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GT650R Parts Efi Edition PDF

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GT650RNW GT650RBK

GT650RDR GT650RNR

GT650RNS
FIG 1-1. CYLINDER HEAD/(FRONT)
REF. PART NAME Q`TY
NO.

1 11110HN9110PCH HEAD ASSY, cylinder front 1


2 11171HN9100121 COVER, cylinder head front 1
3 11173HN9100 GASKET, cylinder head cover 1
4 11141HN9101 GASKET, cylinder head 1
5 13110HP9300 PIPE COMP, intake front 1
6 09402-56208 CLAMP, carburetor 1
7 11131HN9100PCH HOUSING, camshaft intake 1
8 11132HN9100PCH HOUSING, camshaft exhaust 1
9 09482-00456 PLUG, spark CR8E 1
10 13131HN9100 O-RING, intake pipe 1
11 09109H07018 BOLT, cylinder head cover NO.1 2
12 09161H11008 WASHER, cylinder head cover 2
13 09106H07017 BOLT, cylinder head cover NO.2 2
14 09103H06002 BOLT, camshaft housing 12
15 09206-08001 KNOCK PIN, camshaft housing 4
16 09103H10001 BOLT, cylinder head (M10) 4
17 09160H10002 WASHER, cylinder head bolt 4
18 07120-06408 BOLT, cylinder head NO.1 (M6) 1
19 09103H06001 BOLT, cylinder head NO.2 (M6) 2
20 04213-13189 PIN, cylinder knock 4
21 01514-08128 BOLT, oil gallery 2
22 09168-08008 GASKET, oil gallery bolt 2
23 02122-06208 SCREW, crank outer 2
24 09280H19001 O-RING, connector hose union 1
25 17680HN9101 UNION COMP, connector 1
26 07110-06108 BOLT 1
FIG 1-2. CYLINDER HEAD/(REAR)
REF. PART NAME Q`TY
NO.

1 11120HN9110PCH HEAD ASSY, cylinder rear 1


2 11171HN9100121 COVER, cylinder head rear 1
3 11173HN9100 GASKET, cylinder head cover 1
4 11141HN9101 GASKET, cylinder head 1
5 13120HP9300 PIPE COMP, intake rear 1
6 09402-56208 CLAMP, carburetor 1
7 11131HN9100PCH HOUSING, camshaft intake 1
8 11132HN9100PCH HOUSING, camshaft exhaust 1
9 09482-00456 PLUG, spark CR8E 1
10 13131HN9100 O-RING, intake pipe 1
11 09109H07018 BOLT, cylinder head cover NO.1 2
12 09161H11008 WASHER, cylinder head cover 2
13 09106H07017 BOLT, cylinder head cover NO.2 2
14 09103H06002 BOLT, camshaft housing 12
15 09206-08001 KNOCK PIN, camshaft housing 4
16 09103H10001 BOLT, cylinder head (M10) 4
17 09160H10002 WASHER, cylinder head bolt 4
18 07120-06408 BOLT, cylinder head NO.1 (M6) 1
19 09103H06001 BOLT, cylinder head NO.2 (M6) 2
20 04213-13189 PIN, cylinder head knock 4
21 01514-08128 BOLT, oil gallery 2
22 09168-08008 GASKET, oil gallery bolt 2
23 02122-06208 SCREW, crank outer 2
24 09280H19001 O-RING, connector hose union 1
25 17680HN9101 UNION COMP, connector 1
26 07110-06108 BOLT 1
FIG 2. CYLINDER /FRONT, REAR
REF. PART NAME Q`TY
NO.

1 11210HN91110PCY CYLINDER COMP, front 1


2 11220HN9110PCY CYLINDER COMP, rear 1
3 11241HN9101 GASKET, cylinder 2
4 04213-13189 PIN, cylinder head knock 4
5 08316-16068 NUT, cylinder (M6) 4
6 01421-06258 BOLT, cylinder stud (M6) 4
FIG 3. RADIATOR
REF. PART NAME Q`TY
NO.

1 17710HN9102 RADIATOR COMP, water 1


2 17720HN9100 CAP COMP, radiator 1
3 17800HN9102 FAN ASSY, radiator 1
4 17810HN9100 MOTOR ASSY, radiator fan 1
5 02142-05165 BOLT, radiator fan 3
6 09404-06429 CLAMP, radiator fan 1
7 09116-06143 BOLT, radiator 3
8 09180-06030 SPACER, radiator 3
9 09320-10015 CUSHION, radiator 3
10 17761HN9100 MUD GUARD, radiator 1
11 09229-03011 RIVET, mud guard 3
12 68928-09F00 WASHER, mud guard rivet 3
13 68150HN9100 PLATE, radiator 2
14 68170HN9100 LABEL, radiator 1
FIG 4. CRANK CASE
REF. PART NAME Q`TY
NO.

1 11320HN9110PCC CRANKCASE COMP, L 1


2 11310HN9110PCC CRANKCASE COMP, R 1
3 41171HN9101121 LINK, engine mounting L(Black) 1
4 41161HN9101121 LINK, engine mounting R(Black) 1
5 09206H18001 PIN, crank case knock 1
6 04213-13189 PIN, crank case knock 2
7 07120-08608 BOLT, crank case M8 2
8 01547-06608 BOLT, crank case M6 6
9 07120-08708 BOLT, crank case M8 2
10 01547-06808 BOLT, crankcase M6 6
11 02112-06958 SCREW, crankcase 2
12 01517-10458 BOLT, engine mounting link & cylhead 4
13 01514-08128 BOLT, oil gallery 2
14 09168-08008 GASKET, oil gallery bolt 2
15 31135HN9100121 BRACKET, starter motor 1
16 01547-06258 BOLT, starter motor braket 2
17 01547-06308 BOLT, starter motor 2
18 17481HN9100 UNION, water pump hose 1
19 07110-06108 BOLT, water hose union 1
20 09280H04001 O-RING, oil jet 3
21 11440HN9100 JET COMP, starter clutch oil 1
22 02112-06108 SCREW, oil jet 3
23 08313-11068 NUT, starter motor bracket 2
24 09280H21001 O-RING, water pump union 1
25 11430HN9100 JET COMP, piston rear oil 1
26 11420HN9100 JET COMP, piston front oil 1
27 09103H08001 BOLT, crank case M8(L100) 2
28 09263H18001 BG, clutch release cam No1 1
29 09263H10009 BG, clutch release cam No2 1
FIG 5. CRANK CASE COVER
REF. PART NAME Q`TY
NO.
1 11331HN9102121 COVER COMP, clutch (With oil lens & plug) 1
2 11351HN91020121 COVER , magneto 1
3 11481HN9101 GASKET, clutch cover (NA) 1
4 11483HN9101 GASKET, magneto cover 1
5 09247-14026 PLUG, oil check 1
6 09168H14003 GASKET, oil check plug 1
7 09259-2000903P PLUG, engine oil filler 1
8 09280-17003 O-RING, engine oil filler plug 1
9 04213-13189 PIN, clutch cover knock 2
10 04213-09129 PIN, magneto cover knock 1
11 01547-06358 BOLT, magneto cover 8
12 01547-06558 BOLT, magneto cover 2
13 09404-06401 CLAMP, clutch cover 1
14 09259-2601503P PLUG, crankshaft hole 1
15 09280-22008 O-RING, crankshaft hole plug 1
16 01547-06358 BOLT, clutch cover 9
17 01547-06258 BOLT, clutch cover outer 4
18 01547-06708 BOLT, clutch cover outer 3
19 01547-06508 BOLT, clutch cover outer 1
20 09247H12102 PLUG, TDC 1
21 09168H12003 GASKET, TDC plug 1
22 11361HN9100121 COVER, engine sprocket 1
23 11482HN9100 O-RING, clutch outer cover 1
24 09243-11005 PLUG, oil gallary 3
25 01547-06258 BOLT, engine sprocket cover 3
26 11332HN9100 LENS, oil level check 1
27 11341HN9101121 COV CLUTCH, outer 1
28 09168H06019 GASKET, magneto cover bolt 2
29 09404-06401 CLAMP 1
30 13353HP9401 BRACKET, carburetor adjust 1
31 01547-06408 BOLT,magnet cover 2
32 08321-31088 LOCK, washer 2
FIG 6. CRANK SHAFT
REF. PART NAME Q`TY
NO.

