7 451

ISO 9001

Gas Burner Controls LFL1...

Gas burner controls
for gas, oil or dual-fuel forced draft burners of medium to high capacity
for multistage or modulating burners in intermittent operation; for safety rea-
sons, at least one controlled shutdown must take place every 24 hours
with checked air damper control
flame supervision
with UV detectors QRA...
with ionization probe

The LFL1... and this Data Sheet are intended for use by OEMs which integrate the
burner controls in their products.

Use

- Control and supervision of forced draft burners of expanding flame and interrupted
pilot construction
- For medium to high capacity
- For intermittent operation (at least one controlled shutdown every 24 hours)
- Universally applicable for multistage or modulating burners
- For use with dual-fuel burners
- For use with stationary air heaters

The difference between 01 series and 02 series is the duration of the safety time for the
pilot burner of burners equipped with pilot gas valves.

For atmospheric burners of high capacity, LFL1.638 is the type to be employed.

For burner controls for use with burners in continuous operation, refer to Data Sheet
7785 (LGK16...).

CC1N7451en
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11.06.2003 HVAC Products
Warning notes

To avoid injury to persons, damage to property or the environment, the following

warning notes should be observed!

Do not open, interfere with or modify the unit!

Before performing any wiring changes in the connection area of the LFL1, com-
pletely isolate the unit from the mains supply (all-polar disconnection)
Ensure protection against electric shock hazard by providing adequate protection
for the burner controls connection terminals
Check to ensure that wiring is in an orderly state
Press the lockout reset button only manually (apply a force of no more than 10 N),
without using any tools or pointed objects
Do not press the lockout reset button on the unit or the remote lockout reset
button for more than 10 seconds since this damages the lockout relay in the
unit
Fall or shock can adversely affect the safety functions. Such units may not be put
into operation, even if they do not exhibit any damage
In the case of flame supervision with UV detectors QRA..., it should be noted that
sources of radiation such as halogen lamps, welding equipment, special lamps, ig-
nition sparks, as well as X-rays and gamma radiation, can produce erroneous
flame signals

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Engineering notes
Install switches, fuses, earthing, etc., in compliance with local regulations
Decisive for the connection of valves and other plant components is the plant diagram provided by the burner manufacturer

A z m a
t7 t16
t10
t11
P
t1

t3
t12
t3
TSA TSA
t4 1
t4
t9
t5 2
t5
B

AS C
D t6 t13
A
1 2 21 3 13 12 14 4 5 6 7 16 17 18 19 20 9 11 10 8 22 23 24

LR
+
d1 d2 QRA...
bv... W GP
SB 1
SA v a z m
R N N
M
3)
EK2 22 23 24
H TSA, t3, t4, nur bei:
BV1 BV2 BV3 LFL1.335,
M1 M2 Z LFL1.635 und
LK FE
S AL LP LFL1.638
L ZBV BV1 BV2
N

1 2 3 4 5 7451a02/0602 6 7

c Connect safety limit thermostat in the line (manual reset, e.g. SB)
d Remote reset
When remote reset button EK2 is connected to
- terminal 3, only remote reset is possible
- terminal 1, both remote emergency shutdown and remote reset are possible
e Required switching capacities
- of the switching devices connected between terminals 12 and 4 (refer to Technical data)
- of the switching devices connected between terminals 4 and 14 (refer to Technical data)
- depending on the loads applied to terminals 16...19 (refer to Technical data)

