Space Frame Structures

Foundation Structures for
Offshore Wind
ypo
German Norwegian Offshore Wind

Energy Conference 4. May 2010
Trond Landb, Technical Manager
Vici Ventus
3 owners with complementary knowledge and expertise
AF GRUPPEN ASA
DR. TECHN. OLAV OLSEN AS
Turnover NOK 4.4 Bn NOK 230 Mill NOK 5.9 Bn
Profit NOK 2.4 Bn NOK 17 Mill NOK 328 Mill
# employees ~800 employees 93 employees ~2.100 employees
Lyse is a utility company Dr.techn.Olav Olsen a.s (OO) AF Gruppen ASA is one of
owned by 16 local is an independent structural Norways largest construction
communities within the and marine engineering companies, with activities
county of Rogaland, Norway. company, with a world leading onshore and offshore. Leading
Business Business includes production role within conceptual within onshore wind and de-
and sales of energy and development and design for commissioning of offshore
telecom products, as well as the civil construction and oil structures. AF is short for
building and maintaining and gas industry. Addressing Future, describing
infrastructure. the ability to think long term and
innovative.
Business Development, power

production and sale. Engineering and design Large construction projects
Large energy projects of offshore installationes onshore and offshore
Vici Ventus Technology AS General Information
Vici Ventus was founded in September 2009

Overall strategy is to deliver cost effective foundation
structures to the offshore wind industry
Beside detail design and delivery of foundations Vici Ventus
can provide services in early development phases as well as
concept verification and FEED studies
Core Products
Concrete Gravity Structure fixed foundations for water depth 30-100 m
Steel Space Frame Tower fixed foundations for water depth 20-70 m
Vici Ventus will have access to fabrication facilities in Vats,
Norway for delivery to the North Sea market.
Vici Ventus will search for partners internationally for delivery
to foreign markets, in order to fabricate foundations locally
Concrete Foundations
ypo
Gravity base or skirt piles

Offshore Wind Challenges and
Opportunities
Challenges
More expensive than onshore
Installation
Access
Cables and substations
Foundations
Weather and sea state
Availability of cranes, installation vessels and
sub-sea equipment
Marine environment issues
Solutions
Simple and robust equipment
Weather insensitive installation
Avoid high cost offshore vessels and
equipment
Design for long life
Design for larger wind turbines if cost efficient
(not possible onshore due to transport
restrictions etc)
Offshore Concrete Foundations

Relevant Design Experience
Vici Ventus Concrete Foundations
Main Features
Simple and robust mono tower

structure
Based on 30 years successful industry
For water depths up to 100 m +
Long design life, 100 years +
Can support larger turbines in the future
Optimal stiffness and dynamic
characteristics
Not fatigue sensitive
Maintenance free
Firm or soft soil
Marine environment friendly
No piling
No anchors
Vici Ventus GBS Concrete Foundations

Marine Operations
Self floating and stable structure

Buoyant shaft for floating stability
Inshore assembly and hook-up
Inshore lift-installation of tower and turbine,
well controlled and safe operations
Relatively low cost floating cranes
Complete turbine towed to site
Robust, not sensitive to weather
Installation by ballasting only
No use of offshore crane vessels
Short duration, reversible, robust, Hs=3 m
Normally no seabed preparation
Simple removal by reverse installation The Hywind experience
Allow for reuse Inshore assembly =
Low cost & risk
Concrete Foundations for 40 m water
depth Case Example
Based on North Sea conditions,
air-gap 20 m, Hmax 21,2 m
Concrete structure designed with

sufficient floating stability to carry
complete turbine (5MW
Repower) from inshore building
site to installation site
Base Slab diameter 40 m
Shaft diameter 24 6 m
Towing draft 35m
Net concrete volume 2500 m3
Solid ballast 13000 tonnes

(inshore and offshore)
Technology
Concrete Gravity Foundations
Concrete GBS Raft for shallow waters

Self floating
Inclined installation
Concrete GBS w/ skirts

For soft soil, 30 m WD For soft soil, 10 m WD
Self floating/installed Self floating/installed Concrete GBS Sakhalin 2
Inclined installation method
(www.afgruppen.com)
AF Miljbase Vats
A perfect site for construction of foundations for offshore wind turbines
The largest offshore concrete

structures have been finished in
the fjord outside Vats
Troll A, Draugen, Gullfaks C were
finished here due to limited waterdepth
in Gandsfjorden
Deep water available
182 m long quay with 23 m waterdepth
Accessed by worlds largest offshore
lifting vessels (Thialf, Balder, Saipem
S7000 etc.)
Minimum 220m waterdepth during
transit
Top modern yard facility with all
required certificates
Good infrastructure
100% owned by AF Group
Construction of Draugen in Vats

Steel Space Frame (SFT)
ypo
Foundations
Gravity base or piled
Offshore Structures Experience steel

Space Frame Tower (SFT)
Main elements:
Foundation - different solutions
Gravity base
Suction buckets
Piles
Space Frame Tower, 3 main element
types
Vertical legs with constant outer
diameter and variable thickness
A uniform node design for both X
and K nodes. The nodes have
superior fatigue capacity and are
cost effective in fabrication.
Uniform X-bracing system with one
brace diameter
Transition structure, standardized for
turbine, independent of site
conditions
Foundation types for SFT
Gravity base structure that

can be ballasted with
sand/gravel - Pre installed
or installed with the
structure Pre installed piles
Piles pre installed directly
under the legs or through
pile sleeves outside the legs
Piled foundation frame pre
installed
Suction buckets pre
installed directly under the
legs or as foundation for a
frame Piled foundation frame Suction buckets
Transition Structure
Standardized design for each
turbine size and make
Present design for 5MW turbine
of 410 tons and tower height
69m above transition
Central cylinder 5,5m in
diameter and 6m height
Designed with the same fatigue
life as the tower
Weight of structure 120 tonnes
Access by outside platform and
door in central cylinder. To standardize the design, the highest design requirements must be
applied to secure capacity for any application. This means that it will
Excellent space for equipment be oversized for some cases. This will have small influence on the
total material cost. However, from a cost point of view, very much will
be gained by providing a ready detail design with all specifications.
Also quality will gain by this approach.
Node fabrication
Hot forming with hydraulic press Welding two halves

together to an X-
node
Splitting X-node
into two K-nodes
End of Presentation

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What challenges are associated with offshore wind farms?

What challenges are associated with offshore wind farms?

What are some of the foundation structure options discussed in the document?

What are some of the foundation structure options discussed in the document?

Foundation Structures for

German Norwegian Offshore Wind

Turnover NOK 4.4 Bn NOK 230 Mill NOK 5.9 Bn

Profit NOK 2.4 Bn NOK 17 Mill NOK 328 Mill

# employees ~800 employees 93 employees ~2.100 employees

Business Development, power

Vici Ventus was founded in September 2009

Gravity base or skirt piles

Offshore Concrete Foundations

Simple and robust mono tower

Vici Ventus GBS Concrete Foundations

Self floating and stable structure

Concrete structure designed with

Base Slab diameter 40 m

Towing draft 35m

Net concrete volume 2500 m3

Solid ballast 13000 tonnes

Concrete GBS Raft for shallow waters

Concrete GBS w/ skirts

The largest offshore concrete

Construction of Draugen in Vats

Gravity base or piled

Offshore Structures Experience steel

Foundation types for SFT

Gravity base structure that

Hot forming with hydraulic press Welding two halves

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