Mil STD 882b
Mil STD 882b
Mil STD 882b
o/
MIL-STD-882B
30 M a r c h 1984
SUPERSEDING
MIL-STD-882A
.28 June 1977
M I L I T A R Y STANDARD .
DEPARTMENT
OFDEFENSE
WASHINGTON, DC 20301
2. B e n e f i c i a l comments (recommendations,additions,deletions)andanyper-
tinentdatawhich may be o f use i n i m p r o v i n g t h i s documentshouldbe
addressedto: HQ Air ForceSystems Command (ALX ComSO), Andrews AFB, ,
Washington, DC 20334, b y u s i n g t h e s e l f - a d d r e s s e d S t a n d a r d i z a t i o n Document
ImprovementProposal (DD Form 1 4 2 6 )a p p e a r i n ga tt h e end o f t h i s document o r .S
by 1e t t e r .
MIL-STD-882B
30 March 1984
c FOREWORD
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CONTENTS
1 Paragraph Page
I
1
1.
111
SCOPE
Purpose
....................................................
................................................. 1
1
:
1
1.2
1.3
Applicability
Appl ic a t i on
...........................................
............................................. 1
1
1.3.1 ApplyingTasks ..........................................
Tail oring of Task Descriptions .......................... 1
1
1.3.2
1.3.2.1 .................................
D e t a i l s t o be S p e c i f i e d 1
1.3.2.2
1.3.2.3 Method o f Reference
....................................
A p p l i c a t i o nG u i d a n c e
..................................... 1
2
1.3.3
2.. REFERENCED DOCUMENTS
................................
C o n f l i c t i n gR e q u i r e m e n t s
.................................... 2
2
3
3.1
DEFINITIONS AND ABBREVIATIONS
Definitions
...........................
............................................. 2
2
3.1.1
3.1.2
Contractor
Damage
..............................................
.................................................. 2
3.1.3
3.1.4
Hazard ..................................................
HazardousEvent .........................................
3.1.5
3.1.6
.............................
H a z a r d o u sE v e n tP r o b a b i l i t y
......................................
Hazard P r o b a b i l i t y
3.1.7
3.1.8
.........................................
H a z a r dS e v e r i t y
Managing A c t i v i t y.......................................
=
3.1.9
3.1.10
Mishap ..................................................
......................................
O f f - t h e - s h e l fI t e m
2
2
=
3.1.11
3.1.12
Risk
Safety
....................................................
.................................................. 3
3
3.1.13
3.1.14
Subsystem
System
...............................................
.................................................. 3
3
3.1.15
3.1.16
System S a f e t y ...........................................
..................................
System S a f e t yE n g i n e e r
3
3
3.1.17
3.1.18 System SafetyGroup/WorkingGroup
...............................
System S a f e t yE n g i n e e r i n g
....................... 3
3
3.1.19
3.1.20
System S a f e t y Management
System S a f e t y Manager
................................
................................... 3
3
3.1.21
3.1.22
System S a f e t y Program
System S a f e t y ProgramPlan
...................................
.............................. 3
4
3.2 Abbreviations ........................................... 4
4.
4.1
SYSTEMSAFETYREQUIREMENTS
System S a f e t y Program
..............................
................................... 4
4
4.2
4.3
System S a f e t y ProgramObjectives
System SafetyDesignRequirements
........................
....................... 4
5
4.4
4.5
System SafetyPrecedence
RiskAssessment
................................
.......................................... 6
6
4.5.1
4.5.2
.........................................
H a z a r dS e v e r i t y
......................................
H a z a r dP r o b a b i l i t y
6
7
4.6
5. TASK DESCRIPTIONS
............................
A c t i o no nI d e n t i f i e dH a z a r d s
....................................... 8
8
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I
c TASK
SECTION 100 - PROGRAM MANAGEMENT AND UNTROL
Page
100-1 - 100-2
-
TASK
100
1 o1
System SafetyProgram
System Safety Program Plan
..................................
.................. .......... 100-3 - 100-4
101-1 - 101-4
102 I n t e g r a t i on/Management o f A s s o c i a t e C o n t r a c t o r s ,
..............
203-1 203-2
204
205
System Hazard Analysis ...................
Operati ng and Support Hazard Anal ysi S ...............
204-1
...................
205-1
-
-
204-2
205-2
206
207
Occupational Heal t h Hazard Assessment
Safety Verification .................................... .206-1
207-1
-
-
206-2
207-2
208 Training ...............................................
...................................... 208-1 -
-
208-2
209
210
211
S a f e t y Assessment
Safety Compliance Assessment
SafetyReviewofEngineering
....................... . . ,
209-1
210-1
Change Proposals and Requests f o r
-
209-2
210-2
212
Deviation/Waiver
Software Hazard Analysis
......................
.. ........................
.................
211-1
212-1 ............
........-... -
-
211-2
212-2
213 GFE/GFP System S a f e t y A n a l y s i s 213-1 - 213-2
MIL-STD-882B
30 March 1984
APPENDIX A
GUIDANCE FOR IMPLEMENTATION OF
SYSTEM SAFETY PROGRAM REQUIREMENTS
1 Paragraph Page
10.
10.1
GENERAL
Scope
.................................................
................................................... A- 1
A- 1
10.2
10.3
Purpose
User
.................................................
....................................................
A- 1
A- 1
10.4
10.5
ContractualRequirements ................................
Managing Acti v i t y Res ponsi b i l i t i es ......................
A- 1
A- 1
20
30.. REFERENCED DOCUMENTS
SYSTEM SAFETY REQUIREMENTS
....................................
.............................. A- 2
A- 2
30.1 System Safety Program Objectives and Design Requirements A-2
30.2
30.3
System Safety Precedence
Risk Assessment
................................
.........................................
A- 3
A- 3
30.4 Action on Identified Hazards ............................ A- 3
40.
40.1
TASK SELECTION
SelectionCriteria
..........................................
...................................... A- 5
A- 5
40.2
40.3
ApplicationMatrix for Program Phases
Task Priori ti zat i on
...................
..................................... A- 5
A- 5
.
40.3.1
40.3.2
Identifying and Quantifying System Safety Needs
Sel ecti ng Tasks to F i t the Needs
.........
........................ A-8
A- 8
50. RATIONALE AND GUIDANCE FOR TASK SELECTIONS .............. A- 8
50.1
50.1.1
Task Section 100 .Program Managementand Control
System Safety Program ................................... ....... A-8
A-8
I
50.1.2
50.1.3
System Safety Program Plan ..............................
Integrati on/Management of Associate Contractors.
A-8
Subcontractors and Architect and Engineering Firms .... A- 9
50.1.4
50.1.5
System Safety ProgramReviews ........................... .
System Safety Group/System Safety Working Group Support
A- 9
A-10
50.1.6 Hazard Tracking and Risk Resol ution ..................... A-10
50.1.7
50.1.8
Test and EvaluationSafety
System Safety Progress Summary
..............................
.......................... A-10
Ar10
50.1.9 Qualifications of Key Contractor System Safety
50.2
Engineers/Managers ....................................
Task Section 200 .Design andEva1 uation .......... ..... A-11
A-11
50.2.1
50.2.2
Preliminary Hazard List
Preliminary Hazard Analysis
.................................
............................. A-11
A-11
50.2.3
50.2.4
Subsystem Hazard Analysis
SystemHazard Analysis
...............................
.................................. A-12
A-13
50.2.5 Operat i ng and Support Hazard Analysis
OccupationalHealth Hazard Assessment
...................
................... A-14
50.2.6 A-14
50.2.7 Safety Verification
Training
.....................................
................................................ A-15
.A. 16
W 50.2.8
50.2.9
50.2.10
Safety Assessment .......................................
Safety Compliance Assessment ............................ A-16
A-16
50.2.11 Safety Review o f Engineering Change Proposal S and
Requests for Devi a t i on/Waiver
Software Hazard Analysis
.........................
................................ A-18
50.2.12 A-18
t
50.2.13 GFE/GFP System SafetyAnalysis .......................... A-20
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APPENDIX B
SYSTEM
SAFETY PROGRAM REQUIREMENTS RELATED TO LIFE CYCLE PHASES
I Paragraph
60. SYSTEM SAFETY PROGRAM REQUIREMENTS RELATED TO LIFE CYCLE
Page
60.1
PHASES ..................................................
.
Missi on Need Determi n a t i on Concept Expl o r a t i o n ........
