Pexgol Engineering Guide 2015 (126 Páginas)

Infrastructure & Industry
Engineering Guide
December 2014
This Guide contains the following main sections:
Pexgol system solutions
Dimensions and pressure rating of Pexgol pipes
Pipes and fittings
Design considerations and installation instructions
Fittings catalog
Golan Plastic Products, manufacturer and distributor of PEXGOL, is a world leader in

providing comprehensive solutions for the transportation all types of hot, corrosive or
abrasive liquid materials.
Golan Plastic Products is the only manufacturer on an international scale specializing in

large diameter, cross-linked polyethylene pipe systems, the most cost-effective, long term
solutions available to infrastructure, industrial and mining sectors throughout the world.
Established in 1964, GPP today is a global company listed on the Tel Aviv stock exchange.
PEXGOLs global reputation and reliable brand name are based on accredited international
standards in more than 40 countries, along with a decades-long proven track record with
established clients around the world.
For more information, products and projects, please visit our website www.pexgol.com.
Main office
Golan Plastic Products Ltd.

Kibbutz Shaar-HaGolan, 15145, Israel
T: (+972) - 4 -6677432
F: (+972) - 4- 6677451
E-mail: golan@golan-plastic.com
2|
Pexgol Engineering Applications Guide
Index Flared end connectors / 56

Pexgol solutions for hot and cold water / 4 Connecting Pexgol pipes with flared ends / 57
Hot water risers / 5 Compatibility of Pexgol flanges / 58
Infrastructure applications / 6 Short sections with 2 flared ends / 59
Cold water supply Installation guide / 6 Extra-thin Pexgol spacers / 59
Lines for very low ambient temperatures / 6 Pexgol spigot reducers / 60
Fire extinguishing lines / 6 Reducers with flared ends and flanges / 61
Hydrant outlet / 6 Special reducers/adaptors / 61
Natural gas pipes / 6 Pexgol instrument tees / 61
Air supply pressure lines Flanged Coupling for Pexgol / 62
Dewatering lines / 7 Design considerations for Pexgol fittings / 64
Riser mains for boreholes Repair Instructions / 65
Industrial applications / 8 Design guidelines for complete systems / 66
RFI application questioner/ 9 Instructions for underground installation / 67
Design stresses / 10 Backfilling of the trench / 67
Dimensions & pressure rating -bar / 11 Above ground installation / 68
pressure rating-psi / 12 Horizontally supported pipelines / 69
Dimensions of Pexgol pipes / 13 Fixpoint clamps / Max. forces at the Fixpoints /70
Pexgol pipe properties / 16 Fixpoint bridge /71
Abrasion resistance / 17 Natural bending radius / 72
Flow chart for full flow conditions / 18 Performing pressure tests / 73
Coefficients of friction / 27 Chemical resistance / 74
Water hammer / 28 Pexgol Fittings Catalog /85
Vacuum / suction pipelines / 33 Flared end connectors (Stub Ends) / 87
Pre-insulated pipes / 34 Flared ends catalog numbers / 87
Non-restrained fittings / 35 Loose flanges for flared end connectors / 89
Fixpoint clamp & devices / 36 Prefabricated elbows / 90
Floating fixpoint devices / 37 Spigot reducers / 94
Pexgol pipes - Design considerations / 30 Pex to Pex fittings / 95
Slurry design considerations/ 39 Flanged coupler for Pexgol pipes / 97
Inclined pipes , dewatering and high-gradient Hydrant connector / 97
Supply lines / 40 Branch off saddles catalog / 98
PE100 electrofusion fittings / 44 Brass fittings / 101
Instruction for welding electrofusion fittings / 45 Fixpoint clamps, fixpoint bridge/ 105
Pex2Pex electrofusion fittings / 50 Pex-lined fittings / 106
Pex lined fittings / 51 Supplemental Information /116
Brass fittings / 52 Transportation of Pexgol pipes/ 117
Branch Off saddles / 53 Pexgol pipe properties / 121
Installation instructions for saddles / 54 Thermal properties, international approvals / 122
Prefabricated elbows / 55 Conversion tables / 123
|3
Pexgol Solutions for Hot and Cold Water
Golan supplies regular and pre-insulated pipe systems for district heating: transporting hot and cold water from central
systems to buildings. The pre-insulated pipes maintain the heat even under extremely cold ground conditions and transport
hot and cold water in long, continuous pipelines. Company engineers are available to assist in system design (pipes and
fittings).
Infrastructure hot water installation example
2 3 2
2
1
2
2
8 7
2
6
7 7
4
5
1. Brass saddle
2. GP bolt connector
3. Tee female DZR brass
4. 90 1.5 D Pexgol elbow
5. Reinforced electrofusion coupler
6. Special Pex-lined steel fitting
7. GP flanged coupling
8. Hela 8047 reducing tee
4|
Hot Water Risers
Pexgol pipes are used for closed-loop and open-loop risers. The pipes are supplied in coils with all the required brass fittings
including branch-off saddles, HELA 8047 reducing tees, and more.
Risers system installation example
50
Hela 8047 Reducing Tee

40
40
Brass saddle
40
|5
Pexgol Solutions for Infrastructure Applications
Infrastructure applications Pexgol lines for very low ambient temperatures
Golan Plastic supplies complete pipe systems for municipal Specially designed pre-insulated Pexgol pipes can be
services and industrial use. Contractor training is provided by installed above ground in very low ambient temperatures.
Golan. Suitable for industrial and infrastructure applications .
For full Infrastructure Guide: Pexgol fire extinguishing lines

www.Pexgol.com/support Complete solution with electrofusion fittings and our
special hydrant outlets. The pipes are UL approved.
Pexgol cold water supply Installation guide Hydrant outlets

Complete water supply systems and industrial pipelines can Cat. No. Size
be created by combining Pexgol pipes and electrofusion 85511004 110 mm

Pexgol Installation Guidelines for Infrastructure pipelines
fittings. The Installation guide and the electrofusion welding Pexgol Installation Guidelines for Infrastructure pipelines
instructions
Duplexcan be downloaded
(double from our
- house) site.
inlet Fire Hydrant 3
Fire Hydrant 3
EF Couplers 32 to 63mm
Metal Riser 4x3
Transition Elbows Meter

No - Flood
Plasson 492504 Safety Device 4x3
Plasson 493504
Plasson 494504
Plasson 4945M4
Frialen WUN 90
Golan GP Hydrant Flange Adaptor
PVC 110
Conduit Pipe
Pexgol
with Concrete Golan Hydrant Pexgol
Pexgol 110
inside
Pexgol
10 EF 90 Elbow
l1
go Plasson 490504
Pex Frialen W90
EF Coupler
ol EF 90 Elbow
xg
Plasson 490104
Pe
Frialen WN
Plasson 490504 EF Reducing Tee
PLasson 491404 160x110x160
Pe
xg
Frialen W90 PLasson 490404 110x110x110
ol
11
0-
16
0
l
x go
Pe
EF Coupler
Plasson 490104
Frialen WN
ol
xg
Pe Spigot Reducer
PLasson 491107
Natural gas pipes
EF Reducing Tee
Pe
xg
PLasson 491404
Pexgol natural gas pipelines can be designed based on
ol
90
-2
25 ISO14531 PEX pipes for gaseous fluids or the Australian
EF Branch Saddle
standard: AS 2492.
PLasson 495804
63/75/90/110/160 with outlet sizes 32/ 40/50/63
200/225 with outlet sizes 63 and 90
The main advantages of Pexgol pipes for this application:
For Diameters above 225mm use Tee Connector
1. Max. service temperature : 60C
2. Min. service temperature : - 50C
3 . No sand bedding is needed.
Pexgol natural gas pipes are usually connected by
electrofusion fittings.
Air supply pressure lines

Pexgol pipes must be designed with the correct design
temperature. Recommended safety factor is 1.5.
All fittings types can be used, including brass.
6|
Dewatering lines Riser Mains for Boreholes
Pegxol pipes are a good solution for dewatering lines. Pexgol pipes are used for pumping water in boreholes up
They can be supplied in any required pressure class in long to 300 meters dynamic water level.
continuous lengths and can be dragged on the ground to The pipes are supplied with special borehole fittings.
the final location. Pexgol pipes are easily installed as they
do not require anchoring along the line since the pump is
not suspended on the pipe and the weight of the pump and
water column is not carried out by the pipe. The end fittings Pexgol plastic discharge
should be protected by a pullout prevention technique such head-flanged outlet
as fixpoints. Fittings along the line should be protected by
a floating fixpoint device such as our Fixpoint bridge. (See
page 71 & page 43.) Pexgol conduit pipe for
water level probe
Pexgol special pipe-to-

pump connector
Pexgol for Boreholes
|7
Pexgol Solutions for Industrial Applications
Pexgol pipes with their excellent resistance to temperature Industrial applications of Pexgol pipes include transporting
extremes, chemicals and abrasion are ideal conduits for a slurries; gypsum, sand, salt, phosphates, silts, potash, and
wide range of industrial applications (Chemical Resistance more, various chemicals and Industrial wastes.
page 75). A list of projects is available from our sales department or on
Pexgol pipes offer a successful, cost-effective solution where our website, www.Pexgol.com
conventional pipes would be unsatisfactory for conveying
slurries due to their poor abrasion resistance or because of
vulnerability to chemicals .
Industrial installation example
1. Flared end connector with a

loose flange
2. 90-1.5D elbow with two flared
ends and two loose flanges
3. Special Pex-lined fitting (equal
Tee with a reducer)
4. Pipe spool with one flared end
& a loose flange
5. Flanged coupling( used for
field welding adjustment)
6. 90 -3 D elbow with two flared
7. Pipe spool with two flared
ends & two loose flanges
8. Stainless steel branch-off
saddle with 2 flanged outlet
9. Standard Pex-lined lateral Tee
10. Long spool with a natural bend
& a flared end connector with a
SUPPORTS & GUIDES
loose flange
FIXPOINTS
11. Standard Pex-lined 1.5D elbow
12. Standard Pex-lined concentric
reducer
13. Pipe spool with one flared end
& a loose flange
14. Electrofusion coupling
15. 90 -3 D elbow with two flared
8|
Application RFI Questionnaire
Golan Plastic Products is keen to find the right solution for any application. The solution is always a combination of the right
pipe class and the right choice of fittings.
To select the right solution for your application, we ask you to please complete the RFI Application Questionnaire and send
it to us .
RFI form
Please answer the following questions to the best of your knowledge / Select the proper units
Notes:
Type of transported material
Chemical composition
Concentration (%)
Specific gravity (gr/cm3) (lbmft3)
Fluid temperature (deg.C) (deg.F)
Ambient temp. (deg.C) (deg.F)
Pipe exposed above ground (Y/N) Yes No
Wear problems (Y/N) Yes No
Required flow rate (m3 / hr) (gpm)
Pump pressure (bar) (psi)
Line length (m) (Ft)
Existing pipe material
Existing pipe outside dia. (mm) (inch)
Existing pipe inside dia. (mm) (inch)
Altitude differences in the line (m) (ft)
Line going up Line going down
* Pump weight suspended on the pipe (Y/N) Yes No
* Weight of pump (kg) (lb)
* Weight of cables (kg/meter) (lb/feet)
End of line discharge pressure (bar) (psi)
Slurry minimum critical velocity (m/sec) (fps)
* for dewatering applications
For boreholes applications

Please answer the following questions to the best of your knowledge / Select the proper units
Minimum dynamic water level (m) (ft)
Depth of installation (pipe length) (m) (ft)
Required flow rate (m3 per hour) (gpm)
Outlet pressure (bar) (psi)
Water temperature (deg.C) (deg.F)
Pump pressure at closed valve (bar) (psi)
Weight of pump (kg) (lb)
Weight of cables (kg/meter) (lb/feet)
Pump connection size Flange thread
Pump construction material
Casing actual ID (mm) (inches)
|9
Design Stresses of Pexgol Pipes
Pexgol pipes are produced according to the DIN Standards Table No 10.1: Changes of design stress values with
16892/16893 and the Israeli standard 1519 Part 1. These temperature:
standards show the working pressures of Pexgol pipes at Temp. (C) (kg/cm2)
various temperatures. 10 C 85
Pipes according to other standards (IPS according to ASTM 20 C 76
2788, for example), are available by special order. 30 C 66.5
40 C 59
The working pressures for Pexgol pipe are determined by
50 C 52.5
the following equation:
60 C 48
P= 2t or P= 2 or
D-t SDR-1 s 70 C 42.5
P = Maximum working pressure (kg/cm2) 80 C 37.5
= Long term strength at the design 90 C 33.5
temperature (kg/cm2) ( 10.1) 95 C 32
D = Outside diameter (mm) 100 C 27.5
t = Wall thickness (mm) 105 C 22.5
S = ISO 4065 series 110 C 18.75
D = 2s + 1
SDR (Standard Dimensions Ratio) =
t
Allowable working pressures
The design temperatures in tables 10.1 , 10.2 & 11.1 are the Notes:
fluid temperature. In case of chemicals and corrosive agents, The design stress is calculated with a safety factor of 1.25.
the working pressures might have to be derated according The stress values and the working pressures in the following
to the data in the chemical resistance tables. table were calculated according to DIN 16893-2000.
Please consult us! These values are relevant for water.
Table No 10.2: Allowable working pressures [bar] for conveying water in Pexgol pipes, with a safety factor C = 1.25
Class 6 Class 8 Class 10 Class 12 Class 15 Class 19 Class 24 Class 30
Temp Pipe series (S)

Years
C 12.5 10 7.6 6.3 5 4 3.2 2.5
of service
Standard dimension ratio (SDR)
26 21 16.2 13.6 11 9 7.4 6
10 100 6.8 8.5 11.20 13.50 17.00 21.40 26.90 33.89
20 100 6.0 7.6 9.90 11.90 15.00 18.90 23.80 29.99
30 100 5.3 6.7 8.80 10.60 13.30 16.80 21.10 26.59
40 100 4.7 5.9 7.80 9.40 11.80 14.90 18.70 23.56
50 100 4.1 5.2 7.00 8.30 10.50 13.20 16.70 21.04
60 50 3.8 4.8 6.30 7.50 9.50 11.90 15.00 18.90
70 50 3.4 4.3 5.60 6.70 8.50 10.70 13.40 16.88
80 50 3.0 3.8 5.10 6.10 7.50 9.50 12.00 15.12
90 50 2.7 3.4 4.50 5.40 6.80 8.60 10.90 13.73
95 50 2.6 3.2 4.10 4.90 6.40 8.10 10.30 12.98
100 50 2.1 2.7 3.5 4.2 5.5 7.0 9.0 11.2
105 50 1.8 2.2 2.8 3.4 4.5 5.5 7.0 8.7
110 50 1.5 1.9 2.40 2.90 3.80 4.70 5.90 7.43
10 |
Table No 11.1: Allowable working pressures [psi] for conveying water in Pexgol pipes, with a design factor DF= 0.8;
safety factor C = 1.25
Class 6 Class 8 Class 10 Class 12 Class 15 Class 19 Class 24 Class 30
Pipe series (S)
Temp Years
F of service 12.5 10 7.6 6.3 5 4 3.2 2.5
Dimension ratio (DR)
26 21 16.2 13.6 11 9 7.4 6
50 100 99 123 162 196 247 310 390 491
70 100 83 105 137 164 207 261 329 414
90 100 72 91 120 144 181 228 287 361
PEXGOL PIPES
100 100 72 90 119 143 180 227 285 360
120 100 61 77 104 123 155 195 247 311
140 50 55 70 91 109 138 173 218 274
160 50 49 61 80 96 122 153 192 241
180 50 42 54 72 86 106 134 170 214
190 50 40 50 67 80 101 128 162 204
200 50 39 47 61 73 95 120 153 192
210 50 31 40 51 62 81 103 132 164
220 50 26 32 41 50 66 81 102 127
230 50 22 28 35 42 55 68 86 108
| 11
Pexgol Pipes - Dimensions & Pressure Rating
Pexgol pipes are transported in coils, drums and straight sections. see Supplemental Information for transportation tables
(pages 117-120).
PEXGOL PIPE CLASS 6 (SDR 26 S12.5)

Working PRESSURES: 6 bar at 20C, Initial ring stiffness 5 KN/m
Cat. No. O.D. mm Wall th. mm I.D. mm Weight kg/m

PA-903.5 BLK 90.0 3.5 83.0 0.9
PA-1104.2 BLK 110.0 4.2 101.6 1.4
PA-1254.8 BLK 125.0 4.8 115.4 1.8
PA-1405.4 BLK 140.0 5.4 129.2 2.3
PA-1606.2 BLK 160.0 6.2 147.6 3.0
PA-1806.9 BLK 180.0 6.9 166.2 3.7
PA-2007.7 BLK 200.0 7.7 184.6 4.6
PA-2258.6 BLK 225.0 8.6 207.8 5.8
PA-2509.6 BLK 250.0 9.6 230.8 7.2
PA-28010.7 BLK * 280.0 10.7 258.6 9.0
PA-31512.1 BLK * 315.0 12.1 290.8 11.4
PA-35513.6 BLK 355.0 13.6 327.8 14.4
PA-40015.3 BLK * 400.0 15.3 369.4 18.3
PA-45017.2 BLK 450.0 17.2 415.6 23.2
PA-50019.1 BLK * 500.0 19.1 461.8 28.6
PA-56021.4 BLK ** 560.0 21.4 517.2 35.8
PA-63024.1 BLK * 630.0 24.1 581.8 45.4
PA-71027.2 BLK ** 710.0 27.2 655.6 57.8
PEXGOL PIPE CLASS 8 (SDR 21 S10)

Working pressures: 7.6 bar at 20C, Initial ring stiffness 10 KN/m
O.D. Wall th. I.D. Weight
Cat. No.
mm mm mm kg/m
PA-753.6 BLK 75.0 3.6 67.8 0.8
PA-904.3 BLK 90.0 4.3 81.4 1.1
PA-1105.3 BLK 110.0 5.3 99.4 1.7
PA-1256.0 BLK 125.0 6.0 113.0 2.2
PA-1406.7 BLK 140.0 6.7 126.6 2.8
PA-1607.7 BLK 160.0 7.7 144.6 3.6
PA-1808.6 BLK 180.0 8.6 162.8 4.6
PA-2009.6 BLK 200.0 9.6 180.8 5.7
PA-22510.8 BLK 225.0 10.8 203.4 7.2
PA-25011.9 BLK 250.0 11.9 226.2 8.8
PA-28013.4 BLK * 280.0 13.4 253.2 11.1
PA-31515.0 BLK * 315.0 15.0 285.0 14.0
PA-35516.9 BLK 355.0 16.9 321.2 17.8
PA-40019.1 BLK * 400.0 19.1 361.8 22.6
PA-45021.5 BLK * 450.0 21.5 407.0 28.7
PA-50023.9 BLK 500.0 23.9 452.2 35.4
PA-56026.7 BLK ** 560.0 26.7 506.6 44.3
PA-63030.0 BLK * 630.0 30.0 570.0 56.0
PA-71033.8 BLK ** 710.0 33.8 642.4 71.1
* Minimum quantity required ** By special order
12 |
PEXGOL PIPE CLASS 10 (SDR 16.2 S7.6)
Working pressures: 10 bar at 20C, 6 bar for gas | Initial ring stiffness 23 KN/m
Cat. No. O.D. (mm) Wall th. (mm) I.D. (mm) Weight (kg/m)
PA-633.9 BLK 63 3.9 55.2 0.72
PA-754.7 BLK 75 4.7 65.8 1.03
PA-905.6 BLK 90 5.6 78.8 1.47
PA-1106.8 BLK 110 6.8 96.4 2.18
PA-1257.7 BLK 125 7.7 109.6 2.81
PA-1408.7 BLK 140 8.7 122.6 3.55
PA-1609.9 BLK 160 9.9 140.2 4.62
PA-18011.1 BLK 180 11.1 157.8 5.83
PA-20012.4 BLK 200 12.4 175.2 7.23
PA-22513.9 BLK 225 13.9 197.2 9.12
PA-25015.5 BLK 250 15.5 219 11.30
PA-28017.3 BLK 280 17.3 245.4 14.12
PA-31519.5 BLK 315 19.5 276 17.91
PA-35521.9 BLK 355 21.9 311.2 22.67
PA-40024.7 BLK 400 24.7 350.6 28.81
PA-45027.8 BLK 450 27.8 394.4 36.48
PA-50030.9 BLK 500 30.9 438.2 45.05
PA-56034.6 BLK ** 560 34.6 490.8 53.6
PA-63038.9 BLK 630 38.9 552.2 71.50
PA-71043.8 BLK ** 710 43.8 622.4 90.75

Working pressures: 12 bar at 20C, 7.5 bar for gas | Initial ring stiffness 40 KN/m
PA-634.7 BLK 63 4.7 53.6 0.85
PA-755.6 BLK 75 5.6 63.8 1.21
PA-906.7 BLK 90 6.7 76.6 1.73
PA-1108.1 BLK 110 8.1 93.8 2.57
PA-1259.2 BLK 125 9.2 106.6 3.31
PA-14010.3 BLK 140 10.3 119.4 4.15
PA-16011.8 BLK 160 11.8 136.4 5.43
PA-18013.3 BLK 180 13.3 153.4 6.8
PA-20014.7 BLK 200 14.7 170.6 8.47
PA-22516.6 BLK 225 16.6 191.8 10.75
PA-25018.4 BLK 250 18.4 213.2 13.42
PA-28020.6 BLK 280 20.6 238.8 16.60
PA-31523.2 BLK 315 23.2 268.6 21.04
PA-35526.1 BLK 355 26.1 302.8 26.68
PA-40029.4 BLK 400 29.4 341.2 33.86
PA-45033.1 BLK 450 33.1 383.8 42.89
PA-50036.7 BLK 500 36.7 426.4 52.85
PA-56041.2 BLK ** 560 41.2 477.6 66.50
PA-63046.6 BLK * 630 46.6 537.4 84.60
PA-71052.2 BLK ** 710 52.2 605.6 106.8
| 13
PA-162 BLK 16 2.0 13 0.09
PA-202 BLK 20 2.0 16.2 0.11
PA-252.3 BLK 25 2.3 20.4 0.16
PA-322.9 BLK 32 2.9 26.2 0.26
PA-403.7 BLK 40 3.7 32.6 0.42
PA-504.6 BLK 50 4.6 40.8 0.65
PA-635.8 BLK 63 5.8 51.4 1.03
PA-756.8 BLK 75 6.8 61.4 1.44
PA-908.2 BLK 90 8.2 73.6 2.09
PA-11010 BLK 110 10.0 90 3.11
PA-12511.4 BLK 125 11.4 102.2 4.03
PA-14012.7 BLK 140 12.7 114.6 5.02
PA-16014.6 BLK 160 14.6 130.8 6.60
PA-18016.4 BLK 180 16.4 147.2 8.34
PA-20018.1 BLK 200 18.1 163.8 10.23
PA-22520.4 BLK 225 20.4 184.2 12.97
PA-25022.7 BLK 250 22.7 204.6 16.05
PA-28025.4 BLK 280 25.4 229.2 20.10
PA-31528.6 BLK 315 28.6 257.8 25.46
PA-35532.2 BLK 355 32.2 290.6 32.30
PA-40036.3 BLK * 400 36.3 327.4 41.5
PA-45050 BLK * 450 40.9 368.2 52
PA-50045.4 BLK 500 45.4 409.2 65.00
PA-56050.9 BLK ** 560 50.9 458.4 82.00
PA-63057.3 BLK 630 57.3 515.6 103.00
PA-71064.5 BLK ** 710 64.5 581 129.50

Working pressures: 19 bar at 20C, 11.5 bar for gas | Initial ring stiffness 150 KN/m

PA-637.1 BLK 63 7.1 48.8 1.25
PA-758.4 BLK 75 8.4 58.2 1.75
PA-9010.1 BLK 90 10.1 69.8 2.50
PA-11012.3 BLK 110 12.3 85.4 3.75
PA-12514.1 BLK 125 14.1 97 4.90
PA-14015.7 BLK 140 15.7 108.6 6.10
PA-16017.9 BLK 160 17.9 124.2 7.90
PA-18020.1 BLK 180 20.1 139.8 9.9
PA-20022.4 BLK 200 22.4 155.2 12.40
PA-22525.0 BLK 225 25.2 175 15.55
PA-25027.9 BLK 250 27.9 194.2 19.30
PA-28031.3BLK * 280 31.3 217.4 24.20
PA-31535.2 BLK 315 35.2 244.6 30.65
PA-35539.7 BLK 355 39.7 275.6 39.00
PA-40044.7 BLK * 400 44.7 310.6 49.40
PA-45050.3 BLK 450 50.3 349.4 62.50
PA-50055.8 BLK * 500 55.8 388.4 77.00
PA-56062.5 BLK ** 560 62.5 435 96.70
PA-63070.0 BLK * 630 70.0 489.4 122.00
PA-71078.9 BLK ** 710 78.9 552.2 154.9
* Minimum quantity required ** By special order Smaller sizes available on request
14 |
PA-122 N 12 2.0 8 0.06
PA-162.2 BLK 16 2.2 11.6 0.09
PA-202.8 BLK 20 2.8 14.4 0.15
PA-253.5 BLK 25 3.5 18 0.23
PA-324.4 BLK 32 4.4 23.2 0.38
PA-405.5 BLK 40 5.5 29 0.59
PA-506.9 BLK 50 6.9 38.2 0.92
PA-638.6 BLK 63 8.6 45.8 1.45
PA-7510.3 BLK 75 10.3 54.4 2.07
PA-9012.3 BLK 90 12.3 65.4 2.97
PA-11015.1 BLK 110 15.1 79.8 4.45
PA-12517.1 BLK 125 17.1 90.8 5.73
PA-14019.2 BLK 140 19.2 101.6 7.21
PA-16021.9 BLK 160 21.9 116.2 9.40
PA-18024.6 BLK 180 24.6 130.8 11.88
PA-20027.4 BLK 200 27.3 145.2 14.65
PA-22530.7 BLK 225 30.8 163.4 18.59
PA-25034.2BLK 250 34.2 181.6 23.00
PA-28038.3 BLK 280 38.3 203.4 29.00
PA-31543.1 BLK * 315 43.1 228.8 37.00
PA-35548.5 BLK 355 48.5 258 47.00
PA-40054.7 BLK * 400 54.7 290.6 59.00
PA-45061.5 BLK * 450 61.5 327 75.00
PA-50068.5 BLK * 500 68.5 363 93.00
PA-56076.7 BLK ** 560 76.7 406.5 117.00
PA-63086.3 BLK * 630 86.3 457 148.00
PA-71097.3BLK ** 710 97.3 515 185.4
PEXGOL PIPE CLASS 30 (SDR 6 S2.5)

Working pressures: 30 bar at 20C, 12.5 bar at 95C, 19 bar for gas | Initial ring stiffness 640 KN/m

PA-6310.5BLK 63 10.5 42 1.7
PA-7512.5 BLK 75 12.5 50 2.4
PA-9015 BLK 90 15 60 3.5
PA-11018.3 BLK 110 18.3 73 5.2
PA-12520.8 BLK 125 20.8 83.4 6.8
PA-14023.3 BLK 140 23.3 93 8.5
PA-16026.6BLK 160 26.6 106.8 11
PA-18029.9 BLK 180 29.9 120 14
PA-20033.2 BLK 200 33.2 133.5 17.2
PA-22537.4 BLK 225 37.4 150 22
PA-25041.5 BLK 250 41.5 167 27
PA-28046.5 BLK * 280 46.5 187 34
PA-31552.3 BLK * 315 52.3 210 43
PA-35559 BLK * 355 59 237 55
PA-40066.7 BLK * 400 66.7 266.5 70
PA-45075 BLK * 450 75 300 89
PA-50083.4 BLK * 500 83.5 333 108.5
PA-56093.4BLK ** 560 93.5 373 135.5
PA-630105 BLK * 630 105 420 171.5
PA-710118.3 BLK ** 710 118.3 473 217.7
* Minimum quantity required ** By special order Smaller sizes available on request
| 15
Pexgol Pipe Properties
Comparing Pexgol and PE pipes
Pexgol pipes are produced from a special type of raw material. Regular polyethylene pipes are limited to a working
During production the raw material is extruded under high temperature of up to 40C according to ISO Standard 4427.
pressures and temperatures using a special catalyst. While They are also very sensitive to scratches resulting from
the pipes are being extruded, the material is cross linked, careless handling during transportation and laying of the
resulting in an unbreakable (chemical) cross-connection pipes. In non-crosslinked pipes (such as PE, PP or PB), cracks
between the adjacent long molecules of the polyethylene. might appear after a few years.
As a result of the cross linking, a 3D network is formed and
the pipe is considered as one enormous molecule. These stress cracks occur as a result of internal pressure
or external stresses such as pipe bending or stone
The combination of a special raw material of very high impregnations as a result of poor sand bedding. This
molecular weight and the cross linking process results in a phenomenon is also known as slow crack growth (SCG). The
pipe with impressive properties: sensitivity to stress cracking is a material property, common
Temperature range -50C to +110C for non-crosslinked pipe materials.
Corrosion resistance
Excellent mechanical resistance SCG does not appear in crosslinked PE pipes due to the 3D
Unique chemical resistance crosslinked structure, which totally blocks the growth of
Very low friction coefficient: Hazen-Williams C=155 these cracks. Pexgol pipes excellent resistance to SCG makes
Excellent abrasion resistance it an ideal choice for industrial piping, gas transportation,
Very good heat resistance and transportation of chemical wastes and regular sewage.
Excellent longevity Because of this high-level resistance, it is possible to lay
No longitudinal crack formation or other stress cracks Pexgol pipes in trenches without sand bedding! Another
Low creep important advantage is the fact that Pexgol pipes are
Scale and sediment build-up due to inner pipe smoothness practically sedimentation-free. See the images below.
These properties provide important advantages

compared to standard pipes which are not cross linked:
1. High working pressures Comparative test: Pexgol vs HDPE after 4 months of
2. High working temperature, up to 110C, and in certain transporting brine water in potash mine
circumstances, even higher
3. Excellent durability in harsh corrosive conditions:
- Industrial pipelines
- Slurry lines
- Tailing lines
- Dewatering lines
- Corrosive ground
4. Immunity against improper pipe laying procedures PE Pexgol
5. Low head losses enabling considerable cost saving.
16 |
Abrasion Resistance
Transporting solid materials by fluids (in the form of a Pexgol pipes abrasion resistance was tested and approved in
slurry) is common in industry, mining, and in many piping laboratory tests as well as in on-site conditions.
systems. In most cases, the flow is kept turbulent
to avoid sedimentation. In South African gold mines, Pexgol pipes were installed in
backfill lines, working at a very high line velocity, transferring
Abrasion is the result of the inner surface of the pipe highly abrasive material for many years without failure.
wall being removed or degraded by flowing media
in the pipe. The rate of abrasion for various slurries is In Israels Dead Sea Works, 450 mm Pexgol pipes have been
determined by many factors such as: installed since 1985, instead of steel pipes, which had to be
Flow rate replaced every year. These pipes are connected to dredgers
Density of the particles which harvest the salt particles. Non-crosslinked PE pipes ,
Size distribution of the particles which were installed in these lines, failed after a few months.
Hardness and angularity of the particles Pexgol pipes have been at work since 1985, and it has not yet
Temperature viscosity of the liquid been necessary to replace them.
Incorrect installation
Technical test reports concerning abrasion resistance of
Abrasion resistance is one of the most important Pexgol pipes are available on request.
advantages of Pexgol pipes. Pexgols excellent abrasion
resistance is a result of the unique structure of crosslinked Lifetime estimations for Pexgol slurry pipeline
polyethylene, making the pipe material especially tough Pexgol is a very resistant material for abrasion. The Pexgol
and resilient, and generally able to resist abrasion better pipe has an abrasion allowance of 20% of the nominal
than metal pipes. wall thickness of the pipe. This means that even though the
remaining wall thickness of the pipe is reduced to 80% of the
The ability of the pipe material to absorb the kinetic nominal value, the pipe can withstand the design working
energy of the hard particles inside the slurry and its pressure for 50 years. However, the real lifetime of the pipe
resistance to deformation make Pexgol pipes extra- depends on the actual abrasion rate in the line .
ordinary abrasion resistant conduits.
Unavoidable scratches in Pexgol pipes cause no damage.