1 12200HN9100HPA CRANK SHAFT ASSY 1


2 12161HN9101 ROD, connecting 2
3 09263H37001 BEARING, crank pin 2
4 12211HN9100HPA PIN COMP, crank 1
5 12221HN9102CSA CRANK SHAFT, R 1
6 12261HN9102CSA CRANK SHAFT, L 1
7 09262H35001 BEARING, crank shaft 2
8 02112-06126 SCREW, crank shaft oil seal retainer 1
9 21111HN9100 GEAR, primary drive 1
10 21112HN9100 GEAR, primary drive NO.2 1
11 12281HN9100 RETAINER, crank shaft oil seal 1
12 21114-35C00 SPRING, primary drive gear 3
13 08211-22422 WASHER, primary drive gear thrust 1
14 09140H18001 NUT, primary drive gear 1
15 09282-12001 SEAL, crank shaft oil RH 1
16 12111HN9101 PISTON 2
17 12151HN9101 PIN, piston 2
18 09381H20001 CIRCLIP, piston pin 4
19 12140HN9100 RINGSET, piston 2
20 12141HN9100 RING, piston 1st 2
21 12142HN9100 RING, piston 2nd 2
22 12144HN9100 RING, piston oil 2
23 12291HN9100 JET, crank shaft RH 1
24 09160H37001 WASHER, connrod thrust 3
25 17511HN9103 GEAR, water pump drive 1
26 09164H18001 WASHER, water pump drive gear lock 1
27 12212HN9100 PLUG, crank pim 2
FIG 7. STARTER CLUTCH
REF. PART NAME Q`TY
NO.

1 12611HN9100 GEAR, starter idle 1


2 09206-13003 PIN,starter idle gear 1
3 12614HN9101 CLUTCH, starter one way 1
4 12620HN9102 GEAR COMP, starter clutch 1
5 12620HN9101 GEAR, starter clutch 1
6 07110-08168 BOLT, starter clutch 6
7 09304H27001 BUSH, starter clutch gear 1
FIG 8. CAMSHAFT / VALVE
REF. PART NAME Q`TY
NO.

1 12710HN9100HPA CAMSHAFT ASSY, front intake 1


2 12730HN9100HPA CAMSHAFT ASSY, front exhaust 1
3 12720HN9100HPA CAMSHAFT ASSY, rear intake 1
4 12740HN9100HPA CAMSHAFT ASSY, rear exhaust 1
5 12922HN9100 SPRING, valve outer 8
6 09289H04002 SEAL, valve stem oil 8
7 12933HN9100 SEAT, valve spring 8
8 12911HN9101 VALVE, intake 4
9 12912HN9101 VALVE, exhaust 4
10 12921HN9101 SPRING, valve inner 8
11 12931HN9100 RETAINER, valve spring 8
12 12932HJ8200 COTTER, valve 16
13 12892-05C00170 SHIM, tappet (size 120-220) 8
14 12881HN9100 TAPPET 8
FIG 9. CAM CHAIN
REF. PART NAME Q`TY
NO.

1 12760HN9100 CHAIN COMP, camshaft drive 2


2 12771HN9100 GUIDE, camchain NO.1 2
3 12811HN9101 TENSIONER, camchain 2
4 08211-06181 WASHER, camchain tensioner bolt 2
5 12812HN9101 BOLT, camchain tensioner 1
6 12837HP8900 GASKET, tensioner adjuster 2
7 12830HN9120 ADJUSTER ASSY, tensioner 2
8 07110-06208 BOLT, tensioner adjuster 4
9 12839-38200 PLUG, adjuster 2
10 12782HN9100 GUIDE, camchain No.2 2
11 07110-06108 BOLT, camchain guide No.2 6
FIG 10. THROTTLE BODY ASS'Y
REF. PART NAME Q`TY
NO.

0 13400HP9310 BODY ASS'Y, throttle 1


1 13410HP9300 BODY COMP, throttle 2
2 15710HP9300 INJECTOR 2
3 13580HP9301 SENSOR, ihrottle position (tps) 1
FIG 11.ISC
REF. PART NAME Q`TY
NO.

1 37940HR8410 IDLE SPEED CONTROL SENSOR 1


2 18741HR9800 HOSE, isc No.1 1
3 18741HP9300 HOSE, isc No.2 1
4 18751H89300 HOSE, isc air cleaner 1
5 09401H16401 CLAMP, isc air cleaner hose 2
6 09440-13019 SPRING, isc No.2 hose 1
7 09401-10401 CLIP, isc hose 2
8 09401H11401 CLIP, isc 2
9 13790H89300 BRACKET, isc 1
10 01517-06005 BOLT, isc bracket 4
FIG 12. AIR CLEANER&CHAMBER
REF. PART NAME Q`TY
NO.

1 13700H89302 CLEANER ASS'Y, air 1


2 13720HP9300 CASE COMP, air cleaner 1
3 13780HP9300 CAP, air cleaner 1
4 13780HM8100 FILTER COMP, air cleaner 1
5 13746HP9300 GASKET, air cleaner 2
6 13891HP9300 INLET, tube 1
7 13881HP9300 OUTLET, tube 2
8 09402-54207 CLAMP, outlet tube 2
9 03241-05256 SCREW 6
10 37920H89300 INTAKE, air pressure sensor(iaps) 2
11 37930H89300 INTAKE, air temperatvre sensor(iaps) 1
12 16821HP9800 HOSE, breather oil retvrn No.1 1
13 16831HN9101 HOSE, breather oil retvrn No.2 1
14 09401H16401 CLAMP, breather oil retvrn No.1 2
15 09401H14401 CLAMP, breather oil retvrn 2
16 03241-05125 SCREW 3
FIG 13. MUFFLER
REF. PART NAME Q`TY
NO. U01/7G01/7S01/7F01

0 14305H89300PLH MUFFLER, ASS'Y 1


1 14310H89300 BODY COMP, muffler 1
2 14160HN91020BF PIPE COMP, exhaust front 1
3 14150HN91020BF PIPE COMP, exhaust rear 1
4 14411HN91040BF BRACKET, muffler support 1
5 14170HP89300BF PIPE COMP, muffler joint 1
6 14770HN91010BF CONNECTOR COMP, exhaust pipe 1
7 14314HN9101 GASKET, connector flange 1
8 14773HN9101 GASKET, connector exhaust pipe 2
9 01517-08358 BOLT, exhaust pipe connector comp 1
10 01421-08258 BOLT, exhaust pipe stud 2
11 09143H08001 NUT, exhaust pipe 2
12 01517-10458 BOLT, muffler support 4
13 09160-10102 WASHER, muffler support 4
14 08316-26108 NUT, muffler support 1
15 07120-08207 BOLT, connector flange 3
16 01137-08168 BOLT, muffler chamber bracket 1
17 14181HN9101 GASKET, exhaust 3
18 14186HN91000BF COVER COMP, muffler 1
19 09110-06308 BOLT, exhaust pipe cover 2
20 14776HN9100 CLAMP OUTER, muffler cover No.1 1
21 14778HN9100 CLAMP OUTER, muffler cover No.2 1
22 37950H89300 SENSOR ASS'Y, oxygen 1
FIG 14. OIL PUMP
REF. PART NAME Q`TY
NO.

