Rtac SVX01N en - 01102017
Rtac SVX01N en - 01102017
Rtac SVX01N en - 01102017
and Maintenance
Series R Air-Cooled
Helical Rotary Liquid Chillers
Model RTAC
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing
of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.
WARNING
Refrigerant under High Pressure!
Failure to follow instructions below could result in an
explosion which could result in death or serious injury
or equipment damage. System contains oil and
refrigerant under high pressure. Recover refrigerant to
relieve pressure before opening the system. See unit
nameplate for refrigerant type. Do not use non-
approved refrigerants, refrigerant substitutes, or
refrigerant additives.
Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in
part without written permission. Trane reserves the right
to revise this publication at any time, and to make changes
to its content without obligation to notify any person of
such revision or change.
Trademarks
All trademarks referenced in this document are the
trademarks of their respective owners.
Revision History
General data water storage and minimum/maximum
flow rate information.
Updated water pressure drop curves.
Updated 6-point lifting diagram.
Added seismic isolator orientation drawing.
Updated model number information.
Minor corrections.
RTAC-SVX01N-EN 3
Table of Contents
Model Number Description . . . . . . . . . . . . . . . 6 Evaporator Water Piping . . . . . . . . . . . . . . .48
Outdoor Unit Nameplate . . . . . . . . . . . . . . . 6 Entering Chilled Water Piping . . . . . . . . . .49
Compressor Nameplate . . . . . . . . . . . . . . . . 6 Leaving Chilled Water Piping . . . . . . . . . .49
Unit Model Number . . . . . . . . . . . . . . . . . . . . 7 Evaporator Drain . . . . . . . . . . . . . . . . . . . .49
Compressor Model Number . . . . . . . . . . . . 8 Evaporator Flow Switch . . . . . . . . . . . . . .49
Compressor Serial Number . . . . . . . . . . . . . 8 Water Pressure Gauges . . . . . . . . . . . . . . . .53
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Water Pressure Relief Valves . . . . . . . . . . . .53
Unit Description . . . . . . . . . . . . . . . . . . . . . . . 9 Freeze Avoidance . . . . . . . . . . . . . . . . . . . . . .54
Accessory/Option Information . . . . . . . . . . . 9 Low Evaporator Refrigerant Cutout,
Glycol Recommendations . . . . . . . . . . . . . .55
Isolator Shipping Location . . . . . . . . . . . . 9
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . .55
Pre-installation . . . . . . . . . . . . . . . . . . . . . . . . . 20
Specials . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Unit Inspection . . . . . . . . . . . . . . . . . . . . . 20
Inspection Checklist . . . . . . . . . . . . . . . . . 20
Installation - Mechanical
Remote Evaporator Option . . . . . . . . . . . . . . .57
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
System Configuration and Interconnecting
Installation Responsibilities . . . . . . . . . . . 20 Refrigerant Piping . . . . . . . . . . . . . . . . . . . . .57
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Line Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Dimensions and Weights . . . . . . . . . . . . . . . . 21 Liquid Line Sizing Steps . . . . . . . . . . . . . .61
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Suction Line Sizing Steps . . . . . . . . . . . . .62
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Suction Accumulator Sizing . . . . . . . . . . .62
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Piping Installation Procedures . . . . . . . . . . .63
Non-Seismically Rated Units . . . . . . . . . . 24 Refrigerant Sensors . . . . . . . . . . . . . . . . . . . .63
Seismically Rated Unit Weights . . . . . . . 26 Refrigerant Pressure Relief Valve Venting .63
Remote Evaporator Unit Weights . . . . . . 27 Leak Test and Evacuation . . . . . . . . . . . . . . .64
Installation - Mechanical . . . . . . . . . . . . . . . . 28 Refrigerant and Additional Oil Charge . . . .65
Location Requirements . . . . . . . . . . . . . . . . 28 Refrigerant Charge Determination . . . . . .65
Noise Considerations . . . . . . . . . . . . . . . . 28 Oil Charge Determination . . . . . . . . . . . . .65
Foundation . . . . . . . . . . . . . . . . . . . . . . . . 28 Installation - Electrical . . . . . . . . . . . . . . . . . . . .66
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . 28 General Recommendations . . . . . . . . . . . . .66
Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Installer-Supplied Components . . . . . . . . . .67
Lifting Procedure . . . . . . . . . . . . . . . . . . . 28 Power Supply Wiring . . . . . . . . . . . . . . . . .67
Isolation and Sound Emission . . . . . . . . . . 34 Control Power Supply . . . . . . . . . . . . . . . . . .68
Mounting and Leveling . . . . . . . . . . . . . . . . 34 Heater Power Supply and Convenience
Outlet (Packaged Units Only) . . . . . . . . . .68
Unit Isolation . . . . . . . . . . . . . . . . . . . . . . . . 34
Elastomeric Isolators
Interconnecting Wiring . . . . . . . . . . . . . . . . .69
(Optional for units without seismic rating) 34 Chilled Water Pump Control . . . . . . . . . . .69
Unit Isolation for Seismically Rated Units 35 Alarm and Status Relay Outputs
Isolator Selection and Mounting
(Programmable Relays) . . . . . . . . . . . . . . . .69
Locations . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Relay Assignments Using TechView . . . . .70
Drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Low Voltage Wiring . . . . . . . . . . . . . . . . . . . .70
4 RTAC-SVX01N-EN
Table of Contents
RTAC-SVX01N-EN 5
Model Number Description
Nameplates of typical unit model number and the coding system for
each.
The RTAC outdoor unit nameplates are applied to the Each position, or group of positions, in the model number
exterior of the Control Panel. A compressor nameplate is is used to represent a feature. For example, in the first
located on each compressor. When the unit arrives, if unit table, position 08 of the unit model number, Unit Voltage,
is not covered with a tarp, compare all nameplate data with contains the number 4. A 4 in this position means that the
ordering, submittal, and shipping information. unit voltage is 460/60/3.
Unit Model Number. An example of a typical unit
Outdoor Unit Nameplate model number (M/N) is:
See Figure 1, p. 6 for a typical unit nameplate. The outdoor RTAC 350A UA0N NAFN N1NX 1TEN NN0N N01N
unit nameplate provides the following information:
Model number digits are selected and assigned in
Unit model and size description. accordance with the definitions as listed in Unit Model
Unit serial number. Number, p. 7.
Identifies installation, operation and maintenance and Compressor model number. See Compressor Model
service data literature (Pueblo). Number, p. 8.
Lists drawing numbers for unit wiring diagrams Compressor serial number. SeeCompressor Serial
(Pueblo). Number, p. 8.
Compressor electrical characteristics.
Model Number Coding System
Utilization range.
The model numbers for the unit and the compressor are
composed of numbers and letters that represent features Recommended refrigerant.
of the equipment. Shown in the following table is a sample
6 RTAC-SVX01N-EN
Model Number Descriptions
Unit Model Number
Digits 1, 2 - Unit Model Digit 16 - Evaporator A = Alarm relay outputs
RT = Rotary chiller Configuration C = Ice making I/O
D = Alarm relay outputs and ice
Digit 3 - Unit Type N = 2 pass, 0.75 insulation
making I/O
P = 3 pass, 0.75 insulation
A = Air-cooled Digit 27 - Electrical Protection
Q = 2 pass, 1.25 insulation
Digit 4 - Development Sequence R = 3 pass, 1.25 insulation Options
C = Development sequence Digit 17 - Condenser 0 = No short circuit rating
Digits 5, 6 & 7 - Nominal Application 5 = Default short circuit rating
6 = High amp short circuit rating
Capacity N = Standard ambient (25-115F)
120 = 120 Nominal tons H = High ambient (25-125F) Digit 28 - Flow Switch
130 = 130 Nominal tons L = Low ambient (0-115F) T = Factory installed flow switch,
140 = 140 Nominal tons W = Wide ambient (0-125F) water
155 = 155 Nominal tons Digit 18 - Condenser Fin U = Factory installed flow switch,
170 = 170 Nominal tons non-water fluids
Material
185 = 185 Nominal tons Digit 29 - Control Panel
200 = 200 Nominal tons 1 = Standard aluminum slit fins
225 = 225 Nominal tons 2 = Copper fins Accessories
250 = 250 Nominal tons 4 = CompleteCoat epoxy coated N = No convenience outlet
275 = 275 Nominal tons fins A = 15A 115V convenience outlet
300 = 300 Nominal tons Digit 19 - Condenser Fan/Motor (60Hz)
350 = 350 Nominal tons Configuration Digit 30 - Service Valves
375 = 375 Nominal tons
400 = 400 Nominal tons T = STD fans with TEAO motors 0 = No suction service valves
450 = 450 Nominal tons W = Low noise fans 1 = With suction service valves
500 = 500 Nominal tons Digit 20 - Compressor Motor Digit 31 - Compressor Sound
Digit 8 - Unit Voltage Starter Type Attenuation Option
A = 200/60/3 X = Across-the-line 0 = No compressor sound
C = 230/60/3 Y = Wye-delta closed transition attenuation
J = 380/60/3 1 = Factory installed compressor
Digit 21 - Incoming Power Line sound attenuation
D = 400/50/3
4 = 460/60/3 Connection
1 = Single point power connection
Digit 32 - Appearance Options
5 = 575/60/3
2 = Dual point power connection N = No appearance options
Digit 9 - Manufacturing A = Architectural louvered panels
Location Digit 22 - Power Line C = Half louvers
U = Water Chiller Business Unit, Connection
Digit 33 - Installation
Pueblo, CO USA Type
Accessories
Digits 10, 11 - Design Sequence T = Terminal block connection
D = Non-fused disconnect switch(es) N = No installation accessories
** = Factory Input C = Circuit breaker(s) F = Flange kit for water connections
R = Neoprene in shear unit isolators
Digit 12 - Unit Basic Digit 23 - Unit Operator G = Neoprene isolators and flange kit
Configuration Interface E = Seismic elastomeric isolation
N = Standard efficiency/performance D = DynaView operator interface pads
H = High efficiency/performance S = Seismic spring isolators
A = Extra efficiency/performance Digit 24 - Remote Operator
Digit 34 - Factory Testing
Digit 13 - Agency Listing Interface
Options
N = No agency listing N = No remote interface
0 = Standard functional test
C = Tracer Comm 3 interface
U = C/UL listing C = Witness performance test
S = Seismic rated - IBC and OSHPD B = BACnet interface
with report
R = C/UL listed and seismic rated L = LonTalk compatible (LCI-C)
E = Performance test with report
interface
Digit 14 - Pressure Vessel Code Digit 35 Control, Label &
Digit 25 - Control Input
A = ASME pressure vessel code
Accessories/Options Literature
C = Canadian code C = Spanish
D = Australian code N = No remote inputs
E = English
L = Chinese code R = Ext. evaporator leaving water
F = French
setpoint
Digit 15 - Evaporator C = Ext. current limit setpoint Digit 36 Special Order
Application B = Ext. leaving water and current X = Standard unit configuration
F = Standard (40-60F) leaving temp limit setpoint F = Ship to final finisher
G = Low (Less than 40F) leaving Digit 26 - Control Output S = Unit has special order feature
temp
R = Remote (40-60F) leaving temp
Accessories/Options Digit 37 Safety Devices
N = No output options N = Standard
RTAC-SVX01N-EN 7
Model Number Descriptions
8 RTAC-SVX01N-EN
General Data
Unit Description Accessory/Option Information
The 140 - 500 ton Model RTAC units are helical-rotary type, Check all the accessories and loose parts which are
air-cooled liquid chillers designed for installation shipped with the unit against the shipping list. Included in
outdoors. The compressor circuits are completely these items will be water vessel drain plugs, rigging and
assembled, hermetic packages that are factory-piped, electrical diagrams, and service literature, which are
wired, leak-tested, dehydrated, and tested for proper placed inside the control panel and/or starter panel for
control operation before shipment. shipment.
Chilled water inlet and outlet openings are covered for
Isolator Shipping Location
shipment. Each compressor has a separate compressor
motor starter. The RTAC series features Tranes exclusive If optional neoprene isolators (model number digit 33) are
Adaptive Control logic, which monitors the control ordered with unit, they are shipped mounted on the unit.
variables that govern the operation of the chiller unit. See Figure 3 and Figure 4.
Adaptive Control logic can adjust capacity variables to
avoid chiller shutdown when necessary, and keep Figure 3. Isolator shipping locations,
producing chilled water. The units feature two 140 to 250 ton units
independent refrigerant circuits. Compressor unloaders
are solenoid actuated and oil pressure operated. Each
refrigerant circuit is provided with filter, sight glass,
electronic expansion valve, and charging valves. The
shell-and-tube type evaporator is manufactured in
accordance with ASME standards or other international
codes. Each evaporator is fully insulated and is equipped
with water drain and vent connections. Packaged units
have heat tape protection to - 20F (-28.9C) as standard.
As an option, a convenience outlet can be supplied.
Note: Packaged units are factory charged with refrigerant
and oil.
