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Appendix 2-6 Process Flow Diagrams With Heat and Material Balances, Plant Performance

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APPENDIX 2-6

PROCESS FLOW DIAGRAMS WITH HEAT AND MATERIAL BALANCES,


PLANT PERFORMANCE

Avenal Energy AFC


APPENDIX 2-6
PROCESS FLOW DIAGRAMS, HEAT & MATERIAL BALANCES AND PLANT PERFORMANCE

1.0 PROCESS FLOW DIAGRAMS

Two process flow diagrams depict the conceptual power plant design: A3DV00-1-ME-8-FD-1
and shows the power block, and A3DV00-1-ME-8-FD-2 shows the balance of plant, which
includes the auxiliary cooling water system and the water storage and treatment systems.

2.0 HEAT & MATERIAL BALANCES AND PLANT PERFORMANCE

Six operating cases are summarized in Table 2.3-5, Heat and Material Balance Case
Descriptions. Heat and material balances at the different operating conditions, each at three CTG
loads (100%, 75% and 50%) are presented in Tables 2-6-1 through 2-6-12. The predicted
performance data for full load, 75% load, and 50% load were also calculated for different
ambient temperatures and are shown in Tables for Case 1 through Case 12.

The stream numbers on the heat and material balances correspond to numbered diamonds on the
process flow diagrams.

