Broiler MGMT Guide 2008

broiler
Broiler
Management
Guide
cobb-vantress.com
COBB Broiler Management Guide
Introduction
The Cobb commitment to genetic improvement continues to increase the performance
potential in all areas of broiler and broiler breeder production. However, to attain both genetic
potential and consistent flock production, it is important that the flock manager has a good
management program in place. The worldwide success of Cobb has provided considerable
experience of the breeds in a wide range of situations such as hot and cold climates,
controlled environment and open housing. This Cobb Broiler Management Guide is designed
to assist you in building your management program.
Management must not only meet the basic needs of the stock but must also be finely tuned to
benefit fully from the breed’s potential. Some of the guidelines may need to be adapted locally
according to your own experience with assistance from our technical team.
The Cobb Broiler Management Guide highlights critical factors that are most likely to
influence flock performance and is part of our technical information service, which includes
the Cobb Hatchery Guide, Technical Bulletins and a full range of performance charts. Our
recommendations are based on current scientific knowledge and practical experience around
the world. You should be aware of local legislation, which may influence the management
practice that you choose to adopt.
The Cobb Broiler Management Guide is intended as a reference and supplement to your
own flock management skills so that you can apply your knowledge and judgment to obtain
consistently good results with the Cobb family of products.
Revised 2008
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Contents
Page
1. Housing Design 1-8
1.1 Stocking density 1
1.2 Key Design requirements for curtain installation 2
1.3 Insulation 2
1.4 Brooding Chamber 3
1.5 Equipment 4
1.5.1 Drinker Systems 4
1.5.2 Water Meters 5
1.5.3 Water Storage Tanks 6
1.5.4 Feeding Systems 7
1.5.5 Heating Systems 8
1.5.6 Ventilation Systems 8
2. House Preparation - Pre-Placement 9-13
2.1 Whole House 9
2.2 Partial House 9
2.3 Attraction Lights 9
2.4 Litter Management 9
2.4.1 Important Functions of Litter 10
2.4.2 Litter Alternatives 10
2.4.3 Litter Evaluation 10
2.4.4 Minimum Litter Requirements 10
2.5 Pre-Placement Checklist 11
3. Chick Placement 14-16
3.1 Key Management Requirements 14
3.2 Chick Quality 14
3.3 Brooding Management 15
3.4 Brooding Ventilation 16
4. Post-Placement of Chicks 17-18
4.1 Post-Placement Checklist 17
4.2 Post-Placement House Preparation Evaluation 18
5. Growing Phrase 19-24
5.1 Uniformity 19
5.2 Temperature 20
5.3 Lighting Programs 21
5.3.1 Key Points to consider when using a lighting program 21
5.3.2 Three Lighting Programs 23
1) Lighting Program - Option 1: <2.0 kg (4.4 lb) 23
2) Lighting Program - Option 2: 2.0-3.0 kg (4.4-6.6 lb) 23
3) Lighting program - Option 3: >3.0 (6.6 lb) 24
5.4 Lighting Program Benefits 24
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Contents
Page
6. Catching Procedures 25-26
7. Ventilation Management 27-43
7.1 Minimum Ventilation 27
7.2 Negative Pressure - Key Requirement for Minimum Ventilation 29
7.3 Inlets 30
7.4 Transitional Ventilation 32
7.5 Tunnel Ventilation 33
7.6 Effective Temperature 34
7.7 Evaporative Cooling 36
7.7.1 Pump Management 37
7.7.2 Evaporative Pad Design 37
7.7.3 Evaporative Pad Management 38
7.7.4 Evaporative Pad Requirement Calculation 38
7.7.5 Common Reasons for Wet Litter & High Humidity 39
7.8 Fogging Systems 39
7.9 Natural Ventilation 41
7.9.1 Management Techniques in Hot Conditions 41
7.9.2 Curtain Management Techniques 42
7.9.3 Curtain Ventilation Techniques 43
8. Water Management 44-48
8.1 Mineral Content 44
8.2 Microbial Contamination 44
8.3 Water Sanitation and System Cleanout 44
8.3.1 Flushing 45
8.3.2 Oxidation-Reduction Potential (ORP) 45
8.3.3 pH 46
8.4 Total Dissolved Solids 46
8.5 Drinking System Cleanout Between Flocks 47
8.6 Water Testing 48
9. Nutrition Management 49-52
10. Bio-Security and Farm Sanitation 53-56
10.1 Bio-Security 53
10.2 Farm Sanitation 54
11. Bird Health 57-60
11.1 Vaccination 57
12. Record Keeping 61-62
13. Appendices 63-64
14. Notes 65
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1. HOUSE DESIGN
Conventional & Closed Environment
There are many things to consider when selecting the most suitable type of broiler housing
and related equipment. Though economic constraints are generally foremost, factors
such as equipment availability, after sales service and life of the products are also critical.
Housing should be cost effective, durable and provide a controllable environment.
When building and planning construction of a broiler house, one should first select a site
that is on well-drained land and has plenty of natural air movement. The house should be
oriented on an east-west axis to reduce the amount of direct sunlight on the sidewalls during
the hottest part of the day. The main objective is to reduce the temperature fluctuation during
the 24-hour day as much as possible, taking care especially at night. Good temperature
control will enhance feed conversion and growth rate.
• Roofing material should have a reflective surface on the outside to help reduce the
conductance of solar heat and should be insulated.
• Heating systems should have ample heating capacity in accordance with the climate.
• Ventilation systems should be designed to provide ample oxygen and to maintain
optimum temperature conditions for the birds.
• Lighting should be oriented to provide an even distribution of light at the floor level.
1.1 STOCKING DENSITY

Correct stocking density is essential to the success of a broiler production system by
ensuring adequate room for optimal performance. In addition to the performance and profit
considerations, correct stocking density also has important welfare implications. To accurately
assess stocking density, factors such as climate, housing types, processing weight and welfare
regulations must be taken into account. Incorrect stocking density can lead to leg problems,
scratching, bruising and mortality. Furthermore, litter integrity will be compromised.
Thinning a portion of the flock is one approach to maintaining optimum bird density. In some
countries, a higher number of birds are placed in a house and reared to two different weight
targets. At the lower weight target, 20-50% of the birds are removed to satisfy sales in this
market segment. The remaining birds then have more space and are reared to a heavier
weight.
Many different stocking densities are employed around the world. In warmer climates
a stocking density of 30 kg/m2 is closer to ideal. General recommendations are:
House Type Ventilation Type Equipment MAXIMUM Stocking Density
Open Sided Natural Stir Fans 30 kg/m2 (6.2 lb/ft.2)

Open Sided Positive Pressure Side wall fans @ 60º 35 kg/m2 (7.2 lb/ft.2)
Solid Wall Cross Ventilation European Setup 35 kg/m2 (7.2 lb/ft.2)
Solid Wall Tunnel Ventilation Foggers 39 kg/m2 (8.0 lb/ft.2)
Solid Wall Tunnel Ventilation Evaporative Cooling 42 kg/m2 (8.6 lb/ft.2)
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1.2 KEY DESIGN REQUIREMENTS FOR CURTAIN INSTALLATION

• The top of the curtain must overlap a solid surface to prevent leaks; an overlap of at
least 15 cm (6 in.).
• A 25 cm (10 in.) mini curtain installed on the outside of the house at eave height will
further prevent leaks over the top of the curtain.
• The curtains should fit into an envelope which is a 25 cm (10 in.) mini curtain that seals
the curtain vertically on both ends.
• Curtains should be triple hemmed.
• Need to seal at the base to prevent air leaks at floor level.
• All holes and tears in sidewall and/or inlet curtains must be repaired.
• Curtains work most efficiently if operating automatically using both temperature and
wind speed as criteria for opening and closing.
• The optimum dwarf wall height is 0.50 m (1.6 ft.).
• The roof overhang should be 1.25 m (4.1 ft.).
Mini Curtain Pockets/Sleeves
1.3 INSULATION
Key to maximizing bird performance is the provision of a consistent house environment,
especially during brooding. Large fluctuations in house temperature will cause stress on the
chick and reduce feed consumption. Furthermore, these fluctuations will result in additional
energy consumption to maintain body temperature.
The most important insulation requirements are in the roof. A well insulated roof will reduce
solar heat penetrating the house on warm days, thus decreasing the heat load on the birds.
In cold weather a well insulated roof will reduce heat loss and energy consumption needed
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to maintain the correct environment for the chick during the brooding phase, the most
important time in the development of the chick.
The roof should be insulated to a minimum R-value of 20-25 (climate dependant).
The insulating ability of materials is measured in R-values. The higher the R value
the greater the insulating properties of the material. When selecting any insulation
material, cost per R-value rather than cost per thickness of material is the most
important consideration. Below are some insulating materials and their respective
R-values.
Insulating materials and values:
Material R - Value per 2.5 cm (1”)

Polystyrene bead board Average-R-3 per 2.5 cm
Blown in or fill: cellulose or glass Average-R-3.2 per 2.5 cm
Batts or Blankets: fiberglass Average-R-3.2 per 2.5 cm
Polystyrene: plain extruded Average-R-5 per 2.5 cm
Polyurethane foam: “unfaced” Average-R-6 per 2.5 cm
U value - coefficient of heat transmission, a measure of the rate of non-solar heat loss
or gain through a material. U-values gauge how well a material allows heat to pass
through. U-value ratings generally fall between 0.20 and 1.20. The lower the U-value,
the greater a product’s resistance to heat flow and the better its insulating value. The
inverse of the U-value is the R-value.
The required roof R-value is 20 & U-value 0.05. This will help to conserve heating costs,
reduce solar energy penetration and prevent condensation.
1.4 BROODING CHAMBER

In poorly insulated buildings, one can reduce temperature fluctuations by building a mini
tent inside the house. The mini tent is comprised of a false ceiling that runs from eave to
eave. This false ceiling will greatly reduce heat loss and make temperature control easier. A
second internal curtain one meter from the outside curtain needs to be installed. The internal
curtain will completely seal from the floor to the false ceiling at the eaves. This curtain must
open from the top and never from the bottom. The slightest air movement at floor level will
cause chilling on the chicks. This second curtain can be used for early ventilation.
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False ceiling and brooding curtains
False
Ceiling
Vent
from
top
Outside
Curtain
Inside
Curtain
1.5 equipment
1.5.1 DRINKER SYSTEMS

Providing clean, cool water with adequate flow rate is fundamental to good poultry production.
Without adequate water intake, feed consumption will decline and bird performance will be
compromised. Both closed and open watering systems are commonly used.
Bell or Cup Drinkers (Open Systems)

While there is a cost advantage of installing an open drinker system, problems associated
with litter quality, condemnations and water hygiene are more prevalent. Water purity with
open systems is difficult to maintain as birds will introduce contaminants into the reservoirs
resulting in the need for daily cleaning. This is not only labor intensive but also wastes
water.
Litter conditions are an excellent means of accessing the effectiveness of water pressure
settings. Damp litter under the water source indicates drinkers are set too low, the pressure
is too high or there is inadequate ballast in the drinker. If litter under the drinkers is
excessively dry, it may indicate water pressure is too low.
Installation recommendations:
• Bell drinkers should provide at least 0.6 cm (0.24 in.) per bird of drinking space.
• All bell drinkers should have a ballast to reduce spillage.
Management recommendations:
• Bell and cup drinkers should be suspended to ensure that the level of the lip of the
drinker is equal to the height of the birds’ back when standing normally.
• Height should be adjusted as the birds grow in order to minimize contamination.
• Water should be 0.5 cm (0.20 in.) from the lip of the drinker at day old and gradually
decreased to a depth of 1.25 cm (0.50 in.) after seven days of age, about the depth of
a thumbnail.
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Nipple Systems (Closed systems)

