Steel Tips 1
Steel Tips 1
Steel Tips 1
December 1993
by
James J. Putkey
Acknowledgements
The author wishes to thank the following persons for their input, review,
and comments on the content of this Steel TIPS publication:
The information presented in this publication has been prepared in accordance with recognized
engineering principles and construction practices and is for general information only. While it is
believed to be accurate, this information should not be used or relied upon for any specific
application without competent professional examination and verification of its accuracy, suitability,
and applicability by a licensed professional engineer or architect. The publication of the material
contained herein is not intended as a representation or warranty on the part of the Structural Steel
Educational Council, or of any other person named herein, that this information is suitable for any
general or particular use or of freedom infringement of any patent or patents. Anyone making use
of this information assumes all liability arising from such use.
COMMON STEEL ERECTION PROBLEMS AND
SUGGESTED SOLUTIONS
List of Problems
No
. • P
a_
=e
N o
.
Anchor Bolts
1. Low Anchor Bolts 5
2. Misplaced Anchor Bolts 7
3. Rotated Anchor Bolt Pattern 9
4. Inadequate Anchor Bolts for Column Erection 10
Erection
5. One-Bolt Connections 11
6. Columns or Bents Tied Together With Non-Bolted Steel Joists 15
7. Steel Joists Without Bolted Bridging 16
8. Columns or Bents Tied in With Timber 17
9. Steel Columns or Partial Bents Not Tied In 18
10. Non-Self-Supporting Steel Frames 19
11. Column Splices Too Low or Too High Above Floor 20
12. Columns Interrupted by Beams 21
13. Columns Offset From Beam Framing 22
14. Revisions and Alternates Not Flagged on Drawings 23
15. D o u b l e - F r a m e dBeam Connections to Girder 24
16. D o u b l e - F r a m e dBeam Connections to Column Web 25
Bolting
17. Mixed Bolts 27
18. Mixed Bolt Diameters 28
19. Reuse of High-Strength Bolts 28
Welding
20. Prequalified and Non-Prequalified Weld Joints 29
21. Extending Continuity Plate for Back-up Bar 30
22. Welded Connections to Inside of Column 31
23. Restrained Welded Joints 33
24. F i e l d - W e l d e dCurb Angles 35
Decking
25. Steel Floor Deck Spanning Uneven Surfaces 36
Ge
ner
al
26. Project Specifications 37
COMMONSTEEL ERECTION PROBLEMSAND
SUGGESTED SOLUTIONS
Introduction
Preface Purpose
About two years ago a structural engineer asked me The purpose of this Steel TIPS is to provide struc-
the following question, "Why don't you write a book- tural designers and steel erectors with a basic and
let on steel erection? We keep seeing the same convenient source of solutions to common steel
erection problems occur over and over again, and it erection problems that involve the structural de-
would be nice to have a reference for erectors, signer.
fabricators, and structural designers to either avoid
a problem or to present a solution to a problem." Organization and Content
The question was posed to two steel erectors, and
they both thought such a publication would be an To provide structural designers with solutions to
excellent idea. The end result is this Steel TIPS. common steel erection problems, 26 common prob-
lems with suggested solutions are provided. The
Many publications exist that inform the structural problems are divided into six categories: anchor
designer on how to select types of steel, design bolts, erection, bolting, welding, decking, and gen-
economically, reduce fabrication costs, and how to eral. In each category a specific problem is shown
design various types of structures or portions of by its title. The problem is then described and the
structures. But what source of information is avail- suggested solution is given.
able to the designer when the steel erector makes
an inquiry regarding the steel design or experiences The content of this Steel TIPS does not address the
problems that require the designer's input? These various methods of erecting steel. If the designer
inquiries or problems may result from: needs to design a structure with unusual features,
or with a required erection procedure or sequence,
· Erection or fabrication errors. then a sponsor firm of the Structural Steel Educa-
· Erection procedures or sequences. tional Council might be consulted to make certain
· Faulty work of other trade contractors. the unusual features can be economically erected.
· Design that can lead to safety problems.
· Erection equipment loads into the structure. The erection problems presented are not only "com-
· Changes or alternates requested by the owner. mon'' problems, but may also be considered basic,
reoccurring problems. So the content is chosen to
Now, looking ahead in the construction timetable, be especially useful to the new structural designer
one might logically ask the following questions, (and maybe experienced designers).
"What source of information is available to the
structural designer to produce a design that can Some of the problems or portions of problems
avoid these erection problems? What are the addressed in this Steel TIPS are mentioned or
details to avoid? What are the desired details? Why addressed in previous Steel TIPS, or in the AISC
doesn't the steel industry provide structural design- publications Modern Steel Construction, and Steel
ers, and others, with solutions to common design- Design Guide Series. These problems and their
related problems experienced bythe steel erector" solutions are now conveniently gathered into this
publication.
4
1. Low Anchor Bolts
Problem Preventative Solution. A"preventative" solution
that anticipates Iow anchor bolts is to design and
Anchor bolts are sometimes set with their tops detail anchor bolts with additional bolt projection.
lower than the detailed elevation. Two situations Examples include:
can exist: 1 ) the bolts are placed so Iow that the top
of the bolt is below the top of the base plate and the · The structural designer shows a 1-inch bolt pro-
anchor bolt nut cannot be engaged, or 2) the bolt jection above the top of the nut in the base plate
top extends above the base plate, but not high details on the structural drawings. This 1-inch
enough to allow full thread engagement of the nut. bolt projection allows bolts to be set an additional
1/2-inch lower than the minus 1/2-inch setting toler-
Setting Tolerances. Section 7.5 of the AISC ance provided by the AISC Code of Standard
Code of Standard Practice requires the owner to Practice, and still obtain full thread engagement.
set anchor bolts in accordance with approved
anchor bolt plans. [1] The Code provides for a · The steel fabricator details anchor bolts with the
+1/2-inch tolerance for the elevation of the top of top of the bolt one bolt diameter above the top of
anchor bolts. The contractor setting the anchor the nut. So for bolts larger than 1-inch diameter,
bolts should be able to meet this tolerance, but even more bolt projection is furnished than the
errors can occur. Section 7.5 in the Commentary above example. For example, the detail of a 2-
on the Code of Standard Practice discusses the inch diameter bolt will show the top of the bolt
installation of anchor bolts. [2] detailed 2 inches above the top of the nut.