1 16400HN9101 PUMP ASSY, oil 1


2 16331HN9101 GEAR, oil pump driven 1
3 09261H04001 PIN, oil pump driven gear 1
4 08331-31109 CIRCLIP, oil pump driven gear 1
5 02112-06258 SCREW, oil pump 3
6 16520HN9100 STRAINER COMP, engine oil 1
7 02112-95126 SCREW, engine oil strainer 2
8 16523HN9100 CAP, oil strainer 1
9 09280H82001 O-RING, oil strainer cap 1
10 01547-06208 BOLT, oil strainer cap 3
11~1 09247-14019 PLUG, oil drain 1
12 09168H14003 GASKET, drain plug 1
13 16510HN9101 FILTER COMP, engine oil 1
14 09280H16001 O-RING, oil filter 1
15 16512HN9101121 CAP, oil filter 1
16 09280H69001 O-RING, oil filter cap 1
17 09440H18001 SPRING, oil filter cap 1
18 01421-06128 BOLT, oil filter cap stud 2
19 08313-11068 NUT, oil filter cap 3
20 01421-06758 BOLT, oil filter cap stud 1
21 08331-31389 CIRCLIP, oil pump drive gear 1
22 08221-10185 SHIM, oil pump driven gear 1
23 16321HN9103 GEAR, oil pump drive 1
24 09261H06001 PIN, oil pump drive gear 1
FIG 15. WATER PUMP
REF. PART NAME Q`TY
NO.

1 17400HN9104 PUMP ASSY, water 1


1-1 17410HN9100 CASE COMP,WATER PUMP
1-2 17433HN9100 O-RING,WATER PUMP
2 01547-06308 BOLT, water pump 2
3 17491HN9100 HOSE, water pump outlet 1
4 09401H26402 CLAMP, water pump hose 2
5 17521HN9105 GEAR, water pump driven 1
6 08221-10185 SHIM, water pump driven gear 1
7 08331-31109 CIRCLIP, water pump driven gear 1
8 09261H04001 PIN, water pump driven gear 1
FIG 16. RADIATOR HOSE
REF. PART NAME Q`TY
NO.

0 17610HP9300HPA THERMOSTAT COMP 1


1 17621HP93000S1 CONNECTOR COMP, thermostat inlet 1
2 17631HN91000S1 CAP, thermostat connector 1
3 17741HN9101 HOSE, radiator inlet 1
4 17751HN9101 HOSE, radiator outlet 1
5 09401H26402 CLAMP, radiator inlet hose radiator side 3
6 09401H31402 CLAMP, radiator inlet hose thermostat side 1
7 01547-06208 BOLT, thermostat connector 2
8 17641HN9100 HOSE, thermostat bypass 1
9 09401H13401 CLAMP, thermostat bypass hose 2
10 17661HN9100 HOSE, connector inlet 2
11 09401H24402 CLAMP, connector inlet hose 4
12 17610HN9100 THERMOSTAT COMP 1
13 17650HP9300 GAUGE UNIT, water temperature 1
14 17981HN9100 HOSE, reserver tank inlet 1
15 09401H11403 CLAMP, reserver tank 2
16 17911HN9104 TANK COMP, reserver 1
17 09136-06017 SCREW, reserver tank 2
18 17982HN9100 HOSE, reserver tank overflow 1
19 17921HN9100 CAP, reserver tank 1
20 17860HN9100 SWITCH ASSY, thermo 1
21 17912HN9100 CUSHION, reserver tank 1
22 09401-09101 CAP, reserver tank overflow 1
23 17622HN9101 UNION,thermost connector 1
FIG 17. 2ND AIR
REF. PART NAME Q`TY
NO.

1 18500H99700 VALVE ASS'Y, 2ND air 1


2 18610HN9101 PIPE COMP, 2ND air front 1
3 18620HN9101 PIPE COMP, 2ND air rear 1
4 18615HN9101 GASKET, 2ND air pipe 2
5 18631HP9300 HOSE, 2ND air pipe front 1
6 18641HP9300 HOSE, 2ND air pipe rear 1
7 18651HP9300 HOSE, 2ND air cleaner 1
8 09401H16401 CLAMP, 2ND air cleaner hose 1
9 09401H16401 CLAMP, 2ND air pipe hose 2
10 09401H15401 CLAMP, 2ND air pipe 2
11 09128-06005 BOLT, 2ND air pipe 4
12 09401H12401 CLAMP, 2ND air cleaner 1
13 18590HP9300 BRACKET, 2ND air valve 1
FIG 18. CLUTCH ASSY
REF. PART NAME Q`TY
NO.

1 21210HN9101HPA GEAR COMP, primary driven 1


2 09167H20001 WASHER, clutch sleeve hub thrust 1
3 21411HN9102 HUB, clutch sleeve 1
4 09160H20003 WASHER, primary driven gear thrust 1
5 09140H20001 NUT, clutch sleeve hub 1
6 23114HN9100 ROD, clutch push 1
6-1 23115HN9100 ROD,CLUTCH PUSH NO.2 1
7 23110HN9102 ROD COMP, clutch push M 1
8 09136-06017 STOPPER, clutch release camshaft oil seal 1
9 21441HN9100 PLATE, clutch drive 6
10 21451HN9100 PLATE, clutch driven 6
11 23121-38201 PIECE, clutch push 1
12 09134-06010 SCREW, clutch release adjuster 1
13 08310-22068 NUT, clutch release adjust 1
14 09263H15001 BEARING, clutch release thrust 1
15 09160-15015 WASHER, clutch release thrust 1
16 21462HN9101 DISK, clutch pressure 1
17 09440H20003 SPRING, clutch 6
18 21471HN9102 RETAINER, clutch spring 6
19 09100H06009 BOLT, clutch spring 6
20 23271HN9100 ARM, clutch release 1
21 09282H12002 OIL SEAL, clutch release camshaft 1
22 08211-12281 THRUST WASHER, clutch release cam shaft 1
23 23122HN9100 SHAFT, clutch release cam 1
24 01107-06208 BOLT, clutch release arm 1
25 21442HN9100 PLATE, clutch drive No.2 1
26 21443HN9100 WASHER, clutch wave 1
27 21444HN9101 SEAT, clutch wave washer 1
28 21251HN9102 SPACER, primary driven gear 1
FIG 19. TRANSMISSION
REF. PART NAME Q`TY
NO.

0 24200HN9100HPA MISSION GEAR SET 1


* 24121HN9104HPA SHAFT, counter ASS'Y 1
* 24131HN9100HPA SHAFT, drive ASS'Y 1
1 24130HN9100HPA SHAFT COMP, drive 1
2 24121HN9104 SHAFT COMP, counter 1
3 24361HN9101 GEAR, 6th driven 1
4 24221HN9102 GEAR, 2nd drive 1
5 24231HN9101 GEAR, 3rd & 4th drive 1
6 24251HN9101 GEAR, 5th drive 1
7 09380H25001 CIRCLIP, 5th drive gear 1
8 08113-63040 BEARING, counter shaft R(#6304) 1
9 08123-63050 BEARING, counter shaft L(#6305) 1
10 24741HN9100 RETAINER, counter shaft bearing 1
11 02112-06128 SCREW, counter shaft bearing retainer 1
12 09159H20001 NUT, engine sprocket 1
13 24311HN9100 GEAR, 1st driven 1
14 09181H20001 SHIM, 1st driven gear 1
15 24312HN9100 BUSH,1st driven gear 1
16 24321HN9101 GEAR, 2nd driven 1
17 09380H25001 CIRCLIP, 4th driven gear 1
18 24331HN9101 GEAR, 3rd driven 1
19 09167H25001 THRUST WASHER, 4th driven gear 1
20 24341HN9100 GEAR, 4th driven 1
21 24351HN9101 GEAR, 5th driven 1
22 09167H25002 WASHER, 3rd &4th driven gear thrust 1
23 08113-62030 BEARING, drive shaft R 1
24 08123-63050 BEARING, drive shaft L 1
25 09380H25001 CIRCLIP, 3rd driven gear 1
26 09167H25001 THRUST WASHER, 3rd driven gear 1
27 09282H36002 OIL SEAL, drive shaft 1
28 24751HN9100 RETAINER, drive shaft oil seal 1
FIG 19-1. TRANSMISSION
REF. PART NAME Q`TY
NO.