There are two types of nipple drinkers commonly used:
• High flow nipple drinkers operate at 80-90 ml/min (2.7 to 3 fl. oz/min). They provide
a bead of water at the end of the nipple and have a cup to catch any excess water that
may leak from the nipple. Generally 12 birds per nipple with high flow rate systems are
recommended.
• Low flow rate nipple drinkers operate at a flow rate of 50-60 ml/min (1.7 to 2 fl. oz/
min). They typically do not have cups, and pressure is adjusted to maintain water flow
to meet the broiler’s requirements. Generally 10 birds per nipple with low flow rate
systems are recommended.
Installation recommendations:
• Nipple systems need to be pressurized either by installing a header tank or pump
system.
• In houses with a slope in the floor, slope regulators should be installed per manufacturer’s
recommendations to manage the water pressure in all parts of the house. Other options
to achieve this include: split lines, pressure regulators or slope neutralizers.
• Birds should not have to travel more than 3 m (10 ft.) to find water. Nipples should be
placed at a maximum of 35 cm (14 in.) centers.
Management recommendations:
• Nipple drinking systems are less likely to become contaminated than open systems.
• Nipple drinkers must be adjusted to suit chick height and water pressure. As a general
rule birds should always have to slightly reach up and never stoop down to reach the
trigger pin - feet must be flat on the floor at all times.
• For systems with stand pipes, pressure adjustments should be made in 5 cm (2 in.)
increments - as per manufactures recommendations.
• For optimal broiler performance, it is recommended to use a closed drinker system.
Water contamination in a closed nipple drinker system is not as likely as with open
drinker systems. Wasting water is also less of a problem. In addition, closed systems
offer the advantage of not requiring the daily cleaning necessary with open drinking
systems. However, it is essential to regularly monitor and test flow rates as more than
a visual assessment is required to determine whether all nipples are operational.
1.5.2 WATER METERS

Monitoring water consumption through the use of water meters is an excellent means
of gauging feed consumption, as the two are highly correlated. Water meters should be
sized the same as the incoming water supply line to ensure adequate flow rate. Water
consumption should be evaluated at the same time each day to best determine general
performance trends and bird well-being. Any substantial change in water usage should be
investigated as this may indicate a water leak, health challenge or feed issue. A drop in water
consumption is often the first indicator of a flock problem.
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Water consumption should equal approximately 1.6-2 times that of feed by mass, but will
vary depending on environmental temperature, feed quality and bird health.
• Water consumption increases by 6% for every increase in 1 degree in temperature
between 20-32 °C.
• Water consumption increases by 5% for every increase in 1 degree in temperature
between 32-38 °C.
• Feed consumption decreases by 1.23% for every increase in 1 degree in temperature
above 20 °C.
Relation between ambient temperature and water feed ratio

Temperature ºC / ºF Ratio water and feed
4 °C / 39 °F 1.7:1
20 °C / 68 °F 2:1
26 °C / 79 °F 2.5:1
37 °C / 99 °F 5:1
Singleton (2004)
1.5.3 WATER STORAGE TANKS

Adequate water storage should be provided on the farm in the event that the main system
fails. A farm supply of water equal to the maximum 48 hour demand is ideal. The storage
capacity is based on the number of birds plus the volume required for the cooling pumps.
The following example can be used as a guide when calculating a farms water
}
requirement:
• Pump capacity per 2,300m2 or 24,750ft.2:
• 40 L/min drinking water
TOTAL = 100 L/min
• 30 L/min foggers
• 15 L/min x 2 cool cells
If the source of water is a well or holding tank, the supply pump capacity should match the
birds’ maximum water consumption and also the maximum needs of the fogging and/or
evaporative cooling systems.
Storage tanks should be purged between flocks. In hot climates tanks, should be shaded
because elevated water temperatures will decrease consumption. The ideal water
temperature to maintain adequate water consumption is between 10-14 °C (50-57 °F).
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1.5.4 feeding systems

Regardless of which type of feeding system is used, feeding space is absolutely critical.
If feeder space is insufficient, growth rates will be reduced and uniformity severely
compromised. Feed distribution and the proximity of the feeder to the birds are key to
achieving target feed consumption rates. All feeder systems should be calibrated to allow
for sufficient feed volume with minimal waste.
A. Automatic Feeder Pans:

• 60-70 birds per 33 cm (12 in.) diameter pan are recommended.
• Require overflow (flood) setting for chick start.
Pan feeders are generally recommended as they allow for unrestricted bird movement
throughout the house, have a lower incidence of feed spillage and improved feed
conversion.
If birds are “tipping” the pans to reach the feed, then the pans are set too high.
House Width Number of Feed Lines

Up to 12.8 m (42 ft.) 2 lines
13 m (43 ft.) to 15 m (50 ft.) 3 lines
16 m (51 ft.) to 20 m (65 ft.) 4 lines
21 m (70 ft.) to 25 m (85 ft.) 5 lines
B. Automated Chain Feeders:

• Should allow for a minimum of 2.5 cm (1 in.) feeder space per bird - when determining
feeder space, both sides of the chain must be included.
• Lip of feeder track must be level with the birds’ back.
• Maintenance of feed track, corners and chain tension is essential.
• Feed depth is controlled by feed slides in the hoppers and should be closely
monitored to prevent feed wastage.
C. Feed Storage Bins:

• Feed storage bins should have a holding capacity equal to 5 days of feed
consumption.
• To reduce the risk of mold and bacterial growth, it is essential that bins are
watertight.
• It is recommended that two feed bins be used for each house. This allows for a
rapid change in feed if it becomes necessary to medicate or meet feed withdrawal
requirements.
• Bulk feed bins should be cleaned between flocks.
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1.5.5 heating systems

The key to maximizing bird performance is providing a consistent housing environment - a
consistent ambient & floor temperature for young birds. The heating capacity requirement
depends on ambient temperature, roof insulation and the degree of house sealing.
Recommendation: Roof insulation R-value 20 (well insulated roof), with the heating
capacity requirement of 0.05 kwh/m3 of house volume for temperate climates, and 0.10
kwh/m3 of house volume in climates where winter time temperatures are commonly are
below zero Celsius. The following heating systems are available:
• Forced air heaters: These heaters need to be placed where the air movement is slow
enough to allow optimum heating of the air, normally in the middle of the house. These
heaters should at be placed a height of 1.4-1.5 metres from the floor; a height which
will not cause drafts on the chicks. Forced air heaters should never be placed near the
air inlet because is impossible for forced air heaters to heat air that is moving too fast.
Heaters placed at the inlets will lead to an increase in heating energy usage and cost.
• Radiant / Spot brooders: Either traditional pancake brooders or radiant brooder systems
are used to heat the litter within the house. These systems allow the chicks to find their
comfort zone. Water and feed should be in close proximity.
• Under Floor Heating: This system operates with hot water circulating through pipes in a
concrete floor. The heat exchange within the floor warms the litter and the brooding area.
Recommendation: Radiant brooders to be used in conjunction with space heaters. Radiant
brooders are used as a primary heat source during brooding while space heaters provide
supplemental heat in cold weather. As the flock matures, birds develop the ability to regulate
their internal body temperature. At approximately 14 days of age, forced air heaters can
become the primary heat source. Generally, radiant type heaters should be used for poorly
insulated houses as the main source of heat while forced air heating can be used for well
insulated solid wall houses.
1.5.6 VENTILATION systems
Importance of Air Quality:
The main purpose of minimum ventilation is to provide good air quality. It is important that the
birds always have adequate oxygen and minimum amounts of carbon dioxide (CO2), carbon
monoxide (CO) and ammonia (NH3) and dust - see air quality guidelines.
Inadequate minimum ventilation and the resulting poor air quality in the poultry house can
cause increased levels of NH3, CO2, moisture levels and an increase in production related
syndromes such as ascites.
Always evaluate NH3 levels at bird height. The negative effects of NH3 include: foot pad
burns, eye burns, breast blisters/skin irritations, decreased weights, poor uniformity, disease
susceptibility and blindness.
Air Quality Guidelines
Oxygen % > 19.6%
For a detailed discussion
Carbon Dioxide < 0.3% / 3,000 ppm
of ventilation, please refer to
Carbon Monoxide < 10 ppm
Item 7, beginning on page 27.
Ammonia < 10 ppm
Relative Humidity 45-65%
Inspirable Dust < 3.4 mg/m3
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2. HOUSE PREPARATION — PRE-PLACEMENT

Housing Configuration:
There are several approaches to setting up a house for brooding. Housing design,
environmental conditions and resource availability will determine the housing set up.
2.1 WHOLE HOUSE

Whole house brooding is generally limited to solid sidewall housing or houses located in mild
climates. The most important aspect to whole house brooding is to produce an environment
without temperature fluctuations.
2.2 partial house

Partial house brooding is commonly practiced in an attempt to reduce heating costs. By
reducing the amount of space dedicated to brooding, one can conserve the amount of
heat required and reduce energy costs. In addition, correct temperatures are more easily
maintained in a small area.
The aim of partial house brooding should be to use as large a brooding space as heating
capacity and house insulation will allow in order to maintain desired house temperature
depending on local weather conditions. Increasing the brooding area depends on heating
capacity, house insulation and outside weather conditions. The goal is to increase the
brooding area as soon as possible as long as the desired house temperature is being
achieved. Prior to opening, the unused brooding needs to be heated and ventilated to the
desired bird requirement at least 24 hours before releasing birds into the new area. Below
is an example of partial house brooding:
Up to 7 days - 1/2 of the house
8 to 10 days - 1/2 to 3/4 of the house
11 to 14 days - 3/4 of the whole house
Several strategies for house division are employed worldwide. Floor to ceiling curtains are
most commonly used to divide a house. A solid 20 cm (8 in.) barrier should be placed on the
floor in front of the curtain ensuring that no drafts disturb the chicks. Partial house brooding
can be managed similarly to whole house brooding with the use of a centrally located heat
source and attraction lights.
2.3 attraction lights
With radiant type heaters, attraction lights running centrally along the length of the brooding
area are placed above the heat source to attract chicks to feed and water. Attraction lights
are best used during the first five days following placement. At day five, background lights
should be gradually increased, reaching normal whole house lighting by day ten.
2.4 LITTER MANAGEMENT

Seldom given sufficient emphasis, litter management is another crucial aspect of
environmental management. Correct litter management is fundamental to bird health,
performance and final carcass quality which subsequently impacts the profit of both growers
and integrators.
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2.4.1 important functions of litter

Important functions of litter include the ability:
• To absorb moisture.
• To dilute excreta, thus minimizing bird to manure contact.
• To provide an insulation from cold floor temperatures.
Though several alternatives may be available for litter material, certain criteria should apply.
Litter must be absorbent, lightweight, inexpensive and non-toxic. Litter characteristics should
also lend to post production applications whether for use as compost, fertilizer or fuel.
2.4.2 LITTER ALTERNATIVES
• Pine Shavings - excellent absorptive qualities.
• Hardwood Shavings - may contain tannins which cause toxicity concerns and splinters
that may cause crop damage.
• Sawdust - often high in moisture, prone to mold growth and chicks may consume it,
which may cause aspergillosis.
• Chopped straw - wheat straw is preferred to barley straw for absorptive qualities.
Coarse chopped straw has a tendency to cake in the first few weeks.
• Paper - difficult to manage when wet, may have a slight tendency to cake and glossy
paper does not work well.
• Rice Hulls - an inexpensive option in some areas, rice hulls are a good litter alternative.
• Peanut Hulls - tend to cake and crust but are manageable.
• Cane Pummage - inexpensive solution in certain areas.
2.4.3 LITTER evaluation
A practical way to evaluate litter moisture is to pick up a handful and gently squeeze it. The litter
should slightly adhere to the hand and break down when dropped to the floor. If moisture is in
excess it will stay compacted even when dropped. If litter is too dry it will not adhere to your hand
when squeezed. Excessive litter moisture (>35%) may cause welfare and/or health challenges.
An increased incidence of breast blisters, skin burns, condemnations and downgrades may
result. Litter with high moisture content may also contribute to elevated ammonia levels.
If litter becomes wet beneath drinkers, drinker water pressure should be evaluated and prompt
action taken. After the cause has been identified and addressed, fresh litter or dry litter from
within the house must be applied to the problem areas. Taking this action will encourage birds
to utilize this area of the house again. When reusing litter, it is imperative to remove all of the
wet, caked litter.
2.4.4 minimum LITTER requirements
Litter Type Minimum Depth OR Volume
Wood shavings 2.5 cm (1 in.)
Dry sawdust 2.5 cm (1 in.)
Chopped straw 1 kg/m2 (0.2 lb/ft.2)
Rice hulls 5 cm (2 in.)
Sunflower Husks 5 cm (2 in.)
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2.5 PRE-PLACEMENT CHECKLIST

