Gas Research Institute Method GRI-96/0008 Revision 7

EMC Conditional Test Method (CTM-030)

October 13, 1997
Page 1

Determination of Nitrogen Oxides, Carbon Monoxide, and Oxygen

Emissions from Natural Gas-Fired Engines, Boilers and Process Heaters
Using Portable Analyzers

1. APPLICABILITY AND PRINCIPLE

1.1 Applicability. This method is applicable to the determination

of nitrogen oxides (NO and NO2), carbon monoxide (CO), and oxygen (O2)
concentrations in controlled and uncontrolled emissions from natural
gas-fired reciprocating engines, combustion turbines, boilers, and
process heaters. Due to the inherent cross sensitivities of the
electrochemical cells, this method should not be applied to other
pollutants or emission sources without a complete investigation of
possible analytical interferences and a comparative evaluation with
other EPA test methods.

1.2 Principle. A gas sample is continuously extracted from a stack

and conveyed to a portable analyzer for determination of NO, NO2, CO,
and O2 gas concentrations using electrochemical cells. Analyzer
design specifications, performance specifications, and test
procedures are provided to ensure reliable data. Additions to or
modifications of vendor-supplied analyzers (e.g. heated sample line,
flow meters, etc.) may be required to meet the design specifications
of this test method.

2. RANGE AND SENSITIVITY

2.1 Analytical Range. The analytical range for each gas component
is determined by the electrochemical cell design. A portion of the
analytical range is selected by choosing a span gas concentration
near the flue gas concentrations.

2.1.1 CO and NO Span Gases. Choose a span gas concentration such

that the average stack gas reading for each test run is greater than
25 percent of the span gas concentration. Alternatively, choose the
span gas such that it is not greater than twice the concentration
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equivalent to the emission standard. If concentration results exceed

125 percent of the span gas at any time during the sampling run then
the test run for that channel is invalid.

2.1.2 NO2 Span Gas. Choose a span gas concentration such that the
average stack gas reading for each test run is greater than 25
percent of the span gas concentration. Alternatively, choose the
span gas concentration such that it is not greater than the ppm
concentration value of the NO span gas. The tester should be aware
that NO2 cells are generally designed to measure much lower
concentrations than NO cells and the span gas should be chosen
accordingly. If concentration results exceed 125 percent of the span
gas at any time during the sampling run then the test run for that
channel is invalid.

2.1.3 O2 Span Gas. The difference between the span gas

concentration and the average stack gas reading for each run shall be
less than 10% O2. Where the stack oxygen is high, dry ambient air
(20.9% O2) may be used.

2.2 Sensitivity. The minimum detectable limit depends on the

nominal range of the electrochemical cell, calibration drift, and
signal-to-noise ratio of the measurement system. For a well designed
system, the minimum detectable limit should be less than 2 percent of
the nominal range.

3. DEFINITIONS

3.1 Measurement System. The total equipment required for the

determination of gas concentration. The measurement system consists
of the following major subsystems:

3.1.1 Sample Interface. That portion of a system used for one or

more of the following: sample acquisition, sample transport, sample
conditioning, or protection of the electrochemical cells from
particulate matter and condensed moisture.
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3.1.2 External Interference Gas Scrubber. A tube filled with

scrubbing agent used to remove interfering compounds upstream of some
electrochemical cells.

3.1.3 Electrochemical Cell. That portion of the system that senses

the gas to be measured and generates an output proportional to its
concentration. Any cell that uses diffusion-limited oxidation and
reduction reactions to produce an electrical potential between a
sensing electrode and a counter electrode.

3.1.4 Data Recorder. A strip chart recorder, computer, or digital

recorder for recording measurement data.

3.2 Nominal Range. The range of concentrations over which each cell
is operated (25% to 125% of span gas value). Several nominal ranges
may be used for any given cell as long as the linearity and stability
check results remain within specification.

3.3 Span Gas. A known concentration of a gas in an appropriate

diluent gas.

3.4 Zero Calibration Error. The gas concentration exhibited by the

gas analyzer in response to zero-level calibration gas.

3.5 Span Calibration Error. The difference between the gas

concentration exhibited by the gas analyzer and the known
concentration of the span gas.

3.6 Response Time. The amount of time required for the measurement
system to display 95 percent of a step change in gas concentration on
the data recorder.

3.7 Interference Check. A method of quantifying analytical

interferences from components in the stack gas other than the
analyte.
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3.8 Linearity Check. A method of demonstrating the ability of a gas

analyzer to respond consistently over a range of gas concentrations.

