PDP Television

PDP TELEVISION
PH42T7
CONTENTS
Safety Precautions………………………………………………………………………..…1
Alignment instructions. ………………………………….…………………………….… 4
Method of software upgrading …………………………………………….……………………
7
Block diagram ……………………………..…..…..…..…..…..…….………….…………. 8
Working principle analysis of the unit……………………..……………………….…………
9
Diagnose and service of panel……………………………………………………………..……
18
Wiring diagram……………………………………………………………………………..…21
Assembly list………..…..…..…..…..…..…..…..…..…..…..…..…..…..…..…..…..…..….22
Trouble shooting guide ………………………………………………………..……………...
23 Ee
Exploded view...... …………………………………………………………………….….. 28
Part list........................................................................................................................30
Schematic diagram.....................................................................................................57
Note: This maintenance manual is intended only for the reference of the maintenance people.
Please pay attention to the following points before carrying out the maintenance work.
Safety Precautions
Please read the “Points for attention for the Maintenance & Repair of PDP” and “Criterion for
Identifying the Defects on Screen” as below, before inspecting and adjusting the TV set.
1. “Points for attention for the Maintenance & Repair of PDP”
To avoid possible danger, damage or jeopardy to health and to prevent PDP screen from new
damage, the maintenance people must read the following carefully. If they ignore the following
warnings, there will be deathful risks:
1.1 Screens vary from one model to another and therefore not interchangeable. Be sure to use the
same type of screen in the replacement.
1.2 The operation voltage is approximately 350V for PDP module (including screen, driving circuit,
logic circuit and power module). If you want to conduct maintenance work on PDP module when the
set is in normal operation or just after the power is off, you must take proper measures to avoid
electric shock and never have direct contact or touch with the circuitry of the working module or
metal parts. That’s because within a short time relatively high voltage still remains on the capacitor
of the driving part even after the power is off. Make sure to begin relevant maintenance operation at
least one minute after the power is off.
1.3 Don’t apply on the module any power supply that is higher than the specification. If the power
supply used deviates from the value given in the specification, there might be a possibility of leading
to fire or damage to the module.
1.4 Never have operation or mounting work under unsuitable environment such as areas in the
vicinity of water – bathroom, laundry, water chute of kitchen – sources of fire, heat-radiation parts or
direct exposure to sunlight. Otherwise there will be kickbacks.
1.5 In case foreign substances such as water, liquid, metal slices or others fall into the module
carelessly power must be cut off immediately. Keep the module as it is and do not move anything on
the module. Otherwise it might be possible to contact the high voltage or cause shock short circuit
so that it may lead to fire or electric shock.
1.6 If there is smoke, abnormal smell or sound from the module, please cut the power off
immediately. Likewise in case the screen doesn’t work when the power is on or during the operation,
please also cut off the power at once. No more operation in this case.
1.7 Do not remove or plug its connection wire when the module is in operation or right after the
power is off. That’s because there remains a relatively high voltage on the capacitor of the driving
circuit. If there is a need to remove or plug in the connection wire, please wait at least one minute
after the power is off.
1.8 Considering the module has a glass faceplate, please avoid extrusion by external force lest it
should cause glass breakage that may get people injured. Two people are needed in cooperation to
move this module lest contingency takes place.
1.9 The complete TV set is designed on the basis of full consideration of thermal dissipation by
convection, with the round hole on the top for heat emission. To avoid overheat, please do not have
any covering on the hole during normal operation and never put it in the place where the space is
narrow and in bad ventilation.
1.10 There is quite a number of circuits in PDP that are integrated ones. Please be on guard against
1
static electricity. During maintenance operation be sure to cover yourself with anti-static bag and
before operation make sure to have it sufficiently grounded.
1.11 There are a big number of connection wires distributed around the screen. Please take care
not to touch or scuff them during maintenance or removing the screen, because once they are
damaged the screen will fail to work and it’s not possible to repair it.
1.12 Connector for the circuit board of the screen part is relatively fine and delicate. Please take
care in the replacement operation lest it should get damaged.
1.13 Special care must be taken during transportation and handling because strenuous vibration
could lead to screen glass breakage or damage on the driving circuitry. Be sure to use a strong
outer case to pack it up before transportation or handling.
1.14 Please put it for storage in an environment in which the conditions are under control so as to
prevent the temperature and humidity from exceeding the scope stipulated in the specification. For
prolonged storage please cover it with anti-moisture bag and have them piled and stored in one
place. The environmental conditions are tabulated as below:
Temperature Scope for operation 0~50centigrade
Scope for storage -15~60centigrade
Humidity Scope for operation 20%~80%
Scope for storage 20%~80%
1.15 If a fixed picture is displayed for a long time, difference in its brightness and color may occur
compared with movable pictures. But it doesn’t show any problem and the reason is that there is
reduced density of fluorescent powder in the former. On the other hand, even if changes take place
in the picture, it can keep its brightness for a period of time (several minutes). It’s a feature inherent
with plasma and it’s not abnormal. However please try as much as possible to avoid showing a still
picture of high brightness for a long time during operation.
1.16 As a digitalized display devise, this module is provided with error diffusion technology and the
gray scale and false enhancement of contour can be displayed by reusing of sub-field. As
compared with cathode ray tube, it can be found in the moving picture that at the brim of the face of
a person there are some wrong colors.
1.17 During the display of graph (indicating the gradual change in brightness horizontally or
vertically) resulting from gray scale test it can be found that the brightness for the two adjacent
levels is uneven. This is caused by the reuse of sub-field, the display of load rectification and the
electrolysis.
1.18 The screen front plate is of glass. Please make sure that the screen has been put in place
during erection. If it is not in place before the erection begins it may lead to screen crack or
breakage.
1.19 Make sure the screw used in the mounting of the screen is of the original specs lest it should
cause damage to the screen due to mismatch. Special care should be taken not to use too long or
too big screw.
1.20 Care must be taken to guard against dust during assembling or dismantling, especially to
avoid dirt from falling in between the screen and the glass lest it should harm the receiving and
viewing effect.
1.21 There is piece of insulator stuck on the rear chassis corresponding to the power supply board.
It is used to isolate the cool part from the hot part. Please take care to keep it intact lest it should
2
become a potential safety trouble.
1.22 In addition to plasma screen, the glass is a part of high value. It has such functions as
anti-radiation, adjustment of color temperature etc. Please handle it carefully.
3
Alignment instructions
1 Alignment equipment
PM5518 (video signal generator)
K-7253 (VGA signal generator)
CA100 (white balancer)
VG-849
2 Alignment flow-chart
The alignment flow-chart is shown as fig-1
Check MEGA8, DDC and FLASH
To produce digital board and HF board
Check the digital board and HF board
All testing
Connect with central signal source, then check each function of TV such as
analog control etc., check the output of headphone and speaker
Input AV/S, HDMI and HD signal, then check each function of all the terminals
Input VGA signal (one format), check if the display is normal under PC
condition, check each function such as analog control etc., check horizontal
/vertical center etc.
Preset ex-factory
Check the accessories and pack them in box
Fig-1 adjustment flow-chart