B- 1
B- 1
60.1.1
60.1.2
Mission Need Determination ..............................
Concept Expl oration/Programmi ng and Requirements
B- 1
60.1.3
Devel opmentPhase ............................................
Dmonstration and Val i d a t i o n / C o n c e p t Design Phase
B- 1
B-2
O 60.1.4
60.1.5
Fu1 1-Scal e E n g i neeri ng Devel opment/Fi na1 Desi gn Phase
Productionand Depl oymentPhase ......................... ... B-4
B-5
60.1.6
60.2
......................................
C o n s t r u c t i o nP h a s e
SystemSafetyProgramRequirementsfor Other A c q u i s i t i o n s
B-7
B-7
4
60.3 SystemSafetyRequirementsforTechnologyRequirements .. B-8
APPENDIX C
DATA
REQUIREMENTS FOR MIL-STD-882B
Paragraph Page
4-
G? 70. DATA REQUIREMENTS FOR MIL-STD-882B ............................... c- 1
TAB LES
Num ber Page
1
2
APPLICATION
MATRIX FOR SYSTEM PROGRAM DEVELOPMENT
APPLICATION MATRIX FOR FACILITIES ACQUISITION
.......
........... A- 6
A-7
FIGURES
1
2
FIRST EXAMPLE HAZARD RISK ASSESSMENT
MATRIX
SECOND EXAMPLE HAZARD RISK ASSESSMENT
MATRIX
............
........... A- 4
A- 4
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c SYSTEM
SAFETY PROGRAM REQUIREMENTS
1. SCOPE.
1.1 Pur ose. This standardprovidesuniform requirements f o r devel opi ng and
-4"
imp1 m e n t ng a system safety program of sufficient comprehensiveness t o iden-
t i f y t h e hazardsof a system and t o impose designrequirements andmanagement
control S t o prevent mishaps by eliminatinghazardsorreducing the associated
risk t o a 1eve1 acceptabl e t o the managing a c t i v i t y (MA). The term "managing
a c t i v i t y " usual 1y refers t o the Government procuring activity, b u t may i ncl ude
prime or associate contractors or subcontractors who wish t o impose system
s a f e t y tasks on their suppliers.
1.2 A l i c a b i l i t This standardappliesto DoD systems and f a c i l i t i e s
II
Y
i ncl u i n g test, maintenance and support, and training equipment. I t applies
t o a l l a c t i v i t i e s o f the system l i f e cycle; e.g., research,design,
technology development; t e s t and evaluation,production,construction,
operation and s u p p o r t , modification and disposal. The requirements will also
be appl i ed t o DoD i n - house programs .
1.3 Appl i c a t i on.
c +
1.3.1 A 1 i n Tasks. Tasks described i n this standardareto be
sel ecti vely app i ed i n DoD contract-defi n i t i zed procurements, requests for
proposal (RFP), statements of work (SOW), andGovernment in-house
developments requiring system safety programs for the development,
production, and i n i t i a l deploynentofsystems, f a c i l i t i e s and equipment.
The word "contractor" herein al so i ncl udes Government a c t i v i t i e s devel opi ng
mil i t a r y systems and equipment .
1.3.2 Tailoring ofTask Descriptions. Task descriptionscontained i n
Section 5 a r e t o be tailored by the MA asrequired by governingregulations
and as appropriate to parti cul a r systems or equi ment program type ,
magnitude, and f u n d i n g , Intailoring the tasks,thedetail and depthofthe
e f f o r t i s defined by- the MA and incorporated i n the appropriate contractual
.
documents When preparingproposalsthecontractor may includeadditional
tasks or task modifications w i t h supporting rationale for each addition or
8 modffication.
1.3.2.1 Detailsto be Specified. The "Details t o be Specified"paragraph
under each task description i n Section 5 i s intended f o r l i s t i n g the specific
details, additions, modifications, deletions, or options to the-requirements
of the task t h a t should be considered by the MA when t a i l o r i n g the task
description to f i t program needs."Detail s t o be Specified"annotated by an
"(R)" a r e required and must be provided t o the contractor for proper
implementation o f the task, i f the task is t o be contractually implemented.
1.3.2.2 Application Guidance. Applicationguidance and rationalefor
selecting tasks to f i t %he needs of a particul ar system safety program are
included i n appendices A and B. These appendicesaregenerallynotcontrac-
t u a l l y b i n d i n g ; however, the MA may choose t o impose portions o f Appendix B as
part o f Task 100.
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1.3.3 C o n f l i c t i n gR e q u i r e m e n t s . When c o n f l i c t i n gr e q u i r e m e n t so rd e f i c i e n -
c i e sa r ei d e n t i f i e dw i t h i ns y s t e ms a f e t yp r o g r a mr e q u i r e m e n t s ,t h ec o n t r a c t o r
s h a l ls u b m i tn o t i f i c a t i o n ,w i t hp r o p o s e da l t e r n a t i v e s and s u p p o r t i n g
rationale,tothe MA f o r r e s o l u t i o n .
3.1.1 C o n t r a c t o r . A p r i v a t es e c t o re n t e r p r i s eo rt h eo r g a n i z a t i o n a le l e m e n t
o f DoD o r any o t h e r Governmentagencyengaged t op r o v i d es e r v i c e so rp r o -
d u c t sw i t h i na g r e e dl i m i t ss p e c i f i e d by t h e MA.
3.1.10 O f f - t h e - s h e l fI t e m . An itemdeterminedby a m a t e r i a la c q u i s i t i o n
decisionprocessreview (DoD, M i l i t a r y Component, o r s u b o r d i n a t e o r g a n i z a t i o n
as a p p r o p r i a t e ) t o be a v a i l ab1 e f o r a c q u i s i t i o n t o s a t i s f y anapproved
2
. -
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.9 Changes i n design,configuration,ormissionrequirementsare
accomplished i n a manner t h a t maintains a risk 1evel acceptable to the MA.
h. Consideration i s given t o safety,easeof disposal , and
demilitarization of any hazardous materialsassociated w i t h the system.
i . Significantsafetydataare documented as"lessonslearned" and are
submitted t o d a t a banks oras proposed changes t o applicabledesign handbooks
and specifications.
4.3 System Safety Design Requirements. System safetydesignrequirements
will be specified after reviewof pertinent standards, specifications,
regulation.s,design handbooks and other sources of designguidance for
appl icabil ity to the design o f the system. Some general system safety design
requirementsare:
a. Eliminateidentifiedhazardsor reduce associated risk t h r o u g h
design,includingmaterialselectionorsubstitution. When potentially hazar-
dous materials must be used, select those w i t h l e a s t risk throughout the l i f e
cycle o f the system.
b. Isolate hazardous substances, components, and operations from other
a c t i v i t i es, areas, personnel , and i ncompati bl e materi al s.
c. Locate equipment so thataccess during operations,servicing,
maintenance, repair, or adjustment m i nimi zespersonnelexposure t o hazards
.
( e .g , hazardous chemi cal S, h i gh vol tage, el ectromagneti c radi a t i on, c u t t i ng
edges,orsharp points).
d. Mi nimi ze ri s k resul t i ng from excessi ve envi ronmental condi ti ons
(e.9.)temperature,pressure,noise,toxicity,acceleration and vibration).
J e. Design t o minimize risk created by human error i n theoperation
and support of the system.
f. Consider al ternate approaches to minimize risk from hazards that
cannot be el imi nated. Such approaches incl ude inter1 ocks , redundancy,
f a i l safe desi gn, system protection, f i re suppression , and protective
cl oth i ng, equi pment , devi ces, and procedures.
g . Protectthe power sources,controls and c r i t i c a l components of
redundantsubsystems by physicalseparationorshieldi-ng.
h. When alternatedesign approachescannot eliminatethehazard,provide
warning and cautionnotes i n assembly, operations,maintenance, and repair
i nstructi ans , and d i s t i ncti ve markings on hazardous components and materi al S,
equipment, and facilitiestoensure personnel and equipment protection. These
shall be standardized i n accordance w i t h MA requirements.