Results of tests performed on pipes after being subjected
to scratches as deep as 20% of the pipe wall show that no
damage is caused to the pipe during intensive pressure
tests. The crosslinked molecular structure accounts for
the insensitivity of Pexgol pipes to scratches as well as
their resistance to slow-crack growth. The restraining
action of the adjacent molecular chains of the crosslinked
network absorb the energy of the tearing forces.
| 17
Flow Chart for Full Flow Conditions
Chart 18.1: Class 6 (SDR 26)

Discharge rate m3/hr
Head Loss [meters] for 100 meters Pexgol pipe
18 |
| 19
Chart 20.1: Class 10 (SDR 16.2)
20 |
| 21
22 |
| 23
24 |
| 25
Chart 26.1: Class 24 (SDR 7.4) and Class 15 (SDR 11)
26 |
Coefficients of Friction
Absolute surface roughness

0.0005mm0.0007 mm
The values of Hazen-Williams coefficient

The values of the head losses in the charts were calculated using the Hazen-Williams formula with Hazen-Williams
coefficient C=155
Reduction factors for higher temperatures

The values of the head losses in the charts are correct for 20 0C.
For different temperatures, use the following reduction factors:
10C 1.03
20C 1.00
30C 0.98
40C 0.93
50C 0.91
60C 0.88
70C 0.85
80C 0.83
90C 0.81
Calculating Pexgol pipes for boreholes

Pexgol pipes can be used as riser pipes for boreholes .
For energy-saving reasons, we recommend choosing a Pexgol pipe with head losses that do not exceed J=5%, and
preferably lower. However, please note that designing these pipes is complicated, due to the complex three-dimensional
stress regime in these applications.
Golans Technical Department will calculate the pipe design for you after receiving the completed borehole questionnaire
( page 9).
| 27
Water Hammer
Water hammer is a series of pressure pulsations, of varying magnitude, above and below the normal pressure of the liquid
in the pipe. The amplitude and periodicity depends on the extinguished velocity of the liquid, as well as the size, length and
material of the pipeline. Shock results from these pulsations when any liquid, flowing with a certain velocity, is stopped in
a short period of time. The pressure increase, when flow is stopped, is independent of the working pressure of the system.
The surge pressure in any pipeline occurs when the total discharge is stopped in a period of time, equal to or less than the
time required for the induced pressure wave to travel from the point of valve closure to the inlet end of the line and return.
This time is:
t = 2L
a
where:
t = Time for pressure wave to travel the length of the pipe
and return (sec.)
L = Length of pipe line (m)
a = Velocity of pressure wave (m/sec)
When the liquid in the pipe is water, the velocity of the pressure wave a is determined by the following equation:
1440
a=
1 + 2.11 x 108 x d
Ee
where:
a = Velocity of pressure wave (m/sec.)
d = Inside diameter of pipe (m)
e = Thickness of pipe wall (m)
E = Short term modulus of elasticity of pipe material (kg/m2)
The surge pressure caused by water hammer is determined by the following equation:
P= 1000 x aV
g
Where:
p = Surge pressure (kg/m2)
a = Velocity of pressure wave (m/sec)
V = Velocity of water stopped = line velocity (m/sec)
g = Acceleration caused by gravity (9.81 m/sec2)
Pressure caused by water hammer can be minimized by increasing closure times of valves to a value greater than 2L/a. For
example, when the closure time is 10 times 2L/a, the pressure can surge to the range of 10%20% of the surge caused by
closure in a time equal to or less than 2L/a.
The value of the short-term modulus of elasticity E for Pexgol pipes is much lower than the value of E for steel pipes, concrete
pipes or HDPE pipes. Since the velocity a of the pressure wave is related to the short-term modulus of elasticity E, the
velocity a decreases when the value of E is lower.
28 |
In order to determine the resistance of the pipe material to the water hammer phenomenon, the total occurring pressure
(surge pressure + working pressure) should be calculated and compared to the max. allowable total occurring pressure in
each pipe material .
The resistance of HDPE pipes depends on the nature of the water hammer. In case of recurring water hammer shockwaves,
HDPE pipes are limited to a max. total occasional pressure of only 1.5 times the working pressure.
Because of the flexibility and resilience of Pexgol pipes, the surge pressures caused by the water hammer are much reduced.
Therefore, a Pexgol pipe can withstand a total transient pressure (recurring or occasional surge pressure + working pressure)
up to 2.5 times the design pressure in the relevant temperature.
Comparison culculations for other pipe materials:
The following examples show the pressure surges caused by the water hammer for various pipes which are considered
for the same application . In all following examples:
The line is horizontal; line length is 3200 m.
The flow rate is 150 cubic meters per hour, head losses are 5%. The design pressure is 16 bar.
The pipes calculated for this application are as follows:
1. Steel pipe 6 sch.40, buried pipeline or above-ground installation
2. MDPE PE 3408 7 DR 7.3, (same dimensions as Pexgol 180 class 24); buried pipeline
3. HDPE PE 4711 6 DR 9, buried pipeline
4. HDPE PE 100 160 mm SDR 11, buried pipeline
5. Pexgol 160 mm SDR 11 Class 15, buried pipeline
6. HDPE PE 100 180 mm SDR 9, above ground installation, ambient temp. 20C, design temp. 40C
7. Pexgol 180 mm SDR 9, above ground installation, ambient temp. 20C, design temp. 40C
8. Pexgol 180 mm SDR 7.3 Class 24, above ground installation, ambient temp. 40C, design temp. 60C
1. Steel pipe 6 sch.40

Buried pipeline or above ground installation.
OD 6.625 -168.3 mm w.t. 7.11 mm d= 154 mm =0.154 m V= 2.24 m/sec
E= 210000 MPa = 2.1 x 1010 kg/m2

1440
a=
0.154
1 + 2.11 x 108 x
2.1x1010x7.11x10-3
a= 1309 m/sec t = 2L/a =2x3200/1416= 4.5 sec

P= 1000x1309x2.24 =29863 kg/m2 =29.9 kg/cm2
9.81
The results are: surge pressure 30 bar, total transient pressure 46 bar
| 29
2. PE 3408 7 DR 7.3
Buried pipeline:
Design pressure 254 psi at 23C . Max. allowable total transient pressure 380 psi =26 bar
OD 7.125 (180 mm) w.t. 0.976 (24.8 mm) d= 131 mm = 0.131m V= 3 m/sec
E=1000 MPa= 1.0 x 108 kg/m2 at 20C
1440
a=
0.131
1 + 2.11 x 108 x
1.0x108x24.8x10-3
a=413 m/sec t = 2L/a =2x3200/413= 15.5 sec
P= 1000x413x3.0 =126,360 kg/m2 =12.6 kg/cm2

9.81
The results are: Surge pressure 12.6 bar; total transient pressure 28.6 bar
The total transient pressure exceeds the max. allowable total transient pressure for this pipe material .
3. PE 4710 6 DR 9
Buried pipeline:
Design pressure 250 psi at 23C . Max. allowable total transient pressure 375 psi =25.86 bar
OD 6.625 (168.3 mm) w.t. 0. 736 (18.7 mm) d= 130 mm =0.130 m V= 3 m/sec
E = 1400 MPa =1.4 x 108 kg/m2 at 20C
1440
a=
0.130
1 + 2.11 x 108 x
1.4x108x18.7x10-3
a=426 m/sec t = 2L/a =2x3200/426= 15.0 sec
P= 1000x426x3.0 =130275 kg/m2 =13.0 kg/cm2

9.81
The results are : Surge pressure 13.0 bar; total transient pressure 29 bar
The total transient pressure exceeds the max. allowable total transient pressure for this pipe material .
4. HDPE PE 100 160 mm SDR 11

Buried pipeline: E = 1400 MPa =1.4 x 108 kg/m2 at 20C
Design pressure 16 bar at 20C; max. allowable total transient pressure 24 bar
OD 160 mm) w.t. 14.6 mm) d= 130.8 mm =0.1308 m V= 3 m/sec
E = 1.4 x 108 kg/m2 at 20C
1440
a=
0.1308
1 + 2.11 x 108 x
1.4x108x14.6x10-3
a=378 m/sec t = 2L/a =2x3200/378= 17.0 sec
P= 1000x378x3.0 =115580 kg/m2 =11.6 kg/cm2

9.81
The results are: Surge pressure 11.6 bar; total transient pressure 27.6 bar
The Total transient pressure exceeds the max. allowable total transient pressure for this pipe material.
30 |
5. Pexgol 160 mm SDR 11 Class 15
Buried pipeline: E = 900 MPa =0.9 x 108 kg/m2 at 20C
Design pressure 15 kg/ cm2 at 20C; max. allowable total transient pressure 37.5 bar (544 psi)
Pexgol OD 160 mm w.t. 14.6 mm d= 130.8 mm = 0.1308 m V= 3 m/sec
E=900 MPa= 0.9 x 108 kg/m2 at 20C
1440
a=
0.1308
1 + 2.11 x 108 x
0.9x108x14.6x10-3
a=306 m/sec t = 2L/a =2x3200/306= 20.9 sec
P= 1000x306x3.0 =93695 kg/m2 =9.4kg/cm2

9.81
The results are: surge pressure 9.4 bar, total transient pressure 24.4 bar
The total transient pressure is much lower than the max. allowable total transient pressure for the Pexgol pipe material .
6. HDPE PE 100 180 mm SDR 9

Above ground installation: ambient temp. is 20 C and the design temp . 40C
Design pressure 16 bar at 40C; max. allowable total transient pressure 24 bar
OD 180 mm w.t. 20.1 mm d= 139.8 mm =0.1398 m V= 2.7 m/sec
E = 1100 MPa =1.1 x 108 kg/m2 at 40C
1440
a=
0.1398
1 + 2.11 x 108 x
1.1x108x20.1x10-3
a=379 m/sec t = 2L/a =2x3200/379= 16.9 sec
P= 1000x379x2.7 =104312kg/m2 =10.4kg/cm2

9.81
The results are: surge pressure 9.4 bar; total transient pressure 26.4 bar
7. Pexgol 180 mm SDR 9

Above ground installation: ambient temp. is 20C and the design temp. is 40C
Design pressure 16 bar at 40C; max. allowable total transient pressure 37.5 bar (544 psi)
OD 180 mm) w.t. 20.1 mm d= 139.8 mm =0.1398 m V= 2.7 m/sec
E = 700 MPa =0.7 x 108 kg/m2 at 40C
1440
a=
0.1398
1 + 2.11 x 108 x
0.7x108x20.1x10-3
a=306 m/sec t = 2L/a =2x3200/306= 20.9 sec
P= 1000x306x2.7 =84220 kg/m2 = 8.4kg/cm2

9.81
The results are: surge pressure 8.4 bar; total transient pressure 23.4 bar
| 31
8. Pexgol 180 mm SDR 7.3 Class 24
This is an above ground pipe. In this case, the ambient temp. is 40C and the design temp. is 60C.
HDPE pipes cannot be used because of the high design temp. but Pexgol pipse could be a solution.
Design pressure 15 kg/ cm2 at 60C
Max. allowable total transient pressure 37.5 bar (544 psi)
Pexgol OD 180 mm w.t. 24.6 mm d= 130.8 mm = 0.1308 m V= 3.1m/sec
E = 450 MPa = 0.45 x 108 kg/m2 at 60C
1440
a=
0.1398
1 + 2.11 x 108 x
0.45x108x20.1x10-3
a=288 m/sec t = 2L/a =2x3200/288= 22.2 sec
P= 1000x288x3.1 =91102 kg/m2 = 9.1kg/cm2

9.81
The results are : surge pressure 9.1bar, total transient pressure 24.1 bar
The total transient pressure iis much lower than the max. allowable total transient pressure for the Pexgol pipe material .
Conclusions:
1. The surge pressure caused by the water hammer in steel pipes is at least three times higher than the surge pressure in
Pexgol pipes.
2. The surge pressure caused by the water hammer in HDPE pipes could sometimes be too high.
3. Pexgol pipes have a high margin for surge pressures in all temp. range and pipe classes.
The expression for a = the velocity of pressure wave is a function of the short term Modulus E and the dimension ratio d/e
which is the same for each pipe class : d/e= (D-2xe)/e =(D/e)-2= SDR-2
It is possible to calculate the values for a for each pipe class.
In the following table, the values of the pressure velocity a were calculated for the following design temperatures:
20C for buried pipes
40C for above ground pipes at ambient temp of 20C
60C for Above ground pipes at ambient temp of 40C
The values of P were calculated for line velocity of 1.0 m/sec.
The table shows the low surge pressures expected in Pexgol pipes.
Please note the surge pressure P is in direct linear relation to the value of the line velocity V.
Therefore, values for different surge pressures for the same pipe class can be calculated by changing the values of the Line
velocity V.
For water density higher than 1.0 , divide the value of the Velocity of the pressure wave a (taken from table 32.1 ) by the
square root of the actual water density.
Table No.32.1: Surge pressures in [bar] Pexgol pipes

E=900MPa E=700MPa E=450MPa
20 C
0
40 C
0
600C
Pipe Class SDR
Surge Surge Surge
a a a
pressure p pressure p pressure p
6 25 190 2.0 172 1.8 138 1.4
8 21 213 2.2 190 2.0 152 1.6
10 16.2 246 2.5 218 2.3 175 1.8
12 13.6 272 2.8 240 2.5 194 2.0
15 11.0 306 3.2 272 2.8 219 2.3
19 9.0 345 3.5 307 3.2 246 2.5
24 7.4 389 4.0 350 3.6 288 3.0
30 6.0 447 4.6 400 4.1 324 3.3
32 |
Vacuum/Suction Pipelines
Under-pressure (vacuum) might develop in the following cases: The amount of vacuum that a Pexgol pipe can withstand
1. When a pipe is installed in vacuum-feeding pipelines. depends on the pipes SDR. A pipe with sufficient wall
2. When a pipe is installed in a steep inclination, causing thickness must be selected in order to resist the collapsing
rapid free flow. forces generated by the vacuum.
3. Extreme temperature changes of the transported liquid.
If a Pexgol pipe collapses, it results in an oval deformation Table 28.1 shows maximum rates of vacuum supported by
which increases progressively. Note that when a Pexgol pipe Pexgol pipes of different classes and different design temp.
collapses due to vacuum, it can be returned to its original These are values empirical .
round shape by applying brief internal pressure at high
temperature.
D vh
The following drawing shows an above-ground situation

schematic of a Pexgol pipe under vacuum. The pipes cross- D0
section is slightly flattened because of the vacuum inside

the pipe.
Table No. 33.1: Service under full vacuUm

Service Duration Temp. Pipe Rating
Year 50 Year 1 Month 1 Day 1
20C Class 24
Tested under full vacuum 80C SDR 7
conditions 20C Class 15
80C SDR 11
20C Class 12
0.8 0.9
60C SDR 13.6
0.8 20C Class 10
0.65 0.75
0.6 60C SDR 16.2
Class 8
0.5 0.52 0.55 60C
SDR 21
Class 6
0.4 0.45 0.5 60C
SDR 26
Pexgol pipe class 10 is not recommend for use under full vacuum conditions.
Pexgol Pipes in Vacuum conditions

Above ground Pexgol pipe under vacuum
When selecting Pexgol pipes for vacuum conditions above the ground, it is recommended to use the following criterion
when DvH/Do is below 1.2, a Pexgol pipe laid above ground is considered safe against vacuum failure.
Underground Pexgol pipe under vacuum

Vacuum, which is a negative pressure, creates hoop stresses in the pipe wall which are combined with the external pressures
of the soil. In extreme cases, these stresses can cause the pipe to collapse. Therefore, when a Pexgol vacuum pipeline is
installed underground, the vacuum stresses have to be added to the total static and dynamic loads exerted by the soil and
all the stresses must be considered. In this case, make sure that the soil around the pipe is compacted. When designing a
vacuum pipeline at recommended vacuum conditions, please contact our engineer for consultation regarding installation
of vacuum breakers.
| 33
Pexgol Pre-insulated Pipes for District Heating & Industrial Applications
The following table describes some of the Pexgol pre-

insulated pipes that Golan supplies. The inner pipe is made
of Pex-a natural material. The pipe can be EVOH coated in
red, yellow, or other colors. Alternatively, it is supplied as
a black pipe (UV resistant). The inner pipe can be single,
a double-pipe combination, or a four-pipe combination
(up to 63 mm), according to requirements. The external
corrugated layer is made of UV resistant black material.
In cases of above-ground installation in extremely low
ambient temperatures, the external corrugated layer can be
made of Pex material.
The pipes are supplied with a heattracing element on
special request.
Table No.34.1: Preinsulated pipes
Insulation Outside diam- Bending

Cat. No. Description
WT (mm) eter (mm) Radius (m)
THERMO-Pexgol A Natural coated Yellow single pipe

90000-M9032C 26 90 0.25
32x2.9 -100m
THERMO-Pexgol A Natural coated Red single pipe

90000-M12540C 40 90 0.30
40x3.7 -100m
90000-M12540S-1 THERMO-Pexgol A Black single pipe 40x5.5-100m 40 90 0.30
THERMO-Pexgol A natural coated yellow single pipe

90000-M12550C 53 125 0.40
50x4.6-100m
THERMO-Pexgol A black single pipe

90000-M16050S 53 125 0.40
50x6.9 100m

90000-M16063C 45 125 0.50
63x5.8 Ins -100m

90000-M16075C 42 160 0.75
75x6.8 -100m
90000-M16075S THERMO-Pexgol A black single 75x10.3 -100m 42 160 0.75
THERMO-Pexgol A natural coated red single pipe

90000-M20090C 48 160 1.00
90x8.2-100m
THERMO-Pexgol A natural coated natural single pipe

90000-M20090S 48 160 1.00
90x12.3-100m
THERMO-Pexgol A natural coated red single pipe

90000-M200110C 42 200 1.20
110x10 -100m
Other sizes available on request

34 |
Non-Restrained Fittings and Pullout Prevention Techniques
Buried Pexgol pipes and their approved fittings are self- The following fittings are considered as unrestrained con-
restrained and require no thrust blocking. nections for above ground applications, and they require a
Thrust blocks are used to support fire hydrants. Concrete pads pullout prevention technique:
are used under metal valves to reduce settlement. Anchor Flanged couplers
blocks are used when a Pexgol pipe is to be connected to Pexgol flared end connectors
other pipe materials that use bell and spigot connections un- Victaulic PE couplers
less these connections are themselves restrained to prevent Aquafast couplers
pullout. For dewatering applications and inclined pipeline with
Generally, it is necessary to anchor the ends of a Pexgol pipe- slope up to 40 deg, all Pexgol fittings are considered as un-
line that transitions into an unrestrained joint pipe system. restrained connections, and they require a pull-out prevention
Design of wall anchors and thrust blocks technique.
A typical anchoring technique is installing a Fixpoint clamp Borehole applications
or a GP flanged coupling on the pipe close to the wall, and This is a special application requiring special constrained fit-
pouring concrete around it. tings and consulting.
Non-restrained fittings Pullout prevention methods and devices
A different situation occurs in certain applications where axial 1. Fixpoints
forces which are present in the pipe may pull out the pipe Unrestrained fitting should be protected from pull-out by cre-
from non-restrained joints. ating a Fixpoint before and after each fitting using our Fixpoint
The axial forces may be a result of the following: clamps ( see page 35 -36 ).
Thermal deflection (contraction) due to temperature
variations 2. Floating fixpoint device
Ground movement and earthquakes In some applications (like Dewatering or inclined pipelines) it
Hoop expansion: The internal pressure hoop expands might be costly or problematic to install fixpoints in the line.
the diameter (ever so slightly) and tends to contract the pipe In that case, if you have of a non-restrained fitting which re-
length in proportion to Poissons Ratio. quires a pullout prevention device, it might be easier to replace
In dewatering or borehole applications, additional longitudi- the two fixpoints by a floating fixpoint device.
nal forces might be present due to the weight of the pipeline, A floating fixpoint device is actually two restraining fittings that
the weight of the water column, or pump weight. are installed before and after the non-restrained fitting. Re-
These axial forces could result in pulling out the pipe from straining a non-restrained fitting is achieved by connecting
a gasket joint or a complete pulling out of the Pexgol pipe two restraining fitting so that the axial forces can be transfered
from the fitting. through the device while bypassing the non-restrained fitting.
Buried applications The pictures on pages 37 show a few arrangements for a float-
All Pexgols fittings that are approved for buried applications ing fixpoint device, including our Fixpoint bridge (pages 37, 71)
are considered as restrained connections and they do not re- In cases of industrial installation over pipe supports, it is usually
quire any pull-out prevention method in buried applications. feasible to use the Fixpoint clamps as pull-out prevention de-
Above ground applications vices. However, in cases where the Pexgol pipe is connected to
For the applications of horizontal pipelines and inclined a steel pipe by a non-restrained fitting, it might be convenient
pipelines (including dewatering lines ) with a slope of up to use the Fixpoint bridge and install one clamp directly on the
to 400, the following fittings are considered as restrained steel pipe. Alternatively, a combination of a back-flange and a
connections and do not require any pull-out prevention Fixpoint clamp can be used together with the existing steel
method: flange; drawing, page 36 .
Electrofusion fittings
Hela bolt connectors
Branch-off saddles
| 35
The Fixpoint clamp is a standard item from Golan. It is
available for all pipe diameters from 63 mm. For more
details, see page 70.
Fixpiont Clamp
The drawings show a double flared-ends connection or

a double flanged coupling connection protected from Double flared-ends connection with two Fixpoint clamps
pull-out by two Fixpoint clamps. The solid blue lines
represent a part of the construction that is not supplied
by Golan.
figure 36.1 : Double flanged coupling with two

Fixpoint clamps
Anchoring the pipeline along the line (for example, in

case of sea outfall lines) is achieved by casting concrete
on a Fixpoint clamp.
A Flex Restraint electrofusion fitting by Plasson can be
used to replace the Fixpoint clamp.
figure 36.2 : Anchoring block using a

Fixpoint clamp
Anchoring the end of an inclined pipeline (for example,

in the case of dewatering lines) is necessary for
restraining the weight of the inclined pipeline .
figure 36.3 :Anchoring the pipe end
36 |
Floating Fixpoint Devices
The central mechanical fitting is protected from pull-out by
two external fittings operating in tandem with two loose
flanges. Before connecting the central fitting, a loose flange
is mounted over the pipe and then the external fitting is
mounted over the pipe, far enough from the pipe end to al-
low the central fitting to be mounted later.
The axial forces are transmitted from one flange to the other figure 37.1 : Floating fixpoint devices using two
flange through the threaded bars. The central fitting as well mechanical fitting
as the external fittings in the picture are Victaulic connec-
tors but they can be replaced by flanged couplers or any
other type of mechanical connectors approved for Pexgol
pipes.
The central mechanical fitting is protected from pull-out

by two external electrofusion fittings operating in tandem
with two loose flanges. Before connecting the central fit-
ting, a loose flange is mounted over the pipe and then the
external electrofusion fitting is mounted over the pipe, far
enough from the pipe end to allow the central fitting to be
mounted later. figure 37.2 : Floating fixpoint devices using two
The axial forces are transmitted from one flange to the other loose flanges and two Electrofusion couplers
flange through the threaded bars. The central fitting in the
picture is a flared end connector, but it could be a flanged
coupling or any other mechanical connector.
The floating fixpoint device in this picture is called a FIX-

POINT BRIDGE. It has two fixpoint clamps that replace the
two external fittings and the two loose flanges in the previ-
ous pictures.
figure 37.3 : Floating fixpoint devices using a Fixpoint

bridge and two Electrofusion fitting
The two fixpoint clamps are connected by a steel frame

that replaces the threaded bars in the previous pictures. For
more details, see page 71. The FIXPOINT BRIDGE is a stan-
dard item available by ordering from Pexgols fittings cata-
logue (page 105).
figure 37.4 : GP Fixpoint bridge
| 37
Pexgol Pipes: Design Considerations
1. Defining the design temperature 3. Replacing waterline steel pipes

When replacing steel pipes (Hazen-Williams C=110 ) with Pexgol
The design temperature of the Pexgol pipe is chosen
pipes (Hazen-Williams C=155) with the same pressure
according to data from the RFI questionnaire.
head losses, the ID of the Pexgol pipe can be 88% of the
1.1 Buried pipes: according to the temperature of the liquid ID of the existing steel pipe.
flowing through the pipe
3.1 When replacing steel pipes with Pexgol pipes with the
1.2 Exposed pipes: design temperature calculated by adding same ID, the head losses are expected to be lower by 50%.
20C to the maximum ambient temperature (for example, a
4. Influence of temperature changes on Pexgol pipes
design temperature of 60C for max. ambient temperature
of 40C) 4.1 Pexgol pipes placed above the ground or over bridges
tend to get longer (to expand ) when temperature rises
1.3 Alternatively, according to the temperature of the liquid
(snaking phenomenon) or to get shorter (contract) as
flowing through the pipe (if higher than 60C)
the temperature decreases. Expansion or contraction
does not affect the Pexgol pipe, even in extremely low
2. Water and Newtonian fluids temperatures.
2.1 The pipe class is selected according to the following data 4.2 There is no need to protect the pipe against thermal
from the RFI questionnaire: stresses, as they are absorbed by the pipe.
2.2 Pressure head losses in the line expressed in bars (taking 4.3 Fixpoints or guiding clamps are used for restraining the
into account the specific gravity of the transported elongation of the pipe (mainly for aesthetic considerations).
material)
4.4 There is no need for installation of expansion joints or
2.3 Design temperature ( para 1 above) omegas.
2.4 Basic safety factor (design coefficient): 4.5 Special fixpoint clamps should be used before and after
1.25 for water and fluids with the classification A in the the fittings (as recommended) to prevent the pipe from
chemical resistance list. pulling out.
For materials with classification B, C, D in the chemical
5. Pexgol pipes above ground
resistance list, please consult Golan.
1.5 for air supply lines Pexgol pipes withstand exposure to sunlight for unlimited
periodsthat is, the lifetime of the pipe.
2.5 Static pressure according to the altitude difference in the
line and the specific gravity of the transported material. 5.1 Pexgol pipes can be placed directly on ground.
2.6 If the pipeline is horizontal and the static pressure is low, 5.2 Special bedding is not required!
select class 6 and verify its suitability.
6. Pipes under full vacuum conditions
2.7 Choose a higher class with the same OD in order in to Minimum pipe class: class 15
increase the transportable section lengths.
7. Pexgol pipes at low temperatures
2.8 The hydraulic calculation usually results in the same OD . Pexgol pipes are used at temperatures as low as -50C and even
lower. Since the Pexgol material does not become fragile at
2.9 If the altitude difference in the line is significant, select
these temperatures, it tolerates bending and dragging at low
a Pexgol pipe class that has in the design temperature
temperatures during installation.
higher pressure rating than the static pressure. The
Pexgol pipes tolerate complete homogeneous freezing of the
additional pressure margin is used for the pressure head
transported liquid. Homogeneous freezing takes place if the pipe
losses; this will determine the ID of the pipe.
is evenly exposed to low temperatures along the pipeline.
2.10 The OD is determined by the Pexgol pipe class the customer However, if freezing starts at localized freezing points, the
chooses and the availability of this specific pipe diameter. pressure of the fluid which is trapped between two adjacent
38 |
Slurry Design Considerations
freezing points increases until the pipe bursts. (This happens The following recommendations are subject to the
to any pipe material). Localized freezing points might be metal assumption that the working conditions are
fittings (including Pex-lined steel fittings), fixpoint clamps or any appropriate for the Pexgol pipe classes listed here:
point where the metal touches the pipe. Consequently, localized 1.4 Abrasion allowance: Pexgol pipes have an abrasion
freezing points should be avoided or properly insulated. allowance of 20% of the nominal wall thickness of
Please note that this applies to both above-ground or shallow the pipe. This means that even though the remaining
underground installations. wall thickness of the pipe is reduced to 80% of the
nominal value, the pipe can withstand the design
1.1 1The pipe class is determined based on the following data working pressure for 50 years. The 80% rule applies
for all working pressures and all temperatures in all
from the RFI Application Questionnaire:
classes.
Working pressure
1.5 Increasing the ID of the Pexgol pipes due to abrasion
Design temperature
results in decreasing the velocity of the slurry: values
Chemical resistance of the pipe material to the slurry
of the ID of the Pexgol pipes in Table No 31.1 are
1.2 The pipe diameter is chosen based on the value of the nominal ID values which were calculated based on
minimum critical slurry velocity and the ID of existing the value of the nominal wall thickness of the pipe .
Pexgol pipes. Table 39.2 has correction factors for the 20% loss of
1.3 Replacing carbon steel slurry pipes with Pexgol pipes with WT due to abrasion. Multiply the nominal ID values
the same ID A slurry pipeline is designed according to the by this factor to get the calculated ID values of the
minimum critical velocity of the slurry material. Carbon Pexgol pipes after the wall thickness is reduced to
steel slurry pipes can be replaced with Pexgol pipes of 80% of the nominal value.
the same nominal ID, to maintain the same slurry velocity.
Pexgol special reducers should be used for matching ID of
Pexgol pipes to existing steel pipes.
Table No 39.1: Replacing Carbon steel slurry pipes with Pexgol pipes Table No 39.2: Correction factors for abrasion
Sch. 40 Carbon
loose Loose Correction
steel pipe pipe CLASS
flanges Class 24 flanges Factor
Size ID
3" 78 90 class 15 3" 110 4 6 1.016

31/2" 90 110 class 15 4" 125 4 8 1.021
4" 102 125 class 15 4 140 6 or 5
10 1.028
5" 128 160 class 15 6" 180 6
12 1.0345
6" 154 180 class 15 6" 200 8
8" 202 250 class 15 10" 280 10 15 1.044
10" 254 315 class 15 12" 355 14 19 1.057
12" 303 355 class 12 14" - - 24 1.074
14" 333 400 class 15 16" 450 18
30 1.1
16" 381 450 class 12 18" - -
18" 428 500 class 12 20" - -
| 39
Inclined Pipes , Dewatering and High-Gradient Supply Lines
1. Design considerations Selected pipe class for above ground installation:
A. Class 24: Working pressure -15 bar at 60C.
1.1 1.1 All these type of pipes should be axially restrained at
B. Alternative pipe - class 30 . Working pressure 18.9 bar
the top and bottom of the line.
at 60C. Design temp. for buried pipes is 40C.
1.2 1.2 The pump rests on the ground. The weight of the
pump and water column is not supported by the pipe.
4. Alternative pipe - class 24 . Working pressure 18.7 bar at
2. Defining the design temperature 40C.
2.1 The design temperature of the Pexgol pipe is chosen 4.1 Calculate the pressure margin and the allowable Head
according to data from the RFI questionnaire. losses coefficient J;
2.2 Buried pipes: according to the temperature of the liquid 1) Pressure margin for above ground installation is
flowing through the pipe 15-13.5 =1.5 bar=15 m
J=15x100/500=3%
2.3 Exposed pipes: design temperature calculated by adding
2) Pressure margin for the alternative pipe for above
20C to the maximum occurring ambient temperature (e.g.
ground installation is:
a design temperature of 60C for an ambient temperature
18.9-13.5 =5.4 bar=54 m J=54x100/500=10.8%
of up to 40C)
4.2 Pressure margin for buried pipes installation
3. Selecting the Pexgol pipe for dewatering/uphill pipes
14.9-13.5 =1.4 bar=14 m J=14x100/500=2.8%
Design example:
Required flow rate 150 cubic meters per hour 4.3 Pressure margin for the alternative pipe for buried
Pipeline goes from an altitude of 2100 m to an altitude of pipes installation: 18.7-13.5 =5.2 bar=52 m
2235 m . J=52x100/500=10.4%
Line length 500 m ambient temp. 40C 4.4 Select the pipe diameter according to the calculated
The pipe can be installed above ground or covered by 0.9 J and the flow rate.
m of soil. The selected pipe diameter for above ground installation
3.1 3.1 Calculate the line pressure by grade line calculation or is 200 class 24.
according to any other applicable method. The alternative pipe diameter for above ground
installation is 180 class 30.
3.2 Calculate the static pressure at the lowest point of the
The selected pipe diameter for buried pipe installation
pipeline taking into account the fluid density. For water,
is 200 class 19.
divide the altitude difference (in meters) in the line by 10.
The alternative pipe diameter for buried pipe installation
The result is in bar. Please note that the lowest point is not
is 160 class 24.
necessarily at the bottom of the pipeline!
Advantages of the alternative pipes:
In this example, 2235- 1100= 135 m = 13.5 bar
Smaller diameter allows transportation of longer pipe
The altitude difference H in table 43.1 indicates the max
sections = cheaper transportation.
allowable TDH in the line and can be used to facilitate the
Cheaper pipe per meter length.
choice of the Pexgol pipe class.
Disadvantage: higher head losses.
3.3 Choose the appropriate Pexgol pipe class from table 10.2
4.5 The line designer should include in the line the all the
by looking at the design temperature. Select the Pexgol
required accessories including air relief valves and drain
pipe class which has a higher working pressure than the
valves.
calculated value in section 3.1. The additional pressure
margin will be used for the head losses. 4.6 If the overall altitude difference in the line is much higher
that the max. allowable altitude difference H of the
3.4 Design temp for above ground installation is 40+20=60C
highest Pexgol class available, the line should be designed
3.5 Selected pipe class for buried pipes installation: using booster pumps.
3.6 Class 19. Working pressure - 14.9 bar at 40C.
40 |
4.7 Selecting the Pexgol pipe for a downhill pipeline using
4.15 Check the value of the expected surge pressure (water
a full cross-section flow design. In a full cross-section flow
hammer) against the max. permissible Total occasional
design the pipe has to support the full static pressure (liquid
pressure, which is 2.5 the working pressure in the
column )of the line.
design temp.
Design example:
For the 160 class 24 , the Line velocity V=4 m/sec.
The Pipeline pipeline goes down a slope from an altitude
According to the table 32.1 the surge pressure for class
of 2250 m to an altitude of 2100 m.
24 is 3 bar for V=1m/sec.
Required flow rate 150 cubic meters per hour
forV=4m/sec the surge pressure value will be 4x3=12 bar.
Line length 1500 m Ambient temp. 40C
The total occasional pressure will be 15 +12 = 27 bar.
The pipe can be installed above ground or covered by
The max . permissible total occasional pressure in Class
0.9 m of soil.
24 at 60 C is 15x2.5 = 37.5 bar.
4.8 Calculate the line pressure by grade line calculation or Conclusion the 160 class 24 is O.K.
according to any other method. or the 160 class 19, the line velocity V=3.44 m/sec.
Calculate the static pressure at the lowest point of the According to the table 32.1, the surge pressure for class
pipeline taking into account the fluid density. For water 24 is 3.2 bar for V=1m/sec so for V=3.44 m/sec the surge
divide the altitude difference (in meters) in the line by 10. pressure value will be 3.44 x3.2 = 11 bar.
The result is in bar. The total occasional pressure will be 15 +11 = 26 bar.
Please note that the lowest point is not necessarily at the The max. permissible total occasional pressure in Class
bottom of the pipeline! 19 at 400 C is 14.9x2.5 = 37.25 bar.
In this example the lowest point in the line is located at Conclusion the 160 class 19 is O.K.
the end of the line: 2250- 1100= 150 m = 15.0 bar 5. Air relief valves
4.9 Choose the suitable Pexgol pipe class from table 10.2 5.1 Air relief valves are required in any pipeline material
by looking at the design temperature. Select the Pexgol including Pexgol.
pipe class which has the same or slightly higher working
5.2 The line designer should include in the line the all the
pressure than the calculated value in section
required accessories including air relief valves and drain
4.10 Design temp for above ground installation is valves.
40+20=60C. Selected pipe class for above ground 5.3 As a service to our customers, Pexgol application engineers
installation : can perform the analysis of the line in cooperation with
4.11 For a full cross-section flow design the pipe should be A.R.I. Israel and supply a drawing with the location of
Pexgol Class 24 in order to allow a working pressure of 15 the air relief valves. Golan supplies the air relief valves
and the saddles/fittings required for connecting the line
bar at 60C.
accessories to the Pexgol pipes.
4.12 Calculate the allowable Head-losses coefficient J based
5.4 The following data is required for the analysis:
on the altitude difference in the line and the line length:
A. List of key points along the line in Excel file or PDF/
4.13 Altitude difference is 150 m J=150x100/1500=10% DWG drawing of the line with the following details :
B. Name of the point
4.14 For a full cross-section flow design, select the suitable pipe
C. Location of the point distance from the beginning
that can transport the required flow with the calculated
of the line and height above a reference point.
value of J.
D. Type and functionality of each fitting: drain, cut-
Selected pipe class for above ground installation is off valve, pressure reducer, outlet connection to
160 class 24. consumer (indicate flow rate), etc.
Selected pipe class for buried pipe installation is E. Working conditions:
160 class 19. Flow direction
Discharge rate
Inlet/outlet pressures
| 41
Air Relief Valve Analysis example (Courtesy of ARI) filled cross-section, the selected actual ID of the line
should be at least 25% higher than the calculated pipe ID
Elevation
100 according to 4.4.
90
80 6.6 Selecting the Pexgol pipe class: It is a good practice to

