ADAX4
ADAX4
ADAX4
ADAX4 Series
Instruction Manual
Thank you very much for purchasing the HITACHI AC servo drives.
This instruction manual describes the handling, maintenance, and others of the HITACHI
AD series servo drives with AC servo programmable functions. Please read this manual
thoroughly before operating it so that installation, maintenance, inspection may be
performed correctly. For the program function, read the instruction manual pertaining to the
Programmable Function.
When using option products related to this servo drives, read the instruction manuals for the
related products thoroughly.
NB284X
SAFETY
SAFETY
For the Best Results with AD Series servo drives, read this manual and all of the warning sign
attached to the servo drive carefully before installing and operating it, and follow the instructions exactly.
Keep this manual handy for your quick reference.
A safety instruction (message) is given with a hazard alert symbol and a signal word;
WARNING or CAUTION. Each signal word has the following meaning throughout this manual.
This symbol means hazardous high voltage. It used to call your attention to
items or operations that could be dangerous to you or other persons operating
this equipment.
Read these message and follow these instructions carefully.
This is the "Safety Alert Symbol" This symbol is used to call your attention
to items or operations that could be dangerous to you or other persons
operating this equipment.
Read these messages and follow these instructions carefully.
WARNING WARNING
Indicates a potentially hazardous situation which, if not avoided, can result in
serious injury or death.
CAUTION CAUTION
Indicates a potentially hazardous situation which, if not avoided, can result in
minor to moderate injury, or serious damage of product.
The matters described under CAUTION may, if not avoided, lead to
serious results depending on the situation. Important matters are described in
CAUTION (as well as WARNING), so be sure to observe them.
NOTE
NOTE Notes indicate an area or subject of special merit, emphasizing either the
product's capabilities or common errors in operation or maintenance.
ii
SAFETY
PRECAUTION
WARNING : This is equipment should be installed, adjusted and serviced by qualified electrical
maintenance personal familiar with the construction and operation of the equipment and the hazards
involved. Failure to observe this precaution could results in bodily injury.
WARNING : The user is responsible for ensuring that all driven machinery, drive train
mechanism not supplied by Hitachi, and process line material are capable of safe operation at an
applied maximum speed to the AC servo motor. Failure to do so can result in destruction of
equipment and injury to personnel should a single point failure occur.
WARNING : For protection, install an earth leakage breaker with a high frequency circuit
capable of large currents to avoid an unnecessary operation. The ground fault protection circuit is not
designed to protect personal injury.
CAUTION : These instructions should be read and clearly understood before working on AD
series equipment.
CAUTION : Proper grounds, disconnecting devices and other safety devices and their location
are the responsibility of the user and are not provided by Hitachi.
CAUTION : Rotating shafts and above ground electrical potentials can be hazardous.
Therefore, it is strongly recommended that all electrical work conform to the National Electrical Codes
and local regulations. Only qualified personnel should perform installation, alignment and
maintenance. Factory recommended test procedures, included in the instruction manual, should be
followed. Always disconnect electrical power before working on the unit.
iii
SAFETY
WARNING : This equipment should be installed, adjusted, and serviced by qualified personal
familiar with construction and operation of the equipment and the hazards involved. Failure to
observe this precaution could result in bodily injury.
2.Installation measure:
a. Use a filter designed for AD series servo drives.
3.Wiring
a. Shielded wire (screened cable) is required for motor wiring, and the length must be less
than 30 meters.
b. Separate the main circuit from the signal/process circuit wiring.
iv
SAFETY
1.Enclosure
The drives must be installed into a enclosure which has the protection degree of Type IP2X (See
EN60529). In addition the top surface or front surface of enclosure are easily accessible shall meet at
least the requirements of the Protective Type IP4X.
2.Protection device
A double pole disconnection device must be fitted to the incoming mains supply close to the drive.
Additionaly, a protection device meeting IEC947-1/IEC947-3 must be fitted at this point. (protection
device data shown in page vii)
IP4X
v
SAFETY
(3) ! WARNING: " Suitable for use on a circuit capable or delivering not more than 10,000 rms
symmetrical amperes, 240 V maximum.
(1) ! WARNING : Tightening torque and wire range for field wiring terminals are marked
adjacent to the terminal or on the wiring diagram.
