Bulletin 947015A

SERVICE INSTRUCTIONS
OILGEAR TYPE "PVWH", "PVWW" AND "PVW" OPEN LOOP
VARIABLE DISPLACEMENT PUMPS
PURPOSE OF INSTRUCTIONS

These instructions are written to simplify your work when installing, operating and maintaining these Oilgear pumps. Your acquain-
tance with the construction, principle of operation and characteristics of these units will help you attain satisfactory performance,
reduce down-time and increase the units life. Some units have been modified from those described in this bulletin and other changes
may be made without notice.

Figure 1. Typical Oilgear PVWH" Open Loop Pump (55503R).

REFERENCE MATERIAL

Specifications, "PVWW" Pumps .................. Bulletin 47013 Volume/Pressure Sensing Controls

Specifications, "PVW" Pumps ..................... Bulletin 47014 "CF" Single Pressure/Load Sense ............. Bulletin 947516
Specifications, "PVWH" Pumps .................. Bulletin 47015 "2F" Dual Pressure/Load Sense ................ Bulletin 947512
Fluid Recommendations ............................... Bulletin 90000 "HF" Horsepower Limit/Load Sense ........ Bulletin 947511
Contamination Evaluation Guide ................. Bulletin 90004
Filtration Recommendations ........................ Bulletin 90007 Volume Controls
Piping Information ........................................ Bulletin 90011 "HN" Handwheel ...................................... Bulletin 947115
"MN & MS" Lever .................................... Bulletin 947116
Pump Control Instructions "RU & RR" Solenoid, Two Volume .......... Bulletin 947815
Pressure Compensating Controls "RS & RY" Solenoid Two Volume &
"CN & CL" Single Pressure ................... Bulletin 947515 Neutral ................................................... Bulletin 947816
"C2 & C3" Multiple Pressure ................ Bulletin 947518
"CU" Soft Start Pressure ........................ Bulletin 947517 Electronic
"CH" High-Low Pressure ...................... Bulletin 947514 "VU" Solenoid Operated Servo ................ Bulletin 947715
"HP" Horsepower Limiter ...................... Bulletin 947513 "VV" Servo Valve ..................................... Bulletin 947716

I. PREPARATION AND INSTALLATION

A. MOUNTING
ing position is with the driveshaft axis on a horizontal plane and
PUMP WITHOUT RESERVOIR. The pump may be mounted with case drain "Port 1" to the top side. Secure the unit to a rigid
in any position. But, for convenience, the recommended mount- mounting surface. See section "B" on "Piping & Fittings".