70
design Class 15 in order to allow full Vacuum resistance
60
50
and possibility of transporting long pipe sections. Lower
Elevation
40 pipe classes should be avoided in this case. Higher pipe
30
classes can be designed for transporting longer sections
20
10 while maintaining the required minimum ID for the partially

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
filled cross-section low design.
Distance
Distance
Isolating valve Drainage valve Air relief valve 7. Selecting the Pexgol pipe for downhill single slope
pipeline using a partially filled cross-section flow design.
In cases of a multiple slope pipeline, it is much more
complicated to design the pipeline.
7.1 Each top point in the line is vented so that the pressure
there is atmospheric pressure.
7.2 Each valley is actually a siphon so that the height of the
fluid column above the bottom of the valley is calculated
from the previous top point in the line .
7.3 In some cases, the pipe class might have to be higher than
class 15.
8. Installing the Pexgol pipe

8.1 Pexgol pipes can be towed upwards from the bottom of
the line or it is possible to slide the pipe down from a high
point.
8.2 Empty pexgol pipes can be towed up to the top of the
6. Selecting the Pexgol pipe for downhill single slope line in very long sections. Table 42.1 presents the max.
pipeline using a partially filled cross-section flow design. allowable length of an empty Pexgol pipe that is allowed
6.1 Please note that this type of design requires a skilled to be towed or slid to its final location, depending on the
designer so the following information should be considered design temperature.
as guidelines only. 8.3 The max. allowable length is the same for all Pexgol pipe
6.2 In case of a partially filled cross-section flow design, the classes.
pipe is to be designed so that it will be in a low pressure
Table No.42.1: Towing of empty Pexgol pipe - max.
(close to an atmospheric pressure ) in all or most of its
allowable length (meters)
length. This design allows the use of a lower pipe class
of with a larger OD and this might be problematic for Pipe 0 10 20 30 40 50 60
transportation. All
1150 1100 1000 850 750 650 600
classes
6.3 Calculate the allowable head losses coefficient J based on
the altitude difference in the line and the line length. 8.4 If the pipe consissts of more than one sections, the
6.4 Calculate the ID of the pipeline (according to Hazen sections can be connected temporarily during towing .
Williams C=155 or any other formula) . 8.5 If the pipe sections are already connected by fittings, they
6.5 In order to make sure that flow regime will be a partially should be secured and protected by Fixpoint bridges.
42 |
9. Securing inclined Pexgol pipes 10. Restraining of fittings along the pipeline
9.1 The top and bottom ends of the Pexgol pipeline should 10.1 In slopes of less than 20, all mechanical couplers (flared
be anchored by a Fixpoint. see drawing. ends, flanged couplers etc) should be restrained by
floating Fixpoint devices like Golans Fixpoint bridge (page
71). Electrofusion couplers can be installed without a
floating Fixpoint device.
10.2 In slopes above 20, all type of fittings (including
electrofusion couplers) should be restrained by floating
Fixpoint devices.
10.3 When installing a repair fitting, the pipe can be secured by
a fixpoint bridge prior to cutting the pipe (page 71).
9.2 The Pexgol pipeline can be laid uphill or downhill in
a long continuous section, usually without any fixpoint
between the top and bottom ends .
9.3 The maximum allowable distance between fixpoints
is defined in terms of the altitude difference H. in table
43.1. These values depend on the flow regime. There are
different values for full cross-section flow regime and for
partial cross-section flow regime.
9.4 The maximum allowable distances between fixpoints
were designed using 3-dimensional tensor calculations
and the Von-Mises design criteria.
9.5 The pipe must be supported by anchoring the pipe to
the ground in Fixpoints using Golans recommended Fixpoint bridge
restraining techniques (Fixpoints clamps, for example).
9.6 The weight of the pipe might increase due to accumulation
of soil or snow on top of it. This additional weight will be
balanced by the increasing friction between the pipe and
the ground. FONO: 055-223699 - ANTOFAGASTA
DIRECCION : M.A. Matta # 2451 Oficina N 30
www.asaping.cl
Table No.43.1: Maximum allowable distances H between fixpoints (meters)
Pipe class 0 10 20 30 40 50 60
6 90 80 70 60 55 50 40
8 115 100 90 80 70 65 55
10 145 130 115 100 90 80 70
12 180 160 140 125 110 100 85
15 215 190 170 150 135 120 100
19 260 230 205 180 160 145 125
24 315 275 245 220 195 175 155
30 365 320 285 225 225 205 180
Partial cross-section flow regime

All pipe
900 800 800 660 600 525 480
classes
| 43
Pexgol Fittings
PE100 Electrofusion fittings

Electrofusion fittings are used to connect Pexgol cross- Service temperature for the PE 100 electrofusion fittings
linked polyethylene pipes (for example, ISO 14531). The pipes is limited to 40C. For higher temperatures Pex2Pex
and fitting are joined by electrofusion welding, creating a electrofusion couplers can be used.
leak-proof seal. During the electrofusion process, a current Golan approves and supplies the following fittings systems
is transported through a heating wire. The surrounding and installation tools: Plasson, Friatec, GF/Wavin.
material (around the wire) is melted, welding the pipe to the
fitting.
Group Range www.plasson.com

www.friatec.com
Couplers 20 to 710 mm www.gfps.com
Branch saddles 63 to 710 mm
Elbows
20 to 250 mm
900 ,450 , 22.50
Tees & Reducing tees 20 to 250 mm
Reducing couplers 20 to 180 mm
End cups 20 to 315 mm
Flange adaptors 20 to 400 mm
PP coated flanged
20 to400mm
backing ring
Transition couplers 20 to 110 mm
Tapping saddles 40 to 250 mm
Electrofusion control
& boxes
Installation tools
Non-standard &
custom-made items
44 |
Instruction for Welding Electrofusion Fittings
Electrofusion fittings can be used to connect Pexgol cross-linked polyethylene pipes.
The pipes and fitting are connected by means of fusion welding creating a leak-proof seal.
No need for a sealing ring.
During the electrofusion process a current is transported through a heating wire.

The surrounding material around the wire is melted and welds the pipe to the fitting.
Electrofusion system is one of Pexgols connector systems, providing all connection technologies for Pexgol pipes.
Electrofusion fittings are the main means of connection in municipal water and industrial distribution systems .
Fittings are tested and have a lifetime of 50 years, according to the European standards a working pressures of
16 atm in water networks.
Lightweight and small volume welding connectors.
Economical use especially for big diameters in water transportation.
Connectors are offered in diameters ranging from 20 mm to 630 mm as well as in a wide variety: couplers, elbows,
end plugs, Tees, saddles, tapping saddles (for connecting new outlets to live line).
The entire electrofusion process is executed and fully monitored by the computerized control box ensuring safe, reliable
connections.
Installation instructions for electrofusion fittings: Installation performed only by trained workers who have received a valid
certificate showing that they have been trained by a person authorized by Pexgol.
Type of electrofusion fittings: Use only electrofusion fittings approved for fusion with Pexgol cross-linked
polyethylene pipes.
Wall thickness defined as follows:

25 75 mm pipes, minimum S.D.R. 11
90 355 mm pipes, minimum S.D.R. 16.2
Pressures:
PN 16 electrofusion fittings are suitable for working together with Pexgol pipes which are rated up to pressures of P.N. 15 in
water or 10 bars in gas (only PE spigot connectors are produced in two levels, P.N. 10 and P.N. 16).
| 45
Main Working Instructions
Rounding the pipe
For a quality fusion and for easy insertion, rounding the pipe is compulsory. This is achieved by using rounding tools which
are placed on the pipe end. The tools maintain a rounded pipe during the welding process.
Support of the fitting during the welding process:
When welding pipes in diameters 90 mm and higher, the pipe should be inserted into the fitting by means of spanners
(come-alongs) which allow controlled insertion and ensure the coupler does not move during the welding process.
Cooling time :
Please note the cooling time that appears on a sticker on each fitting.
Do not disassemble spanners and rounding devices until the cooling time has elapsed.
A good practice: when the fusion process is completed, note the hour and add the cooling time. The result is the disassemble
time. Mark this time on the fitting and do not disassemble it earlier than this time!
Pexgol electrofusion fittings are allowed for use at the following temperatures:
Table No.46.1: Range of temperatures
Pipe Class (P.N.) Temperature

16.0 20
14.4 25
13.0 30
11.5 35
9.9 40
8.3 45
6.9 50
IIn case of higher pressures please consult the Pexgol Field Service.
Working instructions:
1. Preparing the fittings for welding: Preparation and welding can be conducted at ambient temp. If the weather is windy
(with dust) or rain or other sources of humidity, the welding area should be protected by a cover or welding should be
halted until the weather conditions are suitable.
2. Preparation (cleaning and scrubbing) must be done close to the welding time. Do not prepare pipes and fittings for weld-
ing if you plan to weld at a later stage.
3. Scraping and peeling of the pipe: universal or hand scraper must be in perfect working condition with a sharp blade.
The blade in the universal scraper should be replaced when no longer sharp. The blade of the hand scraper should be
sharpened from time to time using a fine iron file.
The thickness of the scraped layer should be as follows:

Diameter: 20-25 mm, 0.15 0.20 mm
Diameter: 32-75 mm, 0.15-0.25 mm
Diameter: 90 355mm, 0.20 0.30 mm
46 |
Electrofusion Welding
a. Marking the pipe for cutting
The pipe must be free of dirt and dust.
1. Use a plastic marking tape long enough to go around the
pipe circumference.
2. Mark the welding location around the pipe with a marker .
b. Cutting the pipe

1. Use a cutting tool for plastic pipes up to diameter 160 mm.
From diameter 180 mm and higher use a JigSaw cutter, with a
suitable plastic saw.
c. Rounding of the pipe and scraping the oxidized layer

1. Round the pipe prior to scraping it.
2. Place the rounding device on the pipe so that the distance
from the pipe to the rounder is equal to the depth insertion of
the pipe into the fitting plus 4 centimeters.
Note: To ensure perfect, symmetric roundness of the pipe, make sure

that the rounding device is placed in such a way that the screws will be
on the flattened sides of the pipe (on the narrow axis of the oval) and
fasten them until perfect roundness of the pipe is reached.
3. Use the universal rotational scraper according to the instructions
d. Pipe Preparation
1. The pipe must be marked to prepare insertion of the fitting.
2. Move the rounding device until the marking of the full
insertion.
3. It is absolutely necessary to clean entire welding surface. This
is performed with a special cleaning solution of 95% ethanol
( or equivalent) and new clean paper wipers to ensure that no
fibers are left on the surface.
| 47
e. Installing the fitting onto the pipe
1. Remove the fitting from its original packaging, only when you
are ready to start the welding process. Clean the inner side of
the fitting with the special cleaning solution. Clean the pipe
surface again.
2. Install the fitting onto the prepared pipe and make sure that
the pipe is fully inserted into the fitting up to the end. The
fitting should fit easily into the pipe
f. Preparation of the oppsite pipe end for insertion

1. Clean, mark and place the rounding device as described.
1. Pull the pipe into the fitting by means of 2 spanners from
each side until the rounder and the coupler meet.
2. Make sure to insert the pipe straight and precisely along the
axis of the fitting by guiding both spanners. Make sure that
there are no angles between the pipes axis and the fittings
axis.
g. Welding
Please follow carefully installation instructions for the electro
fusion control box.
1. Connect the terminals from the control box to the fitting.

Make sure to connect black to black and red to red, and
make sure that the electric cable is loose, not pulled tight.
2. Operate the control box and start the welding process.
h. Cooling time
1. At the end of the fusion carefully remove the black and red
terminals from the fitting.
2. The correct cooling time is shown on the barcode label on
each fitting. Mark on the coupler the exact hour when the
coupler can be removed (adding the correct cooling time to
the exact hour when the fusion was completed).
3. Dismantle the clamps and rounding equipment only at the
end of the cooling time.
Note:
Since pressure testing requires lower temperatures of the joint,
we recommend waiting twice the cooling time after fusion before
pressurizing the pipe and waiting 3 times the cooling time after fusion
before beginning pressure testing.
48 |
Welding of Saddles
a. Pipe must be marked
The pipe must be free of dirt and dust.
1. Place the lower part of the saddle on the place intended for fusion, mark the
location of the outlet by marking a line all around the pipe .Use the lower part of
the saddle for marking in order to avoid dirtying the upper part prior to welding.
2. Mark 3 lines on each side of the line at a distance of 30 mm from each other.
1. Remove the lower part and scrape the marked area with a manual scraper until
all lines are scraped (except for the center line).
Note:
1. The manual scraper should be very sharp! Sharpen it by rotating the knife
from time to time (4 positions) and by sharpening it with a fine iron file.
2. Use a manual scraper and scrape using two hands to achieve best results.
b. Pipe preparation and mounting of the saddle

1. Clean the pipe with a special cleaning solution for PE cleaning (ethanol) as any
other fluid may damage the joint. To apply the solution, use clean wipes.
2. Clean the inner side of the upper saddle and install it to the pipe.
3. Close the saddle screws so that the upper and lower parts meet.
4. Fasten the screws.
Note: The hole should be drilled only after the welding is completed!
c. Welding
Please follow carefully installation instructions of the welding device.
1. Connect the terminals from the generator to the saddle red to red, black to
black.
2. Operate the generator and start welding process.
d. Cooling time and drilling of hole

Cooling time:
1. At the end of the fusion carefully remove the black and red terminals from the
fitting.
2. Mark on the coupler the exact hour when the coupler can be removed (adding
the correct cooling time to the exact hour when the fusion was completed).
3. Dismantle the clamps and rerounding equipment only at the end of
the cooling time. After cooling, drill the outlet hole using a hole saw tool.
| 49
PLASSON Pex2Pex Electrofusion Fittings
Electrofusion fittings for high temperature working When higher working pressures or pipe dimensions are
conditions required, for which PLASSON Pex2Pex couplers are not
In addition to the mechanical fittings, the Pexgol system available, Golan offers special high temperature electrofusion
offers also a high temp. welding system. The items with the couplers. Please consult Golans application engineer.
brand name PLASSON Pex2Pex, are suitable for Pexgol pipes Prior to using PLASSON Pex2Pex fittings for the first time,
class 15 SDR11 in the temperature range from -500 to +1100 please consult Golan regarding local training.
and the full pressure ranges of this pipe class. The couplers
are not UV resistant and should be protected from UV light.
Special high temperature electrofusion couplers
Table No. 50.1: PLASSON Pex2Pex Coupler

Weight
Cat. No. Pipe D L L1
(kg)
480100050 50 68 100 48.5 0.143
480100063 63 82 118 57 0.22
480100075 75 97 125 61 0.33
480100090 90 115 145 70.7 0.53
480100110 110 139 161 79 0.82
480100125 125 155 169 83 1.00
480100160 160 196 192 94.7 1.77
Table No. 50.2: PLASSON Pex2Pex 90 Elbow

Weight
Cat. No. Pipe d D L L1
(kg)
480500075 75 96 149.5 60.7 0.50
480500090 90 110.5 201.5 70 0.84
L1
480500110 110 140 234 71 1.52
480500125 125 163.1 271 81 2.33
d L
D
Table No. 50.3: PLASSON Pex2Pex tees
Nominal Weight
Cat. No. D1 D2 L L1 L2 A
diameter (kg)
480400050 50 68 68 139 48.5 48.5 155 0.374
480400063 63 82 82 166 57.5 57.3 188 0.598
480400075 75 97 96 195 58.5 61.0 232 0.997
480400090 90 112 115 292 70.5 70.7 252 1.700
480400110 110 142.5 138.5 327.5 71.5 79 296 2.386
480400125 125 163 154.5 380 85 83 326 3.838
Table No.50.4: PLASSON Pex2Pex Brass Connector

Weight
Cat. No. Pipe d G D L L1
(kg)
482100050015 50 1.5 38 136 48.5 0.53
482100063020 63 2 48 160 57 0.9
482100075020 75 2 59 166 61 1.3
482100075025 75 1/2 2 59 171 61 1.5
50 |
Pex-lined Fittings
Pex-lined steel fittings consist of a steel flanged fitting lined with The elbows in the fittings catalog (Page 90) are 1.5XD elbows.
thick black Pex coating which extends over the full face of the Long-radius (3XD) elbows or elbows with a larger radius can be
flanges. This type of fitting can be used as a standard fitting such supplied upon request. The min. length of each fitting is indicated
as a Tee, an elbow, or a reducer. The fittings are supplied with an in the fitting catalogue pages 106-115. This length can be reduced
external epoxy coating. Standard fittings are supplied with wall after consulting Golan.
thickness of Pex layer: 35 mm for corrosion resistance and up to It is possible to order a non-standard fitting, which is a combination
10 mm for abrasion resistance. of standard fittings, or a standard fitting with longer legs. For
The fittings are usually supplied with weld-neck flanges. Loose max. allowable length, consult the application engineer.
flanges are supplied on request. Shorter fittings (with slip-on Golan supplies straight sections of steel Pex-lined pipes as well,
flanges instead of weld-neck flanges) are supplied on request. between Pex-lined fittings, in order maintain the same ID on the
line. Alternatively, Golan supplies Pexgol pipes with the same or
similar ID, or Pexgol reducers to match the ID.
Lined equal Tee range 1-24
Lined equal cross range 1-24
Lined elbows 90 and 60 range 1-24
Lined reducer range 1-24
Lined instrument Tee range 1-24
Lined reducing Tee range 1-24
Lined lateral Tee range 1-24
For full details, see Pexgol Fittings Catalog, page 106-115

| 51
Brass Fittings for Pexgol Pipes Class 15 & 24
It is recommended to instal brass fittings above the ground. If you must install brass fittings in the ground, make sure they
are protected from corrosion.
Do not connect brass fittings to steel or galvanized steel pipes or fittings.
All thread outlets are BSPT
Branch-off saddles: male & female thread range 32-160 mm
GP bolt connectors: DZR brass male & female BSPT thread

range 32-160 mm
Hela 8010 Pex double bolt connectors DZR brass class 15 / 24

range 32-160 mm
HELA 8045 Pex equall T-connector DZR brass class 24

range 40-63 mm
HELA 8047 reducing tee DZR brass class 24

range 25-50 mm
Various brass elbows, Tees, nipples and bushings in sizes of up to 4
For full details, see Pexgol Fittings Catalog pages 101-104.
52 |
Branch-Off Saddles
Branch-off saddles are designed for side outlets Golans metal saddles are suitable for the full temperature
of a maximum diameter equaling half of the main and pressure ranges of Pexgol pipes. Brass saddles with
pipes diameter. They are made from plastic or metal. threaded outlets are used for pipes from 32 mm to 160 mm
Recommended installation for the plastics saddles is in the diameter; see the next page for the installation of saddles.
ground. If you must install metal saddles in the ground, For diameters bigger than 110 mm, stainless steel saddles
make sure the ground is not corrosive for brass or stainless with threaded or flanged outlets (according to standard
steel saddles. Do not connect brass fittings to steel or requirements) are available.
galvanized steel pipes or fittings
Pexgol pipes can be used with plastic saddles such as All metal saddles are suitable for pipes transporting drinking
PLASSON mechanical saddles or electrofusion saddles, water.
with restrictions regarding the allowable temperature and
pressure range, according to Golans recommendations for Saddles with internal rubber lining at the flange outlet are
Pexgol pipe connections. available for corrosive materials that might damage the
stainless steel saddles. Golan supplies these saddles on
special request.
Branch-off Saddles - male & female thread

range 32-160 mm (*)
Pexgol stainless steel branch-off saddles

threaded outlet (*)
Branch saddles 63-710 mm (**)
(*) For full details, see Pexgol Fittings Catalog.

(**) For full details, see Plasson, Friatec and GF/Wavin catalogs
| 53
Installation Instructions for Saddles
Note the following data for installing Golan brass saddles, electrofusion saddles and Krausz stainless steel saddles to Pexgol
pipes.
Please note: Install all saddles onto the pipe prior to drilling the outlet hole.
Table No 54.1: Dimensions of drills for outlet hole in Brass saddles

Dimensions of drills for outlet hole in brass saddles
Brass saddles
Thread Diameter and drill type
dimensions
32x3/4" Female 13 mm drill
32x1/2" Male 13 mm drill
40x3/4" Female 13 mm drill
40x1/2" Male 13 mm drill
50x3/4" Male 22 mm hole saw tooth
63x3/4" Male 19 mm hole saw tooth
63x1" Male 24 mm hole saw tooth
63x2" Female 45 mm hole saw tooth
75x1 " Male 35 mm hole saw tooth
90x1 " Male 33 mm hole saw tooth
Saddles up to 63 mm 11 mm wrench
Saddles 75 mm and 90 mm 14 mm wrench
Tighten the saddles until the two halves meet.
Table No 54.2: Dimensions of drills for outlet hole in Stainless steel saddles
Dimensions of drills for outlet hole in stainless steel saddles
Outlet type Outlet size Drill type Drill diameter
Female outlet thread 1 Hole saw tooth 40

Female outlet thread 2 Hole saw tooth 51
Flanged outlet 2 Hole saw tooth 40
Install electrofusion saddles of all manufacturers (Plasson, Friatec, GF/Wavin) and Plasson mechanical saddles according to
the manufacturers instructions.
54 |
Prefabricated Pexgol Elbows
Prefabricated elbows are produced from Pexgol pipes of all For full details see Fittings Catalog (page 90) where the full
classes according to a proprietary process. range of products is available .
Prefabricated elbows with flared-ends are available in any When ordering, please specify length A or B, and describe the
length between the minimum and maximum values, dim.A. pipe ends. For example:
Prefabricated elbows with plain ends are available in minimum ELB16014.6-453D one leg 550 mm with flared end and
lengths according to dim.B. flange ASA 150 , the other leg 420 mm plain end.
The length of each leg of a Pexgol elbows is specified according
to dimension A or dimension B in table 55.1 The weight of the elbow is calculated by adding the A or B values
Each leg can be ordered with plain ends or with flared ends with of the legs, dividing them by 1,000 (to get the total length of the
or without flanges. The length of each leg can be different. elbow in meters) and then multiplying by the weight per meter
of the pipe according to the pipe dimensions tables.
Table No. 55.1: Dimensions of Pexgol Elbows

1.5D 3D
45 90 45 90
OD
A [mm] B [mm] A [mm] B [mm] A [mm] B [mm] A [mm] B [mm]
Min Max Min Min Max Min Min Max Min Min Max Min
50 210 400 100 260 600 130 140 500 240 330 600 230
63 225 450 120 320 600 180 160 500 260 380 650 280
75 235 450 130 310 600 210 180 500 280 420 700 320
90 250 350 155 380 600 240 215 500 305 465 700 375
110 270 350 190 420 700 280 235 500 335 530 750 445
125 280 400 200 400 600 320 270 500 350 575 800 500
140 295 400 210 430 700 350 295 500 375 625 900 545
160 300 400 225 450 750 320 335 600 410 690 1000 620
180 300 400 225 450 750 370 360 610 430 720 950 650
200 350 550 350 635 900 450 450 620 450 800 1100 800
225 400 600 400 700 1000 500 500 800 500 900 1250 900
250 450 700 450 720 1000 500 550 800 550 1000 1250 100
280 480 700 480 820 1000 600 650 950 650 1100 1330 1100
315 550 800 550 900 1100 700 700 1100 700 1250 1500 1250
355 650 900 650 1000 1200 1000 800 1100 800 1400 1600 1400
400 700 1000 700 1080 1300 1080 900 1100 900 1500 2400 1500
450 800 1100 800 1200 1400 1200 1000 1150 1000 1900 1900 1900
500 850 1200 850 1350 1500 1350 1100 1100 1100 2000 200 2000
560 * * * * * * * * * * * *
630 1100 1300 1100 1650 1900 1650 1450 1700 1450 2400 2500 2400
710 * * * * * * * * * * * *
* Available upon request
Notes:
1. Elbow length also includes a straight section to make connection to the elbow easier.
2. The dim.A is the length of the elbow with a flared end & flange.
3. Elbows with a plain end (for electrofusion or mechanical connector) are available with a
shorter length according to dim.B
4. Elbows with longer dimensions A or B are available by special order (after coordination with
Golan Plastic Products).
5. Larger or smaller radii elbows are available by special order.
6. Elbows with angles not according to standard are available by special order.
| 55
Flared End Connectors
The ends of the Pexgol pipe are heated and then flared by available in minimum lengths according to table No. 56.1
a proprietary process, performed at Golan Plastic Products. The catalog number in table No. 56.1 represents a Pexgol
The final pipe end is similar to a stub end. Flared ends can stub-end that is a Pexgol pipe class 15 spool with a
be also be made at the ends of Pexgol elbows, reducers, etc. standard length of 500 mm and with a flared end on one
side. For example FLA16014.6 means pipe section 160 mm,
The loose flange is usually mounted over the pipe at Golan
wall thickness 14.6 mm, and length 500 mm. For sections
during the flaring process. Alternatively, split flanges can
shorter than 500 mm, use the length L in the table .
be supplied and mounted later. The flanges are available
according to table 58.1 Flanges that conform to different If a different wall thickness is required or a longer section is
standards are available by special request. Detailed drawings required, or flared end on both sides, or the section should
of flanges are supplied on request. Plastic coated flanges are be supplied with loose flanges, please specify according to
available on request. the following example: for a pipe section 160 mm, wall
thickness 14.6 mm, length 2500 mm with one flared end &
Pexgol flared end pipes are available in lengths according to
flange FLA16014.6 2500 mm with flaring and flange ASA
customer specifications. They are also available in lengths of
150 on one side.
5.80 m to fit into 20 ft containers or in lengths of 11.80 m to fit
into 40 ft containers. The elbows are available from our catalog Please refer to our fitting catalog where the full range of
according to specified length. Pexgol flared end pipes are fittings is available .
Table No.56.1: Length (L) for Pexgol stub end
Standard Minimum
Cat No. Pipe dia.
length length L
FLA322.9 32 500 85
L
FLA403.7 40 500 85
FLA6504.6 50 500 104
FLA635.8 63 500 120
FLA756.8 75 500 130
FLA908.2 90 500 140
FLA11010 110 500 160
FLA12511.4 125 500 182
FLA14012.7 140 500 180
FLA16014.6 160 500 180
FLA18016.3 180 500 198
FLA20018.1 200 500 200
FLA22520.4 225 500 200
FLA25022.7 250 500 215
FLA28025.4 280 500 228
FLA31528.6 315 500 238
FLA35532.2 355 500 255
FLA40036.3 400 500 285
FLA45040.9 450 500 320
FLA50045.4 500 500 350
FLA56050.8 560 500 380
FLA63057.2 630 500 400
FLA71064.5 710 500 450
56 |
Connecting Pexgol Pipes with Flared Ends
The flared-end connection is suitable for both hot and cold media. Special Fixpoint clamps should be used before and after the
flared ends (see pages 35, 70). Flange material is carbon steel A37. Other carbon steel or stainless steel grades can be ordered.
In case of sub zero temperatures, special restraining techniques should be employed to prevent pulling out of the flared end from
the flanges.
No gasket is needed when connecting two Pexgol pipes with flared ends and flanges or when connecting a pexgol pipe with a
flared end to a flanged fitting!
.Tighten the bolts evenly around the flange until all the bolts are all tight.
If torque wrenches are applied , use the recommended values in the following table. Tighten the bolts evenly using 75% of the
recommended torque values and then tighten to the final value.
No retorquing is necessary in the flared ends of Pexgol pipes!
Table No. 57.1: Tightening torque values for pexgol flared ends
Torque N x m Torque Ft x Lbs
Pexgol Pipe Dia. Flange size Bolt dia.
Min. Max Min Max
63 2 5/8 16mm 34 48 25 35
75 2 1/2 5/8 16mm 34 48 25 35
90 3 5/8 16mm 48 68 35 50
110 4 5/8 16mm 48 68 35 50
125 4 5/8 16mm 61 88 45 65
140 6 3/4 20mm 68 100 50 75
160 6 3/4 20mm 68 100 50 75
180 6 3/4 20mm 68 100 50 75
200 8 3/4 20mm 108 163 80 120
225 8 3/4 20mm 108 163 80 120
250 10 7/8 22mm 108 163 80 120
280 10 7/8 22mm 108 163 80 120
315 12 7/8 22mm 142 217 105 160
355 14 1 25mm 244 325 180 270
400 16 1 25mm 244 325 180 270
450 18 1 1/8 28mm 270 405 200 300
500 20 1 1/8 28mm 270 405 200 300
560 22 1 1/8 28mm 352 530 260 390
630 24 1 1/8 28mm 395 590 290 435
| 57
Compatibility of Pexgol Flanges
Table 58.1 describes the compatibility of each flange. Useful dimensions are also presented in the table. The flanges were designed
to be compatible with most existing flange standards. Therefore, most of the bolt holes are oval and slightly oversized.
Complete drawing of flanges according to any required standard are prepared on request. Flanges according to other flange
standards can be supplied by special order. Split flanges of all flange standards are supplied by special order.
Table No. 58.1: Compatibility of Pexgol Flanges
ISOR 2084 ANSI B 16.5 AS 2129 Bolt hole No. of Weight

Cat. No. Pipe Dia. W.T. O.D
B.S. 4504 ASA 150 B.S. 10:1962 dia. bolts (kg)
DIN 2632 DIN 2633 Table D Table E