ADAX4-R5LS 1.2 18 18
ADAX4-01LS 1.2 18 18
ADAX4-02LS 1.2 18 18
ADAX4-04LS 1.2 18 18
ADAX4-08LS 1.2 18 18
ADAX4-10LS 1.2 16 16
ADAX4-20LS 1.2 14 14
ADAX4-30LS 1.2 12 10
ADAX4-50LS 2.0 10 10
ADAX4-01NSE 1.2 18 18
ADAX4-02NSE 1.2 18 18
ADAX4-04NSE 1.2 18 18
ADAX4-08NSE 1.2 16 18
ADAX4-15HPE 0.5~0.6 18 18
ADAX4-35HPE 0.5~0.6 14 14
ADAX4-70HPE 2.0 10 10
vi
SAFETY
3. Fuse Size
(1) ! WARNING : Distribution fuse size marking is included in the manual to indicate that the
unit shall be connected with an UL Listed Class J fuse rated 600 V with the
current ratings as shown in the table below.
ADAX4-R5LS 3 3
ADAX4-01LS 3 3
ADAX4-02LS 3 3
ADAX4-04LS 3 6
ADAX4-08LS 3 10
ADAX4-10LS 3 10
ADAX4-20LS 3 20
ADAX4-30LS 3 30
ADAX4-50LS 3 50
ADAX4-01NSE 1/3 3/3
ADAX4-02NSE 1/3 6/3
ADAX4-04NSE 1/3 10/6
ADAX4-08NSE 1/3 15/10
ADAX4-15HPE 3 10
ADAX4-35HPE 3 20
ADAX4-70HPE 3 50
4.Others
(1) ! WARNING : "Field wiring connection must be made by an UL Listed and CSA Certified
closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the
crimp tool specified by the connector manufacturer. ", or equivalent wording included in the manual.
(2) ! WARNING : Use the transient voltage surge suppressors recognized in accordance with
UL1449.
(3) ! WARNING : “Solid state motor over load protection is provided in each model.”, or equivalent.
vii
CONTENTS
Contents
Contents
Contents
Read this manual and all of the warning sign attached to the drives carefully
before installing and operating it, and follow the instructions exactly. Keep this
manual handy for your quick reference.
1.1 Installation.................................................... 1 − 2
1.2 Wiring........................................................... 1 − 3
1.3 Control and operation ………………………... 1 − 4
1.4 Maintenance, inspection and part ............... 1 − 5
replacement
1.5 Others .......................................................... 1 − 6
1-1
CHAPTER 1 SAFETY PRECAUTIONS
1.1 Installation
CAUTION
• Be sure not to let the foreign matter enter such as cut wire refuse, spatter
from welding, iron refuse, wire, dust, etc.
Otherwise, there is a danger of fire.
• Be sure to install it in a place where can bear the weight according to the
specifications in the text.
Otherwise, it may fall and there is a danger of injury.
• Be sure not to install and operate AC servo drive which is damaged or parts
of which are missing.
Otherwise, there is a danger of injury.
1-2
CHAPTER 1 SAFETY PRECAUTIONS
1.2 Wiring
WARNING
• Be sure to ground the unit.
Otherwise, there is a danger of electric shock and/or fire.
• Wiring work shall be carried out by electrical experts.
Otherwise, there is a danger of electric shock and/or fire.
• Implement wiring after checking that the power supply is off.
It might incur electric shock and/or fire.
• After installing the main body, carry out wiring.
Otherwise, there is a danger of electric shock and/or injury.
CAUTION
• Make sure that the input voltage is:
Three phase 200 to 230V 50/60Hz (for models with suffix L)
Single phase 100 to 115V 50/60Hz (for models with suffix M)
Single phase 220 to 230V / Three phase 200 to 230V 50/60Hz
(for models with suffix N)
Three phase 380 to 480V 50/60Hz (for models with suffix H)
Control power supply 200 to 240V 50/60Hz (for models with suffix H)
Otherwise, there is a danger of fire.
• Be sure not to input a single phase for models with suffix H and suffix L.
Otherwise, there is a danger of fire.
• Be sure not to connect AC power supply to the output terminals(U, V, W).
Otherwise, there is a danger of injury and/or fire.
• Be sure not to connect the resistor to DC terminals (+1,+ and –) directly.
Otherwise, there is a danger of fire.