THE OILGEAR COMPANY

2300 So. 51st. Street
Re-Issued November, 1995 Milwaukee, WI 53219 BULLETIN 947015A
PUMP WITH RESERVOIR. These units are usually fully piped E. FILTRATION
and equipped, although it may be necessary to connect to super-
charge circuit when used. Mount reservoir on level foundation To assure long life from your hydraulic system, keep fluid clean
at all times. See reference bulletins on "Filtration Recommen-
with reservoir bottom at least six (6) inches above floor level to dations" and "Contamination Evaluation". Oilgear recommends
facilitate fluid changes. the use of a filter in an auxiliary (pilot) pump circuit. Replace
filter element(s) when filter condition indicator reaches "change"
B. PIPING AND FITTINGS area at normal fluid temperature. Drain and thoroughly clean
See reference "Piping Information" bulletin and individual cir- filter case.
cuit diagram before connecting pump to system.
FOR 150-300 SSU VISCOSITY FLUID, use of ten micron
For "PVWH" and "PVW" Pumps using 150-300 SSU VIS- filtration (Beta 10 of four or better) in pressure or return line is
COSITY FLUIDS, an inlet strainer is not required. Inlet should recommended.
be unrestricted and have a minimum of fittings. See reference
"Specification Bulletin" for minimum inlet "psia" requirements FOR 27-30 SSU VISCOSITY FLUID, use of ten micron
at selected input rpm. If suction line is used, it should reach filtration (Beta 10 of fifteen or better) in pressure or return line is
within 1 to 2 times its diameter from the bottom of reservoir - recommended. Continuous filtration is required.
do not "bottom-out" tubes in reservoir.
F. FLUID COOLING
For "PVWW" Pumps using 27-30 SSU VISCOSITY FLU-
IDS, pumps should have a flooded inlet and an inlet filter should When pump is operating continuously at rated pressure or fre-
not be used. Inlet should not be restricted and have a minimum quently at peak load, auxiliary cooling of fluid may be neces-
of fittings. Inlet velocity should not exceed 3 fps. (0,9 m/s). sary. Fluid temperature should not exceed limits specified in
referenced bulletin on "Fluid Recommendations".
Arrange case drain line so case remains full of fluid (non-si-
phoning) at less than 25 psi (1,7 bar) and case pressure must not G. AIR BREATHER
be 10 psi (0,7 bar) greater than inlet pressure. Each drain line
must be separate, unrestricted, full sized and connected directly On most installations, an oil bath type air breather is mounted
to the reservoir below the lowest fluid level. Drain tubing should on top of fluid reservoir. It is important for the breather to be of
NOT incorporate a "suction break". Provisions for opening this adequate size to allow air flow in and out of reservoir as fluid
line without draining (siphoning) reservoir should be made. level changes. Keep breather case filled to the "fluid level" mark.
About once every six months, remove cover, wash screens in
WARNING: solvent, clean and refill case to "fluid level" mark and install dry
screen. See manufactures recommendations.
Running pump in "Neutral" position (zero delivery) for long
periods of time without supercharge (or a case bleed thru H. FLUID, FILLING AND STARTING RECOM-
circuit) can damage the pump. MENDATIONS
System and pump must be protected against over-loads by sepa- "PVWH" and "PVW" Pumps use 150-300 SSU VISCOS-
rate high pressure relief valves. Install bleed valve(s) at highest ITY FLUIDS, meeting or exceeding lubricating specifications
point(s) in system. Consult The Oilgear Company for other rec- of SAE 10W AP1 Engine Service Classifications - SC, CC or
ommendations. SE (or ISOVG32 thru 68) is recommended, viscosity range 150-
300 SSU at 100oF (37,7oC). For fire resistant fluids, phos-
C. POWER phate ester hydraulic fluids can be used in accordance with
manufacturers recommendations.
Power is required in proportion to volume and pressure used.
Motor size recommendations for specific applications can be "PVWW" Pumps may use 27-30 SSU VISCOSITY FLU-
obtained from The Oilgear Company. Standard low starting IDS, it is suggested you confirm your selection with your Oilgear
torque motors are suitable for most applications. representative before you specify the type of hydraulic fluid.
High Water Content Fluids (HWCF) 95-5, water glycol and oil
CAUTION: emulsion fluids can be used in accordance with fluid
manufacturers recommendations.
Never start or stop unit under load unless system is approved
by The Oilgear Company. It may be necessary to provide Refer to instruction plate on unit, reservoir, machine and/or ref-
delivery bypass in some circuits. erenced "Fluid Recommendations" bulletin. Pump all fluid into
reservoir thorough a clean (see Section E for Beta ratings) filter.
D. DRIVE Fill reservoir to, but not above, "high level" mark on sight gage
with hydraulic fluid. Remove case drain line at the pump and
See rotation direction plate on units housing. Units are avail- fill pump case with hydraulic fluid.
able for left hand (CCW) or right hand (CW) rotation but are not
reversible. Use direct drive. Size and install coupling per Turn driveshaft a few times by hand with a spanner wrench to
manufacturers instructions. be sure parts are free.
CAUTION: Table 1. TORQUE TO TURN SHAFT

Do not drive coupling onto pump driveshaft. If fit is too SIZE Approx. Torque to Turn Shaft
tight, it may be necessary to heat coupling (see UNIT foot pounds Nm
manufacturers instructions).
04, 06, 10 1.7 - 2.1 2,3 - 2,8
Misalignment of pump shaft to driveshaft should not exceed 11, 15, 20 2.9 - 3.3 4,0 - 4,5
0.005" (0,13 mm) Total Indicator Readout (TIR) in any plane. 25, 34, 45, 60 7.9 - 8.3 10,8 - 11,3

Bulletin 947015A Page 2 1993 THE OILGEAR COMPANY - ALL RIGHTS RESERVED
With pump under "no load", or with pump control at "neutral" Add fluid and start again. With differential (cylinder) systems,
turn drive unit on and off several times before allowing pump to fluid must not be above "high level" when ram is retracted or
attain full speed. The system can usually be filled by running below "low level" when extended. Bleed air from the system by
the pump and operating the control. Watch the fluid level in the opening air bleed petcocks at highest point in the system. Close
reservoir and stop pump if the level reaches "low level" mark. connections or petcocks tightly when solid stream of fluid ap-
pears.

Figure 2. Cut-a-Way (cross section) of Typical "PVWH" Pump from the right side. (88050R)