Figure 2. Typical RTAC packaged unit and components Neoprene Isolator Shipping Location
RTAC-SVX01N-EN 9
General Data
Size 140 155 170 185 200 225 250 275 300 350 400 450 500
Compressor Screw
Quantity # 2 2 2 2 2 2 2 3 3 3 4 4 4
Nominal size 70/ 85/ 85/ 100/ 100/ 120/ 120/ 85-85/ 100-100/ 120-120/ 100-100/ 120-120/ 120-120/
(tons)
@60Hz 70 70 85 85 100 100 120 100 100 100 100-100 100-100 120-120
Evaporator Flooded
Water storage (gal) 29 29 33 33 35 38 38 54 60 65 77 81 84
2 pass arrangement
Min flow (gpm) 193 193 202 202 217 217 217 265 309 339 381 404 422
Max flow (gpm) 709 709 741 741 796 796 796 970 1134 1243 1396 1483 1548
Water connection (NPS-in) 4 4 6 6 6 6 6 8 8 8 8 8 8
3 pass arrangement
Min flow (gpm) 129 129 135 135 145 145 145 176 206 226 254 270 282
Max flow (gpm) 473 473 494 494 531 531 531 647 756 829 930 989 1032
Water connection (NPS-in) 3.5 3.5 4 4 4 4 4 6 6 6 8 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 4 4 4 4 8 8 8 8 8 8
156/ 180/ 180/ 216/ 216/ 252/ 252/ 180/
Coil length (in) 216/108 252/108 216/216 252/216 252/252
156 156 180 180 216 216 252 108
Coil height (in) 42 42 42 42 42 42 42 42 42 42 42 42 42
(mm) 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067
# of rows # 3 3 3 3 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 4/4 5/4 5/5 6/5 6/6 7/6 7/7 10/6 12/6 14/6 12/12 14/12 14/14
Diameter (in) 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0
Air flow per fan (cfm) 9625 9394 9209 9209 9209 9210 9210 9209 9209 9208 9209 9210 9214
Power/motor (hp) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Fan speed (rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140
Tip speed (Ft/min) 8954 8954 8954 8954 8954 8954 8954 8954 8954 8954 8954 8954 8954
General Unit HFC-134a
# Refrig ckts # 2 2 2 2 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15 15 15 15 15
165/ 175/ 175/ 215/ 215/ 225/ 225/ 365/
Refrigerant charge (lb) 415/200 460/200 415/415 460/415 460/460
165 165 175 210 215 215 225 200
1.3/ 1.3/ 1.3/ 1.9/ 1.9/ 1.9/ 1.9/
Oil charge (gal) 4.2/1.9 4.6/2.9 4.6/1.9 4.6/4.6 4.6/4.6 4.6/4.6
1.3 1.3 1.3 1.3 1.9 1.9 1.9
Min ambient-std (F) 25 25 25 25 25 25 25 25 25 25 25 25 25
Min ambient-low (F) 0 0 0 0 0 0 0 0 0 0 0 0 0
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
10 RTAC-SVX01N-EN
General Data
Size 140 155 170 185 200 225 250 275 300 350 400
Compressor Screw
Quantity # 2 2 2 2 2 2 2 3 3 4 4
Nominal size 85-85/ 100- 85-85/ 100-100/
(tons) 70/70 85/70 85/85 100/85 100/100 120/100 120/120
@60Hz 100 100/100 85/85 100-100
Evaporator Flooded
Water storage (gal) 33 33 35 38 38 38 38 65 65 77 84
2 pass arrangement
Min flow (gpm) 202 202 217 217 217 217 217 339 339 381 422
Max flow (gpm) 741 741 796 796 796 796 796 1243 1243 1396 1548
Water connection (NPS-in) 6 6 6 6 6 6 6 8 8 8 8
3 pass arrangement
Min flow (gpm) 135 135 145 145 145 145 145 226 226 254 282
Max flow (gpm) 494 494 531 531 531 531 531 829 829 930 1032
Water connection (NPS-in) 4 4 4 4 4 4 4 6 6 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 4 4 8 8 8 8 8 8
Coil length (in) 180/180 216/180 216/216 252/216 252/252 144/144 144/144 216/144 252/144 216/216 252/252
Coil height (in) 42 42 42 42 42 42 42 42 42 42 42
Number of rows # 3 3 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 5/5 6/5 6/6 7/6 7/7 8/6 8/8 12/6 14/6 12/12 14/14
Diameter (in) 30 30 30 30 30 30 30 30 30 30 30
Air flow/fan (cfm) 9199 9199 9199 9200 9201 9783 9203 9652 9605 9199 9201
Power/motor (hp) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Fan speed (rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140
Tip speed (Ft/Min) 8954 8954 8954 8954 8954 8954 8954 8954 8954 8954 8954
General Unit HFC-134a
# Refrig ckts # 2 2 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15 15 15
Refrigerant
(lb) 175/175 215/205 215/215 225/215 225/225 235/235 235/235 415/200 460/200 415/415 460/460
charge
2.1-2.1/ 2.3-2.3/ 2.1-2.1/ 2.3-2.3/
Oil charge (gal) 1.3/1.3 1.3/1.3 1.3/1.3 1.9/1.3 1.9/1.9 1.9/1.9 1.9/1.9
1.9 1.9 2.1-2.1 2.3-2.3
Min ambient-std (F) 25 25 25 25 25 25 25 25 25 25 25
Min ambient-low (F) 0 0 0 0 0 0 0 0 0 0 0
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
RTAC-SVX01N-EN 11
General Data
Size 140 155 170 185 200 250 275 300 350
Compressor Screw
Quantity # 2 2 2 2 2 3 3 4 4
Nominal size 70-70/ 85-85/
(tons) 70/70 85/70 85/85 100/85 100/100 70-70/85 85-85/85
@60Hz 70-70 85-85
Evaporator Flooded
Water storage (gal) 35 33 38 38 38 65 65 71 84
2 pass arrangement
Min flow (gpm) 217 202 217 217 217 339 339 381 422
Max flow (gpm) 796 741 796 796 796 1243 1243 1396 1548
Water connection (NPS-in) 6 6 6 6 6 8 8 8 8
3 pass arrangement
Min flow (gpm) 145 135 145 145 145 226 226 254 282
Max flow (gpm) 531 494 531 531 531 829 829 930 1032
Water connection (NPS-in) 4 4 4 4 4 6 6 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 8 8 8 8 8 8
Coil length (in) 216/216 252/216 252/252 144/144 144/144 216/144 252/144 216/216 252/252
Coil height (in) 42 42 42 42 42 42 42 42 42
Number of rows # 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 6/6 7/6 7/7 8/6 8/8 12/6 14/6 12/12 14/14
Diameter (in) 30 30 30 30 30 30 30 30 30
Air flow/fan (cfm) 9199 9200 9201 9783 9203 9652 9605 9199 9201
Power/motor (hp) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Fan speed (rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140
Tip speed (Ft/Min) 8954 8954 8954 8954 8954 8954 8954 8954 8954
General Unit HFC-134a
# Refrig ckts # 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15
Refrigerant charge (lb) 215/215 225/215 225/225 235/235 235/235 415/200 460/200 415/415 460/460
2.1-2.1/ 2.1-2.1/
Oil charge (gal) 1.3/1.3 1.9/1.3 1.9/1.9 1.9/1.9 1.9/1.9 2.1-2.1/1.9 2.1-2.1/1.9
2.1-2.1 2.1-2.1
Min ambient-std (F) 25 25 25 25 25 25 25 25 25
Min ambient-low (F) 0 0 0 0 0 0 0 0 0
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
12 RTAC-SVX01N-EN
General Data
Size 140 155 170 185 200 225 250 275 300 350 400 450 500
Compressor Screw
Quantity # 2 2 2 2 2 2 2 3 3 3 4 4 4
Nominal size 100/ 100/ 120/ 120/ 85-85/ 100-100/ 120-120/ 100-100/ 120-120/ 120-120/
70/70 85/70 85/85
(tons) @60Hz 85 100 100 120 100 100 100 100-100 100-100 120-120
Evaporator Flooded
Water storage (L) 111 111 127 127 134 145 145 205 229 245 293 306 316
2 pass arrangement
Min flow (L/s) 12 12 13 13 14 14 14 17 20 21 24 26 27
Max flow (L/s) 45 45 47 47 50 50 50 61 72 78 88 94 98
Water connection (NPS-in) 4 4 6 6 6 6 6 8 8 8 8 8 8
3 pass arrangement
Min flow (L/s) 8 8 9 9 9 9 9 11 13 14 16 17 18
Max flow (L/s) 30 30 31 31 33 33 33 41 48 52 59 62 65
Water connection (NPS-in) 3.5 3.5 4 4 4 4 4 6 6 6 8 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 4 4 4 4 8 8 8 8 8 8
3962/ 4572/ 4572/ 5486/ 5486/ 6400/ 6400/ 4572/ 5486/ 6400/ 5486/ 6400/ 6400/
Coil length (mm)
3962 3962 4572 4572 5486 5486 6400 2743 2743 2743 5486 5486 6400
Coil height (mm) 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067
# of rows # 3 3 3 3 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 4/4 5/4 5/5 6/5 6/6 7/6 7/7 10/6 12/6 14/6 12/12 14/12 14/14
Diameter (mm) 726.0 726.0 726.0 726.0 726.0 726.0 726.0 726.0 726.0 726.0 726.0 726.0 726.0
Air flow per fan (m/hr) 16351 15958 15644 15644 15644 15646 15647 15644 15645 15642 15645 15646 15653
Power/motor (kW) 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12
Fan speed (rps) 19 19 19 19 19 19 19 19 19 19 19 19 19
Tip speed M/S 45 45 45 45 45 45 45 45 45 45 45 45 45
General Unit HFC-134a
# Refrig ckts # 2 2 2 2 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15 15 15 15 15
Refrigerant 102/ 102/
(kg) 75/75 79/75 79/79 98/95 98/98 166/91 188/91 209/91 188/188 209/188 209/209
charge 98 102
Oil charge (L) 5/5 5/5 5/5 7/5 7/7 7/7 7/7 8-8/7 9-9/11 9-9/11 9-9/9-9 9-9/9-9 9-9/9-9
Min ambient-std (C) -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9
Min ambient-low (C) -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
RTAC-SVX01N-EN 13
General Data
Size 140 155 170 185 200 225 250 275 300 350 400
Compressor Screw
Quantity # 2 2 2 2 2 2 2 3 3 4 4
Nominal size 85-85/ 100- 85-85/ 100-100/
(tons) 70/70 85/70 85/85 100/85 100/100 120/100 120/120
@60Hz 100 100/100 85/85 100-100
Evaporator Flooded
Water storage (L) 127 127 134 145 145 145 145 245 245 293 316
2 Pass arrangement
Min flow (L/s) 13 13 14 14 14 14 14 21 21 24 27
Max flow (L/s) 47 47 50 50 50 50 50 78 78 88 98
Water connection (NPS-in) 6 6 6 6 6 6 6 8 8 8 8
3 Pass arrangement
Min flow (L/s) 9 9 9 9 9 9 9 14 14 16 18
Max flow (L/s) 31 31 33 33 33 33 33 52 52 59 65
Water connection (NPS-in) 4 4 4 4 4 4 4 6 6 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 4 4 8 8 8 8 8 8
4572/ 5486/ 5486/ 6400/ 6400/ 3657/ 3657/ 5486/ 6400/ 5486/ 6400/
Coil length (mm)
4572 4572 5486 5486 6400 3657 3657 3657 3657 5486 6400
Coil height (mm) 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067
Number of rows # 3 3 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 5/5 6/5 6/6 7/6 7/7 8/6 8/8 12/6 14/6 12/12 14/14
Diameter (mm) 762 762 762 762 762 762 762 762 762 762 762
Air per fan (m/hr) 15628 15628 15628 15629 15631 16619 15634 16397 16317 15628 15631
Power/motor (kW) 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12
Fan speed (rps) 19 19 19 19 19 19 19 19 19 19 19
Tip speed M/S 45 45 45 45 45 45 45 45 45 45 45
General Unit HFC-134a
# refrig ckts # 2 2 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15 15 15
Refrig charge (kg) 79/79 98/93 98/98 102/98 102/102 107/107 107/107 188/91 209/91 188/188 209/209
Oil charge (L) 5/5 5/5 5/5 7/5 7/7 7/7 7/7 8-8/7 9-9/7 8-8/8-8 9-9/9-9
Min ambient-std (C) -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9
Min ambient-low (C) -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
14 RTAC-SVX01N-EN
General Data
Size 140 155 170 185 200 250 275 300 350
Compressor
Quantity # 2 2 2 2 2 3 3 4 4
Nominal size 70-70/ 85-85/
(tons) 70/70 85/70 85/85 100/85 100/100 70-70/85 85-85/85
@60Hz 70-70 85-85
Evaporator Flooded
Water storage (L) 133 125 145 145 145 245 245 270 316
2 Pass arrangement
Min flow (L/s) 14 13 14 14 14 21 21 24 27
Max flow (L/s) 50 47 50 50 50 78 78 88 98
Water connection (NPS-in) 6 6 6 6 6 8 8 8 8
3 Pass arrangement
Min flow (L/s) 9 9 9 9 9 14 14 16 18
Max flow (L/s) 33 31 33 33 33 52 52 59 65
Water connection (NPS-in) 4 4 4 4 4 6 6 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 8 8 8 8 8 8
Coil length (mm) 5486/5486 6400/5486 6400/6400 3657/3657 4572/2743 5486/3657 6400/3657 5486/5486 6400/6400
Coil height (mm) 1067 1067 1067 1067 1067 1067 1067 1067 1067
Number of rows # 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 6/6 7/6 7/7 8/6 8/8 12/6 14/6 12/12 14/14
Diameter (mm) 762 762 762 762 762 762 762 762 762
Air per fan (m/hr) 15628 15629 15631 16619 15634 16397 16317 15628 15631
Power/motor (kW) 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12
Fan speed (rps) 19 19 19 19 19 19 19 19 19
Tip speed M/S 45 45 45 45 45 45 45 45 45
General Unit HFC-134a
# refrig ckts # 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15
Refrig charge (kg) 98/98 102/98 102/102 107/107 107/107 188/91 209/91 188/188 209/209
Oil charge (L) 5/5 7/5 7/7 7/7 7/7 8-8/7 8-8/7 8-8/8-8 8-8/8-8
Min ambient-std (C) -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9
Min ambient-low (C) -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
RTAC-SVX01N-EN 15
General Data
Size 140 155 170 185 200 250 275 300 350 375 400
Compressor Screw
Quantity # 2 2 2 2 2 3 3 3 4 4 4
Nominal 70-70 / 85-85 / 100- 85-85/ 100-100/ 100-100/
(tons) 70/70 85/70 85/85 100/85 100/100
size@50Hz 100 100 100/100 85-85 85-85 100-100
Evaporator Flooded
Water storage (gal) 29 29 33 33 35 54 54 60 73 73 77
2 pass arrangement
Min flow (gpm) 193 193 202 202 217 265 265 309 351 351 381
Max flow (gpm) 709 709 741 741 796 970 970 1134 1287 1287 1396
Water connection (NPS-in) 4 4 6 6 6 8 8 8 8 8 8
3 pass arrangement
Min flow (gpm) 129 129 135 135 145 176 176 206 234 234 254
Max flow (gpm) 473 473 494 494 531 647 647 756 858 858 930
Water connection (NPS-in) 3.5 3.5 4 4 4 6 6 6 8 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 4 4 8 8 8 8 8 8
Coil length (in) 156/156 180/156 180/180 216/180 216/216 156/108 180/108 216/108 180/180 216/180 216/216
Coil height (in) 42 42 42 42 42 42 42 42 42 42 42
Number of rows # 3 3 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 4/4 5/4 5/5 6/5 6/5 8/6 10/6 12/6 10/10 12/10 12/12
Diameter (in) 30 30 30 30 30 30 30 30 30 30 30
Air flow per fan (cfm) 7918 7723 7567 7567 7567 7764 7566 7567 7567 7567 7567
Power per motor (hp) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Fan speed (rpm) 950 950 950 950 950 950 950 950 950 950 950
Tip speed (Ft/min) 7461 7461 7461 7461 7461 7461 7461 7461 7461 7461 7461
General Unit HFC-134a
# refrig ckts # 2 2 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15 15 15
Refrig charge (lb) 175/175 215/205 215/215 225/215 225/225 235/235 235/235 415/200 460/200 415/415 460/460
2.1-2.1/ 2.1-2.1/ 2.3-2.3/ 2.1-2.1/ 2.3-2.3/ 2.3-2.3/
Oil charge (gal) 1.3/1.3 1.3/1.3 1.3/1.3 1.9/1.3 1.9/1.9
1.9 1.9 1.9 2.1-2.1 2.1-2.1 2.3-2.3
Min ambient-std (F) 25 25 25 25 25 25 25 25 25 25 25
Min ambient-low (F) 0 0 0 0 0 0 0 0 0 0 0
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
16 RTAC-SVX01N-EN
General Data
Size 120 130 140 155 170 185 200 250 275 300 350 375 400
Compressor Screw
Quantity # 2 2 2 2 2 2 2 3 3 3 4 4 4
Nominal 100/ 100/ 70-70 / 85-85 / 100- 85-85 / 100-100/ 100-100/
(tons) 60/60 70/60 70/70 85/70 85/85
size@50Hz 85 100 100 100 100/100 85-85 85-85 100-100
Evaporator Flooded
Water storage (gal) 29 29 33 33 35 38 38 60 65 65 77 81 84
2 pass arrangement
Min flow (gpm) 193 193 202 202 217 217 217 309 339 339 381 404 422
Max flow (gpm) 709 709 741 741 796 796 796 1134 1243 1243 1396 1483 1548
Water
(NPS-in) 4 4 6 6 6 6 6 8 8 8 8 8 8
connection
3 pass arrangement
Min flow (gpm) 129 129 135 135 145 145 145 206 226 226 254 270 282
Max flow (gpm) 473 473 494 494 531 531 531 756 829 829 930 989 1032
Water
(NPS-in) 3.5 3.5 4 4 4 4 4 6 6 6 8 8 8
connection
Condenser Fin and tube
Qty of coils # 4 4 4 4 4 4 4 8 8 8 8 8 8
156/ 180/ 180/ 216/ 216/ 252/ 252/ 180/ 216/
Coil length (in) 252/144 216/216 252/216 252/252
156 156 180 180 216 216 252 108 144
Coil height (in) 42 42 42 42 42 42 42 42 42 42 42 42 42
Number of rows # 3 3 3 3 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 4/4 5/4 5/5 6/5 6/6 7/6 7/7 10/6 12/6 14/6 12/12 14/12 14/14
Diameter (in) 30 30 30 30 30 30 30 30 30 30 30 30 30
Air flow per fan (cfm) 62484 68819 7558 7557 7557 7558 7559 7561 7943 7906 7557 7490 7559
Power per motor (hp) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Fan speed (rpm) 950 950 950 950 950 950 950 950 950 950 950 950 950
Tip speed (Ft/min) 7461 7461 7461 7461 7461 7461 7461 7461 7461 7461 7461 7461 7461
General Unit HFC-134a
# refrig ckts # 2 2 2 2 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15 15 15 15 15
165/ 175/ 175/ 215/ 215/ 225/ 225/ 365/ 415/ 460/ 415/ 460/ 460/
Refrig charge (lb)
165 165 175 205 215 215 225 200 200 200 415 415 460
1.3/ 1.3/ 1.3/ 1.3/ 1.3/ 1.9/ 1.9/ 2.1- 2.1- 2.3-2.3/ 2.1-2.1/ 2.3-2.3/ 2.3-2.3/
Oil charge (gal)
1.3 1.3 1.3 1.3 1.3 1.3 1.9 2.1/1.9 2.1/1.9 1.9 2.1-2.1 2.3-2.3 2.3-2.3
Min ambient-std (F) 25 25 25 25 25 25 25 25 25 25 25 25 25
Min ambient-low (F) 0 0 0 0 0 0 0 0 0 0 0 0 0
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
RTAC-SVX01N-EN 17
General Data
Size 140 155 170 185 200 250 275 300 350 375 400
Compressor Screw
Quantity # 2 2 2 2 2 3 3 3 4 4 4
Nominal 70-70 / 85-85 / 100- 85-85/ 100-100/ 100-100/
(tons) 70/70 85/70 85/85 100/85 100/100
size@50Hz 100 100 100/100 85-85 85-85 100-100
Evaporator Flooded
Water storage (L) 111 111 127 127 134 205 205 229 277 277 293
2 pass arrangement
Min flow (L/s) 12 12 13 13 14 17 17 20 22 22 24
Max flow (L/s) 45 45 47 47 50 61 61 72 81 81 88
Water connection (NPS-in) 4 4 6 6 6 8 8 8 8 8 8
3 pass arrangement
Min flow (L/s) 8 8 9 9 9 11 11 13 15 15 16
Max flow (L/s) 30 30 31 31 33 41 41 48 54 54 59
Water connection (NPS-in) 3.5 3.5 4 4 4 6 6 6 8 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 4 4 8 8 8 8 8 8
3962/ 4572/ 4572/ 5486/ 5486/ 3962/ 4572/ 5486/ 4572/ 5486/ 5486/
Coil length (mm)
3962 3962 4572 4572 5486 2743 2743 2743 4572 4572 5486
Coil height (mm) 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067
Number of rows # 3 3 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 4/4 5/4 5/5 6/5 6/6 8/6 10/6 12/6 10/10 12/10 12/12
Diameter (mm) 762 762 762 762 762 762 762 762 762 762 762
Air flow per fan (m/hr) 13452 13120 12855 12855 12855 13190 12853 12856 12854 12855 12855
Power per motor (kW) 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74
Fan speed (rps) 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8
Tip speed M/S 38 38 38 38 38 38 38 38 38 38 38
General Unit HFC-134a
# refrig ckts # 2 2 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15 15 15
Refrig charge (kg) 79/79 98/93 98/98 102/98 102/102 107/107 107/107 188/91 209/91 188/188 209/209
Oil charge (L) 5/5 5/5 5/5 7/5 7/7 8-8/7 8-8/7 8-8/7 8-8/8-8 9-9/8-8 9-9/9-9
Min ambient-std (C) -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9
Min ambient-low (C) -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
18 RTAC-SVX01N-EN
General Data
Size 120 130 140 155 170 185 200 250 275 300 350 375 400
Compressor Screw
Quantity # 2 2 2 2 2 2 2 3 3 3 4 4 4
Nominal 100/ 100/ 70-70 85-85 100-100/ 85-85 / 100-100/ 100-100/
(tons) 60/60 70/60 70/70 85/70 85/85
size@50Hz 85 100 /100 /100 100 85-85 85-85 100-100
Evaporator Flooded
Water storage (L) 111 111 127 127 134 145 145 229 245 245 293 306 316
2 pass arrangement
Min flow (L/s) 12 12 13 13 14 14 14 20 21 21 24 26 27
Max flow (L/s) 45 45 47 47 50 50 50 72 78 78 88 94 98
Water connection (NPS-in) 4 4 6 6 6 6 6 8 8 8 8 8 8
3 pass arrangement
Min flow (L/s) 8 8 9 9 9 9 9 13 14 14 16 17 18
Max flow (L/s) 30 30 31 31 33 33 33 48 52 52 59 62 65
Water connection (NPS-in) 3.5 3.5 4 4 4 4 4 6 6 6 8 8 8
Condenser Fin and tube
Qty of coils # 4 4 4 4 4 4 4 8 8 8 8 8 8
3962/ 4572/ 4572/ 5486/ 5486/ 6400/ 6400/ 4572/ 5486/ 6400/ 5486/ 6400/ 6400/
Coil length (mm)
3962 3962 4572 4572 5486 5486 6400 2743 3657 3657 5486 5486 6400
Coil height (mm) 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067
Number of rows # 3 3 3 3 3 3 3 3 3 3 3 3 3
Fins per foot (fpf) 192 192 192 192 192 192 192 192 192 192 192 192 192
Fan Direct drive propeller
Quantity # 4/4 5/4 5/5 6/5 6/6 7/6 7/7 10/6 12/6 14/6 12/12 14/12 14/14
Diameter (mm) 762 762 762 762 762 762 762 762 762 762 762 762 762
Air flow per fan (m/hr) 62484 68819 12839 12839 12839 12840 12842 12844 13493 13430 12838 12724 12841
Power per motor (kW) 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74 0.74
Fan speed (rps) 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8
Tip speed M/S 38 38 38 38 38 38 38 38 38 38 38 38 38
General Unit HFC-134a
# refrig ckts # 2 2 2 2 2 2 2 2 2 2 2 2 2
% min load % 15 15 15 15 15 15 15 15 15 15 15 15 15
102/ 102/ 166/ 188/ 209/ 188/ 209/ 209/
Refrig charge (kg) 75/75 79/75 79/79 98/93 98/98
95 102 91 91 91 188 188 209
8-8/ 8-8/ 8-8/ 8-8/ 9-9/ 9-9
Oil charge (L) 5/5 5/5 5/5 5/5 5/5 7/5 7/7
7 7 7 8-8 9-9 9-9
Min ambient-std (C) -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -3.9
Min ambient-low (C) -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8
Notes:
1. Data containing information on two circuits is shown as follows: ckt 1/ ckt 2.
2. Minimum start-up/operating ambient is based on a 5 mph wind across the condenser.
3. RTAC units must only operate with refrigerant R-134a and Trane OIL00048.
RTAC-SVX01N-EN 19
Pre-installation
Unit Inspection Install unit on a flat foundation, level (within 1/4 [6
mm] across the length and width of the unit), and
When unit is delivered, verify it is the correct unit and is strong enough to support unit loading.
properly equipped.