29 01107-06106 BOLT, drive shaft oil seal retainer 1


30 27510HN9100 SPROCKET COMP, engine 15T(#525) 1
31 27531HN9100 SPACER, engine sprocket 1
32 09280H24001 O-RING, engine sprocket 1
33 09167H25004 LOCK WASHER, engine sprocket 1
34 27600HN9100 CHAIN ASSY, drive 108L(#525) 1
35 09380H25001 CILCLIP, 6th driven gear 1
36 24261HN9101 GEAR, 6th drive 1
37 09181H17001 SHIM, drive shaft 1
38 09380H25001 CILCLIP, 2nd drive gear 1
39 09380H22001 CILCLIP, 2nd drive gear 1
40 24761HN9102 PIPE, transmission oil 1
41 24741HN9100 RETAINER, transmission oil pipe 1
42 02112-06128 SCREW, transmission oil pipe retainer 1
43 24252HN9100 BUSH, 5th drive gear 1
44 09181H25001 SHIM, 5th drive gear 1
45 24332HN9100 BUSH, 4th drive gear 1
46 09167H25003 WASHER, thrust washer lock 1
47 24332HN9100 BUSH, 3rd driven gear 1
48 24322HN9100 BUSH, 2nd driven gear 1
49 24262HN9100 BUSH, 6th drive gear 1
50 09167H25001 WASHER, 6th drive gear 1
51 24125-38201 BUSH 2
FIG 20. GEAR SHIFTING
REF. PART NAME Q`TY
NO.
1 25231HN9100 FORK, gear shift No.3 1
2 25211HN9100 FORK, gear shift No.1 1
3 25411HN9100 SHAFT, gear shift fork No.1 1
4 25421HN9100 SHAFT, gear shift fork No.2 1
5 25310HN9102 CAM COMP, gear shift 1
6 25221HN9100 FORK, gear shift No.2 1
7 25380HN9104 PLATE COMP, gear shift cam 1
8 04221-04089 PIN, gear shift cam plate 2
9 25321HN9100 BOLT, gear shift cam plate 1
10 24741HN9100 RETAINER, gear shift cam bearing R 2
11 09262H25002 BEARING, gear shift cam R 2
12 09261-04002 PIN, gear shift cam plate 6
13 02122-06128 SCREW, gear shift cam bearing retainer 2
14 09263H25001 BEARING, gear shift cam L 1
15 09440-04010 SPRING, gear shift switch contact 1
16 09209-05011 CONTACT, gear shift switch 1
17 09440H17001 SPRING, gear shift cam drive plate 1
18 09181H14001 SHIM, gear shift shaft thrust 2
19 09280-26003 O-RING, gear shift switch 1
20 37720HR8600 SWITCH ASSY, gear shift 1
21 02112-95208 SCREW, gear shift switch 2
22 09140-06011 NUT, gear shift link rod L (M6) 2
23 09448H17002 SPRING, gear shift cam stopper 1
24 09111-06019 BOLT, gear shift cam stopper 1
25 25350HN9100 STOPPER COMP, gear shift cam 1
26 08211-06121 WASHER, gear shift shaft thrust 1
27 25521HN9100 PLATE, gear shift cam drive 1
28 25510HN9101 SHAFT COMP, gear shift 1
29 09444H20011 SPRING, gear shift shaft return 1
30 25525HP9200 ROD, gear shift link(L=240) 1
* 25525HP9250 ROD, gear shift link(L=258) 1
31 25671-01000 STOPPER, gear shift arm 1
32 09160H14003 WASHER, gear shift shaft thrust 1
33 08331-31149 CIRCLIP, gear shift shaft 3
34 09283H14002 SEAL, gear shift shaft oil 1
35 25520-32C00 ARM COMP, gear shift link 1
36 01107-06208 BOLT, gear shift link arm (M6X10) 1
37 08310-11068 NUT, gear shift link rod R (M6) 1
FIG 21. STARTING MOTOR
REF. PART NAME Q`TY
NO.

1 31100HN9100 MOTOR ASSY, starting 1


2 08316-16068 NUT, starter motor terminal 1
3 08319-21068 NUT, start motor bracket 2
4 01547-06308 BOLT, start motor bracket 2
FIG 22. MAGNETO ASSY
REF. PART NAME Q`TY
NO.

1 32100HP9330 MAGNETO ASSY 1


2 32101HP9300 STATOR ASSY 1
3 32102HP9330 ROTOR, fly wheel 1
4 02142-05128 SCREW, pick-up coil(M5X12) 2
5 07110-06308 SCREW, magneto stator(M5X30) 3
6 09103H12001 BOLT, magneto 1
7 09420H04001 KEY, magneto 1
8 09160H12003 WASHER, magneto 1
FIG 23. BATTERY
REF. PART NAME Q`TY
NO.

1 33610HM8100 BATTERY ASSY(12V 12Ah. STX14-BS) 1


2 33860HN9100 LEAD WIRE, battery minus(-) 1
FIG 24. ELECTRICAL
REF. PART NAME Q`TY
NO.

1 31800HG5100 RELAY ASS'Y, starting motor 1


2 08316-26066 NUT, starter motor relay terminal 2
3 33840HM8101 LEAD WIRE, battery plus 1
4 33850H99700 LEAD WIRE, starter motor 1
5 32800HN9110 RECTIFIER regulator ass'y 1
6 01517-06166 BOLT, rectifier 2
7 33410HP9310 COIL ASS'Y, ignition front 1
8 33430HP9310 COIL ASS'Y, ignition rear 1
9 09128-06035 BOLT, ignition coil 4
10 33500HN9100 CAP ASS'Y spark plug 2
11 33541-23E01 SEAL, spark plug 2
12 33510-05C01 CAP, spark plug 2
13 33542-98000 SEAL, high tention cord 2
14 33545HN9100 BUSH, spark plug cap 2
15 32900H89300 IGNITOR. 1
16 38742HP7600 BRACKET, relay 1
17 38740HM5401 RELAY ASS'Y. 2
18 01517-06166 BOLT, relay 2
19 36740-35C00 BOX ASS'Y, fuse (15A) 1
20 36740HN9100 BOX ASS'Y, fuse (30A) 1
21 01517-06166 BOLT, relay bracket 2
22 38610HR9700 RELAY ASS'Y, turnsignal 1
23 38740HP7600 RELAY ASS'Y, 12V 30A 3
FIG 25. SPEEDOMETER ASSY
REF. PART NAME Q`TY
NO.

1 34100HR9730 SPEEDOMETER ASS'Y 1


2 34150HP9200 WINDOWS, case 1
3 34160HP9200 CASE SUB, housing 1
4 34121HR9700 TACHOMETER ASS'Y, movement 1
5 34111HR9700 PCB +DISPLAY ASS'Y, speedometer 1
6 34600HR9700 PCB ASS'Y, speedometer 1
7 34950HP9200 BRACKET,speedometer 1
8 34170HR9700 WIRING ASS`Y, speedometer 1
9 01517-06208 BOLT, speedometer bracket 3
10 09471-12072 BULB(12V 1.7W T6.5) 2
FIG 26. HEAD LAMP
REF. PART NAME Q`TY
NO.