II. CONSTRUCTION
Refer to Figures 2, 10 and 11. A driveshaft (1) runs through the swashblock (11). The semi-cylinder shaped swashblock limits
centerline of pump housing (5), saddle block (8) and valve plate the piston stroke and can be swivelled in arc shaped saddle bear-
(22). Pump cylinder barrel (18) is splined to driveshaft. A bear- ings (10A and 10B) which are pinned (9) into the saddle (8).
ing (3) supports the outboard end of the driveshaft and a bush- The swashblock is swivelled by a control (covered in referenced
ing integral with the valve plate supports the inboard end. The material).
pump cylinder barrel is carried in a journal type hydrodynamic
cylinder bearing (12). The valve plate (22) has two crescent For "PVWH" Pumps (only), the ("pressure" side) saddle bear-
shaped ports. Pumping piston/shoe assemblies (15) in the cyl- ing is force lubricated. A small hole in the face of the swashblock
inder barrel are held against a swashblock (11) by a shoe re- (11) provides "porting" for the hydrostatic balance fluid [of the
tainer (14). The shoe retainer is held in position by a fulcrum piston/shoe assembly (15)] through the swashblock to a rectan-
ball (16) which is forced outward by shoe retainer spring (17). gular shaped groove milled in one of the two arc shaped
The spring acts against the pump cylinder barrel forcing it against swashblock faces, to lubricate the face of the mating saddle bear-
the valve plate while also forcing the piston shoe against the ing. "PVW" and "PVWW" Pumps are not provided with
this feature.

SEE PAGES 4 and 5 "III. PRINCIPLE OF OPERATION" and "IV. SPECIFICATIONS"

V. MALFUNCTIONS AND CAUSES

A. UNRESPONSIVE OR SLUGGISH CONTROL 4. Worn or grooved cylinder barrel (18) and/or valve plate (22)
matching surfaces.
1. See reference control instruction material. 5. Worn piston/shoe assemblies (15) or piston bores in cylin-
2. Low control input (pilot) pressure for "R" and "V" volume der (18).
type controls only. 6. Worn or damaged piston shoe or swashblock (11).
3. Swashblock saddle bearings (10A & 10B) worn or damaged.
C. IRREGULAR OR UNSTEADY OPERATION
B. INSUFFICIENT PUMP VOLUME
1. Faulty control.
1. Delivery limited by faulty control (see appropriate control 2. Fluid level in reservoir is low or supercharge is insufficient.
instruction material). 3. Air entering hydraulic system.
2. Obstructed suction circuit or insufficient supercharge vol- 4. Worn axial piston pump.
ume. 5. Faculty output circuit components (cylinder, motors, valves,
3. Insufficient drive motor speed. etc.).

Page 3 Bulletin 947015A

Figure 3. Type "PVWH" Pumping Mechanism (511783).

III. PRINCIPLE OF OPERATION to Port A until its innermost stroke is reached. At that point, the
piston bore passes from the upper to the lower crescent again
A ONE-WAY PUMP DRIVEN COUNTERCLOCKWISE and the operating cycle is repeated.
(LEFT HAND), IS DESCRIBED.

See Figure 3. Turning the driveshaft rotates the splined cylinder

barrel (18) which contains pumping pistons with swivel shoes
(15). A shoe retainer (14), backed up by a spring (17) loaded
fulcrum ball (16), holds piston shoes against a swashblock (11).

Figure 5. POSITION A/2 Plan (Top) View, Swashblock Posi-

tioned for Partial Delivery from Port A (511783).

SEE FIGURE 5. POSITION A/2. A study of the diagram will

show that the degree of swashblock angle determines the length
of the piston stroke (difference between outermost and inner-
Figure 4. POSITION A Plan (Top) View, Swashblock Posi- most position) thereby determining the amount of delivery from
tioned for Full Delivery Port A. (511783) the pump.

SEE FIGURE 4. POSITION A. When the control positions

the swashblock for full delivery from Port A, the swashblock
face is at maximum angle (to the cylinder face). When cylinder
is rotated, the piston move in and out of their bores as the shoes
"ride" against the angled swashblock.

As the cylinder rotates, the individual piston bores are connected

alternately to the lower (Port B) and upper (Port A) crescent
shaped ports in the valve plate. While connected to the lower
(suction) Port B, each piston moves outward, drawing fluid from
Port B into the piston bore until its outermost stroke is reached.
At that point, the piston bore passes from the lower crescent port
to the upper crescent port.
While rotating across the upper crescent, each piston moves
across the angled swashblock face. Thus, each piston is forced
inward. Each piston displaces fluid thru the upper crescent port
Figure 6 POSITION N, Plan (Top) View, Swashblock Posi-
tioned for "Neutral" (no stroke, no delivery) (511783).
Bulletin 947015A Page 4
SEE FIGURE 6. POSITION N. Neutral position results when ist as piston shoes rotate around the swashblock face. The lack
the control centers the swashblock. The swashblock angle is of inward and outward motion results in no fluid being displaced
now zero and swashblock face is now parallel to cylinder face. from the piston bores to the crescents in the valve plate and con-
Therefore, no inward or outward motion of the pump piston ex- sequently no delivery from pump ports.