• As for motor leads, fuses and electromagnetic contactors, be sure to use the
equivalent ones with the specified capacity (rated).
Otherwise, there is a danger of fire.
• Fasten the screws with the specified fastening torque. Check so that there is
no loosening of screws.
Otherwise, there is a danger of fire.
• Connection to field wiring terminals must be reliably fixed having two
independent means of support. Using terminal with cable support, cable
gland or cable clamp etc.
Otherwise, there is a danger of fire.
• Be sure to connect between servo drive logic ground (L) and controller ground
when pulse train input is used by servo drive with source type logic.
Otherwise, A equipment failure will be caused.
1-3
CHAPTER 1 SAFETY PRECAUTIONS
WARNING
• While the servo drive is energized, be sure not to touch the main terminal or
to check the signal or put on/off wire and/or connector.
Otherwise, there is a danger of electric shock.
• Be sure to turn on the input power supply after closing the terminal cover.
While being energized, be sure not to open the terminal cover.
Otherwise, there is a danger of electric shock.
• Be sure not to operate the switches with wet hands.
Otherwise, there is a danger of electric shock.
• While the servo drive is energized, be sure not to touch the servo drive
terminals even during stoppage.
Otherwise, there is a danger of electric shock.
• It may suddenly restart after the incoming power failure. Be sure not to
approach the machine. (Be sure to design the machine so that personnel
safety will be secured even if it restarts.)
Otherwise, there is a danger of injury.
• Even if the power supply is cut for a short period of time, it may restart
operation after the power supply is recovered if the operation command is
given. If it may incur danger to personnel, be sure to make a circuit so that it
will not restart after power recovery.
Otherwise, there is a danger of injury.
• After the operation command is given, if the alarm reset is conducted, it will
restart suddenly. Be sure to set the alarm reset after checking the operation
command is off.
Otherwise, there is a danger of injury.
• Be sure not to touch the inside of the energized servo drive or to put a bar
into it.
Otherwise, there is a danger of electric shock and/or fire.
1-4
CHAPTER 1 SAFETY PRECAUTIONS
CAUTION
• Cooling fin will have high temperature. Be sure not to touch them.
Otherwise, there is a danger of getting burned.
• Install external break system if needed.
Otherwise, there is a danger of injury.
WARNING
• After a lapse of more than 10 minutes after turning off the input power supply,
perform the maintenance and inspection.
Otherwise, there is a danger of electric shock.
• Make sure that only qualified persons will perform maintenance, inspection
and part replacement. (Before starting the work, remove metallic objects
from your body (wristwatch, bracelet, etc.)
(Be sure to use tools protected with insulation.)
Otherwise, there is a danger of electric shock and/or injury.
1.5 Others
WARNING
• Never modify the unit.
Otherwise, there is a danger of electric shock and/or injury.
1-5
CHAPTER 1 SAFETY PRECAUTIONSMEMO
1-6
CHAPTER 2 INTRODUCTION
This chapter explains the checking, warranty, and names of parts of the
product that you purchased.
2-1
CHAPTER 2 INTRODUCTION
ADAX4-
HP
ADAX4-
LS
/MS
ADAX4-
NS
ADAX4-
HP
MB
ADAX4-
LS
MB/MS
MB
Packed article ADAX4-
NS
MB (400V class) Remarks
50~1.5kw more than (200V class)
1.5, 3.5kW 7kW
2kW
(a) Servo drive 1 unit 1 unit 1 unit 1 unit 1 unit -
(b) Control power 1 piece Not Not Not With wire inserting jig
1 piece
supply connector provided provided provided With B1-B2 short bar
(c) Main power circuit Not Not Main power circuit : 2
Not
/ control power provided provided Not provided 3 pieces
provided Control power circuit : 1
circuit connector
(d)Instruction manual 1 copy 1 copy 1 copy 1 copy 1 copy Installation manual
(e)communication
1 piece 1 piece 1 piece 1 piece 1 piece Only ADAX4-
MB
connector
The attached manual with the servo drive is the simple one for installation, maintenance and
inspection. This detailed manual is not attached.
(3) Check on the specification nameplate whether the product is as ordered or not.