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i. M i n i m i z et h es e v e r i t yo fp e r s o n n e li n j u r yo r damage t o equipment i n
t h e e v e n t o f a mishap.
j. Desi gn s o f t w a r e c o n t r o l 1ed o r m o n i t o r e d f u n c t i o n s t o
i n i t i a t i o n o f hazardouseventsormishaps.
m i nimize.
k.Reviewdesign c r i t e r i af o ri n a d e q u a t eo ro v e r l yr e s t r i c t i v e
r e q u i r e m e n t sr e g a r d i n gs a f e t y . Recommend new d e s i g nc r i t e r i as u p p o r t e db y
s t u d y ,a n a l y s e s ,o rt e s td a t a .
hazards .
a. D e s i g nf o r Minimum Risk. From t h ef i r s t ,d e s i g nt oe l i m i n a t e
I f an i d e n t i f i e dh a z a r dc a n n o t
r i s k t o an a c c e p t a b l e l e v e l , as definedbythe
be eliminated,reducetheassociated
MA, t h r o u g hd e s i g ns e l e c t i o n .
b. IncorporateSafetyDevices. I f i d e n t i f i e dh a z a r d sc a n n o t be
eliminatedortheirassociatedriskadequatelyreducedthroughdesign
s e l e c t i o n ,t h a tr i s ks h a l l be reduced t o a 1e v e la c c e p t a b l et ot h e MA through .
t h e use o f f i x e d , a u t o m a t i c , o r o t h e r p r o t e c t i v e s a f e t y d e s i g n f e a t u r e s o r
d e v i c e s .P r o v i s i o n ss h a l l be made f o rp e r i o d i cf u n c t i o n a lc h e c k so fs a f e t y
d e v i ces when appl icab1 e.
c.ProvideWarningDevices. When n e i t h e rd e s i g nn o rs a f e t yd e v i c e sc a n
effectivelyeliminateidentifiedhazardsoradequatelyreduceassociated
r i s k , d e v i ces s h a l l be used t o d e t e c t t h e c o n d i t i o n and t o produce an
a d e q u a t ew a r n i n gs i g n a lt oa l e r tp e r s o n n e l o f thehazard.Warningsignalsand
t h e i r a p p l i c a t i o n s h a l l be d e s i g n e d t o m i n i m i z e t h e p r o b a b i l it y o f i n c o r r e c t
p e r s o n n e l r e a c t i on t o t h e s i gnal S and s h a l l be standardized w i t h i n 1 ike types
o f systems.
4.5 R i s k A s s e s s m e n t D . e c i s i o n sr e g a r d i n gr e s o l u t i o no if d e n t i f i e dh a z a r d s
s h a l l bebasedonassessmentof, t h er i s ki n v o l v e d . To a i dt h ea c h i e v e m e n to f
t h eo b j e c t i v e so fs y s t e ms a f e t y ,h a z a r d ss h a l l be c h a r a c t e r i z e d as t o hazard
s e v e r i t y c a t e g o r i e s and hazard probabil i t y 1evel s, when p o s s i b l e . S i n c e t h e
p r i o r i t y f o r s y s t e ms a f e t yi se l i m i n a t i n gh a z a r d sb yd e s i g n , a r i s k assessment
procedureconsideringonlyhazardseverity w i
l generallysufficeduringthe
e a r l y d e s i g n phase t o m i n i m i z e r i s k . When hazardsare n o t e l i m i n a t e d d u r i n g
a
t h e e a r l y d e s i g n phase, a r i s k assessmentprocedurebaseduponthehazard
p r o b a b i l i t y , as w e l l as h a z a r ds e v e r i t y ,s h a l l beused t o e s t a b l i s h p r i o r i t i e s
f o r c o r r e c t i v e a c t i o n and r e s o l u t i o n o f i d e n t i f i e d hazards.
4.5.1 H a z a r dS e v e r i t y .H a z a r ds e v e r i t yc a t e g o r i e sa r ed e f i n e dt op r o v i d e a
q u a l i t a t i v e measure o f t h e w o r s t c r e d i b l e m i s h a p r e s u l t i n g f r o m p e r s o n n e l
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4.6 A c t i o n on I d e n t i f i e d H a z a r d s .A c t i o ns h a l l be taken t o e l i m i n a t ei d e n -
t i f i e d h a z a r d so rr e d u c et h ea s s o c i a t e dr i s k . CATASTROPHIC andCRITICAL
hazardsshall be e l i m i n a t e d or t h e i r a s s o c i a t e d r i s k r e d u c e d t o a l e v e l accep-
\.~
x
t a b l et ot h e MA. If t h i si si m p o s s i b l eo ri m p r a c t i c a l ,a l t e r n a t i v e ss h a l l be
recommended t o t h e MA.
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TASKSECTION 100
30 M a r c h 1984
TASKSECTION 100
PROGRAMMANAGEMENTANDCONTROL
TASKSECTION 100
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I ..
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IC TASK 100
i 100.1 Purpose. The purposeof Task 100 i s t o conduct a basic system safety
program. The t o t a l system safety program i s this task pl us allothertasks
Sections 100 and 200 designated by the MA.
100.2 Task Description. Set up a system safety programwhich meets the
requirementsofSection 4., SYSTEM SAFETY REQUIREMENTS, and all other
in
I
, Imposition
(R) ofa. Task 100.
(R) b . Tailoring o f Section 4 t o meet specific program requirements.
(R) c.Acceptable 1eve1 of risk.
I
c=
.r-
=&
d. Additionofotherspecific system safety program requirements.
TASK 100
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TASK 101
.
SYSTEM SAFETY PROGRAM PLAN
101.I Pur ose The purpose of the Task 101 i s t o deve1 op a system safety
pl an
program -+kPP). I t shall describe i n detail tasks and a c t i v i t i e s of
system safety managementand system safety engineering required t o i d e n t i f y ,
evaluate, and eliminate hazards , or reduce the associated risk t o a 1 eve1
acceptable to the MA throughoutthesystem life cycle.
101.2 Task Description. The contractorshalldevelop a SSPP t o provide a
basis of understanding between the contractor and the MA as t o how the system
safety program will be accomplished t o meet contractualsafetyrequirements
included i n the general and special provisions of thecontract. The SSPP
shallincludethe following:
101.2.1 Program Scope and Objectives. Each SSPP shalldescribe,as a minimum,
the four elements of an effective system safety program: a plannedapproach
for task accomplishment, qualified people t o accomplish tasks , a u t h o r i t y t o
imp1 ement tasks through a l 1 levels of management , and appropriate resources
both manningand f u n d i n g t o assuretasksare completed. The SSPP shalldefine
aprogram t o s a t i s f y t h e system safetyrequirements imposed by the contract.
This section shall :
a.Descri be thescope of theoverall program and the re1atedsystem
s a f e t y pro gram.
b. List the tasks and a c t i v i t i e s o f system safety managementand
engineering. Descri be the i nterrel ations hips between system safety and other
functionalelements of the program. Other program requirements and tasks
applicable t o system safety shall be l i s t e d including the identification o f
where they are specified or described.
101.2.2 System SafetyOrganization. The SSPP shalldescribe:
a . The system safetyorganizationorfunction w i t h i n theorganization of
the total program u s i n g charts t o show theorganizational and functional
re1 a t i ons h i ps , and 1 i nes of communi cati on.
b. The responsibility and authority of system safety person-nel , other
contractororganizationalelements involved i n the system s a f e t y e f f o r t ,
subcontractors , and system safety groups. Identifytheorganizational unit
responsible forexecuti ng each task. Identify the authority i n regard t o
resol u t i on of al 1 identified hazards. Include the name, address and t e l ephone
number of the system safety program manager.
c . The staffing of the system safetyorganizationfor the duration of
the contract t o include manpower 1oading , control of resources and the
TAS K1 O1
30 March 1984
101-1
+.
101.2.9 Trainin
neeri ng , t e c n i ci
The
SSPP shalldescribethe
an, operating
safety training for engi-
, and maintenance personnel
101.2.10 Mishapand Hazardous MalfunctionAnalysis and Reporting. The
.
contractor shall descri be i n the SSPP the .mishap and hazardous mal function
analysisprocessincludingalerting the MA.
101.2.11 System SafetyInterfaces. The SSPP shallidentify, i n detail:
a. The interface between system safety and a l l otherapplicablesafety
disciplines suchas: nuclear safety, range safety, explosive and ordinance
s a f e t y , chemical and biological safety, laser safety and any others.
b . The interface between system safety and a l l othersupportdisci pl ines
such as:maintenance,qualitycontrol,reliability, human factorsengineering,
medical support (heal t h hazard assessments), and any others.
TASK 101
30 March 1984
- 101-3
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30 March 1984
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101.3 Details
to be Specified by the MA (Reference
1.3.2.1). 'i.c- -*
101.3.1 Details t o be specified i n the SOW shallinclude the following,as
appl i cab1e:
(R) a.ImpositionofTasks 100 and 101.