3 Unit adjustments
3.1 HF board adjustment
Adjust the Potentiometer VR9002 on the power board, measure the test point TP1 (12VAMP) on
the HF board to be 14 V±0.05 V.
3.2 Digital board adjustment
3.2.1 Connect digital board, button board and HF board, turn on the unit, check if display normal.
3.2.2 Enter factory menu mode (service mode)
Press the MENU button, press the number button: 1 → 9 → 7 → 9, enter factory menu, then use
VOL+/- select item value and CH+/- change it. Press the MENU button exit the factory menu.
4
3.2.3 VGA channel adjustment
3.2.3.1 VGA channel mode preset
Input VGA signal of K-7253, select 640*480/75Hz/85Hz, 1024*768/70Hz/75Hz/80/Hz/85Hz,
800*600/75Hz/85Hz, 1280*1024/60Hz/75Hz and 1600*1200/60Hz respectively, press “AUTO” to do
the auto adjustment until the screen is filled with picture.
3.2.3.2 ADC adjustment of VGA channel
Input the signal of 16 grades of grey density to VG-849 TIME921, PATTERN889, enter factory
menu, select ADC auto correction.
3.2.3.3 White balance adjustment of VGA channel
a. Input K-7253 8 level gray-scale signal of TIME303 (640*480/60Hz/) and PATTERN4718, enter
white balance adjustment menu; adjust the third and seventh levels using white balancer.
b. Select 9300k of “mode”, fixed offset_R to 128, adjust offset_G and offset_B, let the color
coordinate of the third level be 285 and 290 and its brightness be 4.5-5nit. Fixed gain_B to 128,
Adjust gain_R and gain_G, let the color coordinate of seventh level be 285 and 290. Adjust offset_G
and offset_B and gain_R and gain_G repeatedly until the value of the two levels gray-scale to 285
and 290.
c. Select 12000k of “mode”, fixed offset_R to 128, adjust offset_G and offset_B, let the color
and 283.
Note: after white balance adjustment, adjust 3.2.3.2 item, ADC auto correction again.
3.2.4 AV/TV channel adjustment
3.2.4.1 sub-brightness and sub-contrast adjustment
Input the AV color bar signal (PM5518 COLOUR BAR 100%) to VIDEO terminal, adjust the
sub-brightness and sub-contrast items of the factory menu, exit the factory menu and observe the
effect, repeat the adjustment until it become best.
3.2.4.2 white balance adjustment of AV/TV channel
a. Input AV signal (PM5518, 8 level gray-scale signal), enter white balance adjustment menu; adjust
the third and seventh levels using white balancer.
b. Select 9300k of “mode”, fixed offset_R to 128, adjust offset_G and offset_B, let the color
and 290.
and 283.
3.2.5 White balance adjustment of YPbPr channel
a. ADC adjustment of YPbPr channel: input the VG-849 TIME976 and PATTEN984 SMPTE Color
Bar signal, enter factory menu, ADC auto correction.
b. Connect YPbPr signal of K-7253 signal to YPbPr terminal, Input 8 level gray-scale of TIME380
(480i) PATTERN471 signal, enter white balance adjustment menu; Select 9300k of “mode”, fixed
5
offset_R to 128, adjust offset_G and offset_B, let the color coordinate of the third level be 285 and
290 and its brightness be 4.5-5nit. Fixed gain_B to 128, Adjust gain_R and gain_G, let the color
coordinate of seventh level be 285 and 290. Adjust offset_G and offset_B and gain_R and gain_G
repeatedly until the value of the two levels gray-scale to 285 and 290.
and 283.
d. Input 8 level gray-scale signal of TIME392 (480p), TIME394 (720p) and TIME396 (1080i) mode,
repeatedly it until the second color coordinate to 285 and 290 and brightness to 2.3nit.
3.2.6 white balance adjustment of HDMI channel
Input VG-849 (1080i) and 720p HDMI signal, Select 9300k of “mode”, fixed offset_R to 128, adjust
offset_G and offset_B, let the color coordinate of the third level be 285 and 290 and its brightness
be 4.5-5nit. Fixed gain_B to 128, Adjust gain_R and gain_G, let the color coordinate of seventh level
be 285 and 290. Adjust offset_G and offset_B and gain_R and gain_G repeatedly until the value of
the two levels gray-scale to 285 and 290.
Select 12000k of “mode”, fixed offset_R to 128, adjust offset_G and offset_B, let the color
and 283.
3.3 Performance check
3.3.1 TV function
Enter searching menu → auto search, connect RF-TV terminal with central signal source and check
if there are channels be skipped
3.3.2 AV/S, YPbPr and HDMI terminals
Input AV/S, HD and HDMI signal, check if it is normal.
3.3.3 VGA terminal
Connect to VGA terminal, input VGA format signal of 640 X 480@60 Hz, check if the display is
normal. If the picture still interference, please auto adjustment the picture until it is normal.
3.3.4 DVI terminal
Insert DVI terminal, input signal of 640 X 480@60 Hz signal and check if the display is normal.
3.3.5 Check sound channel
Check the speaker and headphone of each channel.
3.3.6 presetting before ex-factory
Item Setting Item Setting Item Setting

Picture mode Sport OSD language English BALANCE +00
Sound mode NEWS VGA color Warm Turn on Off
temperature mode
SCREEN Fill all
6
Method of software upgrading
Steps of software upgrading are as follows:
1. Select a serial connection wire and a VGA connection wire and then connect them by means of a
patch panel;
2. Use a serial wire to connect the PC to the patch panel and set TV set to off state;
Open the software upgrade file holder and double click FlashUpgrader (window 2000/XP/NT)
The following interfaces will show up after running the program:
Based on the computer features, set up the serial port (COM Port). Select corresponding serial port
(if it’s unable to FLASH WRITE, change to another port). Baud is selected to be 115200. Then
select Reset Target After Download. Click FLASH pushbutton, it’s ready to run. For other settings,
please refer to the Fig. Above (already defaulted by the system, normally no need to change).
Switch on TV set the FLASH write program begins to run;
After FLASH write is over, push button “cancel” will become flash. Then shut the main power supply
and it’s OK just switch it on again.
Note: Do not shut the power off or turn the TV set on during the FLASH write. Otherwise it may lead
to no way for flash to rewrite.
7
Block diagram
RF Audio
TUNER LA72700
or SIF
HDMI audio
PC audio
HD1 audio
TV VIDEO TV audio
I2C
AV1 Video Audio

M51797 R2S15900 MP7720 x 2 Class D Speaker
AV2 Video AV Switch Audio switch and
control NJW1109 Earphone
AV1 Audio AV2 Audio HD2 Audio Video

SDRAM
I2C I2C
Flash MX29LV800
S-Video 2
YPbPr1/YcbCr1 I2C IC
PW2300
YPbPr2/YcbCr2
ADC+Decord
PC 24bit RGB
PW118 PDP SCREEN
LVDS
MCU and scaler
24bit RGB
AD9398
HDMI
HDMI
DDR SDRAM(128M) ATMEGA8L

EM6A9320 power control
I2C
I2C
8
Working principle analysis of the unit
1. TV board part
This set adopt all system for integrative tuner (include high frequency and intermediate frequency
amplification circuit), the antenna receive the signal and send to the tuner, the tuner is controlled
N602 PW118 MCU (by SDA, SCL), and select the appropriate channel, switch the right mode, after
the high frequency amplification and intermediate frequency amplification, output the video and
audio signals.
The audio signal output by the tuner send directly to AV switch (M52797), select this signal and the
audio signal from AV1, AV2, YPbPr, output the audio signal of the selected channel and separate to
two ways; one way after amplifying 6 db is AU OUT; another way send to audio and sound
processor IC N907 R2A15900. In R2S15900, such signal and audio signal of VGA, HDMI, YPbYr1
are selected by MCU, and output the signal by volume and treble-bass control into D type power
amplifier to amplify, finally output to sound box and represent the sound. When insert the earphone,
the jack of the earphone with the switch send the left/right track of the output of R2S15990 to the
earphone power amplifier N908 NJW1109, after amplifying, when use the earphone output to the
earphone jack to listen (the earphone can select by the customer’s request).
The sound power amplifier MPS7720 is the high effective D type of power amplifier of the single
track. The output power can reach 20W without radiating fin, provided with the protective function of
overcurrent and overheat, when the direct-to-ground input is shorting, it can protect automatically
and stop outputting. If it has been not shorting, it can resume normal circumstance. Therefore,
when plug and play the audio cable (do not suggest such operation), if the set have no sound
because of incautious shorting, it will get right as long as you restart it.
2.The picture part
The video signal outputted by the tuner send to AV switch M52797 (N903), input the video signal of
AV1 and AV2 to M52797 (N903), and switch to gain two group of video output. One group output of
video signal sends to the AV-OUT terminal with its sound output and treat them as the AV OUT
output. Another group output of video signal send to PW2300 and make the video decoding, then
the video signal of S-VIDEO, YpbPr1, YpbPr2, VGA send to PW2300 (N700) synchronously. All of
these video signals shall be sent to this chip to make the video decoding or the AD conversion, and
then output the 24bit digital RGB signal and the related sync signal. PW2300 (N700) complete
mostly the function of 3D comb filter, the channel switch, 5 line Y/C separation, the colour decoding,
and so on. 24 bit digital RGB signal and the related sync signal are outputted by PW2300 (N700)
and are inputted to the next step chip PW118 (N602). The HDMI signal is inputted to AD9398 (N208)
to make the decoding, at the same time 24 bit digital signal and the related sync signal are
outputted and sent to PW118 (N602) to make the processing. PW118 is the new high-powered
image manipulation chip of Pixelworks. The 24 bit digital RGB signal and the related sync signal
outputted by AD9398 and PW2300 shall be inputted to this chip to make the image manipulation. In
addition to the function of interlaced to line-by-line, this chip further include the function of image
enhancement, etc.. PW118 can make the format switch for the different format inputted signal
(under the customer’s request select SCALER function), and accord with the format request of the
screen, and output the low-voltage difference signal of digital RGB LVDS, and then send to the
screen and drive the screen. PW118 is the main CPU as well, the procedure store in external flash
MX29LV800 N404. The software update of RS-232 is that update the stored content of the N404 by
PW118.
9
3. IC function, the internal block diagram, the pin introduction
3.1 PW2300
PW2300 is a piece of the front-end video-processing chip that integrates a high-powered,
multi-system video decoder with a high speech ADC module. All of the input video signal (except for
HDMI signal) are inputted to this chip to the AD switch and video decoding, 24 bit digital RGB signal
and the related sync signal are outputted to N602 PW118 to make the processing. PW2300
complete mainly the functions of 3D comb filter, the channel switch, 5-line Y/C separation, the color
decoding and so on. It connect external SDRAM chip N703 HY57V161610E treated as the internal
memory to assist the operation of PW2300.
PW2300 internal block diagram:
PW2300 the arrangement diagram of the pins:
10
PW2300 instruction of the pin:
Pin Name Function Pin Name Function
A4 XIN Resonator input N4 B_1 AV1 blue input
A5 XOUT Resonator output P1 R_2 AV2 red input
B2 SDA I2C bus data P2 B_2 AV2 green input
B3 SCL I2C bus clock R3 CVBS_SOG1 T multiple green sync output
of video signal
K2 VGA-R1 VGA red R4 C_1 S-VHS color signal input
K1 VGA-G1 VGA green B9 GVBI Vertical blanking interval
M1 VGA-B1 VGA blue E16 G_VS Vertical sync output
T1 VGA_H VGA CH1 horizontal F14 G_HS Horizontal sync output
sync
T3 VGA_V VGA CH1 vertical sync F15 G_AHS Crude horizontal sync
N1 R_1 AV1 red input G15 G_DLK Clock output
N1 G_1 AV1 green input B10-B12 GRE (0-7) Red data output
A10-A12
C11-C12
P3 SOG_2 AV2 green sync input C13, GGE (0-7) Green data output
C14
B13,
B14
A13-A16
P4 G_2 AV2 blue input B15-B16 GBE (0-7) Blue data output
C15-C16
E14
3.2 AD9398
The chip of high-definition multimedia interface, AD9398 HDMI (High-D efinition Multimedia
Interface) this interface is the digital interface standard that bring up rapidly. The use of this
interface is the transmission of electronic video signal of standard definition and high definition, and
this interface provide the content protect technology. AD9398 also support HDCP (High bandwidth
Digital Content Protection). AD9398 include a HDMI 1.0 interface module and a HDCP module. The
inputted HDMI signal will be sent to the interface of this chip to make the decoding, simultaneity
24-bit digital RGB signal and the related sync signals are outputted to N602 PW118 to make the
processing. Moreover, HDCP module makes the communication by DDCSDA, DDCSCL and HDMI
signal sources to make the video signal decoding. The chip connect a external memory N207
24LC168SN that store the secret key of decoding required by HDCP, and make the communication
by the pin MCL, MDA of AD9893.
11
AD9880 (AD9398) internal block diagram:
AD9880 (AD9398) instruction of the pin:
Pin Name Function Pin Name Function