f Air pressure supervision

If the air pressure is not monitored by means of air pressure switch LP, terminal 4 must be connected to terminal 12, and
terminal 6 to terminal 14. Terminal 13 is not used.
Control contacts of the other devices in the burner installation if series-connected are to be connected as follows:
- To terminal 4 or 5 contacts which must be closed from startup to controlled shutdown otherwise no start or shutdown
- To terminal 12 contacts which must only be closed on startup otherwise no start
- To terminal 14 contacts which must be closed at the beginning of the preignition time at the latest, and which must stay
closed until controlled shutdown occurs otherwise lockout; this applies to both long and short preignition
g Connection of fuel valves with expanding flame burners. With 2-stage burners, BV2 is connected in place of BV3
Connection of fuel valves with interrupted pilot burners
Direct connection of a fuel valve to terminal 20 is only permitted
- in plants with a main shutoff valve on the mains side (safety shutoff valve), which is controlled by terminal 18 or 19, and
- if 2-stage valves are used, provided they fully close when the first stage, controlled by terminal 18 or 19, is switched off
h For additional examples of air damper control, refer to Connection examples. In the case of actuators with no end switch
z for the fully closed position of the air damper, terminal 11 must be connected to terminal 10 otherwise no burner start.
i Simultaneous use of ionization and UV supervision is possible

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Mounting notes

Ensure that the relevant national safety regulations are observed

Mounting work must be carried out by qualified staff
When using 2 UV detectors QRA..., make certain that the detectors cannot see one
another

Installation notes

Installation work must be carried out by qualified staff

Always run the high-voltage ignition cables separately while observing the greatest
possible distance to the unit and to other cables
Do not mix up live and neutral conductors

Electrical connection of ionization probe and flame detector

It is important to achieve practically disturbance- and loss-free signal transmission:

Never run the detector cable together with other cables
Line capacitance reduces the magnitude of the flame signal
Use a separate cable of low capacitance
Observe the maximum permissible detector cable lengths (refer to Technical
data)
2 UV detectors QRA... can be connected in parallel
The ionization probe is not protected against electric shock hazard
Locate the ignition electrode and ionization probe such that the ignition spark can-
not arc over to the ionization probe (risk of electrical overloads)
In connection with the QRA..., earthing of terminal 22 is mandatory
Supervision with both ionization probe and UV detector QRA... is possible, but for
safety reasons with the exception of the second safety time t9 only one flame
detector may be active at a time. At the end of the second safety time, one of the
detectors must be inactive, however, that is, the detected flame must have extin-
guished, e.g. by switching off the ignition valve at terminal 17

Commissioning notes

Commissioning work must be carried out by qualified staff

Prior to commissioning, check to ensure that wiring is in an orderly state
When commissioning the plant or when doing maintenance work, make the follow-
ing safety checks:

Safety check to be carried out Anticipated response

a) Burner start with flame detector dark- Lockout at the end of TSA
ened
b) Burner start with flame detector ex- Lockout after 40 seconds at the
posed to extraneous light latest
c) Burner operation with simulated loss Lockout
of flame; for that purpose, darken the
flame detector in operation and main-
tain that state (not possible with ioni-
zation)

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Certificate

Conformity to EEC directives

- Electromagnetic compatibility EMC (immunity) 89 / 336 EEC
- Low-voltage directive 73 / 23 EEC

ISO 9001: 2000 ISO 14001: 1996

Cert. 00739 Cert. 38233

Type

LFL1.122 x --- x x x x
LFL1.133 x --- x x --- x
LFL1.322 x --- x x x x
LFL1.333 x --- x x x x
LFL1.335 x x x x x x
LFL1.622 x --- x x x x
LFL1.635 x --- x x x x
LFL1.638 x --- x --- x ---

Identification code to EN 298

All types (except LFL1.148) FBLLXN

Service notes

Maintenance work must be carried out by qualified staff

Each time a unit has been replaced, check to ensure that wiring is in an orderly
state. Make the safety check in accordance with section Commissioning notes

Disposal notes

The unit contains electrical and electronic components and may not be disposed of
together with household waste.
Local and currently valid legislation must be observed.