The key to successful broiler rearing starts with having a systematic and efficient
management program in place. This program must start well before the chicks arrive on-site.
Pre-placement house preparation as part of a management program provides a basis for an
efficient and profitable flock of broilers. The following checks need to be made:
I. Equipment Check:
After confirming that the equipment capabilities meet the number of chicks to be placed,
install the necessary brooding equipment and check that all equipment is functional. Ensure
that all water, feed, heat and ventilation systems are properly adjusted.
II. Heater Checks:

Verify that all heaters are installed at the recommended height and are operating at
maximum output. Heaters should be checked and serviced an adequate time BEFORE
pre-heating commences.
III. Thermostats or Probes Check:

• Placed at bird height and in the center of the brooding area.
• Minimum and maximum thermometers should be placed adjacent to thermostat.
• Temperature ranges should be recorded daily and not deviate by more than 2 °C (4 °F)
over a 24 hour period.
IV. Floor temperature Check:

• Houses should be preheated so that both the temperature (floor & ambient) and
humidity are stabilized 24 hours before placement.
• To achieve the above target, pre-heating needs to commence at least 48 hours before
chick placement.
• Pre-heating time is dependant on climate conditions, house insulation and heating
capacity and will vary from farm to farm.
• Chicks do not have the ability to regulate body temperature for the first 5 days
and thermo regulation is not fully developed until 14 days of age. The chick is
highly dependent upon the manager to provide the correct litter temperature. If the litter
and air temperatures are too cold, internal body temperature will decrease, leading to
increased huddling, reduced feed and water intake, stunted growth and susceptibility
to disease.
• At placement, floor temperatures should be at least 32 °C (90 °F) with forced air heating.
If radiant heaters / brooder stoves are used, floor temperatures should be 40.5 °C (105 °F)
under the heat source.
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Litter temperature should be recorded before each placement. This will help to evaluate
the effectiveness of pre-heating.
V. Minimum Ventilation Check:

• Minimum ventilation should be activated as soon as the preheating begins to remove
waste gasses and any excess moisture.
• Seal air leaks to eliminate drafts on chicks.
VI. Drinker Check:

• 14-16 drinkers/1,000 chicks (includes supplemental) should be provided within the
brooding area of which 8-10 can be bell type drinkers.
• All drinkers should be flushed to remove any residual sanitizer.
• Adjust pressure to produce a droplet of water visible on each nipple without dripping.
• Check for water leaks and air locks.
• Ensure that nipple drinkers are at the chicks’ eye level.
• Water must be clean and fresh.
• Supplemental drinkers should be placed in such a way that the chicks will make the
association between supplemental drinkers and the main system.
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VII. Feeder Check:

• Remove all water remaining from cleanout prior to filling.
• Supplemental feeders should be provided for the first 7-10 days in the form of paper,
trays or lids.
• Trays should be provided at a rate of one per 50 chicks.
• Supplemental feeders should be placed between the main feed and drinker lines and
adjacent to the brooders.
• It is of utmost importance that the supplementary feeding system does not
run empty as this will place great stress on the chick and reduce yolk sac
absorption.
• The base of the supplementary feeders should never be exposed - keep full at
all times!
• Supplemental feeders should be refreshed three times daily until all the chicks are able
to gain access to the main feeding system. This generally occurs at the end of the first
week.
• Feed should be provided as a good quality crumble.
• Do not place feed or water directly under the heat source as this may reduce feed and
water intake.
• The automatic system should be placed on the floor to make access easier for the
chick. Where possible, flood automatic feeding systems with feed.
• If using paper, the feed area should be a minimum of 50% of the brooding area. 50-65
grams of feed per chick on the paper is recommended. The paper should be placed
near the automatic drinking system so the chick can have easy access to both feed
and water.
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3. Chick placement
3.1 KEY MANAGEMENT REQUIREMENTS
• Place chicks from similar age and flock source in a single house. Placement per farm
should ensure an “all in-all out” regime.
• Delays in placement can contribute to the dehydration of chicks, resulting in higher
chick mortality and reduced growth rate.
• Lower the light intensity during chick placement to reduce stress.
• Chicks must be carefully placed and evenly distributed near feed and water throughout
the brooding area. When using supplemental feed on paper, place chicks on the
paper.
• Weigh 5% of the boxes to determine day old chick weight.
• Lights should be brought to full intensity within the brooding area once all chicks have
been placed.
• Following a 1-2 hour acclimation period, check all systems and make adjustments if
necessary.
• Monitor the distribution of the chicks closely during the first few days. This can be used
as an indicator for any problems in feeder, drinker, ventilation or heating systems.
3.2 CHICK QUALITY

Hatcheries can have a tremendous impact on the success of broiler rearing. The hatch
process from egg to farm can be a stressful. Efforts to minimize stress are fundamental in
maintaining good chick quality.
Characteristics of a good quality chick:

• Well-dried, long-fluffed down.
• Bright round active eyes.
• Look active and alert.
• Have completely healed navels.
• Legs should be bright and waxy to the touch.
• Free of red hocks.
• Chicks should be free from deformities (i.e. crooked legs, twisted necks and cross beaks).
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3.3 brooding management

The importance of the brooding period cannot be over emphasized. The first 14 days of a
chick’s life sets the precedent for good performance. Extra effort during the brooding phase
will be rewarded in the final flock performance.
Check chicks 2 hours after placement. Ensure they are comfortable. See the Proper
Brooding Illustration:
Proper Brooding
Just Right Too Draughty

Constantly Noisy chicks
cheeping chicks huddled together
evenly spread. away from draught.
Too Cold Too Hot

Noisy chicks Drowsy chicks
huddled under spread around
brooder. perimeter.
Key
Influence of
Chicks Bright Light
draft or noise.
Brooder
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3.4 BROODING VENTILATION

In addition to the correct temperature, ventilation needs to be considered. Ventilation
distributes heat throughout the house and maintains good air quality in the brooding area.
As chicks are more susceptible to air quality issues than are older birds, ammonia levels that
produce a limited effect on a 7-week-old flock can reduce body weight gains of 7-day-old
chicks by 20%. Ammonia levels should be kept below 10 ppm at all times.
Young birds are also very susceptible to drafts. Air speeds as slow as 0.5 m/s (100 ft./min)
can cause a significant wind-chill effect on day old birds. If circulation fans are in use, they
should be directed towards the ceiling to minimize downward drafts.
Maximum air speed across the bird based on age:
Age of Birds Meters per Second Feet per Minute

0 - 14 days Still Air Still Air
15 - 21 days 0.5 100
22 - 28 days 0.875 175
28 days+ 1.75 - 2.5 350 - 500
Up to 14 days of age, minimum ventilation practices should be employed to circumvent

inadvertent chilling of the birds.
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4.post placement of chicks

4.1 post placement checklist
Ensure that both the feeders and drinkers are in adequate supply relative to the stocking
density and are appropriately placed. Feeders and drinkers should be placed in close
proximity to each other and within the “thermal comfort zone.”
I. Mini Drinker Check (Supplemental):

• Should be provided at a rate of 6/1,000 chicks.
• Should never be allowed to dry out.
• Must be cleaned and refilled as necessary.
• Maintain maximum water levels until chicks are large enough to create spillage.
• Should be removed approximately 48 hours after placement.
• Should be placed slightly higher than litter to maintain water quality yet not so high that
access is impeded.
II. Bell Drinker Check:

• Height should be maintained such that the lip is at the level of the birds’ back.
• Frequent assessment and adjustment is essential.
• Must be cleaned daily to prevent buildup of contaminants.
• Water should be 0.5 cm (0.20 in.) from the lip of the drinker at day of age and reduced
gradually after seven days to a depth of 1.25 cm (0.5 in.) or thumbnail depth.
• All bell drinkers should be ballasted to reduce spillage.
III. Nipple Drinker Check:

• Height should be at chicks’ eye level for the first 2-3 hours of age and then maintained
slightly above chicks’ head.
• Pressure should be such that there is a droplet of water suspended from the nipple but
no leakage.
• The birds’ feet should always be flat on the litter and a bird should never have to stand
on its toes to drink.
IV. Feeder Check:

• Feed should be provided in crumb form and placed on trays, lids or paper.
• Feeders should be raised incrementally throughout the growing period so that the lip of
the trough or pan is level with the birds back at all times.
• The feed level within the feeders should be set so that feed is readily available while
spillage is minimized.
• Never allow the feeders to run empty at any time.
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V. Seven-day Bodyweight Check:

Seven-day weights are an excellent overall indicator of how successful the brooding
management has been. Failure to achieve optimal seven-day weights will result in poor
broiler performance.
4.2 POST-PLACEMENT HOUSE PREPARATION EVALUATION

Two very important “Chick Checks” should be made 24 hours post-placement. These two
checks are simple & effective ways to evaluate pre-placement management:
“CHICK CHECK 1” - 4 to 6 Hours Post-Placement

• Sample 100 chicks per brood area.
• Check: temperature of feet against neck or cheek.
• If the feet are cold, reevaluate pre-heating temperature.
• Results of Cold Litter:
1. poor early feed intake
2. poor growth
3. poor uniformity
An excellent indicator of floor temperature is the temperature of the chick’s feet. If the
chick’s feet are cold, the internal body temperature of the chick is also reduced. Cold chicks
will be seen huddling with reduced activity and resulting in reduced feed and water intake
and therefore reduced growth rate. By placing the feet against your neck or cheek one can
readily learn how warm or cold the chick is. If they are comfortably warm, the chicks should
be actively moving around the brooding area.
“CHICK CHECK 2” - 24 Hours Post-Placement

The crops of chicks should be checked the morning after placement to ensure they have
found feed & water. At this time, a minimum of 95% of the crops should feel soft & pliable
indicating chicks have successfully located feed and water. Hard crops indicate chicks have
not found adequate water and water availability should be checked immediately. Swollen
and distended crops indicate chicks have located water but insufficient feed. In this case the
availability and consistency of the feed should be immediately evaluated.
• Sample 100 chicks per brood area.
• The desirable result is 95% crops with both feed & water.
• Evaluate crop fill & indicate results on form as below:
Full - Pliable Full - Hard Full - Soft Empty

Crop Fill
Feed & Water Only Feed Only Water
Evaluation 95% ? ? ?
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5. growing phase
Broiler producers must place added emphasis on supplying a feed that will produce a
product to meet their customers’ specifications. Growth management programs optimizing
flock uniformity, feed conversion, average daily gain and livability are most likely to produce
a broiler that meets these specifications and maximizes profitability. These programs may
include modification of lighting and/or feeding regimes.
5.1 UNIFORMITY
Uniformity is a measure of the variability of bird size in a flock.
To determine the average weight and uniformity of a flock, divide the house into three
sections. A random sample of approximately 100 birds from each section or 1% of the total
population should be weighed and the individual weights recorded. It is important to weigh
all birds within the catch pen, excluding culls. Of the 100 birds sampled, count the number of
birds 10% either side of the average body weight. Calculate the percentage of the sample
that the number represents. This is the uniformity percent.
Coefficient of Variation (CV)

The coefficient of variation (CV) is commonly used to describe variability within a
population.
A low CV indicates a uniform flock.