2-9 GGE(0-7) Switch output 44 RXC+ DVI digital video input
12-19 GBE(0-7) Switch output 49 DDC_CLK HDCP (serial data clock)
92-99 GRE(0-7) Switch output 50 DDC_DATA HDCP (serial data I/O)
20, 21 MCLK Control clock output 51 MCL HDCP control series data
clock
22 I2S_SCK Audio series clock output 52 MDA HDCP control series data
I/O
23 I2S_WS Bus clock data output 82 SCL-1 Series data clock
27 I2S_SD Bus audio data output 83 SDA_1 Series data I/O
34 RX0- DVI digital video input 84 G_FIEL0 Parity field output
35 RX0+ DVI digital video input 85 G_VS Vertical data sync output
37 RX1- DVI digital video input 86 G_VHS Green sync output
12
The arrangement diagram of the pins:
3.3 PW118
PW118 is the new high-powered image manipulation chip of Pixelworks. The 24 bit digital RGB
signal and the related sync signal outputted by AD9398 and PW2300 shall be inputted to this chip to
make the image manipulation, and are outputted LVDS signal to drive the screen directly. In
addition to the function of interlaced to line-by-line, this chip further include the function of image
enhancement, etc. This chip is the main CPU of this set. It take charge of all control except for the
power supply control, including the control of each chip operation in the main board (eg. the image
manipulation, the channel switch, the image display, etc.), the control of the button, remote device
and sound, etc., and the assistant CPU N401 ATMEGA8L control mainly the power supply,
including the stand-by and the control button of remote device to turn on the set, etc. The menu
interface also generate by PW118. The external memory of PW118 N402 AT24LC32A stores the
related data. The Flash chip N404 MX29LV800 store the related procedure, the chip DDRSDRAM
(N501 K4D553238F-JC) assists the operation of PW118 as the external memory.
13
PW118 internal block diagram:
3.4 M52797
M52797 is a AV switch chip controlled by IIC. This chip include 4 group of video input and 4 group of
audio input, 2 video output and 1 audio output.
14
M52797 Internal block diagram:
15
M52797 instruction of the pin:
Pin Function Pin Function
3 YPbPr2_L audio input 20 Video output to PW2300
5 YPbPr2_R audio input 22 Right track audio output
6 AV1_L audio input 23 Video output to AVOUT interface
7 AV1 audio input 24 Left track audio output
8 AV1_R audio input 25 TV_R audio input
9 AV2_L audio input 26 TV video input
10 AV2 audio input 27 TV_L audio input
11 AV2_R audio input
3.5 R2S15900
R2S15900 is a audio processing chip that take charge of audio switch, sound processing and
volume adjustment, controlled by IIC bus.
Internal block diagram:
16
R2S15900 instruction of the pin:
Pin Function Pin Function
2, 27 Left and right track of M52797 5, 24 Left and right track of YPbPr1
3, 26 Left and right track of HDMI 11, 19 Left and right track of audio output
4, 25 Left and right track of VGA
3.6 LA72700 (STEREO/SAP DECODER):
PIN description:
Pin No. Name Description Pin No. Name Description
5 PISIF Audio IF input 25 R OUT Right channel audio output
11 SDA I2C bus 26 LOUT Left channel audio output
12 SCL I2C clock 31 VCC 9V
17
Diagnose and service of panel
1. Block function of panel
The power supply board, Logic board, X drive board, Y drives board, Logic BUFFER (E, F and G)
and Y BUFFER (upper and lower) of the PDP panel.
Y BUFFER (upper)
Power supply board
Y drive board X drive board
Logic board
Y BUFFER (lower)
Logic BUFFER(F) Logic BUFFER(G)

Logic BUFFER (E)
COF(7 piece)
* Power supply board: to supply power for the screen, other functional modules on the screen, our
own main board, and video frequency processing board.
* X driving board: to produce and provide driving signal for X electrode according to the time
sequence signal sent from logic board.
* Y driving board: to produce and provide driving signal for Y electrode according to the time
sequence signal sent from logic board.
*Logic board: to process the image signal sent from the main board, to produce addressing signal
and to provide driving signal for X and Y driving boards.
*Logic BUFFER board: To convert the data signal and control signal sent from the logic board into
the signals required by COF.
*Y BUFFER board: to transmit the scanning signal from the Y driving board to the screen, which is
divided into upper and lower parts.
*COF: to convert the signal sent from the logic BUFFER board into the address signal used by the
screen.
2.Trouble diagnosis:
2.1 The screen is not bright:
a. Check if the power supply plug from the power filters board to the power supply board is well
inserted into the socket. If not, plug it in.
b. Check if the fuse on the power supply board is blown up. If yes, replace it for a good one.
c. Remove our main board and the video frequency processing board, ground the pin 4
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POWER_ON/OFF of socket CN802 of the power supply board;
Solder point
and then push the slide switch SW2001 on the logic board to the internal modes (1, 3 up and 2, 4
down) from external modes (1, 2, 4 up and 3down).
SW2001
Switch the power on and see if the screen is lit. If the screen can give a normal and completely
white field signal, then the problem lies in our main board or video frequency processing board,
which will be dealt with separately.
d. If the screen is not lit, then first replace the power supply board to see if the problem is solved.
e. If the problem remains after the power supply board is replaced, then the problem lies in the
screen, replace the entire screen for treatment.
2.2 There appears on the screen a line or several unlit lines.
Check if the socket between Y driving board and Y BUFFER is plugged well. If not, plug it well. If
19
yes then replace Y BUFFER (upper, lower) in respect to the upper, lower part of the dark line on the
screen.
2.3 There appear on the screen one or several horizontal lines that are much brighter than the
remaining horizontal lines at the edge:
Check if the socket between Y driving board and Y BUFFER is plugged well. If not, plug it well. If
yes then replace Y BUFFER (upper, lower) in respect to the upper, lower part of the dark line on the
screen.
4.There appear on the screen one vertical unlit line or a vertical entirely unlit block
a. If it’s one vertical unlit line, then COF has problem.