12/12/07 2-6-1 Avenal Energy Project


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-1
HEAT AND MATERIAL BALANCE CASE: 101NGF1
AMBIENT CONDITIONS: 101 F Dry Bulb / 23% RH
CTG LOAD: 100%
STG STATUS: ON
DUCT BURNER STATUS: ON
CTG CHILLER STATUS: ON
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 8.2 -- 635 1,983 670 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.0 -- 481 570 465 Note 1
C1 Condensate from Condenser -- 1,792.7 142 149 110
C2 Condensate to Feed Water Preheater 935.0 -- 142 149 110
C3 Feed Water to LP Drum 935.0 -- 293 103 262
C4 Feed Water from LP Drum to HP/IP BFW Pump 893.6 -- 330 103 301
C5 IP Feed Water Pump Bleed 53.1 -- 332 579 302
C6 HP Feed Water Pump Discharge 840.6 -- 335 2,375 306
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 332 579 302
C8 IP Feed Water to Reheat Superheater Attemperator 14.0 -- 335 2,375 306
C9 IP BFW to GT Fuel Heating 38.7 475 570 459
C10 IP BFW from GT Fuel Heating 38.7 135 103 103
D1 Demineralized Water Makeup to Condenser -- 16.4 59 40 27
G1 Combustion Turbine Inlet Air 3,558.0 -- 101 14.51 --
G2 Combustion Turbine Chilled Inlet Air 3,550.0 -- 48 14.37 --
G3 Combustion Turbine Exhaust 3,628.0 -- 1,119 15.11 --
G4 HRSG Exhaust Flow after Duct Burners 3,653.0 -- 1,496 15.04 --
G5 HRSG Stack Exit 3,653.0 -- 195 14.51 --
F1 Natural Gas to Combustion Turbine 78.2 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 78.2 -- 365 360 --
F3 Natural Gas to Duct Burner 24.5 -- 60 365 --
S1 HRSG HP Superheater Exit 832.4 -- 1,055 1,911 1,512
S2 HRSG Hot Reheater Exit 835.6 -- 1,048 539 1,546
S3 HRSG IP Superheater Exit 0.4 -- 1,117 570 1,583
S4 HRSG LP Superheater Exit 41.4 -- 565 102 1,312
S5 Cold Reheat to HRSG from STG / HP Letdown 821.3 -- 732 570 1,371
S6 Mixed RH Steam into HRSG Reheater 821.6 -- 732 570 1,371
S7 HP STG Throttle Steam -- 1,664.9 1,049 1,837 1,510
S8 STG HP Exhaust as Cold Reheat -- 1,642.5 738 589 1,373
S9 Hot Reheat Steam into STG -- 1,671.2 1,042 511 1,543
S10 LP Superheated Steam into STG -- 82.7 557 100 1,308
S11 STG LP Exhaust Steam to Condenser -- 1,773.0 141 2.95 1,088
W1 Condensate from GT Chiller Coil 8.2 -- 48 14.51 16
W2 Cold Closed Loop CW -- 4,060.0 126 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 139 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,618 3,236
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 507.0 1,014.0
Gas Turbine Gross Output kW 172,398 344,796
Steam Turbine Gross Output kW -- 290,818
Gross Power Output kW -- 635,614
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,686
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,413
Total Auxiliary Loads + TXFR Loss kW -- 35,604
Net Power kW -- 600,010
Net Plant Heat Rate (LHV) Btu / kWh -- 7,083
Net Plant Heat Rate (HHV) Btu / kWh -- 7,853
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-2
HEAT AND MATERIAL BALANCE CASE: 101NGU1
AMBIENT CONDITIONS: 101 F Dry Bulb / 23% RH
CTG LOAD: 100%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: ON
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 4.6 -- 559 1,125 561 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.3 -- 433 353 411 Note 1
C1 Condensate from Condenser -- 1,140.1 129 100 97
C2 Condensate to Feed Water Preheater 656.0 -- 140 100 108
C3 Feed Water to LP Drum 617.3 -- 301 76 271
C4 Feed Water from LP Drum to HP/IP BFW Pump 545.5 -- 308 76 278
C5 IP Feed Water Pump Bleed 79.9 -- 309 508 279
C6 HP Feed Water Pump Discharge 465.6 -- 315 2,678 286
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 309 508 279
C8 IP Feed Water to Reheat Superheater Attemperator 0.0 -- 315 2,678 286
C9 IP BFW to GT Fuel Heating 47.3 417 353 394
C10 IP BFW from GT Fuel Heating 47.3 135 76 103
D1 Demineralized Water Makeup to Condenser -- 9.9 59 40 27
G1 Combustion Turbine Inlet Air 3,558.0 -- 101 14.51 --
G2 Combustion Turbine Chilled Inlet Air 3,550.0 -- 48 14.37 --
G3 Combustion Turbine Exhaust 3,628.0 -- 1,119 15.06 --
G4 HRSG Exhaust Flow after Duct Burners 3,628.0 -- 1,026 14.99 --
G5 HRSG Stack Exit 3,628.0 -- 207 14.51 --
F1 Natural Gas to Combustion Turbine 78.2 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 78.2 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 461.0 -- 1,054 1,081 1,535
S2 HRSG Hot Reheater Exit 487.0 -- 1,048 317 1,552
S3 HRSG IP Superheater Exit 32.4 -- 596 336 1,310
S4 HRSG LP Superheater Exit 71.8 -- 513 72 1,288
S5 Cold Reheat to HRSG from STG / HP Letdown 454.7 -- 753 336 1,395
S6 Mixed RH Steam into HRSG Reheater 487.0 -- 742 336 1,389
S7 HP STG Throttle Steam -- 921.9 1,049 1,040 1,533
S8 STG HP Exhaust as Cold Reheat -- 909.4 759 346 1,397
S9 Hot Reheat Steam into STG -- 974.1 1,041 300 1,549
S10 LP Superheated Steam into STG -- 143.6 503 64 1,284
S11 STG LP Exhaust Steam to Condenser -- 1,128.2 127 2.05 1,095
W1 Condensate from GT Chiller Coil 8.2 -- 48 14.51 16