(R) b. Identificationofcontractualstatusof the SSPP.
c.Identi fi cation of additional tasks t o be performed or additional
i nformati on t o be provided.
d. Format, content, and deliveryscheduleincludingupdatesof any data
required. -
e. Requirements for reporting mis haps and hazardous mal functions.
S
TASK 101
30 March 1984
101-4
zsss
Licensed by Information Handling Services 3-10
" . " .
" ._ .
MIL"STD-882B
30 March 1984
c TASK 102
102.1 Purpose. The purposeof Task 102 i s to provide the system integrating
contractor and YA w i t h appropriate management surveillance o f other
contractors' system safety programs, and the capability t o establish and main-
t a i n uniform integrated system safety program requirements. This t a s k will
alsodescribearchitect and engineeringfirms' ( A E ) system safety programs.
W
102.2 Task Description.
102.2.1 IntegratingContractor. The contractordesignatedasintegratorfor
the safety functions of all associated contractors shall :
&
TASK 102
30 March1984
102-2
TASK 102
30 March1984
102-3
MIL-STD-8829
TASK 102
30 March 1984
TASK 102
30 March 1984
102-4
..
2492
Licensed by Information Handling Services 8-14
""
MIL-STD-882B.
30 March 1984
6 TASK 103
SYSTEM SAFETY PROGRAM REVIEWS
103.1 Purpose. The purposeof Task 103 i s t o establish a requirement for the
contractortopresent system safety program reviews, t o periodically report the
status of the system safety program, and, when needed, t o supportspecial
requirements such ascertifications and firstflightreadiness reviews.
103.2 Task Description. The contractorshallprovide system safety program
reviews t o periodicallyreport t o the MA thestatusof hazard analyses,safety
assessments, and other parts of the system safety program. Also, when needed,
the contractorshallsupportpresentations t o Government certifying
a c t i v i t i e s such as munitions safety boards, nucl ear safety boards, or f l ig h t
safety reviewboards. These may alsoincludespecial reviews such as f i r s t
f l i g h t reviews orpre-constructionbriefings.
103.3 Details t o be Specified by the MA (Reference 1.3.2.1).
103.3.1 Details t o be specified i n the SOW shallincludethe f o l l o w i n g , as
appl i cab1 e:
(R) a. Imposition of Tasks 100 and 103.
b. Identification of reviews, theircontent, and probable location(s).
c. Method of documenting theresults of system safety reviews.
d. Schedule for system safetyreviews.
e.. Del i very schedule for any d a t a required prior t o and after the
rev i ews .
TASK 103
30 March 1984
103-1
- ""
2493
Licensed by Information Handling Services
"
..
MIL-STD-BB2B W 9 9 9 9 9 3 3 0359886 22T
MIL-STD-882B
TASK 103
30 March1984
,"
TASK 103
30 March1984
103-2
-r " "W
c TASK 104
SYSTEM SAFETY GROUP/SYSTEM SAFETY WORKING GROUP SUPPORT
TASK 104
30 March 1984
104-1
MIL-STD-882B
r
TASK 104
30 March 1984
.- .
-3
1
TASK 104
30 March 1984
104-2
2496 c-4
3
Licensed by Information Handling Services
.. ".
" .
c TASK 105
HAZARD TRACKING AND R I S K RESOLUTION
a. D e s c r i p t i o no f eachhazard.
b
b. Status o f eachhazard.
f
c. T r a c e a b i l i t y o f r e s o l u t i o n a c t i o n oneachhazardfromthetimethe
hazard was i d e n t i f i e d t o t h e t i m e t h e r i s k a s s o c i a t e d w i t h t h e h a z a r d was
reduced t o a l e v e al c c e p t a b l et ot h e MA. .
105.3 D e t a i l st o be S p e c i f i e d by t h e MA (Reference 1.3.2.1).
105.3.1 D e t a i l s t o be s p e c i f i e d i n t h e SOW s h a l li n c l u d et h ef o l l o w i n g as
appl ica b l e:
TASK 205
30 March 1984
105-1
c-5
Licensed by Information Handling Services
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"
.
MIL-STD-882B
TASK 105
30 March1984
TASK 105
30 March1984
105-2
2493
C-6
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MIL-STD-BB2B m 9 7 9 7 7 1 1 0357891 6 7 7 m
MIL-STD-882B
30March1984
TASK 106
TEST AND EVALUATION SAFETY
TASK 106
30 March 1984
106-2
MIL-STD-882B
30 March1984
I
c SYSTEMSAFETY
TASK 107
PROGRESS SUMMARY
! 107.1 Purpose. The purpose o f Task 107 i s t o p r o v i d e a p e r i o d i cp r o g r e s s
I report sumari zing the perti nent system safety managementand e n g i n e e r i n g
activitythatoccurredduringthereportingperiod.
a. A b r i e f summary o f a c t i v i t i e s , p r o g r e s s , and s t a t u s o f t h e s a f e t y
e
e f f o r t i n r e 1a t i o nt ot h es c h e d u l e dp r o g r a m m liestones. It s h a l l h i g h 1 i g h t
s i g n i f i c a n t achievements and prob1 ems. It s h a l li n c l u d ep r o g r e s st o w a r d
completionofsafetydatapreparedor i n work.
b .N e w l yr e c o g n i z e ds i g n i f i c a n th a z a r d s and s i g n i f i c a n t changes i n t h e
degree o f c o n t r o l o f t h e r i s k o f known hazards.
e. D i s c u s s i o no fc o n t r a c t o rd o c u m e n t a t i o nr e v i e w e db ys a f e t yd u r i n gt h e
r e p o r t i n gp e r i o d .I n d i c a t ew h e t h e rt h e documentswereacceptable f o rs a f e t y
c o n t e n t and whetherornotinputstoimprovethesafetyposturewere made.
f. Proposed agenda i t e m sf o rt h en e x ts y s t e ms a f e t yg r o u p / w o r k i n gg r o u p
meeting, i f suchgroupsareformed.
107.3.1 D e t a i l s t o be s p e c i f i e d i n t h e SOW s h a l li n c l u d et h ef o l l o w i n g , as
appl ica b l e:
(R) b. S p e c i f i c a t i o no fp r o g r e s sr e p o r t in gp e r i o d
c.Format,content,anddeliveryschedul e of anydatarequired.
a
TASK 107
30 March1984
107-1
"" -
2501
Licensed by Information Handling Services c-9
..
m 9997911 0359894 3Tb m
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MIL-STD-BBZB
MIL-STD-882B
TASK 107
30 March 1984
TASK 107
30 March 1984
107-2
2502
Licensed by Information Handling Services c-10
. . . ~
c; TASK 108
QUALIFICATIONS OF KEY CONTRACTOR SYSTEM SAFETY ENGINEERS/MANAGERS
2503 c-11
Licensed by Information Handling Services
* . "" .
.
b Priordegree re1 ated experience of two (2) years i n a non-safety
f i e l d or one (1) year i n safety.
108.2.3 Waiver for Not Meeting Qualifications. The contractorshall submit a
requestfor waiver i f theprincipal system safetyengineer does not meet the
above qualifications.
108.3 Detailsto be Specified by the MA (Reference 1.3.2.1).
108.3.1 Detailsto be specified i n the SOW shall include the following, as
appl ica bl e:
(R) a. Imposi tionof Tasks 100 and 108.
b. Specification of other minimum qualifications.
TASK 108
30 March 1984
108-2
c-12
Licensed by Information Handling Services
MIL-STD-882B W 7777733 0357877 O05 W
MIL-STD-882B
TASK SECTION 200
30 March 1984
-. Y
2505 200-1
Licensed by Information Handling Services C-1 3
m m
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MIL-STD-8BZB 9999933 0 3 5 9 8 9 8 T 4 1
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TASK SECTION 200
30 March 1984
200-2
C-14
Licensed by Information Handling Services
MIL-STD-882B
30March 1984
TASK 201
PRELIMINARY HAZARD LIST
(. TASK 201
30March 19
201-1
-.
