Colloid Mill

Dispersing and Emulsifying

Premier Colloid Mills - The Ultimate In
Dispersing and Emulsifying
An almost limitless variety of materials can be processed. As the material comes in contact with the rotor it is
Viscosities can run from water thin to paste thick. As long as ung out to the edge by centrifugal force. This force
the product will ow (either by gravity or pressure) a Premier pushes the material down through the narrow gap
Colloid Mill can handle it. between the rotor and stator. A particle material, while
it is whirling around in this lm, is subjected to a great
many eddy currents of tremendous force. This imparts
What Does A Colloid Mill Do? high shear to the product which overcomes the surface
A colloid mill does its work by hydraulic shear, bringing to bear forces tending to hold the particles together. The prod-
a tremendous amount of energy on a small portion of material uct makes its way through the shear zone and nally is
in the form of a thick lm. ung out into an open area. At this point it passes out
This action overcomes the strong polar forces which bind of the colloid mill through a suitable opening.
together small clumps of solids or which hold together drops
of liquid. A colloid mill will not break down hard cyrstalline (Fig. 3)
Inlet Funnel
particles by fracturing them across the crystal planes as an im- Coolant
pact type mill would do. It will, however, reduce these particles Inlet

down to their ultimate crystal size by breaking up the agglom- Hand Wheel
Adjusting Coolant
erates into which they form. Ring Outlet
Rotor
In the case of emulsions, the same principle holds. As the par- Stator Coolant
Inlet
ticles of the dispersed phase of the emulsion get smaller and
Spillway
it requires progressively more energy to overcome the surface Cover Bearing
tension holding them together. Enormous hydraulic shear is Areas show
jacketing for
needed to do the job and a colloid mill is an ideal means of heating and
accomplishing it. (See Fig. 1) Spillway cooling with in-
lets and outlets
indicated.

Fig. 1 - Left: Ordinary

oil-in-water emulsion
made with propeller
mixer, magnied 1000 Coolant
times. Note dispro- Outlet
portionate size of
particles. Right: Same All Premier Colloid Mills have securely held vertical
emulsion process
through a colloid mill. shafts in a heavy duty housing called the Spillway. This
Note smaller and more permits products contained in the inlet funnel to imme-
uniform size of particles. (Fig. 1)
diately enter the high shear zone. (See Fig. 3)

How Does The Colloid Mill Work? The Rotor and Stator
The product to be dispersed or The heart of a colloid mill is the rotor and stator. The
emulsied is fed by gravity or Clearance
best design is a rotor and a stator with smooth, ground
under pressure to a rapidly and lapped faces. With this design, found in the Pre-
spinning rotor. This is set very mier Colloid Mill, the thin lm of material between them
Stator
closely and precisely to a Rotor will be of uniform cross section and will be subjected
matching stationary part called to the maximum amount of shear as it whirls around.
a stator. The distance between To ensure fast entry of product into the grinding gap
them is adjusted from 0.001 (Fig. 2) all Colloid Mills are provided with impellers (two pins
to 0.125. Generally distances of not more than 0.020 are for low viscosity products and a special blade for thick
needed. This distance is commonly called the grinding gap. material). The rapidly turning impeller creates centrifu-
(See Fig. 2) gal force to pull the material into the grinding zone.
The speed at which a colloid mill runs is extremely impor-
Rotor (Underside) Flow of Material
tant. The linear speed at the rotor face, where the work is Stator
done, must be high enough to develop sufcient hydrau- Insert
Rotor
lic shear. To obtain superior peripheral speeds, the two
small scale Premier Colloid Mills (3 and 4) have high
speed belt drives. The larger mills (6 to 10) have large
diameter rotors which provide high linear speed at the
edges when directly coupled to 3600 rpm motors.

Shaft Labyrinth
Stainless Steel Stator Seal Cap

Drain Holes Seal Cap (Top)

(Fig. 5)

LABYRINTH SEAL: The triple heavy-duty bearings

Inlet
are protected by the easy-to-maintain Labyrinth Seal.
(See Fig.5). Product is prevented from entering the upper
Silicon Carbide bearings by a tortuous ow path of two concentric rings
Stellite Insert Ring Stator Insert
in the rotor and seal cap. Material entering the outer ring
Invar Rotor
is ejected by centrifugal force through the drain holes.
Product cannot get into the bearings under normal use.

