Important
Do NOT interrupt the updating process.

Upgrading via USB


1] Insert the USB stick to one of the USB ports.
2] Select Updates and USB.
3] Download the update.
4] Start the updating process.

Important
Do NOT interrupt the updating process.

Getting a TRAX (USB) upgrade via


PC
1] Connect the PC to an open Internet port with
unlimited access.

Important
The PC used to download the TRAX up-
date must have been connected to the
physical TRAX unit that is to be updated.
This connection must be the last connect-
ed TRAX. The procedure is mandatory for
identifying the correct update.

52 TRAX ZP-AJ01E AJ0383DE


8 Update TRAX

AJ0383DE ZP-AJ01E TRAX 53


9 Specifications

9 Specifications

Specifications TRAX Outputs


Item Specification Comment
Specifications are valid at nominal input voltage and an ambient
temperature of +25C 5, (77F). Specifications are subject to 0-2200 VAC 1 A, 1min The output is disconnected
change without notice. 0.2 A, >2h with a relay and the output
Frequency range: is live only when this
Evironment 5-70Hz generator is selected
Application For use in high-voltage substations and industrial 0-250 VAC / 10 A, 1min
field environments 0-10 A AC 20 A, max 10s
Temperature 2.5 A, >2h
Operating -20C to +55C (-4F to +131F) Frequency range:
5-505Hz
Storage -20C to +70C (-4F to +158F)
0-200 A AC 200 A/6 V, 1 min TRAX220
Humidity < 90%RH, non-condensing
80 A, >2h
CE- marking Frequency range:
EMC 2004/108/EC 45-70Hz
LVD 2006/95/EC 0-800 A AC 0-800 A/6 V, 1 min TRAX280
0-200 A/10 V, >2 h
General
Frequency range:
Mains input 100-240 V, 50/60 Hz ( 10%) 45-70Hz
Input current 16 A continuous 0-16 A DC 16 A, continuous
Short-term up to 30 A < 60 s
1 A continuous
Main fuses F1 and F2, 25 A
0-300 VDC 10 A,1 minute Rectified DC. Intended to
TEST GROUND 2.5 A, >2 h be used as e.g. auxiliary DC
To be connected to the test object ground before supply
connecting any other cables to the unit.
0-100 A DC 100 A, 2 minutes
GROUND 70 A, continuous
For connecting an additional ground between
DC output Max 1000 VA ,
the main unit and accessories or to ground exter-
power continuous
nal objects e.g. optional trolley
Max 50 V compli-
Dimensions 475 x 315 x 330 mm (excl. handles) ance voltage
(18.7 x 12.4 x 13)
Binary output 250V/35A (max) Output contacts for OLTC
Weight 2 x 0-10000 s and circuit breaker opera-
TRAX 219 25 kg (55 lbs) tion with internal voltage
TRAX 220 26 kg (57 lbs) and current measurements
TRAX 280 30 kg (66 lbs) AUX
Display CONTROL 54 V DC Ethernet communication
Size 10.4 and power to accessories.
Resolution 1024x768 XGA POWER 0-235 V AC Directly from power ampli-
fier for powering accesso-
Type TFT touch
ries (TDX/TCX)
Contrast ratio 1000:1
With 12 kV AC
Brightness 1000 cd/m2 TRAX TDX 0-12 kV, 1min
0-12 kV/300 mA,
4min
0-12 kV/100 mA,
continuous
With 2000 A AC
TRAX TCX 0-2000 A/2.4 V,
1min
0-1000 A/4.8 V,
1min