Bolt Detailing. Anchor bolt detailing is discussed Full Thread Engagement. Short anchor bolts
in Chapter 7 of AISC Detailing forSteel Construc- that prevent full thread engagement can be a
tion. [3] To match the minus 1/2-inch tolerance frustrating problem. First, the question arises,
noted in Section 7.5 of the Code, the steel detailer What is full thread engagement?. Section IIl.F in
should allow for at least a 1/2-inch projection of the Chapter 2 of AISC Quality Criteria and Inspection
bolt above the top of the nut. If the anchor bolt is Standards discusses full thread engagement for
set 1/2-inch Iow, the nut will still obtain full thread high-strength bolts. [7] Section III.F refers to
engagement. However, when the minus 1/2-inch Section 2(b) of the "Specification for Structural
tolerance is exceeded, the problem of a Iow Joints Using ASTM A325 or A490 Bolts," on page
anchor bolt exists. 5-265 of AISC Manual of Steel Construction. [6]
Section 2(b) states, "The length of bolts shall be
Solution such that the end of the bolt will be flush with or
outside the face of the nut when properly in-
Extending the Bolts. Anchor bolts that are set stalled." The same criteria could apply to nuts on
Iow are commonly called "short anchor bolts." anchor bolts.
Short bolts need to be corrected by making them
longer. Two methods of making the bolts longer Second, what action is necessary if the top of the
are threaded couplers and welded extensions. bolt is just below the top of the nut? Instead of
The "Steel Interchange" feature in Modem Steel lengthening the bolt, the nut might be welded to the
Construction, January 1993, and "Some Practical bolt by filling in the space between the top of the
bolt and the top of the nut with weld metal. How-
Aspects of Column Base Selection," SteelDesign
Guide Series 1: Column Base Plates, discuss ever, welding the nut to the bolt is not always
these two methods. [4, 5] For either correction allowed, particularly if high-strength, heat-treated
method, the erector must work with the structural bolts and nuts are used, and the bolts are subject
designer (and general contractor). If the anchor to tensile loads. See "Steel Interchange" in the
bolts are designed to resist uplift, in addition to December 1992, May 1993, and July 1993 issues
providing column stability during erection, then the of Modern Steel Construction. [8, 9, 10] If the
structural designer may require special proce- erector can prove the '"fill-in" weld is adequate, the
dures. See AISC Manual of Steel Construction, structural designer may approve this welding pro-
Specification J10, page 5-172, for loads on an- cedure. But to provide proper column support, the
chor bolts. [6] weld may need to be made before the lifting line is
released from the column.
5
Instead of welding the nut to the bolt, the erector
might consider limited air carbon arc gouging of
the base plate surface under the nut to provide full
thread engagement. This procedure must be
approved by the structural designer.
If the bolts are misplaced too much for the over- Another solution that anticipates anchor bolt mis-
placement is for the structural designer to detail
sized holes to overcome, then corrective work
must be performed. The type of corrective work
oversized holes in the base plates that are even
larger than the oversized holes allowed by Table
6-1 on page 6-12, Manual of Steel Construction, Anchor Bolts That Resist Uplift, Overturning,
VoL II, Connections. [11] Plate washers with bolt and Shear. For anchor bolts designed to resist
holes 1/16 inch larger than the bolt diameter are uplift, overturning, and shear from building design
then welded to the base plate. This solution allows loads, corrective work may be limited to:
additional tolerances in setting the anchor bolts.
The plate washer is placed between the top nut · Slotting the base plate or column angle holes.
and the top of the base plate, and is welded to the · Fabricating a base plate to match the misplaced
base plate after the column is erected and aligned. bolts.
A bottom plate washer is required above the · Chipping out the concrete, removing the mis-
bottom leveling nut. This bottom plate washer is placed bolts, and concreting in new, correctly
not really added material because it will also be placed bolts (in the extreme case).
needed with the standard oversized holes. See
the following detail for anchor bolt, nut, and plate
details.
COLUMN
PLATE
GROUT FORM
- C%OUT%_.-E- B
x_ PLATE
/
WASHER
/ /
•. NOT REQUIRED IF
LEVELING NUT • SHIMS ARE USED
CONCRETE / / / , • /
/// ,ANCHOR
/ /
Case H i s t o r y .
On a 20-story building in San
O 1 • - - O Francisco, California, the steel erector surveyed
I I I the as-built location of anchor bolts. The
contractor's superintendent, John, was an "old
timer" and took much pride in his work. He
carefully explained to the surveyor, with his fore-
Detailed men present, that he personally supervised the
Orientation anchor bolt installation. All the bolts were at the
correct elevation, were exactly spaced, and were
"right on" the column lines. After the survey was
complete, the surveyor reported the results to
I I I John, with his foremen present. The surveyor
- - 0 - - + O--
stated all the bolts were at the exact elevation,
correctly spaced, and "right on" the columns lines.
John smiled. But when the surveyor told him the
- - + .. +--
bolts on column lines B2 and B3 were rotated 90
degrees, his smile disappeared. And no matter
how he measured the bolts, they were still rotated
--O--+ - 0 - - 90 degrees.
I I I
As-Built
Orientation
Solution
9
4. Inadequate Anchor Bolts for Column Erection
lit
Problem
2
NOTES: 1. REQUEST APPROVAL FROM ENGINEER TO
LET ANGLES REMAIN IN PLACE.