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Mechanical design

Gas burner control - Plug-in design

- Exchangeable unit fuse (incl. spare fuse)

Housing - Made of impact-proof and heat-resistant black plastic

- Lockout reset button with viewing window showing
the fault signal lamp
the lockout indicator
- coupled to the program spindle
- visible in the transparent lockout reset button
- uses easy-to-remember symbols to indicate the type of fault and the time
lockout occurred

Plug-in base - Plug-in base and connectors of the LFL1... are designed such that only LFL1...
type burner controls can be plugged in
- With 24 connection terminals
- With auxiliary terminals 31 and 32
- With 3 earthing terminals, joining in a lug for earthing the burner
- With 3 neutral conductor terminals
prewired to terminal 2
- With 14 knockout holes for cable entry with cable entry glands
8 at the side
6 in the floor
- With 6 lateral threaded knockout holes for cable entry glands Pg11 or M16

Type summary

Switching times are given in seconds, in the burner startup sequence, valid for 50 Hz mains frequency. At 60 Hz, the switching
times are about 17 % shorter.

Preferred use for / in:

Flash steam Flash steam D (incl. sta- A GB F B Large at-
generators generators tionary air D I NL ) mospheric
heaters) burners
F
LFL1.122 ) LFL1.133 ) LFL1.322 ) LFL1.333 ) LFL1.335 ) LFL1.622 ) LFL1.635 ) LFL1.638 01
02 series 02 series 02 series 02 series 01 series 02 series 01 series series
t1 10 9 36 31.5 37.5 66 67.5 67.5
TSA 2 3 2 3 2.5 2 2.5 2.5
TSA --- --- --- --- 5 --- 5 5
t3 4 3 4 6 5 4 5 5
t3 --- --- --- --- 2.5 --- 2.5 2.5
t4 6 6 10 12 12.5 10 12.5 12.5
t4 --- --- --- --- 15 --- 15 15
t5 4 3 10 12 12.5 10 12.5 12.5
t6 10 14.5 12 18 15 12 15 15
t7 2 3 2 3 2.5 2 2.5 2.5
t8 30 29 60 72 78 96 105 105
t9 2 3 2 3 5 2 5 7.5
t10 6 6 8 12 10 8 10 10
t11 Optional
t12 Optional
t13 10 14,5 12 18 15 12 15 15
t16 4 3 4 6 5 4 5 5
t20 32 60 --- 27 22.5 --- --- ---

) Available as AC 100...110 V versions; add type suffix 110 V when ordering

) Reversed polarity protection conforming to Dutch installation standard: AGM30

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Ordering

When ordering, please give type reference according to Type summary.

Accessories

Plug-in bases
- With Pg11 threads for cable entry glands AGM410490550
- With M16 threads for cable entry glands AGM14.1

Technical data
General unit data Mains voltage AC 230 V 15 / +10 %
LFL1... AC 100 V 15 %...AC 110 V +10 %
Mains frequency 50...60 Hz 6 %
Unit fuse (built-in) T6,3H250V to DIN EN 60 127
Primary fuse (external) max. 10 A (slow)
Weight
- LFL1... approx. 1,000 g
- Plug-in base approx. 165 g
Flame detectors
- QRA... refer to Data Sheet 7712
- Ionization probe to be supplied by thirds
Power consumption approx. AC 3.5 VA
Mounting position optional
Degree of protection IP 40, with the exception of the connection
area
Perm. input current at terminal 1 max. 5 A continuously, peaks up to 20 A for
20 ms
Perm. load on control terminals 3, 6, 7, max. 4 A continuously, peaks up to 20 A for
9...11, 15...20 max. 20 ms, total max. 5 A
Required switching capacity of switching
devices 1 A, AC 250 V
- Between terminals 4 and 5 1 A, AC 250 V
- Between terminals 4 and 12 min. 1 A, AC 250 V
- Between terminals 4 and 14 depending on the load on terminals 16...19

Plug-in base AGM... Degree of protection IP 00

Cable connection (stranded wires require screw terminals for min. 0.5 mm and max.
ferrules) 1.5 mm cross-sectional area
Ferrules suited for the respective cross-sectional
area

Environmental Transport DIN EN 60721-3-2

conditions Climatic conditions class 2K2
Mechanical conditions class 2M2
Temperature range -50...+70 C
Humidity < 95 % r.h.
Operation DIN EN 60 721-3-3
Climatic conditions class 3K5
Mechanical conditions class 3M2
Temperature range -20...+60 C
Humidity < 95 % r.h.