1 35100HP9250 HEAD LAMP ASSY 1


2 09471H12250 BULB, head lamp hi(12v H1:55w)) 1
3 09471H12230 BULB, head lamp hi(12v H3:55w)) 1
4 35173HP9200 DUST COVER 2
5 09148-05039 NUT, head lamp speedometer 3
6 09320-09016 CUSHION, head lamp & brace comp 4
7 09180-06011 SPACER, head lamp & brace comp 4
8 09136-06113 BOLT, head lamp & brace comp 4
9 35192HP9200 CUSHION, Head Lamp 1
10 35193HP9200 TAPE, Cushion Head Lamp R 1
11 35194HP9200 TAPE, Cushion Head Lamp L 1
FIG 27. FRONT TURN SIGNAL LAMP
REF. PART NAME Q`TY
NO.

1 35601HR7900 LAMP ASSY, FT turnsignal R 1


2 35602HR7900 LAMP ASSY, FT turnsignal L 1
3 09471H12112 BULB, FT turnsignal lamp(12V,10W) 2
4 09160-06019 BOLT, turnsignal relat 1
5 08316-26066 NUT, FT turnsignal lamp 4
6 35603H99700 LAMP ASSY, RR turnsignal R 1
7 35604H99700 LAMP ASSY, RR turnsignal L 1
8 09471H12113 BULB, RR turnsignal lamp(12V, 10W) 2
9 38610HR9700 RELAY ASSY, turn signal 1
10 35612HR9700 Lense Ft/Right Rr/Left 1
11 35632HR9700 Lense Ft/Left Rr/Right 1
FIG 28. WIRING HARNESS
REF. PART NAME Q`TY
NO.

1 36610H99700 HARNESS, wiring(GT650R) 1


2 38500HM8101 HORN ASS'Y 1
3 37100HP9200 LOCK ASSY, steering 1
4 01517-06308 BOLT, steering lock 2
5 37740HN9100 SWITCH ASS'Y, rear stop 1
6 09407-14403 CLAMP, wiring harness 7
7 09106H06150 SCREW, horn 1
8 09407-22402 CLAMP, wiring harness 1
9 09443-06012 SPRING 1
10 09407-254A1 CLAMP, wiring harness 1
11 09404-06404 CLAMP, steering leadwire 1
12 37890HP8810 SENSOR, tip over 1
13 09160H04005 WASHER, tip over sensor 4
14 09125H04025 SCREW, tip over sensor 2
15 17660H99710 LEADWIRE, sensor part 1
FIG 29. REAR COMBINATION
REF. PART NAME Q`TY
NO.

1 35710H99700 LAMP ASS`Y, tail & stop 1


2 09471-12046 BULB, tail & stop(12V P21/5W) 1
3 03241-05166 SCREW, tail & stop 3
4 09160-05017 WASHER, tail & stop 3
5 09404-06401 CLAMP, tail & stop 2
FIG 30. FRAME
REF. PART NAME Q`TY
NO.

1 41100H99700PAM FRAME COMP(GT650R) 1


2 41165HN9101 SHAFT, engine mounting link 1
3 09141H26001 LOCK NUT, engine mounting link & shaft 1
4 41191HN9101 SHAFT, engine mounting RR lower 2
5 09141H20001 LOCK NUT, engine mounting RR lower 1
6 61211HN9101 SHAFT, RR swinginggarm pivot 1
7 41181HN9101 SHAFT, engine mounting RR upper 1
8 07110-08258 BOLT, frame & engine mounting adjuster 1
9 41185HN9100 SPACER, frame & engine mounting adjuster 1
10 08319-31128 NUT, engine mounting link shaft 1
11 08319-31108 NUT, frame & engine RR upper 1
12 09148H14008 NUT, RR swingingarm pivot 1
13 41772HN9101 BRKT, radiator upper 1
14 02142-06126 SCREW, radiator upper brkt 1
15 08319-31108 NUT, frame & engine RR lower 2
16 01137-06206 BOLT, frame & body side cowling R/L 1
17 94417HP9200 PLATE COMP, frame & body side cowling R/L 1
18 47511H99700 RIDER, pillion R 1
18.1 47521H99700 RIDER, pillion L 1
19 09106H08230 BOLT, pillion rider 2
20 94478HP9203 BRACKET COMP, frame & body side cowling R 1
21 94479HP9203 BRACKET COMP, frame & body side cowling L 1
FIG 31. PROP STAND
REF. PART NAME Q`TY
NO.

1 42310HN9150120 STAND COMP, prop 1


2 09100-10031 BOLT, prop stand 1
3 08310-22106 NUT, prop stand 1
4 09443-15047 SPRING, prop stand outter 1
5 09443-06001 SPRING, prop stand inner 1
6 37840HN9102 SWITCH ASS'Y, side stand 1
7 01517-06205 BOLT, side stand switch(M6X20) 2
8 08221-12225 SHIM, prop stand 1
FIG 32. REAR BRAKE
REF. PART NAME Q`TY
NO.

1 43110HM810003P PEDAL COMP, brake 1


2 43530H9970003P BRACKET COMP, front footrest R 1
3 09448H30002 SPRING, brake pedal return 1
4 43560HM8100 FOOTREST ASS'Y, front R 1
5 43561HM8100 FOOTREST, bar front R 1
6 43530H30A40 RUBBER COMP, front footrest R 1
7 02112-05126 SCREW, front footrest 2
8 69600HM8101 CYLINDER ASS'Y rear master 1
9 69740HN9100 TANK ASS'Y reser vior 1
10 69700HM8101 HOSE ASS'Y reser vior 1
11 09400H13001 CLMAP, reserver tank hose 2
12 01517-06168 BOLT, reser vior tank 1
13 09160-06019 WASHER, reser vior tank 1
14 43533H30A40 BOLT, front footrest bar 1
15 09180H08008 SPACER, front footrest 1
16 43579HM8101 PIN, front footrest 1
17 09448H14007 SPRING, front footrest 1
18 08332-11079 E-RING, front footrest 1
19 09106H08230 BOLT, front footrest bracket 2
20 09106H08230 BOLT, master cylinder 2
21 08322-21068 WASHER, rear master cylinder 1
22 04111-20208 COTTER PIN, rear master cylinder 1
23 09160H15002 WASHER, brake pedal 1
24 08331-31159 CIRCLIP, brake pedal 1
25 09200H06040 PIN, rear master cylinder 1
26 43550HP9200 BRKT, front footrest back step R 2
27 07120-08258 BOLT, front footrest back step 2
28 69800HN9100 TANK SET reserver 1
29 69609HN9100 CYLINDER SET, rear master 1
FIG 33. FOOTREST
REF. PART NAME Q`TY
NO.