IV. SPECIFICATIONS
See referenced material, pump control material and individual application circuits for exceptions.
Tables 2. NOMINAL PERFORMANCE DATA
"PVWH" AND "PVW" PUMPS with 150-300 SSU VISCOSITY FLUID

1500 103,4 2000 137,9 64,0 47,8

* For higher speeds see suction curves. Higher speeds available - consult factory Note: Minimum speed 600 rpm

"PVWW" Pumps with 27-30 SSU VISCOSITY FLUID

1200 82,7 1500 103,4 47.0 35,1

* Higher pressure available consult factory. Note: Minimum speed 600 rpm

See Page 3 for "V". Malfunctions and Causes"

Page 5 Bulletin 947015A
D. LOSS OF PRESSURE VI. TESTING AND ADJUSTING
1. Worn piston pump. WARNING - Shut pump off and release pressure from the
2. Worn or grooved cylinder barrel (18) and/or valve plate system before disassembling components. Failure to comply
(22) matching surfaces. with these instructions could result in personal injury or death.
3. Worn piston/shoe assemblies (15) or piston bores in Blocking pressure line before (up-stream from) pump relief
cylinder. valve or system high pressure relief valve will result in dam-
4. Faulty output circuit components. age and could result in serious personal injury.
5. Faulty control.
A. PISTON PUMP
E. EXCESSIVE OR HIGH PEAK PRESSURE
To check for worn piston pump, measurement of the leakage
1. Faulty output circuit components (pay particular atten- can be made from the case drain while the pump is under pres-
tion to relief valves). The use of a "spike" relief valve sure, but pressure control (when used) is not "unloading". After
(fast acting) is recommended. the unit is warm, either install a flow meter in the drain line or
have the flow from the drain line directed into a large container
F. EXCESSIVE NOISE or reservoir. The pump case must remain full of fluid during
this test.
1. Pump incorrectly being stopped or started under load.
2. Low fluid level in reservoir or insufficient supercharge CAUTION:
resulting in cavitation.
3. Air entering hydraulic system. Do not run a pump on stroke against a blocked output un-
4. Fluid too cold or viscosity to high. less it is protected by a high pressure relief valve and then
5. Suction line problem i.e.; obstruction in line, line too run no longer than necessary to check slip. Limit discharge
long, line diameter too small, too many bends and/or to prevent dropping reservoir fluid below "low" level.
loops in line.
6. Broken or worn piston/shoe assembly (15). With an accurate high pressure gage in the pressure line, start
7. Pump rotating in wrong direction. pump, put it on stroke and stall (or block) output device to raise
system pressure to maximum (as set by system relief valve).
G. EXCESSIVE HEATING Read the flow meter, or time the case drain flow to fill a known
size container and calculate the flow rate in terms of cubic inches
1. Operating pump above rated or peak pressure. per minute (cipm). The leakage should conform with Table 4 or
2. Low fluid level in reservoir or insufficient supercharge. 5. Additional leakage indicates wear, but does not become criti-
3. Air entering hydraulic system. cal until it impairs performance.
4. Worn piston pump.
5. Worn or grooved cylinder barrel (18) and/or valve plate B. CONTROL
(22) matching surfaces.
6. Faulty output circuit components (continuous blowing Refer to applicable (referenced) pump control instructions ma-
relief valve or "slip" through valves, cylinder, etc). terial.
7. Insufficient cooling provision or clogged coolers.

Table 4. "PVWH" Pump NOMINAL CASE SLIP vs. High Pressure at 1800 rpm (viscosities of 160 SSU).

1500
cipm

Table 5. "PVWW & PVW" Pump NOMINAL CASE SLIP vs. High Pressure at 1800 rpm (viscosity of 160 SSU).

1500 psi/PVW
1200 psi/PVWW
cipm

Bulletin 947015A Page 6

 VII. DISASSEMBLY Place the pump in a horizontal position and remove the rotating
group by turning shaft (1) slowly while pulling the cylinder bar-
A. GENERAL rel (18) from the housing.

Refer to Figures 10 and 11. It will be advantageous to tag simi-

lar parts (particularly screws, plugs and orings) during disas-
sembly to be certain they dont become confused with similar
parts and to assure they will be returned to original location. Do
not remove (locator) roll pins unless they are deformed or other-
wise in need of replacement.

B. PREPARATION
For disassembly and assembly, a crane and/or sling capable of
handling 200 lb. loads will be useful.

When disassembling or assembling unit, we recommend choos-

ing an area where no traces of dust, sand or other abrasive par-
ticles, which could damage the unit, are in the air. We also rec-
ommend not working near welding, sand blasting, grinding
benches and the like. Place all parts on a CLEAN surface. To
clean parts which have been disassembled, it is important to use
CLEAN solvents. All tools and gages should be CLEAN prior
to working with these units and new CLEAN lint free rags used
to handle and dry parts.