A high CV indicates an uneven flock.
CV Uniformity Evaluation
8 80% Uniform
10 70% Average
12 60% Poor Uniformity
Variation can be expressed either in terms of:

• average bird weight
• standard deviation of body weight
• coefficient of variation in body weight
The coefficient of variation is a comparative measure of variation that allows the change in
variation during the growth of the flock to be monitored. The standard deviation is a measure
of how widely values are dispersed around the average value (the mean). In a normal flock,
approximately 95% of the individual birds will fall in a band +/- two standard deviations either
side of the average body weight.
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CV% = [Standard deviation (g) ÷ average body weight (g)] x 100

The following table gives an approximation of flock uniformity (% within +/- 10%) into CV%.
% Uniformity CV (%)
95.4 5
90.4 6
84.7 7
78.8 8
73.3 9
68.3 10
63.7 11
58.2 12
55.8 13
52.0 14
49.5 15
46.8 16
5.2 TEMPERATURE
Activity Check: Every time you enter a poultry house you should always observe the following
activities:
• Birds eating
• Birds drinking
• Birds resting
• Birds playing
• Birds “talking”
• Birds should never be huddling
Temperature/humidity guide:
Note: Humidity below the above range - increase temperature range by 0.5-1 °C.
Humidity greater than above range - reduce temperature range by 0.5-1 °C. Always
monitor bird activity and effective temperatures - the birds are the important gauges for
the optimum temperature.
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5.3 LIGHTING PROGRAMS

Lighting programs are a key factor for good broiler performance and flock welfare. Lighting
programs are typically designed with changes occurring at predetermined ages and tend to
vary according to the final target market weight of the broilers. Lighting programs designed
to prevent excessive growth between 7 and 21 days have been shown to reduce mortality
due to ascites, sudden death, leg problems and spiking mortality. Research indicates that
lighting programs which include 6 hours of continuous darkness will improve the development
of the immune system.
One standard lighting program will not be successful for all parts of the world. Therefore, the
lighting program recommendations listed in this guide should be customized based on the
environmental conditions, house type and overall stockman objectives. Lighting programs
inappropriately employed may impair average daily gain (ADG) and compromise flock
performance. Careful observations of flock performance, nutrient density and intake are
also important in designing lighting programs. If accurate ADG information can be acquired,
a program based on average weight gains is preferred.
The amount of light and light intensity alters broiler activity. Correct stimulation of activity
during the first 5-7 days of age is necessary for optimal feed consumption, digestive and
immune system development. Reducing the energy required for activity during the mid-
portion of the growing period will improve production efficiency. Uniform distribution of light
throughout the house is essential to the success of any lighting program.
It is recommended that 25 lux (2.5 foot-candles), as measured at chick height, be used

during brooding to encourage early weight gains. Optimum light intensity at floor level should
not vary by more than 20%. After 7 days of age, or preferably at 160 grams body weight,
light intensities should be diminished gradually to 5-10 lux (0.5-1 fc).
5.3.1 KEY POINTS TO CONSIDER WHEN USING A LIGHTING PROGRAM

• Test any lighting program before making it firm policy.
• Provide 24 hours light on the first day of placement to ensure adequate feed and water
intake.
• Turn the lights off on the second night to establish when that off time will be. Once set,
this time must never change for the life of the birds.
• Once the switch off time has been established for the flock, any adjustment should be
by adjusting the on time only. Birds soon get used to when the off time is approaching
and will “crop-up” and drink before the lights go off.
• Use a single block of darkness in each 24-hour period.
• Start increasing the dark period when the birds reach 100-160 grams.
• If partial house brooding is practised, delay dimming until the full house is utilized.
• Allow the birds to feed ad libitum to ensure they go into the dark period full of feed
and water and can eat and drink immediately when the lights turn back on. This helps
prevent dehydration and reduces stress.
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• As much as is possible, the darkness should be provided at night to ensure the dark
periods are truly dark and that adequate inspection of the flock is possible during the
day.
• The birds should be weighed at least weekly and on days that the program is scheduled
to be adjusted. The lighting program should be adjusted according to the average
weight of the birds. Past experience of a particular farm’s performance should also be
considered.
• The length of the dark period should be increased in steps and not in gradual hourly
increases. (see programs)
• Reducing the dark period before catching reduces “flightiness.”
• If progressive depopulation is practiced it is good policy to reintroduce 6 hours darkness
the first night after depopulation.
• Reduce the darkness in times of warm weather if the birds are being stressed during
the day and feed intake has been reduced.
• In wintertime coincide the off time with dusk so the birds are awake during the coldest
part of the night.
• In the summer time coincide the on time with sunrise.
• Make sure that there are no drafts or wet litter at the end of the house where demand
pans are installed. This could result in empty feeding systems leading to panic and
scratching.
• Do not turn the feed off during the dark period.
• Best to begin increasing/decreasing light prior to on/off periods over a one hour period
using a dawn to dusk dimming system.
• Broiler producers with clear curtain housing have limited alternatives. They need to
design their lighting programs to coincide with natural daylight.
• 48 hours prior to catch, increase light intensity to 10/20 lux to acclimate the birds to
catching - only if daylight catching is practiced!
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5.3.2 THREE LIGHTING PROGRAMS

1. Standard Lighting program - Option 1
• Stocking density: >18 birds/m2
• Average daily gain: < 50 g/day
• Slaughter weight: <2.0 kg

• Stocking density: 14 - 18 birds/m2
• Average daily gain: 50 - 60 g/day
• Slaughter weight: 2.0 - 3.0 kg
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• Stocking density: <14 birds/m2
• Average daily gain: >60 g/day
• Slaughter weight: >3.0 kg
5.4 LIGHTING PROGRAM BENEFITS

• A period of darkness is a natural requirement for all animals.
• Energy is conserved during resting, leading to an improvement in feed conversion.
• Mortality is reduced, and skeletal defects are reduced.
• The light/dark period increases melatonin production, which is important in immune
system development.
• Bird uniformity is improved.
• Growth rate can be equal to or better than that of birds reared on continuous light when
compensatory gain is attained.
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6. catching procedures
Feed withdrawal should take place 8-12 hours before processing to reduce carcass
contamination. The purpose of feed withdrawal is to empty the digestive tract, preventing
ingested feed and fecal material from contaminating the carcasses during the evisceration
process. When birds are fasted between 8 and 12 hours, the intestine is almost completely
empty yet strong enough to withstand the evisceration process without rupturing. The effect
of feed withdrawal is minimal on live weight. It is important to refer to local legislation for
feed withdrawal restrictions.
Preparation for catching

• Water must be available until the start of catching.
• Lighting should be dimmed at the time of catching. If dimming is not feasible, the use
of blue or green lights will calm birds and reduce activity.
• Remove or raise all equipment that may interfere with the catch crew.
• When processing schedules allow, catching birds at night is recommended, as birds
are less active.
• Careful management of the ventilation system is needed during catching to ensure
adequate house ventilation.
• If there is time between loads, turn up the lights, replace the water and gently walk
through the birds.
Welfare considerations should be of utmost importance during catching. Special care

should be given to minimize bruising and downgrades. The stockman should be present
during the catching operation to ensure that the correct procedures are followed. Dark strip
curtains hung over the doors block out light during daytime catching. This allows birds to
remain quiet and will facilitate better ventilation. This can reduce bird stress and diminish
the risk of piling. Birds should be carefully placed in clean crates or modules to a density
that complies with manufacturer’s recommendations. These densities should be reduced
in summer months.
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Possible causes of down grades in the processing plant

Causes Scratching Bruising Broken limbs Blisters-
hock/breast
Too high
stocking density • • • •
Feeding system
break down •
Incorrect lighting
program •
High light intensity •
Aggressive
movement by • • •
stockman
Poor feathering • •
Aggressive catching • • •
Poor litter •
Incorrect nutrition • • •
Plucking machines •
Ventilation • •
Drinker management •
Monitoring bruising color can give an indication of when it happened and how to cure
the problem.
Color of bruise Age of bruise
Red 2 minutes
Dark red and purple 12 hours
Light green and purple 36 hours
Yellow green and orange 48 hours
Yellow orange 72 hours
Slight yellow 96 hours
Black and blue 120 hours
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7. ventilation management
7.1 minimum ventilation
Definition:
The minimum amount of ventilation (air volume) required to maintain full genetic potential
by ensuring an adequate supply of oxygen while removing the waste products of growth
and combustion from the environment. The requirements of a correctly operated minimum
ventilation system include:
• The provision of oxygen to meet the birds metabolic demand.

• The control of relative humidity.
• The maintenance of good litter conditions.
A common misconception is that minimum ventilation is not required in warm climates.

Summer ventilation (tunnel ventilation) procedures can be used in moderation in place of
minimum ventilation.

This system should be independent of any temperature control system and works best if
operated by a cycle timer with a temperature override.
The Timer:
• A 5-min. cycle period is preferred; the cycle time should not exceed 10 min.
• The minimum run time on the system must be at least 20% of the time.
• 10-min. cycle: 2 min. on, 8 min. off.
• 5-min. cycle: 1 min. on, 4 min. off.
• Anytime the air quality begins to deteriorate, the run time must be increased with the
total cycle time remaining the same.
The minimum ventilation system is calculated in two stages: first stage and second stage
minimum ventilation.
A. First stage minimum ventilation:

• Fans should operate on a timer and not a thermostat.
• These fans should be fixed volume and not variable speed.
• The capacity of fans on the timer should be able to give a total air exchange every 8 min.
• The number of fans required for an air exchange every 8 min. is as follows:
House Volume (m3) ÷ available Fan Capacity (m3/min)
House Volume (ft.3) ÷ available Fan Capacity (ft.3/min or cfm)
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House Volume Calculation:

• House Volume: length (m/ft.) x width (m/ft.) x average height (m/ft.) = House Volume
(m3/ft.3)
• Note: Average Height = height of side wall + 1⁄2 height from eave to peak of the roof.
Fans Used:
• 900 mm or 36 in., working capacity of 345 m3/min or 12,180 cfm
• 1,200 mm or 48 in., working capacity of 600 m3/min or 21,180 cfm
Sample Dimensions:
• House dimensions: 120 m long, 12 m wide & 4 m average height.
• House dimensions: 400 ft. long, 40 ft. wide & 12 ft. average height.
Note: All examples that follow are in metric, but apply equally to the house dimensions
noted above.
Calculation - First stage minimum ventilation:

• House volume = 120 m x 12 m x 4 m = 5,760 m3
• Fan capacity for a direct drive 900 mm fan = 345 m3/min
• House air exchange every 8 min.
• 5,760 m3 ÷ 8 = 720 m3/min
• 720 m3/min ÷ 345 m3/min = 2.08 fans or 2 fans (900 mm fans)
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B. Second stage minimum ventilation

The second stage minimum ventilation should be able to achieve an air exchange every 5
min. and run on a temperature control only and not on a timer. These fans should be 900 mm
fixed volume and not variable speed. The total number of fans needed on this second stage
minimum ventilation is as follows:
Calculation - Second stage minimum ventilation:

• House Volume = 120 m x 12 m x 4 m = 5,760 m3
• Fan capacity for a direct drive 900 mm fan = 345 m3/min
• House air exchange every 5 minutes.
• 5,760 m3 ÷ 5 = 1,152 m3/min
• 1,152 m3/min ÷ 345 m3/min = 3.3 fans or 4 fans (900 mm fans)
The maximum level of CO2 at any time in the chicken house is 3,000 ppm. If the house
environment exceeds 3,000 ppm of CO2, then the ventilation rate must be increased.
Note: The most efficient fans for use in the minimum ventilation system are high speed
900 mm direct drive fans operating at a capacity 20,700 m3/hour or 345 m3/min and static
pressure of 50 Pascal’s. Direct drive fans reach their operating speed quickly and achieve a
stable air distribution pattern almost immediately after they have been switched on.
7.2 negative pressure - key requirement for minimum ventilation