Condensation, formation of ice and ingress of water are not permitted!

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Flame supervision with Voltage at the ionization probe
ionization probe - Operation AC 330 V 10 %
- Test AC 380 V 10 %
Short-circuit current max. 0.5 mA
Required ionization current min. 6 A
Recommended range of measuring 0...50 A
instrument
Perm. length of detector cable
- Normal cable, laid separately ) max. 80 m
- Shielded cable max. 140 m (e.g. high-frequency cable;
shield connected to terminal 22)

Flame supervision Supply voltage

with QRA... - Operation AC 330 V 10 %
- Test AC 380 V 10 %
Required detector current min. 70 A
Possible detector current
- Operation max. 680 A
- Test max. 1000 A )
Perm. length of detector cable
- Normal cable, laid separately ) max. 100 m
- Shielded cable max. 200 m (e.g. high-frequency cable;
shield connected to terminal 22)

) During the prepurge time with higher test voltage: Self-ignition and extraneous light test
) Multicore cable not permitted

Measuring circuit for Ionization probe QRA...

detector current
measurement M
+ -
M - + 23 22 LFL1...
+ A
LFL1... 24
C
FE - C
7451v01/0503

+ 7451v02/0503

For detector currents, refer to Technical data.

Legend C Electrolytic condenser 100...470 F; DC 10...25 V

FE Ionization probe
M Microammeter Ri max. 5,000

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Function
2-stage expanding flame burner Modulating expanding flame burner
A B C D A B C D
TP R T R
P
t7 t1 t6 t7 t1 t6
M1 M1
M M2 M
~
~ M2
t3 t3
Z Z
TSA TSA
BV1 BV1
t4 t4

R LR R LR
t5
t11 t12 t5
100%
M M 100%
min.
LK 0... LK min.
BV2 0...
t11 t12
t13 RV
FS t13
7451a06/0600
FS
7451a07/0600

2-stage interrupted pilot burner

A B C D
TP R
Legend
t7 t1 t6
M1
M
~ M2
BV... Fuel valve
t3 FS Flame signal amplifier
Z
TSA LK Air damper
ZBV LR Load controller
t4 t9
BV1
M... Fan or burner motor
R LR
R Control thermostat or pressurestat
t5 RV Modulating fuel valve
100%
M
min.
Z Ignition transformer
LK
0...
BV2
t11 t12 t13
FS
7451a08/0202

General The following features enable the LFL1... to offer a high level of additional safety:
- Detector and extraneous light test are resumed immediately on completion of the
afterburn time t13. Fuel valves that are not closed, or not fully closed, immedi-
ately initiate lockout on completion of the afterburn time t13. The test will only be
terminated when the prepurge time t1 of the next startup sequence has elapsed
- The proper functioning of the flame supervision circuit is automatically checked
during each startup phase of the burner
- During the postpurge time t6, the control contacts for the release of fuel are
checked to ensure they have not welded
- The built-in unit fuse protects the control contacts against overloads

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Control of the burner - Burner operation with or without postpurging
- Fan motors with a current draw of up to 4 A can be connected directly starting
current max. 20 A (max. 20 ms)
- Separate control outputs for
- one pilot valve, which will be shut on completion of the second safety time
- Separate control outputs for the actuators positioning directions OPEN, CLOSE
and MIN
- Checked air damper control to ensure prepurging with the nominal amount of air
- Checked positions:
- CLOSED or MIN on startup low-fire position
- OPEN at the start of prepurging
- MIN on completion of prepurging
If the actuator does not drive the air damper to the required position, the burner
startup sequence will be stopped
- 2 control outputs for the release of the second and third output stage, or load con-
trol
- When load control is enabled, the control outputs for the actuator will galvanically
be separated from the units control section
- Connection facilities for
- remote lockout warning device
- remote reset
- remote emergency shutdown
- With burner controls of the 01 series and expanding flame burners, the safety time
can be increased from 2.5 to 5 seconds by changing the circuitry (refer to Con-
nection examples), provided the longer safety time conforms to local safety regu-
lations