1 43570HM8100 FOOTREST ASSY, front L 1


2 43571HM8100 FOOTREST BAR, front L 1
3 02112-05126 SCREW, front footrest 2
4 43533H30A40 BOLT, front footrest bar 1
5 09180H08008 SPACER, front footrest 1
6 43579HM8101 PIN, front footrest bar 1
7 09448H14007 SPRING, front footrest 1
8 08332-11079 E-RING, front footrest 1
9 43540H9970003P BRACKET COMP, front footrest L 1
10 09106H08230 BOLT, front footrest bracket 2
11 43532H30A40 RUBBER, front footrest 1
12 43621H9970003P BRACKET, pillion footrest R 1
13 43661HM8101 FOOTREST BAR, pillion R 1
14 43721H9970003P BRACKET, pillion footrest L 1
15 43671HM8101 FOOTREST BAR, pillion L 1
16 09106H08230 BOLT, pillion footrest bracket 4
17 43679HM8101 PIN, pillion footrest 2
18 09448H08008 SPRING, pillion footrest 2
19 08332-11048 E-RING, pillion footrest 2
20 43631HM8101 PLATE, pillion stopper No.1 2
21 43641HM8101 PLATE, pillion stopper No.2 2
22 09320-14015 CUSHION, muffler support 1
23 09180-10044 SPACER, muffler support 1
24 25611HM8100 LEVER COMP, gear shift cam 1
25 08331-31159 CIRCLIP, gear shift lever 1
26 09160H15002 WASHER, gear shift leve 1
27 43560HP9200 BRKT, front footrest back step L 2
28 07120-08258 BOLT, front footrest back step 1
FIG 34. FUEL TANK
REF. PART NAME Q`TY
NO.
1 44110HP9300 TANK COMP, fuel (CBK, CDR) 1
44110HPW600 TANK COMP, fuel (CDR,CDS,CWP
2 44520HM8100 BRKT COMP, fuel tank front 1
3 09329-10007 CUSHION, fuel tank front 2
4 01517-06166 BOLT, fuel tank front brkt 2
5 09329H28001 CUSHION, fuel tank side 2
6 44530H99700 BRKT COMP, fuel tank RR 1
7 01517-06166 BOLT, fuel tank RR brkt 2
8 44613HE7100 CUSHION, fuel tank RR brkt & battery 1
9 44218HF4500 CUSHION, fuel tank RR brkt & battery 1
10 09116H08078 BOLT, fuel tank RR 1
11 09320H14013 CUSHION, fuel tank RR up 1
12 09180H08007 SPACER, fuel tank RR cushion 1
13 09320H10020 CUSHION, fuel tank RR lower 1
14 44200H35C30 CAP ASSY, fuel tank filler 1
15 09106-05017 BOLT, fuel tank filler 4
16 15100HR9710 PUMP ASS'Y, fuel module 1
17 09125H04016 SCREW, fuel pump module 10
18 15115HP9300 PLATE, fuel pump module 1
19 34810HP9300 GAUGE ASS'Y, fuel sender 1
20 09128-06035 BOLT, fuel sender 2
21 15911HP9300 JOINT, fuel hose 1
22 09169H06078 WASHER, fuel hose joint 1
23 01517-06125 BOLT, joont 1
24 15810H99700 HOSE COMP, fuel injector 1
25 15813HP9300 HOSE, regulator & joint 1
26 15812HP9300 HOSE, fuel pump & joint 1
27 44410HP9300 BRKT COMP, joint lower 1
28 01517-06125 BOLT, jont lower brkt 1
29 68319H05350PL LABEL, caution NO.1 (7EU01) 1
68319H05370PL LABEL, caution NO.1 (7G01) 1
68319H05380PL LABEL, caution NO.1 (7S01) 1
68319H05390PL LABEL, caution NO.1 (7F01) 1
FIG 35. SEAT
REF. PART NAME Q`TY
NO.

1 45110H99700 SEAT SET, front 1


2 45120HM8101 KNOB COMP, seat front 1
3 09440-11016 SPRING, seat front knob 1
4 08322-11088 WASHER, seat front knob 1
5 04111-20208 PIN, seat front knob 1
6 45200H99700 SEAT SET, rear 1
7 01517-06206 BOLT, rear seat 1
8 09160-06057 WASHER, rear seat 1
FIG 36. COW'G BODY
REF. PART NAME Q`TY
NO.

94611SP9252HPA WINDSCREEN ASS'Y(COLOR :LIQUID) 1


1
94601HP9250HPA WIND SCREEN ASS'Y(COLOR : TONED)
1-1 94611HP9252 WINDSCREEN 1
1-2 68500HP9200 TAPE,WINDSCREEN 1
1-3 68120HL730003P EMBLEM,LEG SHIELD FRONT 1
2 94641HP9200 PANEL, meter 1
3 94411HP92020 COW'G, body side R(color:BK,DR,DS,WP) 1
4 94421HP92020 COW'G, body side L(color:BK,DR,DS,WP) 1
5 94431HP92000 COW'G, body side R in(color:BK,DR,DS,WP) 1
6 94491HP92000 COW'G, body side lower L(colorDR,DS) S 1
7 94481HP92000 COW'G, body side lower R(colorDR,DS) S 1
8 94671HP9200121 COW'G, air duct L 1
9 94661HP9200121 COW'G, air duct R 1
10 94441HP92000 COW'G, body center lower(color:BK,DR,DS,WP) 1
11 94510HP9202 BRACE, cowling
12 03241-05125 BOLT, meter panel & body side cow R/L 8
13 09103H08254 BOLT, brace comp & frame head pipe 2
14 09180H06208 SPACER, body side cow R/L & brace comp 4
15 09320-09034 CUSHION, body side cow R/L & brace comp 4
16 09136-06113 BOLT, body side COW'G R/L & brace comp 4
17 09180H06208 SPACER, body side COW'G R/L & frame 2
18 09320-09034 CUSHION, body side COW'G R/L & frame 2
19 09136-06113 BOLT, body side COW'G R/L & frame 2
20 09320-07012 CUSHION, windscreen & body side COW'G up 6
FIG 36-1. COW'G BODY
REF. PART NAME Q`TY
NO.

21 09106H05150 BOLT, windscreen & body side COW'G up 6


22 09148-05004 NUT, body side COW'G R/L & meter panel 8
23 03241-05106 SCREW, side COW'G & lower COW'G 8
24 09148-05004 NUT, lower COW'G ctr & body side COW'G R/L 1
25 03241-05125 SCREW, lower COW'G ctr & body side COW'G R/L 1
26 09148-06020 NUT, body side COW'G R/L & brace comp 4
27 94425HP9200 PLATE, body side COW'G & lower COW'G No.2 L 1
28 94425HP9200 PLATE, body side COW'G & lower COW'G No.2 R 1
29 08316-26055 NUT, windscreen & body side COW'G up 6
30 03211-05166 SCREW, lower COW'G & body side COW'G R/L 4
31 08313-11088 NUT, brace comp & frame head pipe 2
32 03241-04128 SCREW, body side cwling & air doct COW'G 6
33 09106H06150 BOLT 2
34 09148-06020 NUT 2
35 09169-05018 WASHER, Windscreen 6
36 94454HP9400 CUSHION, Upper Cowling R 1
37 94455HP9400 CUSHION, Upper Cowling L 1
FIG 37. COW'G BODY
REF. PART NAME Q`TY
NO.

1 94432HPW600CBK COW'G, under RH (NR) 1


1 94432HPW610CBK COW'G, under RH (NS) 1
1 94432HPW611CBK COW'G, under RH( NW) 1
1 94432HP94500BK COW'G, under RH (BK,DR) 1
2 94433HPW600CBK COW'G, under LH (NR) 1
2 94433HPW610CBK COW'G, under LH (NS) 1
2 94433HPW611CBK COW'G, under LH (NW) 1
2 94433HP94500BK COW'G, under LH (BK,DR) 1
3 94431HP94000 COW'G, under center (BK,DR,DS,WP) 1
4 94434HP9402 PLATE, under COW'G RH 1
5 94435HP9401 PLATE, under COW'G LH 1
6 94436HP9401 PLATE, under center COW'G 1
7 94478HP9400 PLATE COMP,under COW'G upper RH 1
8 94479HP9400 PLATE COMP,under COW'G upper LH 1
9 01134-06306 BOLT, body under COW'G & frame 2
10 09106H05150 BOLT, body under COW'G R/L 11
10-1 09136-06113 BOLT 2
10-2 09106H06150 BOLT 4
11 09148-05004 NUT, under COW'G 9
12 94425HP9401 PLATE, body COW'G side lower 2
13 94426HP9401 PLATE, body COW'G side 4
14 94439HP9400120 GRILL, under center COW'G 1
15 94417HP9201 PLATE COMP, frame & body COW'G No.2 2
16 03151-05125 SCREW, side COW'G & lower cowl 7
16-1 03241-05125 SCREW 9
17 68130HP9450015 TAPE, "GT650 R" RH(color:0DR) 2
68130HP945003P TAPE, "GT650 R" RH(color:0BK) 2
18 94453HP9400 CUSHION, Under Cow'g Side L 2
19 94456HP9400 CUSHION, Under Cent Cow'g R 1
20 94457HP9400 CUSHION, Under Cent Cow'g L 1
21 94458HP9400 CUSHION, Under Cowling R 1
22 94459HP9400 CUSHION, Under Cowling L 1
FIG 38. REAR FENDER
REF. PART NAME Q`TY
NO.