54 TRAX ZP-AJ01E AJ0383DE


Inputs
ANALOG
1234
Current 4 x 0-10A AC/DC
Voltage 4 x 250/350V AC/DC
R1 R2 2 x 0-50 V DC Intended for resistance
measurements but can be
used for AC voltage meas-
urement up to 40VRMS
TRANS Input for analog trans-
ducers and low level analog
signals
TRIG IN Contact or voltage sense
TIMING 3 x 0-10000 s Binary inputs for timing
measurements in timer and
relay testing applications. A
and B inputs dedicated for
Start and Stop.
Calculated / displayed parameters
Arithmetic +, -, *, /
Power P, VA, Q, S
Impedance R (DC), Z, Xp, Xs, Rs, Rp, Ls, Lp, Cs, Cp, phase
Derating at lower mains voltage
TRAX specification is valid at 230-240 V mains voltage. Output
power is decreased at lower mains voltages.
Derating at high ambient temperature
TRAX specification is valid at 23 5C. Max output current times
will be reduced when using TRAX in high ambient temperature.
Derating at lower frequencies
TRAX voltage output specification is at 50 Hz. Maximum voltage
output at lower frequencies is limited by the transformer. Derating
is linear with frequency and max voltage output at 5 Hz is 10% of
rated output.
Measurement accuracy
External 0.05% of reading + 0.05% FS
AC/DC voltage
and current
Internal DC 0.1% of reading + 0.1% FS
current
Internal AC 0.2% of reading + 0.2% FS
current
Internal AC 0.2% of reading + 0.2% FS
voltage
COM
Ethernet port For running the instrument from an external PC
or connect it to an external network.
Connector for For running the instrument wireless from a PC or
Wifi antenna tablet. (Option)
USB 3 USB ports for multipurpose use

AJ0383DE ZP-AJ01E TRAX 55


Index L
Leakage Reactance....................................... 41
A Leakage reactance measurements................ 27
Action buttons................................................. 45 Load file.......................................................... 46
Analog inputs.................................................. 15 Load Template................................................ 47
Apps............................................................... 20 Logfile............................................................. 48
B M
Binary outputs................................................ 15 Main menu...................................................... 18
C Maintenance................................................... 10
Calculated parameters................................... 24 Manual control................................................ 26
Communication.............................................. 14 Manual Control......................................... 16, 21
Communication ports..................................... 50 Manual test..................................................... 16
Configured test............................................... 16 O
Connecting a device to TRAX........................ 50 Off-line (simulation) mode.............................. 51
Connectors..................................................... 12 Open ground detection..................................... 8
Contact Resistance........................................ 30 Operating instructions.................................... 16
CONTROL...................................................... 15 Oscilloscope................................................... 25
Control knob............................................. 13, 22
P
Controls.......................................................... 12
Power transformer turns-ratio measurements.28
Create a test session in advance................... 16
Product description........................................... 6
CT excitation current...................................... 28
CT ratio with current....................................... 29 R
CT ratio with voltage....................................... 28 Remote control............................................... 50
Reporting........................................................ 44
D
Resistance measurements............................. 26
Data handling................................................. 44
Delete files...................................................... 47 S
Demagnetization............................................ 36 Safety............................................................... 8
DualGround.................................................... 30 Safety instructions............................................ 9
Dual ground measurements........................... 31 Save and report.............................................. 45
Save a test..................................................... 45
E
Short-circuit Impedance................................. 41
EMERGENCY................................................ 14
Short-circuit measurements........................... 27
Excitation current............................................ 26
Side panel...................................................... 12
Excitation Current........................................... 39
Specifications................................................. 54
G STROBE......................................................... 14
Generator settings.......................................... 22 Symbols............................................................ 8
Global settings................................................ 18
T
GUI Settings................................................... 19
Tap changer operation.................................... 32
I Temperature correction.................................. 30
Impedance...................................................... 26 Test object configuration................................. 44
Indicators........................................................ 12 Test object information (nameplate)............... 16
Instrument safety.............................................. 8 TIMING........................................................... 15
Instrument settings......................................... 23 Top panel........................................................ 13
INTERLOCK 1................................................ 14 TRANS........................................................... 15
INTERLOCK 2................................................ 14 Transformer configuration.............................. 33

56 TRAX ZP-AJ01E AJ0383DE


TRIG IN.......................................................... 15
Turn off TRAX................................................. 18
Turns ratio...................................................... 37
U
Upgrading....................................................... 52
Use measurement as template...................... 17
V
Voltage withstand measurements.................. 29
W
Warning and Caution Notices........................... 8
Warranty........................................................... 7
Warranty repair................................................. 7
Winding resistance......................................... 32
Z
Zero-sequence impedance measurements.... 27

AJ0383DE ZP-AJ01E TRAX 57


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Subject to change without notice. Printed matter No. ZP-AJ01E Doc. AJ0383DE V04a 2016

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