Install unit per the instructions contained in the
If unit is covered with optional tarp, confirm unit was Installation-Mechanical and Installation-Electrical
ordered with a tarp. Inspect tarp for any visible damage. sections of this manual.
If unit does not have optional tarp, compare information Install any optional sensors and make electrical
on unit nameplate with ordering and submittal connections at the CH530.
information. Inspect all exterior components for visible Where specified, provide and install valves in water
damage. piping upstream and downstream of evaporator water
Report any apparent damage or material shortage to connections to isolate evaporator for maintenance,
carrier and make a unit damage notation on carriers and to balance/trim system.
delivery receipt. Specify extent and type of damage found Furnish and install pressure gauges in inlet and outlet
and notify Trane Sales Office. Do not proceed with piping of the evaporator.
installation of a damaged unit without sales office Furnish and install a drain valve to the bottom of the
approval. evaporator waterbox.
Supply and install a vent cock to the top of the
Inspection Checklist evaporator waterbox.
To protect against loss due to damage in transit, complete Furnish and install strainers ahead of all pumps and
this checklist upon receipt of unit. automatic modulating valves, and at inlet of
Inspect the individual pieces of the shipment before evaporator.
accepting the unit. Check for obvious damage to the Provide and install field wiring.
unit or packing material. Install heat tape and insulate the chilled water lines and
Inspect the unit for concealed damage as soon as any other portions of the system, as required, to
possible after delivery and before it is stored. prevent sweating under normal operating conditions
Concealed damage must be reported within 15 days. or freezing during low ambient temperature
If concealed damage is discovered, stop unpacking the conditions.
shipment. Do not remove damaged material from the Install evaporator drain plug. The plug ships in unit
receiving location. Take photos of the damage, if control panel.
possible. The owner must provide reasonable Start unit under supervision of a qualified service
evidence that the damage did not occur after delivery. technician.
Notify the carriers terminal of the damage
immediately, by phone and by mail. Request an
immediate, joint inspection of the damage with the
General
carrier and the consignee. Report any damage incurred during handling or
Notify Trane sales representative and arrange for repair. installation to the Trane sales office immediately.
Do not repair unit until damage is inspected by the carriers
representative.
Storage
Extended storage of outdoor unit prior to installation
requires these precautionary measures:
Store the outdoor unit in a secure area.
At least every three months (quarterly), check the
pressure in the refrigerant circuits to verify that the
refrigerant charge is intact. If it is not, contact a
qualified service organization and the appropriate
Trane sales office.
Close the discharge and liquid line isolation valves.
Installation Responsibilities
Generally, the contractor must do the following when
installing an RTAC unit:
20 RTAC-SVX01N-EN
Dimensions and Weights
Dimensions access to all service points. Refer to submittal drawings for
the unit dimensions. A minimum of 4 feet (1.2 m) is
See unit submittals for specific unit dimensions and water recommended for compressor service. Provide sufficient
connection locations. clearance for the opening of control panel doors. See
Figure 5, p. 21 through Figure 9, p. 23 for minimum
clearances. In all cases, local codes which require
Clearances additional clearances will take precedence over these
Provide enough space around the outdoor unit to allow the recommendations.
installation and maintenance personnel unrestricted
Figure 5. Recommended unit clearance 15 foot bases
RTAC-SVX01N-EN 21
Dimensions and Weights
Tube Removal
Clearance Area
(Non DynaView
Control Panel End)
22 RTAC-SVX01N-EN
Dimensions and Weights
148
(3760 mm)
RTAC-SVX01N-EN 23
Dimensions and Weights
Weights
Non-Seismically Rated Units
Table 11. Weight packaged units, 60 Hz, aluminum or CompleteCoat coils
24 RTAC-SVX01N-EN
Dimensions and Weights
RTAC-SVX01N-EN 25
Dimensions and Weights
26 RTAC-SVX01N-EN
Dimensions and Weights
RTAC-SVX01N-EN 27
Installation - Mechanical
Location Requirements Rigging
Noise Considerations Lifting Procedure
Locate outdoor unit away from sound sensitive areas. If
required, install rubber vibration isolators in all water
piping and use flexible electrical conduit. Consult an WARNING
acoustical engineer for critical applications. Also refer to Heavy Objects!
Trane Engineering Bulletins for application information on
Failure to follow instructions below or properly lift unit
RTAC chillers. could result in unit dropping and possibly crushing
operator/technician which could result in death or
Foundation serious injury, and equipment or property-only damage.
A base or foundation is not required if unit location is level Ensure that all the lifting equipment used is properly
and strong enough to support units operating weight as rated for the weight of the unit being lifted. Each of the
cables (chains or slings), hooks, and shackles used to
listed in General Data, p. 9, Table 1, p. 10 through
lift the unit must be capable of supporting the entire
Table 10, p. 19. Provide rigid, non-warping mounting pads weight of the unit. Lifting cables (chains or slings) may
or concrete foundation of sufficient strength and mass to not be of the same length. Adjust as necessary for even
support unit operating weight (including piping, and full unit lift.
operating charges of refrigerant, oil and water). Once in
place, outdoor unit must be level within 1/ 4" (6 mm) over
its length and width.
WARNING
Trane Company is not responsible for equipment
problems resulting from an improperly designed or Improper Unit Lift!
constructed foundation. Failure to properly lift unit could result in unit dropping
Note: To allow for cleaning under the condensing coil, it and possibly crushing operator/technician which could
is recommended that an opening be left between result in death or serious injury, and equipment or
property-only damage. Test lift unit approximately 24
the unit base and the concrete pad.
inches to verify proper center of gravity lift point. To
avoid dropping of unit, reposition lifting point if unit is
Clearances not level.
Provide enough space around the outdoor unit to allow the
installation and maintenance personnel unrestricted Important: Do not fork lift unit.
access to all service points. Refer to submittal drawings for See Table 18, p. 30 through Table 22, p. 32 for lifting
the unit dimensions. A minimum of 4 feet (1.2 m) is weights and Table 23, p. 33 and Table 24, p. 33 for center of
recommended for compressor service. Provide sufficient gravity (CG) dimensions.
clearance for the opening of control panel doors. See
Figure 5, p. 21 through Figure 9, p. 23 in Dimensions and
Weights, p. 21 for minimum clearances. In all cases, local
codes which require additional clearances will take
precedence over these recommendations.
28 RTAC-SVX01N-EN
Installation - Mechanical
Rigging
See Figure 10 through Figure 12, p. 29 for lifting point
references, Table 19 through Table 21 for lifting weights,
and unit submittals lift point dimensions.
Figure 10. Lifting the unit (packaged and remote) 15 to 21 foot base
Figure 11. Lifting the unit (packaged and remote) 30 to 36 foot base
Control Panel
Figure 12. Lifting the unit (packaged and remote) 39 to 45 foot base
RTAC-SVX01N-EN 29
Installation - Mechanical
W1 - Near Side
W2 - Far Side W3 - Near Side
W4 - Far Side
25
(625mm)
30
(762mm)
SIDE VIEW END VIEW
Lifting Weights Tables Table 18. Lifting weights (lbs), packaged units, 60 Hz
Table 18. Lifting weights (lbs), packaged units, 60 Hz Size Lifting Location
30 RTAC-SVX01N-EN
Installation - Mechanical
Table 19. Lifting weights (lbs), packaged units, 50 Hz Table 20. Lifting weights (lbs), seismically rated units
RTAC-SVX01N-EN 31
Installation - Mechanical
32 RTAC-SVX01N-EN
Installation - Mechanical
RTAC-SVX01N-EN 33
Installation - Mechanical
64 4000 GRAY
RTAC-SVX01N-EN 35
Installation - Mechanical
2 7/8
WASHER
7/8
("F")
1 1/2 7 1/4
CUSTOMER
STEEL SHIM EQUIPMENT
(REMOVE AFTER ELASTOMERIC
SPRING ADJUSTMENT) 5/8 ADJUSTING SNUBBER
NUT
3/8 GAP
1/4 - 3/8
PVC
BUSHING
8
TOP
FREE &
COMPRESSION ("B")
OPERATING
CUP
("H")
HEIGHT ("I")
CUSTOMER
ELASTOMERIC EQUIPMENT
CUP
("A") ("E")
10 1/4
CUSTOMER
EQUIPMENT
5 3/4
("F")
(1/2)
SHIPPING SPACER
REMOVAL STRAP
(NOT SHOWN
IN OTHER VIEW
FOR CLARITY)
36 RTAC-SVX01N-EN
Installation - Mechanical
1. Set isolators on mounting surface, ensuring that all Table 29. Mounting locations
isolator centerlines match the submittal drawing. All 60 Hz units without seismic rating
isolator base plates (B) must be installed on a level
Size Dimension (in)
surface. Shim or grout as required, leveling all isolat(or
base plates at the same elevation. (tons) A B C D E
Standard Efficiency
2. Anchor all isolators to the surface using thru holes (C)
140 15.13 46 53 53 -
for concrete or (D) for steel as require. Welding to steel
is permitted providing the weld achieves the required 155 15.13 46 53 53 -
strength. 170 15.13 46 53 53 -
185 15.08 48 76 76 -
3. Remove clamp down nut (H) and washer (I). Isolators
are shipped with (2) removable spacer shims (E) 200 15.08 48 76 76 -
between the top plate and the housing. 225 15.08 39 69 64 64
RTAC-SVX01N-EN 37
Installation - Mechanical
Size Location
(tons) 1 2 3 4 5 6 7 8 9 10
Standard Efficiency
140 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
155 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
170 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
185 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
200 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
225 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
250 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
275 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
300 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
350 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
400 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
450 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
500 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
High Efficiency
140 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
155 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
170 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
185 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
200 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
225 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
250 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
275 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
300 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
350 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
400 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
38 RTAC-SVX01N-EN
Installation - Mechanical
Size Location
(tons) 1 2 3 4 5 6 7 8 9 10
Extra Efficiency
140 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
155 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
170 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
185 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
200 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
250 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
275 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
300 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
350 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
RTAC-SVX01N-EN 39
Installation - Mechanical
Size Location
(tons) 1 2 3 4 5 6 7 8 9 10
Standard Efficiency
140 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
155 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
170 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
185 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
200 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
250 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
275 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
300 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
350 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
400 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
High Efficiency
120 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
130 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
140 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
155 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
170 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 - -
185 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
200 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62 Red 62
250 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
275 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
300 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
350 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
400 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64 Gray 64
Size Location
(tons) 1 2 3 4 5 6 7 8 9 10
Standard Efficiency
140 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 - -
155 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 - -
170 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 - -
185 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 - -
200 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 - -
225 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61
250 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61
High Efficiency
140 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 - -
155 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 - -
170 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 - -
185 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61
200 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61 Brown 61
40 RTAC-SVX01N-EN
Installation - Mechanical
Table 34. Point weights (lbs), packaged units, 60 Hz, units not seismically rated
Isolator Location
Size
(tons) W1 W2 W3 W4 W5 W6 W7 W8 W9 W10
Aluminum Coils - Standard Efficiency
140 1402 1450 1383 1430 1361 1408 1333 1379 - -
155 1402 1450 1383 1430 1361 1408 1333 1379 - -
170 1461 1450 1383 1430 1361 1408 1339 1386 - -
185 1657 1673 1734 1638 1564 1584 1519 1530 - -
200 1674 1733 1646 1701 1604 1658 1561 1616 - -
225 1521 1571 1503 1554 1472 1522 1443 1494 1413 1473
250 1539 1601 1522 1584 1493 1522 1465 1527 1438 1500
275 1925 2188 1887 2148 1870 2082 1787 2062 1750 1986
300 1936 2173 1974 2198 1994 2230 2029 2266 2080 2334
350 1907 2144 1977 2213 2065 2301 2163 2399 2300 2536
400 2744 2758 2667 2646 2584 2564 2531 2510 2428 2422
450 2812 2774 2791 2753 2770 2733 2750 2712 2729 2569
500 2777 2719 2787 2744 2812 2768 2836 2792 2860 2817
Aluminum Coils - High Efficiency
140 1402 1450 1383 1430 1361 1408 1339 1387 - -
155 1588 1648 1565 1609 1505 1558 1465 1507 - -
170 1657 1652 1565 1622 1515 1579 1465 1530 - -
185 1419 1523 1405 1510 1381 1496 1358 1466 1335 1400
200 1497 1552 1479 1539 1446 1496 1417 1466 1389 1440
225 1661 1686 1649 1674 1629 1654 1613 1639 1591 1617
250 1661 1686 1649 1674 1629 1654 1613 1639 1591 1617
275 1829 2070 1891 2134 1960 2201 2093 2282 2193 2395
300 2147 2392 2120 2391 2087 2357 2049 2319 2014 2284
350 2647 2629 2535 2517 2452 2434 2512 2380 2294 2300
400 2744 2705 2773 2729 2797 2754 2822 2778 2846 2802
Aluminum Coils - Extra Efficiency
140 1657 1652 1565 1622 1515 1579 1465 1530 - -
155 1419 1523 1405 1510 1381 1496 1358 1466 1335 1400
170 1497 1552 1479 1539 1446 1496 1417 1466 1389 1440
185 1661 1686 1649 1674 1629 1654 1613 1639 1591 1617
200 1661 1686 1649 1674 1629 1654 1613 1639 1591 1617
250 1829 2070 1891 2134 1960 2201 2093 2282 2193 2395
275 2147 2392 2120 2391 2087 2357 2049 2319 2014 2284
300 2647 2629 2535 2517 2452 2434 2512 2380 2294 2300
350 2744 2705 2773 2729 2797 2754 2822 2778 2846 2802
RTAC-SVX01N-EN 41
Installation - Mechanical
Table 34. Point weights (lbs), packaged units, 60 Hz, units not seismically rated (continued)
Isolator Location
Size
(tons) W1 W2 W3 W4 W5 W6 W7 W8 W9 W10
Copper Coils - Standard Efficiency
140 1658 1720 1675 1737 1695 1757 1715 1777 - -
155 1658 1720 1675 1737 1695 1757 1715 1777 - -
170 1658 1720 1675 1737 1695 1757 1715 1776 - -
185 2025 2061 2012 2052 1997 2098 1984 2024 - -
200 2042 2121 2040 2114 2038 2129 2036 2110 - -
225 1868 1954 1865 1945 1861 1951 1859 1049 1857 1947
250 1891 1961 1890 1960 1887 1957 1885 1956 1883 1953
275 2505 2768 2458 2700 2358 2589 2215 2501 2130 2384
300 2550 2787 2458 2786 2547 2784 2545 2782 2543 2798
350 2467 2704 2548 2785 2651 2888 2765 3003 2946 3163
400 3474 3498 3372 3350 3272 3207 3207 3184 3082 3077
450 3576 3602 3465 3468 3332 3199 3199 3202 3066 3069
500 3552 3513 3575 3536 3597 3620 3620 3580 3642 3552