WARNING: NEVER attempt to remove or install any com-

ponents or assemblies while unit and system is running. Figure 7. Rotating Group Disassembly (511783).
Always stop the pump, shut-off power and release pressure
from the system before servicing or testing. Be sure provi- See Figure 7. Lift out shoe retainer (14) with piston/shoe as-
sions have been made so case drain line can be disconnected semblies (15) and remove fulcrum ball (16) and shoe retainer
from unit without causing the line to drain (siphon) the res- spring (17).
ervoir.
Remove retaining ring (13) and pull hydrodynamic cylinder bear-
Disconnect pump from drive motor and piping. Usually, it is ing (12) from pump housing.
necessary to remove the pump from its mounting before the
case can be drained. F. DRIVESHAFT GROUP
After removing pump from mounting, but before disassembly, Remove drive key (2) if used and driveshaft bearing retainer
cap or plug all ports and clean the outside thoroughly to prevent ring (29). Grasp outboard end of driveshaft (1) and pull out
entry of dust into the system. from pump housing. Remove shaft retainer ring (4) and front
driveshaft bearing (3). Remove seal retainer (6) and shaft seal
Refer to Figure 10 and 11. Depending upon what part or parts (7) from housing only if necessary.
are to be inspected, it may not be necessary to completely take
apart all assemblies. G. SWASHBLOCK GROUP
C. CONTROL GROUP Reach inside the case and remove swashblock (11). Note which
saddle bearing is in the upper (10A) position and which is in
See reference material for applicable information on the control the lower (10B) position. Remove saddle bearings (10A and
your unit is equipped with. Remove four hex. head cap screws 10B) from the saddle (8) if necessary. If necessary, the saddle
and lift the control group assembly, with control pin, straight up itself can be pulled out. On most units, the saddle is located by
from the top of the pump assembly. Control pin may or may not pin (20) and can be pulled from the housing. On early units, the
remain in the swashblock (11). Remove control gasket and saddle is located in the case by two dowel pins (not shown) and
orings from pump housing. the saddle is secured to the case by two nylock socket head cap
screws (not shown) which will have to be removed before the
D. VALVE PLATE GROUP saddle can be withdrawn from the housing.
If another unit is coupled to thru shaft units, it will be necessary VIII. INSPECTION
to remove coupling (half) (180 or 190) before removing valve
plate (22). Block unit on bench with driveshaft facing down. Clean all parts thoroughly. Inspect all seals, and orings for hard-
Remove valve plate (22) by alternately removing four hex head ening, cracking or deterioration and replace if necessary. Check
screws (25) and lifting straight up. Remove valve plate gasket all locating pins for damage and spring for cracking or signs of
(21) and oring (28). fatigue.

E. ROTATING GROUP WARNING: Always wear safety goggles when using solvents
or compressed air. Failure to wear safety goggles could re-
WARNING: Extreme care must be taken not to damage cylin- sult in serious personal injury.
der wear surface (that matches against the valve plate), bearing
diameters or piston shoes. The use of a sling, and/or assistance
from others and use of proper lifting techniques are strongly
recommended to prevent personal injury.

Page 7 Bulletin 947015A

Figure 8. Rotating Group Inspection (511783)

A. CONTROL GROUP See Figure 9. Piston shoes must pivot smoothly, but end play
should not exceed 0.006" (0,152 mm). Check end play as fol-
See applicable reference material on pump controls. Be sure to lows: Place square end of piston on bench and hold down firmly.
carefully check control pin for cracks and/or signs of fatigue. Pull on end of shoe with other hand and note end play. The shoe
Check fit of control pin in swashblock. It should be a slip fit must rotate and pivot on the piston ball. Inspect each shoe face
without "side-play". for nicks and scratches. Measure shoe thickness [the part held
between shoe retainer (14) and swashblock (11)]. All shoes must
B. VALVE PLATE GROUP be equal within 0.001" (0,025 mm). If a single piston/shoe as-
sembly needs to be replaced, all piston/shoe assemblies must be
Inspect the valve plate (22) surface that mates with the cylinder replaced. Replace as part of Piston/Shoe Kit No. 87 . When
barrel (18) for excessive wear or scoring. Remove minor de- installing a new rotating group kit, make sure pistons are free in
fects by lightly stoning the surface with a hard stone that is flat their bores.
to within 0.001" (0,03mm). Be sure to stone lightly. Any exces-
sive stoning will remove the hardened surface. If wear or dam- D. SWASHBLOCK GROUP
age is extensive, replace the valve plate (as part of Valve Plate
Assembly Kit No. 79L or 79R) and cylinder barrel (18). Inspect the swashblock (11) for wear or scoring. In the case of
size 60 units, inspect the swashblock wearplate (11A). If dam-
C. ROTATING GROUP age is extensive, replace the swashblock and/or wearplate as
part of Swashblock Kit No. 82.
Inspect cylinder barrel (18) piston bores and the face that mates
with valve plate for wear or scoring. Remove minor defects by "PVWH" Pumps (only), check the very small holes in the face
lightly stoning the surface with a hard stone that is flat to within of the swashblock. This hole provides "porting" for the hydro-
0.001" (0,03 mm). Be sure to stone lightly. Any excessive ston- static balance fluid (of the piston/shoe assembly) to be chan-
ing will remove the hardened surface. If defects can not be re- nelled through the swashblock to the face of the saddle bearing
moved by this method, replace the cylinder barrel as part of (providing pressure lubrication).
Rotating Group Kit No. 73. Inspect hydrodynamic cylinder bear-
ing (12) and matching cylinder barrel surface for galling, pit- Compare saddle bearing (10A and 10B) thickness in worn area
ting, roughness, damage and replace if necessary. to thickness in an unworn area. Replace saddle bearings if dif-
ference is greater than 0.008 in (0,2mm). Check mating surface
Check all piston/shoe assemblies (15) to be sure they ride prop- of swashblock for cracks or excessive wear. Swashblock move-
erly on the swashblock. ment in saddle bearings must be smooth. Replace as part of
Saddle Bearing Kit No. 85.