1 63112H9970012A FENDER, rear front 1


2 63114HM99700 FENDER, rear lower 1
3 09280-63003 BAND, tool 1
4 09111H06066 BOLT, rr fender ft up 2
5 09148-05039 NUT, rr fender ft 2
6 01517-06166 BOLT, rr fender ft & frame side tube 2
7 09169-06032 WASHER, rr fender ft & frame side tube 2
8 02142-06166 SCREW, rr fender lower 2
9 09169-06032 WASHER, rr fender lower 2
10 41589HG5900 CUSHION, rr fender ft & battery 1
11 41589HR9700 CUSHION, rr fender ft & battery NO2 1
12 63120HM810003P TUBE COMP, RR fender FT & frm side 1
13 63120HN9150120 TUBE COMP, RR fender FT & frm side 1
14 01517-08168 BOLT, frm side tube 2
15 63115HN9101 TAPE, RR fender FT 1
16 68350HM8150PL LABEL, caution NO.1 (7EU01) 1
68350HM8160PL LABEL, caution NO.1 (7G01) 1
68350HM8180PL LABEL, caution NO.1 (7S01) 1
68350HM8190PL LABEL, caution NO.1 (7F01) 1
17 02142-04088 BOLT, RR Fender FT 2
FIG 39. SIDE COVER
REF. PART NAME Q`TY
NO.

1 47111H99700CBK COVER, side RH 1


2 47211H99700CBK COVER, side LH 1
3 47113HM8101 BOLT, luggage support 2
4 08322-11088 WASHER, luggage bolt & frm side 2
5 09106H06150 SCREW, frm side front 2
6 09169H06078 WASHER, frm side front 2
7 02142-06165 SCREW, frm side center 1
8 09148H05029 NUT, frm side rear up 3
9 09106H05150 SCREW, frm side rear up 3
10 02142-06165 SCREW, frm side low & frm 2
11 09106H05150 SCREW, frm side low & rear fender 6
12 45220HM8101 LOCK ASSY, seat striker rear 1
13 02122-06308 SCREW, seat striker 2
14 45280-35C00 CABLE COMP, seat lock 1
15 92414HF4500 LOCK, key set & seat lock guide 1
16 45700HG2610 LOCK ASSY, seat 1
17 45381HG2601 GUIDE, seat lock cable 1
18 92413HF4501 WASHER, key set & seat lock guide 1
19 47115HN9100 CAP, luggage support bolt 2
20 68134HP9250015 TAPE,rear seat & side cover 2
21 68204HN9100 TAPE, rear seat & s/cover R 1
22 68206HN9100 TAPE, rear seat & s/cover L 1
FIG 40. FRONT FORK
REF. PART NAME Q`TY
NO.

1 51100HP9250HPA FORK ASSY, front(BLACK) 1


2 51411HP9204 BRACKET COMP, front fork under 1
3 51411HP9201 BRACKET, front fork under 1
3~0 51411HP9204 BRACKET, front fork under 1
3-1 51412HM8102 STEER'G STEM 1
3-2 51413HM8100 STOPP,ft fork under 1
4 07110-08258 BOLT, front fork under bracket 4
5 09265H25001 BEARING, steering lower 1
6 09265H28001 BEARING, steering upper 1
7 51631-28000 NUT, steering stem 1
8 09166H25001 WASHER, steering stem 1
9-1 51210H99700120 DAMPER ASSY, front fork R(BLACK) 1
10-1 51220HP99700120 DAMPER ASSY, front fork L(BLACK) 1
10-A1 52120HP9400 CAP,OUTER TUBE(BLUE) 2
10-B1 52210HP9400120 UPPER CASE, FORK(BLACK) 2
10-C 52110-N9100 PIPE, FORK 2
10-D 51255HG5800 OIL SEAL, FORK 2
10-D1 52620-G5800 AIR DUST COVER 2
10-E1 52280HP9400120 BOTTOM BLOCK RH(BLACK) 1
10-F1 52270HP9400120 BOTTOM BLOCK LH(BLACK) 1
11 09106H08458 BOLT, axle grip 4
12 07110-08258 BOLT, fork clip 2
13 90544H93B00 WASHER, spacer 2
14 51511HN9101 JOINT, front brake hose 1
15 01517-06308 BOLT, front brake hose joint 2
16 51631HN9100 NUT, steering stem upper 1
17 51643HG5801 DUST SEAL, steering upper 1
18 09164H28001 WASHER, PROTECTOR 1
FIG 41. STEERING HEAD
REF. PART NAME Q`TY
NO.

1 51311H9700AZ1 BRACKET, front fork upper 1


2 07110-08258 BOLT, front fork upper bracket 2
3 09159H22002 NUT, str upper 1
4 09160H22032 WASHER, str upper 1
5 68140HP9400 EMBLEM 1
FIG 42. FRONT FENDER
REF. PART NAME Q`TY
NO.

1 53111HM81010BK FENDER, front 1


2 59430HN9100 CLAMP COMP, front brake hose R 1
3 59440HN9100 CLAMP COMP, front brake hose L 1
4 01517-08126 BOLT, front brake hose clamp R/L 2
5 09404-08403 CLAMP, speed sensor 1
6 09169H06078 WASHER, front fender 4
7 09106H06150 Bolt,front fender 4
FIG 43. FRONT WHEEL
REF. PART NAME Q`TY
NO.

1 54140HN9101120 WHEEL + BEARING 1

3 59211HM8101 DISC COMP, front L 1


4 59421-03A01 BOLT, front brake disc 12
5 54711HG5101 AXLEL, front 1
6 54740HM8101 SPACER COMP, front axle R 1
7 54721HM8100 NUT, front axle 1
8 34860HP9201 SENSOR ASS'Y, speedometer 1
9 08124-63027 BEARING, front hub 2
10 54731HM8100 SPACER, front hub 1
11 55220-29C20 VALVE ASSY, wheel rim 1
12 59221HM8161 DISC COMP, F/T R 1
FIG 44. HANDLE BAR
REF. PART NAME Q`TY
NO.

1 56110HP9203 HANDLE BAR COMP. R 1


2 56120HP9204 HANDLE BAR COMP. L 1
3 58300HR9700 CABLE ASS`Y, throttle 1
4 56600HP9200 MIRROR ASS`Y, rear view L 1
5 58200HP9203 CABLE ASS`Y CLUTCH 1
6 09408-00002 CLIP, throttle cable & return cable 1
7 09200-06004 PIN, clutch cable 1
8 04111-20158 COTTER PIN, clutch 1
9 58600HR9700 CABLE ASS`Y, throttle return 1
10 56500HP9200 MIRROR ASS`Y, rear view R 1
11 07110-06205 BOLT, mirror assy 4
12 56503HP9200 CUSHION, rear view mirror 2
FIG 45. HANDLE SWITCH
REF. PART NAME Q`TY
NO.

