Acid Gas Treatment
Acid Gas Treatment
Acid Gas Treatment
Qatargas
Upgrading acid gas treatment at the worlds largest LNG facility safeguards the
plants design capacity and its ability to process increasingly sour feeds
HP AGRU
absorber
TGTU
absorber
H2S plus H2Sx 350 ppmwt tion of the SRU unit. Therefore, the question of
Organic matter as carbon 400 ppmwt enrichment of the gas was raised.
Ash 200 ppmwt Optimisation of the needs of the new units in
Acidity (as H2SO4) 50 ppmwt terms of utilities and installation area was also
No dark particles. carefully considered since the new installations
Incinerator specifications are: were to be built within one existing plant. Steam
H2S plus COS plus CS2 50 mg/Nm3 @ 2% vol and cooling water supplies available in the exist-
O2 ing facilities might be limited. However,
Carbon monoxide 5000 mg/Nm3 @ 2% vol O2 Qatargas could expect to minimise the debottle-
BTX plus C6+ conversion in % 99.9 necking works at the centralised utilities
generation plant if new demands made of it were
Base case moderate. Basically, the need to handle the vari-
When the project went to selection of licensed ous cases in two trains of 800 million scfd
technologies at the end of 2005, Qatargas was design capacity the initial configuration of the
looking for a single technology licensor for gas project after the conceptual study, where the
sweetening (including potential enrichment of normal flow rate to the trains was to be 600
the acid gas upstream the SRU) and for the TGT million scfd with a design capacity set at 800
absorber. The latter was to include hydrogena- million scfd required a 540 m3/h amine based
tion plus quench of the tail gas, followed by an high pressure AGRU and a 240 m3/h TGTU per
H2S absorber. Qatargas went to a separate bid train. The corresponding reboiling duties could
for the AGRU/TGTU absorber and the SRU/ be estimated at 39 MW for the AGRU and 16
hydrogenation and quench sections. The tech- MW for the TGTU at regeneration.
nology specified for gas sweetening was to be an Prosernat bid with a first configuration in
amine based technology. which the rich solvent of both the AGRU and the
The need for a selective AGRU technology was TGT absorber were regenerated commonly in a
obvious and MDEA processes were proposed. single column, and the solvent from the TGT
However, the quality of acid gas sent to the SRU absorber, partially loaded with H2S and CO2, was
contains in some cases less than 50% H2S, reused in the AGRUs high pressure absorber.
contaminated by aromatics and mercaptans. The arrangement gave significant savings
These are potentially harmful to efficient opera- compared to a solution with two separate units,
AGRU + TGTU
common
HP AGRU
regenerator
absorber
Fuel
gas
Feed
gas
TGTU
absorber
AGEU
absorber
the absorber of the TGTU. The gain is the use of by Total in the 1980s when the company oper-
the remaining absorption capacity in the semi- ated selective MDEA plants in the gas plant at
lean amine flowing from the TGT absorber after Lacq, France.
the tail gas is cleaned up. The advantages of this new system are
The purpose of this operation is to partially multiple:
enrich the acid gas and slip the aromatics Firstly, the low pressure flash of a rich amine
contained in the fraction of acid gas. The effec- solvent preferentially vaporises CO2, which is a
tiveness of the operation is directly related to the simple way to enrich the rich solvent in H2S, then
amount of acid gas that is recycled, at increasing the acid gas from the regenerator.
cost. Furthermore, rich amine from the bottom of Secondly the flash of the rich amine solvent
the AGRU absorber is much more concentrated also releases a large fraction of aromatics, which
than the one coming from the TGTU. Its use in is sent into the absorber of the TGTU, then evac-
the high pressure absorber can become problem- uated to the incinerator.
atic. It is then necessary to increase the flow of The efficiency of this arrangement is far greater
fresh solvent. than the efficiency of recycling acid gas, mainly
because the concentration of H2S in the flash gas
AdvAmine preflash low BTX process is significantly lower than in acid gas. The semi-
The configuration shown in Figure 4 adds a lean solvent from the TGTU is then less
supplementary low pressure flash tower upstream concentrated in H2S and more useable in the
the regenerator to flash the rich solvent after high pressure absorber to spare the use of fresh
preheating. The vapour produced is recycled to amine.
the TGT absorber, while the rich amine liquid The operating pressure of the preflash column
solvent is routed to the head of the regenerator. is adjustable by operators, to control the enrich-
The arrangement had been already implemented ment power of recirculation in respect of the
HP AGRU
absorber
TGTU
absorber
Figure 4 Preflash low BTX process with integration of semi-lean solvent from the TGTU
composition and flow of sour feed gas to the high 800 million scfd design case is shown in Table 3.
pressure AGRU. The lower the operating pressure Based on these results, the AdvAmine preflash
of the preflash column, the higher the content of low BTX process proposed by Prosernat was
H2S in acid gas to the SRU. At PMP, the configu- finally selected by Qatargas for the project.
