CONTROL PLAN

Prototype Prelaunch Production Key contact / Phone Date ( Orig) Date ( Rev)
Mr. F. Khan 24-12.-04 09.12.16
Control plan Number- Tractor Assembly / Post Painting 05944- 281115
Customer Engineering Approval / Date ( if reqd )
Partnumber / latest change level :- Core team -
TR 510 FK / RS / AM / RP
Part name / Description :- Supplier / PartApproval / Date Customer Quality Approval / Date( if reqd )
Demasking & Greasing
Supplier / Plant Supplier code Other Approval / Date( if reqd ) Other Approval / Date ( if reqd )
M & M LTD., ID / F005
Characteristics Methods
Product / Process
Process Name / Operation Machine Device ./ Special Evaluation measurement
Part process number No Product Process Specification / Sample Control method Reaction Plan
Description Jig Tools For Mfg Char. Class technique
Tolerance

Complete tightening of all

10 Hand hole cover tightening 10.1 - Visual. 1 100% Self certification Retight
bolts

Unloading thehand brake

Unloading pf Hand Brake 10.2 Visual. 1 100% Self certification As per SOP
and hang on stand

complete demasking of all

20 Demasking - 20.1 - - - Visual. 1 100% Self certification Demask all points completely as per Sop
points

All grease points should be completely

30 Rear m/c Area greasing 30.1 - - - Visual. 1 100% Self certification Apply grease properly as per SOP.
greased and clean.

Re orientate grease gun properly and grease all

30.2 - - - - Visual. 1 100% Self certification
points .

Elgi Grease
till the grease is
pump &
Greasing at the points given All grease points should be completely seen coming out
40 Pneumatic 40.1 - - Visual. 1 100% Self certification Apply grease properly as per SOP.
in SOP greased and clean. from the
Cylinder
respective point
(100X1200mm)
Quantified
Quantified dispensor for Re orientate grease gun properly and grease all
dispensor for 40.2 - - Auto cutoff Visual. 1 100% Self certification
Front Axle points .
Front Axle

40.3 No of stroke for turn buckle 8 strokes Visual. 1 100% Self certification Apply the grease using 8 strokes

BR
No of stroke for Antifriction
- 40.4 - - 18 strokes Visual. 1 100% Self certification Apply the grease using 18 strokes.
Bearing

MKM model VTU

oil 12 litter in /
Oil Dispensing
50 VTU oil filling
Unit
60.1 Use of correct bill of material - <SC> tractor and regular dispensing unit - 100% Calibration record Fill up as per SOP
model 11.5
letter/tractor
Oil Dispensing
60 Air cleaner oil filling 50.1 Correct oil quantity - 0.5 L dispensing unit - 100% Calibration record Fill up as per SOP
Unit

Oil Dispensing
70 Transmission oil level Filling 70.1 Ensure Oil at between Min- Max of dipstick - - - Visual 1 100% self certification by cell member Record in history card & keep tractor aside
Unit
BS

DATE C.L. CHANGE APPD. BY DATE C.L. CHANGE APPD. BY

09.12.16 BS OIB Oil Qty revised to 35.5 from 35 Ltr & Stand by grease dispensing system FK
AFB Grease Strokes increased from 10 to 18 to eliminate the chances of noise from
09.11.16 BR
the sleeve FK

15.10.2015 BQ SOP Revised for offline greasing of tie rod FK

01.07.15 BP Regual oil filling quantity reduced from 12 liters to 11.6 Liters FK

30.06.15 BO Use of IOCL (MTRAC 30) Oil in place of EP90 Oil for 255 DI model(ER15C0003077 ) FK

Total Transmission oil quantity reduction by 3.6 lit.from H1 OIB

19.05.15 BN
models(ER15C0003108 ) FK

TO : Trainee Officer ; IN : Inspector; SL : Shift Leader; CL : Cell Leader

Format No :- TQM 15