3.9 Stability Check. A method of demonstrating that an

electrochemical cell operated over a given nominal range provides a
stable response and is not significantly affected by prolonged
exposure to the analyte.

3.10 Stability Time. As determined during the Stability check; the

elapsed time from the start of the gas injection to the start of the
30-minute stability check period.

3.11 Initial NO Cell Temperature. The temperature of the NO cell

that is recorded during the most recent pretest calibration error
check. Since the NO cell can experience significant zero drift with
temperature changes in some situations, the temperature must be
monitored if the analyzer does not display negative concentration
results.

4. MEASUREMENT SYSTEM PERFORMANCE SPECIFICATIONS

4.1 Zero Calibration Error. Less than or equal to 3 percent of the

span gas value for NO, NO2, and CO channels and less than or equal to
0.3% O2 for the O2 channel.

4.2 Span Calibration Error. Less than 5% of the span gas value for
NO, NO2, and CO channels and less than or equal to 0.5% O2 for the O2
channel.

4.3 Interference Response. The CO and NO interference responses

must be less than or equal to 5 percent of the average stack
concentration for each test run.

4.4 Linearity. For the zero, mid-level, and span gases; the
absolute value of the difference between the gas value and the
analyzer response shall not be greater than 2.5% of the span gas
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concentration for NO, CO and O2 cells and not greater than 3.0% of
the span gas for NO2 cells.

4.5 Stability Check Response. The analyzer responses to CO, NO, and
NO2 span gases shall not vary more than 2.0% of span gas value over a
30-minute period or more than 1.0 % of the span gas value over a 15-
minute period.
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5. APPARATUS AND REAGENTS

5.1 Measurement System. Use any measurement system that meets the
performance and design specifications in Sections 4 and 5 of this
method. The sampling system shall maintain the gas sample at a
temperature above the dew point up to the moisture removal system.
The sample conditioning system shall be designed so that there are no
entrained water droplets in the gas sample when it contacts the
electrochemical cells. A schematic of an acceptable measurement
system is shown in Figure 1. The essential components of the
measurement system are described below:

5.1.1 Sample Probe. Glass, stainless steel, or other nonreactive

material, of sufficient length to traverse the sample points. If
necessary to prevent condensation, the sampling probe shall be
heated.

5.1.2 Heated Sample Line. Heated (sufficient to prevent

condensation) nonreactive tubing, to transport the sample gas to the
moisture removal system.

5.1.3 Sample Transport Lines. Nonreactive tubing to transport the

sample from the moisture removal system to the sample pump, sample
flow rate control, and electrochemical cells.

5.1.4 Calibration Assembly. A tee fitting to attach to the probe

tip for introducing calibration gases at ambient pressure during the
calibration error checks. The vented end of the tee should have a
flow indicator to ensure sufficient calibration gas flow.
Alternatively use any other method that introduces calibration gases
at the probe at atmospheric pressure.

5.1.5 Moisture Removal System. A chilled condenser or similar

device (e.g., permeation dryer), to remove condensate continuously
from the sample gas while maintaining minimal contact between the
condensate and the sample gas.
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5.1.6 Particulate Filter. Filters at the probe or the inlet or

outlet of the moisture removal system and inlet of the analyzer may
be used to prevent accumulation of particulate material in the
measurement system and extend the useful life of the components. All
filters shall be fabricated of materials that are nonreactive to the
gas being sampled.

5.1.7 Sample Pump. A leak-free pump, to pull the sample gas through
the system at a flow rate sufficient to minimize the response time of
the measurement system. The pump may be constructed of any material
that is nonreactive to the gas being sampled.

5.1.8 Sample Flow Rate Control. A sample flow rate control valve
and rotameter, or equivalent, to maintain a constant sampling rate
within 10 percent during sampling and calibration error checks. The
components shall be fabricated of materials that are nonreactive to
the gas being sampled.

5.1.9 Gas Analyzer. A device containing electrochemical cells to

determine the NO, NO2, CO, and O2 concentrations in the sample gas
stream and, if necessary, to correct for interference effects. The
analyzer shall meet the applicable performance specifications of
Section 4. A means of controlling the analyzer flow rate and a
device for determining proper sample flow rate (e.g., precision
rotameter, pressure gauge downstream of all flow controls, etc.)
shall be provided at the analyzer. (Note: Housing the analyzer in a
clean, thermally-stable, vibration-free environment will minimize
drift in the analyzer calibration, but this is not a requirement of
the method.)