2507
Licensed by Information Handling Services
D- 1
" -
TASK 201
30 March1984
-
201 2
D- 2
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MIL-STD-882B
30 March 1984
c TASK 202
+
202.1 Purose. The purpose o f Task 202 i s t o perform anddocument
p r e l i m i n a r y a z a r d a n a l y s i s (PHA) t o i d e n t i f y s a f e t y c r i t iareas,
hazards, and identify the safety design cri teri a t o be used.
cal
a
evaluate
a.Hazardouscomponents (e.g., f u e l s ,p r o p e l l a n t s ,l a s e r s ,e x p l o s i v e s ,
t o x i c substances, hazardous construction materi al S, pressure systems, and
.c
.S
sources).
energy
other
b b. S a rf e tl ayi nt et ed r fcaocnes i d e r a t i o n s among various elements of
.
the system (e .g , m a t e r i a l c o m p a t i b i i lti es, el ectromagnetlc i n t e r f e r e n c e ,
inadvertentactivation,fire/explosiveinitiation
hardware and software control S) . and propagation,and
c. Envi r o n m e n t a l c o n s t r a i n t s in c l u d i n g t h e o p e r a t i n g e n v i r o n m e n t s ( e .g
d r o p ,s h o c k ,v i b r a t i o n ,e x t r e m et e m p e r a t u r e s ,n o i s e ,e x p o s u r et ot o x i c
.,
s u b s t a n c e s ,h e a l t hh a z a r d s ,f i r e ,e l e c t r o s t a t i cd i s c h a r g e ,l i g h t n i n g ,
e l e c t r o m a g n e t i ce n v i r o n m e n t a le f f e c t s ,i o n f z i n g and n o n - i o n i z i n g r a d i a t i o n
in c l u d i n 1 ga s e r r a d i a t i o n ) .
d. Operating,test,maintenanceandemergencyprocedures (e.g.,human
f a c t o r s e n g i n e e r i n g , human e r r o r a n a l y s i s o f o p e r a t o r f u n c t i o n s , t a s k s , and
requirements;effectoffactors such as equipment layout, 1i g h t i n g
,
requirements p o t e n t i a l e x p o s u r e s t o t o x i c m a t e r i a l S , e f f e c t s o f n o i s e o r
r a d i a t i o n on human performance; 1i f e supportrequirements and t h e i r s a f e t y
, and
.
i m p l i c a t i o n s i n manned systems, crash safety, egress, rescue, survival
s a l vage)
e. F a c i l i t i e s ,s u p p o r te q u i p m e n t (e.g., p r o v i s i o n sf o rs t o r a g e ,
assembly, checkout, prooftesti ng of hazardous systemsrassembl ies which may
in c l ude t a x i c, f1 ammabl e, e x p l o s ve, i c o r r o s i ve o r c r y o g e n i c fl u i ds ; r a d i a t i o n
o r n o i s e mi t t e r s ; e l e c t r i c a l power sources) and t r a i n i ng(e.
c e r t i f i c a t i o n p e r t a i n i n g t o s a f e t y o p e r a t i o n s and maintenance 4 .. t r a i n i ng and
i TASK 202
30 March 1984
202-1
,
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30 ,March 1984
or excluded.
TASK 202
30March 1984
202-2
D-l
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MIL-STD-BB2B H 9999911 0359903 139 W
MIL-STD-882B
30 March 1984
TASK 203
SUBSYSTEM HAZARD ANALYSIS
TASK 203
30 March 1sI84
203-1
D-5
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t... - . L . . . - . ._. ..
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TASK 203
30 March 1984
TASK 203
30 March 1984
203-2
TASK 204
SYSTEM HAZARD ANALYSIS
204.1 Purpose. The purpose of Task 204 i s t o perform and document a system
hazard analysis (SHA) t o determinethesafety problem areas o f thetotal system
desi gn i ncl u d i ng potenti al safety cri t i cal human errors.
204.2 Task Description. The contractor s h a l l perform and document a system
hazard analysis t o identify hazards and assessthe risk ofthe t o t a l system
desi g n , including software, and specifically o f the subsystem interfaces.
This analysisshallinclude a review of subsystems interrelationshipsfor:
a. Compliance w i t h specifiedsafetycriteria.
b. Possi bl e independent,dependent, and simul taneoushazardousevents
including fail ures of safety devices and common cause t h a t could create a
hazard.
c. Degradation i n thesafetyof a subsystem or thetotal system from
normal operationofanother subsystem.
d. Design changes t h a t affect subsystems.
e.Effects of reasonable human errors.
I f no specificanalysistechniquesaredirected,thecontractor shall o b t a i n
MA approvaloftechnique (S) t o beused prior t o performing theanalysis. The
SHA maybe performed u s i n g similartechniquestothose used forthe SSHA. The
contractor shall update the SHA when needed as a r e s u l t of any system design
changes.
TASK 204
30March1984
204-1
252.3
0-7
Licensed by Information Handling Services
-
MIL-STD-882B 99999LL 0359906 948 m
MIL-STD-882B
TASK 204
30 March 1984
TASK 204
30 March1984
I
204-2
2514
0-8
Licensed by Information Handling Services
MIL-STD-882B
30 March 1984
c TASK 205
OPERATING AND SUPPORT HAZARD ANALYSIS
TASK 205
30 March 1984
205-1
0-9
Licensed by Information Handling Services
MIL-STD-882B
30 March 1984
TASK 205
30 March1984
205-2
I
c TASK 206
206.1 Purpose: The purpose of Task 206 i s t o perform and document an occu-
pationalhealth hazard assessment (OHHA) t o identify heal t h hazards and propose
protective measures t o reducetheassociated risk t o a levelacceptable t o the
MA.
206.2 Task Descri p t i on
206.2.1 -An OHHA shall be performed and documented t o identifyhealth hazards
and t o recommend engineering control S , equipment , and/or protecti ve proce-
dures , t o reducetheassociated risk t o a 1 evel acceptable t o the MA.
Specific occupational heal t h hazards and impacts that shall be considered
i ncl ude :
TASK 206 f
30 Mqrch 1984."
206-1
1 14 69
Licensed by Information Handling Services
.( MIL-STD-882B
. TASK 206
30 March 1984
TASK 206 .
' 30 March 1984
206-2
0-12
Licensed by Information Handling Services
. "
MIL-STD-882B
30 March 1984
c TASK 207 .
SAFETY VERIFICATION
=.
.. . - ..
207.1 Purpose. The purposeof Task 207 i s t o define and perform t e s t s and
demonstrations or use other verification methods on s a f e t y c r i t i c a l hardware,
software, and procedurestoverify compliance w i t h safetyrequirements.
207.2 Task Description. The contractorshalldefine and perform t e s t s ,
demonstrations, or otherwiseverifythe compliance w i t h safety requirements on
s a f e t y c r i t i cal(defined by the MA) hardware, software, and procedures.
Induced or simulated f a i l uresshall be considered t o demonstratethefailure
mode and acceptabilityofsafetycritical equipment and software. Where
hazards are identi f i ed d u r i n g the deve1opment e f f o r t and i t cannot be
determined by analysisorinspection whether theactiontaken will adequately
* reducethe risk, safety tests shall be conducted toevaluatetheeffectiveness
o f theactionstaken. SSPPs and t e s t program plans s h a l l be revisedto
includethesetests. Where costsforsafetytesting Wou1 d be p r o h i b i t i v e , .
safety characteristics or procedures may be verified by engineeringanalyses,
analogy, 1 aboratory test, functional mockups, or subscale/model simulation,
when approved by the MA. Specificsafetytestsshall be integratedinto
appropriate system t e s t and demonstrationplans t o the maximum extent
possible.Testplans,testprocedures, and results of alltestsincluding .
designverification,operationalevaluation,technical d a t a validation and
.rc" verification, productionacceptance., and shelf-life validation shall be
L reviewed t o make sure:
a . Safety o f thedesign i s adequatelydemonstrated(includingoperating
and maintenance procedures), i nc] u d i ng v e r i f i c a t i o n of safety devi ces, warning
devi ces, etc. for a l l CATASTROPHIC hazards n o t eliminated by design.
b. Results of safetyevaluations o f the system are included i n thetest
and eval u a t i on reports.
207 .3 Details t o be Specified by the MA (Reference 1.3.2.1).
207.3.1 Details t o be specifiedinthe SOW shall includethefollowing,as
a p p l i cab1 e:
(R) a.Imposition o f Tasks 100 and 207.
(R) b . Definition of safetycriticaloridentification o f safetycyitical
equipment and procedures.
i c. Deve1opment of or i n p u t s t o t e s t pl ans,procedures and reports to
verify safety requirements.
d. Format, content, and deliveryscheduleof any d a t a required.