ISO PN 10 ISO PN 16 PN 10 PN 16 T D4 N D2
64803201 32 DN25 DN25 1" DN25-1" DN25-1" 14 17 4 108 0.9
64804012 40 DN32 DN32 1.25" DN32-1.25" DN32-1.25" 16 16 4 118 1.2
64805015 50 DN40 DN40 1.5" DN40-1.5" DN40-1.5" 17 19 4 150 2.0
64806302 63 DN50 DN50 2" DN50-2" DN50-2" 19 19 4 152 2.2
64807525 75 DN65 DN65 2.5" X X 22 21 4 178 3.4
64907525 75 DN50 DN50 X DN65-2.5" DN65-2.5" 22 19 4 165 2.8
64809003 90 DN80 DN80 3" DN80-3" DN80-3" 24 19 4 190 4.0
64811004 110 DN100 DN100 4" DN100-4" DN100-4" 24 19 8 228 5.7
64812504 125 DN100 DN100 4" DN100-4" DN100-4" 24 19 8 228 5.1
64812505 125 DN125 DN125 5" DN125-5" DN125-5" 24 22 8 254 7.0
64814005 140 DN125 DN125 5" DN125-5" DN125-5" 24 22 8 254 6.3
64814006 140 DN150 DN150 6" DN150-6" DN150-6" 25 22 8 279 8.7
64816006 160 DN150 DN150 6" DN150-6" DN150-6" 25 22 8 279 7.6
64818006 180 DN150 DN150 6" DN150-6" DN150-6" 25 22 8 279 6.6
64820008 200 DN200 X 8" DN200-8" DN200-8" 28 25 8 343 12.6
64822508 225 DN200 X 8" DN200-8" DN200-8" 28 25 8 343 10.6
64825010 250 DN250 DN250 10" X DN250-10" 30 26 12 406 17.8
64925010 250 X X X DN250-10" X 22 22 8 406 13.0
64828010 280 DN250 DN250 10" X DN250-10" 30 26 12 406 14.5
64928010 280 X X X DN250-10" X 22 22 8 406 10.6
64831512 315 DN300 DN300 12" DN300-12" DN300-12" 32 26 12 482 24.1
64835514 355 X X 14" DN350-14" DN350-14" 35 29 12 533 31.4
65035535 355 DN350 DN350 X X X 30 26 16 520 24.4
64840016 400 DN400 DN400 16" X X 36 30 16 597 40.2
64940016 400 X X X DN400-16" DN400-16" 36 25 12 578 35.3
64845018 450 X X 18" X DN450-18" 40 32 16 635 45.3
64945018 450 X X X DN450-18" X 40 24 12 641 47.2
65045045 450 DN450 DN450 X X X 40 30 20 640 46.9
64850020 500 DN500 DN500 20" X X 43 33 20 698 57.6
64950020 500 X X X DN500-20" DN500-20" 43 25.5 16 705 60.2
64863024 630 X DN600 24" X X 48 35 20 813 69.3
64963024 630 X X X DN600-24" DN600-24" 48 33 16 825 75.1
58 |
Pexgol Short Sections with 2 Flared Ends
Eccentric spigot reducers are available by special order.
The following table lists the lengths of short flared ends Pexgol sections.
The A length is relevant for short sections which are supplied with regular flanges.
The shorter B length is applicable for short sections which are supplied with split flanges that can be mounted after the short
section is flared.
Table No. 59.1: Dimensions of Pexgol Spacers
Minimum length of a Minimum length of a

Pexgol O.D. flanged Pexgol pipe Pexgol pipe with split
with full S.O. flanges S.O. flange
A B
90 210 165
110 215 165
160 225 175
180 240 200
200 290 230
225 290 230
250 355 290
280 340 280
315 380 320
355 355 285
400 395 320
450 410 330
500 550 350
630 -- 380
Extra-thin Pexgol Spacers

Pexgol spacers are supplied in any width up to 50 mm.
Spacers without drilled holes are currently available for flanges up to 14".
Spacers with drilled holes are currently available for flanges up to 12".
Cat. No. 65900035
Larger sizes for flanges up to 24" are available on request.
| 59
Pexgol Spigot Reducers
Pexgol concentric spigot reducers are available according to the following table. Other sizes
are available by special order. Eccentric spigot reducers are available by special order. The
working pressures and temperatures of the Pexgol spigot reducers are the same as for the
d1 side of the reducer. Table 60.1 lists the dimensions of standard spigot reducers . The sizes in L
L1
the table are a partial list only, and other sizes are available on request. L2
When using the Spigot reducers to connect them with electrofusion couplers, the end user
d1
d2
can shorten lengths L1 or L2 .
Table No. 60.1: Dimensions of Pexgol spigot reducers

Weight (kg) Weight (kg) Weight (kg)
Cat.No. Size d1 x d2 Size L Size L1 Size L2
Class 10 Class 15 Class 24
RED75x63 75x63 405 205 175 0.20 0.3 0.43
RED90x75 90x75 420 215 180 0.34 0.49 0.7
RED90x63 90x63 420 215 175 0.35 0.49 0.71
RED110x90 110x90 580 280 270 0.55 0.79 1.14
RED110x75 110x75 580 280 255 0.56 0.8 1.16
RED110x63 110x63 580 280 240 0.57 0.81 1.17
RED125x110 125x110 620 280 280 0.73 1.04 1.48
RED125x90 125x90 620 280 270 0.78 1.12 1.59
RED140x125 140x125 700 360 290 0.98 1.38 1.98
RED140x110 140x110 700 360 280 1 1.41 2.03
RED160x140 160x140 720 355 360 1.32 1.88 2.68
RED160x125 160x125 720 355 350 1.4 2 2.85
RED160x110 160x110 720 355 340 1.43 2.04 2.9
RED180x160 180x160 580 260 255 2.1 3 4.2
RED180x140 180x140 580 260 245 1.5 2.2 3.1
RED180x125 180x125 580 260 235 1.6 2.3 3.3
RED200x160 200x160 580 260 255 2.45 3.46 4.97
RED200x110 200x110 580 260 255 2.68 3.8 5.46
RED225x200 225x200 590 250 270 3.23 4.6 6.58
RED225x180 225x180 590 260 260 3.1 4.35 6.2
RED225x160 225x160 590 260 260 3.45 4.92 7.03
RED250x225 250x225 680 330 320 4.25 6.02 8.74
RED250x200 250x200 680 330 320 4.41 6.24 9.07
RED250x160 250x160 680 330 320 4.68 6.63 9.63
RED280x250 280x250 700 340 330 5.72 8.15 15.57
RED280x225 280x225 700 300 320 5.98 8.51 16.26
RED315x280 315x280 770 340 330 7.82 11.14 18.87
RED315x250 315x250 770 340 330 8.13 11.58 19.62
RED355x315 355x315 795 350 340 10.7 15.25 23
RED355x280 355x280 795 350 340 11.31 16.12 24.3
RED400x355 400x355 815 355 350 15.02 21.44 28.58
RED400x315 400x315 815 355 350 15.72 22.43 29.91
RED450x400 450x400 865 275 355 21.1 30.17 36.76
RED450x355 450x355 865 400 355 21.96 31.4 38.26
RED500x450 500x450 631 302 275 28.4 40.7 43.22
RED500x400 500x400 659 302 249 29.66 42.51 45.14
RED630x500 630x500 782 340 302 55.94 79.49 67.52
RED630x450 630x450 809 340 275 57.87 82.24 69.85
60 |
Pexgol Reducers with Flared Ends and Flanges
The working pressures and temperatures of the Pexgol
spigot reducers are the same as for the d1 side of the
reducer. Pexgol reducers are supplied with flared ends, with
or without flanges. If supplied without flanges, use split
flanges that can be installed later by the end user.
The split flanges can be supplied by Golan or by the end user.
The max. length of each flared end is specified as L1 or L2
according to table Table 60.1 or any length until the minimum
length L in table 56.1
Pexgol Special Reducers/Adaptors

Golan supplies special reducers for individual projects.
For example:
Reducers to match the inside diameter of Pexgol pipes
to steel pipes or pipes made from other materials
Adaptors for Pexgol pipes with the same ID and different OD
To order the Pexgol special reducers/adaptors, please
Cat No. 65900040
consult Golans application engineer.
Spacers which are installed between Pexgol pipes and
butterfly valves to allow the opening of the valve.
Pexgol Instrument Tees

Pexgol instrument Tees of all sizes are available as custom
made items.
The inlet is made of 316 stainless steel. Other corrosive
resistant materials can be specified on request.
The inlet is available as 3/4" or 1/2" female thread.
The inlet is available as 1", 3/4" or 1/2" male thread.
To order Pexgol special reducers/adaptors, please consult

Golans application engineer.
Cat No. 65900045
| 61
Flanged Coupling for Pexgol Pipes
Available in sizes from diameter 63 mm to 630 mm. into contact with the liquid flowing through the pipe. The
The couplings can be used for the full range of temperatures standard gasket is made of EPDM; other materials are applied
and pressures, the same as Pexgol pipes. Pexgol flanged according to special order. The flange has oval holes
couplings consist of either two halves or four quarters designed
depending on the pipe size. The body of the coupling is to fit most international standards; see table 62.1.
made of Spheroidal cast iron GGG40 (ASTM A-536). The inner Installing the coupling is simple and easy. Place the gasket
surface of the coupling has special stainless steel teeth. on the pipe. Open the screws and apply anti seize lube.
These teeth penetrate into the pipe wall during tightening Place the coupling around the pipe and tighten the screws
of the coupling and provide good anchoring onto equally. A complete installation manual is available upon
the pipe, preventing the pipe from pulling out from request.
the fitting. The flanged couplings are supplied with an
integral gasket and
bolts for connecting the two halves or four quarters.
The gasket seals between the coupling and the pipe,
and also between the coupling and the opposite flange.
The gasket is designed so that the coupling does not come
Table No. 62.1: Compatibility with International Flange Standards
Pipe OD Nominal
Cat. No. DIN ANSI BSTD
(mm) diameter
DN 2632 2633 2634

Inch 125 150 300
(mm) 10 16 25
50806320 63 50 2 V V V V V V -
50807525 75 65 21/2 V V - V V - -
50809030 90 80 3 V V V V V V -
50811040 110 100 4 V V V V V V V
50812540 125 100 4 V V V V V V V
50814060 140 150 6 V V - V V - V
50816060 160 150 6 V V - V V - V
50818060 180 150 6 V V - V V - V
50820080 200 200 8 V - - V V - V
50822580 225 200 8 V V - V V - V
50825010 250 250 10 V V - V V - -
50928010 ASA 280 10 - V - V V - -
50828010 BS 280 250 - - - - - - V
50831512 315 300 12 - V - V V - V
50835514 355 350 14 - - - V V - V
50840016 400 400 16 - - - V V - -
50845018 450 450 18 - - - V V - -
50850020 500 500 20 V V - V V - -
50863024 630 630 24 - - - V V - -
62 |
Table No. 63.1: General Dimensions of flanged couplings
Outside
Bolt
diameter Nominal Bolt size No.of Weight
Cat. No. A C length
of pipe diameter (in) bolts No.
(mm)*
(mm)
DN Inch
50806320 63 50 2 165 70 5/8 50 4 2.7
50807525 75 65 21/2 185 80 5/8 50 4 2.5
50809030 90 80 3 208 96 5/8 50 4 4.0
50811040 110 100 4 242 110 5/8 50 8 6.5
50812540 125 100 4 242 110 5/8 50 8 8
50814060 140 150 6 285 120 3/4 60 8 10
50816060 160 150 6 285 120 3/4 60 8 11.2
50818006 180 150 6 241 119 3/4 60 8 12.1
50820080 200 200 8 348 130 3/4 60 8 13.0
50822580 225 200 8 344 130 3/4 60 8 12.4
50825010 250 250 10 410 150 7/8 70 12 17.0
50928010 ASA 280 10 405 160 7/8 70 12 20.0
50828010 BS 280 250 405 160 7/8 70 8 20.0
50831512 315 300 12 475 180 7/8 70 12 27.7
50835514 355 350 14 535 200 1 75 12 40.0
50840016 400 400 16 600 215 1 75 16 55.0
50845018 450 450 18 635 235 1/8 1 100 16 65.0
50850020 500 500 20 715 280 1/8 1 100 20 68.0
50863024 630 630 24 840 280 1/4 1 100 20 86.0
* For connecting to flanged couplings
Table No. 63.2: Tightening torque values

Pexgol Flange Torque N x m Torque Ft x Lbs
Bolt size*
Pipe Dia. size Min. Max Min Max
63 2 5/8 16mm 33 49 24 36
75 2 1/2 5/8 16mm 33 49 24 36
90 3 5/8 16mm 33 49 24 36
110 4 5/8 16mm 33 49 24 36
125 4 5/8 16mm 33 49 24 36
140 6 3/4 20mm 46 69 34 50
160 6 3/4 20mm 46 69 34 50
180 6 3/4 20mm 46 69 34 50
200 8 3/4 20mm 64 99 47 73
225 8 3/4 20mm 64 99 47 73
250 10 7/8 22mm 64 99 47 73
280 10 7/8 22mm 64 99 47 73
315 12 7/8 22mm 93 140 68 103
355 14 1 25mm 130 180 95 132
400 16 1 25mm 130 180 95 132
450 18 1 1/8 28mm 130 180 95 132
500 20 1 1/8 28mm 125 185 92 136
560 22 1 1/8 28mm 170 200 125 147
630 24 1 1/8 28mm 170 200 125 147
| 63
Design Considerations for Pexgol Fittings
1. General considerations 4.2 Use special Fixpoint clamps before and after the flared
ends. See page 70.
1.1 Use only fittings approved by Pexgol and listed in the
Engineering Guide. 5. Pexgol instrument tees
1.2 Service limitations (as relevant) for each type of fitting are 5.1 Pexgol instrument tees of all sizes are available on request;
specified in the Engineering Guide. product see page 59 for more details.
1.3 When designing Pexgol pipes and fittings, the designer can 5.2 The inlet is made of 316 stainless steel. Other corrosive
utilize the flexibility of the Pexgol pipes & elbows. However, resistant metals can be specified.
Electrofusion and Mechanical fittings should be regarded
6. PEX-lined steel fittings
as rigid items.
6.1 PEX-lined steel fittings can be used as a part of any Pexgol
1.4 Special care should be exercised in order to prevent
pipe system. Their working pressures and temperatures are
excessive bending moment from being exerted on the
usually higher than working pressures and temperatures of
fittings due to forced installation
the Pexgol pipes.
1.5 Use special Fixpoint clamps before and after the fittings.
6.2 The Pex-lined steel fittings are available in nearly any size
1.6 Mechanical fittings might cause local reduction of the and shape; see product page 51 for more details.
inner diameter at pipe ends.
6.3 The min. length of each fitting is indicated in the Fittings
1.7 Drawings of the fittings are supplied on request. Catalog, page 106-115. This length can be reduced after
consulting Golan Plastic Products.
1.8 For further questions, please consult Golans application
engineer. 6.4 It is possible to order a non-standard fitting which is a
combination of standard fittings, or a standard fitting with
2. Pre-fabricated Pexgol elbows
longer legs.
2.1 Prefabricated elbows are available in all pipe classes
6.5 The max. allowable length for any such fitting is
with diameters up to 630 mm.
2200 mm x 2200 mm.
2.2 The standard bending radius of the elbows is approximately
6.6 PEX-lined steel fittings can be used in the following cases:
R = 3D OR R=1.5D for 450 or 900 elbows.
6.7 A fitting that is not available as an all-Pexgol fitting is
2.3 The working pressures and temperatures are the same as
required.
the Pexgol pipe class from which the elbow is made.
6.8 The all-Pexgol fitting is too long.
2.4 Order elbows with plain ends for either flanged couplings
or electrofusion fittings. 6.9 A special shape is required.
2.5 Elbows with flared ends with or without flanges are 6.10 All the PEX-lined steel fittings can be connected to the
available. flared ends of the Pexgol pipes without an additional
gasket.
2.6 2.6 Flared end connectors can be used throughout the
entire range of allowable working temperatures and 6.11 All the PEX-lined steel fittings must be fully supported
pressures. when installed on pipe bridges.
2.7 Install special Fixpoint clamps before and after each flared 7. Pexgol Pipes with flared ends
end.
7.1 Pexgol pipes up to 160 mm, in lengths according to
3. Pexgol spigot reducers the tables for transportation in coils in Supplemental
Information, are available with flared end and metal flanges.
3.1 Pexgol spigot reducers of all sizes and all pipe classes are
available on request; see page 60 for more details. 7.2 Larger diameter Pexgol pipes (up to 630 mm) can be
ordered in any length up to 11.5 meters (to fit into 40 ft.
3.2 The working pressures and temperatures are the same as
containers) with one or two flared ends.
for the Pexgol pipe class.
7.3 Flared ends connect two Pexgol pipes or a Pexgol pipe to
3.3 The Pexgol reducers are supplied with flared ends, with or
a fitting.
without flanges.
7.4 No additional gaskets are needed.
3.4 Use special Fixpoint clamps before and after each flared
end. 7.5 Tightening the flanges of the flared end connectors does
not require specific torque values . Simply tighten the bolts
4. Pexgol spacers and special reducers
evenly around the flange until all bolts are tight.
4.1 Pexgol spacers of all sizes and are available on request; see
7.6 The flanges are supplied according to industrial standard
page 59.
ASA 150. Other flanges are available by special order.
64 |
7.7 A flared end connection is used throughout the range of 14.4 The saddles are available with a special rubber coating
allowable working temperatures and pressures. over the flange and neck to protect from corrosive liquids
to which stainless steel is not resistant.
7.8 Prefabricated Pexgol elbows with flared ends are also
available. 14.5 Stainless steel saddles can be used throughout the range
of allowable working temperatures and pressures for
7.9 Use special Fixpoint clamps before and after the flared
Pexgol pipes.
8. PE100 Electrofusion fittings
15. Victaulic and Aquafast fittings for HDPE pipes are
8.1 The PE100 electrofusion fittings must be protected in the approved for use with Pexgol pipe classes 10 and higher pressure
following cases: classes.
8.2 Above ground installations in extremely low temperatures
8.3 Underground installations without sand embedding
8.4 In case of above-ground installations, Pexgol pipes
connected to HDPE fittings must be axially restrained in
Repair Instructions for Pexgol Pipe
order to protect the HDPE fittings. Take special care with CAUTION: Careless excavation could damage Pexgol pipes.
elbows, Tee pieces, and so on.
1. Small hole, up to 5 cm diameter
9. Pex2Pex electrofusion couplers
1.1 Uncover the pipe, 2 meters along the pipe and 0.5 meter
9.1 Pex2Pex electrofusion couplers are used for the same below the pipe.
pressure rating as Pexgol pipes SDR 11.
1.2 Carefully clean the soil from the pipe and make sure no
9.2 The couplers are not UV resistant and must be protected scratches extend beyond the repair area.
from UV light.
1.3 Use a repair fitting, supplied by Golan or use a branch-off
10. Special high temperature electrofusion couplers saddle.
10.1 Special high temperature electrofusion couplers for all pipe 1.4 In case of vertical installation (dewatering line), the fitting
sizes can be specified on request. Please consult Golans must be protected by a fixpoint bridge.
application engineer.
2. Large hole requiring replacing a pipe section
11. Brass fittings For full details, see fittings Catalog, page 101.
2.1 Uncover the pipe, 3 meters along the pipe and 0.5 meters
12. GP flanged couplings below the pipe.
12.1 Available from 63 mm (with 2 flange) to 630 mm (with 24 2.2 Cut out the section of the pipe with the hole and replace
flange). with a new section.
12.2 All couplings comply with ASA 150 flange standard 2.3 In most cases, the maximum length of the section to be
and some of them comply with other international standards; replaced does not exceed 1 meter in length.
see table 62.1.
2.4 The new section will be connected by:
12.3 GP flanged couplings are suitable for the full range of
allowable working temperatures and pressures of Pexgol 2.5 Two electrofusion repair couplers
pipes. 2.6 Four Golan flanged couplings
12.4 Use special Fixpoint clamps before and after the fittings. 2.7 Two PLASSON mechanical couplers (for pipes up to
12.5 In some cases, the ID of the Pexgol pipes might be reduced 160mm)
locally by the GP flanged coupling. 3. Only technicians trained by Golans field service
13. Brass saddles personnel are authorized to perform the repair.
13.1 Available for Pexgol pipes from 32 mm to 160 mm. 4. Stop water flow using common squeeze-off
techniques.
13.2 BSPT threaded outlets
5. In case of a vertical installation (dewatering line),
13.3 Suitable for the full temperature and pressure ranges of the pipe must be secured by a fixpoint bridge prior to cutting
Pexgol pipes. the pipe.
13.4 See the instruction for the installation of saddles (page 54).
14. Stainless Steel Saddles
14.1 Available for Pexgol pipes from 110 mm to 630 mm.
14.2 Flanged or threaded outlets (internal thread).
14.3 Maximum outlet diameter up to half of the pipes outer
diameter. Repair Mechanical Fitting Repair EF Fitting
| 65
Design Guidelines for Complete Systems
See design example on page 8.
Designing a complete solution by Golan: with longer or shorter legs, make your selection and ask Golan for
approval. These items are supplied only with flanges at all ends of
For every application received from a customer, we must have the
the fitting.
Application RFI Questionnaire and the relevant assembly drawings
of the pipeline. We design the pipe class and recommend the Max. length of any item is approx 2000 mm x 2000 mm.
complete solution.
The standard items come with fixed flanges. For each end, select
The detailed assembly drawing of the proposed solution is sent to
whether the flange is a fixed flange or a loose flange. Elbows and
the client for approval. We transform the approved version into
natural pipe bends must be fixed with Fixpoint clamps before and
parts drawings and prepare a price quotation.
after each elbow. For pipe diameters of 280 mm and larger, the
Designing a complete solution by the client: natural pipe bends should be supported in the centre, in addition
Please consult us ! to the two fixpoints.
1. Elbows 4. Expansion joints & Omega loops:

Expansion joints and Omega loops are not necessary in a Pexgol
1.1 Where possible, use Pexgol straight pipes with a natural
system. However, expansion joints might be needed when
bend. See Natural bending radius in Pexgol pipes, page
connecting a few Pex-lined steel fittings.
72. Pexgol pipes come in straight sections in maximum
length of 11.8 meters. They are available with one or two
flared ends and flanges. If you have to bend a pipe with a 5. Influence of temperature changes on pipeline length
longer length, order two sections and make a longer pipe 5.1 The length of Pexgol pipes can be increased by 0.3% for
by connecting it with a reinforced electrofusion coupler. a temperature increase of 20C, meaning 3 mm for every
Always select the length of the two sections so that the 1 meter.
electrofusion coupler is not in the exact location of the
5.2 When installing a straight Pexgol pipe section between
bend.
two steel flanges, specify the length of the Pexgol pipe
1.2 When straight pipe sections with the natural bend is not section 510mm shorter than the length between two
an option, use Prefabricated Pexgol elbows 3XD or 1.5XD steel flanges. This allows easy installation, and takes into
1.3 Please note that our 1.5xD elbows are significantly longer consideration the thermal expansion of the Pexgol pipe.
than the carbon steel 1.5xD elbows 6. Field welding
1.4 3XD elbows are recommended rather than 1.5XD sinc 3XD 6.1 Allow field welds in order to compensate the deviation of
elbows reduce head losses and abrasion rate. the actual length of the pipe during the installation from
1.5 Other non-standard angles are available by special order. the designed length. In most cases, these field welds are
done with electrofusion couplers or mechanical couplers ,
If there is not enough space for Pexgol elbows, you can specify
so other methods are not necessary.
Pex-lined steel elbows, (Pex-lined fittings, see page 51).
6.2 When using only mechanical connectors, design some of
2. Other fittings
them so that the final pipe length can be adjusted on site.
2.1 The following items, in addition to straight pipe sections
and elbows, can be supplied from Pexgol material:
7. Protecting the fittings
concentric or eccentric reducers and instrumentation Tees.
7.1 When designing Pexgol pipes and fittings , the designer
3. Pex-lined steel fittings
can utilize the flexibility of the Pexgol pipes & elbows.
Components in the line which are not straight pipes or elbows However, Electrofusion and Mechanical fittings should be
including steel Tees, laterals, and others can be designed as regarded as rigid items.
Pex-lined steel fittings. Choose standard items from our Fittings
7.2 Special care should be exercised in order to prevent
Catalog, page 106.
However, if you find that you need to make a non-standard item
66 |
excessive bending moment from being exerted on the If required, the width can be increased to allow
fittings due to forced installation more comfortable work in the trench. The minimum
recommendation depth of the trench is 60 cm, to prevent
8. Fixpoints
mechanical damage of the pipe.
8.1 Fixpoints must be designed before and after each fitting For a route change, for example a 90 angle, it is
(for example, flared end connection) as specified in our recommended to dig the trench with a suitable radius.
engineering guide. See Natural bending radius in Pexgol pipes, page 72.
9. Specifying the length of the Pexgol straight sections and
elbows as separate items is acceptable after the design has
been completed and approved by the designers and by Golan. Backfilling of the Trench
9.1 It is a good practice to specify a longer section to allow for Pexgol pipes in any class do not require sand embedding!
measuring inaccuracies other possible errors. Pexgol pipes in any class do not require compacting!
The excellent scratch resistance of the Pexgol pipes
enables laying the pipes in trenches with no sand bedding; if
sand bedding is required by the pipe designer, fill the trench
with sand 10 cm above the pipe .
Backfilling the trench using the earth originally removed
Instructions for Underground from the trench is allowed (in accordance with ISO 14531,
Installation of Pexgol Pipes Part 4); if corrosive soil is used to cover Pexgol pipes that are
connected with metal fittings, cover the fittings with sand,
For all Pexgol pipe classes, the minimum recommended
not with the corrosive soil.
depth of the trench is 60 cm, to prevent mechanical damage
No compacting is required for any class of Pexgol pipes
to the pipe. If the pipe is to be covered only to prevent solar
regardless of the depth of the trench.
heating, the designer may reduce this depth .
Installation below a road or a pavement can be done
In cold areas the installation depth may be increased by the
without any protective sleeves. In this case, controlled
designer to prevent freezing of the transported fluids.
compacting of the soil/ground, according to the designers
For the maximum allowed installation depth for each pipe
instructions, should be applied when covering the pipe to
class, please contact the application engineer.
prevent the ground sinking.
It is recommended to insulate hot water underground
The following table shows the minimum required trench
Pexgol pipes to reduce energy losses.
width for Pexgol pipes.
Table No. 67.1: Trench width
Outside pipe Minimum trench
diameter width (mm)
90 250
110 250
125 265
140 280
160 300
180 350
200 400
225 400
280 450
315 550
355 650
450 750
500 850
630 1000
| 67
Above-Ground Installation Guidelines
Pexgol pipes withstand exposure to sunlight for pipe Determining the maximum distance between two
lifetime. guides
Above-ground installation of Pexgol pipes is advantageous The distance between two adjacent guides is calculated
in the following cases: according to the following formula:
Slurry lines which are frequently relocated L = F x D where:
Installation through marshes or areas with difficult access L is the distance (in mm) between the guides.
Quick installation of temporary pipelines D = outside pipe diameter (in m).
The coefficient of expansion of Pexgol pipes is high F is a coefficient which depends on the temperature increase
compared to steel pipes, but the forces generated by thermal T between the installation temp. and the design temp.
stresses are much lower for Pexgol pipes. The reason is the The formula allows for a maximum sidewise deflection of 50
low modulus of elasticity and the fact that the Pexgol pipes mm between two adjacent guides.
feature stress relaxation.
Table No. 68.1: Coefficients

Pexgol pipes installed above ground might increase in length
as a result of temperature increases and tend to undergo
T Coefficient F
snaking. Longitudinal elongation and contraction of the
pipe is not uniform due to the coefficient of friction between 100 0.25
the pipe and the ground varies. However, the toughness and 20 0
0.125
the exceptional abrasion resistance of Pexgol pipes enable 30 0

0.085
400 0.064
the pipes to move across the soil without affecting strength
50 0
0.05
or service life.
600 0.04
Above ground installation instructions for Pexgol

pipes
when the design temperature is lower than the installation PEXGOL HORIZONTALLY SUPPORTED PIPELINE
temp. the pipe tends to contract. The contraction creates Figure 69.1 recommended distance between supports for
axial stresses in the pipes which tend to pullout the pipes various SDRs and pipe diameters.
from the fittings. The values shown in figure 69.1 must be multiplied by the
Installing Pexgol pipes above the ground with a slack rather following correction factors in Table 68.2.
than in a straight line, is a way to reduce thermal stresses.
This procedure reduces the tendency of the pipe to pull out
of its fittings .
Table No. 68.2: Correction factors
Axially unrestrained fittings should be secured and protected
from pull out. See page 35. Design Temp. Correction Factor
Maintaining Pexgol pipeline on the ground in a straight 00 1.15

line 10 0
1.11
If a straight pipeline is required, guiding the pipeline at 20 0
1.07
intervals is a good method of limiting and controlling 300 1.03
thermal expansion and contraction of the pipeline. 40 0
0.99
The smaller the distance between the guides, the smaller 50 0

0.95
the theoretic increase in pipe length. As a result, lateral 600 0.91
deflections decrease and the pipeline remains straight. 70 0

0.87
80 0
0.83
900 0.79
100 0
0.75
68 |
Pexgol Horizontally Supported Pipelines
Figure 69.1: Maximum supports distance
710
630
560
500
450
400
355
315
280
250
225
Nominal pipe diameter (mm)
200
180
160
140
125
110
90
75
63
50
40
32
1 2 3 4 5 6 7 8 910 14
Supports distance (m)
Class 10 (SDR 16.2) Class 15 (SDR 11) Class 24 (SDR 7.4)