ADAX4 Series
(c) Instruction Manual
3-phase 400V
1.5, 3.5kW
(Without cover) HITACHI
(e)
2-2
CHAPTER 2 INTRODUCTION
Drive model
Model : ADAX3-02NSE
Applicable motor
maximum rated output kW 0.2
Input rating Input : 1Ph 220-230 V 2.5 A 50Hz,60Hz
Input : 3Ph 200-230 V 1.5 A 50Hz ,60Hz
Output rating Output : 3Ph 230 Vmax 1.7 A
Production number MFG No. 212U N12345 20001 Date: 0209
Hitachi Industrial Equipment NE17121 -39
Systems Co.,Ltd . MADE IN JAPAN
Drive model
Model : ADAX3-02NSEMB
Applicable motor
maximum rated output kW 0.2
Input rating Input : 1Ph 220-230 V 2.5 A 50Hz,60Hz
Input : 3Ph 200-230 V 1.5 A 50Hz ,60Hz
Output rating Output : 3Ph 230 Vmax 1.7 A
Production number MFG No. 212U N12345 20001 Date: 0209
Hitachi Industrial Equipment MADE IN JAPAN NE17121 -39
Systems Co.,Ltd .
Drive model
Applicable motor Model : ADAX3-35HPE
maximum rated output kW 3.5
Control power circuit input Input(Control): 1Ph 200-240 V 0.3 A 50Hz ,60Hz
Main power circuit Input Input(Main) : 3Ph 380-480 V 13 A 50Hz,60Hz
Output rating Output : 3Ph 480 Vmax 12 A 0 -420Hz
Production number MFG No. 24A N12345 20001 Date: 0209
Hitachi Industrial Equipment NE17609 -2
Systems Co.,Ltd. MADE IN JAPAN
Drive model
Applicable motor Model : ADAX3-35HPEMB
maximum rated output kW 3.5
Control power circuit input Input(Control): 1Ph 200-240 V 0.3 A 50Hz ,60Hz
Main power circuit Input Input(Main) : 3Ph 380-480 V 13 A 50Hz,60Hz
Output rating Output : 3Ph 480 Vmax 12 A 0 -420Hz
Production number MFG No. 24A N12345 20001 Date: 0209
Hitachi Industrial Equipment NE17609 -2
Systems Co.,Ltd. MADE IN JAPAN
2-3
CHAPTER 2 INTRODUCTION
(4) When the 200V class servo motor with the serial incremental encoder (17bit / revolution) is
different from the specification of the standard product, connect the encoder and then perform
initialize processing. For the procedure, refer to Chapter 5, “Clearing the Trip Log and
Performing Factory-setting”.
(5) In case that you use the motor with the serial absolute encoder (17bit / revolution), Absolute
Battery Error (E90) occurs after connecting the backup battery and turning on the power
supply. Clear the trip and then clear the encoder data. For the procedure, refer to Chapter
5, “Functions for Absolute Position Encoder”, (2) Clearing the absolute position.
AD AX4 08 N S E MB
–
Option
Series name None : Standard
AD : AD series MB : Modbus
Drive name
AX4 : Programmable I/O polarity
None: Input…Sink/Source Output…Sink
function build-in Pulse input… insulation
E: Input…Sink/Source Output…Source
Pulse input… no insulation
Encoder type
S: 17bit / revolutionSerial encoder
(Incremental, Absolute)
P: Wire-saving incremental encoder
Input power supply
M: Single phase 100V class
L: Three phase 200V class
N: Single / Three phase 200V class
H: Three phase 400V class
Output rating
Symbol R5 01 02 04 08 10 15 20 35 50 70
Rating(kW) 0.05 0.1 0.2 0.4 0.8 1.0 1.5 2.0 3.5 5.0 7
Voltage M M M M - - - - - - -
L L L L L L L L L L -
- N N N N - - - - - -
- - - - H - H - H
(Note) Drive is becomes an article of order by combination of input power supply, Encoder type and
I/O polarity. Refer to chapter 8 for Standard models.
2-4
CHAPTER 2 INSTRUCTION
2-5
CHAPTER 2 INSTRUCTION
Battery holder
Houses the backup battery when
the absolute encoder is used. Battery connector
Used to connect the backup
battery for the absolute
encoder.
Panel display unit
Used to indicate the servo drive
condition or parameter setting by
using a 5-digit 7-segment LED.