5.1.10 Data Recorder. A strip chart recorder, computer, or digital

recorder, for recording measurement data. The data recorder
resolution (i.e., readability) shall be at least 1 ppm for CO, NO,
and NO2; 0.1% O2 for O2; and one degree (C or F) for temperature.
Alternatively, a digital or analog meter having the same resolution
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may be used to obtain the analyzer responses and the readings may be
recorded manually.

5.1.11 External Interference Gas Scrubber. Used by some analyzers

to remove interfering compounds upstream of a CO electrochemical
cell. The scrubbing agent should be visible and should have a means
of determining when the agent is exhausted (i.e. color indication).

5.1.12 NO Cell Temperature Indicator. A thermocouple, thermistor,

or other device must be used to monitor the temperature of the NO
electrochemical cell. The temperature may be monitored at the
surface or within the cell.

5.2 Calibration Gases. The calibration gases for the gas analyzer
shall be CO in nitrogen or CO in nitrogen and O2, NO in nitrogen, NO2
in air or nitrogen, and O2 in nitrogen.

5.3.1 Span Gases. Used for calibration error, linearity, and

interference checks of each nominal range of each cell. Select
concentrations according to procedures in Section 2.1.

5.3.2 Mid-Level Gases. Select concentrations

that are 40-60% of the span gas concentrations.

5.3.3 Zero Gas. Concentration of less than O.25 percent of the span
gas for each component. Ambient air may be used in a well ventilated
area.

6. MEASUREMENT SYSTEM PERFORMANCE CHECK PROCEDURES

Perform the following procedures before measurement of emissions

(Section 7).

6.1 Calibration Gas Concentration Verification. For the mid-level

and span cylinder gases, use calibration gases certified according to
EPA Protocol G1 or G2 procedures (see Bibliography). Alternative
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certification techniques may be used if they are approved in writing

by the applicable regulatory agency.

6.2 Linearity Check. Conduct the following procedure once for each
nominal range that is to be used on each electrochemical cell (NO,
NO2, CO, and O2) before each field test program. If a field test
program lasts longer than five days, the linearity check shall be
repeated before each five days of analyzer operation. Repeat the
linearity check if a cell is replaced.

6.2.1 Linearity Check Gases. For each cell obtain the following
gases: zero (0-0.25% of nominal range), mid-level (40-60% of span
gas concentration), and span gas (selected according to Section 2.1).

6.2.2 Procedure. If the analyzer uses an external interference gas

scrubber with a color indicator, using the analyzer manufacturer's
recommended procedure, verify that the scrubbing agent is not
depleted. After calibrating the analyzer with zero and span gases,
inject the zero, mid-level, and span gases that are appropriate for
each nominal range to be used on each cell. Gases need not be
injected through the entire sample handling system. Purge the
analyzer briefly with ambient air between gas injections. For each
gas injection, verify that the flow rate is constant and that the
analyzer responses have stabilized before recording all of the
responses on a form similar to Figure 2.

6.3 Interference Check. Following each linearity check, use the

results from the span gas injections to determine interference
responses for the CO and NO cells.

6.3.1 CO Interference Response.

ICO = [(RCO-NO /CNOG x CNOS/CCOS) + (RCO-NO2 / CNO2G x CNO2S/CCOS)] x 100

where: ICO = CO interference response (percent)

RCO-NO = CO response to NO span gas (ppm CO)
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CNOG = concentration of NO span gas (ppm NO)

CNOS = concentration of NO in stack gas (ppm NO)
CCOS = concentration of CO in stack gas (ppm CO)
RCO-NO2 = CO response to NO2 span gas (ppm CO)
CNO2G = concentration of NO2 span gas (ppm NO2)
CNO2S = concentration of NO2 in stack gas (ppm NO2)
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6.3.2 NO Interference Response.

INO = (RNO-NO2 / CNO2G) x (CNO2S / CNOxS) x 100

where: INO = NO interference response (percent)

RNO-NO2 = NO response to NO2 span gas (ppm NO)
CNO2G = concentration of NO2 span gas (ppm NO2)
CNO2S = concentration of NO2 in stack gas (ppm NO2)
CNOxS = concentration of NOx in stack gas (ppm NOx)

6.4 Stability Check. Conduct the following procedure once for each
nominal range that is to be used on each pollutant electrochemical
cell (NO, NO2, and CO) before each field test program. If a field
test program lasts longer than five days, the stability check shall
be repeated before each five days of analyzer operation. Repeat the
stability check if a cell is replaced or if a cell is exposed to gas
concentrations greater than 125 percent of the highest span gas
concentration.