b. If it’s a vertical entirely unlit block, then first check if the connection socket between COF and
logic BUFFER has problem. If not, check if the connection sockets between the logic BUFFER and
the logic board is normal. If yes, replace the logic BUFFER. Finally, if the problem still remains when
the replacement is over, then replace the logic board.
5.There appears on the screen a mono color signal and one or several vertical bright lines of other
colors:
a. If it’s a vertical bright line of other colors, then the problem lies with COF or the screen.
b. If it’s an entire vertical block of other colors, then first check to see if the connection socket
between COF and logic BUFFER has problem. If no problem, check if the connection socket
between the logic BUFFER and the logic board is normal. If it’s normal, then replace the logic
BUFFER. If the problem still remains after the replacement, then replace the logic board. Finally if
the problem is still there, then the problem lies with COF.
6.There appear on the screen abnormal bright spots or blocks that are different from what’s
described above:
a. Check if the connection socket between COF and logic BUFFER board has been well plugged.
b. Replace the logic BUFFER board. If it’s not solved then replace logic board. If the problem still
remains, then it’s the problem with COF.
20
Wiring Diagram
Panel Power supply filter board

2
Logic board Power supply board
LA03 CN9004 CN9003 CN8001

Speaker assembly
31 7 11 10 4
`
X600 X400 X405 X909 X908
9
X301
X904
button board
12
X300
X903
Data processing board HF board
6
X302
X906
RS-232 HDMI VGA YPbPr/YCbCr1 YPbPr/YCbCr2 AV out S-Video in AV1 in AV2 in earphone RF
21
Assembly list
The unit Part No. Description
203-PH42T70-01 100-PH42T70-01 PH42T7 29

203-PH42T70-01 615-10638-01 stand ASS'Y (DZ-2942)
203-PH42T70-01 615-20476-01 speaker ASS'Y ( LEFT )
203-PH42T70-01 615-20477-01 speaker ASS'Y ( RIGHT )
203-PH42T70-01 KEY1 HDCP
203-PH42T70-01 SPH42T80-01A10 software PW118
203-PH42T70-01 SPS42T60-01B10 software MEGA8
203-PH42T70-01 SPS42T60-01C10 software HDMI EDID
203-PH42T70-01 SPS42T60-01D10 software VGA EDID
203-PH42T70-01 301-CPS42D8-14 RC-C14 REMOTE CONTROL
203-PH42T70-01 667-PH42T8-69 DSP BOARD ASS'Y
203-PH42T70-01 667-PS42D8-51C SUPPLY POWER FILTER BOARD ASS'Y
203-PH42T70-01 667-PS42T8-55A HIGH frequency BOARD ASS'Y
203-PH42T70-01 667-PH42T7-05 KEY BOARD ASS'Y
203-PH42T70-01 335-42010-00 display screen
203-PH42T70-10 100-PH42T70-10 INP4227

203-PH42T70-10 615-10638-01 stand ASS'Y (DZ-2942)
203-PH42T70-10 667-PH42T7-09 IR RECEIVE ASS'Y
203-PH42T70-10 SPH42T70-10A10 software PW118
203-PH42T70-10 301-CPS42D8-14 ARC-C14-0A REMOTE CONTROL(INSIGNIA)
203-PH42T70-11 100-PH42T70-11 PH-42T7

203-PH42T70-11 615-10638-02 stand ASS'Y (DZ-2942)
203-PH42T70-11 667-PH42T7-09 IR RECEIVE ASS'Y
203-PH42T70-11 SPH42T70-11A10 software PW118 N-M
203-PH42T70-11 301-CPS42D8-14 BRC-C14-0B REMOTE CONTROL(PRIMA)
22
Trouble shooting guide
1.No raster, no picture, no sound
No raster, no picture, no sound.
Check if the power supply indicator light is on.
Check power supply yes no

D3.3V, D5V Check 5V-STBY
Abnormal Normal
Cut off the connection
between power supply
Measure the level of 8th pin of X405: Check if the
board and data board, and
when use V4 screen, it should be low union joint of
test 5V-STBY
level; when use V7 screen, it should N602 and LVDS
be high level. line is loose.
Abnormal Normal
Normal Abnormal Check N401 The problem of

and keyboard. power supplies
board.
Check the level Check N401
of power supply
pin of each IC.
NOTICE: The PDP power supply have the protection function of overcurrent, overvoltage
and so on, if certain route power supply appear overcurrent and overvoltage, the power
supply should appear the protection to arise no-output.
23
2.With sound but no picture:
With sound but no picture.
Display logo?
Yes No
Check if all other channel

Check if the G401 and
has no picture.
G7000 have the signal
Yes
wave.
No
Unfix X405 and X406, short

N602 PW118 Turn to check 4
Normal circuit the PIN8 of X405 to GND,
and periphery of program
set switch of the logic board as
circuit
self-testing signal, then check if
Abnormal display the white screen.
Normal Abnormal
Check the input signal of N602 The screen damaged.

and power supply.
Normal Abnormal
N602 damaged. Check N700
and the circuit
of output.
Set self-testing of the screen:

a. 42” SD screen: Push down 2 and 4 and push up 3 of SW2001 on the logic board;
b. 50” HD screen: Push down 1 and 4 and push up 2, 3, 5, and 6 of SW2001 on the logic board;
c. Please make sure resume it to the original status when the check is over.
24
3.With picture but no sound:
If the sound power board X908 is output.
No Yes
Check if the second pin of sound

The sound damaged.
power amplifier input the signal.
Yes No
The sound power amplifier or peripheral Measure if the sound

circuit has problem. Check power supply, input of current channel
if the control of SHUTDOWN pin is of N907 is normal.
normal; if output short-circuited or other
problems that cause protection to work.
Yes No
Check N907 or Check different levels of

peripheral circuits. circuit following input audio
signal channel.
4. A certain channel is abnormal

4.1 No picture on AV
Measure if the AV input

pin of N700 have the
signal input.
Yes No
Check N903 M52797

Check if TV channel is
and periphery
normal.
No Yes
Check N602 and Yes Check if N700 No

periphery circuit output is normal. N700 is damaged
25
4.2 YPrPb or YCrCb no picture
Check if YPRPB1 / YCRCB1 and YPRPB2

/YCRCB2 channels is no picture.
Yes No
Check if the YPRYPB input pin No check interface

of N700 have signal. circuit.
Yes
Check N700 and

periphery circuit
4.3 TV no picture
Check if the input signal of

N700 is normal.
Check N903
Normal Abnormal
M52797 and the
tuner.
Check if AV channel
is normal.
Normal Abnormal
No Check if N700 has Yes Check N602 and

N700 damaged
output. periphery circuit
26
4.4 VGA no picture
Check if the input YPRPB

signal is normal.
Yes No
Check the horizontal and vertical sync Check N700 and

signal of HS1 and VS1 input of N700. periphery circuit
Normal Abnormal
Check N700 and The matter of input

periphery circuit interface circuit, N211
and periphery circuit
4.5 HDMI no picture

If no picture, check firstly if the set of external device is normal, after eliminating the device problem
still no picture, check X200, N208 and periphery circuit.
4.5.1 Abnormal of the picture:

a. A certain differential wire pair of LVDS (RX0+/-, RX1+/-, RX2+/-, RX3+/-) of X600 is abnormal,
which may lead to lack of color (it’s not a complete loss of color).
b. Failure with resistor rows R606~R610, which may lead to loss of corresponding color from the
gray degree corresponding to the picture of all channels.
c. Failure with resistor rows R708~R713, which may lead to loss of corresponding color from the
gray degree corresponding to the picture of VGA/YPRPB/AV/TV channels.
d. Failure with resistor rows R258~R263, which may lead to loss of corresponding color from the
gray degree corresponding to the picture of HDMI channel.
4.5.2 Abnormal picture vertically or horizontally (bar like): Abnormal in complete line extending all
the way from up downward on the screen of stand definition TV set; abnormal vertically on half
screen of high definition TV set. They may be caused by the damage of the address BUFFER
module that directly corresponds to its position, or may be caused by the damage of the connection
wire that directly corresponds to the position of the screen. The horizontal bar like abnormality is
also related to the Y driving circuit that corresponds directly to its position. To judge these
phenomena, It’s possible to check it by setting the screen to the status of self check as explained
above
4.5.3 No brightness in the square block area: Normally it’s caused by the damage of the address
BUFFER module that directly corresponds to its position, or may be caused by the damage of the
connection wire that directly corresponds to the position of the screen. To judge these phenomena,
it’s possible to check it by setting the screen to the state of self-check as explained above.
27
EXPLODED VIEW
PH-42T7
PART LIST OF EXPLODED VIEW
NO. DESCRIPTION PART#