1 37200HN9100 SWITCH ASSY, handle R 1


2 57110HP9300 GRIP COMP, throttle 1

4 57300HN9102 LEVER ASS'Y, brake 1


5 07110-08208 BOLT, handle balancer 2
6 37400HR9700 SWITCH ASSY, handle L 1
7 57211HG5800 GRIP, L 1
8 09407-14403 CLAMP, handle switch harness 2
9 57460HJ8250 SWITCH ASSY, clutch 1
10 57431HN9101 BOLT, brake lever pivot 1
11 08319-21068 NUT, brake lever pivot 1
12 57460-17C00 SWITCH ASS'Y, stop 1
13 02112-74108 SCREW, stop switch 1
14 57620HN9101 LEVER COMP, clutch 1
15 57511HN9101 HOLDER, clutch lever 1
16 57531HN9100 BOLT SET, clutch lever pivot 1
17 08319-21068 NUT, clutch lever pivot 1
18 57451H93B00 BOLT, clutch lever holder 1
19 57442H93B00 LOCK NUT 1
20 57441H93B00 ADJUSTER, wire 1
21 57661HN9100 COVER, clutch lever 1
FIG 46. CALIPER LH
REF. PART NAME Q`TY
NO.

0 59300H99700 CALIPER ASS`Y, L 1


1 09103H08254 BOLT, caliper 2
2 59330H99700 PAD SET 1
FIG 47. CALIPER RH
REF. PART NAME Q`TY
NO.

0 59400H99700 CALIPER ASS`Y, R 1


1 09103H08254 BOLT, caliper 2
2 59330H99700 PAD SET 1
FIG 48. MASTER CYLINDER
REF. PART NAME Q`TY
NO.

0 59600HP9201 CYLINDER ASSY, front master 1


1 59687HM8162 BODY 1
2 59669SN9110 CAP SET, master cylinder 1
2-A 59669HN9100 CAP, Master Cylinder 1
2-B 59511HP9200 PLATE, reservoir cap 1
3 59610HN9100 PISTON, SET 1
4 59691-35C00 SCREW 2
5 59671-35C00 HOLDER 1
6 01107-35C00 BOLT, holder 2
7 59667HP9200 DIAPHRAGM 1
FIG 49. FRONT BRAKE HOSE
REF. PART NAME Q`TY
NO.

1 59480H99700 HOSE COMP, front brake 1


2 09360-10039 BOLT, brake hose 5
3 09161-10005 WASHER, brake hose 10
4 59711H49002 BOOT, brake hose 1
5 01547-06303 BOLT, front brake hose 1
6 69480HM8104 HOSE COMP, rear brake 1
7 09407-20406 CLAMP, speed sensor 3
FIG 50. SWINGING ARM
REF. PART NAME Q`TY
NO.
1 61100SN9106120 REAR SWINGARM ASSY(Black) 1
61100HN9106120 SWINGARM COMP, rear(Black) 1
2 61273HN9100 BUFFER, chain touch defense 1
3 02142-06166 BOLT, chain touch defense buffer 2
4 09169-06032 WASHER, chain touch defense buffer 2
5 61510HM8100 GUIDE, rear brake hose No.1 1
6 09263-22017 BEARING, rear swingarm pivot 2
7 61252HN9100 SPACER, rear swingarm pivot R 1
8 61251HM8100 SPACER, rear swingarm pivot bearing 1
9 02142-06128 BOLT, RR brake hose guide N0.1 1
10 09283-20031 SEAL, rear cushion rod 2
11 09263H20003 BEARING, rear cushion rod 2
12 09180H14001 SPACER, rear cushion rod 1
13 08211-14341 WASHER, rear cushion rod 2
14 09159H14008 NUT, rear cushion rod 2
15 09103H14001 BOLT, rear cushion rod 2
16 62641HN9100 ROD, rear cushion lever 2
17 09180H10073 SPACER, rear cushion lever rear 1
18 09263H17002 BEARING, rear cushion lever rear 1
19 08316-16088 NUT, chain adjuster 2
20 09103H08608 BOLT, chain adjuster 2
21 61262-45002 COVER, rear swingarm pivot 2
22 09263H20003 BEARING, rear cushion lever center 2
23 62611HG5800 LEVER, rear cushion 1
24 09284H33003 DUST SEAL, rear cushion lever front 2
25 09263-20073 BEARING, rear cushion lever front 1
26 09180H12001 SPACER, rear cushion lever front 2
27 09103H12046 BOLT, rear cushion lever front 1
28 08319-31128 NUT, rear cushion lever front 1
29 09284H32001 SEAL, rear cushion lever center 2
30 62611HN9100HPA LEVER, REAR cushion ASSY 1
31 68320HN9150PL LABEL, chain case (7EU01) 1
68320HN9160PL LABEL, chain case (7G01) 1
68320HN9180PL LABEL, chain case (7S01) 1
68320HN9190PL LABEL, chain case (7F01) 1
FIG 51. REAR SHOCKABSOR BER
REF. PART NAME Q`TY
NO.

1 62100HP9201 SHOCK ABSORBER ASSY rear 1


2 09103H10101 BOLT, rear shock absorber upper 2
3 08319-31108 NUT, rear shock absorber upper 1
4 09103H10101 BOLT, rear shock absorber lower 1
5 61310HM8102 CASE COMP, chain 1
6 09111H06066 BOLT, chain case 2
7 09160-10001 WASHER, rear shock absorber lower 1
FIG 52. REAR FENDER
REF. PART NAME Q`TY
NO.

1 63111H9970012A FENDER, rear 1


2 01517-06206 BOLT, rr fender 4
3 09169-06032 WASHER, rr fender 4
4 09148-05039 NUT, rr fender 4
5 09321-06023 CUSHION, license plate 1
6 35910HP7600 LAMP ASSY, license plate 1
7 08316-26055 NUT, license lamp(M5) 2
8 35915HL7300 COVER, license lamp 2
9 08316-26055 NUT, license lamp 2
10 35970-17303 REFLEX REFLECTOR ASSY, rear 1
11 01107-05605 SCREW, license lamp 2
12 35911HG5800 LENS, license 1
13 35912HG5800 HOUSING, license 1
14 35916HG5800 CORD ASSY 1
15 09471-12210 BULB, license lamp(12V/5W) 1
FIG 53. REAR WHEEL
REF. PART NAME Q`TY
NO.

1 64150SN9100120 WHEEL COMP, rear (J17xMT4.50)(Black)+tire 1


1-1 64150HN9100120 WHEEL + BEARING 1
2 65100HN9101 TIRE COMP, rear (160/60-17 69W) 1
3 55220-29C20 VALVE ASSY, wheel rim 1
4 64711HN9101 AXLE, rear 1
5 09159H16002 NUT, rear axle 1
6 64741HM8100 SPACER, rear axle R 1
7 64751HM8100 SPACER, rear axle L 1
8 64611HN9150120 DRUM, rear sprocket mounting 1
9 64511HN9101 SPROCKET, rear(44T) 1
10 64733HM8100 RETAINER, rear sprocket drum 1
11 01517-08358 BOLT, rear sprocket 6
12 08319-31088 NUT, rear sprocket 6
13 09285-28001 OIL SEAL, rear sprocket mounting drum 1
14 08133-62047 BEARING, rear sprocket mounting drum 1
15 64162HN9100 WASHER, rear sprocket 3
16 64651HM8101 SHOCKABSORBER, rear wheel 6
17 64731HM8100 SPACER, rear wheel bearing 1
18 08133-62037 BEARING, rear wheel L 1
19 08133-62037 BEARING, rear wheel R 1
20 09283-27010 O-RING, rear hub R 1
21 69211HM8102 DISK, rear brake 1
22 59421-03A01 BOLT, rear brake disk 6
23 61411HN9100 PLATE, chain adjuster R 1
24 61511HN9100 PLATE, chain adjuster L 1
25 69340HM8170120 CARRIER, caliper 1
26 61610HM8101 GUIDE, rr brake hose NO. 2 1
27 09280-55001 O-RING, rear hub L 1
28 01517-06128 BOLT, rr brake hose guide NO. 2 1
FIG 54. REAR CALIPER
REF. PART NAME Q`TY
NO.

0 69300HN9102 CALIPER ASS`Y, L 1


1 09103H08254 BOLT, caliper 2
2 59300HP9500 PAD SET 1

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