Charge lamp
Lights up when the main circuit
power supply is turned on. While
the electric charge remains on the
main circuit capacitor after the
power supply is turned off, this
lamp continues to light. Do not
touch the servo drive during
lighting. Digital operator
Used to set parameters.
Main circuit terminal block (TM1)
Connection terminals with the main circuit Connector for connecting a PC
power supply, external regenerative (PC)
resistor, and motor power cable. A connector for communication with
This terminal block is covered with a cover. a PC.
Specification nameplate
Used to indicate the servo
drive type and form and
ratings.
Intake air
2-6
CHAPTER 2 INSTRUCTION
0.5 — ADMG-05HP
Note 2)
1.0 ADAX4-15HPE(MB)
— ADMG-10HP
1.5 — ADMG-15HP
4.5 — ADMG-45HP
Note 2)
5.5 ADAX4-70HPE(MB)
— ADMG-55HP
7.0 — ADMG-70HP
Note 1) ADAX4 describes the standard high performance type, and ADAX3 describe
the programmable function built-in type.
Note 2) Single-phase 200 ~ 240V is needed for the control power circuit. Do not supply 3-phase
2-7
MEMO
2-8
CHAPTER 3 INSTALLATION AND WIRING
This chapter explains the procedure for installing this product, main circuit
wiring, and input/output signal wiring. Typical connection examples are
shown.
3−1
CHAPTER 3 INSTALLATION AND WIRING
3.1 Installation
CAUTION
• Be sure to install the unit on flame resistant material such as metal.
Otherwise, there is a danger of fire.
• Do not carry unit by top cover, always carry by supporting base of unit.
There is a risk of falling and injury.
• Be sure not to let the foreign matter enter such as cut wire refuse, spatter from welding, iron
refuse, wire, dust, etc.
Otherwise, there is a danger of fire.
• Be sure to install it in a place which can bear the weight according to the specifications in the
text.
Otherwise, it may fall and there is a danger of injury.
• Be sure to install the unit on a perpendicular wall which is not subject to vibration.
Otherwise, it may fall and there is a danger of injury.
• Be sure not to install and operate AC servo drive which is damaged or parts of which are
missing.
Otherwise, there is a danger of injury.
• Be sure to install it in a room which is not exposed to direct sunlight and is well ventilated.
Avoid environments which tend to be high in temperature, high in humidity or to have dew
condensation, as well as places with dust, corrosive gas, explosive gas, inflammable gas,
grinding-fluid mist, salt damage, etc.
Otherwise, there is a danger of fire.
A failure will be caused.
• Be sure to connect between servo drive logic ground (L) and controller ground when pulse
train input is used by servo drive with source type logic.
Otherwise, A equipment failure will be caused.
3−2
CHAPTER 3 INSTALLATION AND WIRING
Wall
4) Do not install the servo drive in a high-temperature and high-humidity place that may easily
cause condensation.
Operate the servo drive within the allowable operating humidity range (20 to 90%RH) described
in the standard specification. In particular, operate it in a place free from condensation.
If water-drops are attached inside the servo drive by condensation, the section between
electronic parts is shorted, resulting in a failure.
Avoid installing the servo drive in a place that is exposed to direct sunlight.
3−3
CHAPTER 3 INSTALLATION AND WIRING
Wiring space of
100 mm 75 mm or more
or more
Fan Fan
Servo drive
100 mm
or more 40 mm 10 mm 10 mm 10 mm 40 mm
or more or more or more or more or more
In the case of boxes arranged in a row, install them at 40 mm or more from the wall surfaces with a
space of 10 mm or more between servo drives and a clearance of 100 mm or more from the top or
bottom.
3−4
CHAPTER 3 INSTALLATION AND WIRING
3.2 Wiring
WARNING
• Be sure to ground the unit.
Otherwise, there is a danger of electric shock and/or fire.
CAUTION
• Make sure that the input voltage is:
Three phase 200 to 230V 50/60Hz (for models with suffix L)
Single phase 100 to 115V 50/60Hz (for models with suffix M)
Single phase 220 to 230V / Three phase 200 to 230V 50/60Hz (for models with suffix N)
Three phase 380 to 480V 50/60Hz (for models with suffix H)
Control power supply 200 to 240V 50/60Hz (for models with suffix H)
Otherwise, there is a danger of fire.
• As for motor leads, fuses and electromagnetic contactors, be sure to use the equivalent ones
with the specified capacity (rated).