Class 12 (SDR 13.6) Class 19(SDR 9) Class 30 (SDR 6)
| 69
Fixpoint Clamps
The fixpoint clamp (FPC) is made of steel with internal gripping FPC
teeth made of 316L stainless steel. The FPC is painted with a
base paint that withstands welding. Pexgol pipe behavior at high temperature
Pexgol pipes have a tendency to elongate considerably
The lower part of the clamp can be welded to the construction when exposed to sunlight due to a high thermal expansion
bridge (before installing the pipe) or it can be connected by coefficient which is typical for plastic pipes. With increasing
screws. The distance between one adjacent pipe to the other temperatures, the elastic modulus of the pipe decreases so
is determined according to the width of the FPCs; see table the developing stress is not high.
70.1.
When placing Pexgol pipe over pipe bridges, the thermal
Affix natural pipe bends with Fixpoint clamps before and expansion is reduced by the use of suitable fixtures so that
after each elbow. For pipe diameters of 280 mm and larger, the pipe will develop internal stresses which do not cause
support the natural pipe bends in the centre in addition to any damage. There is no need to use expansion joints!
the two fix points noted.
Pexgol pipe behavior at low temperature
When the ambient temperature drops below 20C, the
tendency to axial contraction could create axial stresses in
Table No. 70.1: Dimension Table of FIXPOINT Clamps the pipe. These stresses are absorbed by the pipe without
causing damage (stress relaxation).
Pipe Minimum service temperature is -50C.
Length W Width A Weight
Cat. No. Diameter
(mm) (mm) (kg)
(mm)
Determining the maximum distance between two
66206302 63 40 185 1.11 guiding clamps See page 68 table 68.1
66207525 75 40 195 1.17
66209003 90 40 210 1.25 Max. force at the Fixpoint clamps
66211004 110 50 230 1.67 The max. force at the Fixpoint clamp due to a temp. increase
66212505 125 50 250 1.86 of 400C depends on the pipes OD and wall thickness.
66214006 140 50 260 1.94
66216006 160 50 280 2.05 The value of the force in kg can be calculated according to
66218006 180 55 700 2.5 the following formula:
66220008 200 60 320 3.61 F = 230 x W
66222508 225 80 350 5.12 where F is the force in Kg and W is the weight of the pipe
66225010 250 80 370 5.46 (kg/m) taken from tables on s pages 12-15.
66228010 280 80 400 5.97
66231512 315 80 435 6.46 Side deflection
66235514 355 100 475 8.84 Large side deflection might be expected in the event of a
66240016 400 100 520 9.79 malfunction, but there is no risk of possible damage due to one
66245018 450 100 570 10.80 pipe leaning on its neighbor or rubbing against it.
66250020 500 100 620 11.85
Guiding camps for Pexgol pipes
66263024 630 100 754 14.45
The Pexgol pipes tendency to snake is reduced by
putting bars on both sides of the pipe to limit sideward
deflection. Alternatively, using guiding clamps (GC), which
are conventional clamps (FPC) without the internal gripping
teeth, is recommended. The pipe can freely slide through in
the axial direction but not sidewards.
70 |
Fix point bridge
Pullout protection of end couplings and other fittings
To ensure the pull-out resistance of certain fittings, do not lay the pipe perfectly straight, but rather with some surplus length
(slack). In case of short pipes (up to about 10 meters), or in case of installations on pipe bridges (where it might be difficult to
leave slack in the pipe), there should be a Pull-out protection device such as a fixpoint clamp before and after every fitting.
This applies to some of the fittings; depending on the application. Design Guidelines. If the pipe is installed in a an inclined
or a vertical position (for example in dewatering applications) and common fixpoint clamps cannot be used, the fitting should
be protected by a floating fixpoint device such as a fixpoint bridge.
See table 71.1 and pages 43,37.
L1
H1 A
Table No. 71.1: Fixpoint bridge dimensions
Cat. No. Pipe diameter (mm) Clamp width W Clamp size A Bolt size Total length L1 Height H1 Weight
301063 63 40 185 " 260 290 6.14
301075 75 40 195 " 270 300 6.32
301090 90 40 210 " 320 350 7.31
301110 110 50 230 "/ 360 380 8.86
301125 125 50 250 "/ 360 380 8.83
301140 140 50 260 "/ 380 480 10.14
301160 160 50 280 "/ 380 480 10.11
301180 180 60 300 " 400 480 11.5
301200 200 60 320 " 420 480 13.09
301225 225 80 350 " 460 500 19.20
301250 250 80 370 " 510 560 18.25
301280 280 80 400 " 520 560 19.01
301315 315 80 435 " 580 650 21.14
301355 355 100 475 "1 650 700 26.64
301400 400 100 520 "1 750 750 29.47
301450 450 100 570 "1 750 800 31.48
301500 500 100 620 "1 800 850 34.03
301630 630 100 754 "1 800 950 38.87
| 71
Natural Bend Radius in Pexgol Pipes
To create turns with Pexgol pipes laid inside trenches, above Designing Pexgol pipes with natural bends
the ground or over pipe bridges, the pipe can be bent When designing Pexgol pipes with natural bends, it is
according to table 72.1. recommended to consult with our field service person-
The values in table 72.1. are relevant for installations at an nel. Take into consideration that to bend the pipe on site,
ambient temp. of 200 C. suitable facilities are required. Take into consideration the
Field bending involves excavating the trench to the space required to insert the pipe into the construction,
appropriate bend radius, then sweeping or pulling the pipe as well as the possibility to exert bending moment of the
string into the required bend and placing it in the trench. pipe.
This kind of pipeline design, which takes advantage of
the natural flexibility of the pipe, reduces the number of NATURAL bends of Pexgol pipes
connections and lowers head losses. Table 72.1 shows bending radii for Pexgol pipes . If possible,
design the pipeline with larger bending radii to facilitate
Observe appropriate safety precautions during field bending. pipe bending on site .
Considerable force might be required to field bend the pipe, The pipe bends must be fixed with Fixpoint clamps before
and the pipe could spring back forcibly if the restraints slip or and after each elbow. For pipe diameters of 280 mm and
are inadvertently released while bending. larger, the pipe bends must be supported in the centre in
addition to the two fix points noted. For additional details
please contact the Golans application engineer.
Route change of Pexgol pipes inside trenches
For a route change in buried pipes, it is recommended to
dig the trench with the minimum natural bending radius
listed in table 72.1.
Table No. 72.1: Natural bending Radius
Pipe OD Class 6 Class 8 Class 10 Class 12 Class 15 Class 19 Class 24 Class 30
110 13.5D 10.5D 8.0D 6.5D 5.0D 4.5D 3.5D 3.0D

125 16.5D 13.5D 10.0D 8.5D 6.5D 5.5D 4.5D 3.5D
140 16.5D 13.5D 10.0D 8.5D 6.5D 5.5D 4.5D 3.5D
160 16.5D 13.5D 10.0D 8.5D 6.5D 5.5D 4.5D 3.5D
180 16.5D 13.5D 10.0D 8.5D 6.5D 5.5D 4.5D 3.5D
200 16.5D 13.5D 10.0D 8.5D 6.5D 5.5D 4.5D 3.5D
225 16.5D 13.5D 10.0D 8.5D 6.5D 5.5D 4.5D 3.5D
250 20.0D 16.0D 12.0D 10.0D 8.0D 6.5D 5.0D 4.0D
280 20.0D 16.0D 12.0D 10.0D 8.0D 6.5D 5.0D 4.0D
315 27.0D 21.5D 16.0D 13.5D 11.0D 8.5D 7.0D 5.5D
355 27.0D 21.5D 16.0D 13.5D 11.0D 8.5D 7.0D 5.5D
400 34.0D 27.0D 20.0D 17.0D 13.0D 10.5D 8.5D 7.0D
450 34.0D 27.0D 20.0D 17.0D 13.0D 10.5D 8.5D 7.0D
500 40.0D 32.0D 24.0D 20.0D 16.0D 13.0D 10.0D 8.0D
560 43.0D 34.5D 26.0D 22.0D 17.0D 13.5D 11.0D 9.0D
630 47.0D 37.0D 28.0D 23.5D 19.0D 14.5D 12.0D 9.5D
710 50.0D 40.0D 30.0D 25.0D 20.0D 16.0D 13.0D 10.0D
72 |
Natural Bends in Pexgol Pipes Performing Pressure Tests in Pexgol
Water Supply Lines and Dewatering
When designing and installing Pexgol pipes in natural 1. Test purpose: final check to make sure there are no
bends, take special care toprevent excessive bending leakages in the fittings.
moment from being exerted on the end-connectors due to 2. Test procedure:
forced installation. This is relevant for both mechanical and 2.1 Make sure the underground pipes are already covered,
electrofusion fittings. leaving only the fittings uncovered It is recommended to
fill up the pipeline with water at the maximum working
pressure on the day before the test
Bending the Pipes
Use a suitable device, such as a winch or a lever, to bend 2.2 On the day of the test, inspect the pipeline visually,
especially around the fittings.
the pipes. Remember that the pipe is rigid and considerable
3. Attention!
force is required for bending and fixing it for example, 2
tons for a 110 mm pipe and 5 tons for a 280 mm pipe. Please 3.1 Temporarily cover metal fittings (flanged couplings,
branch-off saddles) to prevent excessive heat buildup due
exercise caution!
to exposure to sunlight.
Bend the pipe carefully to avoid kinking. For best results, it
is recommended to prepare a continuous support (with the 3.2 For installation above the ground, test pressures in the
table 56.1. Take into consideration that the pipe might be
radius of the pipe to be bent) for the pipe. Then bend the
heated due to exposure to sunlight.
pipe against it.
The installation is complicated since it is difficult to calculate 3.3 Take into consideration changes in the pipeline topography
(which could create higher local pressure due to a water
in advance the exact length of the pipe. As a result, on-site column); reduce the test pressure accordingly.
adaptation (field welding) is necessary. 4. Pressure testing:
4.1 Bring the pressure to the level of the test pressure (see table
Proper installation procedure: below) and then close the feeding line.
1. The longer arm of the natural bend is more flexible than
4.2 As the pipe is flexible and tends to expand its diameter
the shorter arm; therefore, always choose the longer
under pressure, the line pressure is expected to decrease.
arm as the pipe end whose length is adjusted.
2. Install the fitting onto the end of the shorter arm. 4.3 Increase the line pressure again, up to the test pressure.
3. Connect the shorter arm to the existing counter-flange. 4.4 With each cycle of pressure reduction and increase, the
4. If necessary, install a fixpoint clamp before the fitting to pressure is expected to decrease less.
protect it during bending. 5. After 3-4 cycles, rapidly lower the pressure to 75% of the
working pressure by letting water out of the line.
4.1 If the fitting is an electrofusion fitting, wait three cooling
5.1 After closing the valve, the pressure is expected to increase
times (3x) before continuing with the next step. as a result of the tendency of the pipe to decrease its
5. Adjust the length of the longer arm. volume.
6. Cut the length and install the fitting.
5.2 If the pressure decreases instead of increasing,
6.1 If the fitting is an electrofusion fitting with a stub-end investigate the reason for pressure loss, for example,
(flared end) connection, perform the welding when the leakages at the fittings.
flared end is free (not connected to the counter-flange). Table No. 73.1: Pressure test
Connect the flared end & flange to the counter-flange only Test pressure - bar
Pipe class
after waiting three cooling times (3x). Underground inst. Above ground inst.
6.2 If the fitting is an electrofusion fitting which connects the Fluid Temp. Ambient Temp.
longer arm to another Pexgol or PE pipe, install a temporary 200 300 400 200 300 400
fixpoint bridge before welding in order to protect the 6 7.0 6.0 5.5 5.5 5.0 4.0
electrofusion fitting during welding. Disassemble the 8 9.0 7.5 7.0 7.0 6.0 5.5
temporary fixpoint bridge only after waiting three cooling 10 12.0 10.0 9.0 9.0 8.0 7.0
times (3x). 12 14.0 12.5 11.0 11.0 10.0 8.5
6.3 See Non-restrained fittings page 35 15 18.0 15.5 14.0 14.0 12.5 11.0
19 22.0 20.0 17.5 17.5 15.5 14.0
24 29.0 25.0 22.0 22.0 20.0 17.0
30 35.0 31.5 28.0 28.0 25.0 22.0
| 73
Chemical Resistance
The Pexgol Chemical Resistance List is based on information Classification
included in the professional literature. The list is only A. Resistant: can be used within the working pressures.
intended as a guide. B. Conditionally resistant: restrictions must be made
regarding pressures.
Changes in the composition of the medium or special C. Conditionally resistant: can be used within pressures
working conditions could lead to deviations. Consult the up to 60% of the working pressures.
experts of Golan Plastic Products in each specific case. D. Conditionally resistant: can be used within pressures up
to 20% of the working pressures.
U. Not recommended
Chemical rrsistance test for Pexgol pipes
1. The following procedure is an initial test for the
chemical resistance of Pexgol pipes.
1.1 Each combination of service conditions (service
temperature, chemical concentration) constitutes
a different case. However, for the same pipeline, the worst
case is usually the highest temperature and the highest
concentration.
2. 2. The tested items are 20 dumbbells (also called
dogbones or coupons) made from Pexgol pipes.
3. Immersion test
3.1 The dumbbells are immersed in the same material
transported through the pipeline (same chemical
composition and same temperature) for a period of 4
weeks.
3.2 After 2 weeks, 10 dumbbells are removed and stored.
3.3 After an additional 2 weeks, the other 10 dumbbells are
removed.
3.4 The two groups of dumbbells are packed separately and
the packages are marked appropriately to identify the
removal and storage conditions.
3.5 The packages are sent to Golan for tensile testing.
74 |
Chemical Resistance Chemical Resistance
Compound Compound
400C 600C 800C 1000C 400C 600C 800C 1000C
Accumulator Acid A A A Aminoacetic Acid B B
Acetaldehyde 40% A A B Ammonia Aqueous A A A
Acetaldehyde 100% U Ammonia, dry gas A A A
Acetamide A A A
Ammoniacal Liquor A A
Acetic Acid 05% A A
Ammonium Acetate A A A
Acetic Acid 10% A A
Ammonium Aluminium Sulphate A A
Acetic Acid 20% A A
Ammonium Bromide B B
Acetic Acid 50% A A
Ammonium Carbonate A A A
Acetic Acid 60% A A
Ammonium Chloride A A A
Acetic Acid 80% A A
Acetic Acid Ethyl Ester A A Ammonium Fluoride 20% A A A
Acetic Anhydride A D Ammonium Hydrogen Carbonate A A A
Acetoacetic Acid A Ammonium Hydrogen Sulphide A A A

Acetone C Ammonium Hydroxide A A A
Acetophenone B Ammonium Metaphosphate A A A
Acetyl Bromide U
Ammonium Molybdate A B
Acetyl Chloride B
Ammonium Nitrate A A A
Acetylene A A A
Ammonium Persulphate A A A
Acetylene Dichloride Dichloroethylene
Ammonium Phosphate A A A
Acid mixture H2SO4-HNO3-H2O U
Ammonium Sulfide A A A
Acid mixture H2SO4-H3PO4-H2O B
Acrylic emulsions A Ammonium Sulphate A A A
Acroline dispersion A Ammonium Sulphocyanide A

Acroline solution B Ammonium Thiocyanate A A A
Acronal C Amyl Acetate A A
AcryloNitritle A A A
Amyl Alcohol A A A
Acrylic Acid A A
Amyl Chloride U A
Adipic Acid A A A
Amyl Methyl Carbinol B A A
Air A A A
Amyl Naphthaline B C
Aktivin A A
Alcohol Ethylalcohol Amyl Phthalate A B A
Aliphatic Esters A A A Aniline Hydrochloride D

Allyl Acetate A C Aniline Sulphate U
Allyl Alcohol 7% A A A U Aniline, coloured Aniline A A
Allyl Alcohol 95% A
Aniline, pure A A
Allyl Aldehyde Acroline
Aniline, water soluble B A A U
Allyl Chloride C U
Animal Fats A A A
Alum A A A B
Animal Oils B B B
Aluminium Acetate A A A
Aluminium Chloride A A A Anis Oil B U
Aluminium Fluoride A A A Anid Oil C U A B
Aluminium Hydroxide A A A Anisole Cyclohexanone A A

Aluminium Metaphosphate A A Antifreeze solution A A A
Aluminium Nitrate sol. A A A Antimony Pentachloride A A A
Aluminium Phosphate A A A Antimony Trichloride A A A
Aluminium Potassium Phosphate A A A
Antrhoquinone Sulphonic Acid A A
Aluminium Potassium Sulphate A A A A
Aqua regia U A A
Aluminium Sodium Sulphate sol. A A A
Aromatic Acids A A A
Aluminium Sulphate A A A
Amino Acids A A B Aromatic Hydrocarbons U A z
Arsenic B B A A
Arsenic Acid 80% A A A
| 75
Compound Compound
400C 600C 800C 1000C 400C 600C 800C 1000C
Arsenic Acid Anhydride A A A Bromoethane U A A
Arsenic Salts A A B Bromic Acid A A A B
Arsenic Trichloride U Bromine Vapours, low conc. B
Ascorbic Acid A A A Bromine Water U A A
Asphalt A C Bromine, Liquid U C
ASTM Oil no. 1 A A A Bromochloromethane U A A
ASTM Oil no. 2 A A A Butadiene 50% A A A
ASTM Oil no. 3 A A A Butadiene 100% B A
Atropine Sulphate A A Butane (gas) U A
Barium Carbonate A A A Butanediol up to 10% A A A
Barium Chloride A A A Butanediol up to 100% B A A
Barium Hydrosulphide, Bone Oil B Butanetriol A A
Barium Hydroxide A A A Butanol 100% A A A
Barium Salts A A Butanone A U
Barium Sulphate A A A Butene U A A
Barium Sulphide A A A Butoxyl A C A
Battery Acid A B B Butter A B
Beater Glues A A A Butter Acid C A A
Beer Colours A A A Butter Acid in water, conc. C A A
Beer, trading quality A Butter Acid in water, sol. 20% C
Beet Juice A A Butyl Acetate A B C
Benzaldehyde 0.1% C Butyl Acrylate A B C
Benzaldehyde 100% A C Butyl Alcohol Butanol C
Benzaldehyde Oxime 2% A Butyl Aldehyde A B
Benzaldoxime Benzaldehyde Oxime Butyl Benzyl Phtalate A A
Benzene (Benzole) D U A Butyl Carbinol B
Benzene Carbonic Acid Bensoic Acid A Butyl Cellulose solution U A

Butyl Phenol U A A
Benzene Dicarbonic Acid Phthalic Acid A A
Butyl Stearate A A A
Bezene Sulphonic Acid A B
Butylene Butene A B
Benzoic Acid A A B
Butylene Glycol Butanediol A
Benzole Carbon Acid Bensoic Acid A
Butyric Acid C D
Benzole Dicarbon Acid Phthalic Acid
Cadmium Salts A A A
Benzole Sulphonic Acid U A A
Caffeine Citrate B B
Benzyl Acetate B C
Calcium Acetate A A A
Benzyl Alcohol A A B
Calcium Bisulphide A B
Benzyl Benzoate B
Calcium Bisulphite A A A
Benzyl Chloride A
Calcium Bromide 50% A A
Bichromate Sulfuric Acid B U
Calcium Bromide 80% A A A B
Bismuth Carbonate A A A B
Calcium Carbide A A A
Bisulfite Sodium Bisulfite A A
Calcium Carbonate (Soda) A A A
Bitumen A C A
Calcium Chlorate A A A
Black Liquor B B A
Calcium Chloride A A A B
Bleach D U A
Calcium Hydrosulphite B B
Bleach Lye 10% B B
containing SO2 A A A
Bloodstream Salt, red Potassium Ferricyanide A A
Calcium Hydroxide A A A
Bloodstream Salt, yellow Potassium Ferricyanid A A
Calcium Hypochlorite A A A
Bone Oil A A A
Calcium Nitrate A A A A
Bonewax A U A
Calcium Oxide A A A
Borax Sodium Tetraborate A A
Calcium Phosphate A A A
Boric Acid A A A
Calcium Sulphate A A A
Boric Acid Methyl Ester B U
Calcium Sulphide B
Boric Copper Sulphate A
Calcium Water A
Boric Trifluoride A
Camphor C
BoronTrifluoride A D
Cane Sugar A A A
Brake Fluids A A A
Cane Sugar Juice A A A
Brandy A
Carbamide 33% A A A
Brines, saturated A A
Carbazole A A B
Brom Oil A B
Carbolic Acid A B
76 | Bromate Solution A A
Compound Compound
400C 600C 800C 1000C 400C 600C 800C 1000C
Carbolic Acid (Phenol) A A Chromium Trioxide 20% A A A
Carbolineum A C Chromium Trioxide 80% A
Carbon Bisulfide U Chromo Sulfuric Acid A U
Carbon Dioxide A A A Cider A B

Cinnamon B C
Carbon Dioxide damp A A A U
Cinnamon Oil D
Carbon Dioxide dry A A A A
Cis - Oxime Benzaldehyde Oxime
Carbon Disulphide D U
Citric Acid A
Carbon Monoxide - lamp gas A A A
Citronella B D
Carbon Tetrachloride D U
Citrus Juices A A
Carbonic Acid H2CO3 A A
Cloves C C
Carnbevox A Coal Tar D U
Carrot Juice A A Cobalt Chloride A A A
Castor Oil A B Coca Cola A A
Caustic Potash A A Coca Cola Syrup A B
Caustic Soda Sodium Hydroxide Cocanut Oil Alcohols B C
Cedar Leaf Oil D Cocoa Fat A A A
Cedar Wood Oil D Cocoa Fat Alcohol A A A

Coconut Oil A B
Cellulose dissolver aa Ethylene Glycol
Cod Liver Oil B C
Monoethyl Ether
Coffee A
Cetyl Alcohol A A B
Cognac A
Chalk A A A
Colanut, concentrated A A A
Cheese Enzyme A A A
Cooking Salt Sodium Chloride
Chloral Hydrate A A A Copper Acetate B
Chloramine A A A Copper Chloride (cupric) A A A
Chloramine T Paratoulene Sulpho- Copper Chloride (cuprous) A A A
Chloride Acid Hydrochloric Acid Copper Cyanide A A A
Chlorine water 10 PPM A A Copper Fluoride A A A
Chlorine water sturated A B Copper Nitrate A A A
Chlorine, damp gas C U Copper Salts A A

Copper Sulphate A A A
Chlorine, dry gas B U
Corn Oil A A A
Chlorine, liquid U
Corn Syrup A A
Chloro Acetic Acid Ethyl Ester A A
Cotton d Oil A B C
Chloro Acetic Acid Methyl Ester A A
Coumarone Resins A A
Chloro Carbonic Acid A C
Cranberry Sauce B B
Chloroacetic Acid 85% B B
Creosote A B
Chloroacetic Acid 98% B U Cresol 100% A C
Chloroacetic Acid 100% B Cresol diluted A C
Chlorobenzene D U Crop Protection Agent A A
(Chlorocalcium (in H2O A A A Croton Aldehyde A C
Chloroethane Ethyl Chloride Crude Oil A B C D
Chloroethanol A A A Cupric Salts A
Chloroethyl Alcohol Chloroethanol Cuprous Chloride,

B B
saturated
Chloroethyl Phosphate A A
Cupprous Oxide B B
Chloroform D U Cyanides A A A
Chloromethane Methyl Chloride Cyclanone A A
Chloropicrin U Cyclohexane C D
Chloropropane Glycerine Chlorhydrin Cyclohexanol A
Chlorosulfonic Acid U Cyclohexanone D U
Chrome Alum A A A Cyclohexyl Alcohol A B
Chrome Anode Mud A A DDT A A

Decahydro Naphthalene B C
Chrome Mercury B
Decalin A C
Chromic Acid 50% A A A
Defoamer A C
Chromic Acid 80% A B
Denatured Spirit Methyl Alcohol
Chromic Acid Anhydride Chromium Trioxide
Deodorants A A
Chromium Oxide Chromium Trioxide
Detergents A B
Chromium Salts A Dextrine A A A
| 77
Compound Compound
40 C
0
60 C
0
80 C
0
100 C 0 40 C
0
600C 800C 1000C
Dextrose A A A A Epichlorohydrin A A B
Diacetone A A A Epoxy Ethane Ethylene Oxide
Diacetone Alcohol A Epsom Salts A A
Diammonium Salts A A A Essential Oils C U
Diazo Salts A A Esteric Oils B B B
Dibenzyl Ether B Ethanal Acetaldehyde
Dibromoethane D U Ethandiol Ethylene Glycol
Dibutyl Ether B D Ethane A A
Dibutyl Phthalate B C Ethane Diamine Ethylene Diamine
Dibutyl Sebacate A B B Ethanol Ethyl Alcohol
Dichloracetic Acid A A A Ethanolamine A A B
Dichloracetic Acid Methylester A A A Ethers C D U
Dichlorobenzene C U Ethoxyethane Ethyl Ether
Dichloroethane Ethyl Chloride Ethyl Acetate A B C
Dichloroethylene U Ethyl Alcohol A A A B
Dichloromethane Methyl Chloride Denaturated with 2% Toluol A
Dicyclohexamine B plus Acetic Acid, quality use A
Diesel Fuel A U Ethyl Benzene D U
Diesel Oil A U Ethyl Benzoate B
Diethlene Glycol Monobutylene A Ethyl Carbitol B
Diethyl Benzene B Ethyl Cellulose B
Diethyl Ether Ethyl Ether Ethyl Chloride C U
Diethyl Ketone B C Ethyl Dibromide C U
Diethyl Phthalate A Ethyl Ether C D U
Diethylamine B Ethyl Formate B
Diethylene Dioxide Dioxane Ethyl Glycol B
Diethylene Glycol A A Ethyl Methyl Ketone Butanone
Diglycolic Acid A A A Ethyl Oxalate A A A
Dihexyl Phthalate A A A Ethyl Pentachloro Benzene U
Diisobutylene B Ethyl Salicylate B
Diisopropyl Ether B U Ethyl Silicate A A A
Diisopropyl Ketone A A A Ethyl Valeriate A
Dimethyl Amine C U Ethylamine A A A
Dimethyl Aniline B Ethylene A B
Dimethyl Benzole Xylol Ethylene Chlorhydrin U
Dimethyl Formamide A B Ethylene Chloride U
Dimethyl Ketone Acetone Ethylene Diamine A A
Dimethyl Phthalate A A A Ethylene Diamine Tetraacetic Acid A A
Dimethyl Sulphoxide A A Ethylene Dichloride D U
Dioctyl Phthalate B C Ethylene Glycol 100% A A A B
Dioctyl Sebacate B trading quality A A U
Dioxalane B Ethylene Glycol \Monoethyl Ether A
Dioxane A B C Ethylene Oxide, gaseous A A
Dioxyethyl Ether Diethylene Glycol Ethylene Oxide, liquid U
Diphenyl B Ethylene Trichloride D
Diphenyl Amine A C Ethylhexyl Alcohol A B
Diphenyl Oxide B C Eugenol B
Dishwash Detergents A A B Euron B B B
Disodium Phosphate A A Euron G A A
Disodium Sulphate A A Fatty Acid A B C
Dispersions A Fatty Acid Amides A C
Dodecylbenzene Sulfonic Acid A C Fatty Alcohols A C
Dop (Diethylhexyl Phthalate) A C Fatty Oils A C
Edible Oil A Ferric Chloride Iron Chloride
Electrolyte 10% A A A Ferric Nitrate Iron Nitrate
Elementine normal conc. A A A A Ferrous Ammonium Citrate A B
Emulsions, Photographic A A A Ferrous Chloride A B
Engine Oils A C Ferrous Sulphate Fe SO4 A A
Ephetin A A
78 |
Compound Compound
40 C
0
60 C
0
80 C
0
100 C 0
40 C0
600C 800C 1000C
Fertilizer Salts A A A B Glycol Dichloride Ethylene Chloride
Fir Wool Oil A C Glycol Ester A A A
Fish Oil A A A Glycolic Acid 37% A B
Fish Solubles B Glycolic Acid Butyl Ester A A
Fluoboric Acid A B Glysantin A A
Fluorbenzene U Grape Juice A A
Fluorides A A A Grape Sugar A A
Fluorine, liquid C Grapefruit Juice A A
Fluorine (solution) U Grease A
Fluosilicic Acid 25% A C Grisiron 8302 B B
Formaldehyde 40% A A Grisiron 8702 A A
Formaldehyde, diluted A A A Hair Oil/Tonic Oil A A
Formamide A A A Halothane C D
Formic Acid A A B Hand Lotions A A
Freon 12 C U Heating Oil, Barrel Oil A
Freon 13 A A A Heavy Emulsion Barium Carbonate
Freon 21 U Heavy Oil B
Freon 22 A A A Heptane B D
Freon 113 A Hexachlorobenzene A B
Freon 114 A A A Hexadecylalcohol A A
Frigen C U Hexane C D
Fructose A A Hexane Triol A A
Fruit Juice A A A U Hexyl Alcohol D
Fruit Mass (fruit pulp) A A A Honey A
Fruit Sugar A Household Cleaners A B
Fuel Oils A D Hydrobromic Acid 20% A A
Fuming Sulphuric Acid Oleum Hydrobromic Acid 50% A A
Furan D Hydrochloric Acid 10% A A A U
Furfural A C U Hydrochloric Acid 20% A A B U
Furfural Alcohol A B Hydrochloric Acid 30% A A A U
Gallic Acid A A Hydrochloric Acid 30% A B U
Gas Liquor A A Hydrochloric dry gas A
Gas, Natural Natural Gas Hydrocyanic Acid Hydrogen Cyanide
Gases, containing Hydrocyanic Acid 10% A C
Carbon Dioxide Hydrofluoric Acid 20% A C
Carbon Acid all conc. A A A A Hydrofluoric Acid 50% A C
Chlorine all conc. A A A B Hydrofluoric Acid 75%, HF A C
Fluorine traces A A A U Hydrofluosilicic Acid A A
Gases, containing Hydrogen A A A
Nitrious Oxide traces A A A U Hydrogen Bromide A A A
Oleum, low conc. U Hydrogen Chloride gas
Sulphur Dioxide 50% A A dry and moist A A A
Sulphur Dioxide, low conc. A A A B Hydrogen Cyanide A A A
Sulphuric Acid, all conc. A A A Hydrogen Fluoride 40% A A
Waste Gases Hydrogen Fluoride 70% A
Gases
with... Hydrogen Peroxide 30% A A A
Gasoline-Benzene mixture 80/20 B C Hydrogen Peroxide 50% B
Gasoline, Leaded A Hydrogen Peroxide 90% C
Gasoline, pure, 100 Octane B C Hydrogen Peroxide 100% A U
Gasoline, Sour A Hydrogen Phosphide A
Gasoline, Unleaded A Hydrogen Sulphide, H2S A
Gelatine A A A Hydrogen Sulphide (Aq. Sol.) A A
Genantin A A Hydrogen Sulphide, dry A A A
Gin A A Hydroquinone A A
Glaubers Salt A A Hydrosulphite A A
Glucose Dextrose Hydroxylamine Sulphate A A
Glycerine Chlorhydrin A A A Hypochlorous Acid A A
Glycerine, Glycerol A A A Hyraulic Fluids A B
Glycerol Chloro Hydrin A A Hyrazine Hydrate A A
Glycine Glycol Igepal A A A
Glycois A A
Ink A A A
Glycol 10% A A
| 79
Compound Compound
40 C
0
60 C
0
80 C
0
100 C 0
40 C
0
600C 800C 1000C
Iodine A U Marmelade A A A
Iodine, alcoholic sol. B Masa A A
Iodine ink A Mascara A A A
Iodine-Potassium Iodide, 3% A A Mash A A
Mayonnaise A
Iodine Solution U
Melase spices, industrial
Iodine, Tincture of A C A A A
conc.
Iron (II) Chloride A A A Melase, industrial conc. A A A A
Iron (II) Sulphate A A A Menthanol Menthol
Iron (III) Chloride A A A A Menthol A C
Iron (III) Nitrate A A A Mercuric Chloride A B
Iron (III) Sulphate A A A Mercuric Cyanide B B
Isobutyl Alcohol A A Mercurochrome A A

Mercurous Nitrate B B
Isooctane A B
Mercury A A A
Isopropanol A A
Mercury Salts A A A
Isopropyl Acetate A C
Mesityl Oxide B
Isopropyl Ether D U Metallic Mordants A A
Jams A A Methacrylate A A
Kerosene B C Methacrylic Acid A A
Kerosine B C Methane B
Ketones B D Methane Amide Formamide
Labarraques Solution D U Methanol Methyl Alcohol
Lacquer U Methoxy Butanol A A A

Methoxybutyl Alcohol A B
Lactic Acid 90% A A A
Methyl-2-Pentanone (4-) A A
Lactose A A
Methyl Acetate B
Lanolin A A A
Methyl Alcohol A A A
Latex A Methyl Amine, 32% A
Lauryl Alcohol B Methyl Bromide Bromethane
Lavender Oil B Methyl Butyl Ketone A A A
Lead Acetate A A A B Methyl Cellulose Solvent A
Lead Arsenate A Methyl Chloride D U
Lead Nitrate A A A Methyl Ethyl Ketone B D
Lead Sulphamate A A A Methyl Formate B

Methyl Glycol A A A
Lemon Juice A A
Methyl Isobutyl Ketone A C
Lemon Oil B U
Methyl Methacrylate A A B
Lime A A
Methyl n-Propyl Ketone A B
Lime Chloride A A Methyl Oleate A A A
Lime Juice B B Methyl Phenol Cresol
Lime Water A A Methyl Pyrrolidone A A
Lind Oil A B C Methyl Salicate B
Liquor, Trading Quality C U Methyl Salicylate A B
Lithium Bromide A A Methyl Sulphate A A
LPG A A Methyl Sulphuric Acid up