W2 Cold Closed Loop CW -- 4,060.0 126 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 139 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,619 3,238
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 172,772 345,544
Steam Turbine Gross Output kW -- 171,608
Gross Power Output kW -- 517,152
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,262
Gross Plant Heat Rate (HHV) Btu / kWh -- 6,943
Total Auxiliary Loads + TXFR Loss kW -- 33,433
Net Power kW -- 483,719
Net Plant Heat Rate (LHV) Btu / kWh -- 6,694
Net Plant Heat Rate (HHV) Btu / kWh -- 7,423
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-3
HEAT AND MATERIAL BALANCE CASE: 101NGU2
AMBIENT CONDITIONS: 101 F Dry Bulb / 23% RH
CTG LOAD: 75%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: OFF
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 3.4 -- 537 936 532 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.2 -- 415 293 392 Note 1
C1 Condensate from Condenser -- 930.1 125 77 93
C2 Condensate to Feed Water Preheater 551.0 -- 140 77 108
C3 Feed Water to LP Drum 500.7 -- 280 59 249
C4 Feed Water from LP Drum to HP/IP BFW Pump 452.0 -- 292 59 261
C5 IP Feed Water Pump Bleed 64.6 -- 293 520 262
C6 HP Feed Water Pump Discharge 387.4 -- 299 2,693 269
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 293 520 262
C8 IP Feed Water to Reheat Superheater Attemperator 5.0 -- 299 2,693 269
C9 IP BFW to GT Fuel Heating 35.6 403 293 378
C10 IP BFW from GT Fuel Heating 35.6 135 59 103
D1 Demineralized Water Makeup to Condenser -- 7.2 59 40 27
G1 Combustion Turbine Inlet Air 2,641.6 -- 101 14.51 --
G2 Combustion Turbine Chilled Inlet Air 2,641.6 -- 101 14.40 --
G3 Combustion Turbine Exhaust 2,697.4 -- 1,192 14.84 --
G4 HRSG Exhaust Flow after Duct Burners 2,697.4 -- 1,014 14.78 --
G5 HRSG Stack Exit 2,697.4 -- 189 14.51 --
F1 Natural Gas to Combustion Turbine 55.8 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 55.8 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 384.0 -- 1,055 904 1,540
S2 HRSG Hot Reheater Exit 407.5 -- 1,048 265 1,553
S3 HRSG IP Superheater Exit 23.7 -- 595 281 1,313
S4 HRSG LP Superheater Exit 48.7 -- 500 57 1,284
S5 Cold Reheat to HRSG from STG / HP Letdown 378.8 -- 756 281 1,399
S6 Mixed RH Steam into HRSG Reheater 402.5 -- 746 281 1,394
S7 HP STG Throttle Steam -- 768.0 1,050 870 1,538
S8 STG HP Exhaust as Cold Reheat -- 757.5 761 290 1,401
S9 Hot Reheat Steam into STG -- 815.0 1,042 251 1,550
S10 LP Superheated Steam into STG -- 97.5 491 52 1,280
S11 STG LP Exhaust Steam to Condenser -- 921.2 122 1.81 1,099
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 126 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 139 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,154 2,308
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 107,183 214,366
Steam Turbine Gross Output kW -- 141,494
Gross Power Output kW -- 355,860
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,485
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,191
Total Auxiliary Loads + TXFR Loss kW -- 13,104
Net Power kW -- 342,756
Net Plant Heat Rate (LHV) Btu / kWh -- 6,733
Net Plant Heat Rate (HHV) Btu / kWh -- 7,466
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-4
HEAT AND MATERIAL BALANCE CASE: 101NGU3
AMBIENT CONDITIONS: 101 F Dry Bulb / 23% RH
CTG LOAD: 50%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: OFF
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 2.7 -- 523 834 516 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.2 -- 400 248 376 Note 1
C1 Condensate from Condenser -- 780.5 122 62 90
C2 Condensate to Feed Water Preheater 475.6 -- 140 62 108
C3 Feed Water to LP Drum 419.6 -- 267 49 236
C4 Feed Water from LP Drum to HP/IP BFW Pump 380.9 -- 280 49 249
C5 IP Feed Water Pump Bleed 50.6 -- 281 516 250
C6 HP Feed Water Pump Discharge 330.2 -- 289 2,701 258
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 281 516 250
C8 IP Feed Water to Reheat Superheater Attemperator 0.0 -- 289 2,701 258
C9 IP BFW to GT Fuel Heating 29.4 390 248 364
C10 IP BFW from GT Fuel Heating 29.4 135 49 103
D1 Demineralized Water Makeup to Condenser -- 5.9 59 40 27
G1 Combustion Turbine Inlet Air 2,189.1 -- 101 14.51 --
G2 Combustion Turbine Chilled Inlet Air 2,189.1 -- 101 14.43 --
G3 Combustion Turbine Exhaust 2,232.7 -- 1,200 14.74 --
G4 HRSG Exhaust Flow after Duct Burners 2,232.7 -- 1,008 14.69 --
G5 HRSG Stack Exit 2,232.7 -- 180 14.51 --
F1 Natural Gas to Combustion Turbine 43.6 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 43.6 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 327.5 -- 1,055 809 1,542
S2 HRSG Hot Reheater Exit 343.9 -- 1,039 223 1,549
S3 HRSG IP Superheater Exit 21.0 -- 586 237 1,312
S4 HRSG LP Superheater Exit 38.7 -- 491 47 1,280
S5 Cold Reheat to HRSG from STG / HP Letdown 322.9 -- 753 238 1,400