~
TASK 207
30 March1984
207-1
MIL-STD-882B
TASK 207
30 March1984
TASK 207
30 March1984
"
~_" __ - -
I
207-2
2220
Licensed by Information Handling Services 0-1 4
MIL-STD-882B
30March 1984
c TASK 208
TRAINING
208.1 Purpose. The purpose of Task 208 i s t o provide training for necessary
c e r t i f i c a t i o n of contractor andGovernment personnel who will be i n v o l ved w i t h
contractor activities i n such subjectsas hazard types and theirrecognition,
causes, effects, and preventive and control measures;procedures, check1 i s t s ,
and human error; safeguards, safety devi ces, protecti ve equi ment ; moni tori ng
and warni ng devi ces; and conti ngency procedures.
208.2 Task Descri p t i on.
208.2.1 T r a i n i n g ofTest,Operating, and Support Personnel. The contractor
shall conductasystem safety training program for c e r t i f i c a t i o n of t e s t ,
1 operating and support personnel. Approved safety procedures shall be included
i n instruction 1esson pl ans and student exami nation for the training o f
engi neeri ng , techni ci an, operati ng, and maintenance personnel . Contractor
test, operations, and f i e l d support personnel shall be c e r t i f i e d as having
completeda trainingcourse i n safetyprinciples and methods. Specific
certificationrequirementsshall be established by a program c e r t i f i c a t i o n
board t h a t includesthe system safety manager asa member.
208.2.2 TrainingofPersonnel Invol ved i n Design, Deve1 opnent , and
Production. The contractor shall deve1op safetytraining programs using
.
r e s u l t s o f system and operating hazard analyses, and shall provi de for
specific types and 1 eve1 s o f contractor personnel : i .e , managers, engi neers,
and techniciansinvolved i n design,productassurance, t e s t , and production.
208.2.3 Training of Government Personnel. Contractor safety t r a i n i n g shall
al so i ncl udeGovernment personnel who will be i n v o l ved i n contractor
activities.
208.3 Detailsto be Specified by the MA (Reference 1.3.2.1).
208.3.1. Detailsto be specified i n the SOW shallincludethefollowing, as
appl i ca bl e:
(R) a. Impositionof Tasks 100 and
208.
b. Format, content, and deli veryscheduleof any d a t a required.
TASK 208
30March 1984
208-1
c
Licensed by Information Handling Services
E-1
flIL-STD-8828
TASK 208
30 March 1984
.. .
TASK 208
30 March 1984
208-2
TASK 209
SAFETY ASSESSMENT
2523 E-3
Licensed by Information Handling Services
" _
MIL-STD-882B
30 March 1984
,
- .>
other;system(s)ascontractuallyrequired.
209.3. Detailsto be Specified by the MA (Reference1.3.2.1).
.. 209.3.1 .Detailsto be specified i n the SOW shallincludethefollowing,as
app1.i ca ble:
(R)' a.Imposition ofTasks 100and209.
b. Format, content, and del ivery
schedule of
any data red.
. -
TASK 209
30 March1984
209-2
2524
Licensed by Information Handling Services -4
MIL-STD-BB2B 9999933 0359937 723
MIL-STD-882B
30 March1984
I'
TASK 210
SAFETY COMPLIANCE ASSESSMENT
210.1 Purpose. The purpose of Task 210 i s t o perform and document a safety
5 compliance assessment t o verify compliance w i t h mil i t a r y , federal , n a t i o n a l ,
and industry codes imposed contractually or by 1 aw t o ensuresafedesign of a
system, and t o comprehensively evaluate the safety risk being assumed prior t o
t e s t or operation o f a system or a t contract compl e t i on.
210.2 Ta.sk Description. The contractorshall perform and document a safety
compl i ance assessment t o identify anddocument compl i ance w i t h a p p r o p r i ate
desi gn and operational safety requirements. The assessment i d e n t i f i esthe
contractually imposed standards,specifications, and codes appropriate t o the
safety of the system and documents compl iance w i t h theserequirements. The
assessment. incl udes necessary hazard anal ysi S , desi gn drawi ng and procedural
reviews, and equipment inspections. The assessment shallincorporatethe
scope and techniques of PHA, SSHA, SHA, and O&SHA t o theextentnecessary to
assurethesafedesign,operation, maintenance , and support o f thesystem. A
safety compl iance assessment shall :
a . Identify contractual mil i tary, federal , n a t i o n a l , and industry safety
specifications,standards, and codes applicable t o the system and document
compl ianceofthedesign and procedures w i t h theserequirements.
b. Identify and evaluateresidual hazards inherent i n the system or t h a t
a r i s e from system-unique i n t e r f a c e s , i n s t a l l a t i o n , t e s t , o p e r a t i o n , maintenance,
or support.
c. Identify necessary special ized safety desi gn features , devi ces ,
procedures , s kill s , trai n i ng , facil i t i es , support requi rements , and personnel
protecti ve equipment.
d. Identify hazardous materials and theprecautions and procedures
necessary for safe storage , hand1 i n g , transport , use, and disposal of the
materi al .
210.3 Details t o be Specified by the MA (Reference 1.3.2.1).
210.3.1 Detailsto be specified i n the SOW shall -includethe f o l l o w i n g , as
appl i ca bl e:
(R) a. Impositionof Tasks 100 and 210.
b. Format, content , and delivery schedul e of any d a t a required,
i
TASK 210
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211.2 TaskDescription.
b. Format,content,anddeliveryschedul e o f anydatarequired.
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TASK 212
SOFTWARE HAZARD ANALYSIS
documentati on.
212.2.2 Fol1 ow-on Software Hazard Analysis. These effortsshall examine
software and i t s system interfaces for events, faults y and occurrences such as
i
t i m i n g which could-cause or contri bute t o undesi red events affecting safety.
This effort shall be accomplished by tracing safety cri t i cal operator
information andcommands through source/object code throughsystem simulation
and through other appl i cab1 e documentation. Safety cri t i cal programs/modul es
. shall be analyzed for sensitivity t o software or hardware f a i l ures ( b i t
transformatio.n,.register perversion,interfacefailures,etc.) which could
causethe system t o operate i n a hazardous manner.
212.3 Detailsto be Specified by the MA (Reference 1.3.2.1).
212.3.1 Details to be specified i n the SOW shallincludethe f o l l o w i n g , as
a p p l icabl e:
(R) a. Imposition o f Tasks 100 and 212.
(R) b. Defi n i t i o n of s a f e t y c r i t i cal .
c. Format , content, and delivery schedul e of any d a t a required.
d. Degree of fault-to1erance for Category I and I I hazards.
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GFE/GFP SYSTEM SAFETY ANALYSIS
213.1 Purpose. The purpose o f Task 213 i s t o make sure system safety
analyses for GFE/GFP are considered for integrati on into the system.
213.2
Task Description. The contractorshallidentifythesa f ety crit i cal
performance and design d a t a needed t o incorporatethe GFE/GFP i t ems.
213.2.1 Ifthe d a t a i s available and i s t o be supplied by the MA, the
contractor shall :
a.Identifythe system safetyanalyses t h a t are needed, a nd when these
analysesare needed.
c
b. Identify t o the MA any additional system safetyanalyses t h a t are
needed for interfaces between t h e GFE/GFP and the .rest o f thesystem.
c. Perform theanalysis upon receipt of MA approval t o do so.
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Appendix A
GUIDANCE FOR IMPLEMENTATION OF
SYSTEM SAFETY PROGRAM REQUIREMENTS
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b. Establ ish defi nitive system safety program requirements for the
procurement or development of a system. The requirements shall be s e t forth
clearly i n theappropriate system specifications and contractual documents
and def i ne :
1. In theappropriate system specifications,the system safety
designrequirements t h a t are a v a i l able and applicable, and the specific risk
1 evel s consi dered acceptable for the system. Acceptabl e r i s k 1 evel s maybe
defined i n terms of a hazard severi t y l h a z a r d probabil i t y matrix, an overall
system mishap rate, or other suitable risk assessmentprocedures.
2. In the SOW, the system safety requirements t h a t . cannot be
defined i n the system specifications. This would includegeneraldesign
guidelines i n paragraph 4.3.