Flame supervision - With the ionization probe, in networks with earthed or nonearthed neutral conduc-
tor. For this kind of supervision, the flame supervision circuit is designed such that
possible disturbances of the ionization current due to the ignition spark normally
have no impact on the establishment of the flame signal. A short-circuit between
ionization probe and burner ground cannot simulate a flame signal
- With UV detector QRA... (gas and oil burners)
- Simultaneous use of ionization probe and QRA... (e.g. with interrupted pilot burners
or gas-electrically ignited oil burners)

Preconditions - If, on startup, the required input signals are not present, the burner control inter-
for startup rupts the startup sequence at the points marked by symbols and initiates lockout
where required by safety regulations. The symbols used in this Data Sheet corre-
spond to those on the burner controls lockout indicator.

Preconditions for - Burner control must be reset

burner startup - Sequence switch must be in its start position
voltage at terminals 4 and 11 present
Air damper closed
- End switch z for the CLOSED position must feed voltage from terminal 11 to
terminal 8
- The contacts of control thermostat or pressurestat W and other contacts of
switching devices connected between terminal 12 and LP must be closed e.g.
control contact for the oil preheaters temperature
- Terminal 4 must be live
- The N.C. contact of the air pressure switch must be closed LP test

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Startup sequence
Sequence A Start command (delivered by R for instance)
A-B Startup sequence
B Operating position of the burner
B-C Burner operation (according to the control commands delivered by R)
C Controlled shutdown via R
C-D Sequence switch travels to start position A, postpurging
During burner off periods, only control outputs 11 and 12 carry voltage and the
air damper is in its CLOSED position as defined by end switch z of the ac-
tuator. Also, in order to perform the detector and extraneous light test, the flame
supervision circuit is live (terminals 22 / 23 and 22 / 24)

A Start command delivered by R

R closes the start control loop between terminals 4 and 5
- The sequence switch starts running
- Only prepurging, power is immediately fed to the fan motor connected
to terminal 6
- Pre- and postpurging; on completion of t7, power is fed to the fan mo-
tor or flue gas fan connected to terminal 7
- On completion of t16, the control command to open the air damper is
delivered via terminal 9
- No power is fed to terminal 8 during the positioning time
- The sequence switch continues its travel only after the air damper has fully
opened

t1 Prepurge time with air damper fully open

- During t1, the correct functioning of the flame supervision circuit is tested
- If test is not successful, the burner control will initiate lockout

Shortly after the start of t1, the air pressure switch must change over from
terminal 13 to terminal 14.
Otherwise lockout
Start of air pressure check

At the same time, terminal 14 must be live since the ignition transformer will be
powered and the fuel released via this current path.

On completion of the prepurge time, the burner control will drive the air damper
to the low-fire position via terminal 10, which is determined by the changeover
point of auxiliary switch m. During the positioning time, the sequence switch
stops again. A short time later, the motor of the sequence switch will be
switched to the control section of the burner control. This means that, from now
on, positioning signals delivered to terminal 8 have no impact on the burners
further startup sequence (and on subsequent burner operation):

t5 Interval
- On completion of t5, power is fed to terminal 20; at the same time, con-
trol outputs 9...11 and input 8 are galvanically separated from the units
control section
The LFL1... is now protected against return voltages from the power
control loop
- The startup sequence of the LFL1 ends with the release of LR at ter-
minal 20
- After a number of idle steps (steps with no change of the contact position),
the sequence switch switches itself off

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Expanding flame TSA Ignition safety time
burners On completion of TSA, a flame signal must be present at terminal 22. It must
not be interrupted until controlled shutdown takes place otherwise lockout

t3 Preignition time
Release of fuel via terminal 18

t4 Interval BV1 BV2 or BV1 - LR

- On completion of t4, terminal 19 is live
- That powers BV2 connected to the actuators auxiliary switch v