E. DRIVESHAFT GROUP
Check shaft seal (7) for deterioration or cracks. Replace if nec-
essary. Examine the sealing area of the shaft (1) for scoring or
wear. Inspect shaft bearing (3) for roughness, galling, pitting or
binding. Check shaft and splines for wear. If driveshaft is bent,
scored or worn excessively or if bearing is bad, replace as part
of Shaft and Bearing Kit No. 74K or 74S. Inspect bushing in
valve plate (22). If replacement is necessary, the bushing is not
available as a loose item, it is included when ordering Valve
Plate Assembly Kit No. 79L or 79R.

Figure 9. Piston and Shoe Inspection (511783).

Bulletin 947015A Page 8

 IX. ASSEMBLY B. DRIVESHAFT GROUP

Refer to Figures 10 and 11. The procedure for assembling the Place housing on its side with axis horizontal and then install
pump is basically the reverse order of disassembly. During as- seal retainer (6). Place front driveshaft bearing (3) onto driveshaft
sembly, install new gaskets seals and orings (Kit No. 77). Ap- (1) and lock in place with shaft retaining ring (4). Lubricate
ply a thin film of CLEAN grease or hydraulic fluid to sealing shaft seal (7) and shaft, then insert driveshaft and bearing as-
components to ease assembly. If a new rotating group (Kit No. sembly into pump housing (5) and lock in place with driveshaft
73) is used, lubricate thoroughly with CLEAN hydraulic fluid. bearing retainer ring (29).
Apply fluid generously to all wear surfaces.
C. ROTATING GROUP
A. SWASHBLOCK GROUP See Figure 7. Place the cylinder barrel (18), wear surface down,
If removed, press shaft seal (7) into front of pump housing (5) on a clean cloth. Place the shoe retainer spring (17) in the center
and then place housing on bench with mounting flange side of the barrel with the fulcrum ball (16) on top of it. Insert the
down. Place saddle block (8) into housing - center properly [a pistons/shoe assemblies (15) into the shoe retainer (14). As a
locating hole in the saddle and a pin (20) in the housing must unit, fit the pistons into their bores in the cylinder barrel. DO
match]. On early units, two dowel pins (not shown) locate the NOT FORCE. If aligned properly, the pistons will fit smoothly.
saddle and saddle is secured to housing by two nylock socket
head cap screws. WARNING: Assistance from others and proper lifting tech-
nique is strongly recommended to prevent personal injury
The saddle bearings (10A and 10B) and swashblock (11) can while assembling larger sized pump rotating groups into the
now be installed. Check the swashblock faces that mate with pump. The rotating group can now be carefully installed over
the saddle bearings (10A and 10B). One of these faces has a the tail of the driveshaft (1) and into the pump housing (5). When
rectangular groove cut into it. The groove should be on the installing the rotating group, support the weight of the cylinder
control (upper) side of the swashblock for left hand driven pumps barrel (18), as cylinder spline is passed over the tailshaft, to avoid
and on the (lower) side for right hand driven pumps. scratching or damage. Push cylinder forward until the cylinder
spline reaches the driveshaft spline and rotate the cylinder slightly
For size 04, 06, 10 and 25 "PVWH" Pumps only, the plastic to engage shaft splines. Continue to slide cylinder forward until
backed saddle bearing should be positioned on pin (9) to mate it encounters the hydrodynamic cylinder bearing (12). Lifting
with the rectangular groove milled in arc shaped swashblock the tailshaft slightly helps cylinder barrel (18) and cylinder bear-
(11). Place steel backed saddle bearing on pin (9) in other loca- ing (12) engagement. Continue pushing cylinder forward until
tion. the piston shoes contact the swashblock. At this point, the back
of the cylinder should be located slightly outside the back of the
For size 11, 15, 20, 34, 45 and 60 "PVWH" Pumps only, both pump housing.
saddle bearings are steel backed. It is recommended they be put
back in their original locations. If replacement saddle bearings D. VALVE PLATE GROUP
are used - it makes no difference which is placed in which loca-
tion. Place pump housing on bench with open end facing up. Install
new oring (28) and gasket (21) on housing. Make sure the tail
For all size "PVWW" and "PVW" Pumps only, both bearings end of shaft engages bushing while positioning the valve plate
are the same. It is recommended they be put back in their origi- (22) on pins (19) and housing. Finger tighten hex head cap screw
nal locations. If replacement saddle bearings are used - it makes (25) closest to oring (28) first and then alternately tighten other
no difference which is placed in which location. cap screws per Table 7. On thru shaft units connected to another
pump or device, install coupling half.
NOTE: - Install saddle bearings on size 04 thru 20 with
notched corners toward shaft and bearing. Does not apply
to 25 thru 60 size. Table 7. TORQUES
Place the swashblock into the case and be sure the swashblock SIZE VALVE PLATE CONTROL
swivels in the saddle bearings. With new bearings, swivelling UNIT Ft. Lbs. N.m. Ft. Lbs. N.m.
may be stiff (not always smooth).
04, 06, 10 15 20,4 8.3 11,3
Position the hydrodynamic bearing (12) into the case so the pin 11, 15, 20 37 50,3 8.3 11,3
(in the bearing) will fit (per Table 6) a corresponding slot in the 25, 34, 45, 60 56 76,2 16.6 22,6
housing. The bearing should fit into place with little difficulty
and be square to the axis of the pump. Tap bearing into place if
necessary, using extreme care not to damage the bearing. Insert
retaining ring (13) to hold bearing in place.
E. CONTROL GROUP
Table 6. HYDRODYNAMIC BEARING LOCATION PIN
POSITION See reference material for applicable information on the control
your unit is equipped with. See appropriate control reference
for control group mounting. See Table 8 for Torques to secure
Left Hand (CCW) Pumps = Pin at 8:00 o'clock position control group to pump housing.
between saddle protrusion and pump housing.
Right Hand (CW) Pumps = Pin at 4:00 o'clock position
between saddle protrusion and pump housing. SEE SECTION "I. PREPARATION and INSTALLA-
TION".