B B
to 50%
Lubricating Oils A C
Methylbenzene D U
Machine Oils A B Methylcyclohexane C D
Magnesium Carbonate A A A Methylene Chloride C U
Magnesium Chloride A A A Milk A A A
Magnesium Fluosilicate A A Mineral Oils B U
Magnesium Hydroxide A A A Mineral Spirits A C
Magnesium Iodine A A Mineral Water A A A
Molasses A A
Magnesium Nitrate A A A
Mold Release A A
Magnesium Salts A A
Monochloride Acetic Acid A A A
Magnesium Sulphate A A A A
Monochloride Acetic Acid
Maleic Acid A A A A
Ethylester A A A
Malic Acid A A Monochloride Acetic Acid
Manganese Sulphate A A A Methylester A A A
Manure, liquid A A Monochloro Benzene D
Margarine B C Monoethanolamine A
80 |
Compound Compound
400C 600C 800C 1000C 40 C
0
600C 800C 1000C
Monoethyl Ether A A A Paraffin emulsion, trading
B
Monomethyl Aniline A A A qual.
Morpholine A A Paraffin Oil A A A
Motor Oil C Paraformaldehyde A A
Mowilth A A Paratoluene Sulpho Chlora
Mustard A B Amide Sodium 1% A
Nafta B U Peanut Butter B B
Naphthalene, Pentanol Amyl Alcohol
A C
Naphthaline Pentanol Acetate Amyl Acetate
Natural gas A A Pepper B B
Nickel A Peppermint Oil B D
Nickel Chloride A B Perchloric Acid 10% A A
Nickel Nitrate A B Perchloric Acid 20% A A A
Nickel Salts A A Perchloric Acid 50% A B C
Nickel Sulphate A B Perchloric Acid 70% A D
Nicotine A A Perchloro Ethylene U
Nicotine Acid B B Perfumes C U
Nitric Acid 30% A A Petroleum A B C
Nitric Acid 30-50% B C Petroleum Ether A D
Nitric Acid 40% B Petroleum Jelly B B
Nitric Acid 70% C Petroleum Spirits C D
Nitric Acid 98% U Phenol up to 90% A A U
Nitrobenzene (Oil of Phenolic Resins A A
C U
Mirbane) Phenols 100% (Carbolic Acid) D
Nitrocellulose A Phenyl Alcohol Benzyl Alcohol
Nitroethane A U Phenyl Ethane Ethyl Benzene
Nitrogen A A A Phenyl Ethyl Alcohol A A
Nitroglycerin B D Phenyl Hydrazine C D
Nitromethane A U Phenyl Hydrazine
A U
Nitrotoluene A B Hydrochloride
Nitrous gases, conc. A U Phenyl Methane Toluol
Nonyl Alcohol A A Phenyl Methyl Ether Cyclohexanone
Octane A B Phenyl Sulfonate A A
Octyl Alcohol A B Phosgene, gas U
Octyl Cresol B U Phosphates A A A
Oil C C Phosphoric Acid 80% A A A A
Oil Acid C Phosphoric Acid 90% A A A A
Oleic Acid A C Phosphoric Acid 95% A A
Oleic Acid (Red Oil) U Phosphorus Oxychloride A B B
Oleum U Phosphorus Pentoxide A A A
Oleum vapeur (SO3) B Phosphorus Trichloride A B
Olive Oil A A A Phosphorus Yellow A
Optical Brighteners A A Photographic Developer A A
Orange Extract A A Photographic solution, Fixer A A A
Ortho-Boric Acid Boric Acid Phthalic Acid 50% A A A
Oxalic Acid A B Phtalic Acid Ester A C
Oxyacetic Acid Glycolic Acid Phtalic Anhydride B B
Oxybensole Phenol Pickling Baths B C
Oxydiethanole Diethylene Glycol Picric Acid 1% A B
Oxygen A A Pine Oil B D
Oxypropionic Acid Lactic Acid Pineapple Juice A A
Oxyrane Ethylene Oxide Pinene B
l-Oxytoluol Benzyl Alcohol Plasticizers of Polyester A B
m-Oxytoluol Cresol Plating Solutions, Brass A B
Ozone C U Plating Solutions, Cadmium A B
Painting Turpentine Thinner Plating Solutions, Copper A B
Palm Kernal Oil A A Plating Solutions, Gold A B
Palm Oil B B Plating Solutions, Indium A B
Palmatic Acid A A B Plating Solutions, Iron A B
Palmityl Alcohol A A Plating Solutions, Lead A B
Palmolive Oil A Plating Solutions, Nickel A B
Paraffin A B C Plating Solutions, Rhodium A B
| 81
Compound Compound
40 C
0
60 C
0
80 C
0
100 C 0 40 C
0
600C 800C 1000C
Plating Solutions, Silver A B Propanol A A A
Plating Solutions, Tin A B Propanone Acetone
Plating Solutions, Zinc A B Propargyl Alcohol A B
Polyesters (Resins) C U Propene A A A
Polyglycols A A Propionic Acid A A A
Polysolvan O A A Propyl Acetate B
Potash Alum A A Propyl Alcohol Propanol
Potassium Acetate B Propylene Dichloriole U
Potassium Bicarbonate A B Propylene Glycol A A A
Potassium Bichromate 40% Potassium Dichromate Propylene Oxide A A
Potassium Bisolphate A A Prune Juice A
Potassium Borate 1% A A A Pseudo Cumol/Pseudo Cumene B B
Potassium Bromate A A A Pyridine A B C
Potassium Bromide A A A Pyrol B
Potassium Carbonate A A A Quinine A A
Potassium Chlorate A A A Rayon Coagulating Bath A B
Potassium Chloride A A A Resorcinol A B
Potassium Chromate A A A Ricine Oil A B
Potassium Chromium Sulphate A A A B Rinser Loosener A A A
Potassium Cupro Cyanide A A A Road Tar U
Potassium Cyanide A A A Roasting Gases A A
Potassium Dichromate 40% A A A Rouge A A
Potassium Ferricyanide A A A B Rubbers Dispersions/Latex A A
Potassium Ferrocyanide A B Sagrotan A B
Potassium Fluoride A A A Salicylic Acid A A A
Potassium Hydrogen Carbonate A A A Salicylic Acid Methyl Ester A B
Potassium Hydrogen Sulphate A A A Sauerkraut A A
Potassium Hydrogen Sulphite Sea Water A A
solution A A A Selenic Acid A A
Potassium Hydroxide 50% A A A U Shampoos, Shaving Lotion A A
Potassium Hydroxide 60% A A B Shortening A B
Potassium Hypochlorite, solution A B Silicic Acid A A
Potassium Iodide, cold saturated A A A Silicone Fats A A A
Potassium Nitrate A A A Silicone Oils A A A
Potassium Orthophosphate A A A Silver Nitrate 80% A A A B
Potassium Perborate A A A Silver Salts, cold saturated A A A
Potassium Perchlorate 1% A A A A Soap A A A
Potassium Perchlorate 10% A Soap Loosener A A A
Potassium Permanganate 18% A A A Soap Solution A A A
Potassium Persulfate A Soda Sodium Carbonate
Potassium Phophate A A A Sodium Acetate A A A
Potassium Salts A Sodium Aluminate A A A
Potassium Sulphate A A A Sodium Aluminium Sulphate A A A
Potassium Sulphate, cold Sodium Benzoate A A A
saturated A A A Sodium Benzoate to 36% A A A
Potassium Sulphide A A A Sodium Bicarbonate A A A
Potassium Sulphite A A Sodium Bisulphate A A A
Potassium Supersulphate A A A U Sodium Bisulphite A A A A
Potassium Tetracyao Cuprate A A Sodium Borate A A A
Potassium Thiosulphate A A Sodium Bromide A A A
Propargyl Alcohol A Sodium Carbonate A A A
Propane Acid Propionic Acid Sodium Chlorate A A A
Propane Diol Propylene Glycol Sodium Chloride A A A A
Propane Triol Glycerine Sodium Chlorite 50% A
Propane, gas A B Sodium Chlorite and Bleach A B
Propane, liquid B Sodium Chlorite and Water A
Sodium Chromate A A
82 |
Compound Compound
40 C
0
60 C
0
80 C
0
100 C0
40 C
0
600C 800C 1000C
Sodium Cyanide A A A Sulphur A A A
Sodium Dichromate A A Sulphur Dioxid, dry A A A B
Sodium Dodecylbenzene wet, in water solution A A A
Sulfonate A A Sulphur Solution A
Sodium Ferricyanide A A A Sulphur Trioxide U

Sulphuric Acid 10% A A A A
Sodium Ferrocyanide A A A
Sulphuric Acid lower than
Sodium Fluoride A A A A A A
50%
Sodium Hexacyano Ferrate A A Sulphuric Acid 70% A C
Sodium Hexametaphosphate A Sulphuric Acid 80-90% A C
Sodium Hydrogen Carbonate A A A Sulphuric Acid 96% C
Sodium Hydrogen Phosphate A A A Sulphuric Acid 98% U
Sodium Hydrogen Sulphite sol. A A A Sulphuric Ether B C
Sodium Hydrosulphite 10% A A A Sulphurous Acid A A
Sodium Hydroxide 15% A A Sulphuryl Chloride B
Sodium Hydroxide 20% A A Superchloric Acid Perchloric Acid
Sodium Hydroxide 30% A A Synthetic Washing Powder,

home quality A A A
Sodium Hydroxide 50% A A
Tallow A B
Sodium Hydroxide 70% A A
Tannic Acid A A
Sodium Hydroxide Conc. A A
Tannin Ascorbic Acid
(Caustic Soda)
Tar U
Sodium Hypochlorite 12% B D Tartaric Acid (Dihydrxy A A
Sodium Hypochlorite Solution B Succinic Acid)
Sodium Metaphosphate A A A Tea B B
Sodium Nitrate A A A Tertiary Butyl Alcohol A A A
Sodium Nitrite A A A Tetrabromo Ethane D U
Sodium Perborate A C Tetrachloro Ethane D U
Sodium Perchlorate A A Tetraethyl Lead A
Sodium Peroxide 10% A A A Tetrahydro Furane U
Tetrahydro Furfuryl Alcohol A
Sodium Phosphate A A A
Tetrahydro Naphtalene B U
Sodium Polyacrylate (GR 894) A A A
Tetrahydro
Sodium Silicate A A A Tetraline
Naphtalene
Sodium Sulphate A A A Tetramethylene Oxide Tetrahydro Furane
Sodium Sulphide A A A Tin Chloride A A
Sodium Sulphite A A A Tin Salts A A A
Sodium Tetraborate A A A Thinner D
Sodium Thiosulphate A A A Thioglycolic Acid A A
Soya Oil A B Thionyl Chloride D U
Spermaceti A B Thiophene D U
Titanium Tetrachloride U
Spindle Oil C D
Toluene D U
Spinning Oil A B
Tomato Juice A A
Spinning-Bath Oil containing
Transformer Oils A C D
Carbon Disulphide 0.01% A A
Tri Trichloro Ethylene
Spinning-Bath Oil containing
Tributile Phosphate A A
Carbon Disulphide 0.07% A A
Tributro Ethyl Phosphate B
Spot Solvents A A A
Trichloro Acetic Acid A B
Stain Removers C D
Trichloro Acetic Acid 50% A C
Stannic Chloride A A
Trichloro Benzene U
Stannic Salts A
Stannous Chloride A A Trichloro Ethane C U
Starch A A A Trichloro Ethylene U
Starch Syrup A A A A Trichloro Methane Chloroform

Steam A A A Tricresyl Phosphate A A
Stearic Acid A A B Triethanolamine A B
Styrene C U Triethylene Glycol A A
Succinic Acid A A Trilom, trade quality A A A
Sucrose Solution A A A Trimethyl Borate U
Sugar A A Trimethylbenzene Pseudocumol
Sulfuric Acid 98% U
Sulphates A A
| 83
Compound Compound
400C 600C 800C 1000C 400C 600C 800C 1000C
Trimethylol Propane A A Whey A A
Trinitro Phenol Picric Acid Whisky Ethyl Alcohol
Trinitro Toluene U Sodium
Whitener
Trioctyl Phosphate A B Hypochlorite
Trisodium Phosphate A B C Wine Vinegar Vinegar

Wine, red and white A A A
Trybutyl Phosphate A A A
Wohlstone Acid A A A
Turbine Oil B
Turpentine D U Wood Glue, type
B
Polyvinyl
Tutogen U A A
Acetate
Tween 20 B U
Wood Stains A C
Tween 80 B U
Wool Fat Lanolin
Urea A B
Xylol C U
Uric Acid A A
Yeast A A A
Uric Compounds Carbamide
Zinc Bromide A A
Urine A A
Zinc (II) Chloride A A A B
Urine, normal conc. A A A
Zinc Carbonate A A A
Vanille Extract A B
Zinc Hydrate A A A
Vaseline A B C
Zinc Oxide A A A
Vaseline Oil A B
Zinc Salts A
Vegetable Dyes A A
Zinc Sludge A A
Vegetable Oils B B B
Zinc Stearate A A
Vinegar A A A
Zinc Sulphate A A A
Vinegar Acid Anhydride A A B U
Vinegar Acid Butyl Ester Butyl Acetate
Vinegar Acid Ethyl Ester Ethyl Acetate
Vinegar Ester Ethyl Acetate
Vinegar, trading quality A A A
Vinyl Acetate A A
Vinyl Chloride A A A
Vinyl Cyanide AcryloNitritle
Viscose Spinning Solution A A
Vitamine C A A
Walnut Oil A B
Wastegases with Acid A A
Wastegases with Carbon
Monoxide A A
Wastegases with HCL A A
Wastegases with H2SO4 A A
Wastegases with low sodium
Dioxide A A
Wastegases with traces of
Hydrogen Fluoride A A
Classification
Wastegases with traces of
A. Resistant: can be used within the working pressures.
Nitrosyl Sulfuric Acid A A
Water A A A A
B. Conditionally resistant. restrictions must be made
Water Acid Mine A regarding pressures.
Water Deionized A C. Conditionally resistant: can be used within pressures
Water Distilled A up to 60% of the working pressures.
Waterglass A D. Conditionally resistant: can be used within pressures up
Waxes A C
to 20% of the working pressures.
Wetting Agents A B
U. Not recommended
84 |
Fittings Catalog
| 85
86 |
Flared End Connectors (Stub Ends)
The catalog numbers in the table on the next page
represent Pexgol pipe sections of standard length 500 mm
with a flared end on one side.
Please specify according to the following example if:

The ends of the PEXGOL pipe are heated and flared by a A longer section is required, or
proprietary process, performed at Golan Plastic Products. Flared ends on both sides are required, or
The final pipe end is similar to a stub end. Loose flanges are required for the pipe section
The loose flange is usually mounted over the pipe during the Example:
flaring process. Alternatively, split flanges can be supplied to For a pipe section 160 mm, wall thickness 14.6 mm, length
be mounted later. Golan prepares flanges conforming to 2500 mm with one flared end & flange:
different standards. Detailed drawings of flanges are supplied FLA16014.6 2500 mm with flared end and flange ASA 150
as requested. Plastic coated flanges are also available on on one side.
request.
The pipes can be ordered in lengths according to customer
specifications. Alternatively, they are available in lengths of The catalog number represents only the flared end and
5.80 m to fit into 20 ft containers or in lengths of 11.80 m to not the flange, which is ordered separately.
fit into 40 ft containers Pipes in lengths of 12-13 meters can
be supplied upon a special order in 45 ft containers
Length of Flared End Connectors (stub-ends)

OD Std Length Min Length
63 500.0 85.0
75 500.0 85.0
90 500.0 104.0
110 500.0 120.0
125 500.0 130.0
140 500.0 140.0
160 500.0 160.0
180 500.0 182.0
200 500.0 180.0
225 500.0 180.0
250 500.0 198.0
280 500.0 200.0
315 500.0 200.0
355 500.0 215.0
400 500.0 228.0
450 500.0 238.0
500 500.0 255.0
560 500.0 285.0
630 500.0 320.0
710 500.0 350.0
| 87
Flared Ends Catalog Numbers
OD Class 10 Class 12 Class 15 Class 19 Class 24 Class 30
63 FLA633.9 FLA634.7 FLA635.8 FLA-637.1 FLA638.6 FLA-6310.5
75 FLA754.7 FLA755.6 FLA756.8 FLA758.4 FLA7510.3 FLA7512.5
90 FLA905.6 FLA906.7 FLA908.2 FLA9010.1 FLA9012.3 FLA9015
110 FLA1106.8 FLA1108.1 FLA11010 FLA11012.3 FLA11015.1 FLA11018.3
280 FLA28017.3 FLA28020.6 FLA28025.4 FLA28031.3 FLA28037.7 FLA-28046.5
88 |
Loose Flanges for Flared End Connectors (2)
Carbon Flange BSTD Carbon Flange ASA150
The following table lists dimensions of flanges for Pexgol flared ends according to ASA 150 or B.S. table 10D.
Flanges according to other flange standards are available by special order. Split flanges of all flange standards are also
supplied by special order.
Flange bolt
Pipe Bolt circle Wall Radius Inside Bolt hole No. of Weight
Cat. No. Standard dim. O.D size
dia. (mm) dia. (mm) thickness (mm) dia. (mm) diameter Bolts (kg)
(inch) (in)
D3 D2 T R D1 D4 N
64805015 ASA/BSTD 50 1.5 98 127 17 6 52 16 4 / 1.4
64806302 ASA/BSTD 63 2 118 152 19 7 65 22 4 / 2.3
64807525 ASA 75 2.5 140 178 22 8 78 19 4 / 3.5
64907525 BSTD 75 2.5 127 165 14 8 78 17.5 4 / 1.9
64809003 ASA/BSTD 90 3 150 190 24 8 93 22 4 / 4.1
64811004 ASA 110 4 190 228 24 10 116 19 8 / 5.8
64911004 BSTD 110 4 178 216 16 10 116 17.5 4 / 3.5
64812504 ASA 125 4 190 228 24 10 131 19 8 / 5.3
64912504 BSTD 125 4 178 216 16 10 131 17.5 4 / 3
64812505 ASA 125 5 216 254 24 10 131 23.5 8 7.1
64814006 ASA/BSTD 140 6 240 279 25 10 146 23.5 8 8.9
64816006 ASA/BSTD 160 6 240 279 25 10 167 23.5 8 7.9
64818006 ASA/BSTD 180 6 240 279 25 10 187 23.5 8 6.7
64820008 ASA/BSTD 200 8 297.5 343 28 15 210 23.5 8 12.9
64822508 ASA/BSTD 225 8 297.5 343 28 15 236 23.5 8 10.9
64825010 ASA 250 10 362 406 30 17 262 25 12 18.2
64925010 BSTD 250 10 356 406 30 17 262 22 8 18.2
64828010 ASA 280 10 362 406 30 17 293 25 12 14.9
64928010 BSTD 280 10 356 406 30 17 293 22 8 14.9
64831512 ASA 315 12 432 482 32 20 331 25 12 24.7
64931512 BSTD 315 12 406 457 22 20 331 22 12 13.7
64835514 ASA/BSTD 355 14 475 533 35 20 371 30 12 1 32.2
64840016 ASA 400 16 540 597 36 22 417 30 16 1 41.3
64940016 BSTD 400 16 521 578 36 22 417 24 12 7/8 36.5
64845018 ASA 450 18 577.6 635 40 22 467 32 16 1 1/8 46.5
64945018 BSTD 450 18 584 641 40 22 467 24 12 7/8 48.5
64850020 ASA 500 20 635 698 43 25 518 32 20 1 1/8 59.1
64950020 BSTD 500 20 641 705 43 25 518 32 16 7/8 61.8
64863024 ASA 630 24 749 813 48 30 652 35 20 1 71.1
64963024 BSTD 630 24 756 826 48 30 652 29 16 1 1/8 78.0
| 89
Prefabricated elbows are produced from Pexgol pipes of all For example:
classes according to a proprietary process. The length of each ELB16014.6-453D one leg 550 mm with flared end and
leg of a Pexgol elbows is specified according to dimension A flange ASA 150 , other leg 420 mm plain end.
or dimension B in the table 55.1. Prefabricated elbows with
flared-ends are available in any length between the minimum The weight of the elbow is calculated by adding the A or B values
and maximum values, dim.A. Prefabricated elbows with plain of the legs, dividing them by 1,000 (to get the total length of
ends are available in minimum lengths according to dim.B. the elbow in meters) and then multiplying by the weight of the
Each leg can be supplied with plain ends or with flared ends pipe per meter according to the pipe dimensions tables.
with or without flanges. and in varying length for each leg.
For ordering please write the length A or B and describe the
pipe ends.
Dimensions of Pexgol Elbows

1.5D 3D
45 90 45 90
OD
A [mm] B [mm] A [mm] B [mm] A [mm] B [mm] A [mm] B [mm]
Min Max Min Min Max Min Min Max Min Min Max Min
50 210 400 100 260 600 130 140 500 240 330 600 230
63 225 450 120 320 600 180 160 500 260 380 650 280
75 235 450 130 310 600 210 180 500 280 420 700 320
90 250 350 155 380 600 240 215 500 305 465 700 375
110 270 350 190 420 700 280 235 500 335 530 750 445
125 280 400 200 400 600 320 270 500 350 575 800 500
140 295 400 210 430 700 350 295 500 375 625 900 545
160 300 400 225 450 750 320 335 600 410 690 1000 620
180 300 400 225 450 750 370 360 610 430 720 950 650
200 350 550 350 635 900 450 450 620 450 800 1100 800
225 400 600 400 700 1000 500 500 800 500 900 1250 900
250 450 700 450 720 1000 500 550 800 550 1000 1250 100
280 480 700 480 820 1000 600 650 950 650 1100 1330 1100
315 550 800 550 900 1100 700 700 1100 700 1250 1500 1250
355 650 900 650 1000 1200 1000 800 1100 800 1400 1600 1400
400 700 1000 700 1080 1300 1080 900 1100 900 1500 2400 1500
450 800 1100 800 1200 1400 1200 1000 1150 1000 1900 1900 1900
500 850 1200 850 1350 1500 1350 1100 1100 1100 2000 200 2000
560 * * * * * * * * * * * *
630 1100 1300 1100 1650 1900 1650 1450 1700 1450 2400 2500 2400
*710 * request *
Available on * * * * * * * * * *
Notes:
1. Length of ebow also includes a straight section to makes connection to the elbow easier.
2. The dim.A is the length of the elbow with a flared end & flange.
3. Elbows with a plain end (for electrofusion or mechanical connector) can be ordered with a
shorter length according to dim.B
4. Elbows with longer dimensions A or B can be specially ordered (after coordination with Golan
Plastic Products).
5. Larger or smaller radii elbows are available by special order.
6. Elbows with angles not according to standard are supplied by special order.
90 |
1.5D 3D
OD Class 45 90 45 90
Cat. No. Cat. No. Cat. No. Cat. No.
50 15 ELB504.6-451.5D ELB504.6-901.5D ELB504.6-453D ELB504.6-903D
110 15 ELB11010-451.5D ELB11010-901.5D ELB11010-453D ELB11010-903D
| 91
Prefabricated Elbows (2)
1.5D 3D
OD Class 45 90 45 90
200 12 ELB20014.7-451.5D ELB20014.7-453D ELB20014.7-453D ELB20014.7-453D
280 19* ELB28031.3-451.5D ELB28031.3-901.5D ELB28031.3-453D ELB28031.3-903D
* Minimum quantity required
92 |
Prefabricated Elbows (3 )
1.5D 3D
OD Class 45 90 45 90
500 30* ELB500 83.5-451.5D ELB500 83.5-901.5D ELB500 83.5-453D ELB500 83.5-903D
560 10** ELB56034.6-451.5D ELB56034.6-901.5D ELB56034.6-453D ELB56034.6-903D
630 30* ELB630105-451.5D ELB630105-901.5D ELB630105-453D ELB630105-903D
710 24** ELB71097.3-453D ELB71097.3-901.5D ELB71097.3-453D ELB71097.3-903D
710 30** ELB710118.3-453D ELB710118.3-901.5D ELB710118.3-453D ELB710118.3-903D
| 93
Spigot Reducers
d1
The sizes in the table are only a partial list and other sizes are
L1
available on request.
When using Spigot reducers to connect with electrofusion
couplers, the end user can reduce the L1 or L2 dimensions.
L
To order PEXGOL spigot reducers, referv to the order form

L2
on our website: www.PEXGOL.com/support
d2
Dimensions of Spigot Reducers

Weight (kg) Weight (kg) Weight (kg)
Cat.No. Size d1 x d2 Size L Size L1 Size L2
Class 10 Class 15 Class 24
RED75x63 75x63 405 205 175 0.20 0.3 0.43
RED90x75 90x75 420 215 180 0.34 0.49 0.7
RED90x63 90x63 420 215 175 0.35 0.49 0.71
RED110x90 110x90 580 280 270 0.55 0.79 1.14
RED110x75 110x75 580 280 255 0.56 0.8 1.16
RED110x63 110x63 580 280 240 0.57 0.81 1.17
RED125x110 125x110 620 280 280 0.73 1.04 1.48
RED125x90 125x90 620 280 270 0.78 1.12 1.59
RED140x125 140x125 700 360 290 0.98 1.38 1.98
RED140x110 140x110 700 360 280 1 1.41 2.03
RED160x140 160x140 720 355 360 1.32 1.88 2.68
RED160x125 160x125 720 355 350 1.4 2 2.85
RED160x110 160x110 720 355 340 1.43 2.04 2.9
RED180x160 180x160 580 260 255 2.1 3 4.2
RED180x140 180x140 580 260 245 1.5 2.2 3.1
RED180x125 180x125 580 260 235 1.6 2.3 3.3
RED200x160 200x160 580 260 255 2.45 3.46 4.97
RED200x110 200x110 580 260 255 2.68 3.8 5.46
RED225x200 225x200 590 250 270 3.23 4.6 6.58
RED225x180 225x180 590 260 260 3.1 4.35 6.2
RED225x160 225x160 590 260 260 3.45 4.92 7.03
RED250x225 250x225 680 330 320 4.25 6.02 8.74
RED250x200 250x200 680 330 320 4.41 6.24 9.07
RED250x160 250x160 680 330 320 4.68 6.63 9.63
RED280x250 280x250 700 340 330 5.72 8.15 15.57
RED280x225 280x225 700 300 320 5.98 8.51 16.26
RED315x280 315x280 770 340 330 7.82 11.14 18.87
RED315x250 315x250 770 340 330 8.13 11.58 19.62
RED355x315 355x315 795 350 340 10.7 15.25 23
RED355x280 355x280 795 350 340 11.31 16.12 24.3
RED400x355 400x355 815 355 350 15.02 21.44 28.58
RED400x315 400x315 815 355 350 15.72 22.43 29.91
RED450x400 450x400 865 275 355 21.1 30.17 36.76
RED450x355 450x355 865 400 355 21.96 31.4 38.26
RED500x450 500x450 631 302 275 28.4 40.7 43.22
RED500x400 500x400 659 302 249 29.66 42.51 45.14
RED630x500 630x500 782 340 302 55.94 79.49 67.52
RED630x450 630x450 809 340 275 57.87 82.24 69.85
94 |
Pex 2 Pex Fittings
Pex2Pex electrofusion fittings for high temperature
working conditions:
In addition to mechanical fittings, the PEXGOL system
also offers a welding solution. Items with the brand name
PLASSON Pex2Pex, are suitable for PEXGOL pipes class 15
SDR11 in all the temperature and pressure ranges of this
pipe class.
The couplers are not UV resistant and must be protected
from UV light.
Special high temperature electrofusion couplers:
Golan offers special high temperature electrofusion couplers
for conditions requiring higher working pressures or pipe
dimensions for which Pex2Pex couplers are not available.
Please consult Golan's application engineer.
Prior to using Pex2Pex fittings for the first time, please

consult Golan regarding on site training.
Pex 2 Pex Coupler
Cat. No. Pipe D L L1 Weight (Kg)

480100050 50 68 100 48.5 0.143
480100063 63 82 118 57 0.22
480100075 75 97 125 61 0.33
480100090 90 115 145 70.7 0.53
480100110 110 139 161 79 0.82
480100125 125 155 169 83 1.00
480100160 160 196 192 94.7 1.77
| 95
Pex 2 Pex 90 Elbow
L1
L
d
D
Cat. No. Pipe D L L1 Weight (kg)

480500075 75 96 149.5 60.7 0.50
480500090 90 110.5 201.5 70 0.84
480500110 110 140 234 71 1.52
480500125 125 163.1 271 81 2.33
Pex 2 Pex tees
Cat. No. Nominal dia D1 D2 L L1 L2 A Weight (kg)

480400050 50 68 68 139 48.5 48.5 155 0.374
480400063 63 82 82 166 57.5 57.3 188 0.598
480400075 75 97 96 195 58.5 61 232 0.997
480400090 90 112 115 292 70.5 70.7 252 1.7
480400110 110 142.5 138.5 327.5 71.5 79 296 2.386
480400125 125 163 154.5 380 85 83 326 3.838
Pex 2 Pex Brass Connector
Cat. No. Pipe d G D L L1 Weight (Kg)

482100050015 50 1.5" 38 136 48.5 0.53
482100063020 63 2" 48 160 57 0.9
482100075020 75 2" 59 166 61 1.3
482100075025 75 2 " 59 171 61 1.5
96 |
Flanged Coupler For Pexgol Pipes
Available sizes from diameters 63 mm to 630 mm.
The flange has oval holes designed to fit most international
standards. 62.1.
The couplers can be used for the full range of temperatures
and pressures, the same as PEXGOL pipes. PEXGOL flanged
couplers consist of either two halves or four quarters,
depending on the pipe size.
The body of the coupler is made of spheroidal (ductile) cast
iron GGG40 (ASTM A-536). The standard gaskes are made of
EPDM. Bolts to connect the two halves or four quarters are
included.
Cat. No. Pipe OD (mm)

50806320 63
50807525 75
50809030 90
50811040 110
50812540 125
50814060 140
50816060 160
50818060 180
50820080 200
50822580 225
50825010 250
50928010 280 ASA
50828010 280 BS
50831512 315
50835514 355
50840016 400
50845018 450
50850020 500
50863024 630
For additional details and dimensions, please our Engineering & Applications Guide.
Hydrant Connector
Cat. No. Size
85511004 110 mm
| 97
Branch-Off Saddles
Branch-off saddles are designed for side outlets with a
maximum diameter equal to half of the main pipes diameter.
Threaded or flanged outlets (according to ASA 150, BSTD or
other standard requirements) are available.
H
Golans stainless steel saddles are supplied for diameters
from 110 mm to 710 mm. They can be used for the full
L
temperature and pressure ranges of PEXGOL pipes.
For the installation of saddles, see instructions at:
D
www..pexgol.com/support.
All stainless steel saddles are suitable for transporting
drinking water. Saddles with internal rubber lining at the
flange outlet are available for corrosive materials that might
damage the stainless steel saddles. Golan supplies these
saddles by special request.
Stainless Steel Branch-Off Saddles /ASA150 Flanged Outlet

Cat. No. OD [D] and flange size L (mm) Weight (kg)
47011002 110x2" 225 5.5
47011003 110x3" 225 6.3
47012502 125x2" 225 7.0
47012503 125x3" 225 7.0
47014002 140x2" 300 7.0
47014003 140x3" 300 7.0
470916002 160x2" 300 7.0
47016003 160x3" 300 9.0
470918002 180x2" 300 9.5
47018003 180x3" 300 9.5
47020002 200x2" 375 14.0
47020003 200x3" 375 15.0
47022502 225x2" 375 15.0
47022503 225x3" 375 15.6
47025002 250x2" 450 16.0
47025003 250x3" 450 17.0
47028002 280x2" 450 17.0
47028003 280x3" 450 18.0
47031502 315x2" 450 18.0
47031503 315x3" 450 20.0
47035502 355x2" 450 19.0
47035503 355x3" 450 21.0
47040003 400x3" 525 23.0
47045003 450x3" 525 24.0
47050003 500x3" 525 26.0
47063003 630x3" 525 29.0
98 |
Stainless Steel Branch-Off Saddles /ASA150 Flanged Outlet
L
D
Cat. No. OD [D] and flange size H (mm) L (mm) Weight (kg)
46811002 110x2" 120 225 5.5
46811003 110x3" 120 225 6.3
46812502 125x2" 120 225 7.0
46812503 125x3" 120 225 7.0
46814002 140x2" 120 300 7.0
46814003 140x3" 120 300 7.0
468916002 160x2" 120 300 7.0
46816003 160x3" 120 300 9.0
46816004 160x4" 120 300 9.5
468918002 180x2" 120 300 7.0
46818003 180x3" 120 300 9.0
46818004 180x4" 120 300 9.5
46820002 200x2" 120 375 14.0
46820003 200x3" 120 375 15.0
46820004 200x4" 120 375 15.0
46822502 225x2" 120 375 15.0
46822503 225x3" 120 375 15.6
46822504 225x4" 120 375 16.0
46822506 225x6" 150 375 19.0
46825002 250x2" 120 450 16.0
46825003 250x3" 120 450 17.0
46825004 250x4" 120 450 18.0
46825006 250x6" 150 450 20.0
46928002 280x2" 120 450 17.0
46928003 280x3" 120 450 18.0
46928004 280x4" 120 450 20.0
46828006 280x6" 150 450 23.0
46831502 315x2" 120 450 18.0
46831503 315x3" 120 450 20.0
46831504 315x4" 120 450 21.0
46831506 315x6" 150 450 23.0
46831508 315x8" 150 450 28.0
46835502 355x2" 120 450 19.0
46835503 355x3" 120 450 21.0
46835504 355x4" 120 450 22.0
46835506 355x6" 150 450 25.0
46835508 355x8" 150 450 29.0
46840003 400x3" 120 525 23.0
46840004 400x4" 120 525 23.0
46840006 400x6" 150 525 26.0
46840008 400x8" 150 525 30.0
46845003 450x3" 120 525 24.0
| 99
46845004 450x4" 120 525 24.0
46845006 450x6" 150 525 27.0
46845008 450x8" 150 525 31.0
46850003 500x3" 120 525 26.0
46850004 500x4" 120 525 26.0
46850006 500x6" 150 525 28.0
46850008 500x8" 150 525 32.0
46863003 630x3" 120 525 29.0
46863004 630x4" 120 525 30.0
46863006 630x6" 150 525 32.0
46863008 630x8" 150 525 36.0
Stainless Steel Branch-Off Saddles / Threaded Outlet
47011002 110x2" 120 225 5.5
47011003 110x3" 120 225 6.3
470916002 160x2" 120 300 7.0
47016003 160x3" 120 300 9.0
470918002 180x2" 120 300 7.0
47018003 180x3" 120 300 9.0
47020002 200x2" 120 375 14.0
47020003 200x3" 120 375 15.0
47022502 225x2" 120 375 15.0
47022503 225x3" 120 375 15.6
47025002 250x2" 120 450 16.0
47025003 250x3" 120 450 17.0
47028002 280x2" 120 450 17.0
47028003 280x3" 120 450 18.0
47031502 315x2" 120 450 18.0
47031503 315x3" 120 450 20.0
47035502 355x2" 120 450 19.0
47035503 355x3" 120 450 21.0
47040003 400x3" 120 525 23.0
47045003 450x3" 120 525 24.0
47050003 500x3" 120 525 26.0
47063003 630x3" 120 525 29.0
100 |
BRASS FITTINGS
Golans brass fittings can be used for the full temperature
and pressure ranges of PEXGOL pipes. Brass saddles with
threaded outlets are used for pipes with diameters
from 32 mm to 160 mm.
.
Branch-Off Saddles - Female Thread