S6 Mixed RH Steam into HRSG Reheater 343.9 -- 743 238 1,394
S7 HP STG Throttle Steam -- 655.1 1,051 780 1,541
S8 STG HP Exhaust as Cold Reheat -- 645.8 759 245 1,402
S9 Hot Reheat Steam into STG -- 687.8 1,032 212 1,546
S10 LP Superheated Steam into STG -- 77.5 482 44 1,276
S11 STG LP Exhaust Steam to Condenser -- 773.1 119 1.65 1,101
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 126 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 139 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 903 1,806
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 72,058 144,116
Steam Turbine Gross Output kW -- 118,339
Gross Power Output kW -- 262,455
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,881
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,629
Total Auxiliary Loads + TXFR Loss kW -- 12,165
Net Power kW -- 250,290
Net Plant Heat Rate (LHV) Btu / kWh -- 7,215
Net Plant Heat Rate (HHV) Btu / kWh -- 8,000
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-5
HEAT AND MATERIAL BALANCE CASE: 63NGF1
AMBIENT CONDITIONS: 63 F Dry Bulb / 53% RH
CTG LOAD: 100%
STG STATUS: ON
DUCT BURNER STATUS: ON
CTG CHILLER STATUS: ON
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 7.5 -- 622 1,816 650 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.1 -- 472 525 455 Note 1
C1 Condensate from Condenser -- 1,637.1 105 153 73
C2 Condensate to Feed Water Preheater 1,075.3 -- 140 153 108
C3 Feed Water to LP Drum 858.5 -- 274 93 243
C4 Feed Water from LP Drum to HP/IP BFW Pump 825.4 -- 323 93 294
C5 IP Feed Water Pump Bleed 58.9 -- 324 564 295
C6 HP Feed Water Pump Discharge 766.5 -- 328 2,463 299
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 324 564 295
C8 IP Feed Water to Reheat Superheater Attemperator 12.8 -- 328 2,463 299
C9 IP BFW to GT Fuel Heating 40.0 465 525 447
C10 IP BFW from GT Fuel Heating 40.0 135 93 103
D1 Demineralized Water Makeup to Condenser -- 15.1 59 40 27
G1 Combustion Turbine Inlet Air 3,552.0 -- 63 14.51 --
G2 Combustion Turbine Chilled Inlet Air 3,552.0 -- 48 14.37 --
G3 Combustion Turbine Exhaust 3,630.0 -- 1,119 15.10 --
G4 HRSG Exhaust Flow after Duct Burners 3,650.0 -- 1,409 15.03 --
G5 HRSG Stack Exit 3,650.0 -- 185 14.51 --
F1 Natural Gas to Combustion Turbine 78.2 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 78.2 -- 365 360 --
F3 Natural Gas to Duct Burner 19.8 -- 60 365 --
S1 HRSG HP Superheater Exit 759.0 -- 1,055 1,749 1,517
S2 HRSG Hot Reheater Exit 767.7 -- 1,048 496 1,547
S3 HRSG IP Superheater Exit 6.2 -- 954 524 1,495
S4 HRSG LP Superheater Exit 33.1 -- 565 93 1,312
S5 Cold Reheat to HRSG from STG / HP Letdown 748.8 -- 735 524 1,375
S6 Mixed RH Steam into HRSG Reheater 754.9 -- 737 524 1,376
S7 HP STG Throttle Steam -- 1,517.9 1,049 1,681 1,515
S8 STG HP Exhaust as Cold Reheat -- 1,497.5 741 542 1,378
S9 Hot Reheat Steam into STG -- 1,535.4 1,042 470 1,544
S10 LP Superheated Steam into STG -- 66.3 556 91 1,308
S11 STG LP Exhaust Steam to Condenser -- 1,619.0 103 1.04 1,074
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 88 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 101 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,618 3,236
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 409.7 819.4
Gas Turbine Gross Output kW 172,486 344,972
Steam Turbine Gross Output kW -- 273,325
Gross Power Output kW -- 618,297
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,559
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,272
Total Auxiliary Loads + TXFR Loss kW -- 18,276
Net Power kW -- 600,021
Net Plant Heat Rate (LHV) Btu / kWh -- 6,758
Net Plant Heat Rate (HHV) Btu / kWh -- 7,494
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-6
HEAT AND MATERIAL BALANCE CASE: 63NGU1
AMBIENT CONDITIONS: 63 F Dry Bulb / 53% RH
CTG LOAD: 100%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: ON
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 4.6 -- 559 1,124 561 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.3 -- 433 353 411 Note 1
C1 Condensate from Condenser -- 1,130.3 106 104 74
C2 Condensate to Feed Water Preheater 740.5 -- 140 104 108
C3 Feed Water to LP Drum 612.5 -- 292 59 261
C4 Feed Water from LP Drum to HP/IP BFW Pump 545.5 -- 307 74 277
C5 IP Feed Water Pump Bleed 80.1 -- 308 506 277
C6 HP Feed Water Pump Discharge 465.4 -- 314 2,676 284
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 308 506 277
C8 IP Feed Water to Reheat Superheater Attemperator 0.0 -- 314 2,676 284
C9 IP BFW to GT Fuel Heating 47.4 417 353 394
C10 IP BFW from GT Fuel Heating 47.4 135 74 103
D1 Demineralized Water Makeup to Condenser -- 9.9 59 40 27
G1 Combustion Turbine Inlet Air 3,552.0 -- 63 14.51 --
G2 Combustion Turbine Chilled Inlet Air 3,552.0 -- 48 14.37 --
G3 Combustion Turbine Exhaust 3,630.0 -- 1,119 15.06 --
G4 HRSG Exhaust Flow after Duct Burners 3,630.0 -- 1,025 14.99 --