Copper Coils - High Efficiency
140 1658 1720 1675 1737 1695 1757 1715 1777 - -
155 1956 2029 1958 2022 1949 2011 1928 2001 - -
170 1965 2040 1958 2035 1949 2098 1939 2014 - -
185 1788 1914 1792 1916 1796 1951 1800 1924 1804 1928
200 1868 1928 1865 1936 1861 1932 1859 1928 1853 1928
225 2077 2125 2090 2135 2105 2152 2118 2166 2137 2185
250 2077 2125 2090 2135 2105 2152 2118 2166 2137 2185
275 2410 2652 2458 2700 2519 2761 2587 2828 2720 2923
300 2825 3097 2766 3037 2690 2962 2605 2876 2526 2798
350 3377 3357 3241 3221 3139 3074 3074 3054 2948 2946
400 3531 3498 3561 3521 3583 3606 3606 3566 3628 3588
Copper Coils - Extra Efficiency
140 1965 2040 1958 2035 1949 2098 1939 2014 - -
155 1788 1914 1792 1916 1796 1951 1800 1924 1804 1928
170 1868 1928 1865 1936 1861 1932 1859 1928 1853 1928
185 2077 2125 2090 2135 2105 2152 2118 2166 2137 2185
200 2077 2125 2090 2135 2105 2152 2118 2166 2137 2185
250 2410 2652 2458 2700 2519 2761 2587 2828 2720 2923
275 2825 3097 2766 3037 2690 2962 2605 2876 2526 2798
300 3377 3357 3241 3221 3139 3074 3074 3054 2948 2946
350 3531 3498 3561 3521 3583 3606 3606 3566 3628 3588
42 RTAC-SVX01N-EN
Installation - Mechanical
RTAC-SVX01N-EN 43
Installation - Mechanical
Isolator Location
Size (tons) 1 2 3 4 5 6 7 8 9 10
Aluminum Coils - Standard Efficiency
140 1150 1183 1095 1128 1032 1065 969 1002 - -
155 1150 1183 1095 1128 1032 1065 969 1002 - -
170 1150 1183 1095 1128 1032 1065 969 1002 - -
185 1381 1384 1325 1331 1241 1246 1156 1162 - -
200 1397 1437 1351 1391 1279 1318 1206 1246 - -
225 1251 1307 1222 1279 1172 1229 1126 1190 1081 1140
250 1274 1312 1246 1283 1196 1233 1149 1190 1103 1140
Aluminum Coils - High Efficiency
140 1150 1183 1095 1128 1032 1065 969 1002 - -
155 1321 1361 1270 1301 1190 1230 1109 1149 - -
170 1321 1361 1270 1314 1190 1230 1109 1149 - -
185 1175 1267 1151 1242 1107 1199 1067 1159 1027 1118
200 1251 1295 1222 1259 1172 1207 1122 1159 1081 1118
Copper Coils - Standard Efficiency
140 1406 1454 1388 1435 1366 1414 1345 1392 - -
155 1406 1454 1388 1435 1366 1414 1345 1392 - -
170 1406 1454 1388 1435 1366 1414 1345 1392 - -
185 1749 1772 1718 1744 1675 1700 1631 1656 - -
200 1768 1825 1745 1805 1713 1772 1680 1740 - -
225 1622 1697 1608 1686 1587 1665 1568 1645 1549 1625
250 1644 1702 1633 1690 1611 1668 1591 1648 1571 1628
Copper Coils - High Efficiency
140 1406 1454 1388 1435 1366 1414 1345 1392 - -
155 1689 1749 1664 1714 1624 1673 1583 1644 - -
170 1689 1749 1664 1727 1624 1695 1583 1644 - -
185 1546 1657 1537 1649 1523 1634 1509 1621 1495 1607
200 1622 1686 1608 1666 1587 1642 1568 1621 1549 1599
44 RTAC-SVX01N-EN
Installation - Mechanical
A B C D E F G
1.19
CONTROL PANEL
2 4 6 8 10 12 14
(CKT 1 PANEL)
1 3 5 7 9 11 13
1.19
RTAC-SVX01N-EN 45
Installation - Mechanical
Size Location
(tons) 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Standard Efficiency
140 2000 2000 2000 2000 2000 2000 2000 2000 - - - - - -
155 2000 2000 2000 2000 2000 2000 2000 2000 - - - - - -
170 2000 2000 2000 2000 2000 2000 2000 2000 - - - - - -
185 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N - - - - - -
200 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N - - - - - -
225 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 - - - -
250 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N - - - -
275 2990N 2990N 2990N 2990N 2575N 2575N 2575N 2575N 2575N 2575N - - - -
300 2990N 2990N 2990N 2990N 2575N 2575N 2575N 2575N 2000 2000 2000 2000 - -
350 2990N 2990N 2990N 2990N 2575N 2575N 2575N 2575N 2575N 2575N 2000 2000 - -
400 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N - -
450 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N
500 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N
High Efficiency
140 2000 2000 2000 2000 2000 2000 2000 2000 - - - - - -
155 2000 2000 2000 2000 2000 2000 2000 2000 - - - - - -
170 2000 2000 2000 2000 2000 2000 2000 2000 - - - - - -
185 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 - - - -
200 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 - - - -
225 2575N 2575N 2575N 2575N 2575N 2575N 2000 2000 2000 2000 - - - -
250 2575N 2575N 2575N 2575N 2575N 2575N 2000 2000 2000 2000 - - - -
275 2990N 2990N 2990N 2990N 2575N 2575N 2575N 2575N 2000 2000 2000 2000 - -
300 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N - -
350 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N - -
400 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N
Extra Efficiency
140 2000 2000 2000 2000 2000 2000 2000 2000 - - - - - -
155 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 - - - -
170 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 - - - -
185 2575N 2575N 2575N 2575N 2575N 2575N 2000 2000 2000 2000 - - - -
200 2575N 2575N 2575N 2575N 2575N 2575N 2000 2000 2000 2000 - - - -
250 2990N 2990N 2990N 2990N 2575N 2575N 2575N 2575N 2000 2000 2000 2000 - -
275 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N 2575N - -
300 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N - -
350 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N 2990N
46 RTAC-SVX01N-EN
Installation - Mechanical
RTAC-SVX01N-EN 47
Installation - Mechanical
Inlet Water
Connection
2-Pass
Evaporator
Inlet Water
Connection
Control Panel End
3-Pass
Evaporator
Outlet
Inlet
Top View
(Condenser removed for clarity) End View
(Circuit 1 control panel end
3-Pass Evaporator Panel removed for clarity)
Circuit 1 Control Panel
48 RTAC-SVX01N-EN
Installation - Mechanical
Thoroughly flush all water piping to the unit before making Evaporator Drain
the final piping connections to the unit.
Components and layout will vary slightly, depending on NOTICE:
the location of connections and the water source. Waterbox Damage!
NOTICE: Failure of follow these instructions could result in
damage to the waterbox. Do not use Teflon pipe tape
Evaporator Damage! or overtighten when installing valves, drains, plugs, and
vents on cast iron waterboxes.
Failure to follow instructions could cause evaporator
damage. The chilled water connections to the
evaporator are to be victaulic type connections. Do A 1/2 connection is located under outlet end of each
not attempt to weld these connections, as the heat evaporator waterbox for drainage during unit servicing. A
generated from welding can cause microscopic and vent is located on the top of each waterbox. For shipment,
macroscopic fractures on the cast iron waterboxes that drain plugs are removed and placed in a plastic bag in the
can lead to premature failure of the waterbox. To control panel, and vent plugs remain installed. Each drain
prevent damage to chilled water components, do not and vent must be piped with a shutoff valve, or plug
allow evaporator pressure (maximum working installed, prior to water pump operation.
pressure) to exceed 150 psig (10.5 bar).
Evaporator Flow Switch
Provide shutoff valves in gauge lines to isolate them from
The flow switch is factory-installed and programmed
system when not in use. Use rubber vibration eliminators
based on the operating conditions submitted with the
to prevent vibration transmission through water lines. If
order. The leaving evaporator temperature, fluid type and
desired, install thermometers in lines to monitor entering
fluid concentration affect the selected flow switch. If the
and leaving water temperatures. Install a balancing valve
operating conditions on the job site change, the flow
in leaving water line to control water flow balance. Install
switch may need to be replaced.
shutoff valves on both entering and leaving water lines so
evaporator can be isolated for service. The sensor head includes 3 LEDs, two yellow and one
green. Wait 15 seconds after power is applied to the sensor
NOTICE: before evaluating LEDs for flow status. When wired
correctly and flow is established, only the green LED
Evaporator Damage!
should be lit. Following are the LED indicators:
To prevent evaporator damage, pipe strainers must be
installed in the water supplies to protect components Green ON, both yellow OFF Flow
from water born debris. Trane is not responsible for Green and outside yellow ON No Flow
equipment-only-damage caused by water born debris.
Center yellow ON continuously Miswire
Piping components include all devices and controls Factory installed jumper wire W3 must be removed if
used to provide proper water system operation and unit using auxiliary contacts and/or additional proof of flow.
operating safety. These components and their general See schematics in RTAC-SVE01*-EN for more details.
locations are given below.
NOTICE:
Entering Chilled Water Piping
Equipment Damage!
Air vents (to bleed air from system). Incorrect wiring of auxiliary contacts could result in
Water pressure gauges with shutoff valves. equipment damage.
Vibration eliminators.
Shutoff (isolation) valves. Thermometers (if desired). Note: Use caution when connecting auxiliary contacts.
Terminals 1TB6-3 and 1TB6-5 are to be used for
Clean-out tees.
field connections. Inadvertent use of 1TB6-5 and
Pipe strainer. 1TB6-4 will result in a FALSE FLOW indication.
Leaving Chilled Water Piping If using auxiliary flow sensing, both yellow LEDs come on
initially when flow is stopped. Center yellow LED will turn
Air vents (to bleed air from system).
off after approximately 7 seconds. LED indicators are
Water pressure gauges with shutoff valves. otherwise same as indicated above.
Vibration eliminators.
Shutoff (isolation) valves.
Thermometers.
Clean-out tees.
Balancing valve.
RTAC-SVX01N-EN 49
Installation - Mechanical
NOTICE:
Proper Water Treatment!
The use of untreated or improperly treated water could
result in scaling, erosion, corrosion, algae or slime. It is
recommended that the services of a qualified water
treatment specialist be engaged to determine what
water treatment, if any, is required. Trane assumes no
responsibility for equipment failures which result from
untreated or improperly treated water, or saline or
brackish water.
50 RTAC-SVX01N-EN
Installation - Mechanical
Figure 24. Evaporator water pressure drop, 2-pass evaporator, 120 to 250 tons
100
60Hz: 140S, 155S
50Hz: 140S, 155S,
120H, 130H
50
Pressure Drop (ft H2O)
10
60Hz: 200S, 170H,
140X
50Hz: 200S, 170H
5
Figure 25. Evaporator water pressure drop, 2-pass evaporator, 250 to 500 tons
100
60Hz: 300S
50Hz: 300S,250H
50
60Hz: 275S
50Hz: 250S, 275S
Pressure Drop (ft H2O)
60Hz: 450S
50Hz: 375H
RTAC-SVX01N-EN 51
Installation - Mechanical
Figure 26. Evaporator water pressure drop, 3-pass evaporator, 120 to 250 tons
100
50
120H, 130H
1
100 200 300 400 500 600 700
Figure 27. Evaporator water pressure drop, 3-pass evaporator, 250 to 500 tons
80
60Hz: 450S
50Hz: 375H
60Hz: 300S
50Hz: 300S, 250H
1
100 200 300 400 600 800 1000 2000
52 RTAC-SVX01N-EN
Installation - Mechanical
Flow Switch
(Factory Installed)
RTAC-SVX01N-EN 53
Installation - Mechanical
Freeze Avoidance
One or more of the ambient freeze avoidance methods in
Note: A secondary set of pump interlock is strongly
Table 41 must be used to protect the RTAC chiller from
recommended, but not required.
ambient freeze damage.
NOTICE:
Evaporator Damage!
If insufficient concentration or no glycol is used, the
evaporator water flow must be controlled by the CH530
AND heaters must be used to avoid catastrophic
damage to the evaporator due to freezing. It is the
responsibility of the installing contractor and/or the
customer to ensure that a pump will start when called
upon by the chiller controls.
Even with water pump control, a power loss of as little
as 15 minutes under freezing conditions can damage
the evaporator. Only the proper addition of freeze
inhibitor or complete drainage of the water circuit can
ensure no evaporator damage in the event of a power
failure. See Table 42, p. 55 for correct concentration of
glycol.
54 RTAC-SVX01N-EN
Installation - Mechanical
RTAC-SVX01N-EN 55
Installation - Mechanical
56 RTAC-SVX01N-EN
Installation - Mechanical
Remote Evaporator Option
The RTAC 140-250 ton outdoor unit with the Remote
Evaporator option is shipped as two pieces: the outdoor
unit (condensing) and the evaporator. Short suction line NOTICE:
connections are provided with the outdoor condensing Equipment Damage!
unit. The remote evaporator is shipped complete, with
If the circuits are crossed, serious equipment damage
factory-mounted electronic expansion valves, water could occur.
temperature sensors, suction pressure transducers, liquid
level control sensors, evaporator flow switch, all factory 3. Piping between the evaporator and outdoor unit can
wired to a ribbon cable. Solenoid valves and drain valves not exceed 200 actual feet and/or an equivalent length
are wired to a relay board in the terminal box. The of 300 feet.
installing contractor is required to provide and install the
following: Note: The latter includes the equivalent length of all
associated field installed fittings, valves,
2-wire, twisted shielded communication line between accessories and straight lengths of interconnecting
the remote evaporator terminal box and the piping.
Condensing Units control panel
4. Horizontal portions of suction lines must be downward
4-wire connection from evaporator terminal box to sloping toward the compressor at least 1/2 inch for
condensing unit control panel for flow switch wiring each 10 feet run. This promotes the movement of oil in
(see Figure 33, p. 65) the direction of gas flow.
115 VAC single phase power supply to the remote 5. Suction lines must be insulated.
evaporator terminal box
6. The line sizes defined are to be used only for 40-60 F
2 liquid lines leaving water temperature and/or full load ice-making
2 suction lines applications.
Suction accumulator as specified 7. Figure 29, p. 58, drawing 1 depicts an installation
where the remote evaporator elevation is the same as
Note: A unit ordered as a remote evaporator must also be
that of the outdoor condensing unit. The suction and
ordered with either the wide or low ambient option.
liquid lines are horizontal or down flowing only.
The fan inverters are necessary for proper control.
The suction and liquid lines can be put under ground or
System Configuration and in a trench. The temperature of the suction lines must
never exceed the temperature of the compressor. The
Interconnecting Refrigerant line can be below the compressors a maximum of 15 ft.
Piping 8. Figure 29, p. 58, drawing 2 shows a variation to
drawing 1. The remote evaporator and outdoor
The system may be configured in any of the four condensing unit are at the same elevation but
arrangements shown in Figure 29, p. 58. The interconnecting piping may be installed up to 15 feet
configurations and their associated elevations, along with above the base elevation. Refer to Table 46, p. 61 to
the total distance between the remote evaporator and the determine the required length of the suction
compressor/condenser section, play a critical role in accumulator line. A full size suction accumulator is
determining suction and liquid line sizes. This will also required at the evaporator and 50% of the value is
affect field refrigerant and oil charges. Consequently, there required at the condensing unit.
are physical limits which must not be violated if the system 9. A refrigerant drain valve is installed at the bottom of
is to operate as designed. Please note the following the evaporator for freeze protection. This drain valve is
requirements for field installation: a normally open, pilot operated valve which remains
1. The remote evaporator MUST be matched with its closed unless there is a potential freezing situation
respective outdoor condensing unit. detected via low evap temperatures or low water
temperatures or a power failure. If the drain valve is
2. The circuit number on the outdoor condensing unit
opened the installed suction accumulator must be
must match the circuit number on the evaporator, i.e.
capable of holding the entire evaporator charge. Refer
circuit #1 on the outdoor condensing unit must be
to Table 46, p. 61 for sizing.
connected with circuit # 1 on the remote evaporator
and likewise for circuit #2. RTAC Circuit Capacities are 10. For installations where the remote evaporator is at a
shown in General Data Tables. lower elevation than the outdoor condensing unit as
shown in Figure 29, p. 58, drawing 3, the elevation
difference is not to exceed 100 feet. An inverted liquid
RTAC-SVX01N-EN 57
Installation - Mechanical Remote Evaporator Option
line trap at the condensing unit is required to prevent and operation of the chiller, that the elevation
unwanted free cooling. The apex of the liquid line trap requirements given in Table 44, p. 60 are not
should be at a height above the condenser coils. A exceeded. It should also be noted that in this
suction accumulator must be installed at the configuration the suction accumulator is installed at
evaporator. Refer to Table 46, p. 61 for sizing. the condensing section.