6.4.1 Procedure. Inject the span gas into the analyzer and record
the analyzer response at least once per minute until the conclusion
of the test. One-minute average values may be used instead of
instantaneous readings. After the analyzer response has stabilized,
continue to flow the span gas for at least 30 minutes. Make no
adjustments to the analyzer during the test except to maintain
constant flow. Record the stability time as the number of minutes
elapsed between the start of the gas injection and the start of the
30-minute stability check period. If the concentration reaches a
peak value within five minutes, you may choose to record the data for
at least 15 minutes following the peak.

6.4.2 Calculations. Determine the highest and lowest concentrations

recorded during the 30-minute period and record the results on a form
similar to Figure 3. The absolute value of the difference between
the maximum and minimum values recorded during the 30-minute period
must be less than 2.0% of the span gas concentration. Alternatively,
record stability check data in the same manner for the 15-minute
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period following the peak concentration. The difference between the

maximum and minimum values for the 15-minute check must be less than
1.0% of the span gas concentration.

7. EMISSION TEST PROCEDURE

7.1 Selection of Sampling Site and Sampling Points.

7.1.1 Reciprocating Engines. Select a sampling site located at

least five stack diameters downstream of any turbocharger exhaust,
crossover junction, or recirculation take-offs and upstream of any
dilution air inlet. Locate the sampling site no closer than one
meter or three stack diameters (whichever is less) upstream of the
gas discharge to the atmosphere. Use a minimum of three sampling
points located at positions of 16.7, 50, and 83.3 percent of the
stack diameter. Alternatively, the tester may choose an alternative
sampling location and/or sample from a single point in the center of
the duct if previous test data demonstrate that the stack gas
concentration does not vary significantly across the duct diameter.

7.1.2 Combustion Turbines. Select a sampling site and sample points

according to the procedures in 40 CFR, Part 60, Appendix A, Method
20. Alternatively, the tester may choose an alternative sampling
location and/or sample from a single point in the center of the duct
if previous test data demonstrate that the stack gas concentrations
of CO, NOx, and O2 does not vary significantly across the duct
diameter.

7.2 Warm Up Period. Assemble the sampling system and allow the
analyzer and sample interface to warm up and adjust to ambient
temperature at the location where the stack measurements will take
place.

7.3 Pretest Calibration Error Check. Conduct the calibration error

check at the sampling location (near the sampling port) just prior to
the start of an emissions test or test run. Keep the analyzer in the
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same location until the post test calibration error check is

conducted.

7.3.1 For analyzers that use an external interference gas scrubber

tube, inspect the condition of the scrubbing agent and ensure that it
will not be exhausted during sampling.

7.3.2 Inject the zero and span calibration gases at the probe tip
using the calibration assembly. Ensure that the calibration gases
flow through all parts of the sample interface (including any exhaust
lines). During this check, make no adjustments to the system except
those necessary to achieve the correct calibration gas flow rate at
the analyzer. Set the analyzer flow rate to the value recommended by
the analyzer manufacturer. Allow each reading to stabilize before
recording the result on a form similar to Figure 4. The time allowed
for the span gas to stabilize shall be no less than the stability
time noted during the stability check. After achieving a stable
response, disconnect the gas and briefly purge with ambient air.

7.3.3 Determine the NO and CO response times by observing the time

required to respond to 95% of a step change in the analyzer response
for both the zero and span gases. Note the longer of the two times
as the response time. For NO2 span gas record the time required to
respond to 90% of a step change.

7.3.4 Calibrate all electrochemical cells in the analyzer if the

analyzer uses an internal calculation method to compensate for
interferences.

7.3.5 If the zero and span calibration error test results are not
within the specifications in Section 4, take corrective action and
repeat the calibration error check until acceptable performance is
achieved.

7.4 NO Cell Temperature Monitoring. Record the initial NO cell

temperature during the pretest calibration error check and monitor
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and record the temperature regularly (at least once each 5 minutes)
during the sample collection period. If at any time during sampling
the NO cell temperature is 85_F or greater and has increased or
decreased by more than 5_F since the pretest calibration, stop
sampling immediately and conduct a post test calibration error check
per Section 7.6, re-zero the analyzer, and then conduct another
pretest calibration error check before continuing.