G5 HRSG Stack Exit 3,630.0 -- 199 14.51 --
F1 Natural Gas to Combustion Turbine 78.2 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 78.2 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 460.8 -- 1,054 1,081 1,535
S2 HRSG Hot Reheater Exit 486.9 -- 1,048 316 1,552
S3 HRSG IP Superheater Exit 32.3 -- 597 336 1,310
S4 HRSG LP Superheater Exit 67.0 -- 516 71 1,290
S5 Cold Reheat to HRSG from STG / HP Letdown 454.6 -- 753 336 1,395
S6 Mixed RH Steam into HRSG Reheater 486.9 -- 742 336 1,389
S7 HP STG Throttle Steam -- 921.7 1,049 1,039 1,533
S8 STG HP Exhaust as Cold Reheat -- 909.1 758 346 1,397
S9 Hot Reheat Steam into STG -- 973.7 1,041 300 1,548
S10 LP Superheated Steam into STG -- 134.1 506 63 1,286
S11 STG LP Exhaust Steam to Condenser -- 1,118.3 103 1.05 1,080
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 88 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 101 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,619 3,238
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 172,791 345,582
Steam Turbine Gross Output kW -- 176,074
Gross Power Output kW -- 521,656
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,207
Gross Plant Heat Rate (HHV) Btu / kWh -- 6,882
Total Auxiliary Loads + TXFR Loss kW -- 15,171
Net Power kW -- 506,485
Net Plant Heat Rate (LHV) Btu / kWh -- 6,393
Net Plant Heat Rate (HHV) Btu / kWh -- 7,088
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-7
HEAT AND MATERIAL BALANCE CASE: 63NGU2
AMBIENT CONDITIONS: 63 F Dry Bulb / 53% RH
CTG LOAD: 75%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: OFF
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 3.6 -- 542 976 539 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.3 -- 419 306 396 Note 1
C1 Condensate from Condenser -- 968.5 105 85 73
C2 Condensate to Feed Water Preheater 648.0 -- 140 85 108
C3 Feed Water to LP Drum 523.5 -- 276 61 245
C4 Feed Water from LP Drum to HP/IP BFW Pump 473.6 -- 294 61 264
C5 IP Feed Water Pump Bleed 69.8 -- 295 514 265
C6 HP Feed Water Pump Discharge 403.8 -- 302 2,689 271
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 295 514 265
C8 IP Feed Water to Reheat Superheater Attemperator 4.7 -- 302 2,689 271
C9 IP BFW to GT Fuel Heating 39.3 405 306 381
C10 IP BFW from GT Fuel Heating 39.3 135 61 103
D1 Demineralized Water Makeup to Condenser -- 7.8 59 40 27
G1 Combustion Turbine Inlet Air 2,849.4 -- 63 14.51 --
G2 Combustion Turbine Chilled Inlet Air 2,849.4 -- 63 14.40 --
G3 Combustion Turbine Exhaust 2,911.5 -- 1,170 14.88 --
G4 HRSG Exhaust Flow after Duct Burners 2,911.5 -- 1,017 14.82 --
G5 HRSG Stack Exit 2,911.5 -- 186 14.51 --
F1 Natural Gas to Combustion Turbine 62.1 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 62.1 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 400.2 -- 1,055 942 1,539
S2 HRSG Hot Reheater Exit 425.0 -- 1,048 276 1,553
S3 HRSG IP Superheater Exit 25.5 -- 595 293 1,313
S4 HRSG LP Superheater Exit 49.9 -- 506 59 1,286
S5 Cold Reheat to HRSG from STG / HP Letdown 394.8 -- 755 293 1,398
S6 Mixed RH Steam into HRSG Reheater 420.3 -- 745 293 1,393
S7 HP STG Throttle Steam -- 800.4 1,050 906 1,537
S8 STG HP Exhaust as Cold Reheat -- 789.5 761 302 1,401
S9 Hot Reheat Steam into STG -- 850.0 1,042 262 1,550
S10 LP Superheated Steam into STG -- 99.7 497 54 1,282
S11 STG LP Exhaust Steam to Condenser -- 958.9 103 1.03 1,082
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 88 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 101 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,285 2,569
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 125,277 250,554
Steam Turbine Gross Output kW -- 152,281
Gross Power Output kW -- 402,835
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,378
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,072
Total Auxiliary Loads + TXFR Loss kW -- 11,377
Net Power kW -- 391,458
Net Plant Heat Rate (LHV) Btu / kWh -- 6,563
Net Plant Heat Rate (HHV) Btu / kWh -- 7,277
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-8
HEAT AND MATERIAL BALANCE CASE: 63NGU3
AMBIENT CONDITIONS: 63 F Dry Bulb / 53% RH
CTG LOAD: 50%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: OFF
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 2.9 -- 524 839 516 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.2 -- 404 258 379 Note 1
C1 Condensate from Condenser -- 808.2 106 68 74
C2 Condensate to Feed Water Preheater 550.0 -- 140 68 108
C3 Feed Water to LP Drum 436.2 -- 262 50 231
C4 Feed Water from LP Drum to HP/IP BFW Pump 398.4 -- 281 50 250
C5 IP Feed Water Pump Bleed 53.1 -- 282 516 252
C6 HP Feed Water Pump Discharge 345.3 -- 290 2,699 259
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 282 516 252
C8 IP Feed Water to Reheat Superheater Attemperator 0.0 -- 290 2,699 259
C9 IP BFW to GT Fuel Heating 32.1 392 258 366
