Numatics Series g3 Fieldbus Electronics Catalog PDF
Numatics Series g3 Fieldbus Electronics Catalog PDF
Numatics Series g3 Fieldbus Electronics Catalog PDF
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Table of Contents
G3 Fieldbus Electronics and I/O
Features and Benefits 2
G3 Platform Distribution Options 4
DeviceNet 6
Ethernet 7
PROFIBUS DP 8
PROFINET 9
CANopen 10
DeviceLogix 11
Ethernet POWERLINK 12
EtherCAT 13
EtherNet/IP DLR 14
CC-Link IE Field 15
I/O Modules - Digital Inputs - Terminal Strip Modules & Valve Side Output Module 16
I/O Modules - Digital I/O 5-Pin M12 Modules 17
I/O Modules - Analog I/O (16 bit resolution) 17
Input Modules - RTD & NAMUR IS 18
Sub-Bus Modules 19
Miscellaneous Modules & Accessories 21
Dimensional Drawing - G3 Fieldbus Communication Assembly 23
How to Configure & Order G3 Electronics 25
How to Order Sub-Bus Valve Manifolds 26
How to Order G3 Assembly Kit & G3 Electronics 27
How to Order Complete G3 Manifold Assembly 28
501 Series Technical Data 29
501 Series How to Order- Valves & Regulators 30
503 Series Technical Data 31
503 Series How to Order- Valves & Regulators 32
2002 R2 & 02 Series Technical Data 33
How to Order 2002 R2 & 02 Series - Valves 34
2005 Series Technical Data 35
How to Order 2005 Series - Valves & Regulators 36
2012 Series Technical Data 37
How to Order 2012 Series - Valves & Regulators 38
2035 Series Technical Data 39
How to Order 2035 Series - Valves & Regulators 40
ISO 15407-2 18mm Series Technical Data 41
How to Order ISO 15407-2 18mm Series - Valves & Regulators 42
ISO 15407-2 26mm Series Technical Data 43
How to Order ISO 15407-2 26mm Series - Valves & Regulators 44
ISO 5599/2 Series Technical Data 45
How to Order ISO 5599/2 Series - Valves & Regulators 46
Cables & Connectors 47
DeviceNet/CANopen Cables & Connectors 50
PROFINET Cables & Connectors 51
Ethernet POWERLINK Cables & Connectors 52
PROFIBUS DP Cables & Connectors 53
EtherCAT Cables & Connectors 54
Ethernet Cables & Connectors 55
CC-Link IE Field Cables & Connectors 56
I/O Cables & Connectors 57
Sub-Bus Cables & Connectors 60
G3
Electronics
Commissioning Capabilities
Set network address (including Shorted and open load
IP & Subnet mask for Ethernet) detection
Set baud rate Shorted sensor/cable detection
Set auto or manual I/O sizes Low & missing power detection Graphic Display for Auto Recovery Module
Set fault/idle output states Missing module detection Configuration & Diagnostics
Set brightness Self-test activation
Set factory defaults Log of network errors
Visual diagnostics Distribution errors
2
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G3
Electronics
G3 Electronics Modularity
Discrete I/O
The G3 Series product line is a completely modular system. All of the G3 electronic modules plug together, via
mechanical clips, allowing easy assembly and field changes. This makes the system highly distributable. Additional
flexibility is incorporated because the same modules can be used in either centralized or distributed applications.
The G3 electronics interfaces with the highly modular Numatics 500 Series, generation 2000 Series, ISO 5599/2
and ISO 15407-2 Series valve lines to further enhance the modularity and flexibility of the entire system.
Sub-Bus Out or
Terminator Module
Jumper Clips
I/O Labels
I/O Modules-
Analog or Digital,
NPN or PNP
Communication
Module (Node)
3
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G3
Electronics
Sub-Bus
Sub-Bus In
Sub-Bus Out
24 VDC Power
Supply (optional)
I/O Only
Sub Manifold Sub Manifold
with Valves with I/O & Valves
Sub-Bus Out
24 VDC
Power
Supply
Sub-Bus
24 VDC
Power
Supply
Unique distribution system allows system efficiency by allowing the same modules to be used in either
centralized or distributed applications
Distribution options include:
Inputs OR Outputs
Inputs AND Outputs
Valves with Inputs AND Outputs
Valves with Inputs OR Outputs
Valves Only
Maximum Sub-Bus length not to exceed 30 meters. Maximum Sub-Bus cable current not to exceed 4 amps or
excessive cable voltage drops per segment. Auxiliary power connections available for currents above 4 amps.
Consult factory for possible deviations
4
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G3
Electronics
Comm. Module
I/O Side Distribution
A total of 16 modules can be integrated into the
network and controlled by the main fieldbus
communication module (node)
Modules include analog and digital I/O modules
providing addressing capacity for up to 1200
Inputs/1200 Outputs per node
Unique distribution system allows system efficiency
by allowing the same modules to be used in either I/O Side
centralized or distributed applications
Distribution options include Inputs only, Outputs only,
I/O only, valves with Inputs, valves with Outputs and
valves with I/O
Configuration can include up to 16 of the following
modules: Comm. Module
5
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G3
Electronics
DeviceNet
DeviceNet is an open bus fieldbus communication system
developed by Allen-Bradley based on Controller Area Network
(CAN) technology. The governing body for DeviceNet is the
Open DeviceNet Vendors Association (ODVA). The ODVA
controls the DeviceNet specification and oversees product
conformance testing.
Numatics G3 nodes for DeviceNet have an integrated
graphic display and are capable of addressing combinations
of up to 1200 outputs and 1200 inputs.
They have been tested and approved for conformance by the
ODVA.
More information about DeviceNet and the ODVA can be
obtained from the following website: www.odva.org. Replacement Part
Description
Number
DeviceNet communications
240-180
module (node)
Technical Data
Electrical Data Voltage Current
Node Power at Max. Brightness 24 VDC +/- 10% 0.070 Amps
BUS Power 11-25 VDC 0.025 Amps
Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum
Power Connector Single key 4 pin 7/8" MINI type (male)
Communication Connector Single key 5 pin 7/8" MINI type (male)
LEDs Module Status and Network Status
Operating Data
Temperature Range (ambient) -23 C to 50 C- (10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Moisture Protection IP65 (with appropriate assembly and termination)
Configuration Data
Display used for setting Node Address, Baud Rate, Fault/Idle Actions, DeviceNet w/QuickConnect and
Graphic Display
all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
ARM
total or partial system failure
Maximum Valve-Solenoid Outputs 32
Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection
Supported Connection Type Polled, Cyclic, Change of State (COS) and combination Message Capability
Bus Connector Single key 5 pin 7/8" MINI type (male)
Diagnostics Power, short, open load conditions and module health are monitored
Special Features Supports Auto-Device Replacement (ADR) and fail-safe device settings
Weight
DeviceNet Communications Module 252g/8.9 oz.
6
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G3
Electronics
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Moisture Protection IP65 (with appropriate assembly and termination)
Configuration Data
Display used for setting IP Address, Subnet mask, Fault/Idle Actions, DHCP/BootP and all other system
Graphic Display
settings
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
ARM
total or partial system failure
Maximum Valve-Solenoid Outputs 32
Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 10 Mbit/100 Mbit
Bus Connector D-coded 5 pin M12 type (female)
Diagnostics Power, short, open load conditions and module health are monitored
Special Features Integrated web server, fail-safe device settings, HTTP, FTP, and UNICAST (for EtherNet/IP)
Weight
Ethernet Communications Module 255g/9 oz.
7
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G3
Electronics
PROFIBUS DP
PROFIBUS DP is a vendor-independent, open fieldbus protocol
designed for communication between automation control
systems and distributed I/O at the device level.
Numatics G3 nodes for PROFIBUS DP have an integrated
graphic display and are capable of addressing combinations of
up to 1200 outputs and 1200 inputs.
The G3 nodes for PROFIBUS DP have been designed and
tested to conform to the PROFIBUS standard EN50170.
Certification has been done by the PROFIBUS Interface Center
(PIC) according to the guidelines determined by the PROFIBUS
Trade Organization (PTO). The certification process ensures
interoperability for all PROFIBUS devices.
More information regarding PROFIBUS can be obtained from Replacement Part
the following website: www.profibus.com. Description
Number
PROFIBUS DP communications
240-239
module (node)
Technical Data
Electrical Data Voltage Current
Node Power at Max. Brightness 24 VDC +/- 10% .094 Amps
Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum
Power Connector Single key 5 pin 7/8 MINI type (male)
Communication Connector Single reverse key (B-Coded) 5 pin M12 type (1 male and 1 female)
LEDs Module Status and Network Status
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Moisture Protection IP65 (with appropriate assembly and termination)
Configuration Data
Graphic Display Display used for setting Node Address, Baud Rate, Fault/Idle Actions, and all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event
ARM
of total or partial system failure
Maximum Valve-Solenoid Outputs 32
Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection
Bus Connector Single key 5 pin 7/8" MINI type (male)
Diagnostics Power, short, open load conditions and module health are monitored
Special Features Supports Auto-Device Replacement (ADR) and fail-safe device settings
Weight
PROFIBUS DP Communications Module 227g/8 oz.