ration is available to adjust the concentration of At the more detailed optimisation phase at the
acid gas between 54% mol (when the operating beginning of the FEED phase, Prosernat consid-
pressure of the preflash column is 4 barg) to 60% ered the addition of a specific recycle of hot acid
mol or more, at lower operating pressures. gas from the top of the regenerator to the
Despite higher recirculation flows of low pres- preflash tower via a dedicated line. The scheme,
sure flash gas, and therefore more acid gas in based on solutions patented by Total when it
semi-lean solvent from the TGTU tower, the 600 operated the Lacq plant, improves more signifi-
ppmv H2S content requested at the top of the cantly the quality of acid gas. It acts as a
high pressure absorber still
allows recycling of significant Comparison of three schemes in the initial FEED phase
amounts of semi-lean solvent,
without risking the H2S specifi- Initial design Acid gas Preflash low
cation. The arrangement saves recycle of TGTU enrichment BTX process
solvent and common in TGTU
substantially on reboiling duties. regeneration
Total amine flow, Sm3/hr 600 1050 900
Reboiler duty, MW 48 75 65
Comparison of performances H2S content in acid gas, % mol wet 53 59 60
between the schemes BTX content in acid gas, ppmv wet 1200 800-900 310
The performances of each H2S concentration from HP AGRU absorber, ppmv 600 600 310
H2S concentration from LP TGTU absorber, ppmv 250 250 250
process were evaluated and the
results were proposed to
Qatargas. A comparison for the Table 3
HP AGRU
absorber
TGTU
absorber
Figure 5 Preflash low BTX process with acid gas recycle to TGTU
superenrichment process configuration in the cooler, operating with a closed cooling water
worst conditions. This option allows more H2S to loop, to limit the pressure drop of the high pres-
be sent to the TGTU and is operated only when sure section. It also enables water wash of the
the unit has extra quantities of fresh solvent solvent to limit solvent losses to downstream
available from the regenerator in turndown units.
conditions. The pressure of the preflash tower The rich amine recovered at the bottom of the
needs to be below that of the regenerator top to MDEA absorber is released at 7 barg through a
circulate acid gas. For PMP, the connection is level control valve. The flash gas is treated with a
activated only for turndown 1% and start-up slipstream of lean amine in a dedicated absorber
cases. Figure 5 details the arrangement. stacked on the medium pressure flash drum.
The rich solvent is then pre-heated with the
Description of the acid gas treatment unit lean solvent from the bottom of the regenerator
A process scheme of the acid gas treatment unit through the rich/lean MDEA exchangers. The hot
is shown in Figure 6. rich solvent then feeds the preflash column at
In the high pressure section, the raw feed gas is reduced pressure. The flash of the rich solvent
first filtered then contacted with an amine solvent releases some of the acid gases, mostly CO2, and
that is a mix of a very lean solvent and semi-lean hydrocarbons. The operating pressure is adjusta-
amine solvent already used in the TGT absorber. ble. It controls the differential ratio of released
The fraction of each amine solvent can be CO2 to H2S. The gas recovered at the top of the
adjusted to be as close as possible to the required preflash column is cooled and reflux water is sent
H2S specification, and the number of trays in the back to the column.
absorber is adjustable to control CO2 slippage. The flash gas is mixed with the tail gas from
The treated gas is cooled through a vertical direct the SRU hydrogenation section and feeds the
SRU +
hydrogenation
+ quench
AGRU
pre-flash
tower
Acid gas
recycle
Sulphur
HP AGRU
absorber
Fuel
gas
AGRU
regenerator
TGTU
absorber
Feed Reboilers
gas LP steam
Figure 6 Flow scheme of the acid gas treatment plant, including AGRU, SRU and TGTU
TGT absorber, where it is contacted with fresh regenerator is cooled in the rich/lean MDEA
solvent from the regenerator to achieve H2S exchangers. Air cooling and water cool the
specification. solvent.
The rich amine from the preflash column is Cooled lean amine solvent feeds the high pres-
sent to the regenerator where H2S and CO2 are sure absorber, the medium pressure absorber
stripped by the vapour generated in the reboiler. and the TGT absorber. Filtration is achieved with
The top of the regenerator is equipped with a cartridges filters installed on a side stream of the
direct condensing section where acid gas is lean solvent loop. The semi-lean solvent from the
cooled by a flow of water circulating in a closed TGT absorber is also filtered before recycling to
loop. This arrangement maximises the available the lean solvent loop.
pressure of the acid gas at the AGRUs battery Depending on the feed gas composition (H2S/
limit. It was set at the FEED stage to limit the CO2 ratio and feed gas flow), the operating condi-
footprint and diameter of the acid gas headers to tions of the AGRU are adjusted to achieve the
the SRU, with higher allowable pressure drop. required specifications, especially the concentra-
The new AGRU is equipped with an acid gas tion of H2S in acid gas. Two parameters are
line that allows recycling of acid gas from the top essential and specific to the good operation of the
of the regenerator to the preflash column. This unit: the recycle rate of semi-lean amine in the
facility is used to meet the minimum H2S content solvent feed to the high pressure absorber; and
of the acid gas even when the feed gas contains the operating pressure of the preflash column.
only 1% of H2S. The line can also be used during
turndown conditions. Design challenges
The lean solvent from the bottom of the MDEA Beyond the elaborated multi-column process