11. When the elevation of the remote evaporator exceeds Note: The height is limited by the available subcooling.
that of the outdoor condensing unit as shown in 12. Compressor & oil separator heaters must be on at least
Figure 29, p. 58, drawing 4, the elevation difference is 24 hours prior to compressor start.
determined by Table 44, p. 60. The suction
accumulator line must be installed according to
Table 46, p. 61. It is very important, for proper control
Figure 29. Remote evaporator installations
58 RTAC-SVX01N-EN
Installation - Mechanical Remote Evaporator Option
RTAC-SVX01N-EN 59
Installation - Mechanical Remote Evaporator Option
Table 44. Liquid line sizing(a) 140 to 250 ton remote evaporator
Leaving water Height (ft) Leaving water Height (ft)
40-50F 0 1-5 6-10 11-15 16-20 21-25 26-30 31-35 50-60F 0 1-5 6-10 11-15 16-20 21-25 26-30
70-ton circuit
25 1.375 1.375 1.375 1.375 1.375 1.375 1.375 n/a 25 1.375 1.375 1.375 1.375 1.375 1.375 2.125
50 1.375 1.375 1.375 1.375 1.375 1.375 1.375 n/a 50 1.375 1.375 1.375 1.375 1.375 1.625 2.125
75 1.375 1.375 1.375 1.375 1.375 1.375 1.625 n/a 75 1.375 1.375 1.375 1.375 1.375 1.625 n/a
100 1.375 1.375 1.375 1.375 1.375 1.375 1.625 n/a 100 1.375 1.375 1.375 1.375 1.625 2.125 n/a
125 1.375 1.375 1.375 1.375 1.375 1.625 1.625 n/a 125 1.375 1.375 1.375 1.625 1.625 2.125 n/a
Total 150 1.375 1.375 1.375 1.375 1.375 1.625 n/a n/a Total 150 1.375 1.375 1.375 1.625 1.625 2.125 n/a
Equivalent Equivalent
Length (ft) 175 1.375 1.375 1.375 1.375 1.625 1.625 n/a n/a Length (ft) 175 1.375 1.375 1.625 1.625 1.625 2.125 n/a
200 1.375 1.375 1.375 1.375 1.625 1.625 n/a n/a 200 1.375 1.625 1.625 1.625 2.125 2.125 n/a
225 1.375 1.375 1.375 1.625 1.625 1.625 n/a n/a 225 1.375 1.625 1.625 1.625 2.125 2.125 n/a
250 1.375 1.375 1.375 1.625 1.625 n/a n/a n/a 250 1.625 1.625 1.625 1.625 2.125 2.125 n/a
275 1.375 1.375 1.625 1.625 1.625 n/a n/a n/a 275 1.625 1.625 1.625 2.125 2.125 2.125 n/a
300 1.375 1.375 1.625 1.625 1.625 n/a n/a n/a 300 1.625 1.625 1.625 2.125 2.125 2.125 n/a
85-ton circuit
25 1.375 1.375 1.375 1.375 1.375 1.375 2.125 n/a 25 1.375 1.375 1.375 1.375 2.125 n/a n/a
50 1.375 1.375 1.375 1.375 1.375 1.625 n/a n/a 50 1.375 1.375 1.375 1.625 2.125 n/a n/a
75 1.375 1.375 1.375 1.375 1.375 1.625 n/a n/a 75 1.375 1.375 1.625 1.625 n/a n/a n/a
100 1.375 1.375 1.375 1.375 1.625 1.625 n/a n/a 100 1.375 1.625 1.625 2.125 n/a n/a n/a
125 1.375 1.375 1.375 1.625 1.625 2.125 n/a n/a 125 1.375 1.625 1.625 2.125 n/a n/a n/a
Total 150 1.375 1.375 1.375 1.625 1.625 2.125 n/a n/a Total 150 1.625 1.625 1.625 2.125 n/a n/a n/a
Equivalent Equivalent
Length (ft) 175 1.375 1.375 1.625 1.625 1.625 2.125 n/a n/a Length (ft) 175 1.625 1.625 2.125 2.125 n/a n/a n/a
200 1.375 1.625 1.625 1.625 2.125 2.125 n/a n/a 200 1.625 1.625 2.125 2.125 n/a n/a n/a
225 1.375 1.625 1.625 1.625 2.125 2.125 n/a n/a 225 1.625 2.125 2.125 2.125 n/a n/a n/a
250 1.625 1.625 1.625 1.625 2.125 2.125 n/a n/a 250 1.625 2.125 2.125 2.125 n/a n/a n/a
275 1.625 1.625 1.625 1.625 2.125 2.125 n/a n/a 275 1.625 2.125 2.125 2.125 n/a n/a n/a
300 1.625 1.625 1.625 2.125 2.125 2.125 n/a n/a 300 2.125 2.125 2.125 2.125 n/a n/a n/a
100-ton circuit
25 1.625 1.625 1.625 1.625 1.625 1.625 1.625 1.625 25 1.625 1.625 1.625 1.625 1.625 1.625 1.625
50 1.625 1.625 1.625 1.625 1.625 1.625 1.625 1.625 50 1.625 1.625 1.625 1.625 1.625 1.625 1.625
75 1.625 1.625 1.625 1.625 1.625 1.625 1.625 1.625 75 1.625 1.625 1.625 1.625 1.625 1.625 2.125
100 1.625 1.625 1.625 1.625 1.625 1.625 1.625 2.125 100 1.625 1.625 1.625 1.625 1.625 1.625 2.125
125 1.625 1.625 1.625 1.625 1.625 1.625 1.625 2.125 125 1.625 1.625 1.625 1.625 1.625 2.125 2.125
Total 150 1.625 1.625 1.625 1.625 1.625 1.625 2.125 2.125 Total 150 1.625 1.625 1.625 1.625 1.625 2.125 2.125
Equivalent Equivalent
Length (ft) 175 1.625 1.625 1.625 1.625 1.625 1.625 2.125 2.125 Length (ft) 175 1.625 1.625 1.625 1.625 2.125 2.125 2.125
200 1.625 1.625 1.625 1.625 1.625 2.125 2.125 2.125 200 1.625 1.625 1.625 2.125 2.125 2.125 2.125
225 1.625 1.625 1.625 1.625 1.625 2.125 2.125 2.125 225 1.625 1.625 1.625 2.125 2.125 2.125 2.125
250 1.625 1.625 1.625 1.625 1.625 2.125 2.125 2.125 250 1.625 1.625 2.125 2.125 2.125 2.125 2.625
275 1.625 1.625 1.625 1.625 2.125 2.125 2.125 2.125 275 1.625 1.625 2.125 2.125 2.125 2.125 2.625
300 1.625 1.625 1.625 1.625 2.125 2.125 2.125 n/a 300 1.625 2.125 2.125 2.125 2.125 2.125 2.625
120-ton circuit
25 1.625 1.625 1.625 1.625 1.625 1.625 1.625 2.125 25 1.625 1.625 1.625 1.625 1.625 1.625 1.625
50 1.625 1.625 1.625 1.625 1.625 1.625 1.625 2.125 50 1.625 1.625 1.625 1.625 1.625 1.625 1.625
75 1.625 1.625 1.625 1.625 1.625 1.625 2.125 2.625 75 1.625 1.625 1.625 1.625 1.625 1.625 2.125
100 1.625 1.625 1.625 1.625 1.625 1.625 2.125 2.625 100 1.625 1.625 1.625 1.625 1.625 1.625 2.125
125 1.625 1.625 1.625 1.625 1.625 2.125 2.125 2.625 125 1.625 1.625 1.625 1.625 1.625 2.125 2.125
Total 150 1.625 1.625 1.625 1.625 1.625 2.125 2.125 2.625 Total 150 1.625 1.625 1.625 1.625 1.625 2.125 2.125
Equivalent Equivalent
Length (ft) 175 1.625 1.625 1.625 1.625 2.125 2.125 2.125 2.625 Length (ft) 175 1.625 1.625 1.625 1.625 2.125 2.125 2.125
200 1.625 1.625 1.625 1.625 2.125 2.125 2.125 2.625 200 1.625 1.625 1.625 2.125 2.125 2.125 2.125
225 1.625 1.625 1.625 2.125 2.125 2.125 2.125 n/a 225 1.625 1.625 1.625 2.125 2.125 2.125 2.125
250 1.625 1.625 1.625 2.125 2.125 2.125 2.625 n/a 250 1.625 1.625 2.125 2.125 2.125 2.125 2.625
275 1.625 1.625 2.125 2.125 2.125 2.125 2.625 n/a 275 1.625 1.625 2.125 2.125 2.125 2.125 2.625
300 1.625 2.125 2.125 2.125 2.125 2.125 2.625 n/a 300 1.625 2.125 2.125 2.125 2.125 2.125 2.625
60 RTAC-SVX01N-EN
Installation - Mechanical Remote Evaporator Option
2. Multiply the length from step # 1 by 1.5 to estimate the Note: Location and quantity of suction accumulator is
dependent upon the unit configuration.
equivalent length.
Table 46. Required length of field installed suction line accumulator (ft)
70 Ton Circuit(a) 85 Ton Circuit 100 Ton Circuit 120 Ton Circuit
Actual Feet O.D. of Field Installed Liquid Line
of field
installed 1 3/8 1 5/8 2 1/8 1 3/8 1 5/8 2 1/8 1 5/8 2 1/8 2 5/8 1 5/8 2 1/8 2 5/8
liquid line Length of 3 5/8 Suction Length of 3 5/8 Suction Length of 4 1/8 Suction Length of 4 1/8 Suction
Accumulator Accumulator Accumulator Accumulator
10 43 44 45 52 52 53 43 44 46 52 53 54
20 45 46 49 53 54 57 45 47 50 53 55 58
30 46 48 52 54 56 60 46 49 53 55 58 62
40 48 50 55 56 58 63 48 52 57 56 60 66
50 49 52 59 57 60 67 49 55 61 58 63 70
60 51 54 62 59 62 70 51 57 65 59 66 74
70 52 56 65 60 64 73 53 60 69 61 68 78
80 53 58 69 62 66 77 54 62 73 62 71 81
90 55 60 72 63 68 80 56 65 77 64 73 85
100 56 62 75 64 70 83 57 68 81 66 76 89
110 58 64 79 66 72 87 59 70 85 67 79 93
120 59 66 82 67 74 90 60 73 89 69 81 97
130 61 68 85 69 76 93 62 75 93 70 84 101
140 62 70 89 70 78 97 63 78 97 72 86 105
150 64 72 92 72 80 100 65 81 101 73 89 109
160 65 74 95 73 82 103 67 83 105 75 92 113
170 66 76 99 75 84 107 68 86 108 76 94 117
180 68 78 102 76 86 110 70 88 112 78 97 121
190 69 79 105 77 88 113 71 91 116 80 99 125
200 71 81 109 79 90 117 73 94 120 81 102 129
(a) Circuit 2 of 155 ton premium unit requires an additional 10 feet of suction accumulator length.
RTAC-SVX01N-EN 61
Installation - Mechanical Remote Evaporator Option
2. Estimate equivalent line length: 3. From Table 47, select the appropriate Horizontal/
Downflow suction line outside diameter according to
117 feet x 1.5 = 175 feet the circuit tonnage. This is the diameter of the upflow
3. From Table 44, p. 60 for a 70 ton circuit, for 175 suction line and any fittings in the upflow line.
equivalent feet the OD is 1.375 inches. Note: The diameters of the upflow, and horizontal or
Note: Use the 0 ft. column since the condenser is above downflow portions of the suction line may differ
the evap depending on the application.
4. In Figure 31, p. 62, there are six long-radius elbows. Example Suction Line Sizing
From Table 45, p. 61, for 1.375 inch elbows, the
equivalent feet is: For this example, refer to Table 47 and Figure 31, p. 62
assume a 70 ton circuit and a leaving water temperature of
6 elbows x 2.2 feet = 13.2 feet 49 degrees F.
5. Adding equivalent feet from step #4 to step #1 gives: 1. From Table 47 the vertical/upflow suction line is: 3 5/8
13.2 feet + 117 feet = 130.2 feet O.D.
6. From Table 44, p. 60, for a 70 ton circuit, for 125 2. From Table 47, the horizontal/downflow line is: 3 5/8
equivalent feet (nearest to 130.2), the O.D. is 1- 3/8 O.D.
inches. Note: In this example, the horizontal line is pitched
Liquid Line size = 1-3/8 inches downward in the direction of flow.
Vertical/Upflow and Horizontal/Downflow Suction Lines Example of Suction Accumulator Line Sizing
O.D. (Type L Copper)
Use Figure 31, p. 62 and the same assumptions from the
70 ton 85ton 100 ton 120 ton liquid line sizing example to calculate the suction
LWT (F) circuit circuit circuit circuit accumulator line size and length.
40 - 60 3 5/8 3 5/8 4 1/8 4 1/8
In this case the accumulator is installed at the evaporator.
62 RTAC-SVX01N-EN
Installation - Mechanical Remote Evaporator Option
1. Use the 70 ton circuit column. have the same capability, due to additional piping
2. From the liquid line sizing example, use a field installed requirements.
liquid line of:
1.375 (1 3/8) inches Refrigerant Sensors
3. The actual feet of liquid line installed is: 117 feet All necessary refrigerant devices, transducers and
4. The size of the suction accumulator is: 3 5/8 inches solenoids are factory installed and wired to the evaporator
5. The length of the suction line accumulator is: 59 feet terminal box.
RTAC-SVX01N-EN 63
Installation - Mechanical Remote Evaporator Option
64 RTAC-SVX01N-EN
Installation - Mechanical Remote Evaporator Option
Figure 33. Field wiring between remote evaporator and condensing unit
RTAC-SVX01N-EN 65
Installation - Electrical
General Recommendations
As you review this manual, keep in mind that:
All field-installed wiring must conform to National
Electric Code (NEC) guidelines, and any applicable
state and local codes. Be sure to satisfy proper
equipment grounding requirements per NEC.
Compressor motor and unit electrical data (including
minimum circuit ampacities, motor kW, voltage
utilization range, rated load amps) is listed on the
chiller nameplate.
All field-installed wiring must be checked for proper
terminations, and for possible shorts or grounds.
Note: Always refer to wiring diagrams shipped with
chiller or unit submittal for specific electrical
schematic and connection information.
WARNING
Proper Field Wiring and Grounding
Required!
Failure to follow code could result in death or serious
injury. All field wiring MUST be performed by qualified
personnel. Improperly installed and grounded field
wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
NEC and your local/state electrical codes.
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could
result in death or serious injury. Disconnect all electric
power, including remote disconnects before servicing.
Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized.
NOTICE:
Use Copper Conductors Only!
Failure to use copper conductors could result in
equipment damage as unit terminals are not designed
to accept other types of conductors.
66 RTAC-SVX01N-EN
Installation - Electrical
Installer-Supplied Components
Customer wiring interface connections are shown in the
electrical schematics and connection diagrams that are
shipped with the unit. The installer must provide the NOTICE:
following components if not ordered with the unit: Use Copper Conductors Only!
Power supply wiring (in conduit) for all field-wired Failure to use copper conductors could result in
connections. equipment damage as unit terminals are not designed
to accept other types of conductors.
All control (interconnecting) wiring (in conduit) for
field supplied devices.
Cut holes into the sides of the control panel for the
Fused-disconnect switches or circuit breakers. appropriately-sized power wiring conduits. The wiring is
Power factor correction capacitors. (optional) passed through these conduits and connected to the
terminal blocks, optional unit-mounted disconnects, or
Power Supply Wiring HACR type breakers. Refer to Figure 34, p. 68.
All power supply wiring must be sized and selected To provide proper phasing of 3-phase input, make
accordingly by the project engineer in accordance with connections as shown in field wiring diagrams and as
NEC Table 310-16. stated on the WARNING label in the starter panel. For
additional information on proper phasing, refer to Unit
Voltage Phasing. Proper equipment ground must be
WARNING provided to each ground connection in the panel (one for
each customer-supplied conductor per phase).
Proper Field Wiring and Grounding
All 115 volt field-provided connections (either control or
Required!
power) are made through knockouts on the lower left side
Failure to follow code could result in death or serious of the panel, as shown on Figure 34. Additional grounds
injury. All field wiring MUST be performed by qualified may be required for each 115 volt power supply to the unit.
personnel. Improperly installed and grounded field
Green lugs are provided for 115V customer wiring.
wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for Single Point Power on Dual Panel Units
field wiring installation and grounding as described in
NEC and your local/state electrical codes. (Optional)
Units which require two control panels and with single
point power option selected, are built with a power
connection junction box located in the center of the unit as
WARNING shown in Figure 35, p. 68. Customer will connect to
Hazardous Voltage w/Capacitors! terminal blocks inside this panel.
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious injury.
Disconnect all electric power, including remote
disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be
inadvertently energized. For variable frequency drives or
other energy storing components provided by Trane or
others, refer to the appropriate manufacturers literature
for allowable waiting periods for discharge of
capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged.
For additional information regarding the safe discharge
of capacitors, see PROD-SVB06A-EN
All wiring must comply with local codes and the National
Electrical Code. The installing (or electrical) contractor
must provide and install the system interconnecting
wiring, as well as the power supply wiring. It must be
properly sized and equipped with the appropriate fused
disconnect switches.
The type and installation location(s) of the fused
disconnects must comply with all applicable codes.
RTAC-SVX01N-EN 67
Installation - Electrical
Incoming
Customer
Power
Location
Figure 35. Single point power box (optional on dual panel units)
Incoming
Customer
Cut holes Power
for power Location
wiring in
THIS AREA
See side view.
68 RTAC-SVX01N-EN
Installation - Electrical
The relay output from 1U10 is required to operate the A starter contactor interrupt failure diagnostic, in which a
Evaporator Water Pump (EWP) contactor. Contacts should compressor continues to draw current even after
be compatible with 115/240 VAC control circuit. The EWP commanded to have shutdown
relay operates in different modes depending on CH530 or or
Tracer commands, if available, or service pumpdown (See
A Loss of Evaporator Water Flow diagnostic (non-latching)
maintenance section). Normally, the EWP relay follows the
and the unit is in the AUTO mode, after initially having
AUTO mode of the chiller. Whenever the chiller has no
proven evaporator water flow.
diagnostics and is in the AUTO mode, regardless of where
the auto command is coming from, the normally open
relay is energized. When the chiller exits the AUTO mode, Alarm and Status Relay Outputs
the relay is timed open for an adjustable (using TechView) (Programmable Relays)
0 to 30 minutes. The non-AUTO modes in which the pump
is stopped, include Reset (88), Stop (00), External Stop A programmable relay concept provides for enunciation of
(100), Remote Display Stop (600), Stopped by Tracer (300), certain events or states of the chiller, selected from a list of
RTAC-SVX01N-EN 69
Installation - Electrical
likely needs, while only using four physical output relays, Table 51. Alarm and status relay output configuration
as shown in the field wiring diagram. The four relays are
Description
provided (generally with a Quad Relay Output LLID) as part
of the Alarm Relay Output Option. The relays contacts are This output is true whenever the chiller has
reached maximum capacity or had reached its
isolated Form C (SPDT), suitable for use with 120 VAC maximum capacity and since that time has
circuits drawing up to 2.8 amps inductive, 7.2 amps Maximum Capacity not fallen below 70% average current relative
resistive, or 1/3 HP and for 240 VAC circuits drawing up to (software 18.0 or later) to the rated ARI current for the chiller. The
0.5 amp resistive. output is false when the chiller falls below
70% average current and, since that time,
The list of events/states that can be assigned to the had not reestablished maximum capacity.
programmable relays can be found in Table 51.. The relay
will be energized when the event/state occurs. Relay Assignments Using
Table 51. Alarm and status relay output configuration TechView
Description CH530 Service Tool (TechView) is used to install the Alarm
This output is true whenever there is any
and Status Relay Option package and assign any of the
active diagnostic that requires a manual reset above list of events or status to each of the four relays
to clear, that affects either the Chiller, the provided with the option. The relays to be programmed
Alarm - Latching
Circuit, or any of the Compressors on a circuit. are referred to by the relays terminal numbers on the LLID
This classification does not include
informational diagnostics. board 1U12.
This output is true whenever there is any The default assignments for the four available relays of the
active diagnostic that could automatically RTAC Alarm and Status Package Option are:
clear, that affects either the Chiller, the
Alarm - Auto Reset Table 52. Default assignments
Circuit, or any of the Compressors on a circuit.