8
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G3
Electronics
PROFINET
PROFINET is the innovative open standard for Industrial
Ethernet, developed by Siemens and the PROFIBUS User
Organization (PNO). PROFINET complies to IEC 61158 and IEC
61784 standards. PROFINET products are certified by the PNO
user organization, guaranteeing worldwide compatibility.
Numatics G3 nodes for PROFINET IO (PROFINET RT) have
an integrated graphic display and are capable of addressing
combinations of up to 1200 outputs and 1200 inputs.
PROFINET is based on Ethernet and uses TCP/IP and IT
standards and complements them with specific protocols and
mechanisms to achieve Real Time performance.
More information regarding PROFINET can be obtained from
the following website: www.profibus.com. Replacement Part
Description
Number
PROFINET communications
240-240
module (node)
Technical Data
Electrical Data Voltage Current
Node Power at Max. Brightness 24 VDC +/- 10%
Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum
Power Connector Single key 5 pin 7/8 MINI type (male)
Communication Connector Two D-coded 4 pin M12 type (female)
LEDs Module Status, Network Status and Activity/Link
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Moisture Protection IP65 (with appropriate assembly and termination)
Configuration Data
Graphic Display Display used for setting IP Address, Subnet Mask, Fault/Idle Actions, and all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
ARM
total or partial system failure
Maximum Valve-Solenoid Outputs 32
Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 10 Mbit/100 Mbit
Bus Connector Two D-coded 4 pin M12 type (2-Female)
Diagnostics Power, short, open load conditions and module health and configuration are monitored
Special Features Integrated web server, Integrated 2 port switch, fail-safe device settings, and FSU
Weight
PROFINET Communications Module 227g/8 oz.
9
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G3
Electronics
CANopen
CANopen is an open protocol based on Controller Area
Network (CAN). It was designed for motion-oriented machine
control networks but has migrated to various industrial
applications. CAN in Automation (CIA) is the international
users and manufacturers organization that develops and
supports CAN-based protocols. Numatics G3 nodes for
CANopen have an integrated graphic display and are
capable of addressing combinations of up to 1200 outputs
and 1200 inputs.
More information regarding this organization can be found at:
www.can-cia.org.
Replacement Part
Description
Number
CANopen communications
240-291
module (node)
Technical Data
Electrical Data Voltage Current
Node Power at Max. Brightness 24 VDC +/- 10% 0.070 Amps
BUS Power 11-25 VDC 0.025 Amps
Valves & Discrete I/O 24 VDC +/- 10% 8 Amps maximum
Power Connector Single key 4 pin 7/8 MINI type (male)
Communication Connector Single key 5 pin 7/8 MINI type (male)
LEDs Module Status and Network Status
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Moisture Protection IP65 (with appropriate assembly and termination)
Configuration Data
Graphic Display Display used for setting Node Address, Baud Rate, Fault/Idle Actions, and all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event
ARM
of total or partial system failure
Maximum Valve-Solenoid Outputs 32
Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, 1M Baud
Bus Connector Single key 5 pin 7/8 MINI type (male)
Diagnostics Power, short, open load conditions and module health are monitored and fail-safe device settings
Weight
CANopen Communications Module 252g/8.9 oz.
10
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G3
Electronics
DeviceLogix
DeviceLogix is a Rockwell Automation technology that allows a DeviceNet node to be
programmed to execute a sequence independently from the control for the main PLC/
IPC. A DeviceLogix enabled DeviceNet node can be used in conjunction
with a standard DeviceNet network, providing simple distributed control
functionality. Additionally it can also be used in a standalone application,
without a network connection or PLC/IPC, to sequence pneumatic valves
and control I/O. Numatics has integrated this licensed technology into
its DeviceNet compatible valve manifold series, which combine the
functionality of a modular pneumatic valve system with integrated I/O.
Programming of the DeviceLogix enabled node is done using the
industry standard DeviceNet commissioning software tool RSNetWorx
for DeviceNet from Rockwell Automation. The programming software features
an easily understandable graphics environment where the users can simply drag
and drop logic function blocks (i.e. AND, NAND, OR, NOR, XOR,
XNOR, RS LATCHES, COUNTERS and TIMERS) onto a page and Replacement Part
interconnect them to develop the required sequence, or ladder Description
Number
logic programming can be used to develop a sequence. The
DeviceLogix communications
programmed sequence is downloaded to the node via standard 240-293
module (node)
DeviceNet communication connection, thus multiple nodes can
be programmed on the same network.
Technical Data
Electrical Data Voltage Current
Node Power at Max. Brightness 24 VDC +/- 10% 0.070 Amps
BUS Power 11-25 VDC 0.025 Amps
Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum
Power Connector Single key 4 pin 7/8 MINI type (male)
Communication Connector Single key 5 pin 7/8 MINI type (male)
LEDs Module Status and Network Status
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Moisture Protection IP65 (with appropriate assembly and termination)
Configuration Data
Communication Module Display used for setting Node Address, Baud Rate, Fault/Idle Actions, and all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
ARM
total or partial system failure including embedded DeviceLogix logic instructions
Maximum Valve-Solenoid Outputs 32
Network Data
Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection
Supported Connection Type Polled, Cyclic, Change of State (COS) and combination Message Capability
Bus Connector Single key 5 pin 7/8 MINI type (male)
Diagnostics Power, short, open load conditions and module health are monitored and fail-safe device settings
Special Features Supports function block diagram and ladder logic programming
Weight
DeviceLogix Communications Module 252g/8.9 oz.
11
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G3
Electronics
Ethernet POWERLINK
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Moisture Protection IP65 (with appropriate assembly and termination)
Configuration Data
Graphic Display Display used for setting IP Address, Subnet Mask, Fault/Idle Actions, and all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
ARM
total or partial system failure
Maximum Valve-Solenoid Outputs 32
Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 10 Mbit/100 Mbit
Bus Connector Two D-coded 4 pin M12 type (2-Female)
Diagnostics Power, short, open load conditions and module health and configuration are monitored
Special Features Integrated web server, Integrated 2 port switch and fail-safe device settings
Weight
POWERLINK Communications Module 227g/8 oz.
12
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G3
Electronics
EtherCAT
EtherCAT is an open ethernet-based fieldbus protocol
developed by Beckhoff. EtherCAT sets new standards for
real-time performance and topology flexibility with short
data update/cycle times and low communication jitter.
Numatics G3 EtherCAT node has an integrated graphic
display for simplified commissioning and diagnostics. It is
capable of addressing combinations of up to 1200 outputs
and 1200 inputs.
The G3 nodes for EtherCAT have been designed and
tested to conform with EtherCAT specifications set forth
by the ETG.
More information regarding EtherCAT can be obtained
from the following website: www.ethercat.org. Replacement Part
Description
Number
EtherCAT communications
240-310
module (node)
Technical Data
Electrical Data Voltage Current
Node Power at Max. Brightness 24 VDC +/- 10%
8 Amps Maximum
Valves and Discrete I/O 24 VDC +/- 10%
Power Connector Single key 5 pin 7/8 MINI type (male)
Communication Connector Two D-coded 4 pin M12 type (female)
LEDs Module Status, Network Status and Activity /Link
Operating Data
Temperature Range -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC 60068-2-6
Moisture IP65 (with appropriate assembly and termination)
Configuration Data
Graphic Display Display used for setting IP address, Subnet Mask, Fault/Idle Actions, and all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system settings in the event of
ARM
total or partial system failure
Maximum Valve Solenoid Outputs 32
Maximum Sub-Bus I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 10 Mbit/100 Mbit
Bus Connector Two D-coded 4 pin M12 type (female)
Diagnostics Power, short, open load conditions and module health and configuration are monitored
Special Features Integrated web server, fail-safe device settings
Weight
EtherCAT Communications Module 227g /8 oz.
13
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G3
Electronics
EtherNet/IP DLR
EtherNet/IP used throughout the world to network millions of PCs has now evolved
into a viable industry network. EtherNet/IP is an open architecture high-level
communication network that meets the demands of todays industrial applications
requiring high-speed (10/100 Mbit/s), high-throughput and flexibility.
Additionally, EtherNet/IP technology can integrate an on-board web
server, which can make the node readily accessible to any standard
web browser for configuration, testing and even retrieval of technical
documentation.
Numatics G3 EtherNet/IP DLR (Device Level Ring) node with
integrated display has an embedded switch which allows the unit to
be used in simplified networks with linear topology configurations (daisy
chain). This technology alleviates the need for an external Ethernet switch
device in a single subnet configuration. Additionally, the DLR compatibility allows
the node to be used in a fault tolerant ring network, when using appropriate EtherNet/
IP DLR scanners. DLR configuration allows communication
Replacement Part
recovery from a single point failure on the network ring (e.g. failed Description
Number
network connection or cable).
EtherNet/IP DLR communications
Numatics G3 EtherNet/IP nodes are capable of addressing 240-325
module (node)
combinations of up to 1200 outputs and 1200 inputs.
The G3 EtherNet/IP nodes have been tested and approved for conformance by the ODVA.