3. In the SOW and contract d a t a requirements 1 i s t asapplicable,
thespecifiedsafety d a t a ; e.g.,analyses,tests,orprogressreports that
will be requiredduringthescopeoftheeffort.
c. Ensure t h a t an SSPP i s prepared t h a t reflects i n detail how the
total program i s t o be conducted.
d . Review and approve for impl ementationthe SSPPs prepared by the
contractor.
e. Supply historicalsafety d a t a as available.
f . Monitor contractors' system s a f e t ya c t i v i t i e s and review and
approve del iverable d a t a , i f applicable, t o ensureadequate performance and
compliance w i t h system safetyrequirements.
g . Ensure t h a t theappropriate system specificationsare updated t o
ref1 ect results of analyses, tests, and evaluations.
h . Eva1 uate new desi gn c r i t e r ia for i ncl usi on into mil i tary speci fi ca-
tions and standards and submit recommendations t o therespectiveresponsible
organization.
i . Establish system safety groups asappropriate t o assistthe program
manager i n developing and impl ementing a system safety program.
j . Establish work breakdown structure elements a t appropriatelevels
for system safety program mandgement and engineering.
20. REFERENCED DOCUMENTS. Referenced documents are not includedherein.
Referenced documents required t o suppl ernent t h i s mil i t a r y standard are
specified i n the system specifications and othercontractual documents.
30. SYSTEM SAFETY REQUIREMENTS. Section 4, System Safety Requirements, pro-
vides basic system safety requirements most DoD systems and facil i t i e s
acquisition programs shouldmeet. Task 100, which implements Section 4,
must be imposed as a s i ngl e generaltask t o instruct the contractor t o con-
duct a system safety program. I t can be tailoredto f i t the differenttypes
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HAZARD CATEGORIES
II I II I IV
FREQUENCY OF OCCURRENCE CATASTROPHIC CRITICAL MARGINAL NEGLIGIBLE
( A ) FREQUENT 1A 2A 3A 4A
( B ) PROBABLE 1B 28 3R 4B
( C ) OCCASIONAL . 1c 2c 3c 4c
( D ) REMOTE 1D 2D 3D 4D
( E ) IMPROBABLE I 1E 2E 3E 4E I
Hazard Risk
Suggested
Index Criteria
lA, lB, l C , 2A, 2B, 3A Unacceptabl e
l D , 2C, 2D, 38, 3C Undesi rabl e (MA decision
required)
lE, 2E, 3E,
3D, 4A, 4B Acceptable w i t h review by MA
4C, 4D, 4E Acceptabl ereview
without
HAZARD CATEGORIES
III I II IV
FREQUENCY OF OCCURRENCE CATASTROPHIC CRITICAL MARGINAL NEGLIGIBLE.
(A) FREQUENT 1 3 7 13
(B) PROBABLE 2 5 9 16
(C) OCCAS IONAL 4 6 11 18
(D) REMOTE 8 10 14 19
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TABLE 1. APPLICATION
MATRIX FOR SYSTEM PROGRAM DEVELOPMENT
TASK " PROGRAM PHASE
TASK TITLE TYPE CONCEPT VALID FSED PROD
100 System S a f e t y Program MGT G G G G
101 System S a f e t y Program Plan MGT G G G G
1o2 Integration/ManagementofAssociate MGT S S S S
contractors,Subcontractors, and
AE Firms
103 System S a f e t y ProgramReviews M GT S S S S
104 SSG/SSWG Support MGT G G G G
105 Hazard Tracking and Risk Resol ution M GT S G G
106 Test and EvaluationSafety G MGT G G G
107 System Safety Progress Summary MGT G G G
108 Qualifications of Key System S a f e t y MGT S S S S
Personnel
201 Prel imi nary Hazard List EN G G S S N/ A
202 Prel imi nary Hazard Analysi S ENG G G G GC
203 SubsystemHazardAnalysis ENG N/A G G GC
204 SystemHazard Analysis EN G G N/ A G GC
205 Operating and Support Hazard ENG S G G GC
Analysis
206 Occupational Heal t h Hazard G ZNG
G G GC
Assessment
207 Safety Verification EN G GS G S
208 Trai n i ng MGT N/A S S S
209 S a f e t y Assessment MGT S S S S
21 o S a f e t y Compl iance Assessment MGT S S S S
211 S a f e t y Review of ECPs and Waivers MGT G N/A G G
212 Software Hazard Analysis ENG S G G GC
21 3 GFE/GFP System Safety Analysi S ENG S G G G
Notes: TASK TYPE APPLICABILITYCODES
ENG - System Safety Engineering S - Sel e c t i vel y Appl i cabl e
MGT - Management
G - General 1 y Appl icabl e
PROGRAM PHASE
GC - General 1 y Appl i cabl e To Desi gn
CONCEPT - Conceptual Changes Only
VALID - Val i d a t i o n N/A - NotAppl icabl e
FSED - Fu1 1-Scal e Engi neeri ng Deve1 opment
PROD - Production
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TABLE 2. APPLICATION
MATRIX FOR FACILITIES
ACQUISITION
TASK PROGRAM PHASE
TASK TITLE TYPE
"
P&R DEV CON DES FIN DES CON
1O0 System Safety Program MGT G G G G
101 System Safety Program Plan MGT S G G S
102 IntegrationIManagementofAssociate MGT S S S S
Contractors,Subcontractors, and
AE Firms
103 System Safety Program Reviews MGT G G G G
104 SSGISSWG Support MGT G G G G
105 Hazard Tracking and Risk Resol u t i o n MGT G G G G
106 Test and EvaluationSafety MGT G G G G
107 System SafetyProgress Summary MGT S S S S
108 Qualifications of Key System Safety MGT S S S S
Personnel
201 Prel iminary Hazard List ENG G NIA NIA N/A
202 . Prel imi nary Hazard Analysi S EN G G S NIA NIA
203 Subsystem Hazard Analysis ENG NIA S G GC
204 SystemHazard Analysis ENG NIA 6% G GC
205 Operating and Support Hazard EN G S G G GC
Anal ysi S
206 Occupational Heal t h Hazard ENG G S NIA NIA
Assessment
207 Safety Verification ENG NIA S S S
208 Trai n i ng MGT S S S S
209 Safety Assessment MGT NIA S G S
21 o Safety Compl i ance Assessment MGT NIA S S S
21 1 Safety Review of ECPs and Waivers M GT S S S S
21 2 Software Hazard Analysi S EN G S S S GC
213 GFE/GFP System Safety Analysis ENG S S S S
Notes: TASK TYPE APPLICABILITY CODES
ENG - System SafetyEngineering S - S e l e c t i v e l y Appl icabl e
MGT - Management
G - Generally Appl i cabl e
PROGRAM PHASE
GC - Generally Applicable To Design/
P&R DEV - Programming and Requirements Construction ChangesOnly
Deve1 opnent
N/A - Not Appl i cabl e
CON DES - ConceptDesign
FIN DES - Final Design
CON - Construction
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( e ) Recommend correctiveactions.
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50.2.12 SoftwareHazardAnalysis(Task212).
( b )F u n c t i o n a l fl ow diagrams and r e 1a t e dd a t ad e s c r i b i n gt h ep r o p o s e d
sequence o f a c t i v i t i e s , f u n c t i o n s , and o p e r a t i o n s i n v o l v i n g t h e s y s t e m e l e -
ments d u r i n gt h ec o n t e m p l a t e d l i f e span.
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equivalents) storage all ocation charts , and other program structure documents
as they become a v a i l able or change.
( d ) Background information re1 atedtosafetyrequi rements associated
with the contempl ated t e s t i ng , manufacturi ng , storage , repair , anti cipated
environments as appl i cabl e, as well as 1 essons 1 earned from simil ar programs
or acti v i t i es.
50.2.12.3 The preliminarysoftware hazard analysiseffort begins when the
L system requirementsallocation hasbeen made and willcontinue u n t i l program
codingbegins. The f i r s t t a s k of this effortwill be t o make sure o f an
accuratefl ow-down of system levelsafetyrequirements as well asrequirements
generated from the system PHA i n t o the CPCI designspecification.
Additionally,theanalysiscontains recommended actions t o eliminateiden-
t i f ied hazards or reduce their associated risk t o an acceptabl e 1 evel . This
e f f o r t Wou1 d general1 y i ncl ude the fol1 owi ng:
( a ) Review of system and subsystem specifications t o identify and
verify hardware-software , software-software , and operator-software
interfaces.
( b ) Analysis of functional flow diagrams (ortheirfunctional
equivalent), storage allocation charts, and other program documentation t o
make surespecification and safety requirements will be met.