This classification does not include
informational diagnostics. Relay
This output is true whenever there is any Relay 1 Terminals J2 -12,11,10: Alarm
diagnostic affecting any component, whether
Relay 2 Terminals J2 - 9,8,7: Chiller Running
Alarm latching or automatically clearing. This
classification does not include informational Relay 3 Terminals J2-6,5,4: Maximum Capacity
diagnostics
Relay 4 Terminals J2-3,2,1: Chiller Limit
This output is true whenever there is any
diagnostic effecting Refrigerant Circuit 1,
whether latching or automatically clearing, If any of the Alarm/Status relays are used, provide
Alarm Ckt 1
including diagnostics affecting the entire electrical power, 115 VAC with fused-disconnect to the
chiller. This classification does not include panel and wire through the appropriate relays (terminals
informational diagnostics.
on 1U12 (EUR=A4-5)). Provide wiring (switched hot,
This output is true whenever there is any neutral, and ground connections) to the remote
diagnostic affecting Refrigerant Circuit 2
whether latching or automatically clearing, annunciation devices. Do not use power from the chillers
Alarm Ckt 2
including diagnostics effecting the entire control panel transformer to power these remote devices.
chiller. This classification does not include Refer to the field diagrams which are shipped with the unit.
informational diagnostics.
This output is true whenever the chiller has
Chiller Limit Mode (with
been running in one of the Unloading types of Low Voltage Wiring
limit modes (Condenser, Evaporator, Current
a 20 minute filter)
Limit or Phase Imbalance Limit) continuously The remote devices described below require low voltage
for the last 20 minutes. wiring. All wiring to and from these remote input devices
This output is true whenever any compressors to the Control Panel must be made with shielded, twisted
are running (or commanded to be running) on pair conductors. Be sure to ground the shielding only at
Circuit 1 Running Refrigerant Circuit 1, and false when no
compressors are commanded to be running the panel.
on that circuit. Important: To prevent control malfunctions, do not run
This output is true whenever any compressors low voltage wiring (<30 V) in conduit with
are running (or commanded to be running) on
conductors carrying more than 30 volts.
Circuit 2 Running Refrigerant Circuit 2, and false when no
compressors are commanded to be running
on that circuit. Emergency Stop
This output is true whenever any compressors CH530 provides auxiliary control for a customer specified/
are running (or commanded to be running) on
Chiller Running installed latching trip out. When this customer-furnished
the chiller and false when no compressors are
commanded to be running on the chiller. remote contact 5K14 is provided, the chiller will run
normally when the contact is closed. When the contact
opens, the unit will trip on a manually resettable
diagnostic. This condition requires manual reset at the
chiller switch on the front of the control panel.
70 RTAC-SVX01N-EN
Installation - Electrical
Connect low voltage leads to terminal strip locations on CH530 also provides a Front Panel Ice Termination
1U4. Refer to the field diagrams that are shipped with the Setpoint, settable through TechView, and adjustable from
unit. 20 to 31F (-6.7 to -0.5C) in at least 1F (1C) increments.
Silver or gold-plated contacts are recommended. These Note: When in the Ice Building mode, and the evaporator
customer-furnished contacts must be compatible with 24 entering water temperature drops below the ice
VDC, 12 mA resistive load. termination setpoint, the chiller terminates the Ice
Building mode and changes to the Ice Building
External Auto/Stop Complete Mode.
If the unit requires the external Auto/Stop function, the
NOTICE:
installer must provide leads from the remote contacts
5K15 to the proper terminals of the LLID 1U4 on the control Equipment Damage!
panel. Failure to use adequate freeze inhibitor for the leaving
The chiller will run normally when the contacts are closed. water temperature will result in damage to system
When either contact opens, the compressor(s), if components.
operating, will go to the RUN:UNLOAD operating mode
and cycle off. Unit operation will be inhibited. Closure of Techview must also be used to enable or disable Ice
the contacts will permit the unit to return to normal Machine Control. This setting does not prevent the Tracer
operation. from commanding Ice Building mode.
Field-supplied contacts for all low voltage connections Upon contact closure, the CH530 will initiate an ice
must be compatible with dry circuit 24 VDC for a 12 mA building mode, in which the unit runs fully loaded at all
resistive load. Refer to the field diagrams that are shipped times. Ice building shall be terminated either by opening
with the unit. the contact or based on the entering evaporator water
temperature. CH530 will not permit the ice building mode
External Circuit Lockout Circuit #1 and #2 to be reentered until the unit has been switched out of ice
building mode (open 5K18 contacts) and then switched
CH530 provides auxiliary control of a customer specified
back into ice building mode (close 5K18 contacts.)
or installed contact closure, for individual operation of
either Circuit #1 or #2. If the contact is closed, the In ice building, all limits (freeze avoidance, evaporator,
refrigerant circuit will not operate 5K16 and 5K17. condenser, current) will be ignored. All safeties will be
enforced.
Upon contact opening, the refrigerant circuit will run
normally. This feature is used to restrict total chiller If, while in ice building mode, the unit gets down to the
operation, e.g. during emergency generator operations. freeze stat setting (water or refrigerant), the unit will shut
down on a manually resettable diagnostic, just as in
Connections to 1U5 are shown in the field diagrams that
normal operation.
are shipped with the unit.
Connect leads from 5K18 to the proper terminals of 1U7.
These customer-supplied contact closures must be
Refer to the field diagrams which are shipped with the unit.
compatible with 24 VDC, 12 mA resistive load. Silver or
gold plated contacts are recommended. Silver or gold-plated contacts are recommended. These
customer furnished contacts must be compatible with 24
Ice Building Option VDC, 12 mA resistive load.
CH530 provides auxiliary control for a customer specified/ External Chilled Water Setpoint
installed contact closure for ice building if so configured
(ECWS) Option
and enabled. This output is known as the Ice Building
Status Relay. The normally open contact will be closed The CH530 provides inputs that accept either 4-20 mA or 2-
when ice building is in progress and open when ice 10 VDC signals to set the external chilled water setpoint
building has been normally terminated either through Ice (ECWS). This is not a reset function. The input defines the
Termination setpoint being reached or removal of the Ice set point. This input is primarily used with generic BAS
Building command. This output is for use with the ice (building automation systems). The chilled water setpoint
storage system equipment or controls (provided by set via the DynaView or through digital communication
others) to signal the system changes required as the chiller with Tracer (Comm3). The arbitration of the various chilled
mode changes from ice building to ice complete. water setpoint sources is described in the flow charts at the
When contact 5K18 is provided, the chiller will run end of the section.
normally when the contact is open. The chilled water setpoint may be changed from a remote
CH530 will accept either an isolated contact closure location by sending either a 2-10 VDC or 4-20 mA signal to
(External Ice Building command) or a Remote the 1U6, terminals 5 and 6 LLID. 2-10 VDC and 4-20 mA
Communicated input (Tracer) to initiate and command the each correspond to a 10 to 65F (-12 to 18C) external
Ice Building mode. chilled water setpoint.
RTAC-SVX01N-EN 71
Installation - Electrical
The following equations apply: by a setting change on the Custom Tab of the
Configuration View within TechView.
Voltage Signal Current Signal
As generated from VDC=0.1455*(ECWS)+ mA=0.2909(ECWS)+
Important: For proper unit operation, BOTH ECLS and
external source 0.5454 1.0909 ECWS settings MUST be the same (2-10
As processed by ECWS=6.875*(VDC)- ECWS=3.4375(mA)-
VDC or 4-20mA), even if only one input is to
CH530 3.75 3.75 be used.
If the ECWS input develops an open or short, the LLID will The J2-3 and J2-6 terminal is chassis grounded and
report either a very high or very low value back to the main terminal J2- 1 and J2-4 can be used to source 12 VDC. The
processor. This will generate an informational diagnostic ECLS uses terminals J2-2 and J2-3. ECWS uses terminals
and the unit will default to using the Front Panel J2-5 and J2-6. Both inputs are only compatible with
(DynaView) Chilled Water Setpoint. high-side current sources.
Figure 36. Wiring examples for ECLS and ECWS
TechView Service Tool is used to set the input signal type
from the factory default of 2-10 VDC to that of 4-20 mA.
TechView is also used to install or remove the External
Chilled Water Setpoint option as well as a means to enable
and disable ECWS.
72 RTAC-SVX01N-EN
Installation - Electrical
CWS' is the new chilled water set point or the reset CWS Communications Interface
CWS is the active chilled water set point before any reset
has occurred, e.g. normally Front Panel, Tracer, or ECWS Options
RESET RATIO is a user adjustable gain Tracer Communications Interface
START RESET is a user adjustable reference Option
TOD is the outdoor temperature This option allows the Tracer CH530 controller to exchange
TWE is entering evap. water temperature information (e.g. operating setpoints and Auto/Standby
TWL is leaving evap. water temperature commands) with a higher-level control device, such as a
Tracer Summit or a multiple-machine controller. A
MAXIMUM RESET is a user adjustable limit providing the shielded, twisted pair connection establishes the bi-
maximum amount of reset. For all types of reset, CWS' - directional communications link between the Tracer
CWS < or = Maximum Reset. CH530 and the building automation system.
Range Increment Important: To prevent control malfunctions, do not run
Reset Reset Start Max IP SI Factory low voltage wiring (<30 V) in conduit with
Type Ratio Reset Reset Units Units Default conductors carrying more than 30 volts.
10 to Field wiring for the communication link must meet the
Return 4 to 30 F 0 to 20 F 1% 1% 50%
120%
following requirements:
(2.2 to (0.0 to
16.7 C) 11.1 C) All wiring must be in accordance with the NEC and
80 to - 50 to 130
local codes.
Outdoor 0 to 20 F 1% 1% 10%
80% F Communication link wiring must be shielded, twisted
(10 to (0.0 to pair wiring (Belden 8760 or equivalent). See the table
54.4 C) 11.1 C) below for wire size selection:
In addition to Return and Outdoor Reset, the MP provides Table 53. Wire size
a menu item for the operator to select a Constant Return Maximum Length of Communication
Reset. Constant Return Reset will reset the leaving water Wire Size Wire
temperature set point so as to provide a constant entering 14 AWG (2.5 mm2) 5,000 FT (1525 m)
water temperature. The Constant Return Reset equation is 16 AWG (1.5 mm2) 2,000 FT (610 m)
the same as the Return Reset equation except on selection 18 AWG (1.0 mm2) 1,000 FT (305 m)
of Constant Return Reset, the MP will automatically set
Ratio, Start Reset, and Maximum Reset to the following. The communication link cannot pass between
buildings.
RATIO = 100%
All units on the communication link can be connected
START RESET = Design Delta Temp.
in a daisy chain configuration.
MAXIMUM RESET = Design Delta Temp.
The equation for Constant Return is then as follows:
LonTalk Interface (LCI-C)
CWS' = CWS + 100% (Design Delta Temp. - (TWE - TWL)) CH530 provides an optional LonTalk Communication
and CWS' > or = CWS Interface (LCI-C) between the chiller and a Building
Automation System (BAS). An LCI-C LLID shall be used to
and CWS' - CWS < or = Maximum Reset provide gateway. functionality between a LonTalk
When any type of CWR is enabled, the MP will step the compatible device and the Chiller. The inputs/outputs
Active CWS toward the desired CWS' (based on the above include both mandatory and optional network variables as
equations and setup parameters) at a rate of 1 degree F established by the LONMARK Functional Chiller Profile
every 5 minutes until the Active CWS equals the desired 8040.
CWS'. This applies when the chiller is running. Note: For more information, see ACC-SVN25*-EN.
When the chiller is not running, CWS is reset immediately
(within one minute) for Return Reset and at a rate of 1 BACnet Interface (BCI-C)
degree F every 5 minutes for Outdoor Reset. The chiller Optional BACnet Communication Interface for Chillers
will start at the Differential to Start value above a fully reset (BCI-C) is comprised of a Tracer UC400 controller with
CWS or CWS' for both Return and Outdoor Reset. interface software. It is a non-programmable
communications module that allows units to
communicate on a BACnet communications network.
Note: For more information, see BAS-SVP05*-EN.
RTAC-SVX01N-EN 73
Operating Principles
This section contains an overview of the operation and refrigerants must be certified. The Federal Clean Air Act
maintenance of RTAC units equipped with CH530 control (Section 608) sets forth the requirements for handling,
systems. It describes the overall operating principles of the reclaiming, recovering and recycling of certain
RTAC design. refrigerants and the equipment that is used in these
service procedures. In addition, some states or
Refrigeration Cycle municipalities may have additional requirements that
must also be adhered to for responsible management of
The refrigeration cycle of the RTAC chiller is similar to that refrigerants. Know the applicable laws and follow them.
of the RTAA air cooled water chiller. The exception is that R-134a is a medium pressure refrigerant. It may not be
the evaporating and condensing temperatures have been used in any condition that would cause the chiller to
increased to allow for optimization of the chiller and operate in a vacuum without a purge system. RTAC is not
reduced foot print. The refrigeration cycle is represented equipped with a purge system. Therefore, the RTAC chiller
in the pressure enthalpy diagram in Figure 37. Key state may not be operated in a condition that would result in a
points are indicated on the figure. The cycle for the full saturated condition in the chiller of 15F (-26C) or lower.
load AHRI design point is represented in the plot.
R-134a requires the use of specific POE oils as designated
Figure 37. Pressure enthalpy (P-h) diagram - RTAC on the unit nameplate.
R-134a Important: Use only R-134a and Trane Oil 00048 in
600
RTAC chillers.
500
2
Compressor
3 137F (58C)
2b
200 3b
126F (52C)
The compressor is a semi-hermetic, direct-drive rotary
P (psia)
74 RTAC-SVX01N-EN
Operating Principles
Condenser and Subcooler over the length of the evaporator tubes by the two-phase
distribution system. A portion of the liquid boils as it falls
Condenser and subcooler are similar to the condenser by gravity from tube to tube, wetting all the tubes of the
used in RTAA chillers. The heat exchanger consists of 3/8 evaporator. To ensure that the tubes at the bottom of the
tubes that contain refrigerant, large fins that are in the air evaporator do not experience dry out, a liquid pool is
flow and fans that draw air through fins. Heat is transferred maintained in the bottom few inches of the bundle. Tubes
from the refrigerant through the tubes and fins to the air. located in the bottom of the evaporator will evaporate the
liquid refrigerant by boiling (pool boiling).
High pressure gas from the compressor enters the tubes of
the condenser through a distribution header (state 2b). As Heat is transferred from the water or glycol inside the
refrigerant flows through the tubes, the heat of tubes to the liquid refrigerant as the film of refrigerant
compression and cooling load are rejected to the air. In evaporates on the surface of the tube. Thin film heat
this process the refrigerant is de-superheated, condensed transfer requires a smaller temperature difference for a
(states 2b to 3) and finally subcooled (states 3 to 3b) to a given amount of heat transfer than nucleate boiling, which
temperature slightly above the ambient air temperature. is the heat transfer process used in flooded evaporators.
The subcooled liquid refrigerant is collected in the leaving Hence, efficiency is enhanced by the use of falling film
header where it is transferred to the liquid line (state 3b). evaporation. Additionally, the evaporator requires less
refrigerant than a comparable flooded evaporator and the
Controls algorithm always runs as many fans as possible
evaporator boils the entire refrigerant supply at constant
without reducing differential pressure (discharge minus
pressure. Refrigerant vapor exits the evaporator through
suction) below setpoint, 60 psid (4.2 bar). If a warm enough
the suction line (state 1).
ambient is sensed, all fans will run. If ambient is cooler,
some fans are shut off to maintain pressure differential.
Fan staging depends on chiller load, evaporator pressure, Oil System
condenser effectiveness, ambient temperature, and
Screw compressors require large quantities of oil for
numbers and sizes of fans installed on circuit.
lubricating and sealing the rotors and lubricating the
Algorithm pre-starts fans (based on ambient and water bearings. This oil is mixed with refrigerant at the discharge
temperatures) when a circuit starts the compressor. (For of the compressor. To enhance the performance of the
rare conditions such as during some pull-downs, a steady heat exchanger surfaces an oil separation system is placed
fan state would either violate the 60 psid (4.2 bar) setpoint into the discharge line. The oil separator is located
or cause a high pressure cut-out; in those conditions a fan between the compressor and the condenser. It separates
will cycle on and off.) oil using highly efficient centrifugal force. Approximately
For up to two minutes after chiller start-up, the setpoint is 99.5% of the oil is removed from the refrigerant in the
35 psi (2.45 bar) difference, and then before the controls separator.
adjust gradually over half a minute up to 60 psi (4.2 bar). Oil that is removed from the refrigerant falls by gravity into
the oil sump. This oil is directed back to the compressor
Expansion Valve through the oil lines. Internal to the compressor is a high
efficiency filter to clean the oil before it is delivered to the
Pressure drop occurs in an electronic expansion valve. The rotors and bearings. Once oil is injected into the
unit controller (CH530) uses the valve to regulate the flow compressor rotors it mixes with the refrigerant again and
through the liquid line to match the flow produced by the is delivered back to the discharge line.
compressor. The valve has a variable orifice that is
Oil that gets past the oil separators flows through the
modulated by a stepper motor.
condenser, subcooler and expansion valve into the
High pressure, subcooled liquid refrigerant enters the evaporator. This oil is collected in the pool of refrigerant
expansion valve from the liquid line. As refrigerant passes that is maintained in the bottom of the evaporator. A small
through the valve the pressure is dropped substantially, amount of oil and refrigerant from this pool (state 4b) is
which results in vaporization of some of the refrigerant. returned through a line that is connected to the
The heat of vaporization is supplied by the two phase compressor down stream of the motor. This oil and
mixture resulting in low temperature low pressure refrigerant mixes with the refrigerant vapor that was
refrigerant which is supplied to the evaporator (state 4) to drawn out of the evaporator, prior to injection into the
provide cooling. compressor rotors.
Evaporator
The evaporator is composed of a liquid-vapor distributor
and falling film evaporator.
A liquid-vapor refrigerant mixture enters the distributor
(state 4). The mixture is distributed over the length of the
evaporator tubes (state 4b). Liquid is evenly distributed
RTAC-SVX01N-EN 75
Controls Interface
Overview multiple languages as factory-ordered or can be easily
downloaded from www.trane.com.