The most efficient way to accomplish correct air distribution for minimum ventilation is by
using a negative pressure ventilation system. This system should direct the incoming air into
the peak of the house. The pressure drop across the inlets should be adjusted to ensure
that the incoming air reaches the peak of the house where the heat has accumulated. The
pressure drop selected will depend on the width of the house or how far the air is to travel
once it enters the house. Correct air pressure is achieved by matching the inlet area and the
fan capacity.
A common misconception is that increasing the pressure differential by restricting the inlet
area will increase the volume of air entering the house. Actually, the opposite occurs. As
negative pressure increases, incoming air speed increases at the point of entry, but the
resulting greater negative pressure lowers fan capacity and reduces the total volume of air
moving through the hose. This volume decrease is seen especially when using direct drive
exhaust fans.
In order to effectively generate a negative pressure system, a controlled environment must

be created. Air seeks the point of least resistance and air leaks will generate incorrect airflow
distribution. The house needs to be as air tight as possible. Typically, leaks are located at the
ridge, close to the fans and/or close to the floor. Fan housings need to be sealed to maximize
their performance. Back draft shutters must be installed to prevent down drafts and fan belts
should be maintained at the correct tension to maximise the fan efficiency.
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A well sealed house with the inlets closed and a single 1.2 m fan in operation should achieve
a static pressure of at least 37.5 Pa. If the static pressure is less than 25 Pa then the leaks
need to be addressed immediately and the house sealed.
7.3 inlets
Air inlets should be pressure controlled to maintain a constant air speed throughout the
ventilation stages. These inlets should direct the air into the peak of the house and close
when the fans are off. The minimum ventilation inlets should completely seal when closed.
When open, the air should only enter through the top of the inlet and not from the sides or
through the bottom of the inlet. Inlets that leak air through the sides and bottom will result
in cold air being directed to the floor, resulting in chilled birds and condensation forming on
the litter.
In open truss houses, the angle of the inlet opening must be such that the air is not directed
onto a purling. Obstructions such as a purling or electrical conduit should be avoided
because they interrupt the air flow, forcing the air to the floor.
The inlets need to open enough to achieve the required static pressure and airflow. A
minimum opening of 2.5 cm-5 cm (1-2 in.) is required.
Inlet drive motors should be installed in the center of the side wall to reduce inlet opening
variation. Cables used to control inlets often stretch causing varying inlet opening and poor
air distribution. Solid 8 mm (0.3 in.) steel rods expand less, making them the best option for
long houses.
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Inlets should be installed 60 cm (24 in.) below the sidewall eaves and with wind proofing on the
outside. Prevailing winds will cause a significant pressure drop inside the house and the cold
air entering will drop to floor level. The inlet cover should be at least 30% more than the cross
sectional area of the inlet to minimize air restriction. The leeward side of the house will always
create a negative pressure on the outside. The windward side of the house will always create a
positive pressure on the outside. Wind proofing will prevent heat being drawn out of the house
on the leeward side.
Without wind proofing, the mechanical pressure control system of the house cannot properly
adjust the pressure or inlet openings to accomplish the correct air speed across the inlets to
prevent condensation on the walls and floor or wind chill at bird level.
Incoming cold air mixes with the hotter air in the ridge cap. The cold air is heated and expands,
increasing its moisture holding capacity and reducing its relative humidity.
The following diagrams illustrate the importance of correct inlet management:
Cross-Flow for Minimum Ventilation
Cross-Flow Ventilation with Low Pressure Drop Across Inlets
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The following table can be used as a reference guide for different widths of poultry houses in
determining the required inlet air speed, pressure difference and inlet area. The inlet area is
dependant on the fan capacity.
7.4 TRANSITIONAL VENTILATION

• Objective: to increase house air exchange without creating high air speeds across the
birds.
• The transitional ventilation should include the minimum ventilation fans & also a number
of 1.2 m fans with an operating capacity of 10 m3/s or 600 m3/min or 36,000 m3/hour at
the actual working pressure.
• These fans operate on a thermostat.
• These fans have an operating capacity able to ensure a house air exchange every 2 min.
• These fans use side wall inlets evenly distributed on each side wall the full length of the
house. The inlets are most efficient when controlled by negative pressure.
• The inlets should direct the air into the peak of the house to prevent cold air movement
across the floor and the chicks.
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• With fans on one end of the house and inlets evenly placed on each side of the house,
the maximum air velocity across the birds will be 25% of that achieved during full tunnel
ventilation.
• This system gives excellent temperature control and reduced risk of chilling of the
chicks and is a valuable part of any ventilation system.
Calculation - Transitional ventilation:

• House Volume = 120 m x 12 m x 4 m = 5,760 m3
• Fan capacity for belt drive 1.2 m fan = 600 m3/min
• House air exchange every 2 min
• 5,760 m3 ÷ 2 = 2,880 m3/min
• 2,880 m3/min - (4 x 345 m3/min ) = 1500 m3/min (Less 900 mm minimun vent fans)
• 1,500 m3/min ÷ 600 m3/min = 2.5 fans or 2 fans (1.2 m fans)
7.5 Tunnel ventilation

Tunnel ventilation systems are used to moderate the effects of seasonal temperature
fluctuations and are particularly effective during hot weather. In tunnel ventilation systems,
all exhaust fans are placed at one end of the house and air intakes at the opposite end. As
a general guideline, the air is drawn at a velocity of 2.50 m/s (500 ft./min) through the length
of the house removing heat, moisture and dust.
The airflow creates a wind-chill effect, which can reduce the effective temperature by 5-7 °C
(10-12 °F). House effective temperatures should be maintained below 30 °C (86 °F) and a
complete air exchange should occur within one min.
Calculation - Tunnel Ventilation:

Step 1: Determine basic house dimensions
• House capacity: 120 m long x 12 m wide x 4 m avg. height = 5,760 m3
• Cross section: 12 m wide x 4 m average height = 48 m2
• Required Airspeed: 2.50 m/s
• Required Air Exchange: less than 1 min
Step 2: Fan capacity required for maximum airspeed of 2.50 m/s

• Required fan capacity: 48 m2 x 2.50 m/s = 120 m3/s
• Number 1.2 m fans required: 120 m3/s ÷ 10 m3/s = 12 fans
Note: The fans most suitable for a tunnel ventilation system are high capacity belt driven
1.2 m diameter fans. Working capacity: 10 m3/s at a working static pressure of 30 Pa.
Step 3: Is the air exchange < 1 min?

• Air Exchange: House Volume ÷ Total Fan Capacity
5,760 m3 ÷ (12 x (10 m3/s x 60s))
= 5,760 m3 ÷ (12 x 600 m3/min)
= 0.80 min
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Step 4: Is the air speed 2.50 m/s?

• Air Speed: Total Fan Capacity (m3/s) ÷ Cross Section Area (m2)
(13 x 10 m3/s) ÷ 48 m2 = 2.71 m/s
The following two diagrams illustrate the importance of maintaining the correct airspeed and
negative pressure drop at the tunnel inlet curtain. Low inlet airspeed will result in “dead spots.”
7.6 EFFECTIVE TEMPERATURE

Effective temperature is the combined effect of the following factors:
• Ambient temperature
• Relative Humidity %
• Air Speed m/s
• Stocking density
• Feather cover
During high temperatures, heat loss associated with non-evaporative cooling declines as the
temperature differential between the bird and the environment is reduced. Evaporative heat
loss becomes the prominent mode of heat loss during heat stress. High relative humidity
decreases the amount of water evaporation. If relative humidity cannot be reduced below
70%, the only solution is to maintain an air velocity of at least 2.5 m/s (500 ft./min).
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The table below gives an indication of the effective temperature reductions possible for
different combinations of ambient temperature, relative humidity (RH) and air speed.
Note: The table applies to birds older than 28 days with full plumage.
At temperatures in excess of 32 °C, the use of wind chill becomes less effective. The only
way to effectively cool birds 2 kg or more, exposed to temperatures in excess of 38 °C, is
through the use of evaporative cooling.
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7.7 EVAPORATIVE COOLING

Evaporative cooling pads are designed to create restriction of air entering the house and to
evaporate moisture off the surface of the pad. Evaporation is achieved by heat and air velocity.
The kinetic energy of a molecule is proportional to its temperature; evaporation proceeds more
quickly at higher temperature. As the faster-moving molecules escape, the remaining molecules
have lower average kinetic energy, and the temperature of the liquid thus decreases. This
phenomenon is called evaporative cooling. The energy released during evaporation reduces
the air temperature. This is extremely effective at low relative humidity.
In conjunction with tunnel ventilation, evaporative cooling pads and/or fogging systems are
incorporated to reduce house temperature.
The following table is a guide for the potential cooling effect using evaporative cooling at a wide
range of temperatures and humidity.
Example: At 30 °C & 36% RH, the potential reduction in house temperature is 10.6 °C (19 °F).
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7.7.1 PUMP MANAGEMENT

Maximum evaporation is achieved without the continuous pumping of water onto the pads. The
pumps should only run to provide enough pad moisture to create maximum water evaporation.
This is accomplished by operating the pumps with a thermostat and a humidistat which controls
moisture addition and prevents the build up of high humidity. If more water is added to the
house environment than the ventilation system has the ability to remove, wet litter problems,
high relative humidity and higher effective temperatures will occur.
The temperature sensor should be in the last third of the house (fan end) at just above bird
height. The humidity sensor should be in the first third of the house (cooling pad end), 1.3 m
(4 ft.) above the floor.
Very low humidity is conducive to excellent evaporation and therefore cooling. The pumps
should never run 100% of the time. When outside relative humidity is high the pumps should
operate for a short period of time, just wetting the pads. The pumps should be turned off until
the pads begin to dry. This cycle must be repeated. As the humidity drops, the pumps can run
more often and for a longer period.
Note: Evaporative cooling should not be used when the relative humidity is above 70%.
7.7.2 EVAPORATIVE PAD DESIGN

The pad space surface area must match the fan capacity to ensure correct airflow & evaporation.
There are three types of evaporative pads commonly used:
• 5 cm (2 in.) fogger pads
• 10 cm (4 in.) recirculation pads (occasionally used in fogging systems)
• 15 cm (6 in.) recirculation pads
The following is the optimal evaporative pad house design. The air speed through the inlet
is based on a 12 m wide house (air speed differs according to the width of the house - see
negative pressure scale table on page 32).
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Important design requirements:

• A triple hemmed curtain is required. The curtain needs to be sealed - see section 1.2
(page 2) on curtain design.
• If using tunnel inlet doors, these must work on a rack and pinion.
• The roof of the cool pad house should be insulated.
• The cool pad house should be a minimum of 0.6-1 m (2-3 ft.) wide. The cooling pads
should be at least 30 cm (12 in.) from the inlet curtain.
• The water recovery system must be above ground to ensure water is warm.
• Protect standing water in tank from direct sunlight (tank lid) to reduce algae growth.
• Install the pump in the middle of the pads to improve the uniformity of the pressure and
the wetting of the pads.
7.7.3 EVAPORATIVE PAD MANAGEMENT

• The evaporative system should never run before all the tunnel fans are working to
insure correct evaporation and air distribution.
• Evaporative cooling should only be used above 28 °C. (82 ºF).
• Evaporative cooling should not be used before the flock is 28 days of age.
• The curtains should never be fully opened - maximum curtain inlet opening: 0.75-1 m
(2.5-3 ft.)
• Pad system should be flushed weekly.
• A cleaning program should be in place every turnaround.
7.7.4 EVAPORATIVE PAD AREA REQUIREMENT CALCULATION

Example:
Cool Pad Air speed requirement:
• 15 cm (6 in.) pad - <2.0 m/s (<400 ft./min)
• 10 cm (4 in.) pad - <1.25 m/s (<250 ft./min)
• 5 cm (2 in.) pad - <0.75 m/s (<150 ft./min)
Step 1: Determine basic house dimensions

• House capacity: 120 m long x 12 m wide x 4 m avg height = 5,760 m3
• Cross section: 12 m wide x 4 m average height = 48 m2
• Required Airspeed: 2.50 m/s
• Required Air Exchange: less than 1min
Step 2: What is the total fan capacity needed?

• Total fan capacity: 48 m2 x 2.50 m/s = 120 m3/s
(520 ft.2 x 500 ft./min = 260,000 ft.3/min)
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Step 3: What is the total pad area requirement?