Brass DZR Brass Thread
44203205 - 32x" F
44403207 - 32x" M
44204005 - 40x" F
44404007 - 40x " M
44205007 - 50x " F
44405007 - 50x1" M
44206307 - 63x " M
44206310 - 63x1" F
- 44506315 63x1 " M
- 44506302 63x2" F
44207515 - 75x1 "
- 44507502 75x2" F
- 44509002 90x2" F
- 44511002 110x2" F
- 44516002 160x2" F
Gp Bolt Connectors - Dzr Brass - Male/Female Bspt Thread

Cat. No. Pipe Class Male Thread D
29423210 32 x 2.9 15 1" 41
30473210 32 x 4.4 24 1" 41
29424012 40 x 3.7 15 1 " 50
30474012 40 x 5.5 24 1 " 50
29425015 50 x 4.6 15 1 " 56
30475015 50 x 6.9 24 1 " 56
29426320 63 x 5.8 15 2" 67
30476320 63 x 8.7 24 2" 67
29427525 75 x 6.8 15 2 " 75
30477525 75 x 10.3 24 2 " 75
D 29429030 90 x 8.2 15 3" 88
30479030 90 x 12.3 24 3" 88
29421104 110 x 10.0 15 4" 97
30471104 110 x 15.1 24 4" 97
29421254 125 x 11.4 15 4" 110
30471254 125 x 17.1 24 4" 110
29421606 160 x 14.6 15 6" 140
30471606 160 x 21.9 24 6" 140
| 101
Hela 8010 Pex Double Bolt Connector Class 15 / 24
Cat. No. Pipe Class
91032001 32 x 2.9 15
91032002 32 x 4.4 24
91040001 40 x 3.7 15
91040002 40 x 5.5 24
91050001 50 x 4.6 15
91050002 50 x 6.9 24
91063001 63 x 5.8 15
91063002 63 x 8.7 24
91075001 75 x 6.8 15
91075002 75 x 10.3 24
91090001 90 x 8.2 15
91090002 90 x 12.3 24
91011001 110 x 10.0 15
91011002 110 x 15.1 24
91012501 125 x 11.4 15
91012502 125 x 17.1 24
91016001 160 x 14.6 15
91016002 160 x 21.9 24
91016000 160 x 14.6 stainless steel 15
Hela 8045 Pex Equal T-Connector Class 24

Cat. No. Pipe Class Thread
42405405 40 x 5.5 24 1"
42506506 50 x 6.9 24 1 "
42638638 63 x 8.7 24 1 "
Hela 8047 Reducing Tee Class 24

Cat. No. Pipe Class Thread
42325323 25 x 3.5 / 32 x 4.4 24 "
42332403 32 x 4.4 / 40 x 5.5 24 "
42340501 40 x 5.5 / 50 x 6.9 24 1"
42350631 50 x 6.9/63 x 8.7 24 1 "
102 |
TEE Female DZR Brass
Cat. No. Cat. No. DZR Brass Thread (inch)

42250511 - 0.50
42250711 - 0.75
- 42251011 1.00
- 42231211 1.25
- 42231511 1.50
- 42232011 2.00
- 42232511 2.50
- 42233011 3.00
- 42234011 4.00
Bushing DZR Brass

53320507 x"
- 53320510 1x"
- 53320710 1x "
- 53310712 1 x "
- 53310715 1 x "
- 53331012 1 x1"
- 53331015 1 x1"
- 53331215 1 x1 "
- 53330720 2x "
- 53331020 2x1"
- 53331220 2x1 "
- 53331520 2x1 "
- 53332512 2 x 1 "
- 53331525 2 x1 "
- 53332025 2 x2"
- 53332030 3x2"
- 53333025 3x2 "
- 53334020 4x2"
- 53334025 4x2
- 53334030 4x3
| 103
Female Coupler DZR Brass

57220511 - 0.50
57220711 - 0.75
- 57221011 1.00
- 57231211 1.25
- 57231511 1.50
- 57232011 2.00
- 57232015 2.50
- 57233011 3.00
- 57234011 4.00
Nipple DZR Brass

55410511 - "
55410711 - "
- 55431011 1"
- 55431211 1 "
- 55431511 1 "
- 55432011 2"
- 55432511 2 "
- 55433011 3"
- 55434011 4"
Reducing Nipple DZR Brass

27420705 - "x"
- 27420710 1"x "
- 27411215 1 "x1 "
- 27431220 2"x1 "
- 27431520 2"x1 "
- 27431525 2 x1 "
- 27432025 2 "x2"
- 27433020 3"x2"
- 27434030 4"x3"
104 |
Fixpoint Clamps
Cat. No. Pipe Diameter (mm) Length W (mm) Width A (mm) Weight (kg)
66206302 63 40 185 1.11
66207525 75 40 195 1.17
66209003 90 40 210 1.25
66211004 110 50 230 1.67
66212505 125 50 250 1.86
66214006 140 50 260 1.94
66216006 160 50 280 2.05
66218006 180 55 700 2.5
66220008 200 60 320 3.61
66222508 225 80 350 5.12
66225010 250 80 370 5.46
66228010 280 80 400 5.97
66231512 315 80 435 6.46
66235514 355 100 475 8.84
66240016 400 100 520 9.79
66245018 450 100 570 10.80
66250020 500 100 620 11.85
66263024 630 100 754 14.45
Fixpoint bridge for PEXGOL pipes

L1
H1 A
Cat. No. Pipe Diameter (mm) Clamp width W Clamp size A Bolt size Total length L1 Height H1 Weight
301063 63 40 185 " 260 290 6.14
301075 75 40 195 " 270 300 6.32
301090 90 40 210 " 320 350 7.31
301110 110 50 230 /" 360 380 8.86
301125 125 50 250 /" 360 380 8.83
301140 140 50 260 /" 380 480 10.14
301160 160 50 280 /" 380 480 10.11
301180 180 60 300 " 400 480 11.5
301200 200 60 320 " 420 480 13.09
301225 225 80 350 " 460 500 19.20
301250 250 80 370 " 510 560 18.25
301280 280 80 400 " 520 560 19.01
301315 315 80 435 " 580 650 21.14
301355 355 100 475 1" 650 700 26.64
301400 400 100 520 1" 750 750 29.47
301450 450 100 570 1" 750 800 31.48
301500 500 100 620 1" 800 850 34.03
301630 630 100 754 1" 800 950 38.87
| 105
Pex-lined fittings
These specifications cover materials, manufacturing, Fabrication standards

testing, inspection and packaging standards for standard Qualification of welding procedures, welders and welding
and custom made Pex-lined fittings. operators are in accordance with section
Pex-lined steel fittings consist of a steel flanged fitting lined IX of the ASME Boiler and Pressure Vessel Code or BS 4870:
with thick black Pex coating which extends over the full Part 1 and BS 4871: Part 1, DIN 8560 or EN-288-3.
face of the flanges. This type of fitting is used as a standard All welds are visually examined and assessed in accordance
fitting (Tee, elbow, reducer, etc.). Non-standard items can with ASME B31.3 or relevant code.
also be supplied, subject to approval by Golans technical
Dimensional standards
department.
Flanged cast steel fittings are in accordance with ANSI B16.5
Class 150.
Manufacturing materials Flanged ductile Iron fittings are in accordance with ANSI
All materials used are traceable to origin and records are B16.42 Class 150.
maintained for a minimum of three years. When specified,
material and/or test certificates is supplied. Fabricated fittings are in accordance with the dimensions
shown in the following Tables.
Pex lining
Pex lining is made from resin conforming to the requirements Pipe diameters and wall thicknesses are in accordance with
of materials as defined in ASTM specification D1998-04. the dimensions in the following tables.
The lining is made from virgin resin, meeting the requirements
Flanges for pipe and fittings are in accordance with ANSI
of ASTM D1998-04.
B16.5 Class 150.
When tested in accordance with ASTM D638, the minimum
tensile strength is 23 N/mm2 and the minimum elongation Flanges are slip on welding, socket welding or welding neck
is 300%. types.
Loose backing flanges are suitable for use with welding

Fittings collars.
Fabricated fittings are manufactured from the materials
All relevant dimensions and tolerances are in accordance
stated above.
with ANSI B16.5 Class 150.
Cast fittings are manufactured from the following:
Ductile iron ASTM A395, BS2789 grade 420/12 or DIN 1693 Threaded bolt holes are not permitted except for reducing
Part 1 GGG40. flanges. Threaded bolt holes in reducing flanges are UNC
Cast steel ASTM A216 WCB or equivalent. unless specified otherwise.
Flanges and welding neck collars are forged steel to ASTM
Welding collars for use with loose backing flanges are slip on
A105 N.
welding, socket welding or welding neck type.
Slip on welding collars are steel plate to BS1501-161-430A,
DIN 17100 grades RSt 37-2 or NF A 35-501 grade E24, EN
10025 or equivalent.
106 |
The diameters and thicknesses are given in the following
dimension table.
The dimension table lists the outside diameters. The outside
diameter of the instrument Tee bodies are the same as the lined
space. The lining on the faces of flanges have uniform thickness,
not less than 80% of the actual wall thickness.
The Pex lining thickness in the following table is the standard.
Higher thicknesses are available on request.
Dimension table
Nom DT D G I B C S Pex Lining thick.
Size Mm mm mm nXi mm mm mm mm
1" 33.5 108 50.8 4X15.7 14.2 12 3.38 3.0
1 " 42.2 117.3 63.5 4X15.7 15.7 12 3.56 3.0
1 " 48.3 127 73.2 4X19.1 17.5 12 3.68 3.0
2" 60.5 152.4 91.9 4X19.1 19.1 14 3.91 3.5
2 " 73.2 177.85 104.6 4X19.1 22.4 14 5.16 3.5
3" 88.9 190.5 127.0 4X19.1 23.9 16 5.49 4.0
3 " 101.6 215.9 139.7 8X19.1 23.9 16 5.74 4.0
4" 114.3 228.6 157.2 8X22.4 23.9 16 6.02 4.5
5" 141.3 254 185.7 8X22.4 23.9 18 6.55 4.5
6" 168.4 279.4 215.9 8X22.4 25.4 18 7.11 6.0
8" 219.2 342.9 269.7 8X22.4 28.4 20 8.18 6.0
10" 273.1 406.4 323.9 12X25.4 30.2 22 9.27 6.0
12" 323.9 482.6 381.0 12X25.4 31.8 22 9.53 7.0
14" 355.6 533.4 412.8 12X25.4 35.1 25 9.53 7.0
16" 406.4 596.9 469.9 12X28.4 36.6 25 9.53 7.0
18" 457.2 635 533.4 16X31.8 39.6 25 9.53 7.0
20" 508 698.5 584.2 20X31.8 42.9 25 9.53 7.0
24" 609.6 812.8 269.2 20X35.1 47.8 25 9.53 7.0
Construction of Flanged fittings

Completed fittings are one piece construction. Flanges are are fixed. The preparation and assembly of welded branch
connections are in accordance with BS 2633 or ASME B31.3.
Attachment of flanges and collars.
Attachment of flanges and collars are done by both back fillet and bore welds.
Transition from the bore to the flanged face must incorporate a radius to prevent undue stressing of the liner.
Fabrication dimensional tolerances
Tolerances for flanges and fittings is in accordance with the relevant standards.
Fabricated pipework are in accordance with the following tolerances:
Squareness of flanges Square to the axis of the pipe or fitting to within 0.05mm per 25mm measured across the face.
Flange faces Faces should not be uneven or concave. Convexity from the bore to the periphery must not exceed 0.4mm per
25mm width of face.
Flange drilling PCD +/- 1.5mm. c/c of bolt holes +/- 0.8mm. Eccentricity between PCD and RFD up to 2- " +/- 0.8 mm, 3 " and
greater +/- 1.5mm.
Bolt holes Bolt holes are off center and equally spaced about the center line to an accuracy of 1.5mm.
Linear and angular dimensions Linear dimensions +/- 1.5mm; angular dimensions +/- 0.25 degrees.
| 107
Internal finish of housings Hydrostatic pressure test
The interior surfaces and flange faces are clean and free Hydrostatic pressure test is carried out at 16 Barg water in air.
of sharp corners, burrs, rust, scale, weld spatter or other Any evidence of leakage are cause for rejection.
protrusions that could adversely affect the lining. Electrostatic test
Electrostatic testing is carried out at a minimum voltage
Lining of 20,000 V. The full surface of every lining is tested. Any
The method of lining and the fit of the lining ensures that the pinholes are cause for rejection.
lining is capable of withstanding the temperature, pressure Final Examination
and vacuum ratings of the system. Each item is examined visually. Following satisfactory
All interference fit linings in straight pipes are normalized completion, the outside edge of the flange is stamped with
prior to flaring. a letter I" to indicate compliance.
Completed linings show no evidence of pinholes, porosity, External finish

cracks or bad workmanship. Sealing surfaces are free of The outside surface of all pipe and fittings are finished as
surface defects that could impair sealing effectiveness. follows.
Scratches, dents, nicks or tool marks on the sealing face are Shot blast SA 2- and coated with one coat zinc phosphate,
not deeper than 0.15 mm. zinc epoxy or zinc silicate primer. After painting, blocked bolt
holes and vents are cleared.
Any of these defect types less than 0.15 mm but extending Marking and identification: The following information is
across the face cause the product to be rejected. marked permanently on each fitting by casting into the
Blind flanges have linings firmly attached linings. body or by hard stamping the flange edge in letters at least
6 mm high:
Production testing Manufacturers marking
For each batch, at least one representative sample of each Lining material
nominal size of fittings is selected; tests are carried out to
determine mechanical properties and SG. Packaging
Where samples do not comply with the requirements stated All flanges are fitted with protective covers. These covers are
in this specification, each tube in the batch must have removed just prior to installation.
samples cut from each end and the samples are subjected Fittings are fitted with medium density fiberboard blanks
to the same tests. or alternatively, snap-on proprietary plastic blanks could be
used.
Any sample not meeting the specified requirements leads to
rejection of the whole tube. Performance
The outside diameter and wall thickness are measured. All lined fittings meet the temperature, pressure, and vacuum
Tubes not complying with the standard are rejected. ratings stated in the Lined Fittings manual.
Cracks found at the ends of tubes are cut off along with at
least 50mm of adjacent material. Service limitations
For positive and negative pressure limitations versus
When specified, each liner tube is subjected to a flattening temperature, see table next page.
test. Each length of tube is passed through a pre-set gap Service temperature limits, subject to compatibility with the
between two powered rollers. The gap is set at 50% of the fluid being handled are:
outside diameter of the tube. The tube is rotated about the Pex: -20 to +85C
longitudinal axis through 90 and then passed back through When lined fittings are exposed to very low temperatures
the roller gap. (below -20C) consideration must be given as to the
The tube is examined for cracks. A crack, if found, is cut out suitability of the material used for the housings. See section
along with at least 50 mm of adjacent material. below for further information.
108 |
Pressure / temp. rating
Pressure
Temperature ANSI 150# ANSI 300#
PSI BAR PSI BAR
20 C 250 17.2 450 31.0
50 C 244 17 425 29.3
100 C 235 16 390 26.9
The pressure ratings for ANSI 150# and PN16 dimensioned fittings are based on ratings in ANSI B 16.5.
The pressure ratings for ANSI 300# dimensioned fittings are based on the rating in ANSI B 16.5 300#, down rated to
compensate for the decrease in mechanical properties at elevated temperatures of the lining materials.
Vacuum / temp. rating

Liner Temperature Diameter
25 40 50 80 100 150 200 250 300 350 400
20 C Full Full Full Full Full Full Full Full Full Full Full
Pex 50 C Full Full Full Full Full Full Full - - - -
80 C Full Full Full Full Full - - - - - -
System design and supports Installation and maintenance Instructions for lined fittings
Pipe systems must be adequately supported to avoid Lined products must not be welded, brazed or torch cut to
excessive deflection of flanged joints, and supports should prevent damaging the lining.
be installed close to flanges. The requirement for adequate Handle the material with due care and attention, avoiding all
support is critical in areas of high levels of concentration of mechanical shocks.
valves and fittings. All flanges are covered to protect them from damage during
shipment, storage and handling onsite. If covers are removed
Butterfly valves are usually designed for straight metallic or for inspection purposes prior to installation, replace them
thermoplastic systems, with the diameter of the vane being immediately after inspection of each item is completed.
defined as a function of the inner diameter of the pipe When joining PEX pipe and lined fittings together, the use of
system under consideration. The inner diameter of lined steel gaskets between the sealing faces is usually not necessary.
pipe is considerably smaller than the actual steel pipe. Inner
diameters of thermoplastic pipes tend to be considerably
Under normal conditions, remove covers only immediately
prior to installation. As gaskets are often not required,
smaller due to their heavy wall thickness. Consequently,
utmost attention is required to avoid scratching or otherwise
some interference between the inner liner of a lined pipe
damaging the lining on flange faces.
and the valve vane might be experienced.
In case of leakage, inspect the sealing faces of each
component for grooves or chips. Grooves or nicks not deeper
The designer should consider this possibility early in the
than approximately 15% of the flare thickness can be removed
selection process for pipe systems and valves, and if required,
with a fine-grade abrasive paper.
incorporate adequate conical spacers between the flanges
of plastic fittings and the valve.
| 109
Lined Fittings
Materials
1 - Lining Pex ASTM D1998-04
2 - St 37.0 - DIN 1629
3 - Body St 37.0 - DIN 1629
Standard Version two fixed flanges

Available on request:
One or two loose flanges
ANSI B16.5 Class 300 flanges
Stainless steel body and flanges 304/316
Different lengths (L)
Lined swing check valve
Solid And Lined Spacers

ANSI B16.5 - Class 150#

Cat No. DN Inch L mm R B M A C L DN

Pex-SPC-15025 1" 55 50 43
26 140 100 62 65

Pex-SPC-15032

1

"

68 80 46

45 170 135 65 85

Pex-SPC-15038

1 "

75 100 52

65 208 170 65 55
Pex-SPC-15050
2" 95 150 56
104 270 220 65 70

Pex-SPC-15062
2 "
108 200
60 145 320
275 65 90

Pex-SPC-15080 3" 130 250 68 185 400 335 65 70

Pex-SPC-150100 4" 162

300
78

230 470

405 65 95

Pex-SPC-150125 5" 190

350 78
252 510
445 65 95
Pex-SPC-150150 6" 218 400 102 300 575 510 65 95
Pex-SPC-150200 8" 273
To adjust the the Swing Check Valve to the ID of the PEXGOL pipe,
Pex-SPC-150250 10" 336 order the PEXGOL special reducers/adaptors cat.no.65900040 ( 38)
Pex-SPC-150300 12" 406 in custom-made dimensions. Please consult Golan's Application
Pex-SPC-150350 14" 447 Engineer.
Pex-SPC-150400 16" 511
Pex-SPC-150450 18" 546
Pex-SPC-150500 20" 603
Pex-SPC-150600 24" 714
110 |
Lined Fittings
Lined Elbows 90 Lined Elbows 45

ANSI B16.5 - Class 150# ANSI B16.5 - Class 150#
DN Pex Lining DN Pex Lining
Cat No. L mm Weight Cat No. L mm Weight
Inch Thickness Inch Thickness
Pex-LE90-15025 1" 89 3.0 3.1 Pex-LE45-15025 1" 45 3.0 3.0
Pex-LE90-15032 1 " 95 3.0 4.0 Pex-LE45-15032 1 " 51 3.0 4.0
Pex-LE90-15038 1 " 102 3.0 4.5 Pex-LE45-15038 1 " 57 3.0 6.0
Pex-LE90-15050 2" 114 3.5 6.5 Pex-LE45-15050 2" 64 3.5 9.0
Pex-LE90-15063 2 " 127 3.5 9.0 Pex-LE45-15063 2 " 76 3.5 13.0
Pex-LE90-15080 3" 140 4.0 12.0 Pex-LE45-15080 3" 76 4.0 15.0
Pex-LE90-150100 4" 165 4.0 19.0 Pex-LE45-150100 4" 102 4.0 20.0
Pex-LE90-150125 5" 190 4.0 22.0 Pex-LE45-150125 5" 114 4.0 26.0
Pex-LE90-150150 6" 203 6.0 34.0 Pex-LE45-150150 6" 127 6.0 33.0
Pex-LE90-150200 8" 229 6.0 57.0 Pex-LE45-150200 8" 140 6.0 54.0
Pex-LE90-150250 10" 279 6.0 82.0 Pex-LE45-150250 10" 165 6.0 75.0
Pex-LE90-150300 12" 305 7.0 115.0 Pex-LE45-150300 12" 190 7.0 110.0
Pex-LE90-150350 14" 546 7.0 150.0 Pex-LE45-150350 14" 190 7.0 117.0
Pex-LE90-150400 16" 610 7.0 192.0 Pex-LE45-150400 16" 203 7.0 145.0
Pex-LE90-150450 18" 673 7.0 225.0 Pex-LE45-150450 18" 216 7.0 165.0
Pex-LE90-150500 20" 737 7.0 280.0 Pex-LE45-150500 20" 241 7.0 210.0
Pex-LE90-150600 24" 864 7.0 395.0 Pex-LE45-150600 24" 279 7.0 290.0
Lined Elbows 60 Lined Elbows 30

DN L Pex Lining DN L Pex Lining
Cat No. Weight Cat No. Weight
Inch mm Thickness Inch mm Thickness
Pex-LE60-15025 1" 45 3.0 2.7 Pex-LE30-15025 1" 45 3.0 2.7
Pex-LE60-15032 1 " 51 3.0 3.6 Pex-LE30-15032 1 " 51 3.0 3.6
Pex-LE60-15038 1 " 57 3.0 5.4 Pex-LE30-15038 1 " 57 3.0 5.4
Pex-LE60-15050 2" 64 3.5 8.1 Pex-LE30-15050 2" 64 3.5 8.1
Pex-LE60-15063 2 " 76 3.5 11.7 Pex-LE30-15063 2 " 76 3.5 11.7
Pex-LE60-15080 3" 76 4.0 13.5 Pex-LE30-15080 3" 76 4.0 13.5
Pex-LE60-150100 4" 102 4.0 18.0 Pex-LE30-150100 4" 102 4.0 16.0
Pex-LE60-150125 5" 114 4.0 20.5 Pex-LE30-150125 5" 114 4.0 20.8
Pex-LE60-150150 6" 127 6.0 26.1 Pex-LE30-150150 6" 127 6.0 26.4
Pex-LE60-150200 8" 140 6.0 42.7 Pex-LE30-150200 8" 140 6.0 43.2
Pex-LE60-150250 10" 165 6.0 59.3 Pex-LE30-150250 10" 165 6.0 56.3
Pex-LE60-150300 12" 190 7.0 86.9 Pex-LE30-150300 12" 190 7.0 82.5
Pex-LE60-150350 14" 190 7.0 92.4 Pex-LE30-150350 14" 190 7.0 87.8
Pex-LE60-150400 16" 203 7.0 114.6 Pex-LE30-150400 16" 203 7.0 108.8
Pex-LE60-150450 18" 216 7.0 130.4 Pex-LE30-150450 18" 216 7.0 123.8
Pex-LE60-150500 20" 241 7.0 165.9 Pex-LE30-150500 20" 241 7.0 157.5
Pex-LE60-150600 24" 279 7.0 229.1 Pex-LE30-150600 24" 279 7.0 217.5
| 111
Lined Equal Tee
ANSI B16.5 - Class 150# DN Pex Lining
Cat No. L mm Weight
Inch Thickness
Pex-LET-15025 1" 89 3.0 3.5
Pex-LET-15032 1 " 95 3.0 4.6
Pex-LET-15038 1 " 102 3.0 6.5
Pex-LET-15050 2" 114 3.5 10.0
Pex-LET-15063 2 " 127 3.5 13.7
Pex-LET-15080 3" 140 4.0 21.0
Pex-LET-150100 4" 165 4.5 36.0
Pex-LET-150125 5" 190 4.5 43.0
Pex-LET-150150 6" 203 6.0 49.0
Pex-LET-150200 8" 229 6.0 75.0
Pex-LET-150250 10" 279 6.0 113.0
Pex-LET-150300 12" 305 7.0 153.0
Pex-LET-150350 14" 356 7.0 197.0
Pex-LET-150400 16" 381 7.0 263.0
Pex-LET-150450 18" 419 7.0 303.0
LET-150500 20" 457 7.0 330.0
LET-150600 24" 559 7.0 397.0
Lined Equal Cross

DN L Pex Lining
ANSI B16.5 - Class 150# Cat No. Inch mm Thickness Weight
Pex-LC-15025 1" 89 3.0 5.5
Pex-LC-15032 1 " 95 3.0 6.5
Pex-LC-15038 1 " 102 3.0 8.2
Pex-LC-15050 2" 114 3.5 13.6
Pex-LC-15063 2 " 127 3.5 16.5
Pex-LC-15080 3" 140 4.0 23.6
Pex-LC-150100 4" 165 4.5 33.0
Pex-LC-150125 5" 190 4.5 43.0
Pex-LC-150150 6" 203 6.0 52.3
Pex-LC-150200 8" 229 6.0 86.3
Pex-LC-150250 10" 279 6.0 124.0
Pex-LC-150300 12" 305 7.0 169.0
Pex-LC-150350 14" 356 7.0 300.0
Pex-LC-150400 16" 381 7.0 372.0
Pex-LC-150450 18" 419 7.0 427.0
Pex-LC-150500 20" 457 7.0 547.0
Pex-LC-150600 24" 559 7.0 713.0
Lined Lateral Tee

ANSI B16.5 - Class 150# DN L L1 Pex Lining Weight
Cat No. Inch mm mm Thickness kg
Pex-LLT-15025 1" 146 45 3.0 4.0 7.0
Pex-LLT-15038 1 " 178 51 3.0 9.0
Pex-LLT-15050 2" 203 64 3.5 19.5
Pex-LLT-15080 3" 254 76 4.0 36.0
Pex-LLT-150100 4" 305 76 4.5 53.0
Pex-LLT-150150 6" 368 89 6.0 80.0
Pex-LLT-150200 8" 445 115 6.0 13.0
112 |
Lined Reducing Tee
DN DN2 L Pex Lining
ANSI B16.5 - Class 150# Cat No.
Inch Inch mm Thickness
Weight
Pex-LRT-150350-25 1" 169.0
Pex-LRT-150350-38 1 " 173.0
Pex-LRT-150350-38 2" 6.0 / 3 175.0
Pex-LRT-150350-50 3" 186.0
Pex-LRT-150350-80 14" 4" 356 191.0
Pex-LRT-150350-100 6" 204.0
6.0
Pex-LRT-150350-150 8" 293.0
Pex-LRT-150350-200 10" 299.0
7.0
Pex-LRT-150350-300 12" 307.0
Pex-LRT-150400-25 1" 227.0
Pex-LRT-150400-38 1 " 231.0
Pex-LRT-150400-50 2" 6.0 / 3 233.0
DN DN2 L Pex Lining
Cat No. Weight Pex-LRT-150400-80 3" 244.0
Inch Inch mm Thickness
Pex-LRT-150400-100 4" 250.0
Pex-LRT-15032-19 " x 5.3 16" 305
1 " 95 Pex-LRT-150400-150 6" 263.0
Pex-LRT-15032-25 1" 3.0 5.5 6.0
Pex-LRT-15062-19 " x 5.3 Pex-LRT-150400-200 8" 291.0
2 " 127 Pex-LRT-150400-250 10" 355.0
Pex-LRT-15062-25 1" 3.0 5.5
Pex-LRT-150400-300 12" 7.0 359.0
Pex-LRT-150100-25 1" 19.0
Pex-LRT-150400-350 14" 373.0
Pex-LRT-150100-38 1.5" 19.8
5" 190 4.5 / 3 Pex-LRT-150450-25 1" 303.0
Pex-LRT-150100-50 2" 21.5
Pex-LRT-150450-38 1 " 307.0
Pex-LRT-150100-80 3" 23.5
Pex-LRT-15038-19 " x 5.3 Pex-LRT-150450-50 2" 6.0 / 3 309.0
1 " 102 Pex-LRT-150450-80 3" 319.0
Pex-LRT-15038-25 1" 3.0 5.5
Pex-LRT-15050-25 1" 7.9 Pex-LRT-150450-100 4" 323.0
2" 114 3.0 Pex-LRT-150450-150 18" 6" 419 338.0
Pex-LRT-15050-38 1.5" 9.4 6.0
Pex-LRT-150450-200 8" 372.0
Pex-LRT-15080-25 1" 13.8
Pex-LRT-150450-250 10" 443.0
Pex-LRT-15080-38 3" 1 " 140 4.0 / 3 14.0
Pex-LRT-150450-300 12" 455.0
Pex-LRT-15080-50 2" 15.0 7.0
Pex-LRT-150100-25 1" 19.0 Pex-LRT-150450-350 14" 465.0
Pex-LRT-150100-38 1 " 19.8 Pex-LRT-150450-400 16" 473.0
4" 165 4.5 / 3
Pex-LRT-150100-50 2" 21.5 Pex-LRT-150500-25 1" 279.0
Pex-LRT-150100-80 3" 23.5 Pex-LRT-150500-38 1 " 283.0
Pex-LRT-150150-25 1" 28.2 Pex-LRT-150500-50 2" 6.0 / 3 286.0
Pex-LRT-150150-38 1 " 30.7 Pex-LRT-150500-80 3" 294.0
Pex-LRT-150150-50 6" 2" 203 4.5 / 3 32.0
Pex-LRT-150500-100 4" 299.0
Pex-LRT-150150-80 3" 35.2
Pex-LRT-150500-150 6" 313.0
Pex-LRT-150150-100 4" 37.0 20" 457 6.0
Pex-LRT-150200-25 1" 42.5 Pex-LRT-150500-200 8" 343.0
Pex-LRT-150200-38 1 " 45.6 Pex-LRT-150500-250 10" 413.0
Pex-LRT-150200-50 2" 6.0 / 3 47.0 Pex-LRT-150500-300 12" 421.0
8" 229
Pex-LRT-150200-80 3" 54.0 Pex-LRT-150500-350 14" 7.0 429.0
Pex-LRT-150200-100 4" 57.0 Pex-LRT-150500-400 16" 439.0
Pex-LRT-150200-150 6" 6.0 63.0 Pex-LRT-150500-450 18" 447.0
Pex-LRT-150250-25 1" 64.6
Pex-LRT-150600-25 1" 363.0
Pex-LRT-150250-38 1 " 66.3
Pex-LRT-150600-38 1 " 367.0
Pex-LRT-150250-50 2" 6.0 / 3 68.3
Pex-LRT-150250-80 10" 3" 280 75.3 Pex-LRT-150600-500 2" 6.0 / 3 370.0
Pex-LRT-150250-100 4" 79.3 Pex-LRT-150600-80 3" 377.0
Pex-LRT-150250-150 6" 83.0 Pex-LRT-150600-100 4" 383.0
6.0
Pex-LRT-150250-200 8" 94.0 Pex-LRT-150600-150 6" 396.0
Pex-LRT-150300-25 1" 127.0 6.0
Pex-LRT-150600-200 24" 8" 500 427.0
Pex-LRT-150300-38 1 " 133.0 Pex-LRT-150600-250 10" 533.0
Pex-LRT-150300-50 2" 6.0 / 3 136.0
Pex-LRT-150600-300 12" 543.0
Pex-LRT-150300-80 3" 146.0
12" 305 Pex-LRT-150600-350 14" 553.0
Pex-LRT-150300-100 4" 152.0 7.0
Pex-LRT-150300-150 6" 165.0 Pex-LRT-150600-400 16" 567.0
6.0 Pex-LRT-150600-450 18" 577.0
Pex-LRT-150300-200 8" 219.0
Pex-LRT-150300-250 10" 7.0 223.0 Pex-LRT-150600-500 20" 589.0
| 113
Lined Instrument Tee
ANSI B16.5 Class 150#
DN 1 DN 2 L Pex Lining DN 1 DN 2 L Pex Lining