2. THIS DETAIL IS MEANT TO ILLUSTRATE THE
USE OF ANGLES ON THE ENDS OF THE TUBE.
SEE COMMENTS IN THE "SOLUTION" FOR
PROBLEMS WITH THIS DETAIL,
•k
Z ERECTION BOLTS
/ ,
-/
V l/
DETAIL A
ANGLES ON ENDS OF TUBE - SLOT IN TUBE
13
THIS DETAIL PRODUCES A VERY SMALL ECCENTRICITY
THAT CAUSES BENDING IN THE BRACING MEMBER,
THIS BENDING SHOULD BE CONSIDERED IN THE
DESIGN OF THE BRACE.
T U B E PL
OPTIONAL
FIELD OR
SHOP WELD
• • GUSSET PL
DETAIL B
PLATES ON ENDS OF TUBE
14
6. Columns or Bents Tied Together With Non-Bolted Steel Joists
Problem Solution
The design drawings show columns or bents (par- If the erector discovers column line joists with
tial steel frames) tied together with steel joists that welded end anchorages, the erector should:
have welded end anchorages (no bolts). This
condition is unacceptable to the erector because: · Condition its bid for bolted end anchorages.
· Work with the detailer, fabricator, joist supplier,
· The Construction Safety Orders, Section and structural designer to provide bolted end
1710(c)(3) states: anchorages.
In steel framing, where bar joists are utilized, If for some reason the column line joists are
and columns are not framed in a least two delivered to the jobsite without bolted end anchor-
directions with structural steel members, a ages, the erector must provide the required bolt
bar joist shall be field-bolted at columns to holes in the field.
provide lateral stability during construction.
[13] The SJI Standard Specifications Load Tables and
Weight Tables for Steel Joists and Joist Girders,
· The welded connection provides no fit-up for and Technical Digest, No. 9, Handling and Erec-
spacing adjacent columns or frames. tion of Steel Joists and Joist Girders are must
· The Steel Joist Institute (SJI) requires bolted end references for joist design, fabrication, and erec-
anchorages for joists at column lines to provide tion. [15, 16]
lateral stability during construction.
15
7. Steel Joists Without Bolted Bridging
Code Requirements. The Construction Safety Assemble Joists. The erector can assemble
Orders, Section 1710(c)(4) states: groups of joists on the ground, complete with
bridging, and erect the assembled group to stand
Where Iongspan joists or trusses, 40 feet or alone as a laterally stable unit. This method of
longer, are used rows of bridging shall be erecting joists also solves the problem of erectors
installed to provide lateral stability during working on highly unstable joists. Section 6,
construction prior to slacking of hoisting "Handling and Erection," in Reference 15, also
line. [13] states:
Industry Procedures. The Steel Joist Institute's When it is necessary for the erector to climb
(SJI) Standard Specifications Load Tables and on the joists to install the bridging, extreme
Weight Tables for Steel Joists and Joist Girders caution must be exercised since unbridged
gives various requirements for erecting joists. [15] joists may exhibit some degree of instability
For example, Section 6, "Handling and Erection," under the erector's weight.
for K-Series steel joists requires bolted diagonal
bridging to be installed on certain joists before the Case History. On one project, a metal deck
hoisting cables are released. The SJI Technical foreman happened to walk on the top chord of a
Digest, No. 9, Handling and Erection of Steel newly erected joist that had no bridging installed.
Joists and Joist Girders, also discusses stability of The joist moved laterally and the foreman fell off.
joists and required bolted bridging. [16] The joist erector was following proper erection
procedures, and had reviewed those procedures
Solution with the metal deck contractor. The foreman had
a momentary lapse of safety procedures. This
Joist Design. The structural designer must be example illustrates that the required joist erection
cautious when designing steel joists or using pre- procedures are not to be taken lightly by the
engineered joists. If the designer shows bridging structural designer or erector.
details, then care must be taken to follow the
handling and erection requirements of the Steel
Joist Institute. The Institute's requirements meet
the requirements of the Construction Safety Or-
ders.
16
8. Columns or Bents Tied in With Timber
Erection Supports. The steel erector has the 1. Erect the steel bents supported in all directions
problem of determining how to temporarily sup- and then leave the jobsite. This solution presents
port the steel bents. The steel framing is obviously a hazardous condition because other trades might
a non-self-supporting steel frame as specified in run into or remove the supports---especially if wire
Section 7.9, 'q'emporary Support of Structural rope guys are used. Temporary horizontal steel
Steel Frames," in the AISC Code of Standard struts between the steel bents will allow the use of
Practice. [1] The erector must furnish adequate less hazardous wire rope "X" bracing in lieu of the
temporary supports as required by the Code. The undesirable wire rope guys.
erector is also governed by Section 1710(a), "Brac-
ing,'' of the Construction Safety Orders. [13] 2. Work with the carpenters and erect the steel
concurrently with the timber beams. This method
Solution presents the hazards of two trades working to-
gether, and one relying on the other--not the best
Designate in Contract. First of all, the structural of conditions. Temporary supports will still be
designer must realize the problems inherent in a required, and the ironworkers and other trades will
combination design of steel frames and timber tie- probably not end the project on the best of terms.
in beams. Section 7.9.3 in the Code of Standard
Practice states in part, "Such frames shall be 3. Use a combination of methods 1 and 2.
clearly designated as 'non-self-supporting.'" [1 ] If
the structural designer does not make that state- Case History. On a recent project, a combination
ment in the contract documents, then the steel steel bent and timber beam structure with four
erector may make a claim against the owner. levels of steel was used. The erector chose
method I above--erect the steel, guy it off, and
All-Steel Frame. One solution to the temporary leave the jobsite. The bents were supported with
support problem is for the steel erector to ap- wire rope "X" bracing in the steel frame direction
proach the fabricator, contractor, and structural and wire rope guys in the timber beam direction. In
designer to replace the timber beams on the the timber beam direction, the columns were guyed-
column lines with steel beams. Then, at least the off at three floor levels to anchors in the concrete
erector will have an all-steel frame that will be basement floor. Guys at the third level were so
easier and safer to temporarily support. Ofcourse, steep, their ability to prevent lateral displacement
the best solution from the steel industry's view- was questionable. Fortunately, the frame did not
point is to ask the structural designer to replace all collapse. However, the carpenters had to con-
the timber beams with steel beams. stantly make adjustments to the plywood dia-
phragms in order to keep the building plumb. The
Support Methods. If the structural designer question might be asked, "Would an all-steel frame
cannot change or modify the design, then the steel have been more efficient and economical?"