• 120 m3/s ÷ 2.0 m/s = 60 m2 pad area
(260,000 ft.3/min ÷ 400 ft./min = 650 ft.2 pad area)
• 60 m2 ÷ 1.5 m (standard pad height) = 40 m pad
(650 ft.2 ÷ 5 ft. (standard pad height) = 130 ft. pad)
• OR 20 m per side
(OR 65 ft. per side)
7.7.5 COMMON REASONS FOR WET LITTER AND HIGH HUMIDITY

• Air speed through pads too high or low. Inlet curtain opening needs adjustment.
• Not enough pad area for fan capacity.
• Pads are dirty and blocked.
• Running the pumps with too low air speed.
• Running pumps when temperature is below 28 °C.
• Running pumps when relative humidity is above 70%.
• Pads installed upside down - steepest angle of flutes must face the ground on the
outside of the house.
• Pump run time excessive - pads completely saturated.
7.8 FOGGING SYSTEMS

• In houses less than 14 m (45 ft.) wide there should be two rows of nozzles throughout
the house with each line being 1/3 the distance from each side wall.
• Low pressure fogging systems operate at 7.6 L/hour (2 gal/hour).
• The nozzles are installed pointing straight down at 3.1 m (10 ft.) centers on each line
and staggered from side-to-side throughout the house.
• The fogging lines should be installed in a loop throughout the house.
• An automatic drain valve should be installed on each line to drain the water to the
outside of the house when the pump is off. Drain valves prevent dripping when the
system is not in operation.
• In tunnel ventilated houses, a line should be teed off the two main lines in front of the
tunnel inlet; 1.2 m (4 ft.) from the inlet opening with 7.6 L/hour (2 gal/hour) nozzles on
1.5 m (5 ft.) centers.
• There should be a 2 cm (3/4 in.) water supply line from the pump to the main fogging
line.
• The pump should be controlled by both temperature and humidity.
• Foggers should start running at 28 °C (82 °F).
• Low pressure fogging systems operate at 7-14 bar (100-200 psi) producing a droplet
size greater than 30 microns.
• High pressure fogging systems operate at 28-41 bar (400-600 psi) producing a droplet
size of 10-15 microns. This works better in high humidity conditions.
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Moisture should never be directly added to the inlet opening when the air velocity is more than
2.5 m/s (500 ft./min) - the inlet area nozzles should be positioned where the air velocity is under
2.5 m/s (500 ft./min) to prevent floor and bird wetting. If the mist from one nozzle combines with
that of the next nozzle, there may be too many nozzles or the system should not be running.
This situation will cause high humidity and possibly increase bird mortality at the fan end of the
house.
Recommended installation specifications:

• Pump - mainline: 2 cm (3/4 in.) pipe.
• Inside Loop - 1.25 cm (1/2 in.) pipe.
• Loop configuration is needed to avoid dripping during operation. Drain valves prevent
dripping while system is off.
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7.9 nATURAL VENTILATION

Natural ventilation is common in temperate regions where the climatic conditions are similar to
the desired production requirements. It is not recommended to employ this system in regions
with climatic extremes.
Successful natural ventilation is dependent on house location. Houses should be built in an

east to west orientation to avoid solar heating of the sidewalls during the hottest part of the
day. Prevailing winds should be used advantageously. A reflective roof surface with a minimum
insulation R-value of 20-25 (see insulation values, pages 2-3) and sufficient overhang needs
to be considered.
7.9.1 Management Techniques in Hot Conditions

1. Walk the birds gently and regularly to encourage air circulation around the birds and
stimulate water consumption.
2. Remove feed from the birds by lifting the feeding system six hours before the hottest
part of the day. This removes a potential barrier to air movement and reduces the birds’
heat output due to feed metabolism.
Key points when installing cooling fans in a naturally ventilated house:

• Minimum size: not less than 900 mm (36 in.) direct drive fans, with an operating
capacity of 5.75 m3/sec or 345 m3/min (10,500 cfm) at 50 Pa.
• A 900 mm (36 in.) fan will only draw air from 1 m (3.3 ft.) and move air 12 m (40 ft.).
Maximum dispersion that a 900 mm fan will distribute air is 2.2 m (7.2 ft.). The fan
should be at least 1 m above the floor.
• Above 2.2 m (7.2 ft.), a hot air pocket is formed.
• Fans should be at an angle of 60° to the side wall. The fans should be mounted at the
height of the dwarf wall.
• Maximum distance from the side wall, 1 m (3.3 ft.).
• Fans should be suspended perpendicular and 1 m (3.3 ft.) above the floor.
Common fan configurations in naturally ventilated houses are listed in order of

efficiency: 1 = best, 3 = worst.
1.
• Fans blowing air across the
house from prevailing wind
direction.
• Excellent air exchange rate.
• Suspend at an angle of 60º
to the sidewall.
• All birds exposed to high
air speeds equals total
coverage.
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2. • Fans blowing air through

center of house.
• First fan MUST be within
1 m (3.3 ft.) from door to
ensure fresh air exchange.
• Much lower rate of air
exchange than Number 1
configuration.
• Fans must be 12 m (40 ft.)
apart.
• All birds exposed to high
air speed equals total
coverage.
3. • Fans suspended in “zigzag”

pattern.
• NO AIR EXCHANGE.
• Birds exposed to hot and
stale air.
• Very poor air speed coverage.
7.9.2 Curtain Management Techniques

In open sided houses, the curtain management is fundamental to obtaining a healthy flock
status throughout the whole production period. Good ventilation management requires minimal
temperature fluctuations.
1. In different sections of the house you could have temperatures variations.
2. Ventilation at all ages is needed to remove excess heat, water vapor and/or CO2. CO2 is
important in the first week when the house is well sealed. The level of CO2 should never
exceed 3,000 ppm. See air quality guidelines.
3. Good curtain management is vital to avoid respiratory conditions and ascites in cold
climatic conditions.
4. Minimize 24 hour temperature fluctuations, especially at night. Better temperature control
will improve feed conversion and enhance growth rate.
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Improved House Design

Drop Sidewalls Below Eaves
Improved air velocity across birds at floor level
7.9.3 Curtain ventilation Techniques

1. Take the wind direction into account in the morning, opening the curtain on the leeward
side first.
2. To improve air exchange and increase the air speed entering the house, the curtain on
the windward side should be open 25% of the opening on the leeward side.
3. To lower the house air exchange and slow the air entering the house, the windward side
should be open four times the leeward side.
4. To achieve maximum air speed across the birds, the curtain should be open the same
on both sides and as low as possible.
5. Until 14 days of age, the curtains should be opened to provide air exchange in the
house but no air speed at chick or floor level. Air speed across the chicks in the first
fourteen days of age leads to chilling, decreased feed and water consumption and
increased energy consumption for heat production.
6. Please refer to the mini-tent setup on the brooding page (see item 1.4, pages 3 and 4).
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8. water management
Water is an essential nutrient that impacts virtually all physiological functions. Water comprises
65-78% of the body composition of a bird depending on age. Factors including temperature,
relative humidity, diet composition and rate of body weight gain influence water intake. Good
water quality is vital to efficient broiler production. Measurements of water quality include pH,
mineral levels and the degree of microbial contamination. It is essential that water consumption
increases over time. If water consumption decreases at any point, bird health, environment
and/or managerial techniques should be re-assessed.
8.1 MINERAL CONTENT

Although broilers are tolerant of some minerals in excess, (calcium and sodium, for example),
they are very sensitive to the presence of others. Iron and manganese tend to give water a
bitter taste that may decrease consumption. In addition, these minerals support the growth
of bacteria. If iron is a concern, filtration systems and chlorination are effective controls. It is
advisable to filter the water supply using a filter with a mesh of 40-50 microns. The filter needs
to be checked and cleaned at least weekly.
Calcium and magnesium in the water are measured by hardness. These minerals in
combination can form scale or deposits that will compromise the effectiveness of a drinker
system. This is especially true of closed systems. Water softeners can be incorporated into a
system to mitigate calcium and magnesium effects however; sodium levels should be assessed
before a salt-based product is used.
Broiler performance can be impeded by as little as 10 ppm nitrates. Unfortunately, there are
currently no cost effective options for removal. Water should be tested for nitrates because
elevated levels may indicate sewage or fertilizer contamination.
8.2 Microbial Contamination

Chronic poor performance may indicate contaminated water and requires prompt testing.
When testing water, evaluating the total coliform bacterial count is important, as high levels can
cause disease. Assessing the total bacteria through a plate count will reflect the effectiveness
of the water sanitation program. Microbial contamination can be introduced from the source of
water forward. If an effective water sanitation program is not in place, proliferation of bacteria
will readily occur.
8.3 Water Sanitation and System Cleanout

A regular water sanitation and water line cleaning program can provide protection against
microbial contamination and the build-up of slimy bio-films in water lines. While bio-films may
not be a source of problem to birds, once established in water lines, bio-films provide a place for
more detrimental bacteria and viruses to hide from disinfectants and also act as a food source
for harmful bacteria. Products which contain hydrogen peroxide have proven to be outstanding
for the removal of bio-films in water lines.
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8.3.1 Flushing
All modern poultry watering systems need to be flushed, best practiced on a daily basis to
remove bio film, but as a minimum three times per week. High pressure flushing requires having
adequate volume and pressure. One to two bars (14-28 psi) of water pressure will create the
velocity and turbulence in the pipe work to remove bio film.
8.3.2 Oxidation-Reduction Potential (ORP)

Another important factor is the ORP value of the water. ORP stands for oxidation-reduction
potential and it simply refers to the property of sanitizers such as chlorine to be a strong oxidizer.
A strong oxidizer literally burns up viruses, bacteria and other organic material present, leaving
water microbiologically safe.
An ORP value in the range of 650 mV (Milli volts) or greater indicates good quality water. The
lower the value, such as 250 mV, indicates a heavy organic load that will most likely overwhelm
the ability of chlorine to properly disinfect the water.
The ORP meter can be a useful tool for identifying and maintaining adequate chlorine supplies
without overusing chlorine.
Warning: Swimming pool chlorine test kits do not distinguish between free and bound chlorine.
A heavy organic load would result in a greater percentage of bound chlorine resulting in a poor
sanitizer even though a test kit might indicate chlorine levels of 4-6 ppm.
Chlorine is most effective when used in water with a pH of 6.0 to 7.0. This pH level results in a
greater percentage of active hypochlorous ions that are a strong sanitizer.
Inorganic acids such as sodium bisulfate reduce water pH without tainting the water.
Free chlorine residual levels are not considered useful as sanitizers unless there is at least 85%
hypochlorus acid present. Most common source of chlorine includes:
• Sodium hypochlorite (NaOCl, household bleach) increases water pH so it is a poor

option as a water sanitizer
• Trichlor (trichoro-s triazinetrione) which is 90% available chlorine and is in the form of
tablets which slowly release chlorine over a period of time; these actually reduce water
pH so it is a good option as a water sanitizer.
• Chlorine gas is 100% available chlorine and is the purest form of chlorine, but it can be
dangerous and is restricted in its use.
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8.3.3 pH
• pH is the measure of how many hydrogen ions are in solution and is measured on a
scale of 1.0 to 14.0 with 7.0 being neutral.
• pH below 7.0 indicates an acid while numbers above 7.0 indicate an alkaline.
• pH above 8.0 can impact taste by causing bitterness, thus reducing water
consumption.
• High water pH can be reduced by using inorganic acids. Organic acids can also
negatively affect water consumption and so are discouraged.
• pH impacts water quality and the effectiveness of disinfectants such as chlorine.
• At a pH above 8.0, the chlorine is present mainly as choleric ions, which have very little
sanitizing quality.
Impact of pH on the Ratio of Hypochlorus (HOCL) to Chloric Ion (OCL)
8.4 Total Dissolved Solids

Measurement of total dissolved solids (TDS), or salinity, indicates levels of inorganic ions
dissolved in water. Calcium, magnesium and sodium salts are the primary components
that contribute to TDS. High levels of TDS are the most commonly found contaminants
responsible for causing harmful effects in poultry production. The following table provides
guidelines suggested by the National Research Council (1974) for the suitability for poultry
water with different concentrations of total dissolved solids (TDS), which are the total
concentration of all dissolved elements in the water.
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Suitability of Water with Different Concentrations of Total Dissolved Solids (TDS)
8.5 Drinking System Cleanout Between Flocks

• Drain drinking system and header tanks.
• Determine the capacity of the drinking system.
• Prepare the cleaning solution to the manufacturer’s recommendation.
• Where possible, remove header tank and scrub it clean.
• Introduce the solution into the water system, usually in the header tank.
• Make sure protective clothing and eyewear are worn when using chemicals.
• Turn on the tap at the end of the drinking line and let the water run through until the
sanitizing solution appears, then close the end tap.
• Raise each drinker line.
• Allow the solution to circulate through the drinking system.
• If circulation is not possible, let the sanitizing solution stand for at least 12 hours.
• After draining the system, flush the system thoroughly to remove bio-film and sanitizing
chemical.
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8.6 WATER TESTING

Water testing should be performed on a periodic basis but at least yearly. Samples should
be collected at both the well house and at the end of a drinker line using a sterile container
and analyzed at an accredited lab. When taking the water sample, it is important not to
contaminate the water sample.
Water Quality Standards for Poultry
Water Sampling Technique:

1. Sterilize the end of the tap or nipple by using an open flame for 10 s. Never use a
chemical for this process as it may affect the sample.
2. In the absence of an open flame, run the water for a few minutes before taking the
sample.
The water supplied to the birds should be fit for human consumption.
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9. Nutrition Management
Broiler diets are formulated to provide the energy and nutrients essential for health and
efficient broiler production. The basic nutritional components required by the birds are
water, amino acids, energy, vitamins and minerals. These components must act in concert
to assure correct skeletal growth and muscle deposition. Ingredient quality, feed form and
hygiene directly affect the contribution of these basic nutrients. If raw ingredients or milling
processes are compromised or there is an imbalance in the nutrient profile of the feed,
performance can be decreased. Because broilers are grown to a wide range of end weights,
body compositions and production strategies, it is impractical to present a single set of
nutritional requirements. Therefore any expression of nutrient requirements should only
be viewed as a set of guidelines from which to work. These guidelines must be adjusted as
necessary to address specific scenarios from one producer to another.
Selection of the optimum diets should take into consideration these key factors:
• Raw material availability and cost.
• Separate sex growing.
• Live weights required by the market.
• The value of meat and carcass yield.
• Fat levels required by specific market needs such as oven-ready, cooked and further-
processed products.
• Skin color.
• Meat texture and flavor.
• Feed mill capabilities.
Feed form varies greatly as diets may be prepared as a mash, crumble, pelleted or extruded
product. Blending the manufactured feed with whole grains prior to feeding is also common
in some areas of the world. Further processing of feed is often preferable as there are both
nutritional and managerial benefits. Pelleted or extruded diets generally have a greater ease
of handling when compared to mash feeds. Nutritionally, further-processed feeds show a
noted improvement in flock efficiency and growth rates when compared with mash feeds.
Crude Protein:
The broiler requirement for crude protein actually describes the requirements for amino
acids, the building blocks of protein. Proteins are found as structural components in tissues
ranging from feathers to muscle.
Energy:
Energy is not a nutrient but a means to describe the metabolism of energy yielding nutrients.
Energy is necessary for maintaining the bird’s basic metabolic functions and body weight
growth. Traditionally, the metabolizable energy system has been used to describe the energy
content of poultry diets. Metabolizable energy (ME) describes the gross amount of energy
of a feed consumed minus the gross amount of energy excreted.
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Micronutrients:
Vitamins are routinely supplemented in most poultry feeds and can be classified into either
water-soluble or fat-soluble. Water-soluble vitamins include the B-complex vitamins. Vitamins
classified as fat-soluble include A, D, E and K. The fat-soluble vitamins can be stored in the
liver and other parts of the body.
Minerals are inorganic nutrients and are classified as major or trace elements. The major
minerals include calcium, phosphorus, potassium, sodium, chlorine, sulphur and magnesium.
Trace minerals include iron, iodine, copper, manganese, zinc and selenium.
Feed Testing:
A systematic approach to feed sampling on the farm is a “best practice” policy. A good feed
sampling technique is important if the results of the analysis are to reflect the real nutrient
content of the feed. A sample must be representative of the feed from which it was taken.
This cannot be achieved by “grabbing” a sample of feed from the trough or pan. In order to
collect a representative feed sample it is necessary to take sub-samples and combine them
into a composite sample. It is recommended that five sub-samples from each delivery of
feed be taken. Sampling from the feed lines is not recommended as sifting of ingredients or
fines will skew results. Samples should be stored in a refrigerator until the flock is processed.
Each sample should be recorded with the date, feed type and delivery ticket number. If
problems arise during production and feed is suspected, samples should be analyzed. Lab
reports should be compared with nutrient specifications for the respective diets.
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Phase Feeding:
Nutrient requirements generally decline with broiler age. From a classical standpoint, starter,
grower and finisher diets are incorporated into the growing program of broilers. However, bird
nutrient needs do not change abruptly on specific days, but rather they change continuously
over time. Most companies feed multiple feeds in an attempt to match bird nutrient
requirements. The greater the number of feeds a bird receives, the closer the producer can
feed his birds to the requirement. The number of feeds is limited by economic and logistical
factors, including feed mill capacity, transportation costs and farm resources.
Dietary nutrient concentrations are based on the objectives of the producer. There are three
main objectives of feeding broilers and most producers use a combination of these.
Diet Type 1:
Nutrient-rich to optimize live weight gain and feed conversion. This approach may promote
additional carcass lipid content and possibly metabolic disorders. In addition, diet cost will
be high.
Diet Type 2:
Lowered energy content but optimal crude protein and amino acid content. This approach will
result in less lipid gain but maximize lean mass production. Live weight and feed conversion
will be negatively affected but cost per lean mass will be optimal.
Diet Type 3:
Low nutrient concentration. This approach will result in lower live weight growth and higher
feed conversion but cost per live weight may be optimum.
Feed Withdrawal:
During this period, special attention should be directed towards medication and vaccine
withdrawal dates to ensure there is no residue retained in the carcass at processing. Carefully
kept records are essential in this determination.
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Supplemental Whole Wheat Feeding:

The feeding of supplemental whole wheat to broiler chickens is being practiced in many
countries around the world. Benefits observed include a reduction in feed cost and therefore
cost per kg (lb) of live weight, improvements in gizzard development resulting in improved
digestive efficiency and the ability to manipulate the nutrient intake on a daily basis if
necessary. Possible disadvantages are reduced growth rate, reductions in lean gain and
poorer uniformity if adjustments to the compound feed are not made.
Supplemental wheat may be added either at the feed mill or at the farm. While adding whole
wheat at the farm is preferable due to the increased flexibility it offers, this requires an on-
farm feed proportioning system as well as additional bulk bins. At the feed mill, whole wheat
may be added in the mixer or during the loading of the feed truck. Adding the whole wheat
at the feed mill also allows for the potential of some processing, if available, such as roller
milling.
Typically beginning around day 7, or when birds weigh 160 g, supplemental whole wheat is
added at a level of 1%-5%. This can be increased up to approximately 30% using gradual
increases of 1%-5%. The maximum percent used will depend on the compound feed
quality and nutrient density, wheat quality, desired performance and the performance of the
individual flock.
It is important to take into account the dilution effect of adding supplemental whole wheat to
the diet. Any medications will need to be adjusted as needed to ensure they are fed at the
correct levels. Regular monitoring of bird live weight is important to determine the effect whole
wheat addition has on a particular flock. The supplemental whole wheat should be removed
48 hours before slaughter to avoid contamination of the carcass during evisceration.
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10. Bio-security AND Farm Sanitation

10.1 Bio-security
Bio-security is the term used to describe an overall strategy or succession of measures
employed to exclude infectious diseases from a production site. Maintaining an effective
bio-security program, employing good hygiene practices and following a comprehensive
vaccination program are all essential to disease prevention. A comprehensive bio-security
program involves a sequence of planning, implementing and control. Remember, it is
impossible to sterilize a house or the premises. The key is to reduce pathogens and prevent
their reintroduction.
Outlined below are various key points to a successful bio-security program:

• Limit non-essential visitors to the farm. Keep a record of all visitors and their previous
farm visits.
• Farm supervisors should visit the youngest flocks at the beginning of the day and working
by age to the oldest flock for the last visit in that day.
• Avoid contact with noncompany poultry, particularly backyard poultry.
• If equipment must come from another farm, it should be thoroughly cleaned and
disinfected before it comes onto the farm.
• Provide wheel dips or wheel spraying facilities at the farm entrance and allow only
necessary vehicles on site.
• Farms should be fenced.
• Keep doors and gates locked at all times.
• Absolutely no other poultry should be kept on the same farm as your poultry unit. Farm
animals other than poultry should be fenced separately and have a different entrance
from the poultry farm enterprise.
• No pet animals should be allowed in or around the poultry housing.
• All farms should have a vermin control plan which includes frequent monitoring of rodent
activity. Adequate supplies of rodent bait must be maintained.
• All houses should be vermin proof.
• The area around the poultry house should be free from vegetation, debris and unused
equipment that could harbor vermin.
• Clean up feed spills as quickly as possible and fix any leaking feed bins or feed pipes.
• Farms should have toilet and hand washing facilities separate from the poultry house.
• A dedicated changing facility for protective clothing and footwear should be sited at the
farm entrance.
• Provide hand-sanitizing facilities at the entrance to each house.
• Provide well-maintained footbaths at the entrance to each poultry house.
• Clean footwear before using footbath to remove organic material, which could inactivate
the disinfectant.
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• The choice of disinfectant for the footbath needs to be one that has a broad spectrum of
activity and be fast acting because of limited contact time.
• Incorporate a boot-change or boot cover system at each entry to the poultry house.
• Single-age broiler farms are highly recommended to reduce the cycling of pathogens
and/or vaccine agents within the farm.
• Birds should be placed from similar age parent flocks of the same vaccination status.
• Depletion of birds should be complete before arrival of new chicks.
• Catching crews should be provided with protective clothing. Equipment such as coops/
crates and forklifts should be washed and disinfected before entry to the farm, especially
if partial depopulation is practiced.
• Adequate down-time between flock placements is essential.
• If litter is re-used between flocks, all damp or caked litter should be removed and heat
turned on in time to release any built up ammonia and to encourage drying of litter prior
to placement of next batch of chicks; a minimum requirement of 48 hours is suggested.
• Drinking systems should be drained and flushed with an approved disinfectant before
flock placement. Ensure that the system is again flushed with clean water before
placement to remove any residue.
• Test water at least yearly for mineral levels and microbial quality.
10.2 FARM SANITATION

The single most important factor in keeping poultry healthy is maintaining good hygiene.
Healthy parents and hygienic hatchery conditions contribute greatly to disease-free chicks.
Good hygiene standards will reduce disease challenge.
Farm sanitation does not just mean the choice of the right disinfectant. The key to farm
sanitation is effective cleaning. Disinfectants will be inactivated by organic material. The
following points are the basic steps for effective farm sanitation. However, these steps are
not applicable when litter is re-used.
Key points of a successful farm sanitation program:

• At the end of each flock remove all the birds from the farm.
• Apply an insecticide. This is best carried out immediately after depopulation and before
the litter and building cool. Heavy insect infestations may require an additional insecticide
application after the disinfection process is complete.
• Maintain the rodent control program after depopulation.
• Remove all unused feed from the feed system, including all bins and augers.
• Carefully consider the health status of the depleted flock before moving the feed to
another flock.
• Clean out all the litter from each house and remove it in covered vehicles.
• Clean all the dust and dirt from the building, paying special attention to less obvious
places such as air inlets, fan boxes and the tops of walls and beams.
• Dry clean any equipment that can not be washed directly and cover it completely to
protect it from the washing process.
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• Open up any drainage holes and water runoff pathways and wash down all interior
surfaces of the house and fixed equipment with a general detergent through a pressure
washer. If using a foam or gel, allow the recommended soak time to allow the product
adequate time to work. The process should be carried out in a predetermined fashion,
washing from the top to the bottom of the house (ceiling to the floor). If the fans are in
the roof they should be washed before the ceiling.
• In curtain sided houses, special attention should be given to cleaning both the inside
and outside of the curtain.
• The house should be washed from one end to the other (paying special attention to
fans and air inlets) and washed to the end with the best drainage. There should be no
standing water around the poultry house and each farm should have adequate drainage
that meets local legal requirements.
• House control rooms should be carefully cleaned as water may damage electricity
control systems. Power air blowers, vacuums and wiping with a damp cloth (where
possible and with safety in mind), may be helpful in such areas.
• If a water storage or header tank is present, where possible open it and scrub it clean
with a detergent.
• Drain the drinking system and header tank completely before adding cleaning solution.
• It is best, if possible, to circulate the sanitizing solution in your drinking system. If not,
leave it to stand in the drinking system for a minimum of 12 hours before completely
flushing the system with clean water.
COBB 55
• Removed equipment should be cleaned first with a detergent (or, if needed, a scale
remover) and then thoroughly disinfected.
• Any equipment or materials such as a fiber chick guard or feeder lids that cannot be
cleaned should not be reused for the next crop and should be safely destroyed.
• External areas such as gutters, fan boxes, roofs, pathways and concrete areas should be
cleaned and maintained. Remove any washed out litter or organic matter from the farm
compound. Unused and un-needed equipment should be removed from the farm.
• Carry out any equipment or facility repairs at this point and re-plug/fill any drainage holes
opened up prior to washing.
• Outside concrete areas and ends of the house should be washed completely.
• Drying down after washing is advantageous. Heat and/or fans can be used to aid in the
speed of this process.
• Staff areas, canteens, changing areas and offices should also be thoroughly cleaned.
All footwear and clothing should be given a complete washing and disinfection at this
point.
• Apply an effective broad-spectrum disinfectant through a pressure washer with a fan
jet nozzle. Thoroughly soak all the interior surfaces and equipment working from top to
bottom. Fan boxes, inlets, support beams and posts require special attention.
• After disinfection, bio-security controls at house entrances must be reinstated.
• Adequate downtime between flocks will increase the effectiveness of the hygiene
program.
To monitor the effectiveness of the sanitation program, a visual inspection and microbial
culture are suggested. The effectiveness of the sanitation program can be measured using
quantitative laboratory tests. Sterilization of the facilities is not realistic but microbiological
monitoring can confirm that non-desired organisms such as salmonella have been
eliminated. A documented audit including microbiological monitoring and attention to the
performance of subsequent flocks can help to determine the effectiveness and value of the
sanitation program.
56 COBB
11. bird health