Otherwise, there is a danger of fire.
• Fasten the screws with the specified fastening torque. Check so that there is no loosening of
screws.
Otherwise, there is a danger of fire.
• Connection to field wiring terminals must be reliably fixed having two independent means of
support. Using terminal with cable support, cable gland or cable clamp etc.
Otherwise, there is a danger of fire.
• Be sure to connect between the servo drive logic common and master controller logic
common when using pulse count input on source type logic.
Otherwise, there is a danger of equipment failure.
3−5
CHAPTER 3 INSTALLATION AND WIRING
AD series AD*-04NSE
Main circuit
terminals (TM1)
FUNC
CHARGE SET PC connecting
connector (PC)
Input/output signal
connector (I/O)
Grounding
terminal
Encoder (sensor)
connector (ENC)
Control power
connector (TM2)
3−6
CHAPTER 3 INSTALLATION AND WIRING
AC SERVO HITACHI
AD series AD*-20LS
Input/output signal
connector (I/O)
Encoder (sensor)
connector (ENC)
Grounding
terminal
2 screws
for 2kW to 3kW
3screws
for 5kW
This figure is without
optional board
3−7
CHAPTER 3 INSTALLATION AND WIRING
AC SERVO HITACHI
AD series AD*-15HPE
Note1)
Note2) PC connecting
FUNC
Control power connector (PC)
CHARGE SET
connector
Note1) 200~240V
Main circuit
connector 1 Input/output signal
connector (I/O)
Note1)
Main circuit
connector 2
Encoder (sensor)
connector (ENC)
Grounding
terminal
2 screws
for 1.5 to
3.5kW This figure is without
optional board
3screws
for 7kW
3−8
CHAPTER 3 INSTALLATION AND WIRING
TM1 TM1
Short bar (+)1 U
(DC reactor connecting terminal)
Servo
(+) V motor
Regenerative braking resistor AD3 series
servo drive W
(option)
RB
Note 1) (-) *
Encoder
Power supply
Three-phase L1 ENC
AC 200 to 230 V
/ single-phase L2
AC 220 to 230 V * 17 bits serial
/ single-phase L3 CNBT encoder
AC 100 to 115 V FUSE MC
Note 2)
TM2 Battery
L1C
L2C
B1 PC
Note 3)
For using an external regenerative B2
braking resistor, disconnect the B1-B2
short bar.
I/O PC for setting and
monitoring
Master
controller
Note 1: For single-phase 100 to 115 V AC and single-phase 220 to 230 V AC,
connect only L1 and L2. (For three phase connect L1, L2 and L3.)
Note 2: The battery is used only for the absolute encoder.
Note 3: The regenerative braking resistor is built in the model of…
L series class 200 V, 400W to 5kW.
M series class 100 V, 200W and 400 W
N series class 200 V, 400W and 750 W
3−9
CHAPTER 3 INSTALLATION AND WIRING
b) 400V class
Note 1)
Transformer
T
L1C
L2C PC
Note 1)
single-phase
200 to 240 V
I/O PC for setting and
monitoring
Master
controller
Note 1: Connect three phase 380 to 480 V to L1, L2 and L3, and single phase 200 to 240 V to
L1C and L2C. Do not input 380 to 480 V to L1C and L2C. Be sure to be the secondary
voltage 200 to 240 V when the transformer is used.
3 − 10
CHAPTER 3 INSTALLATION AND WIRING
(TM1)
L3
U
Motor connection
V
W
Grounding Grounding M4 –
terminal
(+)
2 to 3 kW
or M3 –
power Short terminal for internal braking
wire
connectors B1 resistor (Open when the external
resistor is used)
RB External braking resistor
(–) DC power supply input
L1
Grounding
terminal L2 Main power supply input M4 –
L3
Main circuit U
and control
200V class
Motor connection M5 13
power V
5 kW
terminals W
Grounding Grounding(2 to 3kW: 2screws,
5kW: 3screws) M5 –
terminal
3 − 11
CHAPTER 3 INSTALLATION AND WIRING
Termina Terminal
Terminal
Type Terminal assignment l screw width
name
size (mm)
power or (+) M3 –
wire Short terminal for internal braking
connectors B1 resistor (Open when the external
resistor is used)
RB External braking resistor
(–) DC power supply input
L1
Grounding
terminal L2 Main power supply input M4 –
L3
Main circuit U
and control
400V class
Motor connection M5 13
power V
7 kW
terminals W
Grounding Grounding(1.5, 3.5kW: 2screws,
7kW: 3screws) M5 –
terminal
CAUTION
1. For the connectors, perform wiring after removing them from the servo drive.
Otherwise, the servo drive way be broken.