( c ) Exami n a t i o n of thesoftware t o determi ne the independence/ depen-
dence and interdependence among modules , t a b 1 es , variabl es , etc. Elements of
software which d i r e c t l y or indirectly influence safety critical software will
be identifiedas being safetycriticalfunction should be analyzed f o r t h e i r
undesi red effects.
50.2.12.4 Follow-on software hazard analysis expands upon thepreliminary
software hazard analysis by examining the a c t u a l source and object code o f
s a f e t y c r i t i c a l programs , routines , modules , and functions -to verify the
actualdesignimplementation. This e f f o r t should be updated u n t i l coding i s
complete. All design changes and modificationsshould be evaluated t o deter-
mine theeffect on system safety. T h i s analysiscontains recommended actions
necessarytoeliminateidentifiedhazardsor reduce their associated risk t o
an acceptablelevel.Specifically, this analysis examines:
( a ) Safety critical algorithms , modules , routines and cal cul ations for
correctness and forinput/output, t i m i n g , and multiple event sensitivity.
( b ) Programs , routines , modules , or functions for design or coding
errors whichcou1 d cause or contribute t o an undesiredeventaffectingsafety.
( c ) S a f e t y c r i t i cal programs , routines modul es or functions f o r
compi i ance with safety cri teria call ed o u t i n appl i cabl e CPCI specifications
S a f e t y c r i t i calportions of software must be examined a t the source/object
code 1evel as appropriate.
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50.2.13 GFE/GFP(Task
System
Analysis
Safety 213). L
50.2.13.2 T h i st a s kp e r m i t st h ec o n t r a c t o rt oi n t e g r a t et h e GFE/GFP i t e m s
i n t ot h es y s t e md e s i gn w i t h f u l l know1 edge o f t h e a s s o c i a t e d h a z a r d s and r i s k
c o n t r o l sb yr e q u i r i n ga c q u i s i t i o no fe x i s t i n ga n a l y s i sd o c u m e n t a t i o n . I f no
suchdocumentation i s a v a i l ab1 e, the contractor must perform the necessary
a n a l y s i st oa s s u r e a s a f ei n t e r f a c e .T h i sa n a l y s i s may bedocumentedand
d e l ivered by a p p r o p r i a t e l y t a i l o r ng i and a p p l y i n g DI-H-7048A,System Safety
HazardAnalysisReport.
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APPENDIX B
30 March1984
APPEND IX B
SYSTEM SAFETY PROGRAM REQUIREMENTS RELATED TO LIFE CYCLE PHASES
60. S I .
60.1 Mission need determination--conceptexploration.
60.1.1 Mission Need Determination. The system safetyeffortwillsupportthe
justificaion o f major system new s t a r t s by identifying safety deficiencies
"
in
existing or projected capabil i t y and by identifying opportunities for system
safety t o improve mission capability or reduce l i f e cycle costs.
60.1.2 Concept Expl oration/Programi ng and Requirements Deve1opment Phase.
System safety tasks appl icabl e t o the concept expl oration/programing and
requirements deve1opment phase are those required t o evaluate the a l ternative
system concepts under considerationfor development and establishthe system
safety programs consistent with theidentifiedmission needs and l i f e cycle
requirements. System safetytaskswillincludethefollowing:
( a ) Prepare an SSPP t o describethe proposed integrated system safety
e f f o r t for theconceptexplorationphase.
( b ) Eva1 uate al 1 consi dered materi al S , desi gn features, maintenance ,
servicing,operationalconcepts, and environments which willaffectsafety
throughoutthe l i f e cycle. Considerhazards which may be encountered i n the
u1 timate disposition f the enti re system, o r components thereof , or o f
dedicated support equipment , which encompasses hazardous materi al s and
substances.
( c ) Perform a PHA t o identify hazardsassociated w i t h each a l t e r n a t i ve
concept.
( d ) Identify possi bl e safety interface probl ems i ncl u d i ng probl ems
associated w i t h software-controlled system functions.
( c ) High1 ig h t specialareas of safety consideration, such as
system limitations, risks, and man-ratingrequirements.
( d ) Review safe and successfuldesigns of simil ar systems for
consi derati on i n al ternati ve concepts.
( e ) Definethe system safety requirements based on pastexperience with
s i m i 1 ar systems.
(f)Identifysafety requirements t h a t may require a waiver d u r i n g
the system l i f e cycle.
!
( 9 ) Identify any safety design analysis,test,demonstration and
val i d a t i on requirements.
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( b )R e v i e wp r e l i m i n a r ye n g i n e e r i n gd e s i g n st o make s u r es a f e t yd e s i g n
r e q u i r e m e n t sa r ei n c o r p o r a t e d andhazards i d e n t i f i e d d u r i n g t h e e a r l i e r phases
a r ee l i m i n a t e do rt h ea s s o c i a t e dr i s k sr e d u c e dt o an a c c e p t a b l el e v e l .
( c )U p d a t es y s t e ms a f e t yr e q u i r e m e n t s i n s y s t e ms p e c i f i c a t i o n / d e s i g n
documents.
( f )P a r t ic ip a t ei nt e c h n i c a ld e s i g n andprogramreviewsandpresent
r e s u l t s o f t h e SSHA, SHA and/or O&SHA.
( 9 )I d e n t i f y and e v a l u a t et h ee f f e c t so fs t o r a g e ,s h e l f - l i f e ,p a c k a g i n g ,
t r a n s p o r t a t i o n , hand1i n g , t e s t , o p e r a t i o n , and maintenance on the safety of
thesystem and i t s components.
( h ) Eva1u a t e r e s u l t s o f s a f e t y t e s t i n g , o t h e r s y s t e m t e s t s , f a i l U r e ana-
l y s e s and m i s h a pi n v e s t i g a t i o n s . Recommend r e d e s i g no ro t h e rc o r r e c t i v e
action.
(i) I d e n t i f y ,e v a l u a t e , and p r o v i d es a f e t yc o n s i d e r a t i o n so rt r a d e o f f
studies.
( j ) Reviewappropriateengineeringdocumentation(drawings,specifica-
t i o n s ,e t c . )t o make s u r es a f e t yc o n s i d e r a t i o n s havebeen i n c o r p o r a t e d .
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( 2 ) Adequate safetyprovisionsareincluded i n inspections,tests,
procedures , andcheck1 i s t s for qual i t y control of the equipment being manu-
factured so t h a t safety achieved i n design i s maintained d u r i n g production.
( 3 ) Production and manufacturingcontrol d a t a containrequired warn-
ings, cautions , and specialsafetyprocedures.
( 4 ) Testing and evaluationare performed on early production hard-
ware t o detect and correct safety deficiencies a t theearliestopportunity.
(5) Minimum r i s k i s i nvolved i n accepting and usi ng new desi gns ,
material s , and production and test techniques.
( o ) Make sure procedures devel oped for system t e s t , maintenance , opera-
t i o n , and servicing provide forsafedisposal of expendabl e hazardous
materials. Consider any material or manufactured component (whether or not
an identifiable spare p a r t or rep1 enishable component) when access t o hazar-
dous material will be required by personnel d u r i n g pl anned servicing,tear-
down, or maintenance a c t i v i t i e s , o r i n reasonably foreseeabl e unpl anned
eventsresulting from workplace operations.Safety d a t a devel oped i n SSHAs,
* SHAs, and O&SHAs, and summarized in safety assessment
reports must al so iden-
t i f y any hazards which must be considered when the system , or components
thereof,areeventuallydemilitarized and subject t o disposal. (Not a p p l i -
cab1 e for facilities construction.!
( P ) Prepare a summary report of theresults of the system safetytasks
conducted d u r i n g the full-scale engineering devel opment phase t o supportthe
deci s i on-maki ng process.
(9)Tail or system safety program requirements for theproduction and
de pl owen t pha s e.
60.1.5 Production andDeployment Phase. As p a r t of the on-going system
safety program, the system safetytasksduringtheproduction and deployment
phase willincludethefollowing ( t h i s paragraph i s not applicable t o the .
facilitiesconstructionlifecycle.):
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APPENDIX B
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APPENDIX .C
70. DATA
REQUIREMENTS
FOR MIL-STDL882B.
DI-H-7047A
Paragraph
101 3.1.14
Task and
Task 202 D I -H-7048A
Task 203 DI-H-7048A
Task 204 DI-H-7048A
Task 205 DI-H-7048A
Task 206 D I -H-7048A
Task 212 D I -H-7048A
Task 213 DI-H-7048A
Task 210
Task 211
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