Interrupted pilot t3 Preignition time

burners t3 Release of fuel for pilot burner via terminal 17

TSA Ignition safety time

TSA On completion of TSA, a flame signal must be present at terminal 22. It must
not be interrupted until controlled shutdown takes place otherwise lockout

t4 Interval ZBV-BV1
t4 Up to the release of the fuel valve at terminal 19 for the main burners start load

t9 Second safety time

On completion of the second safety time, the main burner must have been ig-
nited by the pilot burner since terminal 17 becomes dead as soon as this time
has elapsed, causing the pilot valve to close

B Operating position of the burner

B-C Burner operation

- During burner operation, LR drives the air damper to the high-fire or low-
fire position, depending on the demand for heat
- Release of high-fire is enabled by auxiliary switch v in the actuator
- In the event of loss of flame during operation, the LFL1 will initiate lockout

C Controlled shutdown
On controlled shutdown, the BV... will immediately be closed. At the same
time, the sequence switch starts and programs t6

C-D The sequence switch travels to start position A

t6 Postpurge time
- Fan M2 connected to terminal 7
- Shortly after the start of t6, power is fed to terminal 10
air damper will be driven to the MIN position
- Full closing of the air damper starts only shortly before t6 has elapsed
triggered by the control signal at terminal 11
- During the following burner off period, terminal 11 remains live

t13 Permissible afterburn time

During t13, the flame signal input can still receive a flame signal
no lockout

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 D-A End of control sequence
start position
As soon as the sequence switch has reached the start position thereby
switching itself off the flame detector and extraneous light test will start again.
During the burner off periods, the flame supervision circuit is live.
A faulty flame signal of a few seconds will initiate lockout.
Short ignition pulses of the UV tube, caused for instance by cosmic radiation, do
not lead to lockout.

Times TSA, t3 and t4 only exist with burner controls of the 01 series.

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Control sequence under fault conditions and lockout indication
In the event of any kind of fault, the sequence switch will stop and, with it, the lockout indicator.

The symbol above the indicators reading mark gives the type of fault:

 No start One of the contacts is not closed (also refer to Preconditions for burner startup)
Extraneous light
Lockout during or after completion of the control sequence.
Examples:
Flames that have not extinguished
Leaking fuel valves
Defect in the flame supervision circuit

= Interruption of Terminal 8 has not received the OPEN signal from end switch a
startup sequence Terminals 6, 7 and 14 remain live until the fault has been corrected

P Lockout No indication of air pressure at the beginning of the air pressure check
Loss of air pressure after the air pressure check

Lockout Defect in the flame supervision circuit

> Interruption of Terminal 8 has not received the positioning signal from auxiliary switch m for the
startup sequence low-fire position
Terminals 6, 7 and 14 remain live until the fault has been corrected

1 Lockout No flame signal on completion of safety time TSA

2 Lockout No flame signal on completion of the second safety time (flame signal of main flame
with interrupted pilot burners)

I Lockout Loss of flame signal during operation

If lockout occurs any other moment in time between start and preignition not indicated
by a symbol, the usual cause is a premature flame signal, that is, a faulty flame signal,
caused for instance by a self-igniting UV tube.

Lockout indicator a-b Startup sequence

b-b Idle steps

(with no contact confirmation)

b (b)-a Postpurge program

LFL1... 01 series LFL1... 02 series

If lockout occurs, the burner control can immediately be reset:

Do not press the lockout reset button for more than 10 seconds
The sequence switch always returns to its start position first
After resetting
After correction of a fault which resulted in plant shutdown
After each power failure
During that period of time, power is only fed to terminals 7 and 9...11.
Then, the LFL1... begins with a new burner startup sequence

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Connection diagrams (for circuit variants, refer to Connection examples)

A z m a
t7 t16
t10
t11
P
t1

t3
t12
t3
TSA TSA
t4 1
t4
t9
t5 2
t5
B

AS C
D t6 t13
A
1 2 21 3 13 12 14 4 5 6 7 16 17 18 19 20 9 11 10 8 22 23 24

LR
+
d1 d2 QRA...
bv... W GP
SB 1
SA v a z m
R N N
M
3)
EK2 22 23 24
H TSA, t3, t4, nur bei:
BV1 BV2 BV3
LFL1.335,
M1 M2 Z LFL1.635 und
LK FE
S AL LP LFL1.638
L ZBV BV1 BV2
N