Inch Inch mm Thickness Inch Inch mm Thickness
Pex-LIT-15025-25 1" 1" 50 4.0 2.2 Pex-LIT-150100-25 1" 90 68.5
Pex-LIT-15032-25 1 " 1" 50 4.0 2.5 Pex-LIT-150100-38 1 " 110 90.5
18" 4.0
Pex-LIT-15038-12 " 2.4 Pex-LIT-150100-50 2" 120 93.7
Pex-LIT-15038-19 " 50 2.6 Pex-LIT-150100-80 3" 160 129.7
1 " 4.0
Pex-LIT-15038-25 1" 2.8 Pex-LIT-150100-19 X
90
Pex-LIT-15038-38 1 " 75 4.4 Pex-LIT-150100-25 1" 72.0
Pex-LIT-15050-25 1" 50 3.6 Pex-LIT-150100-38 20" 1 " 110 4.0 89.7
Pex-LIT-15050-38 2" 1 " 75 4.0 6.2 Pex-LIT-150100-50 2" 120 100.0
Pex-LIT-15050-50 2" 90 8.1 Pex-LIT-150100-80 3" 160 137.0
Pex-LIT-15062-25 1" 50 3.9 Pex-LIT-150100-25 1" 90 79.1
Pex-LIT-15062-38 2 " 1 " 75 4.0 7.2 Pex-LIT-150100-38 1 " 110 94.5
24" 4.0
Pex-LIT-15062-50 2" 90 9.8 Pex-LIT-150100-50 2" 120 107.5
Pex-LIT-15080-25 1" 50 4.7 Pex-LIT-150100-80 3" 160 150.0
Pex-LIT-15080-38 3" 1 " 75 4.0 8.3
Pex-LIT-15080-50 2" 90 12.6
Pex-LIT-150100-25 1" 50 5.9
Pex-LIT-150100-38 1 " 75 8.9
4" 4.0
Pex-LIT-150100-50 2" 90 16.0
Pex-LIT-150100-80 3" 130 24.5
Pex-LIT-150150-25 1" 50 8.2
Pex-LIT-150150-38 1 " 75 14.7
6" 4.0
Pex-LIT-150150-50 2" 90 21.8
Pex-LIT-150150-80 3" 130 30.1
Pex-LIT-150200-25 1" 50 10.5
Pex-LIT-150200-38 1 " 75 17.8
8" 4.0
Pex-LIT-150200-50 2" 90 23.3
Pex-LIT-150200-80 3" 130 33.3
Pex-LIT-150100-25 1" 50 13.7
Pex-LIT-150100-38 1 " 75 23.3
10" 4.0
Pex-LIT-150100-50 2" 90 26.0
Pex-LIT-150100-80 3" 160 36.7
Pex-LIT-150100-25 1" 50 43.0
Pex-LIT-150100-38 1 " 75 55.5
12" 4.0
Pex-LIT-150100-50 2" 90 62.0
Pex-LIT-150100-80 3" 160 69.0
Pex-LIT-150100-25 1" 50 53.1
Pex-LIT-150100-38 1 " 75 66.5
14" 4.0
Pex-LIT-150100-50 2" 90 73.7
Pex-LIT-150100-80 3" 160 103.0
Pex-LIT-150100-25 1" 90 59.0
Pex-LIT-150100-38 1 " 110 74.0
16" 4.0
Pex-LIT-150100-50 2" 120 83.0
Pex-LIT-150100-80 3" 160 116.7
114 |
Lined Concentric Reducer Lined Eccentric Reducer
DN 1 DN 2 L Pex Lining DN 1 DN 2 L Pex Lining

Inch Inch mm Thickness Inch Inch mm Thickness
Pex-LCR-15032-25 1 " 1" 114 3.0 3.0 Pex-LECR-15038-25 1 " 1" 114 3.0 3.0
Pex-LCR-15038-19 X 3.1 Pex-LECR-15050-25 1" 4.0
1 " 114 2" 127 3.0
Pex-LCR-15038-25 1" 3.0 3.3 Pex-LECR-15050-38 1 " 4.3
Pex-LCR-15050-25 1" 4.1
2" 127 3.0 Pex-LECR-15080-25 1" 6.7
Pex-LCR-15050-38 1 " 4.8
Pex-LECR-15080-38 3" 1 " 152 4.0 / 3 6.2
Pex-LCR-15062-25 1" 5.8
2 " 140 3.0 Pex-LECR-15080-50 2" 6.9
Pex-LCR-15062-50 2" 6.9
Pex-LCR-15080-25 1" 6.7 Pex-LECR-150100-38 1 " 9.3
Pex-LCR-15080-38 3" 1 " 152 4.0 / 3 6.2 Pex-LECR-150100-50 4" 2" 178 4.5 / 3.5 9.8
Pex-LCR-15080-50 2" 6.9 Pex-LECR-150100-80 3" 12.4
Pex-LCR-150100-25 1" 9.9 Pex-LECR-150150-50 2" 15.6
Pex-LCR-150100-38 1 " 9.3 Pex-LECR-150150-80 6" 3" 229 5.0 / 4.0 17.0
4" 178 4.0 / 3
Pex-LCR-150100-50 2" 9.8
Pex-LECR-150150-100 4" 18.7
Pex-LCR-150100-80 3" 12.4
Pex-LECR-150200-100 4" 22.0
Pex-LCR-150125-80 3" 12.7 8" 279 6.0
5" 203 4.5 / 3.5 Pex-LECR-150200-150 6" 28.0
Pex-LCR-150125-100 4" 15.0
Pex-LCR-150150-25 1" 18.9 Pex-LECR-150250-100 4" 33.0
Pex-LCR-150150-50 2" 4.5 / 3.0 19.9 Pex-LECR-150250-150 10" 6" 305 6.0 37.5
6" 229
Pex-LCR-150150-80 3" 5.0 / 4.0 17.4 Pex-LECR-150250-200 8" 44.7
Pex-LCR-150150-100 4" 18.3 Pex-LECR-150300-150 6" 45.9
Pex-LCR-150200-100 4" 22.0 Pex-LECR-150300-200 12" 8" 356 7.0 47.8
8" 279 6.0
Pex-LCR-150200-150 6" 25.3
Pex-LECR-150300-250 10" 52.5
Pex-LCR-150250-100 4" 33.0
Pex-LECR-150350-200 8" 69.0
Pex-LCR-150250-150 10" 6" 305 6.0 37.5
Pex-LCR-150250-200 8" 44.7 Pex-LECR-150350-250 14" 10" 406 7.0 73.5
Pex-LCR-150300-150 6" 45.9 Pex-LECR-150350-300 12" 80.0
Pex-LCR-150300-200 12" 8" 356 7.0 47.8 Pex-LECR-150400-250 10" 98.0
Pex-LCR-150300-250 10" 52.5 Pex-LECR-150400-300 16" 12" 457 7.0 105.0
Pex-LCR-150350-200 8" 69.0 Pex-LECR-150400-350 14" 115.0
Pex-LCR-150350-250 14" 10" 406 7.0 73.5 Pex-LECR-150450-300 12" 135.0
Pex-LCR-150350-300 12" 80.0
Pex-LECR-150450-350 18" 14" 483 7.0 148.0
Pex-LCR-150400-250 10" 98.0
Pex-LECR-150450-400 16" 157.0
Pex-LCR-150400-300 16" 12" 457 7.0 105.0
Pex-LCR-150400-350 14" 115.0 Pex- LECR-150500-300 12" 185.0
Pex-LCR-150450-300 12" 135.0 Pex- LECR-150500-350 14" 198.0
20" 508 7.0
Pex-LCR-150450-350 18" 14" 483 7.0 148.0 Pex- LECR-150500-400 16" 210.0
Pex-LCR-150450-400 16" 157.0 Pex- LECR-150500-450 18" 218.0
Pex-LCR-150500-300 12" 185.0 Pex- LECR-150600-500 24" 20" 610 7.0 291.0
Pex-LCR-150500-350 14" 198.0
20" 508 7.0
Pex-LCR-150500-400 16" 210.0
Pex-LCR-150500-450 18" 218.0
Pex-LCR-150600-400 16" 272.0
Pex-LCR-150600-450 24" 18" 610 7.0 282.0
Pex-LCR-150600-500 20" 291.0
| 115
Supplemental Information
Transportation of Pexgol Pipes
An outstanding feature of the Pexgol pipe is its flexibility, due to the cross-linked structure. This structure enables the pipe
to return to its original diameter after transportation on relatively small drums or in coils. As a result, Golan is able to supply
longer lengths of pipe, compared to other suppliers and types of pipes. Pexgol pipes can be shipped in coils, drums, and
straight sections.
Coils
Pexgol pipes from diameters 25 mm to 160 mm are available in
standard coils of 50 or 100 meters. Longer pipe lengths are
available in coils according to customer specifications.
OD
Table No. 106.1: Transportation in coils w

Total Length per
Pipe Standard Coil (20' and 40' Container) Tall Coil (40' High Cube Container)
Container Type
Length ID OD W Weight Length ID OD W Weight
OD Class 20' 40' 40'HC
[m] [mm] [mm] [mm] [kg] [m] [mm] [mm] [mm] [kg]
40 10 1,500 1,250 2,150 950 442 2,000 1,200 2,400 1,000 590 9,000 18,000 20,000
40 12 1,500 1,250 2,150 950 325 2,000 1,200 2,400 1,000 734 9,000 18,000 20,000
40 15 1,800 1,050 2,200 1,050 756 2,100 1,200 2,400 1,050 882 9,000 19,800 21,000
40 19 1,800 1,050 2,200 1,050 755 2,100 1,200 2,400 1,050 1,056 9,000 19,800 21,000
40 24 1,800 1,050 2,200 1,050 1,062 2,100 1,200 2,400 1,050 1,239 9,000 19,800 21,000
40 30 1,800 1,050 2,200 1,050 1,265 2,100 1,200 2,400 1,050 1,475 9,000 19,800 21,000
50 10 1,000 1,000 2,250 1,200 458 1,200 1,250 2,400 1,000 550 5,000 11,000 12,000
50 12 1,200 1,050 2,200 1,050 648 1,400 1,050 2,400 1,050 755 6,000 13,200 14,000
50 15 1,200 1,050 2,200 1,050 780 1,400 1,050 2,400 1,050 910 6,000 13,200 14,000
50 19 1,200 1,050 2,200 1,050 940 1,400 1,050 2,400 1,050 1,096 6,000 13,200 14,000
50 24 1,200 1,050 2,200 1,050 1,104 1,400 1,050 2,400 1,050 1,288 6,000 13,200 14,000
50 30 1,200 1,050 2,200 1,050 1,308 1,400 1,050 2,400 1,050 1,526 6,000 13,200 14,000
63 10 600 1,200 2,200 1,050 618 800 1,200 2,400 1,050 824 3,000 6,600 8,000
63 12 600 1,200 2,200 1,050 510 800 1,200 2,400 1,050 680 3,000 6,600 8,000
63 15 700 1,100 2,200 1,050 756 800 1,100 2,400 1,050 824 3,500 7,700 8,000
63 19 700 1,100 2,200 1,050 875 800 1,100 2,400 1,050 1,000 3,500 7,700 8,000
63 24 700 1,100 2,200 1,050 1,015 800 1,100 2,400 1,050 1,160 3,500 7,700 8,000
63 30 700 1,100 2,200 1,050 1,400 800 1,100 2,400 1,050 1,600 3,500 7,700 8,000
75 10 300 1,450 2,200 1,000 309 450 1,450 2,400 1,000 464 1,500 3,300 4,500
75 12 450 1,200 2,200 1,050 545 500 1,200 2,400 1,050 605 2,250 4,950 5,000
75 15 500 1,050 2,200 1,050 720 500 1,100 2,400 1,050 720 2,500 5,000 5,300
75 19 500 1,050 2,200 1,050 875 500 1,100 2,400 1,050 875 2,500 5,000 5,300
75 24 500 1,050 2,200 1,050 1,035 500 1,100 2,400 1,050 1,035 2,500 5,000 5,300
75 30 500 1,050 2,200 1,050 1,000 500 1,100 2,400 1,050 1,000 2,500 5,000 5,300
90 10 200 1,550 2,200 1,000 294 300 1,550 2,450 1,000 441 1,000 2,200 2,400
90 12 250 1,300 2,200 1,000 433 350 1,300 2,500 1,000 606 1,250 2,750 2,800
90 15 300 1,150 2,200 1,050 627 400 1,300 2,500 1,000 836 1,500 3,000 3,200
90 19 300 1,150 2,200 1,050 750 400 1,300 2,500 1,000 1,000 1,500 3,000 3,200
90 24 300 1,150 2,200 1,050 891 400 1,300 2,500 1,000 1,188 1,500 3,000 3,200
90 30 300 1,150 2,200 1,050 1,200 400 1,300 2,500 1,000 1,600 1,500 3,000 3,200
| 117
Table No. 118.1: Transportation in coils (Continued)
Total Length Per
Pipe Standard Coil (20' and 40' Container) Tall Coil (40' High Cube Container)
Container type
Length ID OD W Weight Length ID OD W Weight
OD Class 20' 40' 40'HC
[m] [mm] [mm] [mm] [Kg] [m] [mm] [mm] [mm] [Kg]
110 10 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
110 12 130 1,650 2,250 1,000 334 210 1,700 2,550 1,000 540 650 1,430 1,680
110 15 250 1,150 2,250 1,000 778 300 1,100 2,500 1,000 933 1,250 2,200 2,400
110 19 250 1,150 2,250 1,000 938 300 1,100 2,500 1,000 1,125 1,250 2,200 2,400
110 24 250 1,150 2,250 1,000 1,113 300 1,100 2,500 1,000 1,335 1,250 2,200 2,400
110 30 250 1,150 2,250 1,000 1,113 300 1,100 2,500 1,000 1,335 1,250 2,200 2,400
125 12 75 1,800 2,250 1,000 248 120 1,800 2,500 1,000 397 375 825 960
125 15 150 1,250 2,250 1,050 605 200 1,250 2,450 1,050 622 750 1,430 1,600
125 19 150 1,250 2,250 1,050 735 200 1,250 2,450 1,050 750 750 1,430 1,600
125 24 150 1,250 2,250 1,050 860 200 1,250 2,450 1,050 1,146 750 1,430 1,600
125 30 150 1,250 2,250 1,050 1,050 200 1,250 2,450 1,050 1,400 750 1,430 1,600
140 12 N/A N/A N/A N/A N/A 70 1,900 2,400 1,000 291 N/A N/A 700
140 15 75 1,650 2,200 1,000 377 120 1,650 2,450 1,000 606 375 825 960
140 19 100 1,300 2,150 1,000 610 140 1,300 2,400 1,000 854 500 1,100 1,400
140 24 100 1,300 2,150 1,000 721 140 1,300 2,400 1,000 1,009 500 1,100 1,400
140 30 100 1,300 2,150 1,000 900 140 1,300 2,400 1,000 1,260 500 1,100 1,400
160 15 N/A N/A N/A N/A N/A 70 1,850 2,450 1,000 462 N/A N/A 560
160 19 70 1,560 2,200 1,250 553 115 1,560 2,450 1,250 909 280 630 920
160 24 70 1,560 2,200 1,250 505 115 1,560 2,450 1,250 1,081 280 630 920
160 30 70 1,560 2,200 1,250 770 115 1,560 2,450 1,250 1,265 280 630 920
180 12 N/A N/A N/A N/A N/A 300 2850 4,000 2000 6.8 N/A 900* N/A
180 15 N/A N/A N/A N/A N/A 380 2,600 4,000 2,000 8.34 N/A 1140* N/A
180 19 N/A N/A N/A N/A N/A 500 2,150 4,000 2,000 9.9 N/A 1500* N/A
180 24 N/A N/A N/A N/A N/A 500 2,150 4,000 2,000 12 N/A 1500* N/A
180 30 N/A N/A N/A N/A N/A 500 2,150 4,000 2,000 14 N/A 1500* N/A
200 12 N/A N/A N/A N/A N/A 200 2,750 4,000 2,000 4 N/A 600* N/A
200 15 N/A N/A N/A N/A N/A 340 2400 4,000 2,000 10.23 N/A 1020* N/A
200 19 N/A N/A N/A N/A N/A 385 1,900 4,000 2,000 12.4 N/A 1155* N/A
200 24 N/A N/A N/A N/A N/A 385 1,900 4,000 2,000 14.65 N/A 1155* N/A
200 30 N/A N/A N/A N/A N/A 385 1,900 4,000 2,000 17 N/A 1155* N/A
* Opentop Container
118 |
Straight sections Pipes on drums
Pexgol pipes in larger diameters up to 630 mm with plain
ends can be ordered in a maximum length of 11.8 m (to fit
into standard 40-ft containers).
Table No. 119.1: Pipes in Straight Sections

BARS in 40 ft
Pipe
Container
OD Units OD
(11.8 mt) Total m
63 1,385 16343
75 944 11139
90 588 6938
110 431 5086
125 298 3516
140 248 2926
160 175 2065
Drum Dimensions
180 150 1770
200 116 1369 OD [mm] 3950
225 86 1015 W [mm] 2100
250 77 909 Drum weight 2000 kg
280 60 708
315 46 543
Transportation:
355 33 389
Drums: in open-top container
400 27 318
450 23 271 3 drums per container
500 20 236
630 9 105
710 9 105
Note: Drum coiled length represents total coiling
option and does not indicate section length, which
may be shorter.
Pipes with Flared Ends
Empty drums can be dismantled and shipped back:
Pipes with one or two flared ends are available in coils in
7 drums in 20-ft open-top container
lengths according to the table 118.1. Pexgol pipes in larger
15 drums in 40-ft open-top container
diameters up to 710 mm with or without flared ends can be
ordered in a maximum length of 11.8 m (to fit into standard
For weight of the different pipe classes, see pages 1113.
40-ft containers).
| 119
Table No. 120.1: Pipes on drums
Pipe Meters Pipe Meters

Weight Total m Weight Total m
Class on Class on 40 OT
(kg/mt) 40 OT (kg/mt)
OD W.T. Drum OD W.T. drum
63 3.9 10 0.72 4,500 13500 200 12.4 10 7.23 190 570
63 4.7 12 0.85 4,500 13500 200 14.7 12 4.15 250 750
63 5.8 15 1.03 4,500 13500 200 18.1 15 10.23 385 1155
63 7.1 19 1.25 4,500 * 200 22.4 19 12.4 385 1155
63 8.6 24 1.45 4,500 * 200 27.4 24 14.65 385 *
63 10.5 30 1.7 4,500 * 200 34 30 17 385 *
75 4.7 10 1.03 3300 9900 225 13.9 10 9.12 81 243
75 5.6 12 1.21 3300 9900 225 16.6 12 10.75 136 408
75 6.8 15 1.44 3300 9900 225 20.4 15 12.97 200 885
75 8.4 19 1.75 3300 * 225 25 19 15.55 285 *
75 10.3 24 2.07 3300 * 225 30.8 24 18.59 320 *
75 12.5 30 2.4 3300 * 225 37.4 30 22 320 *
90 5.6 10 1.47 2000 6600 250 15.5 10 N/A N/A
90 6.7 12 1.73 2000 6000 250 18.4 12 13.42 66 198
90 8.2 15 2.09 2000 6000 250 22.7 15 16.05 135 600
90 10.1 19 2.5 2000 6000 250 27.9 19 19.3 190 570
90 12.3 24 2.97 2000 6000 250 34.2 24 23 210 630
90 15 30 3.5 2000 * 250 41.5 30 27 210 *
110 6.8 10 2.18 1300 4200 280 17.3 10 N/A N/A
110 8.1 12 2.57 1300 3600 280 20.6 12 N/A N/A
110 10 15 3.11 1300 3600 280 25.4 15 20.1 120 360
110 12.3 19 3.75 1300 4200 280 31.3 19 24.2 150 450
110 15.1 24 4.45 1300 * 280 38.3 24 29 185 555
110 18.3 30 5.2 1300 * 280 46.5 30 34 185 *
125 7.7 10 2.81 900 2700 315 19.5 10 N/A N/A
125 9.2 12 3.31 1150 3450 315 23.2 12 N/A N/A
125 11.4 15 4 1150 3450 315 28.6 15 25.46 55 165
125 14.1 19 4.9 1150 3450 315 35.2 19 30.65 90 270
125 17.1 24 5.7 1150 * 315 43.1 24 37 90 270
125 20.8 30 6.8 1150 * 315 52.3 30 43 90 *
140 8.7 10 3.55 630 1890 355 26.1 10 N/A N/A
140 10.3 12 4.14 800 2400 355 23.2 12 N/A N/A
140 12.7 15 5.02 800 2400 355 32.2 15 N/A N/A
140 15.7 19 6.1 870 2610 355 39.7 19 39 50 150
140 19.2 24 7.2 870 * 355 48.5 24 47 50 150
140 23.3 30 8.5 870 * 355 59 30 55 50 150
160 9.9 10 4.62 400 1200 400 24.7 10 N/A N/A
160 11.8 12 3.31 500 1500 400 29.4 12 N/A N/A
160 14.6 15 6.6 600 1800 400 36.3 15 12.4 N/A
160 17.9 19 7.9 600 1800 400 44.7 19 49.4 40 120
160 21.9 24 9.4 600 1800 400 54.7 24 59 40 120
160 27.3 30 11 600 1800 400 66.7 30 70 40 120
180 11.1 10 5.83 300 900 450 27.8 10 36.5 N/A
180 13.3 12 6.8 380 1140 450 33.1 12 42.9 N/A
180 16.3 15 8.34 450 1350 450 40.9 15 52 N/A
180 20 19 9.9 500 1500 450 50.3 19 62.5 N/A
180 24.6 24 11.9 500 * 450 61.5 24 75 34 102
180 30 30 14 500 * 450 75 30 89 34 102
* Weight limitations dictate using less then 3 full drums. Please consult us.
120 |
Table No 121.1: Pexgol Pipe Properties
Test Standard Required Nominal Frequency
Resin
ASTM D1238
MFR 1.7 2.3 1.9 Every batch
ISO 1133
ASTM D1505
Density 926 Kg/m3 955 Kg/m3 Every batch
ISO 1183
ASTM D6869
Water content <0.1% <0.1% Every batch
ISO 15512
Master Batch
Melt Flow Rate (MFR) ASTM D1238 1.0 3.0 1.61 Every batch
Carbon Black Content CBC ASTM D4218 2.0 2.6 2.4 Every batch
Pipe
Density DIN 53455 938 kg/m3 938 kg/m3
Cross linking degree ISO 10147 70% 80% At least twice a batch
Elongation at break (at 20C) ISO 527 350% >400% Every batch
Tensile strength (at 20C) DIN 53455 19 N/mm2
>19 N/mm2 At least twice yearly
(at 100C) - 9-13 N/mm2
% Carbon black ISO 6964 - Special Formulation
ISO 14531-1,
a) Thermal stability
UV Resistance Annex C
b) 95C hydrostatic strength Comply Type test
Resistance to
c) Elongation at break
weathering
Longitudinal reversion ISO 2505 <3% <2.5% Every Batch
Stabilizers migration NCh2086 At least 50% of a virgin sample >50% Annually
EN 728
Oxidative Induction Time (OIT) >20 minutes at 200C >40 minutes at 200C Every batch
ISO TR 10837
After 100 hours,
After 100 hours, at least 50%
90% elongation
Oven aging 160 ATEC elongation compared to virgin Twice weekly
compared to virgin
material
material
AS2492
Thermal stability at 110C DIN 16892 8760 h >10,000 Once per year
Pent test ASTM F876 100 h >100 h Once per year

1000 h
Squeeze off ISO 14531 >1000 h Type test
(Pre cooling at - 50C
lc/dn 4,7; lc/dn =0.2
RCP ISO 14531 Type test
at -50C at -50C
Impact strength (at 20C) ISO 179 No failure No failure Type test
No failure
Impact strength (at -140C)
34x10-3 N/m Type test
Surface energy
34 dyne/cm Type test
Moisture absorption (at 20C)
0.01 mg/4d < 0.01 mg/4d
Oxygen permeability (at 80C) for
DIN 4726 < 0.1 gr/m3 x day 0.02 Annually
pipe with oxygen barrier
| 121
Table No 122.1: Thermal Properties
Tested for
Value Unit
standard
Service temperature range -80+120 0
C
m
Coefficient of linear expansion (at 200C) 1.4x10-4 DIN53752
m*0C
m
Coefficient of linear expansion (at 1000C) 2.05x10-4
m*0C
Softening temperature +133 0
C
kJ
Specific heat 2.3 DIN53765
Kg*0C
W
Coefficient of thermal conductivity 0.35 DIN 4725
m*0C
Table No 122.2: Electronic Properties

Tested for
Value Unit
Standard
Specific internal resistance at 200C 1015 .m
Dielectric constant at 20 C)
0
2.3 -
Dielectric loss factor at 200C/50Hz 1x10-34 - DIN53483
Rupture voltage at 20 C
0
100 kV/mm
International approvals
To view complete certification list, please our website: www.Pexgol.com/about-us/international-certificates
Deutscher Verein des Gas-und

North America
Wasserfaches e.V (incl. drinking water
Underwrite Laboratories Approval
approval)
NSF INTERNATIONAL
Australian Standard Institute
America Standard Food Approval
(incl. Gas & drinking water approval)
Drinking Water
Israeli Standard Institute

International ISO 9001 Approval
Standard Mark Approval
? Sddeutsches Kunststoff-Zentrum
Poland Standard
Amtlich anerkannte Prfanstalt fr
Institute Approval
Kunststoffe GERMANY
Center SEPRO Heating System Russia

Ukraine Standard Institute Approval Standard Institute Approval
International South Africa

certification network Standard Institute Approvals
122 |
Table No. 123.1: Conversion tables
BAR PSI MPa ATM BAR PSI Pressure

MPa ATM BAR PSI MPa ATM
10 1 20 290 2 30 435 3
10
140 20 430
280 30
9 0.9 19 1.9 29 420 2.9

130
9
270 19
29
120 410
8 0.8 18 260 1.8 28 2.8
8
18 400
110
28
250
7 0.7 17 1.7 27 2.7
100 7 390
17
240
27
90 380
6 0.6 16 1.6 26 2.6
6 230
16
80 370 26
220
5 0.5 15 1.5 25 2.5
70 5 360
15
210 25
60 350
4 0.4 14 1.4 24 2.4
4
200 14
24
50 340
190
3 0.3 13 1.3 23 2.3
3
40 13 330
23
180
30 12 1.2 22 320 2.2

2 0.2 2
170 12
22
20 310
1 0.1 11 160 1.1 21 2.1

1
11
10 300
21
150
0 0 0 0 10 1 20 290
Unit Inch Feet Millimeters Meters

]inch [in 1 0.08 25.4 0.0254
]foot [ft 12 1 304.8 0.3048
]yard [yd 36 3 914.4 0.9144
]mile [mi 63,360 5,280 1609x10^3 1,609.34
]millimeters [mm 0.039 0.47 1 1000
]meters [m 39.37 3.28084 0.001 1
| 123
Flow Temp.
l/min l/s m3/h US gpm oC oF
24000 400 1440 6341 120 248

1400 240
6000
22000
1300 220
350 5500 100
20000 1200 200
5000
1100 180
18000 300 80
4500
1000 160
16000
250 900 4000 60 140
14000
800 3500 120
12000 200 700 40

100
3000
10000 600 80
2500
150 20
500 60
8000
2000
400 40
6000 100 0
1500
300 20
4000 1000
200 0
50 -20
2000 100 500 -20
0 0 0 0 -40 -40
Quantity Sl (Metric) Unit Equal US Customary Unit

)meter (m )feet (ft 3.281
Length )meter (m )inches (in 39.37
)millimeter (mm )inches (in 0.03937
)square meter (m2 ft2 10.76
Area )square meter (m2 in2 1550
)square millimeter (mm2 in2 0.001550
)cubic meter (m3 ft3 35.31
)cubic meter (m3 )gallons (gal 264.2
Volume liter ft3 0.03531
liter in3 61.02
liter gal 0.2642
Mass )kilogram (kgm )pounds mass (lbm 2.205
Force )Newton (N )pounds force (lbf 0.2248
)1.450x10-4 lbf/in2 (psi
)Pascal (PA) or (N/M2 )1.450x102 lbf/in2 (psi
MegaPascal (MPa) or N/mm2 )lbf/in2 (psi 14.504
bar
Pressure
)kilopascal (kPa) or (kN/m2 )lbf/in2 (psi 0.1450
kilogram-force/square centimeter (kgf/cm2) or
)kilopond (kp/cm2
)lbf/in2 (psi 14.223
Enthalpy )Joule/gram (j/g Btu/lbm 0.4299
)Kelvin (k )1.800o Rankine (oR
Temperature )Kelvin (k )1.8K-459.67=oFahrenheit (oF
)oCelsius (oc 1.8oC + 32 = oF
124 |
Headquarters
Golan Plastic Products Ltd.

Kibbutz Shaar-HaGolan, 15145, Israel
T: (+972) - 4 -6677432
F: (+972) - 4- 6677451
E-mail: golan@golan-plastic.com
www.pexgol.com
TM
Golan Plastic Products, manufacturer and distributor of PEXGOL, is a world leader in

providing comprehensive solutions for the transportation all types of hot, corrosive or
abrasive liquid materials.
Golan Plastic Products is the only manufacturer on an international scale specializing in

large diameter, cross-linked polyethylene pipe systems, the most cost-effective, long term
solutions available to infrastructure, industrial and mining sectors throughout the world.
Established in 1964, GPP today is a global company listed on the Tel Aviv stock exchange.
PEXGOLs global reputation and reliable brand name are based on accredited international
standards in more than 40 countries, along with a decades-long proven track record with
established clients around the world.
For more information, products and projects, please visit our website www.pexgol.com.
Golan Plastic Product Ltd. Kibbutz Shaar Hagolan 15145 Israel

Tel. +972-4-6677432 | Fax. +972-4-6677451 | E-mail: golan@golan-plastic.com www.pexgol.com

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Infrastructure & Industry

Golan Plastic Products, manufacturer and distributor of PEXGOL, is a world leader in

Golan Plastic Products is the only manufacturer on an international scale specializing in

Golan Plastic Products Ltd.

Index Flared end connectors / 56

Infrastructure hot water installation example

Risers system installation example

Hela 8047 Reducing Tee

For full Infrastructure Guide: Pexgol fire extinguishing lines

Pexgol cold water supply Installation guide Hydrant outlets

be created by combining Pexgol pipes and electrofusion 85511004 110 mm

Transition Elbows Meter

with Concrete Golan Hydrant Pexgol

Air supply pressure lines

Pexgol special pipe-to-

Pexgol for Boreholes

Industrial installation example

1. Flared end connector with a

* for dewatering applications

For boreholes applications

Class 6 Class 8 Class 10 Class 12 Class 15 Class 19 Class 24 Class 30

Temp Pipe series (S)

PEXGOL PIPE CLASS 6 (SDR 26 S12.5)

Cat. No. O.D. mm Wall th. mm I.D. mm Weight kg/m

PEXGOL PIPE CLASS 8 (SDR 21 S10)

* Minimum quantity required ** By special order

PEXGOL PIPE CLASS 12 (SDR 13.6 S6.3)

* Minimum quantity required ** By special order

PEXGOL PIPE CLASS 19 (SDR 9 S4)

Cat. No. O.D. mm Wall th. mm I.D. mm Weight kg/m

* Minimum quantity required ** By special order Smaller sizes available on request

PEXGOL PIPE CLASS 30 (SDR 6 S2.5)

Cat. No. O.D. mm Wall th. mm I.D. mm Weight kg/m

* Minimum quantity required ** By special order Smaller sizes available on request

These properties provide important advantages

Unavoidable scratches in Pexgol pipes cause no damage.

Chart 18.1: Class 6 (SDR 26)

Head Loss [meters] for 100 meters Pexgol pipe

Head Loss [meters] for 100 meters Pexgol pipe

Head Loss [meters] for 100 meters Pexgol pipe

Head Loss [meters] for 100 meters Pexgol pipe

Head Loss [meters] for 100 meters Pexgol pipe

Head Loss [meters] for 100 meters Pexgol pipe

Head Loss [meters] for 100 meters Pexgol pipe

Head Loss [meters] for 100 meters Pexgol pipe

Head Loss [meters] for 100 meters Pexgol pipe

Absolute surface roughness

The values of Hazen-Williams coefficient

Reduction factors for higher temperatures

Calculating Pexgol pipes for boreholes

Comparison culculations for other pipe materials:

1. Steel pipe 6 sch.40

E= 210000 MPa = 2.1 x 1010 kg/m2

a= 1309 m/sec t = 2L/a =2x3200/1416= 4.5 sec

P= 1000x413x3.0 =126,360 kg/m2 =12.6 kg/cm2

a=426 m/sec t = 2L/a =2x3200/426= 15.0 sec

P= 1000x426x3.0 =130275 kg/m2 =13.0 kg/cm2

4. HDPE PE 100 160 mm SDR 11

P= 1000x378x3.0 =115580 kg/m2 =11.6 kg/cm2