More information about EtherNet/IP and the ODVA can be obtained from the following website: www.odva.org.
Technical Data
Electrical Data Voltage Current
Node Power at Max. Brightness 24 VDC +/- 10%
8 Amps Maximum
Valves and Discrete I/O 24 VDC +/- 10%
Power Connector Single key 4 pin 7/8 MINI type (male)
Communication Connector Two D-coded 4 pin M12 type (female)
LEDs Module Status, Network Status and Activity/Link
Operating Data
Temperature Range -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC 60068-2-6
Moisture IP65, (with appropriate assembly and termination)
Configuration Data
Graphic Display Display used for setting IP address, Subnet Mask, Fault/Idle Actions, and all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system settings in the event of
ARM
total or partial system failure
Maximum Valve Solenoid Outputs 32
Maximum Sub-Bus I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 10 Mbit/100 Mbit
Bus Connector Two D-coded 4 pin M12 type (female)
Diagnostics Power, short, open load conditions and module health and configuration are monitored
Embedded two port switch, Device Level Ring (DLR) compatibility, Linear network topology, QuickConnect
Special Features
capability, fail-safe device settings, integrated web server, HTTP, TFTP, UNICAST
Weight
EtherNet/IP DLR Communications Module 227g/8 oz.
14
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G3
Electronics
CC-Link IE Field
CC-Link IE Field is an open standard 1 Gbps Ethernet
Manufacturing network that enables seamless data
communication from the plant-level enterprise network to the
production floor network. The CC-Link Partner Association
(CLPA) oversees and manages CC-Link specifications.
Numatics G3 nodes for CC-Link IE Field have an integrated
graphic display and are capable of addressing combinations of
up to 1200 outputs and 1200 inputs.
CC-Link IE Field is based on 1 Gbps Ethernet standards
and complements them with specific protocols and
mechanisms to achieve real time performance.
More information regarding CC-Link IE Field can be obtained
from the following website: www.CCLinkAmerica.org Replacement Part
Description
Number
CC-Link IE Field
240-362
communications module (node)
Technical Data
Electrical Data Voltage Current
Node Power at Max. Brightness 24 VDC +/- 10%
Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum
Power Connector Single key 5 pin 7/8 MINI type (male)
Communication Connector Two X-coded 8 pin M12 type (female)
LEDs Run, ERR, Link, D Link, L.ERR, L.ER
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Moisture Protection IP65 (with appropriate assembly and termination)
Configuration Data
Graphic Display Display used for setting Node Number, Network Number, Fault/Idle Actions, and all other system settings
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
ARM
total or partial system failure
Maximum Valve-Solenoid Outputs 32
Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates 1 Gbps
Bus Connector Two D-coded 8 pin M12 type (2-Female)
Diagnostics Power, short, open load conditions and module health and configuration are monitored
Special Features Integrated 2 port switch, fail-safe device settings
Weight
CC-Link IE Field Communications Module 269g/9.5 oz.
15
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G3
Electronics
I/O Modules
Digital Inputs - Terminal Strip Modules
Description Part Number
16 PNP Inputs 240-203
16 NPN Inputs 240-204
8 PNP Inputs 240-316
16 PNP outputs 240-330
Technical Data
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
Wire Range 12 to 24 AWG
Strip Length 7mm
Tightening Torque 0.5 Nm
Ingress Protection IP20
Spare Parts
Replacement Terminal Strip (I/O 0-7) 140-1073
Replacement Terminal Strip (I/O 8-15) 140-1074
Keying Element for terminal strip 140-1076
Keying Element for Module 140-1077
Weight
Input Module 292g/10.3 oz.
16
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G3
Electronics
I/O Modules
Digital I/O 5-pin M12 Modules
Description Part Number
Inputs
8 PNP Inputs 240-206
8 NPN Inputs 240-210
16 PNP Inputs 240-205
16 NPN Inputs 240-209
Outputs
8 PNP Outputs 240-208
8 PNP High Current
240-300
Outputs (Fig. A Only)
16 PNP Outputs 240-207
Inputs and Outputs
8 PNP Inputs and
240-211
8 PNP Outputs
Figure A
Analog I/O with settable high and low alarms
5-pin M12 Modules
Description Signal Type Part Number
Inputs
4 Analog Inputs 0-10 VDC 240-212
4 Analog Inputs 4-20 mA 240-214
Inputs and Outputs
2 Analog Inputs & 2 Analog Outputs 0-10VDC 240-213
2 Analog Inputs & 2 Analog Outputs 4-20 mA 240-215
2 Analog Inputs & 2 Analog Outputs
0-10 VDC 240-307
High Current (Figure A Only)
4 Analog Inputs & 4 Analog Outputs
4-20 mA 240-363
High Current (Figure A Only)
Technical Data
Operating Data
Temperature Range (ambient) -23 C to 50 C (-10 F to 115 F)
Humidity 95% relative humidity, non-condensing
Vibration/Shock IEC 60068-2-27, IEC60068-2-6
IP65 (with appropriate assembly and
Ingress Protection
termination)
M12 4 Pin Female, Speedcon
Connector
(Compatible with 5 Pin)
Resolution 16 bit Dust Cover -
M12 Male 230-647
Weight
I/O Module-Analog 244g/8.6 oz.
I/O Module-Digital 274g/9.7 oz.
17
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G3
Electronics
Mechanical Data
I/O Connector M12 4 Pin Female. Speedcon (Compatible with 5 Pin)
Mass 247g/8.7 oz.
Operating Data
Temperature Range Ambient -23 C to 46 C (-10 F to 115 F )
Humidity 95% relative humidity: non-condensing
Ingress Protection IP65 (with appropriate assembly and terminations)
Certification
Mechanical Data
I/O Connector M12 4 Pin Female Speedcon (Compatible with 5 Pin)
Mass 284g/10.0 oz.
Operating Data
Temperature Range Ambient -23 C to 46 C (-10 F to 115 F )
Humidity 95% relative humidity: non-condensing
Ingress Protection IP65 (with appropriate assembly and terminations)
18
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G3
Electronics
Sub-Bus Modules
Dust Cover -
Sub-Bus In Module M12 Male 230-647
Provides Sub-Bus In and Aux. Power In connections
for I/O distribution.
Dust Cover -
M12 Female 230-1200
19
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G3
Electronics
Technical Data
Electrical Data
Voltage 24 VDC Module Supply
4 Per HUB Module, 2 HUB Modules per G3 System (A HUB module cannot be connected to the Branch of
No. of HUB Branches
another HUB module)
HUB Branch Length 30 Meters Per Branch
Addressing Auto Addressing on Power Up (Branch I/O reserve capability)
Display/Diagnostics Onboard LCD Multi Function Display
G3 System Integration Integrated into existing G3 I/O Side
Topology Star, Tree and Hybrid
Mechanical Data
Branch Connector M12 5 Pin Female
Mass 255g/9.0 oz.
Operating Data
Temperature Range -23 C to 46 C (-10 F to 115 F)
Humidity 95% relative humidity: non-condensing
Ingress Protection IP65 (with appropriate assembly and terminations)
20
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G3
Electronics
Miscellaneous Modules
Terminator Module
Provides termination for the Sub-Bus. Must be installed
after the last I/O module or after the communications
module if there are no I/O modules installed.
Jumper Clip
Provides electrical connections between modules.
21
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G3
Electronics
Miscellaneous Modules
Accessories
For use with Murrplastik Type 20 Software.
{
Labels - 122-1251
Technical Data
Material Polycarbonate (PC)
Color White
-40 C to 140 C
Temperature Range
(-40 F to 284 F)
Label Dimensions 0.19" x 0.39"
Label - Printable Area 0.19" x 0.39"
22
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G3
Electronics
Dimensions: mm (Inches)
Dimensional Drawing - G3 Fieldbus Manifold Assembly
503 Series Valve Manifold Assembly with G3 Electronics and Sub-Bus Output
(2) Places
5.
4
C
M
A
D
E
B
L
F G H J K
AD
Y Z AA
W X
AC
AB
N
P
Q
R S T
U
A B C D E F G H J K L M N P
105.5 6.3 38 52.8 33.8 7 57.5 67.5 71.7 39.1 75.8 68.1 56.3
(4.154) (0.248) (1.5) (2.08) (1.33) (0.28) (2.264) (2.66) (2.82) (1.54) (2.984) (2.68) (2.217)
Q R S T U V W X Y Z AA AB AC AD
54 24.8 67.5 36.9 221.3 368.6 12.5 24.8 53 55.1 101.1 112.9 207
(2.13) (0.98) (2.66) (1.45) (8.713) (14.51) (0.49) (0.976) (2.087) (2.17) (3.98) (4.445) (8.2)
NOTE: For valve manifold dimensions refer to Valve Series product catalogs.