9. Steel Columns or Partial Bents Not Tied In
18
10. Non-Self-Supporting Steel Frames
Problem supporting frame may tax the resources of the
erector. Then if the non-self-supporting frame is
The structural designer produces a building de- not designated as such in the contract documents,
sign where the completed steel frame is not stable. and the erector does not realize this condition until
Section 7.9.3 in the AISC Code of Standard Prac- work is started, the erector may have extreme
tice defines this type of steel frame as a non-self- difficulty in erecting the frame.
supporting steel frame. [1] The AISC definition is:
Solution
A non-self-supporting steel frame is one
that, when fully assembled and connected, Designate on Drawings. The most obvious
requires interaction with other elements not solution, and the course of action required by steel
classified as Structural Steel to provide sta- industry practice, is for the structural designer to
bility and strength to resist loads for which designate non-self-supporting frames in the con-
the frame is designed. tract documents. See page 26 of "Structural Steel
Construction in the '90s," in Steel TIPS. [17] If the
Designate in Contract. Such frames are re- "non-self-supporting" designation is made on the
quired to be clearly designated as "non-self-sup- drawings, erectors will be able to determine during
porting" in the contract documents. The Code of the bidding or negotiating period if they can cope
Standard Practice defines contract documents to with the problems presented by such frames.
mean the contract, plans, and specifications. The
structural designer must convey the "non-self- Analyze Frames. As a second line of defense, the
supporting" designation, preferably on the struc- erector might be wise to use the services of an
tural drawings (plans). If the structural designer erection engineer to analyze any suspicious-look-
does not make such a designation on the draw- ing frames. Even the most experienced erectors
ings, then the owner may receive claims for extra may miss the fact that a frame is non-self-support-
work from the steel erector and contractor. If the ing when that designation is not made in the
drawings are not so designated and the steel contract documents. Section 1710(b) in the Con-
erector does not realize the non-self-supporting struction Safety Orders, requires a civil engineer
condition, and if a construction failure occurs, then currently registered in California to prepare an
the structural designer may wish the steel frame erection plan for trusses and beams over 25 feet
had been designed as a self-supporting frame. long. [13] Hopefully, the engineer would discover
that the frame is non-self-supporting.
New Code. The AISC recently issued a new
version of the Code of Standard Practice, effective Examples. Some examples of non-self-support-
June 10, 1992. This version replaces the Septem- ing frames are:
ber 1, 1986 version contained in the Manual of
Steel Construction. [6] Significant changes are · Concrete shear walls that attach to a non-mo-
made to Section 7.9.3, "Non-Self-Supporting Steel ment steel frame--after the steel is erected.
Frames." Hopefully, these changes will alleviate · Column line beams that need metal deck for
controversies that resulted from varied interpreta- lateral support to carry axial or vertical loads--
tions of language in the September 1, 1986 ver- and the deck is not in place.
sion. · Floor framing that needs metal deck to transfer
horizontal loads--and the metal deck is not in
Erector Furnishes Supports. The steel erector place.
is required to furnish and install temporary sup- · Roof trusses that help provide lateral stability by
ports for the erection operation for both self-sup- frame action--but the bottom chords cannot be
porting and non-self-supporting steel frames. See connected until all¥oof loads are applied.
Section 1710 of the Construction Safety Orders, · Tilt-up walls attached to the non-self-supporting
and Section 7.9 of the AISC Code of Standard steel framo and the walls have no lateral sup-
Practice. [13, 1] For many erectors, furnishing port. See Section 7.9.3 in the Commentary on
temporary supports for self-supporting frames is a the Code of Standard Practice. [2]
difficult task. Furnishing supports for a non-self-
19
11. Column Splices Too Low or Too High Above Floor
Problem and 45 inches above design finish floor height as
required by Section 1710(e)(3) of the Construction
On one tier building, the column splices are de- Safety Orders. [13] The 4'-0" splice meets this
signed at 6'-0" above the top of steel. On another height requirement for most cases. The determin-
tier building, the splices are designed at 3'-6" ing factor is the floor thickness. If the floor is too
above the top of steel. The 6'-0" splices are too thick, the height of the column splice should be
high to allow the connectors, bolters, and welders increased. The 4'-0' height is recommended in
to work without scaffolding or floats. The 3'-6" Chapter 6, page 6-19, of the Manual of Steel
splices are not high enough to allow safety wire Construction, Volume II, Connections, and by
rope attachments for exposed floor edges at the Barry L. Barger in "What Design Engineers Can
periphery of the building or at interior floor open- Do to Reduce Fabrication Costs." [11, 12]
ings.
· Allow the erectors, bolters, and welders to work *
without scaffolding or floats. The article, "Value
Solution Engineering and Steel Economy," by David T.
Ricker, in Steel TIPS, discusses splices that are
Splice Design. Designthecolumnsplices atleast too high. [18]
4'-0" above the top of steel. This height will: · Provide for uniformity in shipping, unloading,
sorting, and erecting columns. If column splices
· Allow attachments for the top safety wire rope to are designed at different heights above the floor
be placed on the column. The attachment for the elevation on the same floor, or are designed with
top wire rope needs to be located to provide the the same tiers spliced at different floors, then
correct height for both the erector and contractor, erection costs will increase.
if the contractor wants to use the wire rope
installed by the erector without moving the wire Erector Requests. The structural designer should
rope. consider requests from the erector to increase or
decrease the designed column splice heights.