1 SOUND BOX FRONT COVER(LEFT) 808-10890-AR0
2 SPEAKER 348-41508-50
3 BUSH 822-10192-00
4 SOUND BOX FRONT CABINET 780-3A133-120
5 SOUND BOX REAR CABINET 780-30134-AW0
6 SOUND BOX FIXED BOARD 804-20337-AW0
7 PMMA PANEL 808-2A370-212
8 DECORATIVE PIECE 743-10209-7D0
9 FRONT CABINET 780-107R3JAR1
10 SOUND BOX FRONT 808-10891-AR0
COVER(RIGHT)
11 SOUND BOX REAR COVER 808-10885-AW0
12 FILTER GLASS 740-10111-000
13 UPPER PRESS BOARD(LEFT) 803-30206-00
14 LEFT PRESS BOARD 803-30204-00
15 BOTTOM PRESS BORAD(LEFT) 803-30208-00B
16 DISPLAY SCREEN 335-42010-00
17 SWITCH BRACKET 870-10297-00
18 REAR CABINET 611-108RQ-AW1A
19 REAR PANEL 804-2H445-AW0
20 REAR COVER(LEFT) 808-10880-AW0
21 REAR COVER(MIDDLE) 808-10882-AW0
22 LINE CLASP 742-30078-00
23 STAND COLUMN 870-40217-AR0A
24 HOLDER FACE CABINET 808-10888-AR0
25 BALANCE BOARD 820-20060-00
26 HOLDER CUSHION 868-2A448-00
27 SWITCH BRACKET ASSY 615-10425-00
28 REAR COVER(RIGHT) 808-10881-AW0
29 TRANSOM ASSY 615-10532-00
30 BOTTOM PRESS BOARD(RIGHT) 803-30209-00B
31 UPPER PRESS BOARD(RIGHT) 803-30207-00
32 RIGHT PRESS BOARD 803-30205-00
33 INFRARED SENSE ASSY 667-PH42T7-09
34 BUTTON BOARD ASSY 667-PH42T7-05
35 LEFT COVER 808-10886-AW0
36 RIGHT COVER 808-10887-AW0
37 SWITCH BRACKET ASSY 615-10425-00
PART LIST
PART# DESCRIPTION LOCA.NO.
100-PH42T70-11 PH-42T7
100-PH42T70-01 PH42T7 29
335-42010-00 * DISPLAY SCREEN S42AX-YD01 !
364-23221-00 *POWER SOCKET 10SS1-C-Q(B) !
364-41207-00 ANTENNA SOCKET HR-F
364-44206-00 SOCKET WP4-7
485-10144-00 POWER CORD LAP-31+LAS-13 !
488-10012-00 BATTERY 7#( made in china
604-PH42T77-01 OWNER'S MANUAL(PRIMA CAN/RC-C)
611-I08RQ-AF1A BACK CABINET ASS'Y ( GREY 05,SILK-SCREEN )
615-10425A00 TRANS-CONNECTING BRACKET ASS'Y (ABS)
615-10532-00 TRANSOM ASS'Y
644-10184-05 IMITATEUL1015 18# 100mm YELLOW /GREEN
655-41201-283 (4-PINS) LEAD WITH HOUSING
655-4E301-88 (4-PINS) LEAD WITH HOUSING
665-D0002-421 VIDEO LINE BLUE GREEN RED
665-D0002-422 VIDEO LINE YELLOW WHITE RED
665-D0002-423 AUDIO LINE XH-3.5-RCA-2000
665-D0002-438 SOUND LINE 2M
665-D0002-499 * VIDEO LINE 2 -PINS2MRED 　 WHITE
665-D0002-615 LVDS LINE 31-PINS 210mm
740-10111-00 FILTER GLASS 42"P2
741-10001-02 WIRE FIXED BLADE
742-30005-09 LINE TIE
742-30005-09 LINE TIE
742-30038-00 TIE
742-30038-00 TIE
743-10209-4E0 DECORATIVE PIECE ( STAINLESS STEEL )
770-36151-71 IMITATEUL1672 22# 360mm BROWN
770-36151-76 IMITATEUL1672 22# 360mm BLUE
780-I07R3JGR1 FRONT CABINET ABS V0 SILVERY WHITE 06+ BLACK
803-30204-00 LEFT PRESS BOARD
803-30205-00 RIGHT PRESS BOARD
803-30206-00 TOP PRESS BOARD ( LEFT )
803-30207-00 TOP PRESS BOARD ( RIGHT )
803-30208-00B BOTTOM PRESS BOARD ( LEFT )
803-30209-00B BOTTOM PRESS BOARD ( RIGHT )
804-20337-AF0 SOUND BOX FIXER( GREY 05)
804-2H445-AF0 BLACK PLATE ( GREY 05)
808-10880-AF0 BACK CABINET COVER BOARD ( LEFT , GREY 05)
808-10881-AF0 BACK CABINET COVER BOARD ( RIGHT , GREY 05)
808-10882-AF0 BACK CABINET COVER BOARD ( MIDDLE , GREY 05)
808-10886-AF0 COVER ( LEFT ) ( GREY 05)
808-10887-AF0 COVER ( RIGHT ) ( GREY 05)
808-2A370-212 PMMA PANEL (2HSILK-SCREEN )
808-70245-00 INSULATING CUSHION(230X200)
808-70245-00 INSULATING CUSHION(230X200)
808-70327-00 EVA GLUE (942X5X6.5 SOFT)
808-70328-00 EVA GLUE (550X5X6.5 SOFT)
808-80222-01 ELECTRIC GASKET (8X2X1035) ALUMINIUM FOIL
808-80241-01 ELECTRIC GASKET (8X4.5X100) ALUMINIUM FOIL
808-80241-01 ELECTRIC GASKET (8X4.5X100) ALUMINIUM FOIL
808-80248-01 ELECTRIC GASKET (8X2X974) 　 ALUMINIUM FOIL
808-80248-01 ELECTRIC GASKET (8X2X974) 　 ALUMINIUM FOIL
851-23010-31 SCREW SJ2824 ST3X10FT-D.Zn
851-24016-14 SCREW SJ2824 ST4X16C-Y
851-24016-14 SCREW SJ2824 ST4X16C-Y
851-53008-31 SCREW SJ2825 ST3X8FT D.Zn
851-53012-14 SCREW SJ2825 ST3X12C-D.Zn
851-53012-14 SCREW SJ2825 ST3X12C-D.Zn
851-54016-14 SCREW SJ2825 ST4X16C-D.Zn
851-54016-14 SCREW SJ2825 ST4X16C-D.Zn
851-54016-14 SCREW SJ2825 ST4X16C-D.Zn
851-54016-14 SCREW SJ2825 ST4X16C-D.Zn
851-54016-14 SCREW SJ2825 ST4X16C-D.Zn
852-13018-81 SCREW P(+)M3*18-DZn
852-13018-81 SCREW P(+)M3*18-DZn
852-15018-84 SCREW M5X18 GB818-76-Y
852-15018-84 SCREW M5X18 GB818-76-Y
852-15018-84 SCREW M5X18 GB818-76-Y
852-18010-84 SCREW P(+)M8X10-Y
852-18010-84 SCREW P(+)M8X10-Y
852-23008-81 SCREW SJ2829 M3X8-D.Zn
852-23008-81 SCREW SJ2829 M3X8-D.Zn
852-24006-81 SCREW SJ2829 M4X6-D.Zn
852-33005-87 SCREW B(+) M3X5-D.Zn ( BLACK )
852-42006-82 SCREW F(+)M2X6-D.Ni
852-42006-82 SCREW F(+)M2X6-D.Ni
852-43010-84 SCREW F(+) M3X10-Y
852-43010-84 SCREW F(+) M3X10-Y
852-54008-84 SCREW SJ2830 M4X8-Y
852-54008-84 SCREW SJ2830 M4X8-Y
852-54008-84 SCREW SJ2830 M4X8-Y
852-54008-84 SCREW SJ2830 M4X8-Y
852-54018-84 SCREW SJ2830 M4X18-Y
852-54018-84 SCREW SJ2830 M4X18-Y
852-84010-81 COMPOSE SCREW SJ2835 M4X10-DZn
852-84010-81 COMPOSE SCREW SJ2835 M4X10-DZn
852-93008-81 COMPOSE SCREW SJ2836 M3X8-D.Zn
852-93008-81 COMPOSE SCREW SJ2836 M3X8-D.Zn
852-94008-87 COMPOSE SCREW SJ2836 M4X8-D.Zn BLACK
852-94008-87 COMPOSE SCREW SJ2836 M4X8-D.Zn BLACK
855-A0067-00 SCREW M5X100
855-A0067-00 SCREW M5X100
862-20039-00 CARTON CLIPS
863-81412-00 POLY FOAM EPETOP LEFT
863-81413-00 POLY FOAM EPETOP RIGHT
863-81414-00 POLY FOAM EPEBOTTOM LEFT
863-81415-00 POLY FOAM EPEBOTTOM RIGHT
863-81416-00 HOLDER CUSHION BOARD EPE
868-20037-02 FIBRE WASHER φ8Xφ3.2X0.8RED
868-20109-00 WASHER
870-10297-00 TRANS-CONNECTING BRACKET
870-10351-00 BRACKET (TOP LEFT )
870-10352-00 BRACKET (TOP RIGHT )
870-10353-00 BRACKET (BOTTOM LEFT )
870-10354-00 BRACKET (BOTTOM RIGHT )
880-10628-B1 FRONT LOGO ( NEWPRIMA SILVERY BLACK BOTTOM42")
881-60085 BLANK WARNING LABEL
881-61884-00 CSA WARNING LABEL
881-62884-211 BACK PLATE LABEL PH-42T7,PRIMA
881-63016-00A POWER SYMBOL LABEL ( T2751)
881-63057-00 WARNING LABEL
881-63071-00 GROUNDING LABEL
881-80675-00 SERVICE CARD ( LCD37以TOP )
881-PH42T77-00 OPERATION CARD (8.5X11)
886-31417-02 ACCESSORY PACKING BOX ( ENGLISH )
886-31565-00 CARTON BOX BOTTOM COVER
886-31864-40 CARTON BOX (PH-42T7,PRIMA)
886-31866-00 CUSHION
887-20198-00 PALSTIC BAG 90X280X0.04
887-21035-00 PALSTIC BAG 110X270X0.04
887-21135-02 CLASPER PALSTIC BAG 230X330X0.1
887-21207-P0 PE/PEARL COTTONPALSTIC BAG 1500X1000
887-21211-00 SEALING PALSTIC BAG (50X50X0.06)
615-20559-01 SOUND BOX ASS'Y ( LEFT )