23
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G3
Electronics
E F
H D A B C
R
N
K L M S T
U
J
VIEW SHOWN WITH OPTIONAL DIN
RAIL HARDWARE AND 35mm DIN
RAIL
A B C D E F G H J K L M N P R S T U
1.82 2.66 2.26 0.27 4.15 1.50 1.33 0.25 7.29 0.53 2.65 1.45 2.13 0.49 2.46 0.20 2.32 4.65
(46.35) (67.50) (57.50) (6.90) (105.50) (38.00) (33.75) (6.25) (185.25) (13.50) (67.25) (36.75) (54.00) (12.50) (62.50) (5.05) (59.00) (118.00)
24
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G3
Electronics
K 501 A V 3 D 2 0 0 V A00
Port Type Options
8 = NPTF1 A00 = Standard (No Options)
G = ISO228/1-G1 MUF = Muffler in End Plates
K = Push-In Fittings DRM = DIN Rail Mount
DWM = DIN Rail with MUF
Product Series 14X = External Pilot Supply from Port # 14
501 = 11mm Valve D12 = (14X) External Pilot Supply from Port #14
502 = 18mm Valve and (MUF) Muffler in End Plates
503 = 26mm Valve D14 = (14X) External Pilot Supply from Port #14
and (DRM) DIN Rail Mount
Revision F06 = (14X) External Pilot Supply from Port
A = Initial Release #14, (MUF) Muffler in End Plates, and
(DRM) DIN Rail Mount
Product Type
V = Valve Manifold Assembly End Plate Style
V = Vertical
Electronics
3 = G3 Fieldbus Electronics Second Valve Series4
0 = No Second Valve Series
Number of Valve Stations2 1 = 501
B = 2 R = 18 2 = 502
C = 3 S = 19
D = 4 T = 20 Port Size3
F = 6 U = 21 1 = 1/8
G = 7 V = 22 2 = 1/4
H = 8 W = 23 G = 5/16
I = 9 X = 24 3 = 3/8
J = 10 Y = 25 4 = 1/2
K = 11 Z = 26 H = 8mm
L = 12 2 = 27 K = 10mm
M = 13 3 = 28 M = 12mm
N = 14 4 = 29
O = 15 5 = 30
P = 16 6 = 31
Q = 17 7 = 32
1 ort Type '8' and 'G' only available in Port Size 3/8 for 502 & 503 and 1/8 for 501
P
2 501 Not available with 2 Stations, 502 and 503 only available with 2, 4, 6, 8, 10
3 501 Port Sizes 1/8, 1/4, 5/16, 8mm, 502 and 503 Port Sizes 3/8, 1/2, 10 and 12mm
4 With 502 11mm (501) valve available, with 503 18mm (502) valve available
25
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G3
Electronics
Shaded components are described by the manifold assembly number. The communications module is described by
the Electronic Interface model number designation.
Each valve station is listed in sequential order from left to right when facing the port side of the manifold as shown.
NOTE:
A total of 32 solenoid outputs are available. Either 32 single solenoid valves or 16 double solenoid valves or any
combination of singles and doubles not to exceed 32 outputs can be specified.
26
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G3
Electronics
How To Order
G3 Assembly Kit
A K 3 E D 0 0 0 0 3 L STD
Electrical/Electronic
Type & Location Special Options
3 = G3 Electronics STD = Standard
DRM = DIN Rail Mounting - Not available
Valve Series* w/2035 and ISO 5599/2
0 = N/A MUF = Muffler - Not available with ISO 5599/2
6 = 2002 - 02/R2 DWM = DIN Rail w/Muffler - Not available
E = 2005 w/2035 and ISO 5599/2
G = 2012
B = 2035
W = ISO 15407-2 18mm End Plate Port Type
X = ISO 15407-2 26mm L = Push-In Fitting
Q = ISO 5599/2 Size 1 N = NPTF Pressure Ports
R = ISO 5599/2 Size 2 (NPTF Conduit Ports if applicable)
S = ISO 5599/2 Size 3 G = ISP 228/1-G Tap Pressure Ports
(ISO 228/1-G Conduit Ports if applicable)
Number of Valve Stations
A = 1 I = 9 Q = 17 Y = 25 End Plate Port Size
B = 2 J = 10 R = 18 Z = 26 2 = 1/4
C = 3 K = 11 S = 19 2 = 27 3 = 3/8
D = 4 L = 12 T = 20 3 = 28 4 = 1/2
E = 5 M = 13 U = 21 4 = 29 6 = 1
F = 6 N = 14 V = 22 5 = 30 8 = 8mm (5/16)
G = 7 O = 15 W = 23 6 = 31 K = 10mm
H = 8 P = 16 X = 24 7 = 32 X = Two or more valve groups resulting in
different standard end plate port sizes
*For manifold assembly with multiple valve series - consult factory
How To Order
G3 Electronics
G3 EP1 00 R 0 STD
Series Options
G3 = G3 Electronics STD = Standard
DRM = DIN Rail Mounting
Electronics Protocol E23 = Fieldbus Assembly without Valves
CC1 = CC-Link IE Field E40 = Auto Recovery Module (ARM)
CO1 = CANopen E41 = G3 PROFIBUS Module with pass
DL1 = DeviceLogix through protective earth
DN1 = DeviceNet G32 = E40 + DRM
EC1 = EtherCAT G36 = E28 + E40
ED1 = EtherNet/IP DLR
EM1 = Ethernet Modbus TCP/IP Modification
EP1 = EtherNet/IP 0 = Initial Release
PL1 = Ethernet POWERLINK
PT1 = PROFIBUS DP
PN1 = PROFINET Left Mounting
DS2 = Sub-Bus Valve Manifold D = w/Sub-Bus Out
DS3 = Sub-Bus I/O Assembly R = w/Terminating Resistor
27
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G3
Electronics
16 1 1 2 3 15 16
Shaded components are described by the assembly kit (AK) model number Example Order - 2005 Shown
(see page 27). The communications module and number of I/O modules are Assembly Kit AK3EP00003LMUF
described by the Electronic Interface (G3) model number designation (see Station 1 052BB4Z2ML00061
page 27). Station 2 052BB4Z2ML00061
Station 3 052BB4Z2ML00061
Each valve station is listed in sequential order from left to right when facing Station 4 052BB4Z2ML00061
the port side of the manifold as shown. Station 5 052BB4Z2ML00061
Station 6 052BB4Z2ML00061
Each discrete I/O module is listed in sequential order from RIGHT to LEFT Station 7 052BB4Z2ML00061
starting from the communication module as shown. Station 8 052BB4Z2ML00061
Station 9 052BB4R2ML00061
NOTE: Station 10 052BB4Z2ML00061
1. A total of 32 solenoid outputs are available. Either 32 single solenoid Station 11 052BB4Z2ML00061
valves or 16 double solenoid valves or any combination of singles and Station 12 052BB4Z2ML00061
Station 13 052BB4Z2ML00061
doubles not to exceed 32 outputs can be specified. Station 14 052BB4Z2ML00061
2. For manifold assemblies that exceed 16 solenoids, the assembly MUST Station 15 052BB4Z2ML00061
be configured so that an even number of solenoids are utilized prior Station 16 052BB4Z2ML00061
Electronics G3DN116R0E40
to the station using the ribbon cable feature. The 16th and the 17th Station 1 240-205
solenoids cannot be on the same valve. Station 2 240-205
Station 15 240-205
Station 16 240-205
How To Order
G3 Electronics
16 1
1. Refer to the selection table on page 27 to specify the control electronics Example Order - I/O assembly
and I/O configuration. with Sub-Bus In and Sub-Bus Out
2. Each discrete I/O module is listed in sequential order from RIGHT to modules
LEFT as shown. Electronics G3DS316D0STD
Station 1 240-205
3. A maximum of 16 I/O modules are supported by a single Station 2 240-205
communication node. Analog I/O & digital I/O (NPN & PNP)
Station 15 240-205
Station 16 240-205
28
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G3
Electronics
501 SERIES
Performance Data
Valve Data Min. Max.