7.5 Sample Collection. Position the sampling probe at the first

measurement point and begin sampling at the same rate used during the
calibration error check. Maintain constant rate sampling (i.e. 10
percent of the analyzer flow rate value used in section 7.3.2) during
the entire test run. Sample for an equal period of time at each test
point. Sample the stack gas for at least twice the response time or
the period of the stability time, whichever is greater, before
collecting test data at each point. If recording emission data
manually, record concentration values at least once each minute. If
a computer or the analyzer record data automatically, the
concentration data must be recorded either (1) at least once each
minute, or (2) as a block average for the test run using values
sampled at least once each minute. Do not break any seals in the
sample handling system until after the post test calibration error
test (this includes opening the moisture removal system to drain
condensate).

7.6 Post Test Calibration Error Check. Immediately after the test
run or set of test runs conduct span and zero calibration error
checks using the procedure in Section 7.3. Conduct the calibration
error check at the sampling location. Make no changes to the
sampling system or analyzer calibration until all of the calibration
error test results have been recorded. If the zero or span
calibration error exceeds the specifications in Section 4 then all
test data collected since the previous calibration error check are
invalid. If the sampling system is disassembled or the analyzer
calibration is adjusted, repeat the calibration error check before
conducting the next test or test run.
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7.7 Interference Verification. The tester shall review the results

of the post test calibrations and compare them to the results of the
most recent interference test. Use the post test calibration results
and average emission concentrations for the test to calculate
interference responses (INO and ICO) using the procedure in section
6.3. If an interference response exceeds 5%, all emission test
results since the last successful interference test for that compound
are invalid.

7.8 Re-Zero. At least once every three hours or each time the
analyzer sampling location changes, recalibrate the analyzer at the
zero level according to the manufacturer*s instructions and conduct a
pretest calibration error test before resuming sampling. If the
analyzer is capable of reporting negative concentration data (at
least 5% of the span gas below zero), then the tester is not required
to re-zero the analyzer.

8. CALIBRATION CORRECTIONS

8.1 The tester may choose to correct the emissions data for a test
run using the pretest and post test calibration error results. Use
the following formula to make the corrections:

CMA
CGAS = (CR - Co) _________
CM - Co
where: CGAS = corrected flue gas concentration
CR = flue gas concentration indicated by gas analyzer
Co = average of initial and final zero checks
CM = average of initial and final span checks
CMA = actual concentration of span gas

9. BIBLIOGRAPHY

1. Appendix H to Part 75 - Revised Traceability Protocol No. 1,

Federal Register, Vol. 58, No. 6, January 11, 1993, pp. 3750-3757.
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FIGURE 1.
CALIBRATION SYSTEM SCHEMATIC
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FIGURE 2.
LINEARITY CHECK DATA SHEET

Date______________________ Analyst__________________________

Analyzer Manufacturer/Model No.____________________________________

Analyzer Serial Number_____________________________

Calibration ppm NO ppm NO2 ppm CO % Oxygen

Gas Conc. Response Response Response Response
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FIGURE 3.
STABILITY CHECK DATA SHEET

Date______________________ Analyst__________________________

Analyzer Manufacturer/Model No.______________________________________

Analyzer Serial Number_____________________________

Pollutant Channel______________ Span Gas Concentration_____________

Elapsed Elapsed Elapsed

Time Analyzer Time Analyzer Time Analyzer
(Minutes) Response (Cont.) Response (Cont.) Response
1 17 33
2 18 34
3 19 35
4 20 36
5 21 37
6 22 38
7 23 39
8 24 40
9 25 41
10 26 42
11 27 43
12 28 44
13 29 45
14 30 46
15 31 47
16 32 48

For 30-minute stability period: ________maximum ________ minimum

For 15-minute stability period: ________ maximum _______ minimum

Maximum Deviation = 100 x (max. - min.)/span gas conc. =____________

Stability Time________________
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FIGURE 4.
CALIBRATION ERROR CHECK DATA SHEET

Emission Source______________________________________________________

Emission Test Run Number(s)______________ Start Test Period_________

Stop Test Period_________

Date__________________
Analyst__________________________

Analyzer Manufacturer/Model No.______________________________________

Analyzer Serial Number_____________________________

Pretest Calibration Error Check Results:

Initial NO cell temperature ____________

Zero Zero Zero Span Span Span

Channel Gas Respons Error Gas Respons Error
Conc. e (%) Conc. e (%)
NO
NO2
CO
O2

Post Test Calibration Error Check Results:

Final NO cell temperature ______________

Zero Zero Zero Span Span Span

Channel Gas Respons Error Gas Respons Error
Conc. e (%) Conc. e (%)
NO
NO2
CO
O2