384-41508-50 SPEAKER ST813-06 外 MAGNETISM
364-42201-00 SOCKET WP2-9C
770-25112-72 RV105 12X0.15 250mm RED
770-25112-76 RV105 12X0.15 250mm BLUE
780-3A133-120 SOUND BOX FRONT CABINET ( MOLD GREY G05)
780-30134-AF0 SOUND BOX BACK CABINET ( GREY 05)
808-10885-AF0 SOUND BOX BACK CABINET COVER ( GREY 05)
808-10890-0G0 SOUND BOX FRONT COVER ( LEFT ) SILVERY WHITE 06
808-70259-00 EVA GLUE (25X15X2)
808-70364-00 EVA GLUE (660X2.5X0.7 SOFT )
808-70364-00 EVA GLUE (660X2.5X0.7 SOFT )
808-70364-00 EVA GLUE (660X2.5X0.7 SOFT )
822-10192-00 BUSH
851-23012-14 SCREW SJ2824 ST3X12C-Y
851-23012-14 SCREW SJ2824 ST3X12C-Y
851-24012-11 SCREW SJ2824 ST4X12C-D.Zn
851-24012-11 SCREW SJ2824 ST4X12C-D.Zn
851-24012-11 SCREW SJ2824 ST4X12C-D.Zn
851-24012-11 SCREW SJ2824 ST4X12C-D.Zn
851-43012-14 SCREW F(+)T3x12A-Y
851-43012-14 SCREW F(+)T3x12A-Y
864-90044-00 SOUND ABSORBENT
868-20707-00 SEALING PIECE ( EVA 740X5X1.5)
868-20709-00 SEALING PIECE ( EVA 150X2.8X1)
868-20720-00 SEALING PIECE ( 400X2.8X2.8)
887-21193-00 PALSTIC BAG (180X800X0.06)
808-70364-00 EVA GLUE (660X2.5X0.7 SOFT )
615-20560-01 SOUND BOX ASS'Y ( RIGHT )

384-41508-50 SPEAKER ST813-06 外 MAGNETISM
364-42201-00 SOCKET WP2-9C
770-25112-72 RV105 12X0.15 250mm RED
770-25112-76 RV105 12X0.15 250mm BLUE
780-3A133-120 SOUND BOX FRONT CABINET ( MOLD GREY G05)
780-30134-AF0 SOUND BOX BACK CABINET ( GREY 05)
808-10885-AF0 SOUND BOX BACK CABINET COVER ( GREY 05)
808-10891-0G0 SOUND BOX FRONT COVER ( RIGHT ) SILVERY WHITE 06
808-70259-00 EVA GLUE (25X15X2)
808-70364-00 EVA GLUE (660X2.5X0.7 SOFT )
808-70364-00 EVA GLUE (660X2.5X0.7 SOFT )
808-70364-00 EVA GLUE (660X2.5X0.7 SOFT )
822-10192-00 BUSH
851-23012-14 SCREW SJ2824 ST3X12C-Y
851-23012-14 SCREW SJ2824 ST3X12C-Y
851-24012-11 SCREW SJ2824 ST4X12C-D.Zn
851-24012-11 SCREW SJ2824 ST4X12C-D.Zn
851-24012-11 SCREW SJ2824 ST4X12C-D.Zn
851-24012-11 SCREW SJ2824 ST4X12C-D.Zn
851-43012-14 SCREW F(+)T3x12A-Y
851-43012-14 SCREW F(+)T3x12A-Y
864-90044-00 SOUND ABSORBENT
868-20720-00 SEALING PIECE ( 400X2.8X2.8)
887-21193-00 PALSTIC BAG (180X800X0.06)
808-70364-00 EVA GLUE (660X2.5X0.7 SOFT )
615-10638-02 HOLDER ASS'Y (DZ-2942)

808-10888-0G0 HOLDER FACE CABINET ( SILVERY WHITE 06)
742-30078-00 TIE
820-20060-00 BALANCE BOARD
851-53012-14 SCREW SJ2825 ST3X12C-D.Zn
852-34004-82 SCREW B(+) M4X4-D.Ni
852-34004-82 SCREW B(+) M4X4-D.Ni
868-2A448-00 HOLDER CUSHION
870-40217-0G0A STAND COLUMN ( SILVERY WHITE 06)
887-21179-00 PEARL COTTON BAG (700X700)
667-PH42T7-05 KEY BOARD ASS'Y

667-PH42T7-05\ KEY BOARD ASS'Y (MANUAL INSERTION )
340-10113-20 LED HFT503MPBR-1 LEDK1
343-18150-10 TRANSISTOR 2SC1815-Y V1
360-10001-00 TACT SWITCH KFC-A06-4X4.5X5B S1
364-33101-00 3-PINS CONNECTORS TJC3-03A X2
655-74302-42 (7)-PINS LEAD WITH HOUSING X1
464-6D710-M0 ELECTROLYTIC CAPACITOR CD110-16V-100uF-M C1
877-50497-0T0 KEY (PLATE SILVERY WHITE )
667-PH42T7-05* KEY BOARD ASS'Y (SMD )

455-22047-H0 SMD RESISTOR RC11-1/8W-47-J R11
455-22210-H0 SMD RESISTOR RC11-1/8W-1K-J R8
455-22227-H0 SMD RESISTOR RC11-1/8W-2.7K-J R7
456-2410R-C2 SMD CAPACITOR C2012Y5V1E104ZT C2
782-PS42T7-050C BUTTON PCB
667-PH42T7-09 IR RECEIVE ASS'Y

352-03810-50 IC AT138A (M) N1
459-2410R-00 CERAMIC CAPACITOR DD308-63F104Z50 C1
655-34302-82 (3-PINS) LEAD WITH HOUSING X1
782-PS42T7-090A IR RECEIVE PCB
859-1A1195-00A SHIELD BRACKET
667-PH42T8-69 DSP BOARD ASS'Y