Pilot Pressure Range 29 PSI (2 Bar) 115 PSI (8 Bar)
Valve Operating Pressure Range 28" HG Vacuum 115 PSI (8 Bar)
Ambient Temperature Range -10 C (-14 F) 50 C (122 F)
Proprietary
NL/m
Valve Flow Data Cv
(6 - 5 Bar)
5/2, Double Solenoid & Single Solenoid, Spring Return 0.46 460
2x 3/2 NC-NC 0.45 450
2x 3/2 NO-NO 0.45 450
Double Solenoid, 3 pos. 4 way, Spring Centered-
0.46 460
Open to 4 and 2 in center
Double Solenoid, 3 pos. 4 way, Spring Centered - single solenoid air pilot double
12 2solenoid
4 air pilot
14
0.46 460
Open Center single solenoid
2 position 4-wayair pilot 2 position 4-way
2 position 4-way
Double Solenoid, 3 pos. 4 way, Spring Centered - (B) (B)(A) (A) (B) 315
(B)(A) (A)
0.46 460 12 2 4 14 12 2 4 14
Closed Center
12 2 4 14
double solenoid air pilot
315 315
2 position 4-way
(EB)(P)(EA) (EB)(P)(EA)
315
12 2 4 14
double solenoid air pilot
double solenoid air pilot double solenoid air pilot
3 position 4-way4-way
3 position 3 position 4-way
Operating Data open center
open center 3closed
15 center
All Solenoids Are Continuous Duty Rated 24 VDC (B) (B)(A)
2 4
(A) (B) (B)(A)
24
(A)
14
12 14 12
12
double solenoid air pilot 24 14
Power (Watts) 0.8 3 position 4-way
closed center
315 33115 5
(EB)(P)(EA) (EB)(P)(EA)
14 4 2 12
double solenoid air pilot
(B) (B) (A) (A)
3 position 4-way
12 2 4
double solenoidpressure
air pilotcenter 14
2x 3/2 NC 18 18 14(A)2&position
12(B)dual
NC3-way
14 & 12 NC 3 1 5
2x 3/2 NO 18 18 (EB) (P) 3 (EA)
1 5
29
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G3
Electronics
How to Order
Valve
R 501 A 2 B 4 0 M A00 F1
Product Series
501 = 11mm Valve Voltage
F1 = 24 DC
Revision
A = Initial Release Options
A00 = Standard (No Options)
Actuation 11B = Flush Locking Manual
2 = Rubber Packed Override
11M = Without Manual Override
Valve Type
B = Solenoid Pilot w/Flush Non-Locking Override Electrical
M = Plug-in, w/Light, VDC
Function
1 = 2 Position 4-Way (5/2), Spring Return
4 = 2 Position 4-Way (5/2), Dual Solenoid Port Size
5 = 3 Position 4-Way (5/3), Open Center, Dual Pressure 0 = No Port Size
6 = 3 Position 4-Way (5/3), Blocked Center
7 = 3 Position 4-way (5/3), Open to A & B in Center
A = Dual 3-way, A Normally Open - B Normally Open
D = Dual 3-way, A Normally Closed - B Normally Closed
N = Differential Air Return w/o Spring
Regulator
R 501 A R S 5 1 J A00 1 0
Product Series
501 = 11mm Valve Interface
1 = Proprietary
Revision
A = Initial Release Options
A00 = Standard (No Options)
Product Type 12H = Regulator Less Gauge
R = Regulator 18V = Regulator with Gauge in
Offset Port
Regulator Type
S = Single Reg. - Pressure to Port 1 Wiring Option
J = Plug-In, Receptacle Assembly
Pressure Range
5 = 10 - 115 PSIG Gauge Type
1 = PSI
2 4
3 5
Performance Data
12 2 4 14
single solenoid air pilot
Valve Data Min. Max. 2 position 4-way
315
Pilot Pressure Range 29 PSI (2 Bar) 115 PSI (8 Bar)
Valve Operating Pressure Range 28" HG Vacuum 115 PSI (8 Bar) 12 2 4 14
double solenoid air pilot
Ambient Temperature Range -10 C (-14 F) 50 C (122 F) 2 position 4-way
(Spool & Sleeve) 315
ISO Proprietary 12 2 4 14
double solenoid air pilot
NL/m NL/m 3 position 4-way
Valve Flow Data Cv Cv
(6 - 5 Bar) (6 - 5 Bar) open center 315
Operating Data
All Solenoids Are Continuous Duty Rated 24 VDC
Power (Watts) 1.7
Holding Current (Amps) 0.071
31
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G3
Electronics
How to Order
Valve
R 503 A 2 B 4 0 M A00 F1
Regulator
R 503 A R S 1 1 J A00 1 0
32
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G3
Electronics
2002 R2 & 02 SERIES
single solenoid air pilot double solenoid air pilot
2002-R2
2single
position & 02
4-way
solenoid Series Functions
air pilot 2double
position 4-way air pilot
solenoid
2 position
(B) (B)(A) 4-way (A) 2 position
(B) (B)(A)4-way (A) 5 Ported, 2 and 3 position, 4-way and dual 3-way,
12 2 4 14 12 2 4 14
(B) (B)(A) (A) (B) (B)(A) (A) Packed Spool
12 2 4 14 12 2 4 14
Cv: 0.25 (4-way)
315 315
(EB)(P)(EA)
315
(EB)(P)(EA)
315
0.25 (Dual 3-way) R2 Series
double solenoid
(EB)(P)(EA) air pilot double solenoid
(EB)(P)(EA) air pilot Spool and Sleeve
3double
position 4-way air pilot
solenoid 3double
position 4-way air pilot
solenoid Cv: 0.20 (4-way) 02 Series
open center
3 position 4-way closed center
3 position 4-way Solenoid air pilot actuated
(B) (B)(A) (A) (B) (B)(A) (A)
open
12
center
2 4 14
closed
12
center
24 14 Low wattage coil
(B) (B)(A) (A) (B) (B)(A) (A)
12 2 4 14 12 24 14 Elimination of internal wiring
315 315 Buna-N seals provide leakproof sealing
(EB)(P)(EA) (EB)(P)(EA)
315 315
Pusher piston high spool shifting force
2002-R2 Series Only Functions
(EB)(P)(EA) (EB)(P)(EA)
(B) (B) (A)
double solenoid 12 2 4
(A)
Adjustable port sizes utilizing interchangeable
14
air pilot solenoid
double (B) (B) (A) (A) cartridge fittings
12 2 4 14
dual 3-way
air pilot
12(B) & 14(A) NO
dual 3-way 3 1 5
(EB) (P) (EA)
12(B) & 14(A) NO 3 1 5
(EB) (P) (EA)
(B) (B) (A) (A)
double solenoid 12 2 4 14
air pilot solenoid
double
(B) (B) (A) (A)
12 2 4 14
dual 3-way
air pilot
3 1 5
12(B) & 14(A) NC
dual 3-way (EB) (P) (EA)
3 1 5
12(B) & 14(A) NC (EB) (P) (EA)
(B) (B) (A) (A)
double solenoid 12 2 4 14
(B) (B) (A) (A)
air pilot solenoid
double 12 2 4 14
2airposition
pilot dual 3-way
3 1 5
12(B) NO,dual
2 position 14(A) NC
3-way (EB) (P) (EA)
3 1 5
12(B) NO, 14(A) NC (EB) (P) (EA)
Technical Data
English Metric
Valve Data
R2 Series 02 Series R2 Series 02 Series
Cv 0.25 0.2 0.25 0.2
11.5 SCFM @ 80 PSIG 9.2 SCFM @ 80 PSIG 246 NI/m @ 6 bar upstream 197 NI/m @ 6 bar upstream
Flow Capacity upstream pressure to upstream pressure to pressure to 5 bar downstream pressure to 5 bar downstream
atmosphere atmosphere
Operating Pressure Range 28" Hg to 100 PSIG 28" Hg to 150 PSIG Vacuum to 7 bar Vacuum to 10 bar
Pilot Pressure Range 35 to 100 PSIG 35 to 100 PSIG 2.5 to 7 bar 2.5 to 7 bar
Temperature Range -10 F to 115 F -10 F to 115 F -23 C to 50 C -23 C to 50 C
(Ambient)
Operating Data
All Solenoids are Continuous Duty Rated 24 VDC
Power (Watts) 0.5
Holding Current (Amps) 0.02
33
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
How To Order
Valves
R2 1 BB A Z4 M K 000 61
Series Identifier
02 = Spool/Sleeve with Voltage
Body to Base Plug 61 = 24 VDC
R2 = Rubber Packed Spool 00 = Use w/Blank Station Plate
with Body to Base Plug
Options
Port Size 11B = Flush Locking Manual Override
1 = 1/8 14A = External Pilot Supply
2 = 1/4 000 = No Option
D = 5/32 (4mm) (Port Type "K" Only)
F = 6mm (Port Type "K" Only) Port Type
K = Push-In Fitting
Valve Type H = Barbed Fitting
BW = Solenoid Pilot w/Flush Non-Locking Manual
Override & Differential Air Return Wiring Option
BB = Double Solenoid Pilot w/Flush Non-Locking M = Plug-In DC, w/Light
Manual Override 0 = Blank Station
00 = Blank Station
Mounting
Function
Z3 = Manifold Block, Side Ports
4 = 2 Position 4-Way Only, Single Solenoid Output
5 = 3 Position 4-Way, Open Center, Dual Pressure Z4 = Manifold Block, Side Ports
6 = 3 Position 4-Way, Closed Center Only, Double Solenoid Output
A = Dual 3-way, A Normally Open - B Normally Open
C = Dual 3-Way, A Normally Closed - B Normally Open
D = Dual 3-way, A Normally Closed - B Normally Closed
P = Blank Station Plate
34
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
2005 SERIES
single solenoid air pilot double solenoid air pilot 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve
2 position 4-way 2 position 4-way Cv: 0.56
14 4 2 12 4 2
Dual 3-Way Pack Spool
14 12
51 3
Cv: 0.56
51 3
Solenoid air pilot actuated
double solenoid air pilot double solenoid air pilot
