LAUNDER SYSTEMS

Heated Cover Systems ZEN Preheater System

Heated cover systems incorporate heaters Pyrotek offers the novel ZEN preheater for
as modules in trough cover sections, furnace casting tables, launders and other metal
lids, crucibles, filter boxes, low pressure transfer components.
diecast covers, holders, etc. Heated covers
allow for the preheat of refractories prior to The ZEN system is available with a range of
the introduction of metal to retain the metal’s different air supplies and heat sources. A high-
heat during transfer and to hold the molten metal at temperature temperature cover blanket can be fabricated to
during periods of inactivity. Heated cover systems can be designed accommodate most applications, increasing the
to control temperatures up to 982°C. ZEN’s preheating efficiency with a combination
that offers significantly higher performance
Heated Refractory Launder Technology than a traditional gas-fired unit. The system
Heated refractory technology continuously heats the side wall is compact, mobile, very easy to use and
refractory in the launder using an automated heating panel delivers process and safety benefits with real
system. The design reduces furnace energy costs and increases cost savings.
the service life of the launder refractory by maintaining a
consistent temperature between castings.

METAL SCRAP REMELT GRAPHITE COMPONENTS

LOTUSS SHUR-LOK Coupling and Shaft
Pyrotek provides the technology to The SHUR-LOK® design offers the
process light gauge scrap materials most advantageous method for
in-house, making scrap recycling connecting rotary degassing shafts
an economical reality with the and drive systems, extending shaft
LOTUSS™ system. life and providing better gas sealing.
• Sized to match desired scrap The threadless design eliminates
melt rate. stress points created by graphite
threads, and its high strength means better cantilever loading
• High metal recovery rates. capacity.
• Suited for continuous melting operations. SHUR-LOK® is a registered trademark of Pyrotek Inc.

• Easy installation, low maintenance, low operating cost.

SAFETY COATINGS REFRACTORY MASTICS

Wise Chem Epoxy Coatings Mastic 85N
Wise Chem® is a high performance, multipurpose, two-component Mastic 85N is a non-RCF, durable insulating refractory composition
amine epoxy coating. Wise Chem coatings are one-coat designed for launders and the joining, bedding and patching of
applications that cure quickly and adhere well to themselves. precast refractory shapes. Its consistency permits application
They create an effective safety barrier between wet substrate and by caulking, trowelling or hand forming, and it dries to a hard,
molten aluminium to reduce the risk of an explosion. The coating erosion-resistant surface.
is effective at inhibiting rust formation on exposed steel parts.
Wise Chem® is a registered trademark of Wise Chem LLC.

REFRACTORY COATINGS
ZYP Boron Nitride Coatings Pyrocote
Boron Nitride Lubricoat® and Lubricoat-Blue® are premium, all- Pyrocote products are water-based coatings designed to provide
purpose, paintable boron nitride coatings. Ideal filter boxes and a low-cost, sacrificial barrier between molten aluminium and
bowls, these coatings provide a Teflon®-like, non-wetting surface refractory substrates. They are easy to apply and remain stable
to provide smooth liquid metal flow. Additional applications include at a broad range of storage temperatures. Inherent thixotropic
launders, troughs, pouring spouts, gates, tundishes, funnels and properties also provide protection against cracking or spalling
various casting applications. during subsequent rapid drying of thick applications. Pyrocote
DuPont™ Teflon® is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates. is ready to use, without dilution, for applications such as troughs
Lubricoat® and Lubricoat-Blue® are registered trademarks of ZYP Coatings, Inc. and launders, liquid metal transport ladles, filter boxes and similar
refractory components.