RTAC units utilize the Tracer CH530 chiller control system TechView can be connected to either the DynaView
which consists of several elements: module and provides further data, adjustment
The main processor collects data, status, and capabilities, diagnostics information using downloadable
diagnostic information and communicates commands software.
to the starter module and the LLID (for Low Level
Intelligent Device) bus. The main processor has an DynaView Display
integral display (DynaView).
The DynaView uses a 1/4 VGA display with a resistive
Higher level modules (e.g. starter) exist only as
touch screen and an LED backlight. The display area is
necessary to support system level control and
approximately 4 inches wide by 3 inches high (102mm x
communications. The starter module provides control
60mm).
of the starter when starting, running, and stopping the
chiller motor. It also processes its own diagnostics and
provides motor and compressor protection. Figure 1. DynaView
Low level intelligent device (LLID) bus. The main
processor communicates to each input and output
device (e.g. temperature and pressure sensors, low
voltage binary inputs, analog input/output) all
connected to a four-wire bus, rather than the
conventional control architecture of signal wires for
each device.
The communication interface to a building automation
system (BAS).
A service tool to provide all service/maintenance
capabilities.
Main processor and service tool () software is
downloadable from www.Trane.com. The process is
discussed in section TechView, p. 84.
DynaView provides bus management. It has the task of Key Functions
restarting the link, or filling in for what it sees as missing
devices when normal communications has been In this touch screen application, key functions are
degraded. Use of TechView may be required. determined completely by software and change
depending upon the subject matter currently being
The CH530 uses the IPC3 protocol based on RS485 signal
displayed. The basic touch screen functions are outlined
technology and communicating at 19.2 Kbaud to allow 3
below.
rounds of data per second on a 64-device network. A
typical four-compressor RTAC will have around 50 devices. Radio Buttons
Most diagnostics are handled by the DynaView. If a Radio buttons show one menu choice among two or more
temperature or pressure is reported out of range by a LLID, alternatives, all visible. (It is the AUTO button in Figure 1.)
the DynaView processes this information and calls out The radio button model mimics the buttons used on old-
the diagnostic. The individual LLIDs are not responsible fashioned radios to select stations. When one is pressed,
for any diagnostic functions. The only exception to this is the one that was previously pressed pops out and the
the Starter module. new station is selected. In the DynaView model the
Note: It is imperative that the CH530 Service Tool possible selections are each associated with a button. The
(TechView) be used to facilitate the replacement selected button is darkened, presented in reverse video to
of any LLID or reconfigure any chiller component. indicate it is the selected choice. The full range of possible
TechView is discussed later in this section. choices as well as the current choice is always in view.
Action Buttons occur. At the end of the page, the appropriate scroll bar will
disappear.
Action buttons appear temporarily and provide the user
with a choice such as Enter or Cancel. A double arrow pointing to the right indicates more
information is available about the specific item on that
Hot Links same line. Pressing it will bring you to a subscreen that will
Hot links are used to navigate from one view to another present the information or allow changes to settings.
view. The bottom of the screen (Fixed Display) is present in all
screens and contains the following functions. The left
File Folder Tabs circular area is used to reduce the contrast/viewing angle
File folder tabs are used to select a screen of data. Just like of the display. The right circular area is used to increase
tabs in a file folder, these serve to title the folder/screen the contrast/viewing angle of the display. The contrast
selected, as well as provide navigation to other screens. In may require re-adjustment at ambient temperatures
DynaView, the tabs are in one row across the top of the significantly different from those present at last
display. The folder tabs are separated from the rest of the adjustment.
display by a horizontal line. Vertical lines separate the tabs The other functions are critical to machine operation. The
from each other. The folder that is selected has no AUTO and STOP keys are used to enable or disable the
horizontal line under its tab, thereby making it look like a chiller. The key selected is in black (reverse video). The
part of the current folder (as would an open folder in a file chiller will stop when the STOP key is touched and after
cabinet). The user selects a screen of information by completing the Run Unload mode.
touching the appropriate tab.
Touching the AUTO key will enable the chiller for active
Display Screens cooling if no diagnostic is present. (A separate action must
be taken to clear active diagnostics.)
Note: Screens shown in this chapter are representative
samples only, and may not exactly match the The AUTO and STOP keys, take precedence over the Enter
values, selections found on your particular unit. and Cancel keys. (While a setting is being changed, AUTO
and STOP keys are recognized even if Enter or Cancel has
Basic Screen Format not been pressed.)
The basic screen format appears as The ALARMS button appears only when an alarm is
present, and blinks (by alternating between normal and
reverse video) to draw attention to a diagnostic condition.
Pressing the ALARMS button takes you to the
corresponding tab for additional information.
Tab navigator
Front Panel Lockout Feature
File folder Page scroll
Tabs Page scroll
(up) Display and Touch Screen are Locked
(down)
Line scroll Enter Password to Unlock
(up/down)
Radio buttons
1 2 3
4 5 6
7 8 9
Contrast control (lighter) Contrast control (darker)
Enter 0 Cancel
:
The file folder tabs across the top of the screen are used to
select the various display screens.
Note: The DynaView display and Touch Screen Lock
Scroll arrows are added if more file tabs (choices) are screen is shown below. This screen is used if the
available. When the tabs are at the left most position, the Display and touch screen and lock feature is
left navigator will not show and only navigation to the right enabled. Thirty minutes after the last keystroke,
will be possible. Likewise when the right most screen is this screen is displayed and the Display and Touch
selected, only left navigation will be possible. Screen is locked out until the sequence 159
The main body of the screen is used for description text, <ENTER> is pressed.
data, setpoints, or keys (touch sensitive areas). The Chiller Until the proper password is entered, there will be no
Mode is displayed here. access to the DynaView screens including all reports,
The double up arrows cause a page-by-page scroll either setpoints, and Auto/Stop/Alarms/Interlocks.
up or down. The single arrow causes a line by line scroll to The password 159 is not programmable from either
DynaView or TechView.
RTAC-SVX01N-EN 77
Controls Interface
Front Panel Display During Cold Ambients Note: All screens shown in this section are typical. Some
screens show all display options available, only
If the Display and Touch Screen Lock feature is disabled,
one of which may appear on a line.
the following screen is automatically displayed if the
DynaView Temperature is below freezing and has been 30 Modes Screen
minutes after the last keystroke.
The Mode Screen is only found on software revisions 18
Display and Touch Screen are Locked and later. This screen provides a display for the top level
Enter 159 to Unlock operating mode for each of the components and sub-
components of the chiller (i.e. Chiller, Circuits, and
1 2 3 Compressors) that exist on the Chiller as it is configured.
The modes are displayed as text only without the hex
4 5 6 codes.
7 8 9 In software revisions 17.0 and earlier, the top level mode
and the sub mode for each component was displayed on
Enter 0 Cancel the respective component tab on the first two lines. The
mode display of the first three lines of the Compressor and
Chiller Screen tabs is eliminated with the addition of the
Mode Screen
78 RTAC-SVX01N-EN
Controls Interface
RTAC-SVX01N-EN 79
Controls Interface
80 RTAC-SVX01N-EN
Controls Interface
RTAC-SVX01N-EN 81
Controls Interface
Chiller Screen .
Evap Leaving Water Temperature: 44.0 F Amps L1 L2 L3: 55.0 56.2 54.3
Auto Stop
Auto Stop
compressor operating mode. The compressor radio Cond Rfgt Pressure: 185.0 185.0 psig
buttons and the compressor operating mode lines dont Sat Cond Rfgt Temp: 125.0 125.0 F
change as you scroll down in the menu.
Evap Rfgt Pressure: 30.0 30.0 psig
The top screen has no upward scroll keys. The single arrow
Sat Evap Rfgt Temp: 34.0 34.0 F
down scrolls the screen one line at a time. As soon as the
display is one line away from the top, the upward pointing Evap Approach Temp: 4.0 4.0 F
The last screen has a single arrow to scroll upward one line
Auto Stop
at a time. When in the last position, the single down arrow
disappears.
Each compressor has its own screen depending on which Table 6. Refrigerant screen
radio key is pressed. When toggling between compressor
screens, say to compare starts and run time, the same lines Description Resolution Units
can be seen without additional key strokes. For example, Cond Rfgt Pressure Ckt1/Ckt2 X.X Pressure
toggling from the bottom of the compressor 1A menu Sat Cond Rfgt Temp Ckt1/Ckt2 X.X F/C
accesses the top of the compressor 2A menu. Evap Rfgt Pressure Ckt1/Ckt2 X.X Pressure
Sat Evap Rfgt Temp Ckt1/Ckt2 X.X F/C
Evap Approach Temp Ckt1/Ckt2 X.X F/C
Rfgt Liquid Level Ckt1/Ckt2 X.X Height
82 RTAC-SVX01N-EN
Controls Interface
In Screen 1 the language setpoint will always be the last Differential to Stop X.X Temperature
setpoint in the list. This will facilitate language changes by Condenser Limit Setpoint Enable/Disable Text
placing that control in a standard position across all Low Ambient Lockout Setpoint X.X Temperature
CH.530 product lines. Low Ambient Lockout Enable/Disable Text
Screen 2 displays the current value of the chosen setpoint Ice Build Enable/Disable Text
in the upper of the display. It is displayed in a changeable Front Panel Ice Termination
X.X Temperature
format consistent with its type. Binary setpoints are Setpoint
considered to be simple two state enumeration and will Comp 1A Pumpdown Pumpdown/Abort Text
use radio buttons. Analog setpoints are displayed as spin
Comp 1B Pumpdown Pumpdown/Abort Text
buttons. The lower half of the screen is reserved for help
Comp 2A Pumpdown Pumpdown/Abort Text
screens.
Comp 2B Pumpdown Pumpdown/Abort Text
Rfgt Setpoint Diagnostic EXV Ckt 1 Open Auto/Open Text
EXV Ckt 2 Open Auto/Open Text
Locked Out/Not
Auto Local or Remote: Local Front Panel Ckt 1 Lockout Text
Locked Out
Front Panel Chilled Water Setpoint: 44.0 F
Locked Out/Not
Front Panel Ckt 2 Lockout Text
Front Panel Current Limit Setpoint: 100 % Locked Out
Condenser Limit Setpt: XXX % HPC Ext Chilled Water Setpoint X.X F/C
Low Ambient Lockout Setpt: 35.0 F Ext Current Limit Setpoint XXX % RLA
Low Ambient Lockout: Enable mmm dd yyyy, dd
Date Format Text
mm yyyy
Auto Stop
Date Text
Time Format 12 hr, 24 hr Text
RTAC-SVX01N-EN 83
Controls Interface
Power-Up
On Power-Up, DynaView will cycle through three screens:
First Screen, Version # of the Boot, full version #
displayed.
This screen will display for 5 seconds before
moving to second screen. Contrast is adjustable
TechView is the PC (laptop) based tool used for servicing
from this screen.
Tracer CH530. Technicians that make any chiller control
Second Screen, Application or No Application. modification or service any diagnostic with Tracer CH530
This screen will display for 5 seconds A Valid must use a laptop running the software application
Application Is Present or A Valid Application Is TechView. TechView is a Trane application developed to
Not Present. minimize chiller downtime and aid the technicians
understanding of chiller operation and service
Third Screen, First screen of the Application, the Chiller
requirements.
Tab
Note: Important: Performing any Tracer CH530 service
functions should be done only by a properly
trained service technician. Please contact your
local Trane service agency for assistance with any
service requirements.
84 RTAC-SVX01N-EN
Controls Interface
TechView software is available via Trane.com. the installation file in this location helps you remember
(http://www.trane.com/COMMERCIAL/DesignAnalysis/ where it is stored and makes it easier for technical
TechView.aspx?i=1435 support personnel to assist you.
This download site provides a user the TechView 2. Click the link for the latest version on the TechView
installation software and CH530 main processor software Software Download page. Enter your name, e-mail
that must be loaded onto your PC in order to service a address and other required information. Click Submit.
CH530 main processor. The TechView service tool is used 3. A download link will be sent to the e-mail address
to load software into the Tracer CH530 main processor provided. Before you click the link please note:
Minimum PC requirements to install and Sent link may only be used one time.
operate TechView Internet options must be set correctly to allow
download. To verify correct setting:
Microsoft Windows XP Professional, Windows
Open Internet Explorer Browser
Vista Business or Windows 7 Enterprise
Click Tools
Internet Explorer 6.0 or higher
Select Internet Options
USB 2.0 or higher Select Security tab
Pentium II, III or higher processor Click on Internet zone
128Mb RAM minimum for TechView, 1G Click Custom Level button
recommended for total Windows system Scroll to Downloads section
1024 x 768 resolution of display Verify/Enable Automatic prompting for file
downloads
CD-ROM (optional for copying TechView install to
CD) Click OK
Click YES on warning window
56K modem (optional for internet connection)
Click Apply, then OK
9-pin RS-232 serial connection (optional for
connection to DynaView) Note: If this setting is incorrect, you may or may
not receive an error message during
Note: TechView was designed for the preceding listed download attempt.
laptop configuration. Any variation will have
unknown results. Therefore, support for TechView 4. Click the download link in the e-mail message.
is limited to only those operating systems that If the download window does not open
meet the specific configuration listed here. Only immediately, please look for a yellow highlighted
computers with a Pentium II class processor or message bar/line near the top of your browser. It
better are supported; Intel Celeron, AMD, or Cyrix may contain a message such as To help protect
processors have not been tested. your security, Internet Explorer blocked this site
TechView is also used to perform any CH530 service or from downloading files to your computer. Click here
maintenance function. Servicing a CH530 main processor for options... Click on message line to see options.
includes: When dialog box appears, click Save and navigate
to the CH530 folder created in Step 1. Click OK.
Updating main processor software
If you do not complete the download successfully,
Monitoring chiller operation
you will have to request another download link
Viewing and resetting chiller diagnostics (Step 2).
Low Level Intelligent Device (LLID) replacement and 5. Navigate to the CH530 folder created in Step 1. Double-
binding click the installation (.exe) file. The License Agreement
Main processor replacement and configuration dialog box appears.
modifications 6. Click I Agree after reviewing License Agreement. The
Setpoint modifications Choose Components dialog box appears. All
components are selected by default. (These are the
Service overrides actual MP versions for all units.) Deselect any
TechView Software Download, Installation components you do not want.
This information can also be found at http:// Note: Deselecting components reduces the size of the
www.trane.com/COMMERCIAL/DesignAnalysis/ installed application.
TechView.aspx?i=1435. 7. Click Install. A progress meter dialog box appears. An
1. Create a folder called CH530 on your (C:\CH530) on information file appears when installation is complete.
your hard drive. This \CH530 folder is the standard
recommended location for the installation file. Storing
RTAC-SVX01N-EN 85
Controls Interface
Note: Techview requires a current version of JAVA. If chiller it is automatically updated in Status View. See
you do not have the current release, TechView Figure 4, p. 91.
installation will be interrupted, and you will be
provided with information for required JAVA Setpoint View
software download. Once you have completed Setpoint view displays the active setpoints and allows you
the JAVA installation, return to Step 5 to restart to make changes. See Figure 5, p. 91.
installation.
Setpoint List
Unit View
The center displays the scrollable list of setpoint panels.
Unit view is a summary for the system organized by chiller
subsystem. This provides an overall view of chiller Setpoint Enumeration Panel
operating parameters and gives you an at-a-glance A setpoint numeric panel contains a label with the setpoint
assessment of chiller operation. description and a pull-down list showing the active value
The Control Panel tab displays important operating and the other selections. The Default button returns the
information for the unit and allows you to change several setpoint to the product's factory setting. The text field is
key operating parameters. The panel is divided into four or updated when the change is complete.
more sub-panels (depending on the number of circuits in
Setpoint Numeric Panel
the unit).
A setpoint numeric panel contains a label with the setpoint
The Operating Mode tab displays the unit, circuit and
description, a Default button, a text field with a unit label,
compressor top level operating modes.
and a slider.
The Hours and Starts tab displays the number a hours
The Default button changes the setpoint to the product's
(total) a compressor has run and the number of times the
factory setting. The text field and slider are updated when
compressor has started. This window plays a key role in
the change is complete.
evaluating maintenance requirements.
You can change a setpoint with the text field or with the
Upon successful Local Connect Tech View will display
slider. When you click on the entry field, the change
UNIT VIEW, as shown in Figure 2, p. 90.
setpoint dialog displays to coordinate the setpoint change.
Compressor Service View You can change the display units for a setpoint by clicking
on the unit label next to the entry field.
Compressor View provides convenient access to service
functions for pumping down circuits and test starting Change Setpoint
compressors. Various operational lockouts allow
operation of rest of chiller while others are awaiting repair. The change setpoint window allows you to enter a new
See Figure 3, p. 91. value for the setpoint into a text field. If the entered value
is outside the given range, the background turns red.
Status View
Status View displays, in real time, all non-setpoint data
organized by subsystem tabs. As data changes on the
Table 9. Setpoints view items
Min
Tab Text Value Max Value Default Value Unit Type
Chiller Front Panel Display Units English, SI English Display Units
10 65 44
Chiller Front Panel Chilled Water Setpoint Temp Deg F(C)
(-12.22) (18.33) (6.67)
Chiller Front Panel Current Limit Setpoint 60 120 120 Percent
0.5 2.5 2.0 Differential Temp
Chiller Differential to Stop
(0.2777) (1.388) (1.111) Deg F(C)
1.0 30 2 Differential Temp
Chiller Differential to Start
(0.555) (16.666) (1.111) Deg F(C)
0.0 36.0 36.0
Chiller Leaving Water Temp Cutout Temp Deg F(C)
(-17.78) (2.22) (2.22)
-5.0 36.0 28.0
Chiller Low Refrigerant Temp Cutout Temp Deg F(C)
(-20.56) (2.22) (-2.22)
Chiller Front Panel Condenser Limit Setpoint 80 120 90 Percent
-10 70 25
Chiller Low Ambient Lockout Setpoint Temp Deg F(C)
(-23.333) (21.111) (-3.89)
Chiller Low Ambient Lockout Enable, Disable Enable Enabled / Disabled
86 RTAC-SVX01N-EN
Controls Interface
Diagnostics View appropriate steps are taken to monitor required inputs and
control necessary outputs.