1 2 3 4 5 7451a02/0602 6 7
Connection diagram
L S
H
SB
1

AS FE

br1
a b 22 23 24
ar2
ar1 I a XV
a b b
4 12 6 7
QRA...
W +
d1 d2
GP LP
22 23 24
R M1 M2
N
5 13 14 V
fr3 fr2 FR
fr1
a b b a
XI XIII (1) (2)
b a a b XII NTC
XIV a b
AR IV
a b
VII

3) br2 a b
EK1 VI V III ar3
L1 II X VIII
E M a b a b M
BR b a a b a b SM
A

3 21 2 15 16 17 18 19 20 9 11 10 8
LR

1 SA v a z m
AL Z M LK
3) BV1
BV2 7451a12/1100
EK2 ZBV BV1
H
N BV2

Do not press the lockout reset button for more than 10 seconds!
For the connection of the safety shutoff valve, refer to the plant diagram provided by
the burner manufacturer.

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Program sequence

Steuerausgang
A B C t6 D auf Klemme:
t11 t1 t12
a 12
I b t7 7
t3 t4
a 19
II b 16
a 10
III b 9

IV
a 9
V b 11
t16
VI 20

a
VII b 8
TSA t20
a 18
VIII b *t3 *t4 t9
a 17
X b *TSA t5
a
XI b
a
XII b t10 t13
a
XIII b
a
XIV b

a 12
XV b 7

t8

7451d01/0202
Positionen der Strungsanzeige

LFL P 1 2

TSA, t3 and t4:

These times only apply to burner controls of the 01 series (LFL1.335, LFL1.635, and
LFL1.638). They do not apply to burner controls of the 02 series since cams X and VIII
of these types of LFL1 perform simultaneous switching actions.

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Legend

a Changeover end switch for air dampers m Changeover auxiliary switch for the air
OPEN position dampers MIN position
AL Remote lockout warning device (alarm) M... Fan or burner motor
AR Load relay with contacts ar... NTC NTC resistor
AS Unit fuse QRA... UV detector
BR Lockout relay with contacts br... R Control thermostat or pressurestat
BV... Fuel valve RV Modulating fuel valve
bv... Control contact for the CLOSED position S Fuse
of gas valves SA Air damper actuator
d... Contactor or relay SB Safety limiter
EK... Lockout reset button SM Synchronous motor of sequence switch
FE Ionization probe v In the actuator: Changeover auxiliary switch
FR Flame relay with contacts fr.. For the position-dependent release of fuel
GP Gas pressure switch V Flame signal amplifier
H Main isolator W Limit thermostat or pressure switch
L1 Fault signal lamp z In the actuator: End switch for the air dampers
L3 Operational readiness indication CLOSED position
LK Air damper Z Ignition transformer
LP Air pressure switch ZBV Pilot gas valve
LR Load controller

Control signals of the LFL1...

Permissible input signals
Required input signals:
If these signals are not present during or , the burner control will interrupt the startup sequence or
initiate lockout

TSA Ignition safety time t8 Duration of startup sequence

TSA Ignition safety time or first safety time (without t11 and t12)
(startup with burners using pilot burners) t9 Second safety time with burners using pilot burners
t1 Prepurge time with air damper open t10 Interval from start to the beginning of the
t3 Preignition time air pressure check, excluding running time of air
t4 Interval between voltage at terminals 18 damper
and 19 t11 Air damper running time to the OPEN position
t4 Interval between start of TSA and t12 Air damper running time to the low-fire position
release of valve at terminal 19 MIN
t5 Interval between power at teminals 19 t13 Permissible afterburn time
and 20 t16 Interval until OPEN command for the air damper is
t6 Postpurge time (with M2) given
t7 Interval between start command and power t20 Interval to the self-shutdown of the sequence
at terminal 7 (start delay for M2) switch after startup