Page 9 Bulletin 947015A

Figure 10. Parts Drawing, Basic "PVWH", "PVWW" and "PVW" Pumps without Controls. DS-SW-8A (511783)
Bulletin 947015A Page 10
 X. PARTS LISTS
Parts used in this assembly are per Oilgear Specifications. Use Oilgear parts to ensure compatibility with assembly requirements.
When ordering replacement parts, be sure to include pump type and serial number. To assure seal and packing compatibility, specify
type of hydraulic fluid used.

ITEM ITEM
NO. DESCRIPTION NO. DESCRIPTION
1A Driveshaft w/Keyway (side port) 16 Ball, Fulcrum
1B Driveshaft w/SAE Spline (side port) 17 Spring, Shoe Retainer
1D Driveshaft w/Keyway (rear port) 18 Barrel, Cylinder
1E Driveshaft w/SAE Spline (rear port) 19 Pin, Roll
2 Key, Driveshaft 20 Pin, Saddle Locating
3 Bearing, Front Driveshaft 21 Gasket, Valve Plate
4 Ring, Shaft Retainer 22A Valve Plate, Side Port/rear shaft, LH
5 Housing, Pump 22B Valve Plate, Side Port/rear shaft, RH
6 Retainer, Seal 22C Valve Plate, Rear Port, LH
7 Seal, Shaft 22D Valve Plate, Rear Port, RH
8 Block, Saddle (items 8 & 9 sold as an assembly) 23 Seal, Oring
9 Pin, Roll (items 8 & 9 sold as an assembly) 24 Plug, SAE Hollow Hex
10A Bearing, Upper Saddle 25 Screw, Hex. Hd.
10B Bearing, Lower Saddle 26 Nameplate, Identification
11 Swashblock 27 Screw, Drive
11A Wearplate, Swashblock (size 60 only) 28 Seal, Oring
11B Pin, Roll (size 60 "PVWH" only) 29 Ring, Driveshaft Bearing Retainer
11C Seal, Oring (size 60 "PVWH" only) 39 Gasket
12 Bearing, Cylinder Hydrodynamic 40 Cover
13 Ring, Retainer 41 Screw, Hex. Hd. Cap
14 Retainer, Shoe
15 Assembly, Piston/Shoe

DUAL PUMP ADAPTER AND COUPLING KITS

SIZE 04, 06 & 10 SIZE 11 THRU 60

ITEM ITEM
NO. DESCRIPTION NO. DESCRIPTION
*185 Seal, Oring 180 Coupling, Front
*190 Lockwasher 181 Key, Coupling
*191 Stud 182 Coupling, Rear
*192 Nut 183 Gasket, Adapter
184 Adapter
*Used when 04, 06 or 10 is front pump in dual arrangement 185 Seal, Oring
instead of bolts (188 and 189). 186 Key, Coupling
187 Pin, Roll
188 Screw, Hex. Hd. Cap
189 Screw, Hex. Hd. Cap (not shown)
190 Lockwasher (not shown)
191 Coupling, Spline
192 Pin, Roll

ORING SIZES
ARP 568 Uniform Size Number with Durometer

ITEM PUMP SIZE

NO. 04, 06, 10 11, 15, 20 25, 34, 45, 60
11C "PVWH" 60 Only
006 - 70

23 902 - 90 902 - 90 902 - 90

*010 - 90
28 010 - 90 010 - 90 012 - 90

185 ** ** **

* Used on early units.