Column attachments for the safety wire rope need
to be placed so the wire rope is located between 42
20
12. Columns Interrupted by Beams
Problem Suspended Beams. In addition to thecontinuous
beams, the design utilizes cantilevers with sus-
On a two-floor shopping center building, the col- pended beams between the two cantilevers. See
umns, rather than being one continuous piece elevation sketch below. This type of design in-
from the base plate to the roof, are interrupted by creases erection and plumbing costs even more
the beam framing. The structural designer has than just continuous beams because the bent
used the interrupted-column-framing system to units must be plumbed individually to allow the
utilize continuous, supported beams. suspended beams to be erected.
More Difficult Erection. The interrupted columns will Vibration. Continuous beam framing, especially
make steel erection more difficult and more costly with cantilevers, may produce a design with ex-
because: cessive vibration. This vibration is not really an
erection problem, but the ironworkers will
I • S
USP
END
EDB
EAM
S notice and comment on the vibration. And
I surely, if the ironworkers feel the vibration,
the tenants will also feel the vibration.
i ii/ II II
1 II Solution
21
13. Columns Offset From Beam Framing
Problem
mB
J T
T
OFFSET
F F•
FLOOR PLAN
Solution
22
14. Revisions and Alternates Not Flagged on Drawings
Problem Solution
Design drawings are issued without revisions high- Indicate on Drawings. The structural designer
lighted, marked, or flagged to clearly indicate the must clearly indicate revisions and alternates on
revisions. The fabricator and erector do not notice the design drawings by:
the revisions. During construction, the structural
designer, contractor, or owner asks, "Why is that · Using the standard symbol for a revision.
door framing there?," or in an extreme case, "Isn't
the weld on those box columns too small?" · Placing a "cloud" around the revision or alter-
or nate, and identifying the cloud with the revision
During bidding, the bid form and specifications symbol or alternate number.
request and describe alternates, but the drawings
do not clearly indicate the alternates. As a result, · Using some other highlighting or flagging method
the fabricator and erector miss the scope of an to show the revision or alternate.
alternate. During construction, the structural de-
signer, contractor, or owner asks, "Where is eleva- By Fabricator and Erector. The fabricator and
tor No. 6 going to fit?." erector must follow the above practice whenever
they make revisions to their shop, erection, and
erection scheme drawings.
23
15. Double-Framed Beam Connections to Girder
,,,A--4--. .-.f,.
Relative Cost
1.05 t
Whereas the previous connections of this series have employed
single shear elements, A-4 is the standard connection consisting of
double framing angles which are both shop and field bolted. The SHOP WELDED TAB-FIELD H.S. BOLTED
Rela•ve Cost Index of A-4 is 5% above the single tab shear base
connection A-l, but large beam loading could influence the eco- =..A--1 . . ,
nomics and use this connection relative to A-1 because of an Relative Cost
increase in weld size. There is a safety hazard in erection when 1.00
using this connection. Placing pins and bolts while tnjing to align
two opposing beams through common holes may require the addi- Connection A-1 is the most economical for this series of shear con-
tion of seat angles on one or both sides of the girder to keep the nections and is assigned a Relative Cost Index of 1.00. This connec-
beam in position. Eliminating this hazard, as required by OSHA tion employs a single shear tab shop welded to the carrying girder
laws, will add additional cost to this connection. and field bblted to the beam.
Steel Connections/Details and Relative Costs. Detail A--1 provides a more economical connec-
[19] Note: Both the detail and complete accompa- tion than Detail A--4, because it provides for safer
nying comments are shown. Portions of the com- erection, faster erection, and better ironworker
ments regard relative costs for both shop and field, morale. As stated byW. A. Thornton in Steel TIPS,
may refer to a detail sequence, and may not apply "As this example illustrates, single angles will work
to the subject matter of this problem. However, the even in heavy industrial applications, and they are
complete comments are shown because the rela- much less expensive than double angles, espe-
tive costs should be of interest to most readers. cially for erection." [20]
This note also applies to details in subsequent
problems that are taken from Steel Connections/
Details and Relative Costs.
The hazard exists because the ironworker must
remove the bolts from the first beam connected, in
order to connect the second beam. Once the bolts
24
16. Double-Framed Beam Connections to Column Web
Problem
If two opposing beams, each with double framing shown in Details BW--4 and BW--5 below. These
angles, connect to the same column web and details are shown on page 9 of SteelConnections/
share common bolt holes, an erection safety haz- Details and Relative Costs (Steel TIPS). [19]
ard exists. Additionally, beam erection and bolt
access is difficult. This type of connection is
1· RETURN
1
SHOP WELDED ANGLES TO BEAM DOUBLE ANGLES
H.S. BOLTED TO COLUMN WEB SHOP AND FIELD H.S. BOLTED
--- B W - - 4 - - - ,,-,,BW--5 = · =
Relative Cost Relative Cost
1.20 1.30
Double angle connections BW-4 and BW-5 have relative costs of 1.20 and 1.30. The shop-welded angles are
slightly less. Installation of these connections is hazardous because of the difficulty in placing pins or erection
bolts through common holes. Addition of angle seats under the beams may be necessary to keep the beams from
falling. The relative costs of BW-4 and BW-5 will then be even higher than those noted. Use of connections BW-
4 and BW-5 may not be possible at columns with moment connections to the flanges because continuity plates
or stiffeners, as shown in the "CF" series connections, would interfere with entry of the beam. A design engineer
may wish to use connections similar to BW-1 or BW-2 to avoid this problem as well as to take advantage of the
obvious economies.
25
The hazard exists because the ironworker must
remove the bolts from the first beam connected in
order to connect the second beam. Once the bolts
are removed, the connection no longer complies
with Section 1710(c)(1) of the Construction Safety
Orders. [13] This section requires each end of a
beam to be secured with not less than two bolts
before the hoisting line is released.