See Figure 6, p. 91. This window lists the active and
inactive (history) diagnostics. There can be up to 60 Any changes made in the Configuration View, on any of the
diagnostics, both active and historic. For example, if there tabs, will modify the chiller configuration when you click
were 5 active diagnostics, the possible number of historic on the Load Configuration button (located at the base of
diagnostics would be 55. You can also reset active the window). The Load Configuration button uploads the
diagnostics here, (i.e., transfer active diagnostics to new configuration settings into the main processor.
history and allow the chiller to regenerate any active Any changes made to the configuration will change the
diagnostics). unit model number and the confirmation code (CRC). If
Resetting the active diagnostics may cause the chiller to changes are made to the unit configuration the new model
resume operation. number and CRC should be recorded.
The Active and History diagnostics have separate tabs. A Selecting the Undo All button will undo any configuration
button to reset the active diagnostics displays when either setting changes made during the present TechView
tab is selected. connection and since the last time the Load Configuration
button was selected.
Configuration View
See Figure 7, p. 92. This view displays the active
configuration and allows you to make changes.
Configuration View allows you to define the chiller's
components, ratings, and configuration settings. These
are all values that determine the required installed
devices, and how the chiller application is run in the main
processor. For example, a user may set an option to be
installed with Configuration View, which will require
devices to be bound using Binding View. And when the
main processor runs the chiller application, the
RTAC-SVX01N-EN 87
Controls Interface
88 RTAC-SVX01N-EN
Controls Interface
RTAC-SVX01N-EN 89
Controls Interface
90 RTAC-SVX01N-EN
Controls Interface
(a) Screenshot is representation only. Values shown may not correspond to actual min/max levels in Table 9, p. 86.
RTAC-SVX01N-EN 91
Controls Interface
92 RTAC-SVX01N-EN
Pre-Start Checkout
Upon completion of installation, complete the RTAC Series
R Air-Cooled Chiller Installation Completion Check Sheet
and Request for Trane Service checklist in chapter Log
and Check Sheet, p. 126.
Important: Start-up must be performed by Trane or an
agent of Trane specifically authorized to
perform start-up and warranty of Trane
products. Contractor shall provide Trane (or
an agent of Trane specifically authorized to
perform start-up) with notice of the
scheduled start-up at least two weeks prior
to the scheduled start-up.
RTAC-SVX01N-EN 93
Start-Up and Shutdown
Important: Initial unit commissioning start-up must be
performed by Trane or an agent of Trane
Unit Start-Up
specifically authorized to perform start-up If the pre-start checkout, has been completed, the unit is
and warranty of Trane products. Contractor ready to start.
shall provide Trane (or an agent of Trane
1. Press the STOP key on the CH530.
specifically authorized to perform start-up)
with notice of the scheduled start-up at least 2. As necessary, adjust the setpoint values in the CH530
two weeks prior to the scheduled start-up. menus using TechView.
The time line for sequence of operation is shown in 3. Close the fused-disconnect switch for the chilled water
Figure 47, p. 98 and Figure 48, p. 100 and depicts the pump. Energize the pump(s) to start water circulation.
nominal delays and sequences that a chiller would 4. Check the service valves on the discharge line, suction
experience during a typical operational cycle. The time line, oil line and liquid line for each circuit. These valves
line begins with a power up of the main power to the must be open (backseated) before starting the
chiller. The sequence assumes a 2 circuit, 2 compressor air- compressors.
cooled RTAC chiller with no diagnostics or malfunctioning
components. External events such as the operator placing
the chiller in Auto or Stop, chilled water flow through the NOTICE:
evaporator, and application of load to the chilled water
loop causing loop water temperature increases are
Compressor Damage!
depicted and the chillers responses to those events are Catastrophic damage to the compressor will occur if
shown, with appropriate delays noted. The effects of the oil line shut off valve or the isolation valves are left
closed on unit start-up
diagnostics, and other external interlocks other than
evaporator water flow proving, are not considered.
5. Press the AUTO key. If the chiller control calls for
Note: Unless the CH530 TechView and building cooling and all safety interlocks are closed, the unit will
automation system are controlling the chilled start. The compressor(s) will load and unload in
water pump, the manual unit start sequence is as response to the leaving chilled water temperature.
follows. Operator actions are noted.
6. Verify that the chilled water pump runs for at least one
minute after the chiller is commanded to stop (for
NOTICE: normal chilled water systems).
Compressor Damage! Once the system has been operating for approximately 30
minutes and has become stabilized, complete the
Failure to follow instructions could result in equipment remaining start-up procedures, as follows:
damage. Ensure that the compressor and oil separator
heaters have been operating for a minimum of 24 hours 1. Check the evaporator refrigerant pressure and the
before starting. condenser refrigerant pressure under Refrigerant
Report on the CH530 TechView. The pressures are
referenced to sea level (14.6960 psia).
2. Check the EXV sight glasses after sufficient time has
elapsed to stabilize the chiller. The refrigerant flow past
the sight glasses should be clear. Bubbles in the
refrigerant indicate either low refrigerant charge or
excessive pressure drop in the liquid line or a stuck
open expansion valve. A restriction in the line can
sometimes be identified by a noticeable temperature
differential between the two sides of the restriction.
Frost will often form on the line at this point. Proper
refrigerant charges are shown in the General
Information Section.
Important: A clear sight glass alone does not mean that
the system is properly charged. Also check
system subcooling, liquid level control and
unit operating pressures.
3. Measure the system subcooling.
4. A shortage of refrigerant is indicated if operating
pressures are low and subcooling is also low. If the
94 RTAC-SVX01N-EN
Start-Up and Shutdown
Equipment Damage! 2. CH530 pump control will turn off the pump (after a
minimum 1 min. delay) when the STOP key is pressed
Failure to follow instructions could result in compressor
and automatically restart the pump when the unit
damage and improper unit operation.
If both suction and discharge pressures are low but sub- starts normally.
cooling is normal, a problem other than refrigerant 3. The unit will start normally, provided the following
shortage exists. Do not add refrigerant, as this could conditions exist:
result in overcharging the circuit.
Use only refrigerants specified on the unit nameplate a. The CH530 receives a call for cooling and the
(HFC 134a) and Trane OIL00048. differential-to-start is above the setpoint.
b. All system operating interlocks and safety circuits
are satisfied.
RTAC-SVX01N-EN 95
Start-Up and Shutdown
2. Open the electrical disconnect switches for the chilled 6. At least every three months (quarterly), check the
water pump. Lock the switches in the OPEN position. refrigerant pressure in the unit to verify that the
refrigerant charge is intact.
NOTICE:
Equipment Damage!
To prevent pump damage, lock the chilled water pump
disconnects open.
NOTICE:
Equipment Damage!
If insufficient concentration or no glycol is used, the
evaporator water pumps must be controlled by the
CH530 to avoid severe damage to the evaporator due to
freezing. A power loss of 15 minutes during freezing
can damage the evaporator. It is the responsibility of
the installing contractor and/or the customer to ensure
that a pump will start when called upon by the chiller
controls.
Please consult Table 43, p. 56 for correct concentration
of glycol.
The warranty will be void, in case of freezing due to the
lack of use of either of these protections
96 RTAC-SVX01N-EN
Start-Up and Shutdown
NOTICE:
Proper Water Treatment!
The use of untreated or improperly treated water could
result in scaling, erosion, corrosion, algae or slime. It is
recommended that the services of a qualified water
treatment specialist be engaged to determine what
water treatment, if any, is required. Trane assumes no
responsibility for equipment failures which result from
untreated or improperly treated water, or saline or
brackish water.
RTAC-SVX01N-EN 97
Start-Up and Shutdown
Sequence of Operation
Figure 47. Sequence of operations
98 RTAC-SVX01N-EN
Start-Up and Shutdown
RTAC-SVX01N-EN 99
Start-Up and Shutdown
100 RTAC-SVX01N-EN
Start-Up and Shutdown
RTAC-SVX01N-EN 101
Maintenance
Perform all maintenance procedures and inspections at 6. Clean and repaint any areas that show signs of
the recommended intervals. This will prolong the life of corrosion.
the chiller and minimize the possibility of costly failures. 7. Clean the condenser coils.
Use the Operators Log, such as that show in chapter
Log and Check Sheet, p. 126 to record an operating
history for unit. The log serves as a valuable diagnostic WARNING
tool for service personnel. By observing trends in Hazardous Voltage w/Capacitors!
operating conditions, an operator can anticipate and
Failure to disconnect power and discharge capacitors
prevent problem situations before they occur. If unit does before servicing could result in death or serious injury.
not operate properly during maintenance inspections, see Disconnect all electric power, including remote
Diagnostics, p. 105. disconnects and discharge all motor start/run
After unit has been operating for approximately 30 capacitors before servicing. Follow proper lockout/
minutes and system has stabilized, check the operating tagout procedures to ensure the power cannot be
inadvertently energized. For variable frequency drives or
conditions and complete procedures below:
other energy storing components provided by Trane or
others, refer to the appropriate manufacturers literature
Weekly for allowable waiting periods for discharge of
capacitors. Verify with an appropriate voltmeter that all
While unit is running in stable conditions. capacitors have discharged.
1. Check MP pressure for evaporator, condenser and For additional information regarding the safe discharge
intermediate oil. of capacitors, see PROD-SVB06A-EN
2. Observe liquid line sight glass on EXV.
8. Check and tighten all electrical connections as
3. If liquid line sight glass has bubbles measure the necessary.
subcooling entering the EXV. The subcooling should
never be less than 4F under any circumstances.
Refrigerant and Oil Charge
Important: A clear sightglass alone does not mean that
the system is properly charged. Also check Management
the rest of the system operating conditions.
Proper oil and refrigerant charge is essential for proper
4. Inspect the entire system for unusual conditions and unit operation, unit performance, and environmental
inspect the condenser coils for dirt and debris. If the protection. Only trained and licensed service personnel
coils are dirty, refer to coil cleaning. should service the chiller.
Table 64 lists baseline measurements for RTAC units
Monthly running at AHRI standard operating conditions. If chiller
measurements vary significantly from values listed below,
1. Perform all weekly maintenance procedures.
problems may exist with refrigerant and oil charge levels.
2. Record the system subcooling. Contact your local Trane office.
3. Make any repairs necessary. Note: Low temperature applications units will have
values that vary from Table 64. Contact your local
Annual Trane office for more information.
1. Perform all weekly and monthly procedures. Table 64. Typical RTAC baselines (AHRI conditions)
2. Check oil sump oil level while unit is off. Measurement Baseline
Note: Routine changing of oil is not required. Use an oil Evaporator Pressure 49.5 psia
analysis to determine condition of oil. Evaporator Approach 3.5F
102 RTAC-SVX01N-EN
Maintenance
1. To measure oil level, use the oil drain valve on the oil
line and a service valve on the discharge line. This
measurement can only be made when the circuit is not
running.
Note: The level is measured from the bottom of the
separator and 1 must be subtracted for the
thickness of the bottom plate.
2. The initial oil charge should be approximately at the
level in the above chart. This is the approximate oil
level if all the oil is in the oil lines, filter and oil sump
RTAC-SVX01N-EN 103
Maintenance
Travel Restraint
WARNING
Falling Off Equipment!
Failure to use travel restraint slots and equipment as
described below could result in death or serious injury.
This unit is built with travel restraint slots located on
unit top that MUST be used during servicing. These
slots are to be used with travel restraint equipment
that will not allow an individual to reach the unit edge.
However such equipment will NOT prevent falling to
the ground, for they are NOT designed to withstand the
force of a falling individual.
104 RTAC-SVX01N-EN
Diagnostics
Legend to Diagnostics Table Active Modes [Inactive Modes]: States the modes or
periods of operation that the diagnostic is active in and, as
Legacy Hex Code: 3 digit hexadecimal code used on all necessary, those modes or periods that it is specifically not
past products to uniquely identify diagnostics. active in as an exception to the active modes. The inactive
modes are enclosed in brackets, [ ]. Note that the modes
Diagnostic Name and Source: Name of Diagnostic and
used in this column are internal and not generally
its source. Note that this is the exact text used in the User
annunciated to any of the formal mode displays
Interface and/or Service Tool displays.
Criteria: Quantitatively defines the criteria used in
Affects Target: Defines the target or what is affected
generating the diagnostic and, if nonlatching, the criteria
by the diagnostic. Usually either the entire Chiller, or a
for auto reset. If more explanation is necessary a hot link
particular Circuit or Compressor is affected by the
to the Functional Specification is used.
diagnostic (the same one as the source), but in special
cases functions are modified or disabled by the diagnostic. Reset Level: Defines the lowest level of manual
None implies that there is no direct affect to the chiller, sub diagnostic reset command which can clear the diagnostic.
components or functional operation. The manual diagnostic reset levels in order of priority are:
Local or Remote. For example, a diagnostic that has a
Severity: Defines the severity of the above effect.
reset level of Remote, can be reset by either a remote
Immediate means immediate shutdown of the effected
diagnostic reset command or by a local diagnostic reset
portion, Normal means normal or friendly shutdown of
command.
the effected portion, Special Mode means a special mode
of operation (limp along) is invoked, but without Help Text: Provides for a brief description of what kind of
shutdown, and Info means an Informational Note or problems might cause this diagnostic to occur. Both
Warning is generated. control system component related problems as well as
chiller application related problems are addressed (as can
Persistence: Defines whether or not the diagnostic and
possibly be anticipated). These help messages will be
its effects are to be manually reset (Latched), or can be
updated with accumulated field experience with the
either manually or automatically reset (Nonlatched).
chillers.
Starter Diagnostics
RTAC-SVX01N-EN 105
Diagnostics
106 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 107
Diagnostics
108 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 109
Diagnostics
110 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 111
Diagnostics
112 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 113
Diagnostics
114 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 115
Diagnostics
116 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 117
Diagnostics
Communication Diagnostics
The following communication loss diagnostics will not from by the Main Processor. Many LLIDs, such as the Quad
occur unless that input or output is required to be present Relay LLID, have more than one functional output
by the particular configuration and installed options for associated with it. A comm loss with such a multiple
the chiller. function board, will generate multiple diagnostics. Refer to
Communication diagnostics (with the exception of the Chiller's wiring diagrams to relate the occurrence of
Excessive Loss of Comm are named by the Functional multiple communication diagnostics back to the physical
Name of the input or output that is no longer being heard LLID boards that they have been assigned to (bound).
Table 68. Communication diagnostics
Active
Modes
Affects Persist- [Inactive Reset
Diagnostic Name Target Severity ence Modes] Criteria Level
Comm Loss: Chilled Continual loss of communication between the MP and the
Chiller Immediate Latch All Remote
Water Flow Switch Functional ID has occurred for a 30 second period.
Comm Loss: Cond Rfgt Continual loss of communication between the MP and the
Circuit Immediate Latch All Remote
Pressure, Circuit #1 Functional ID has occurred for a 30 second period.
Comm Loss: Cond Rfgt Continual loss of communication between the MP and the
Circuit Immediate Latch All Remote
Pressure, Circuit #2 Functional ID has occurred for a 30 second period.
118 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 119
Diagnostics
120 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 121
Diagnostics
122 RTAC-SVX01N-EN
Diagnostics
RTAC-SVX01N-EN 123
Unit Wiring
Table 70 provides a list of field wiring diagrams, electrical schematics and connection diagrams for 120-500 ton RTAC
units. The complete unit wiring package is documented in RTAC-SVE01*-EN. A laminated wiring diagram kit is also
shipped with each RTAC unit.
124 RTAC-SVX01N-EN
Unit Wiring
RTAC-SVX01N-EN 125
Log and Check Sheet
The operator log and check sheet are included for use as
appropriate, for installation completion verification before
Trane start-up is scheduled, and for reference during the
Trane start-up.
Where the log or check sheet also exists outside of this
publication as standalone literature, the literature order
number is also listed.
RTAC Series R Air-Cooled Chiller Installation
Completion Check Sheet and Request for Trane Service
(RLC-ADF003*-EN)
Operator Log
Start-Up Test Log
126 RTAC-SVX01N-EN
RTAC Series R Air-Cooled Chiller
Installation Completion Check Sheet and Request for Trane Service
Important: A copy of this completed form must be submitted to the Trane service agency that will be responsible for the start-
up of the chiller. Start-up will NOT proceed unless applicable items listed in this form have been satisfactorily
completed.
Important: Start-up must be performed by Trane or an agent of Trane specifically authorized to perform start-up of Trane
products. Contractor shall provide Trane (or an agent of Trane specifically authorized to perform start-up) with
notice of the scheduled start-up at least two weeks prior to the scheduled start-up.
Important: It is required that heaters are energized for a minimum of 24 hours prior to start up. Therefore, chiller
should have power for this amount of time before Trane Service arrives to do start-up.
RLC-ADF003C-EN 1
7. Heaters
If unit was factory charged (model number digit 20 = 1), energize heaters for 24 hours prior to start up.
Important: It is required that chiller heaters are energized for a minimum of 24 hours prior to start up.
Therefore, chiller should have power for this amount of time before Trane Service arrives
to do start-up.
If unit has nitrogen charge (model number digit 21 = 2), contact Trane Service for unit charging prior to start-up.
8. Owner awareness
Does the owner have a copy of the MSDS for refrigerant?
Note: Additional time required to properly complete the start-up and commissioning, due to any incompleteness of the
installation, will be invoiced at prevailing rates.
This is to certify that the Trane equipment has been properly and completely installed, and that the applicable items listed above
have been satisfactorily completed.
Checklist completed by: ______________________________________________________________________________________________
Signed: _____________________________________________________________________ Date: _______________________________
In accordance with your quotation and our purchase order number __________________, we will therefore require the presence
of Trane service on this site, for the purpose of start-up and commissioning, by __________________ (date).
Note: Minimum two-week advance notification is required to allow scheduling of the chiller start-up.
Additional comments/instructions: ____________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
Note: A copy of this completed from must be submitted to the Trane Service Office that will be responsible for start-up of chiller.
Check boxes if the task is complete or if the answer is yes.
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Ingersoll Rand has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
Ingersoll Rand has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.