667-PH42T8-69\ DSP BOARD ASS'Y (MANUAL INSERTION )
329-33204-00 CRYSTAL 32.768K G400
329-61402-00 CRYSTAL HC-49/US 14.31818MHZ G401
329-62706-00 CRYSTAL HC-49US 27MHZ G700
364-11212-00 EARPHONE JACK ST-112 X100
364-3B1AY-00 12-PINS CONNECTORS TJC10-12A X300
364-351BD-00 5-PINS CONNECTORS 53047-0510 X403
364-361AY-00 6-PINS CONNECTORS TJC10-06A X302
364-49213-00 SOCKET RS232 阳 X401
364-91227-00 VGA SOCKET SCREW X201
364-93220-00 AV JACK AV3-14WD X102
364-93220-00 AV JACK AV3-14WD X103
464-6C810-M0 ELECTROLYTIC CAPACITOR CD110-10V-1000uF-M C439
655-C1101-05 ( 11-PINS ) LEAD WITH HOUSING
477-20083-00 POWER FILTER LCL330 ! L417
855-A0053 HEXAGONAL SCREW M3X7
855-A0068 HEXAGONAL SCREW M3X4.5
655-B4301-14 (12-PINS) LEAD WITH HOUSING
666-13001-00 FERRITE BEAD TY30X20X10
667-PH42T8-69* DSP BOARD ASS'Y (SMD )

340-00001-0S SMD DIODE LL4148 D404
340-00001-0S SMD DIODE LL4148 D405
340-00372-00 SMD DIODE MMBD1204 D200
340-00372-00 SMD DIODE MMBD1204 D201
342-01380-00 *SMD TRANSISTOR BSS138LT1 V207
342-08470-90 SMD TRANSISTOR BC847AW V105
353.01180-20 *SMD ICPW118B-10L N602
353-00080-90 SMD ICATMEGA8L-8AI N401
353-00830-10 SMD ICTHC63LVDM83R N600
353-00830-10 SMD ICTHC63LVDM83R N601
353-05040-20 SMD IC PESD5V0L4UG N100
353-05040-20 SMD IC PESD5V0L4UG N101
353-05050-20 SMD IC PESD5V0L5UY N102
353-05050-20 SMD IC PESD5V0L5UY N103
353-05050-20 SMD IC PESD5V0L5UY N214
353-11170-10 SMD IC B1117N-2.5 (D) N301
353-11170-10 SMD IC B1117N-2.5 (D) N500
353-11170-G0 SMD IC AMS1117-1.8 (D) N209
353-11170-G0 SMD IC AMS1117-1.8 (D) N302
353-11170-G0 SMD IC AMS1117-1.8 (D) N801
353-12130-10 SMD ICCM1213-08MS N212
353-16161-70 SMD IC M12L1616A-7T (D) N703
353-17420-00 SMD IC PCM1742E N210
353-20090-10 SMD ICCM2009-00QS N211
353-23000-50 SMD ICPW2300-05 N700
353-24160-60 *SMD IC 24LC16BSN N207
353-24210-50 SMD IC 24LC21A/SN N205
353-24220-10 SMD IC 24LCS22SN N200
353-24640-00 SMD IC24LCSN N402
353-29800-40 SMD IC MBM29LV800TA-90PFTN N404
353-32320-50 SMD IC MAX3232CSE (M) N400
353-39610-50 SMD IC LP3961EMP-5.0 (M) N405
353-93200-10 SMD ICEM6A9320BI-5 N501
353-93980-10 SMD IC AD9398XSTZ-150 N208
364-T1901-00 SMD 19-PINSHDMI1775244-2 X200
364-T3103-00 SMD 31-PINS CONNECTORS FI-WE31P-HF X600
454-03622-MA SMD ELECTROLYTIC CAPACITOR CDPS-10V-22uF-M C100
454-03647-MB SMD ELECTROLYTIC CAPACITOR CDPS-10V-47uF-M C317
454-03722-MD SMD ELECTROLYTIC CAPACITOR CDPS-10V-220uF-M C233
455-12001-H0 SMD RESISTOR FTR0603010JR R264*
455-12001-H0 SMD RESISTOR FTR0603010JR R446
455-12210-H0 SMD RESISTOR FTR0603102JR L401
455-22000-H0 SMD RESISTOR RC11-1/8W-0-J R431*
455-22310-H0 SMD RESISTOR RC11-1/8W-10K-J R467*
455-22310-H0 SMD RESISTOR RC11-1/8W-10K-J R468*
455-30022-H9 SMD RESISTOR NCA4R220JR R254
455-30047-H9 SMD RESISTOR ARV241-47ΩJ R424
456-1410R-CA SMD CAPACITOR 04022E104Z160BA C242
456-1410R-CA SMD CAPACITOR 04022E104Z160BA C302*
456-2410M-C1 SMD CAPACITOR 06032E104M250BA C119
456-2410M-C1 SMD CAPACITOR 06032E104M250BA C604*
456-2410R-C2 SMD CAPACITOR C2012Y5V1E104ZT C136*
456-2410R-C3 SMD CAPACITOR 12062E104Z250BA C132
456-3018H-11 SMD CAPACITOR 0603CG180J500BA C413
456-3018H-12 SMD CAPACITOR C2012CH1H180JT C700
456-3282K-B1 SMD CAPACITOR 06032R822K500BA C215
456-3282K-B1 SMD CAPACITOR 06032R822K500BA C710*
456-3382K-B1 SMD CAPACITOR 06032R823K500BA C216
456-3415K-B2 SMD CAPACITOR C2012X7R1H154KT C416
474-25022-K0 SMD COIL NLC453232T-220K L102
474-25022-K0 SMD COIL NLC453232T-220K L103
474-25022-K0 SMD COIL NLC453232T-220K L104
474-25022-K0 SMD COIL NLC453232T-220K L105
474-25022-K0 SMD COIL NLC453232T-220K L106
474-25022-K0 SMD COIL NLC453232T-220K L107
474-25022-K0 SMD COIL NLC453232T-220K L200
474-25022-K0 SMD COIL NLC453232T-220K L201
474-25022-K0 SMD COIL NLC453232T-220K L202
477-40212-00 SMD FIXED INDUCTANCE SLF12575T-470M2R7 L409
477-90003-00 SMD FILTER LFA20-2A1E103M Z100
666-12006-00 SMD FERRITE BEAD STBH2012-102PT L400
666-12011-00 SMD FERRITE BEAD GB2012D600T L300
666-12011-00 SMD FERRITE BEAD GB2012D600T L301*
666-12012-00 SMD FERRITE BEAD BG2012B300T L203
666-12012-00 SMD FERRITE BEAD BG2012B300T L803*
666-12012-00 SMD FERRITE BEAD BG2012B300T L804*
666-13207-00 SMD FERRITE BEAD STPB3216-380PT L410
782-PH42T8-690A DSP BOARD PCB
667-PS42D8-51C POWER FILTER BOARD ASS'Y

667-PS42D8-51 POWER FILTER BOARD ASS'Y
655-33101-38 (3-PINS) LEAD WITH HOUSING XF3
655-33101-38 (3-PINS) LEAD WITH HOUSING XF4
667-PS42T8-55A HIGH FREQUENCY BOARD ASS'Y

667-PS42T8-55A\ HIGH FREQUENCY BOARD ASS'Y (MANUAL INSERTION )
667-PS42T9-55\ HIGH FREQUENCY BOARD ASS'Y (MANUAL INSERTION )
329-53603-00 CRYSTAL 3.582056MHZ G900
352-52797-20 IC M52797SP (M) N903
364-3B1AY-00 12-PINS CONNECTORS TJC10-12A X903
364-91202-00 S-VIDEO TERMINAL CKX5-2K-2 X906
364-93219-00 AV JACK AV3-14WKD X900
364-93219-00 AV JACK AV3-14WKD X901
364-93219-00 AV JACK AV3-14WKD X902
464-6E647-M0 ELECTROLYTIC CAPACITOR CD110-25V-47uF-M CA60
464-6E710-M0 ELECTROLYTIC CAPACITOR CD110-25V-100uF-M C975
471-1110H-003 PEAKING COIL EL0606SKI-101J L900
471-1110H-003 PEAKING COIL EL0606SKI-101J L903
475-15451-00 CERAMIC FILTER LT4.5MH Z912
477-40264-00 FIXED COIL LCL4.5-2HA L919
477-40264-00 FIXED COIL LCL4.5-2HA L920
590-40722-00 TUNER JS-6HN/134X TUN900
615-10513-00 SHIELD FRAME ASS'Y
655-T1101-07 (10-PINS) LEAD WITH HOUSING X909
655-T1101-07 (10-PINS) LEAD WITH HOUSING X910
665-N0300-00 COAXIAL CABLE CSYV-2B-300
666-12301-00 FERRITE BEAD TY23X13.5X6
666-13001-00 FERRITE BEAD TY30X20X10
808-70342-00 CUSHION
859-11388-00 SHIELD COVER
863-6E168U000 MAIN BOARD FRAME (ABS V0)
667-PS42T8-55A* HIGH FREQUENCY BOARD ASS'Y (SMD AUTOMATIC INSERTION )