Solution
COL. FLG.
For simple shear connection to column web the base 1.00 index
connection BW-1 has a single vertical plate welded to the column
web with horizontal stiffener plates (normally 1/2" thick) welded at
its top and bottom. The bolt holes are located outside the toe of the
column flanges, which allows for easy erection entry of the beam as
well as accessibility for impacting the high strength bolts.
26
17. Mixed Bolts
Problem · The use of A490 bolts is limited to similar connec-
tions throughout the job--say all 36-inch-deep
The structural drawings show a mixed "bag of beams, or all bracing connections.
bolts" throughout the structure. Different kinds of · The single-plate shear connections are designed
bolts shown include: to allow fully-tightened bearing bolts. This design
assumes some transfer of moment is allowed.
· A325 bearing bolts in single-plate shear connec- Fully-tightened bolts should be allowed because
tions for the connections of fill-in beams. Some allowable loads for single-plate shear connec-
of the connections require a snug-tight condition tions as tabulated in Table X on page 4-52 in the
of the bolts to prevent moment transfer. Other Manual of Steel Construction are based on fully-
connections allow snug-tight or fully-tightened tightened or snug-tight bearing bolts. [6]
bolts.
· A325 slip-critical bolts and A490 slip-critical bolts Steel erectors have discovered that the difference
for beam-to-column web connections at the same in cost of installing snug-tight bearing bolts, fully-
column work point. tightened bearing bolts, and slip-critical bolts (fully-
· A325 slip-critical bolts and A490 slip-critical bolts tightened) is not distinguishable. Let's look at the
for bracing connections at the same work point. installation requirements for bearing bolts. Sec-
tion 8(c), "Joint Assembly and Tightening of Shear/
Bolt Design on Most Projects. The majority of Bearing Connections," in the "Specification for
projects are designed with only one kind of bolt-- Structural Joints Using ASTM A325 or A490 Bolts,"
fully-tightened A325 bolts. Designing for different in the Manual of Steel Construction states:
kinds of bolts requires additional quality control,
with resulting added cost, to prevent the erector Bolts in connections.., shall be installed in
from installing the wrong kind of bolt. Additional properly aligned holes, but need only be
quality control includes the following actions: tightened to the snug tight condition. The
snug tight condition is defined as the tight-
· The fabricator (or erector) must prepare an erec- ness that exists when all plies in a joint are
tion drawing that shows--in addition to the bolt in firm contact. This may be attained by a
diameter and length---whether the bolt is A325, few impacts of an impact wrench or the full
A490, slip-critical (fully-tightened), bearing (snug- effort of a man using an ordinary spud
tight or fully-tightened), or bearing (snug-tight wrench. [6]
only).
· The erector must not only distribute A325 and So after figuring out which bolts are bearing bolts,
A490 bolts of the correct diameter and length to the ironworker now has a choice of using the full
the work points, but must make certain that the effort of a spud wrench or a few impacts of an
A325 and A490 bolts are installed in the correct impact wrench. The choice is obvious. The
connection at a work point. ironworker will use the impact wrench, and prob-
· The erector must set up procedures and checks ably fully tighten the bolts, whether or not the bolts
to make certain that bearing bolts required to be need full tightening.
snug-tight are not accidentally fully-tightened.
· The inspector must set up procedures to deter- Bolt Uniformity. As stated by David T. Ricker, in
mine that each kind of bolt is properly installed "What Design Engineers Can Do to Reduce Fab-
and tightened. rication Costs," in Steel TIPS:
27
18. Mixed Diameter Bolts
Problem
Minimize Number of Diameters. If structural
The structural drawings show various bolt diam- drawings require several diameters of bolts, the
eters. The different diameters of bolts increases erector should work with the fabricator and struc-
the chance for the wrong bolts to be supplied or tural designer to minimize the number of diam-
installed. Additionally, installation cost is increased eters to be used. For example:
due to added quality control, more supervision,
more tools, and tool changes. · Replace large-diameter machine boits with
smaller-diameter A325 bolts to match other A325
bolt diameters.
Solution
· Keep the A325 bolt diameters the same by using
Bolt Uniformity. The structural designer should either more or less bolts.
be aware that different diameters of bolts will add
to the fabrication and bolting cost. As stated by · Limit the number of bolt diameters. Instead of
using 3/4-inch, 7/8-inch, 1 -inch, and 11/B-inch diam-
David T. Ricker in "What Design Engineers Can
eters, try to use just 7/8-inch and 1 -inch diameters.
Do to Reduce Fabrication Costs," in Steel TIPS:
· Avoid using large-diameter A490 bolts. 13/8-inch
Bolt Uniformity. Minimizing the number of
diameters and types of bolts on a given job and 11/2-inch diameter A490 bolts require bigger,
heavier, and more costly equipment to tighten
lessens the chance for a mixup in the shop
or field and allows more efficiency in drilling the bolts. Some erectors do not have this equip-
ment. Further, the ironworkers certainly don't
or punching operations. [12]
like to use the heavy equipment.
28
20. Prequalified and Non-Prequalified Weld Joints
29
21. Extending Continuity Plate for Back-up Bar
/
-T- tE
- - EXTENSION
II
30
22. Welded Connections to Inside of Column
Problem
The structural drawings show beam-to-column DW--4 below. Some of these welds are difficult to
web connections made with field welds inside the make because of electrode positioning, equip-
column flange areas. See Details BW--3 and ment access, welder access, and welder visibility.
NON-MOMENT CONNECTION M O M E N TC O N N E C T I O N
1" TYP.
, . • - 1 • IF REQ'D.
Itl I
I
OPTIONAL
EA. SIDE
TO COL. FLG.
...DW--4..=
Relative Cost
1.50
31
Solution
N O N - M O M E N TC O N N E C T I O N M O M E N TC O N N E C T I O N
) COL. FLG.