Valid for expanding flame burners

Valid for interrupted pilot burners
(1) Input for increasing the operating voltage for the QRA... (detector test)
(2) Input for forced energizing of the flame relay during the functional test of the flame supervision circuit (con-
tact XIV) and during safety time TSA (contact IV)

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Siemens Building Technologies CC1N7451en

HVAC Products 11.06.2003
Connection examples
16 17 18 19
Doubling the safety time with ex- Only with burner controls of the 01
panding flame burners BV2 series.
Z BV1
N
7451a10/1295 This circuit change (linking terminals
17 and 18) reduces the preignition
time by 50 %.

Extension of the safety time is only permitted if in compliance with the rele-
vant national standards.

6 11 10 8
Burner without air damper If the case of burners with no air
damper (or with an air damper not
M controlled and monitored by the
N
7451a11/0396 burner control), terminals 8 and 6
must be linked, as otherwise the
burner control will not be able to start
the burner.

2-stage expanding flame burner Load control by a 2-position controller. The air damper is closed during
burner off periods.

16 17 18 19 9 20 11 10 8

LR L...

11 7 1 6 5 2 10 8 LR
SA
SA
IV I II III
M BV1/BV2

13 12 N 3 4 9

Z BV1 BV2 LK
N 7451a03/0396

A B C D
TP R
t7 t1 t6
M1
M
~ M2
t3
Z
TSA
BV1
t4
R LR
t5
100%
M
min.
LK 0...
BV2
t11 t12
t13
FS
7451a06/0600

Control of actuator SA according to the single-wire principle (actuator SA: E.g. SQN3... as per Data Sheet
7808). For other connections, refer to Connection diagrams.

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Siemens Building Technologies CC1N7451en

HVAC Products 11.06.2003
Connection examples (contd)
Modulating expanding flame Load control by a modulating controller with galvanically separated control
burner contacts for the positioning directions OPEN or CLOSE.

16 17 18 19 20 9 11 10 8
L...

LR LR

N SA SA RV

a z m BV1
M
Z BV1 RV LK
N 7451a04/1295

A B C D
T R
P
t7 t1 t6
M1
M
~ M2
t3
Z
TSA
BV1
t4
R LR
t11 t12 t5

M 100%

LK min.
0...

RV
t13
FS
7451a07/0600

The air damper is kept closed during burner off periods. For other connections, refer to Connection diagrams.

2-stage interrupted pilot burner Controlled and supervised by a burner control of the 01 series.
(burner with pilot burner)

16 17 18 19 20 9 11 10 8
L...
LR
LR

ZBV SA SA
v a z m
M
BV1/BV2
ZBV

Z BV1 BV2 LK
N 7451a05/0496

A B C D
TP R
t7 t1 t6
M1
M
~ M2
t3
Z
TSA
ZBV
t4 t9
BV1

R LR
t5
100%
M
min.
LK
0...
BV2
t11 t12 t13
FS
7451a08/0202

The air damper is kept closed during burner off periods. For other connections, refer to Connection diagrams.

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HVAC Products 11.06.2003
Dimensions
Dimensions in mm

LFL1... with plug-in

base AGM...

1,5

123
25 25

6
18,9

15,5
7,5
5

7
15 15 15

7451m02/0602
27,5 27,5

37

103
7,5

103

40 18,5 13,5 5,7

Plug-in base AGM... 5,2x6,7

(Pg11 or M16 threads)

13 14 15 16 17 18 19 20 21 22 23 24
12
51,5

7,5 18,9
5,7

11
40

10

9
12,8
1

8
31
7
15

4,4
6
26,8

5
51,5

4
25

N
1,

3
5

32
2

1
5,2 5,2x6,7
7451m01/0602

5,7 12,8 40

51,5 51,5

2003 Siemens Building Technologies

20/20 Subject to change!

Siemens Building Technologies CC1N7451en

HVAC Products 11.06.2003