667-PS42T9-55* HIGH FREQUENCY BOARD ASS'Y (SMD AUTOMATIC INSERTION )
340-00001-0S SMD DIODE LL4148 D902
340-00001-0S SMD DIODE LL4148 D903
340-00001-0S SMD DIODE LL4148 D904
340-00001-0S SMD DIODE LL4148 D905
340-00001-0S SMD DIODE LL4148 D906
340-00001-0S SMD DIODE LL4148 D908
340-00362-00 SMD DIODE MBRST130LT3 D907
340-50335-00 ZENER DIODE BZV55-C3V3 D900
340-50512-00 SMD ZENER DIODE BZV55-B5V1 D912
342-08470-40 SMD TRANSISTOR BC847B V907
342-08470-90 SMD TRANSISTOR BC847AW V902*
342-08570-90 SMD TRANSISTOR BC857 AW V914
353-05050-20 SMD IC PESD5V0L5UY N900
353-05050-20 SMD IC PESD5V0L5UY N901
353-05050-20 SMD IC PESD5V0L5UY N902
353-05050-20 SMD IC PESD5V0L5UY N904
353-15900-10 SMD ICR2S15900SP N907
353-30010-10 SMD IC TPA3001D1PWP (D) N910
353-30010-10 SMD IC TPA3001D1PWP (D) N911
353-72700-10 SMD IC LA72700V-N N905
353-78090-10 SMD IC KA7809R N909
454-04610-MA SMD ELECTROLYTIC CAPACITOR CDPS-16V-10uF-M CA07
454-04710-MC SMD ELECTROLYTIC CAPACITOR CDPS-16V-100uF-M C911
454-04710-MC SMD ELECTROLYTIC CAPACITOR CDPS-16V-100uF-M C937
454-06647-MC *SMD ELECTROLYTIC CAPACITOR CDPS-25V-47uF-M CA87
455-12000-H0 SMD RESISTOR FTR0603000XR R906*
455-12000-H0 SMD RESISTOR FTR0603000XR R907*
455-12000-H0 SMD RESISTOR FTR0603000XR R972
455-12000-H0 SMD RESISTOR FTR0603000XR RA13
455-12051-H0 SMD RESISTOR FTR0603510JR RA30
455-22210-H0 SMD RESISTOR RC11-1/8W-1K-J RA09
456-1510R-C1 SMD CAPACITOR C1608Y5V1C105ZT CA24
456-2022H-11 SMD CAPACITOR 0603CG220J250BA CA15*
456-2210K-B1 SMD CAPACITOR 06032R102K250BA CA01*
456-2210K-B1 SMD CAPACITOR 06032R102K250BA CA25
456-2368K-B1 *SMD CAPACITOR 06032R683K250BA C962*
456-2410M-C1 SMD CAPACITOR 06032E104M250BA CA05
456-2410M-C1 SMD CAPACITOR 06032E104M250BA CA68*
456-2410R-C2 SMD CAPACITOR C2012Y5V1E104ZT CA42
456-2410R-C2 SMD CAPACITOR C2012Y5V1E104ZT CA69*
456-2447R-C1 SMD CAPACITOR 06032E474Z250BA CA33
456-2510R-C2 *SMD CAPACITOR 08052E105Z250BA C914
456-2510R-C2 *SMD CAPACITOR 08052E105Z250BA C939*
456-2510R-C2 *SMD CAPACITOR 08052E105Z250BA CA84*
456-2522R-C2 SMD CAPACITOR 08052E225Z250BA C952*
456-2522R-C2 SMD CAPACITOR 08052E225Z250BA C953*
456-3122H-11 SMD CAPACITOR 0603CG221J500BA CA46
456-3122H-11 SMD CAPACITOR 0603CG221J500BA CA49
456-3156H-11 SMD CAPACITOR C1608CH1H561JT CA26
456-3212H-12 SMD CAPACITOR C2012CH1H122JT C978*
456-3247K-B2 SMD CAPACITOR C2012X7R1H472KT CA29
462-B0447-H02 POLYESTER CAPACITOR CL21X-50V-0.47uF-J CA64
464-60510-M02 ELECTROLYTIC CAPACITOR CD110-50V-1uF-M CA86
464-6D547-M02 ELECTROLYTIC CAPACITOR CD110-16V-4.7uF-M C972
464-6D547-M02 ELECTROLYTIC CAPACITOR CD110-16V-4.7uF-M C991
464-6D622-M02 ELECTROLYTIC CAPACITOR CD110-16V-22uF-M CA23
464-6E547-M02 ELECTROLYTIC CAPACITOR CD110-25V-4.7uF-M C948
464-6E610-M02 *ELECTROLYTIC CAPACITOR CD110-25V-10uF-M C946
464-6E610-M02 *ELECTROLYTIC CAPACITOR CD110-25V-10uF-M C954
474-25022-K0 SMD COIL NLC453232T-220K L902
474-25022-K0 SMD COIL NLC453232T-220K L904
474-25022-K0 SMD COIL NLC453232T-220K L907
666-13207-00 SMD FERRITE BEAD STPB3216-380PT L911*
782-PS42T9-550B HIGH FREQUENCY PCB
KEY1 HDCP N207

SPH42T70-11A10 SOFTWARE PW118 N-M HIGH DEFINITION SAMSUNG V4 N602
SPS42T60-01B10 SOFTWARE MEGA8 N401
SPS42T60-01C10 SOFTWARE HDMI EDID N200
SPS42T60-01D10 SOFTWARE VGA EDID N205
301-CPS42D8-14B RC-C14-0BREMOTE CONTROL UNIT ( NEWPRIMA)
603-PH42T7x-xx America
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PDP TELEVISION

Check MEGA8, DDC and FLASH

To produce digital board and HF board

Check the digital board and HF board

Check the accessories and pack them in box

Fig-1 adjustment flow-chart

Item Setting Item Setting Item Setting

The following interfaces will show up after running the program:

AV1 Video Audio

AV1 Audio AV2 Audio HD2 Audio Video

DDR SDRAM(128M) ATMEGA8L

PW2300 the arrangement diagram of the pins:

AD9880 (AD9398) instruction of the pin:

Pin Name Function Pin Name Function

The arrangement diagram of the pins:

The arrangement diagram of the pins:

Y drive board X drive board

Logic BUFFER(F) Logic BUFFER(G)

a. If it’s one vertical unlit line, then COF has problem.

Panel Power supply filter board

Logic board Power supply board

LA03 CN9004 CN9003 CN8001

203-PH42T70-01 100-PH42T70-01 PH42T7 29

203-PH42T70-10 100-PH42T70-10 INP4227

203-PH42T70-11 100-PH42T70-11 PH-42T7

No raster, no picture, no sound.

Check if the power supply indicator light is on.

Check power supply yes no

Normal Abnormal Check N401 The problem of

With sound but no picture.

Check if all other channel

Unfix X405 and X406, short

Check the input signal of N602 The screen damaged.

Set self-testing of the screen:

If the sound power board X908 is output.

Check if the second pin of sound

The sound power amplifier or peripheral Measure if the sound

Check N907 or Check different levels of

4. A certain channel is abnormal

Measure if the AV input

Check N903 M52797

Check N602 and Yes Check if N700 No

Check if YPRPB1 / YCRCB1 and YPRPB2

Check if the YPRYPB input pin No check interface

Check N700 and

Check if the input signal of

No Check if N700 has Yes Check N602 and

Check if the input YPRPB

Check the horizontal and vertical sync Check N700 and

Check N700 and The matter of input

4.5 HDMI no picture

4.5.1 Abnormal of the picture:

PART LIST OF EXPLODED VIEW

NO. DESCRIPTION PART#

615-20559-01 SOUND BOX ASS'Y ( LEFT )

615-20560-01 SOUND BOX ASS'Y ( RIGHT )

615-10638-02 HOLDER ASS'Y (DZ-2942)

667-PH42T7-05 KEY BOARD ASS'Y

667-PH42T7-05* KEY BOARD ASS'Y (SMD )