T. & B. FLANGE
/+
I
- E '1 1 M
i I
! I
For simple shear connecUon to column web the base 1.00 index
connection BW-1 has a single vertical plate welded to the column
web with horizontal stiffener plates (normally 1/2" thick) welded at
its top and bottom. The bolt holes are located outside the toe of the
column flanges, which allows for easy erection entry of the beam as
well as accessibility for impacting the high strength bolts.
All the above details are from Steel Connections/Details and Relative Costs (Steel TIPS). [19]
32
23. Restrained Welded Joints
Problem Solution
In beam-to-column flange moment connections, Acceptable Procedure. For most beam flanges,
the most economical and most common design the structural designer should allow the web bolts
uses welded flanges and a high-strength bolted to be tightened before the welds are made. This
web with ' bolts.
• This connection is procedure is acceptable because:
shown in Detail CF--1 on page 10 of Steel Con-
nections/Details and Relative Costs (Steel TIPS). · While the welds are cooling, the shrinkage force
[19] Detail CF--1 is shown below. in the weld will overcome the allowable load on
the bolts. The bolts will slip horizontally and go
Problems may occur on large beams with thick into bearing. After the weld has cooled, the bolts
flanges and deep webs. If the web bolts are will not slip again.
tightened before the welds are made (the most · After the weld is made, the bolts will still act as
desired erection sequence), then the welds will be slip-critical bolts--as designed.
restrained by the bolts while cooling, which could
result in lamellar tearing of the column flange, or Special Procedures. For beams with too many
cracked welds. web bolts, the weld shrinkage force will not be able
to overcome the allowable bolt load. Special
CF--1 design and erection procedures should be fol-
lowed, because the weld area must be allowed to
T. & B. FLG. F--2 shrink. Additionally, "snugged-up" bolts may not
be able to be tightened after welding because the
bolts will bind as the weld shrinks and prevent
proper tightening. Two methods can be used to
solve the problem:
33
· "Avoiding Weld Defects," on page 14 of "Struc-
tural Steel Construction in the '90s," in Steel
TIPS. [17]
· Page 4-152 in the Manual of Steel Construction.
[6]
· "Commentary on Highly Restrained Welded Con-
nections,'' AISC Engineering Journal. [23]
34
24. Field-Welded Curb Angles
Field Attachment. Two methods of field-attach-
Problem ing the angles to provide adjustment and to avoid
the overhead welds are:
The structural drawings show curb angles (or bent
plates) field-welded to periphery beams with over- . Field-bolting. Space bolts as required.
head welds. See design detail below. These
overhead welds are costly and require the welder · Field-welding with slotted plug welds near the
to work on the exterior of the building--a safety toe of the beam flange. Space welds as required.
hazard not only to the welder, but to workers and
others below the welder. See details below for these suggested two attach-
ment methods.
I V
iN PL Or ANGLE
·•' • A325 SC J
/•L VOP
!
•HOLES
IN BEAM
I @P
NOTE: P=CENTER TO CENTER
Design Detail SPACING
Solution
! I
35
25. Steel Floor Deck Spanning Uneven Surfaces
Problem
While placing the steel floor deck, the steel deck The saw cut is made to the top surface and vertical
contractor can not make the deck bear on adjacent surfaces of the ribs, but not the bottom surface
supports. This condition exists when: bearing on the beam. The resulting gap is taped
to contain the wet concrete. As the concrete is
· Fill-in beams or trusses with large camber are poured, the fill-in beams will deflect and the gap
adjacent to column line beams or trusses with may close.
much smaller camber.
· Beams, trusses, or joists with large cambers are Note: The structural designer usually designs the
adjacent to deck shelf angles attached to con- deck to span continuous over at least two supports
crete walls. to take advantage of deck continuity over multiple
supports. This continuity reduces moment and
The elevation differential of adjacent supports is deflections in the deck. Before the deck is cut, the
too great to allow the steel deck to deflect and bear structural designer must be notified.
on each support. See following elevation:
The taping of gaps at butted ends is found on
page 16, Article 4.3, "Lapped and Butted
STEEL FLOOR DECK 2 Ends," in the Design Manual for
-F
Composite Decks, Form
J • GAP Decks and Roof
, /
Decks. [24]
FILL IN COLUMN LINE BEAM OR
CONCRETE WALL WITH Roof Deck.
SHELF ANGLE The installa-
tion of steel
Deck Not Bearing
roof deck on
differential
warped sur-
Solution faces is discussed in the January 1992 issue of
Steel TIPS, titled, "Steel Deck Construction." [25]
Practical Solution. A practical, and probably the
only solution, is to saw-cut the deck at the support(s)
adjacent to the support that is not bearing. The
deck will then change from a cantilevered to a
simple span. See following elevation:
Deck Bearing
36
26. Project Specifications
Problem · Follow the specification requirements set forth in
Section 3, "Plans and Specifications," in the
At times the specifications may: Code of Standard Practice, and the checklist
contained in Section 3 in the Commentary on the
· Be vague. Code of Standard Practice. [1,2]
· Include implied statements. · Review the structural steel specification sugges-
· Include requirements inappropriate to the project. tions in "What Design Engineers Can Do to
· Be more restrictivethan necessaryfor the project. Reduce Fabrication Costs," and in "Value Engi-
For example, plumbing requirements that are neering and Steel Economy," in Steel TIPS. [12,
more restrictive than specified in the Code of 18] However, items 11 and 12 in "Value Engi-
Standard Practice. [1] neering and Steel Economy" may be a little
· Require fabricator to complete design in order to misleading. Specification writers should not as-
make a bid. If so, the erector must also make sign work to subcontractors because the specifi-
assumptions. cations are normally directed to the general con-
· Conflict with the drawings or with notes and tractor. Instead, all of the required work and
specifications on the drawings. Note: In Califor- items to be furnished should be specified in the
nia, the structural designers typically place speci- appropriate specification section.
fication-type notes on the drawings. · Make certain the drawings show items required
· Not be written for the specific project. by the specifications. For example, if the speci-
· Assign work to the steel fabricator, erector, mis- fications state, "Construction limits for erection
cellaneous metal contractor, etc. equipment are shown on Drawing S-6," then the
construction limits must be shown on that draw-
ing.