Low wattage coil
3 position 4-way 3 position 4-way
open center closed center DC solenoids polarity insensitive with spike
suppression
14 42 12 14 42 12
Plug together circuit boards eliminate internal wiring
51 3 51 3 Integral recessed gaskets
Interchangeable Push-In fittings to accommodate
double solenoid air pilot 14 4 2 12
various tube sizes
3 position 4-way
pressure center
Simple conversion from internal to external pilot
3 15
supply
(B) (B) (A) (A)
NEMA 4/IP65
double solenoid 12 2 4 14
(B) (A)
double solenoid (B)
12 2 4
(A)
14
2 position dual 3-way
14(A) NC , 12(B) NO
3 1 5
(EB) (P) (EA)
Technical Data
Valve Data English Metric
Cv 0.56 0.56
Flow Capacity 26 SCFM @ 80 PSIG upstream pressure to atmosphere 552 NI/m @ 6 bar upstream to 5 bar downstream
Operating Pressure Range 28" Hg Vacuum to 150 PSIG Vacuum to 10 bar
Operating Pressure Range 3 Way 22" Hg Vacuum to 100 PSIG Vacuum to 7 bar
Pilot Pressure Range 26 to 120 PSIG 1.8 to 8.2 bar
Pilot Pressure Range 3 Way 26 to 100 PSIG 1.8 to 7 bar
Pilot Pressure Vacuum 50 to 100 PSIG 3.5 to 7 bar
Temperature Range (Ambient) -10 F to 115 F -23 C to 50 C
Operating Data
All Solenoids are Continuous Duty Rated 24 VDC
Power (Watts) 1.35
Holding Current (Amps) 0.056
Response Time
Energize De-Energize
in Seconds
2-Position, Single, Spring Return 0.014 0.016
35
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
How to Order
Valves
051 BB 4 Z6 M N 000 61
Valve Series & Port Size
051 = 1/8 (Threaded Only) Voltage
052 = 1/4 (Push-In Only) 61 = 24 VDC
05F = 6mm 00 = Use w/Blank Station Plate
05H = 8mm
Options
11B = Flush Locking Manual Override
Valve Type 11M = No Override
BA = Single Solenoid Pilot (Spring Return) w/Flush
000 = No Option
Non-Locking Override
BB = Double Solenoid Pilot w/Flush Non-Locking
Override Port Type
00 = Blank Station L = Push-In Fitting
N = NPTF (1/8 Only)
G = G Tap (1/8 Only)
Function
4 = 2 Position 4-Way
Wiring Option
5 = 3 Position 4-Way, Open Center
M = Plug-In DC, w/Light
6 = 3 Position 4-Way, Closed Center
0 = Blank Station
7 = 3 Position, 4-Way Pressure Center
A = Dual 3-Way, A Normally Open - B Normally Open
Mounting
B = Dual 3-Way, Vacuum Service, A Normally Open -
B Normally Open Z1 = Manifold Block w/Side and Bottom Ports,
Single Solenoid Internal Circuit Board
D = Dual 3-way, A Normally Closed - B Normally Closed
Z2 = Manifold Block w/Side and Bottom Ports,
E = Dual 3-Way, Vacuum Service, A Normally Closed - Double Solenoid Internal Circuit Board
B Normally Closed
Z5 = Z1 w/Speed Control
P = Blank Station Plate
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
Regulators
051 RS 1 Z1 J K 000 00
Valve Series & Port Size
051 = 1/8 Options
052 = 1/4 (Push-In Only) 12H = Less Gauge
05F = 6mm 16N = Jumper on 14 (A) End
05H = 8mm 16P = Jumper on 12 (B) End
* Use for Regulator Unit Only (Mounting = 00) 16W = Top Facing Gauge
61Y = Extended Gauge See
NOTE
Regulator Type 63D = 16W + 61Y Extended Below
RS = Single Pressure to Port 1 (P) Top Facing Gauge
RD = Dual Pressure to Ports 3 (EB) & 5 (EA) 000 = No Option
RE = Dual Pressure to Ports 4 (4) & 2 (B)
RT = 2 Pressure Selector Port Type
* For Metric Gauge replace R with E in 4th digit K = Push-In
P = NPTF (1/8 Only)
Pressure Range Q = G Tap (1/8 Only)
1 = 10-130 PSIG (0.7-9 bar) Wiring Option
3 = 3-30 PSIG (0.2-2 bar) J = Plug-In Receptacle Assembly
4 = 5-60 PSIG (0.5-4 bar)
Mounting
Z0 = Manifold Block w/Side and Bottom Ports, Transfer board, used w/RE Regulators
Z1 = Manifold Block w/Side and Bottom Ports, Single Solenoid Internal Circuit Board
Z2 = Manifold Block w/Side and Bottom Ports, Double Solenoid Internal Circuit Board
Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
NOTE: Regulator Gauges must be offset on alternating stations to prevent interference (see photo)
* Odd numbered stations will use either standard (no option) or top facing (16W option) gauges
Even numbered stations will use either extended standard (61Y option) or extended top facing (63D option) gauges
36
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
2012 SERIES
single solenoid air pilot double solenoid air pilot 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve
2 position 4-way 2 position 4-way Cv: 1.2
Solenoid air pilot actuated
(B) (B) (A) (A) (B) (B) (A) (A)
12 2 4 14 12 2 4 14 Low wattage coil
DC solenoids polarity insensitive with spike
315 315
suppression
(EB)(P)(EA) (EB)(P)(EA)
Plug together circuit boards eliminate internal wiring
Integral recessed gaskets
double solenoid air pilot double solenoid air pilot Interchangeable Push-In fittings to accommodate
3 position 4-way 3 position 4-way various tube sizes
open center closed center Simple conversion from internal to external pilot
(B) (B) (A) (A) (B) (B)(A) (A) NEMA 4/IP65
12 2 4 14 12 24 14
315 315
(EB)(P)(EA) (EB)(P)(EA)
Technical Data
Valve Data English Metric
Cv 1.20 1.20
Flow Capacity 56 SCFM @ 80 PSIG upstream pressure to atmosphere 1180 NI/m @ 6 bar upstream to 5 bar downstream
Operating Pressure Range 28" Hg Vacuum to 150 PSIG Vacuum to 10 bar
Pilot Pressure Range 26 to 120 PSIG 1.8 to 8.2 bar
Temperature Range (Ambient) -10 F to 115 F -23 C to 50 C
Operating Data
All Solenoids are Continuous Duty Rated 24 VDC
Power (Watts) 2.5
Holding Current (Amps) 0.10
Response Time
Energize De-Energize
in Seconds
2-Position, Single, Spring Return 0.010 0.020
2-Position, Double, Detented 0.010 N/A
3-Position, Spring Centered 0.010 0.020
37
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
How to Order
Valves
122 BB 4 Z6 M L 000 61
Valve Series & Port Size
122 = 1/4 Voltage
123 = 3/8 61 = 24 VDC
12H = 8mm 00 = Use w/Blank Station Plate
12K = 10mm
Options
11B = Flush Locking Manual Override
Valve Type
11M = No Override
BA = Single Solenoid Pilot (Spring Return) w/Flush
Non-Locking Override 000 = No Option
BB = Double Solenoid Pilot w/Flush Non-Locking
Override Port Type
00 = Blank Station L = Push-In Fitting
N = NPTF
Function G = G Tap
4 = 2 Position 4-Way
5 = 3 Position 4-Way, Open Center
Wiring Option
M = Plug-In DC, w/Light
6 = 3 Position 4-Way, Closed Center
0 = Blank Station
7 = 3 Position, 4-Way Pressure Center
P = Blank Station Plate
Mounting
Z1 = Manifold Block w/Side and Bottom Ports,
Single Solenoid Internal Circuit Board
Z2 = Manifold Block w/Side and Bottom Ports,
Double Solenoid Internal Circuit Board
Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
Regulators
122 RS 3 Z1 J L 000 00
Valve Series & Port Size
122 = 1/4 Options
123 = 3/8 12H = Less Gauge
12H = 8mm 16N = Jumper on 14 (A) End
12K = 10mm 16P = Jumper on 12 (B) End
16W = Top Facing Gauge
Regulator Type 000 = No Option
RS = Single Pressure to Port 1 (P)
RD = Dual Pressure to Ports 3 (EB) & 5 (EA) Port Type
RC = Dual Pressure w/Non-Relieving Checks L = Push-In
RQ = Dual Pressure w/Relieving Checks N = NPTF
RE = Dual Pressure to Ports 4 (4) & 2 (B) G = G Tap
RT = 2 Pressure Selector
* For Metric Gauge replace R with E in 4th digit Wiring Option
J = Plug-In Receptacle Assembly
Pressure Range O = Non-Plug-In (Type RE Only)
1 = 10-130 PSIG (0.7-9 bar)
3 = 3-30 PSIG (0.2-2 bar)
Mounting
Z0 = Manifold Block w/Side and Bottom Ports,
4 = 5-60 PSIG (0.5-4 bar)
Transfer board, used w/RE Regulators
Z1 = Manifold Block w/Side and Bottom Ports,
Single Solenoid Internal Circuit Board
Z2 = Manifold Block w/Side and Bottom Ports,
Double Solenoid Internal Circuit Board
Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
38
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
2035 SERIES