C10 IP BFW from GT Fuel Heating 32.1 135 50 103
D1 Demineralized Water Makeup to Condenser -- 6.2 59 40 27
G1 Combustion Turbine Inlet Air 2,288.7 -- 63 14.51 --
G2 Combustion Turbine Chilled Inlet Air 2,288.7 -- 63 14.43 --
G3 Combustion Turbine Exhaust 2,336.8 -- 1,200 14.76 --
G4 HRSG Exhaust Flow after Duct Burners 2,336.8 -- 1,012 14.71 --
G5 HRSG Stack Exit 2,336.8 -- 176 14.51 --
F1 Natural Gas to Combustion Turbine 48.1 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 48.1 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 342.4 -- 1,055 811 1,542
S2 HRSG Hot Reheater Exit 358.5 -- 1,042 233 1,551
S3 HRSG IP Superheater Exit 20.8 -- 591 248 1,314
S4 HRSG LP Superheater Exit 37.8 -- 493 49 1,281
S5 Cold Reheat to HRSG from STG / HP Letdown 337.7 -- 754 248 1,399
S6 Mixed RH Steam into HRSG Reheater 358.5 -- 744 248 1,394
S7 HP STG Throttle Steam -- 684.8 1,050 780 1,541
S8 STG HP Exhaust as Cold Reheat -- 675.4 759 255 1,402
S9 Hot Reheat Steam into STG -- 717.1 1,036 221 1,548
S10 LP Superheated Steam into STG -- 75.5 485 45 1,277
S11 STG LP Exhaust Steam to Condenser -- 800.5 103 1.04 1,084
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 88 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 101 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 996 1,992
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 84,286 168,572
Steam Turbine Gross Output kW -- 127,583
Gross Power Output kW -- 296,155
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,725
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,456
Total Auxiliary Loads + TXFR Loss kW -- 9,873
Net Power kW -- 286,282
Net Plant Heat Rate (LHV) Btu / kWh -- 6,957
Net Plant Heat Rate (HHV) Btu / kWh -- 7,713
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-9
HEAT AND MATERIAL BALANCE CASE: 32NGF1
AMBIENT CONDITIONS: 32 F Dry Bulb / 79% RH
CTG LOAD: 100%
STG STATUS: ON
DUCT BURNER STATUS: ON
CTG CHILLER STATUS: OFF
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 7.0 -- 612 1,685 634 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.1 -- 465 489 447 Note 1
C1 Condensate from Condenser -- 1,542.9 105 143 73
C2 Condensate to Feed Water Preheater 1,009.9 -- 140 143 108
C3 Feed Water to LP Drum 814.2 -- 280 90 249
C4 Feed Water from LP Drum to HP/IP BFW Pump 769.5 -- 320 90 291
C5 IP Feed Water Pump Bleed 60.7 -- 322 554 292
C6 HP Feed Water Pump Discharge 708.8 -- 326 2,528 296
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 322 554 292
C8 IP Feed Water to Reheat Superheater Attemperator 4.8 -- 326 2,528 296
C9 IP BFW to GT Fuel Heating 42.7 455 489 436
C10 IP BFW from GT Fuel Heating 42.7 135 90 103
D1 Demineralized Water Makeup to Condenser -- 14.3 59 40 27
G1 Combustion Turbine Inlet Air 3,662.0 -- 32 14.51 --
G2 Combustion Turbine Chilled Inlet Air 3,662.0 -- 32 14.37 --
G3 Combustion Turbine Exhaust 3,743.0 -- 1,108 15.12 --
G4 HRSG Exhaust Flow after Duct Burners 3,759.0 -- 1,324 15.05 --
G5 HRSG Stack Exit 3,759.0 -- 189 14.51 --
F1 Natural Gas to Combustion Turbine 80.9 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 80.9 -- 365 360 --
F3 Natural Gas to Duct Burner 15.5 -- 60 365 --
S1 HRSG HP Superheater Exit 701.8 -- 1,054 1,621 1,520
S2 HRSG Hot Reheater Exit 710.2 -- 1,048 459 1,548
S3 HRSG IP Superheater Exit 13.1 -- 807 486 1,417
S4 HRSG LP Superheater Exit 44.7 -- 556 89 1,308
S5 Cold Reheat to HRSG from STG / HP Letdown 692.3 -- 736 486 1,378
S6 Mixed RH Steam into HRSG Reheater 705.4 -- 737 486 1,379
S7 HP STG Throttle Steam -- 1,403.5 1,048 1,558 1,518
S8 STG HP Exhaust as Cold Reheat -- 1,384.6 742 502 1,380
S9 Hot Reheat Steam into STG -- 1,420.4 1,042 436 1,545
S10 LP Superheated Steam into STG -- 89.4 548 86 1,304
S11 STG LP Exhaust Steam to Condenser -- 1,525.8 103 1.04 1,075
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 57 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 70 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,673 3,346
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 321.3 642.6
Gas Turbine Gross Output kW 179,501 359,002
Steam Turbine Gross Output kW -- 254,690
Gross Power Output kW -- 613,692
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,500
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,207
Total Auxiliary Loads + TXFR Loss kW -- 13,684
Net Power kW -- 600,008
Net Plant Heat Rate (LHV) Btu / kWh -- 6,648
Net Plant Heat Rate (HHV) Btu / kWh -- 7,371
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-10
HEAT AND MATERIAL BALANCE CASE: 32NGU1
AMBIENT CONDITIONS: 32 F Dry Bulb / 79% RH
CTG LOAD: 100%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: OFF
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 4.7 -- 560 1,132 562 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.3 -- 434 358 412 Note 1
C1 Condensate from Condenser -- 1,150.1 107 106 75