Solution
· Include Charpy requirements for Groups 4 and 5
rolled shapes that require full penetration welds.
Avoiding Specification Problems. The fabrica-
See "Heavy Structural Shapes in Tension Appli-
tor and erector must live with and comply with
cations,'' in Steel TIPS. [27]
specifications and drawings developed by the
structural designer. To avoid specification prob-
Specifications on Jobsite. Specification writers
lems, the structural designer should:
and structural designers are sometimes disturbed
to discover the steel erector is not using the
· Either prepare the specifications following the
specifications or structural drawings to erect the
Construction Specifications Institute's (CSI)
steel. The specification writer and structural de-
Manual of Practice, or coordinate structural steel
signer should realize the shop drawings, erection
requirements with the specification writer when
drawings, bolt lists, welding procedures, and some-
the project has a specification writer. [26] Hope-
times erection equipment used by the steel erector
fully, the specification writer will follow the CSI
are all developed from, are based on, and are
format.
extensions of the specifications and drawings.
· Make certain specification-type notes placed on
The steel erector's field crews will use these
the structural drawings agree with the structural
documents to erect the steel, and not the specifi-
steel specification section.
cations and drawings prepared by the structural
designer.
37
Reference List
1. Code of Standard Practice for Steel Buildings 13. Article 29, "Erection and Construction," CALl
and Bridges, AISC, Chicago, June 10, 1992. OSHA State of California Construction Safety
Orders, BNI Books, Los Angeles, June 1989, p.
. Commentary on the Code of Standard Practice 244.
for Steel Buildings and Bridges, AISC, Chicago,
June 10, 1992. 14. Lawrence A. Kloiber, "Designing Architecturally
Exposed Steel Tubes," Modern Steel
3. Detailing for Steel Construction, AISC, Chicago, Construction, AISC, Chicago, March 1993, 30-
1983. 38.
. David T. Ricker, "Steel Interchange," Modern 15. Catalog of Standard Specifications Load Tables
Steel Construction, AISC, Chicago, January and Weight Tables for Steel Joists and Joist
p. 9. Girders, Steel Joist Institute, Myrtle Beach,
South Carolina, 1992.
. David T. Ricker, "Some Practical Aspects of
Column Base Selection," Steel Design Guide 16. Technical Digest, No. 9, Handling and Erection
Series 1: Column Base Plates, AISC, Chicago, of Steel Joists and Joist Girders, Steel Joist
1990, 43-51. Institute, Myrtle Beach, South Carolina, 1992.
6. Manual of Steel Construction: Allowable Stress 17. F. Robert Preece and Alvaro L. Collin,
Design, 9th ed., AISC, Chicago, 1989. "Structural Steel Construction in the '90s," Steel
TIPS, Structural Steel Education Council,
7. Quality Criteria and Inspection Standards, 3d Walnut Creek, California, September, 1991.
ed., AISC, Chicago, 1988. 1 8 . David T. Ricker, "Value Engineering and Steel
Economy," Steel TIPS, Structural Steel
. Vijay P. Khasat, "Steel Interchange," Modern Educational Council, Moraga, California, August
Steel Construction, AISC, Chicago, May 1993, 1992 (Printed from Modern Steel Construction,
p. 10. February 1992).
and
. David T. Ricker, "Steel Interchange," Modern David T. Ricker, "Value Engineering and Steel
Steel Construction, AISC, Chicago, July 1993, Economy," Modern Steel Construction, AISC,
p. 9. Chicago, February 1992, 22-26.
10. Thomas C. Powell, "Steel Interchange," Modern 19. Steel Connections/Details and Relative Costs,
Steel Construction, AISC, Chicago, December (Steel TIPS), The Steel Committee of California,
1992, p. 12. Walnut Creek, California, 1986.
11. Manual of Steel Construction, Vol. II, 20. W. A. Thornton, Ph.D., P.E., "Designing for Cost
Connections, AISC, Chicago, 1992. Efficient Fabrication," Steel TIPS, Structural
Steel Educational Council, Moraga, California,
12. "What Design Engineers Can Do to Reduce April 1992 (Printed from Modern Steel
Fabrication Costs," Steel TIPS, Structural Steel Construction, February 1992).
Educational Council, Moraga, California, June and
1992 (Printed from Modern Steel Construction, W. A. Thornton, Ph.D., P.E., "Designing for Cost
February 1992). Efficient Fabrication," Modern Steel
and Construction, AISC, Chicago, February 1992,
"What Design Engineers Can Do to Reduce 12-20.
Fabrication Costs," Modern Steel Construction,
AISC, Chicago, February 1992, 28-33. 21. "Steel Interchange," Modern Steel Construction,
AISC, Chicago, March 1992, p. 10.
38
22. Structural Welding Code--Steel (D1.1), AWS, 25. "Steel Deck Construction," Steel TIPS,
Miami, 1992. Structural Steel Educational Council, Moraga,
California, January 1992.
23. "Commentary on Highly Restrained Welded
Connections," AISC Engineering Journal, 26. Manual of Practice, The Construction
Vol. 10, No. 3, 3d Quarter 1973, 61-73. Specifications Institute, Alexandria, Virginia.
24. "SDI Specifications and Commentary for 27. "Heavy Structural Shapes in Tension
Composite Steel Floor Deck," Design Manual Applications," Steel TIPS, Structural Steel
for Composite Decks, Form Decks and Roof Educational Council, Moraga, California,
Decks (Publication No.26), Steel Deck Institute, October 1993.
Inc., Canton, Ohio, 1987, 14-21.
39
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