single solenoid air pilot double solenoid air pilot 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve
2 position 4-way 2 position 4-way Cv: 3.5
(B) (B) (A) (A) (B) (B) (A) (A) Solenoid air pilot actuated
12 2 4 14 12 2 4 14
Low wattage coil
DC solenoids polarity insensitive with spike suppression
315 315
(EB)(P)(EA) (EB)(P)(EA) Plug together circuit boards eliminate internal wiring
Integral recessed gaskets
double solenoid air pilot double solenoid air pilot Simple conversion from internal to external pilot supply
3 position 4-way 3 position 4-way Designed to meet NEMA4/IP65
open center closed center Manifold connection allows disassembly at any station
(B) (B) (A) (A) (B) (B)(A) (A)
12 2 4 14 12 24 14
315 315
(EB)(P)(EA) (EB)(P)(EA)
Operating Data
All Solenoids are Continuous Duty Rated 24 VDC
Power (Watts) 2.5
Holding Current (Amps) 0.10
Response Time
Energize De-Energize
in Seconds**
2-Position, Single, Spring Return 0.021 0.067
2-Position, Double, Detented 0.017 N/A
3-Position, Spring Centered 0.021 0.072
* Valve on 1/2 NPTF Sub-Plate
** Per ISO 12238 Standard
39
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
How to Order
Valves
353 BB 4 Z6 M N 000 61
Valve Series & Port Size
353 = 3/8 Voltage
354 = 1/2 61 = 24 VDC
00 = Use w/Blank Station Plate
Valve Type
BA = Single Solenoid Pilot (Spring Return) w/Flush Options
Non-Locking Override 11B = Flush Locking Manual Override
BB = Double Solenoid Pilot w/Flush Non-Locking 11M = No Override
Override 000 = No Option
00 = Blank Station
Port Type
Function N = NPTF
4 = 2 Position 4-Way G = G Tap
5 = 3 Position 4-Way, Open Center
6 = 3 Position 4-Way, Closed Center Wiring Option
P = Blank Station Plate M = Plug-In DC, w/Light
0 = Blank Station
Mounting
Z1 = Manifold Block w/Side and Bottom Ports,
Single Solenoid Internal Circuit Board
Z2 = Manifold Block w/Side and Bottom Ports,
Double Solenoid Internal Circuit Board
Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
Regulators
353 RS 3 Z1 J N 000 00
Valve Series & Port Size
353 = 3/8 Options
354 = 1/2 12H = Less Gauge
16N = Jumper on 14 (A) End
Regulator Type 16P = Jumper on 12 (B) End
RS = Single Pressure to Port 1 (P) 16W = Top Facing Gauge
RD = Dual Pressure to Ports 3 (EB) & 5 (EA) 000 = No Option
RC = Dual Pressure w/Non-Relieving Checks
RQ = Dual Pressure w/Relieving Checks Port Type
RE = Dual Pressure to Ports 4 (4) & 2 (B) N = NPTF
RT = 2 Pressure Selector G = G Tap
* For Metric Gauge replace R with E in 4th digit
Wiring Option
Pressure Range J = Plug-In Receptacle Assembly
1 = 10-130 PSIG (0.7-9 bar) O = Non-Plug-In (Type RE Only)
3 = 3-30 PSIG (0.2-2 bar)
4 = 5-60 PSIG (0.5-4 bar) Mounting
Z0 = Manifold Block w/Side and Bottom Ports,
Transfer board, used w/RE Regulators
Z1 = Manifold Block w/Side and Bottom Ports,
Single Solenoid Internal Circuit Board
Z2 = Manifold Block w/Side and Bottom Ports,
Double Solenoid Internal Circuit Board
Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
40
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
ISO 15407-2 18MM SERIES
single solenoid air pilot double solenoid air pilot 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve
2 position 4-way 2 position 4-way Cv: 0.56
14 4 2 12 14 4 2 12
Solenoid air pilot actuated
513 513
Low wattage coil
DC solenoids polarity insensitive with spike
suppression
double solenoid air pilot 3 position double solenoid air pilot 3 position
4-way open center 4-way closed center
Plug together circuit boards eliminate internal wiring
14 4 2 14 42
Integral recessed gaskets
12 12
Interchangeable Push-In fittings to accommodate
various tube sizes
513 513
Simple conversion from internal to external pilot
NEMA 4/IP65
double solenoid 2 position 3-way double solenoid 3 position 4-way,
14 & 12 NC open to 4 and 2 in center
12 2 4 14 12 2 4 14
3 1 5 3 1 5
Operating Data
All Solenoids are Continuous Duty Rated 24 VDC
Power (Watts) 1.35
Holding Current (Amps) 0.056
Response Time
Energize De-Energize
in Seconds
2-Position, Single, Spring Return 0.014 0.016
2-Position, Double, Detented 0.013 N/A
3-Position, Spring Centered 0.014 0.016
41
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
Regulators
I51 RS 1 Z1 J K 000 00
Valve Series & Port Size
I51 = 1/8 Options
I52 = 1/4 (Push-In Only) 12H = Less Gauge
I5F = 6mm 16N = Jumper on 14 (A) End
I5H = 8mm 16P = Jumper on 12 (B) End
16W = Top Facing Gauge
61Y = Extended Gauge See
Regulator Type NOTE
63D = 16W + 61Y Extended Below
RS = Single Pressure to Port 1 (P)
Top Facing Gauge
RD = Dual Pressure to Ports 3 (EB) & 5 (EA)
000 = No Option
RE = Dual Pressure to Ports 4 (4) & 2 (B)
RT = 2 Pressure Selector Port Type
L = Push-In
Pressure Range N = NPTF (1/8 Only)
1 = 10-130 PSIG (0.7-9 bar) G = G Tap (1/8 Only) ISO 228/I-G
3 = 3-30 PSIG (0.2-2 bar) Wiring Option
4 = 5-60 PSIG (0.5-4 bar) J = Plug-In Receptacle Assembly
Mounting
Z1 = Manifold Block w/Side and Bottom Ports, Single Solenoid Internal Circuit Board
Z2 = Manifold Block w/Side and Bottom Ports, Double Solenoid Internal Circuit Board
Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
NOTE: Regulator Gauges must be offset on alternating stations to prevent interference (see photo)
* Odd numbered stations will use either standard (no option) or top facing (16W option) gauges
Even numbered stations will use either extended standard (61Y opton) or extended top facing (63D option) gauges
42
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
ISO 15407-2 26MM SERIES
single solenoid air pilot double solenoid air pilot 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve
2 position 4-way 2 position 4-way Cv: 1.2
14 4 2 14 4 2 12
Solenoid air pilot actuated
12
513 513
Low wattage coil
DC solenoids polarity insensitive with spike suppression
12 2 4 14 12 2 4 14
3 1 5 3 1 5
Operating Data
All Solenoids are Continuous Duty Rated 24 VDC
Power (Watts) 2.5
Holding Current (Amps) 0.10
Response Time
Energize De-Energize
in Seconds
2-Position, Single, Spring Return 0.010 0.020
2-Position, Double, Detented 0.010 N/A
3-Position, Spring Centered 0.010 0.020
43
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
Regulators
I62 RS 3 Z1 J L 000 00
Valve Series & Port Size
I62 = 1/4 Options
I63 = 3/8 12H = Less Gauge
I6H = 8mm 16N = Jumper on 14 (A) End
I6K = 10mm 16P = Jumper on 12 (B) End
16W = Top Facing Gauge
Regulator Type 000 = No Option
RS = Single Pressure to Port 1 (P)
RD = Dual Pressure to Ports 3 (EB) & 5 (EA) Port Type
RC = Dual Pressure w/Non-Relieving Checks L = Push-In
RQ = Dual Pressure w/Relieving Checks N = NPTF
RE = Dual Pressure to Ports 4 (4) & 2 (B) G = G Tap IOO 228/I-G
RT = 2 Pressure Selector
Wiring Option
Pressure Range J = Plug-In Receptacle Assembly
1 = 10-130 PSIG (0.7-9 bar) O = Non-Plug-In (Type RE Only)
3 = 3-30 PSIG (0.2-2 bar)
4 = 5-60 PSIG (0.5-4 bar) Mounting
Z0 = Manifold Block w/Side and Bottom Ports,
Transfer board, used w/RE Regulators
Z1 = Manifold Block w/Side and Bottom Ports,
Single Solenoid Internal Circuit Board
Z2 = Manifold Block w/Side and Bottom Ports,
Double Solenoid Internal Circuit Board
Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
44
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
ISO 5599/2 SERIES
Technical Data
Direct Acting Solenoid Pilot Actuated
Valve Data
English Metric English Metric
Size 1 1.2 1.2 1.3 1.3
Cv Size 2 2 2 2.9 2.9
Size 3 NA NA 5.3 5.3
45
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
How to Order
Valves
I24 BA 4 Z1 M P 000 61
Valve Series & Port Size
I12 = ISO 5599/2 Size 1 1/4" Voltage