Prevention is by far the most economical and best method of disease control. Prevention
is best achieved by the implementation of an effective bio-security program in conjunction
with appropriate vaccination. However, diseases can overcome these precautions and
when they do, it is important to obtain advice from a veterinary professional. Caretakers and
service personnel should be trained to recognize problems that may be attributed to disease.
These include water and feed consumption patterns, litter conditions, excessive mortality,
bird activity and behavior. Prompt action to address the problem is essential.
11.1 vaccination
Parent stock breeders are vaccinated for a number of diseases to effectively pass on
maternal antibodies to broiler chicks. These antibodies serve to protect the chicks during
the early portion of the grow out period. However, these antibodies do not protect the
broilers throughout the entire grow-out period. Therefore, it may be necessary to vaccinate
the broilers either in the hatchery or in the field to prevent certain diseases. The timing of
vaccinations should be based upon the level of expected maternal antibody, the disease in
question and current field challenges.
The success of a broiler vaccination program is contingent upon properly administering

the vaccine. The following are important guidelines to consider when vaccinating by either
water or spray. Specific recommendations for vaccine applications should be obtained from
vaccine suppliers, as these supplier recommendations may be different from the following
general guidelines.
A. Water vaccination guidelines:

• Flocks should ingest all vaccine within 1-2 hours of administration.
• Ensure that the vaccine is stored at the manufacturer’s recommended temperature.
• Vaccinate early in the morning to reduce stress, especially in times of warm weather.
• Avoid using water rich in metallic ions (e.g. iron and copper). Bring in outside water of
better quality if these conditions are known to exist.
• Water pH should be 5.5-7.5. High pH water can taste bitter to the birds and so reduce
water and vaccine intake.
• Ensure rapid uptake of vaccine by depriving the birds of water a maximum of 1 hour
before administration of vaccine begins.
• Prepare vaccine and stabilizer mixture in clean containers free of any chemicals,
disinfectants, cleaners or organic materials.
• Use of a vaccine manufacturer’s approved dye or colored stabilizer may help in determining
when water lines are primed and how many birds have consumed vaccine.
• Turn off chlorinator 72 hours before administering the vaccine.
• Clean water filters 72 hours before vaccination commences to remove any detergent
residues. Clean filters using plain water.
• Turn ultra-violet light off, if used, as this may inactivate the vaccine.
• Vaccination can be performed unevenly if done through a medicator.
COBB 57
• Calculate the needed amount of water by using 30% of the previous day’s total consumed
water. If no water meter is available, use the following calculation: Number of birds in
thousands multiplied by their age in days multiplied by two. This equals the amount of
water in liters needed to vaccinate over a 2-hour period.
• Mix 2.5 g (2 teaspoons) of powdered skimmed milk per L of water. Alternatively,
commercial stabilizers can be used per manufacturer’s recommendations.
• Prepare skimmed milk solution 20 min. before administering the vaccine to ensure the
skimmed milk powder has neutralized any chlorine present in the water.
• Record vaccine product type, serial number and expiration date on pen charts or some
other permanent flock record.
• Open each vial of vaccine while submerged under the water-stabilizer mixture.
• Rinse each vial of vaccine completely.
• Raise drinker lines.
• Pour the prepared vaccine, stabilizer and color solution into the header tank or storage
tank.
• Prime the lines until the stabilizer or dyed water comes through the far ends of the
lines.
• Lower drinker lines and allow birds to consume vaccine, making sure to turn water back
on into the header tank just before the tank runs dry.
• Walk through the birds gently to encourage drinking and uniformity of application.
• Note the vaccine consumption time in the records and any adjustments needed for next
application of similar age birds and equipment to reach the ideal time of 1-2 hours.
58 COBB
B. Open - Bell drinker system:

• Two people are needed to carry out the vaccination procedure. One person is needed to
mix the vaccine solution and the other person is needed to administer the vaccine.
• Clean each drinker, emptying it of water and litter. Do not use a disinfectant to clean the
drinkers.
• Carefully fill each drinker in a predetermined fashion, making sure not to over fill the
drinker or spill the mixed vaccine solution.
Monitoring water vaccination intake:

• Start to monitor after birds receive vaccine.
• Select 100 birds per house and check how many have dyed tongues, beak or crops.
• Divide the house into four parts and check for staining from 25 birds per house
division.
• Calculate number of birds on a percentage basis with staining.
• Vaccination is considered successful when 95% of birds show staining.
If anything happens out of the ordinary during or after vaccination, closely monitor
birds and consult your veterinary advisor.
COBB 59
Aerosol/coarse spray vaccination guidelines:

• Spray vaccination requires careful management. Spray may be lost through evaporation,
settlement and drift before it reaches the birds.
• Vaccination equipment should be serviced as per manufacturer’s recommendations to
ensure correct functioning and dispersion of the correct particle size.
• Spray vaccinating day-old chicks in boxes at the farm requires a specific type of sprayer.
(Consult vaccine manufacturer.)
• Check that the vaccination equipment is working properly at least 1 week before
vaccination to allow time for repairs if needed.
• Operators inexperienced with specific house conditions and equipment should practice
using plain water to verify walking pace.
• Use the sprayer for vaccination only. Never put disinfectant or any chemicals such as
insecticides into your sprayer.
• Vaccinate early morning to reduce stress, especially in times of warm weather.
• Ensure that the vaccine has been stored within the manufacturer’s recommended
temperature range prior to usage (2-8 ºC / 36-46 ºF).
• Record vaccine product type, serial number and expiration date on pen charts or some
other permanent flock record.
• Prepare vaccine and stabilizer mixture on a clean surface in clean containers free of any
chemicals, disinfectants, cleaners or organic materials. (Use stabilizer only if called for
by manufacturer of equipment and vaccine for this application method).
• Use fresh, cool distilled water.
• Open each vial of vaccine while submerged under the water.
• Rinse each vial of vaccine completely.
• Rinse the sprayer with distilled water and dispense a small volume through the unit just
before adding the diluted vaccine.
• A typical coarse spray water volume is 15-30 L (4-8 gal) per 30,000 birds. (Again refer
to vaccine and equipment manufacturer for specific volumes.)
• Turn the fans off before spraying commences and dim the lights to reduce stress on the
birds and to allow easy movement through the house for the vaccinator.
• Pen the birds along the outside of the house for coarse water spraying. The distance
between the vaccinator and the side wall must not be more than four meters (13 ft.).
• Coarse spray should be about 1 m (3 ft.) above bird height.
• Angle the sprayer nozzle down.
• Walk through the birds gently and carefully.
• Leave the fan off for 20 minutes after spraying has finished, provided that the birds are
not being heat stressed and that they are not unattended.
• After vaccination, rinse the sprayer with distilled water and allow it to dry in a clean, dust-
free environment. Take correct care of this valuable equipment.
60 COBB
12. record keeping

Accurate record keeping is essential to monitor the performance and profitability of a flock,
and to enable forecasting, programming and cash flow projections to be made. It also
serves to provide an early warning of potential problems. The daily records should be on
display for each house. In some countries the following data must be made available to the
relevant authorities before the birds are slaughtered.
Daily Records include:

• Mortality and culls by house and sex
• Daily feed consumption
• Daily water consumption
• Water to feed ratio
• Water treatments
• Minimum and maximum daily temperatures
• Minimum and maximum daily humidity
• Number of birds taken for processing
• Management changes
COBB 61
Flock Records:
• Feed deliveries (Supplier/amount/type/date of consumption)
• Feed sample from each delivery
• Live weight (daily/weekly/daily gain)
• Medication (type/batch/amount/date of administration/date of withdrawal)
• Vaccination (type/batch/amount/date of administration)
• Lighting program
• Litter (type/date of delivery/amount delivered/visual inspection)
• Chick delivery (number/date/time/count in boxes/truck temperature and humidity)
• Stocking density
• Chick Source (hatchery/breed/donor breeder code/chick weight)
• Weights of each load at processing plant
• Downgrades
• Date and time feed withdrawn
• Date and time catching started and finished
• Cleanout (total bacterial counts/visual inspection)
• Postmortem results
• Repairs and maintenance
• Generator tests weekly
• Alarm tests weekly
• Controlling sensors and thermostats (date calibrated)
Annual Records:
• Water (tested at source and at the drinker)
62 COBB
13. APPENDICES
Metric Conversions:
COBB 63
Feather Sexing Broiler Chicks
Broiler chicks in the feather sexable, slow feather format, can be feather sexed at day old
as illustrated below.
In the non-feather sexable, fast feather format, both males and females will show the same
pattern of feather development illustrated by the diagram below relating to females.
TOP OF WING
A-Primaries
B-Coverts
FEMALES MALES
Coverts always shorter Coverts always as long as
than primaries or longer than primaries
At hatching all Coverts and

feathers short primaries
but coverts extend
extend only 1⁄2 same length
to 3⁄4 length
of primaries
After several Coverts extend

hours feathers slightly beyond
longer but primaries
coverts still 1⁄2
to 3⁄4 length
of primaries
Coverts extend
greatly beyond
primaries
1. Spread wing out like a fan.

2. Look at feathers on outer joint - bottom row of feathers are primaries, top row of
feathers are coverts.
3. When the bottom row (primaries) of feathers is longer than the top row (coverts),
the chick is female.
4. When the bottom row (primaries) of feathers is the same length, or shorter than the
top row (coverts), the chick is male.
64 COBB
14. NOTES
COBB 65
L-1020-03
September 1, 2009

Broiler MGMT Guide 2008

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broiler

1.1 STOCKING DENSITY

House Type Ventilation Type Equipment MAXIMUM Stocking Density

Open Sided Natural Stir Fans 30 kg/m2 (6.2 lb/ft.2)

1.2 KEY DESIGN REQUIREMENTS FOR CURTAIN INSTALLATION

Mini Curtain Pockets/Sleeves

The roof should be insulated to a minimum R-value of 20-25 (climate dependant).

Insulating materials and values:

Material R - Value per 2.5 cm (1”)

1.4 BROODING CHAMBER

False ceiling and brooding curtains

1.5.1 DRINKER SYSTEMS

Bell or Cup Drinkers (Open Systems)

Nipple Systems (Closed systems)

1.5.2 WATER METERS

Relation between ambient temperature and water feed ratio

1.5.3 WATER STORAGE TANKS

1.5.4 feeding systems

A. Automatic Feeder Pans:

House Width Number of Feed Lines

B. Automated Chain Feeders:

C. Feed Storage Bins:

1.5.5 heating systems

2. HOUSE PREPARATION — PRE-PLACEMENT

2.1 WHOLE HOUSE

2.2 partial house

2.4 LITTER MANAGEMENT

2.4.1 important functions of litter

2.5 PRE-PLACEMENT CHECKLIST

II. Heater Checks:

III. Thermostats or Probes Check:

IV. Floor temperature Check:

V. Minimum Ventilation Check:

VI. Drinker Check:

VII. Feeder Check:

3.2 CHICK QUALITY

Characteristics of a good quality chick:

3.3 brooding management

Just Right Too Draughty

Too Cold Too Hot

3.4 BROODING VENTILATION

Maximum air speed across the bird based on age:

Age of Birds Meters per Second Feet per Minute

Up to 14 days of age, minimum ventilation practices should be employed to circumvent

4.post placement of chicks

I. Mini Drinker Check (Supplemental):

II. Bell Drinker Check:

III. Nipple Drinker Check:

IV. Feeder Check:

V. Seven-day Bodyweight Check:

4.2 POST-PLACEMENT HOUSE PREPARATION EVALUATION

“CHICK CHECK 1” - 4 to 6 Hours Post-Placement

“CHICK CHECK 2” - 24 Hours Post-Placement

Full - Pliable Full - Hard Full - Soft Empty

Coefficient of Variation (CV)

A low CV indicates a uniform flock.

Variation can be expressed either in terms of:

CV% = [Standard deviation (g) ÷ average body weight (g)] x 100

5.3 LIGHTING PROGRAMS