Pyrotek’s mission is to provide innovative solutions to customer needs utilising our global resources.
Contact information: www.pyrotek.info/locations
PYROTEK INC. • CORPORATE OFFICE • 705 W. 1ST AVENUE • SPOKANE, WA 99201, USA • P: 509-926-6212 • F: 509-927-2408
www.pyrotek.info • email: info@pyrotek.info AUG-13-E4-677
INGOT CASTING MOLTEN METAL FILTRATION
RFM Control Pins SIVEX Ceramic Foam Filters Dual Vertical Gate Filter System
Using patented reinforced fibreglass material (RFM®) SIVEX® filters are used globally to filter Featuring the exclusive bonded particle
technology, Pyrotek’s control pins are durable and molten aluminium. filter (BPF®), this system offers a small
naturally non-wetting to liquid aluminium. footprint and continuity of filtration during
• Cleans aluminium used for beverage
Trough Linings can applications, aircraft alloys and long casting campaigns through the
Pyrotek offers a range of refractories suited specifically all other critical applications use of a single or two interchangeable
for a customer’s application. (shuttled) filters.
• Phosphate-bonded, high-purity
Wollite 30ST-1 Secondary Insulation alumina-based product. • Easier and faster filter change out for quick turnaround and
A pourable, lightweight refractory material with very improved productivity.
• Available in a range of sizes from 18–66 mm and grades
low thermal conductivity. 10–80. • Enhanced product output quality with BPF.
TF Combo Bags • Provides a cost-effective and proven method to remove • Extended filter life capability and thermal stability
Rigid filter bags that offer consistent results with more inclusions. • Continuous running capability.
predictable casts.
SIVEX® is a registered trademark of Pyrotek Inc. BPF® is a registered trademark of Pyrotek Inc.
RFM Skim Dams
RFM is a composite that can be shaped into very
complex, thin parts. It has excellent mechanical
properties against molten aluminium alloys.
RFM® is a registered trademark of Pyrotek Inc.
IN-FURNACE AND IN-LINE METAL TREATMENT
PROMAG SNIF Systems
PROMAG ™ reacts quickly and Pyrotek’s SNIF® Systems division now offers
efficiently to remove sodium, lithium two more innovations in its leading aluminium
BILLET CASTING CONTINUOUS SHEET CASTING and calcium from molten aluminium
and aluminium alloys, as well as from
refining technology range for melt circulation
and degassing.
refractory furnace linings. Sodium
Titan Thimble Continuous Casting Tips levels less than 1 ppm in high Mg The newly developed SNIF SHEER NEO nozzle
Industry-leading technology, Titan is the highest strength, most
™ Pyrotek offers a unique casting tip material aluminium alloys are attainable in the is designed for users who require additional
erosion and thermal shock resistant thimble Pyrotek offers. specifically engineered for the production casting. Available in both fine particle and granular form. hydrogen reduction performance from their
of high quality, continuous cast aluminium existing SNIF SHEER system. The advanced
sheet. These tips are made from NECO • Increases production speed and die life when extruding
Transition and Header Plates nozzle can now effectively distribute higher flow
material and can be used on all types of profiles.
Several material types are available, rates of process gas resulting in more efficient
twin-roll casters. NECO material is a unique • Reduces the number of breaks in continuous casting hydrogen removal.
giving unparalleled strength, low
formulation of ceramic fibres bonded with an inorganic, silica
shrinkage and resistance to thermal • Eliminates edge cracks when rolling high Mg aluminium
binder. These tips are dimensionally stable and do not experience SNIF SHEER P-240Ui systems are 4-rotor degassing units. They
shock, including N-17, Pyrocast AR alloys.
thermal shock or cause outgassing. are used in modern high flow rate casting operations, as well as
and Pyrocast XL. • Free of fluorides—zero fluoride emissions. HCl and under more conventional casting flow rate conditions but where
Nekote Roll Lubricants particulate stack emissions below EPA emission standards for a high level of hydrogen removal is required. The 4-rotor systems
Nekote lubricants prevent molten aluminium from sticking to caster H.A.P. (USA). are designed for in-line or “U” pattern metal flow.
shells. This allows for faster casting and higher production yields. • Non-hazardous compound. SNIF® is a registered trademark of Pyrotek Inc.
Nekote is easy to use and has a high dilution ratio compared to
other products. • Low melting point (< 480°C) for rapid dispersion.
• Less hygroscopic than magnesium chloride powders.

METAL TRANSFER AND CIRCULATION

Metaullics Molten Metal Pumps EMP (Electromagnetic Pumping) FURNACE REFRACTORIES
Industry leading transfer, circulation and gas injection pumps, The cutting edge of industry
including Tensor®, J-Series pumps and overflow transfer system technology in molten metal Pyrofloor 80 TAB Big Block
(OTS) use the latest technology, providing high reliability with an pumping, the EMP™ pump uses Pyrofloor 80 is a high alumina Pyrotek big block refractory
exceptional warranty. electromagnetic energy to move refractory exhibiting excellent systems improve furnace
liquid aluminium. abrasion resistance and life and performance, which
Transfer metal quickly and safely from:
• Melting furnace to holding furnace • No moving parts makes the high mechanical strength to reduce costly downtime and
• Furnace to ladle EMP highly reliable with provide an exceptional floor repairs. They can easily
• Holding furnace to caster minimal maintenance and tile formulation. be combined with other
component wear. construction methods to meet
Circulation pumps continuously stir the furnace • Typically 5–10 years’
each customer’s needs.
bath to: • Small enough to fit in restricted spaces and adaptable to a service life depending on
• Reduce energy consumption wide range of furnaces. design and applications. • Keyway locking design speeds refractory replacement and
• Increase production allows one or multiple blocks to be replaced as needed.
• High molten metal circulation rates ensure uniform • Much higher abrasion
• Improve quality temperature and chemistry throughout the metal bath. resistance and mechanical strength than other products • Less labour intensive installation than traditional construction
• Reduce melt loss specified for same application as floor tiles. methods; turnaround time can be reduced by 25–40%.
Gas injection pumps inject process gasses in • Ideal for use in front of furnaces and in drossing rooms. • Reduced hydrogen outgassing by high-firing prior to
the metal to: installation.
• Remove alkali metals
• Remove hydrogen
• Remove magnesium in secondary smelters
Metaullics® and Tensor® are registered trademarks of Pyrotek Inc.