I13 = ISO 5599/2 Size 1 3/8" 61 = 24 VDC
I23 = ISO 5599/2 Size 2 3/8" 00 = Use w/Blank Station Plate
I24 = ISO 5599/2 Size 2 1/2"
I34* = ISO 5599/2 Size 3 1/2" Options
I35* = ISO 5599/2 Size 3 3/4" 11B = Flush Locking Manual Override
11Z = Extended Locking Manual Override
1st Letter = "14" Actuator (Direct Acting Only)
2nd Letter = "12" Actuator 12A = FKM Seals on Sleeve Assembly
BA = Single Solenoid Pilot w/Spring Return 12B = Lubricant Free Assembly
BB = Double Solenoid 14C = Internal Pilot Supply from Port 3
(Solenoid Pilot Only)
BW = Solenoid Pilot w/Differential Air Return
14D = Internal Pilot Supply from Port 5
SA = Direct Solenoid w/Spring Return
(Solenoid Pilot Only)
SS = Double Direct Solenoid
14X = External Pilot Supply
00 = Blank Station
000 = No Option
Function
4 = 2 Position 4-Way Port Type
5 = 3 Position 4-Way, Open Center 0 = NPTF (Direct Solenoid Valves)
6 = 3 Position 4-Way, Closed Center G = G Tap (Direct Solenoid Valves) (Conforms
7 = 3 Position 4-Way (5/3), Open to 4 (A) to ISO Standards 1179-1 and 228-1)
and 2 (B) in Center P = NPTF (Solenoid Pilot Valves)
P = Blank Station Plate Q = G Tap (Solenoid Pilot Valves) (Conforms to
ISO Standards 1179-1 and 228-1)
Mounting Wiring Option
Z1 = Manifold Block w/Side and Bottom Ports, Single Solenoid Internal Circuit Board
M = Plug-In DC, w/Light
Z2 = Manifold Block w/Side and Bottom Ports, Double Solenoid Internal Circuit Board
0 = Blank Station
Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
NOTE: Standard for all ISO 5599/2 Solenoid Pilot Valve Series
R2 = Z2 w/Ribbon Cable Connector
is internal pilot supply from Port 1
R5 = Z5 w/Ribbon Cable Connector
* Not available in Direct Operated SA and SS Series
R6 = Z6 w/Ribbon Cable Connector
Regulators
I24 RS 1 Z1 J P 000 00
Valve Series & Port Size
I12 = ISO 5599/2 Size 1 1/4" Options
I13 = ISO 5599/2 Size 1 3/8" 16N = Jumper on 14 (A) End
I23 = ISO 5599/2 Size 2 3/8" 16P = Jumper on 12 (B) End
I24 = ISO 5599/2 Size 2 1/2" 000 = No Option
I34 = ISO 5599/2 Size 3 1/2"
I35 = ISO 5599/2 Size 3 3/4" Port Type
P = NPTF
Regulator Type Q = G Tap
RS = Single Pressure to Port 1 (P)
RD* = Dual Pressure to Ports 3 (EB) & 5 (EA) Wiring Option
RC* = Dual Pressure w/Non-Relieving Checks Air J = Plug-In Receptacle Assembly
Return (Sizes 2 & 3 Only) O = Non-Plug-In (Type RE Only)
RQ* = Dual Pressure w/Relieving Checks
RE = Dual Pressure, External Outlet Mounting
Z0 = Manifold Block w/Side and Bottom Ports,
Pressure Range Transfer board, used w/RE Regulators
1 = 10-130 PSIG (0.7-9 bar) Z1 = Manifold Block w/Side and Bottom Ports,
Single Solenoid Internal Circuit Board
3 = 3-30 PSIG (0.2-2 bar)
Z2 = Manifold Block w/Side and Bottom Ports,
4 = 5-60 PSIG (0.5-4 bar) Double Solenoid Internal Circuit Board
6 = 20-250 PSIG (1.4 - 17 bar) Z5 = Z1 w/Speed Control
Z6 = Z2 w/Speed Control
R1 = Z1 w/Ribbon Cable Connector
* Solenoid Pilot Valves used with RC, RD & RQ Regulators must
have the pilot supply from other than internally from Port 1 (P)
R2 = Z2 w/Ribbon Cable Connector
R5 = Z5 w/Ribbon Cable Connector
R6 = Z6 w/Ribbon Cable Connector
46
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
G3 POWER Electronics
CABLES & CONNECTORS
7/8" MINI 90 4 Pin Female Single Ended Cable, Euro Color Code
MD0405MAC0000000 5 Meter
MD0410MAC0000000 10 Meter
7/8" MINI Straight 5 Pin Female Single Ended Cable, Euro Color Code
MC0505MAG0000000 5 Meter
MC0510MAG0000000 10 Meter
7/8" MINI 90 5 Pin Female Single Ended Cable, Euro Color Code
MD0505MAG0000000 5 Meter
MD0510MAG0000000 10 Meter
47
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
M12 Cables
4 Pin Cables for Sub-Bus Power
M12 Straight 4 Pin Female Single Ended Cable, Euro Color Code
TC0405MAE0000000 5 Meter
TC0410MAE0000000 10 Meter
48
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
1
2
3
4
(Male View)
1
2
3
4
1
2
3
4
5
49
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3 G3 DEVICENET/
Electronics CANOPEN
CABLES & CONNECTORS
4 3 1 YE
51
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics G3 POWERLINK
CABLES & CONNECTORS
4 3 2 1 shield shield
4 3
yellow yellow
M12 D-Coded Cable & RJ45
1 1 1 1
orange white
(Male View)
2 2 2 2
1 2 M12 to M12
RJ45 to M12
52
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
G3 PROFIBUS DP Electronics
CABLES & CONNECTORS
M12 Straight 5 Pin Female Reverse Key Single Ended Cable - Shielded
RC0505MHP0000000 5 Meter
RC0510MHP0000000 10 Meter
53
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics G3 ETHERCAT CABLES
& CONNECTORS
4 3 1 YE
M12 D-Coded Cable - 2 WH
(Male View)
Pin Out/Color Code 3 OG
1 2 4 BU
54
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3 ETHERNET/IP-
ETHERNET/IP DLR & G3
MODBUS TCP/IP CABLES Electronics
& CONNECTORS
55
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics G3 CC-LINK IE FIELD
CABLES & CONNECTORS
56
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
G3 I/O CABLES Electronics
& CONNECTORS
M12 Straight 4 Pin Male Single Ended Cable, Euro Color Code
TA04E5MIE000071P 1.5 Meter
TA0403MIE000071P 3 Meter
TA0405MIE000071P 5 Meter
I/O Connectors
I/O Splitters
M12 to M8 Y Splitter
TA0400000KC03000
57
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
M12 to M12 "Y" Splitter - Pin Out M12 to M8 "Y" Splitter - Pin Out M12 Field Wireable (IDC) - Pin Out
TA0500000JC05000 TA0400000KC03000 TA04F2000000081E (SPEEDCON)
(Male to Female View) (Male to Female View) (Male View)
M12 to M12 Cable Splitter - Pin Out M12 to M8 Cable Splitter - Pin Out Note:
XX denotes allowable length.
TA04XXMIEJC04000 TA04XXMIEKC03000 See pages 56 & 57.
58
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
59
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics SUB-BUS CABLES
& CONNECTORS
Sub-Bus Cables
* Note:
Length of field wired cables should not exceed the maximum length of 30 meters for total sub-
bus communications link. See appropriate technical manual for Sub-Bus length requirements.
The cable assemblies and Bulk cable are the only approved cables for the G3 Sub-Bus link.
See technical document TDG3SBWD1-0EN for proper installation and wiring of field wireable
connectors.
Technical Data
Technical Data Cable Connectors Bulk Cable
Molded Body / Insert TPU Zinc - Nickel Plated N/A
Coupling Nut Zinc - Nickel Plated Brass - Nickel Plated N/A
Cable Jacket Material PUR N/A Gray RAL 7001
Cable O.D. 6.70mm N/A 6.70mm
Voltage Rating (Nominal) 60 Volts 60 Volts 60 Volts
Current Rating 4.0 Amps 4.0 Amps 4.0 Amps
Degree of Protection IP65 (mated) IP65 (mated) IP65 (terminated)
Operating Temperature -40 C to 80 C (-40 F to 176 F) -40 C to 80 C (-40 F to 176 F) -20 C to 75 C (-4 F to 167 F)
24 AWG Signal 24 AWG Signal
Conductor Gauge 26-20 AWG
22 AWG Power 22 AWG Power
Bend Radius 67mm N/A 67mm
No. of Bending Cycles 5 Million N/A 5 Million
60
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
Power Supply
61
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
World Headquarters
USA - Numatics, Incorporated Canada - Numatics, Ltd Mxico - Ascomatica SA de CV Brazil - Ascoval Ind.e Comercio Ltda
46280 Dylan Drive P: 519-758-2700 P: 52 55 58 09 56 40 (DF y Area metropolitana) P: (55) 11-4208-1700
Novi, Michigan 48377 F: 519-758-5540 P: 01 800 000 2726 (Interior de la Repblica) F: (55) 11-4195-3970
F: 52 55 58 09 56 60
P: 248-596-3200
F: 248-596-3201
LT-G3Catalog2.5 Rev 06/16
1M-Walsworth-4/14
Numatics Inc. 2012-2016
ASCO | Tel (248) 596-3200 | www.asco.com | email: an.insidesales@emerson.com Numatics is registered in the United States and elsewhere