Silicon Carbide
Stellite Facing Invar Shaft
Rotor HEATING AND COOLING: All mills have the
(Fig. 4) stator and spillway (main housing) jacketed for use with
steam, hot or cold water. Fittings for these connectors
SMOOTH FACED SILICON CARBIDE
ROTOR AND STATOR ROTOR AND STATOR are an integral part of the mill. Materials which have to
be kept in a molten state can be easily handled. Heat
build-up can be minimized by using a cooling uid in the
Both rotor and shaft are made of Invar, an alloy with the
jacket. The colloid mill can be operated at temperatures
lowest coefcient of expansion of any commercially avail-
up to 350 F.
able material. If the product heats up during the grinding
operation, the mill temperature change does not affect
CLEANING: Product contact parts are stainless steel.
the grinding gap, which stays constant. Rotors are faced
A quick ush is sufcient to clean the mill after use. For
with a thick layer of Stellite, harder then most abrasive
more difcult products or for more thorough cleaning,
materials. A matching, Stellite-faced, Invar ring is set into
every bit of surface touched by the product can be ex-
the stainless steel stator, (See Fig. 4)
posed in less than one minute. No tools are needed. The
adjusting ring is backed off. The stator is lifted out. The
When the product contains bers, crystals or similar hard
interior is now completely accessible.
agglomerates - rough, abrasive surfaces are required.
Premier uses the preferred material, silicon carbide. The
stator has a specially made silicon carbide insert and the Closed Continuous Operation
rotor a similar matching part. (See Fig. 4) Any Premier Colloid Mill may be easily converted to
closed continuous operation. The inlet funnel is un-
In addition to the standard silicon carbide components, screwed and appropriate
ne grain and wide faced rotors and stators are available. inlet piping screwed into
the stator. The standard
GAP ADJUSTMENT: The clearance between the partial spillway cover is
rotor and stator can be increased, decreased, or locked replaced with a full spillway
in seconds - even while the mill is operating. No tools cover having appropriate
are needed. Loosen the hand wheels which allow the pipe tting. A pump may
non-galling magnesium bronze calibrated adjusting ring feed the mill or the mill may
to be easily rotated from 0.125 down to 0.001. be mounted underneath a
tank for gravity feeding. (Fig. 6)
Belt - Driven Mill Directly - Driven Mill
MILL NET WEIGHT** Dimensions Mill Size NET WEIGHT* Dimensions Inches
Pounds
SIZE Pounds

3 250 24 6 450 10 15 1/2 5 11 11 1/2 50

4 300 26 8 800 11 17 1/2 7 15 11 1/2 55

10 1300 14 22 1/2 7 16 15 62
MILL SIZE CAPACITY* MOTOR THREE ROTOR
Rotor/Dia. Gal./Hour HP SPEEDS - RPM
MILL SIZE CAPACITY* MOTOR THREE ROTOR
3 30 5 7,200/10,000/17,000 Rotor/Dia. Gal./Hour HP SPEEDS - RPM
4 50 7.5 5,500/7,500/12,800
6 100 5-10 3,600
8 300 10-30 3,600
10 500 20-40 3,600

Typical Applications:
Industrial: Adhesives, Asphalt Emulsion, Ceramic Glazes, Ceramic Slips,
Coatings, Colorants, Dispersions, Dyes, Emulsions, Essential Oils,
Finishes, Greases, Herbicides, Insecticides, Inks, Latex, Leather Coatings,
Paints, Paper Coatings, Pastes, Pigments, Plastic Coatings, Polishes,
Resins, Rocket Fuel, Sealants, Soy Beans, Suspensions, Textile Coatings,
Waxes, Welding Fluxes.
* Average rate of ow. Maybe higher or lower depending on
Sanitary: Antacids, Chocolate, Cosmetics, Creams, Dairy Products,
product handled.
Deodorants, Fish Pastes, Flavors, Fruits, Injectables, Lipsticks, Lotions, ** Average. Varies according to motor size.
Makeup, Mascara, Mayonnaise, Medicine, Mustard, Nut Pastes, Oils,
Ointments, Pharmaceuticals, Salad Dressings, Sauces, Spices, Syrups, Units available in sanitary design for Food,
Pharmaceutical and Cosmetic applications. In
Toothpastes, Vegetables.
addition, units can be prepared with mechanical seals
for pressurized operations.

Premier Mill, An SPX Brand

611 Sugar Creek Road, Delavan, WI 53115
Phone: (800) 252-5200 or (262) 728-1900, Fax: (262) 728-4904
E-mail: premiermill@spx.com
For more information about our worldwide locations, approvals, certications, and local representatives, please visit www.premiermill.com.
SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should
not be relied upon unless conrmed in writing.

Issued: 10/2009 PM-COL Copyright 2009 SPX Corporation