** Consult factory.
Page 11 Bulletin 947015A
Figure 11. Parts drawing Showing Driveshaft w/SAE Spline Shaft (Side Ports) DS-SW-8A. (511783)
IT IS RECOMMENDED THAT SPARE OR REPLACEMENT PARTS BE ORDERED AS PART OF THE FOLLOW-
ING KITS.

HOUSING & PINS SCREWS, KEY & TAG

KIT No. 72 Kit No. 80
ITEM DESCRIPTION ITEM DESCRIPTION
5 Housing, Pump 2 Key, Driveshaft
7 Seal, Shaft 25 Screw, Hex. Hd.
19 Pin, Roll
20 Pin, Saddle Locating 26 Nameplate, Identification
27 Screw, Drive
ROTATING GROUP
Kit No. 73 ROTATING GROUP BEARING
Kit No. 81
14 Retainer, Shoe
15 Assembly, Piston/Shoe
16 Ball, Fulcrum 12 Bearing, Cylinder Hydrodynamic
17 Spring, Shoe Retainer 13 Ring, Retainer
18 Barrel, Cylinder
SWASHBLOCK
SHAFT & BEARING Kit No. 82
Kit No. 74
1 Driveshaft 11 Swashblock
2 Key, Driveshaft
3 Bearing, Front Driveshaft SADDLE
4 Ring, Front Driveshaft Kit No. 84
6 Retainer, Seal
29 Ring, Driveshaft Bearing Retainer 8 Block, Saddle
9 Pin, Roll
GASKET & SEAL
Kit No. 77 10A Bearing, Upper Saddle
10B Bearing, Lower Saddle
7 Seal, Shaft
21 Gasket, Valve Plate SADDLE BEARING
23 Seal, Oring
28 Seal, Oring Kit No. 85

VALVE PLATE 10A Bearing, Upper Saddle

Kit No. 79 10B Bearing, Lower Saddle

21 Gasket, Valve Plate

22 Valve, Plate
23 Seal, Oring
24 Plug, Hollow Hex
25 Screw, Hex. Hd.
28 Seal, Oring
Bulletin 947015A Page 12
Fold out for Parts Drawing and Parts List (page 11 and 12).

NOTES:

Page 13 Bulletin 947015A

 XI. AFTER SALES SERVICES SPARE PARTS AVAILABILITY:

Oilgear builds products that last. However, it is the nature of Prepare for future needs by stocking Oilgear original factory
this type of machinery to require proper maintenance regardless parts. Having the correct parts and necessary skills "in-plant"
of the care that goes into its manufacture. Oilgear has several enables you to minimize down-time. Oilgear has developed parts
service programs to help you. kits to cover likely future needs. Oilgear field service techni-
cians also stand ready to assist your maintenance people in
trouble-shooting and repairing equipment.
"STAY-ON-STREAM" SERVICE:
OILGEAR EXCHANGE SERVICE
By signing up for Oilgears "Stay-On-Stream" program you can
prepare for problems before they happen. Certain field tests Standard replacement pumps and motors are available to users
such as fluid testing, slip testing and electronic profile recording of Oilgear equipment where comparable units will be returned
comparisons can be performed by our field service people or in exchange. When standard replacements must be modified to
your own trained personnel. These tests can indicate problems replace units which are special, shipment will depend on avail-
before they become "down-time" difficulties. ability of parts, assembly and test time necessary.

SERVICE SCHOOLS: To obtain this service, place an order for an exchange unit and
provide the serial number and type designation. The replace-
ment unit will be shipped F.O.B. our factory. Milwaukee, Wis-
Oilgear holds schools to train your maintenance personnel. A consin. User retains the replacement and returns the worn unit
"general" hydraulic or electronic school is conducted in our Mil- prepaid to The Oilgear Company for reconditioning and test.
waukee plant on a regular basis. "Custom" schools, specifically When the unit is reconditioned or stocked, the user is billed the
addressing your particular hydraulic and electrohydraulic equip- cost of reconditioning or a flat rate exchange price if one has
ment can be conducted in your plant. been applied to that particular type of unit.

THE OILGEAR COMPANY

2300 So. 51st. Street
BULLETIN 947015A Milwaukee, WI 53219 Litho in USA