C2 Condensate to Feed Water Preheater 749.5 -- 140 106 108
C3 Feed Water to LP Drum 623.9 -- 294 76 264
C4 Feed Water from LP Drum to HP/IP BFW Pump 553.8 -- 308 76 278
C5 IP Feed Water Pump Bleed 83.3 -- 309 501 279
C6 HP Feed Water Pump Discharge 470.6 -- 315 2,676 285
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 309 501 279
C8 IP Feed Water to Reheat Superheater Attemperator 0.0 -- 315 2,676 285
C9 IP BFW to GT Fuel Heating 48.8 418 358 394
C10 IP BFW from GT Fuel Heating 48.8 135 76 103
D1 Demineralized Water Makeup to Condenser -- 10.0 59 40 27
G1 Combustion Turbine Inlet Air 3,662.0 -- 32 14.51 --
G2 Combustion Turbine Chilled Inlet Air 3,662.0 -- 32 14.37 --
G3 Combustion Turbine Exhaust 3,743.0 -- 1,108 15.09 --
G4 HRSG Exhaust Flow after Duct Burners 3,743.0 -- 1,017 15.02 --
G5 HRSG Stack Exit 3,743.0 -- 201 14.51 --
F1 Natural Gas to Combustion Turbine 80.9 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 80.9 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 465.9 -- 1,043 1,089 1,528
S2 HRSG Hot Reheater Exit 493.6 -- 1,038 320 1,546
S3 HRSG IP Superheater Exit 34.1 -- 592 339 1,307
S4 HRSG LP Superheater Exit 70.1 -- 516 72 1,290
S5 Cold Reheat to HRSG from STG / HP Letdown 459.6 -- 744 339 1,390
S6 Mixed RH Steam into HRSG Reheater 493.6 -- 733 339 1,384
S7 HP STG Throttle Steam -- 931.8 1,039 1,047 1,527
S8 STG HP Exhaust as Cold Reheat -- 919.1 749 349 1,392
S9 Hot Reheat Steam into STG -- 987.3 1,031 303 1,543
S10 LP Superheated Steam into STG -- 140.2 507 64 1,286
S11 STG LP Exhaust Steam to Condenser -- 1,138.1 104 1.07 1,077
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 57 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 70 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,674 3,348
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 179,753 359,506
Steam Turbine Gross Output kW -- 177,672
Gross Power Output kW -- 537,178
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,232
Gross Plant Heat Rate (HHV) Btu / kWh -- 6,910
Total Auxiliary Loads + TXFR Loss kW -- 11,689
Net Power kW -- 525,489
Net Plant Heat Rate (LHV) Btu / kWh -- 6,371
Net Plant Heat Rate (HHV) Btu / kWh -- 7,064
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-11
HEAT AND MATERIAL BALANCE CASE: 32NGU2
AMBIENT CONDITIONS: 32 F Dry Bulb / 79% RH
CTG LOAD: 75%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: OFF
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 3.8 -- 545 1,001 543 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.3 -- 421 313 398 Note 1
C1 Condensate from Condenser -- 994.6 107 88 75
C2 Condensate to Feed Water Preheater 655.8 -- 140 88 108
C3 Feed Water to LP Drum 539.0 -- 280 64 249
C4 Feed Water from LP Drum to HP/IP BFW Pump 485.3 -- 297 64 266
C5 IP Feed Water Pump Bleed 71.2 -- 298 512 267
C6 HP Feed Water Pump Discharge 414.0 -- 304 2,687 274
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 298 512 267
C8 IP Feed Water to Reheat Superheater Attemperator 2.5 -- 304 2,687 274
C9 IP BFW to GT Fuel Heating 41.7 407 313 382
C10 IP BFW from GT Fuel Heating 41.7 135 64 103
D1 Demineralized Water Makeup to Condenser -- 8.2 59 40 27
G1 Combustion Turbine Inlet Air 2,997.3 -- 32 14.51 --
G2 Combustion Turbine Chilled Inlet Air 2,997.3 -- 32 14.41 --
G3 Combustion Turbine Exhaust 3,064.0 -- 1,151 14.92 --
G4 HRSG Exhaust Flow after Duct Burners 3,064.0 -- 1,020 14.86 --
G5 HRSG Stack Exit 3,064.0 -- 189 14.51 --
F1 Natural Gas to Combustion Turbine 66.3 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 66.3 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 410.2 -- 1,055 965 1,538
S2 HRSG Hot Reheater Exit 433.8 -- 1,048 282 1,553
S3 HRSG IP Superheater Exit 26.8 -- 595 299 1,312
S4 HRSG LP Superheater Exit 53.8 -- 507 61 1,286
S5 Cold Reheat to HRSG from STG / HP Letdown 404.6 -- 754 299 1,397
S6 Mixed RH Steam into HRSG Reheater 431.3 -- 744 299 1,392
S7 HP STG Throttle Steam -- 820.3 1,050 928 1,537
S8 STG HP Exhaust as Cold Reheat -- 809.1 760 308 1,400
S9 Hot Reheat Steam into STG -- 867.6 1,042 268 1,550
S10 LP Superheated Steam into STG -- 107.5 498 56 1,282
S11 STG LP Exhaust Steam to Condenser -- 984.5 105 1.09 1,082
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 57 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 70 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,371 2,742
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 136,245 272,490
Steam Turbine Gross Output kW -- 155,819
Gross Power Output kW -- 428,309
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,402
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,098
Total Auxiliary Loads + TXFR Loss kW -- 10,426
Net Power kW -- 417,883
Net Plant Heat Rate (LHV) Btu / kWh -- 6,561
Net Plant Heat Rate (HHV) Btu / kWh -- 7,275
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB


Client: Federal Power King's County, LLC Contract : A3DV
Location: Avenal, CA Revision : B
Project: Avenal Energy Project Date : 11-Jul-07
Equipment: 2 x GE7FA x 2 Fired HRSGs x 1 RH STG By: G. Wadman
Unit 1 Checked:
Approved:

Heat and Material Balance


Table 2.6-12
HEAT AND MATERIAL BALANCE CASE: 32NGU3
AMBIENT CONDITIONS: 32 F Dry Bulb / 79% RH
CTG LOAD: 50%
STG STATUS: ON
DUCT BURNER STATUS: OFF
CTG CHILLER STATUS: OFF
Stream Flow, kpph Temp. Pressure Enthalpy
NOTES
No Description Per Train Unit Total F psia Btu/lbm
B1 HP Boiler Drum Continuous Blowdown 3.0 -- 526 853 519 Note 1
B2 IP Boiler Drum Continuous Blowdown 0.2 -- 406 264 381 Note 1
C1 Condensate from Condenser -- 827.7 107 70 75
C2 Condensate to Feed Water Preheater 558.9 -- 140 70 108
C3 Feed Water to LP Drum 447.8 -- 264 52 233
C4 Feed Water from LP Drum to HP/IP BFW Pump 408.5 -- 283 52 252
C5 IP Feed Water Pump Bleed 55.4 -- 284 515 253
C6 HP Feed Water Pump Discharge 353.1 -- 291 2,698 261
C7 HP Feed Water to HP Superheater Attemperator 0.0 -- 284 515 253
C8 IP Feed Water to Reheat Superheater Attemperator 0.0 -- 291 2,698 261
C9 IP BFW to GT Fuel Heating 33.9 393 264 367
C10 IP BFW from GT Fuel Heating 33.9 135 52 103
D1 Demineralized Water Makeup to Condenser -- 6.4 59 40 27
G1 Combustion Turbine Inlet Air 2,362.2 -- 32 14.51 --
G2 Combustion Turbine Chilled Inlet Air 2,362.2 -- 32 14.44 --
G3 Combustion Turbine Exhaust 2,413.3 -- 1,195 14.78 --
G4 HRSG Exhaust Flow after Duct Burners 2,413.3 -- 1,014 14.73 --
G5 HRSG Stack Exit 2,413.3 -- 177 14.51 --
F1 Natural Gas to Combustion Turbine 51.1 -- 60 365 --
F2 Heated Natural Gas to Combustion Turbine 51.1 -- 365 360 --
F3 Natural Gas to Duct Burner 0.0 -- 60 365 --
S1 HRSG HP Superheater Exit 350.1 -- 1,055 825 1,542
S2 HRSG Hot Reheater Exit 366.6 -- 1,044 238 1,552
S3 HRSG IP Superheater Exit 21.2 -- 592 253 1,314
S4 HRSG LP Superheater Exit 39.3 -- 495 50 1,281
S5 Cold Reheat to HRSG from STG / HP Letdown 345.4 -- 754 253 1,399
S6 Mixed RH Steam into HRSG Reheater 366.6 -- 744 253 1,394
S7 HP STG Throttle Steam -- 700.2 1,050 793 1,540
S8 STG HP Exhaust as Cold Reheat -- 690.7 759 261 1,402
S9 Hot Reheat Steam into STG -- 733.2 1,037 226 1,548
S10 LP Superheated Steam into STG -- 78.6 486 46 1,278
S11 STG LP Exhaust Steam to Condenser -- 819.8 104 1.07 1,084
W1 Condensate from GT Chiller Coil 0.0 -- -- -- --
W2 Cold Closed Loop CW -- 4,060.0 57 90 -- Note 6
W3 Hot Closed Loop CW -- 4,060.0 70 80 -- Note 6
Performance Summary Units Per Train Per Unit NOTES
CTG Natural Gas Heat Input (LHV) MMBtu/hr 1,057 2,113
HRSG Duct Burner Heat Input (LHV) MMBtu/hr 0.0 0.0
Gas Turbine Gross Output kW 91,624 183,248
Steam Turbine Gross Output kW -- 130,603
Gross Power Output kW -- 313,851
Gross Plant Heat Rate (LHV) Btu / kWh -- 6,734
Gross Plant Heat Rate (HHV) Btu / kWh -- 7,466
Total Auxiliary Loads + TXFR Loss kW -- 9,075
Net Power kW -- 304,776
Net Plant Heat Rate (LHV) Btu / kWh -- 6,934
Net Plant Heat Rate (HHV) Btu / kWh -- 7,688
Notes:
1. HRSG HP Blowdown is 1% and is cascaded from HP to IP Drum and IP Blowdown is 1% from IP Drum to Boiler Blowdown Tank (These are included as losses in the mass balance)
2. CTG data based on GTMaster model for GE 7421FA.
3. HRSG data based on GTMaster model.
4. STG data based on GTMaster model with assumed 26 inch last stage blade length in LP turbine.
5. Fuel gas heating value based on 20,694 Btu/lbm-LHV (48,134 kJ/kg-LHV) and 22,945 Btu/lbm-HHV (53,370 kJ/kg-HHV) referenced to 77 F (25C)
6. Assumed Closed Cooling Water Duty: 45 mmBtu/hr
7. Refer to Avenal Energy Project PFDs for a schematic representation of the above streams.
8. The above heat and material balance is an estimate and not a guarantee. All values are subject to change pending detailed design development.

D:\My Documents\Archives\Avenal\Process\Cycle Design\Avenal H&MB RevB

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