2. When inserting the cable, take care not to bring the core whisker into contact with the
other terminal.
The servo drive may be broken.
3. If the cable core has not enough contact for any reason, strip it again and them connect
the cable.
The servo drive may be broken.
3 − 12
CHAPTER 3 INSTALLATION AND WIRING
Specification of connectors
Model ADAX4-15HPE(1.5kW) ADAX54-35HPE(3.5kW)
Spec.
Connector Connector model Assignment Connector model Assignment
name
Model:MSTB2.5/2 Model:PC4/2
-ST-5.08 -STF-7.62
Pin No. :2P Pin No. :2P
Control power Pin pitch:5.08mm Pin pitch:7.62mm
L1C L2C
L1C L2C
connector Wire size:1.25 - Wire size:1.25 -
(L1C, L2C) 2.5mm2/AWG16 - 12 4mm2/AWG16 - 10
Manufacture: Manufacture:
PHOENIX CONTACT PHOENIX CONTACT
GMBH & CO. GMBH & CO.
Note1)
Note1)
Model:MSTB2.5/4 Model:PC4/5
+1
-ST-5.08 -STF-7.62
+1 +
+
Pin pitch:5.08mm Pin pitch:7.62mm
Main circuit
B1
Wire size:1.25 - Wire size:1.25 -
B1 RB
connector 1
2.5mm2/AWG16 - 12 4mm2/AWG16 - 10
RB
Manufacture: Manufacture:
PHOENIX CONTACT PHOENIX CONTACT
-
GMBH & CO. GMBH & CO.
Cover Note2)
-
L1
L1
Model:GMSTB2.5/7 Model:PC4/6
-ST-7.62 -STF-7.62
L2
Main circuit
Wire size:1.25 - Wire size:1.25 -
L3
connector 2
2.5mm2/AWG16 - 12 4mm2/AWG16 - 10
U
Manufacture: Manufacture:
V
Note1) Short bars or wires are connected between +1 and +, B1 and RB.
Do not remove them except for the optional use.
Note2) This cove prevents a faulty wiring.
When (-) terminal is used, remove it.
3 − 13
CHAPTER 3 INSTALLATION AND WIRING
7mm
Fixing screw
Fixing screw
M3 screw
Fixing screw
M3 screw
Fixing screw
Connection procedure
3 − 14
CHAPTER 3 INSTALLATION AND WIRING
3 − 15
CHAPTER 3 INSTALLATION AND WIRING
Minimum resistance
Servo drive capacity Built-in RBR
value RBRmin
50W Not provided 35Ω
Single-phase
100W Not provided 35Ω
100V
200W 30 W 75Ω (9 W, 1.0%) 25Ω
(M)
400W 50 W 20Ω (17 W, 1.0%) 17Ω
50W,100W Not provided 100Ω
200W Not provided 100Ω
400W 30 W 75Ω (15 W, 0.5%) 50Ω
Three-phase
750W 50 W 50Ω (15 W, 0.5%) 40Ω
200V
1kW,1.5kW 70 W 25Ω (27 W, 0.5%) 25Ω
(L)
2kW 120 W 10Ω (70 W, 0.5%) 10Ω
3kW 120 W 10Ω (70 W, 0.5%) 10Ω
5kW 180 W 6Ω (120 W, 0.5%) 6Ω
Single-phase/ 100 W Not provided 100Ω
Three-phase 200 W Not provided 100Ω
200 V 400 W 50 W 50Ω (15 W, 0.5%) 50Ω
(N) 750 W 50 W 50Ω (15 W, 0.5%) 40Ω
Three-phase 1.5 kW 50 W 100Ω (27 W, 0.5%) 100Ω
400 V 3.5 kW 120 W 50Ω (70 W, 0.5%) 50Ω
(H) 7 kW 180 W 25Ω (120 W, 0.5%) 25Ω
Note: The power of the built-in braking resistor RBR is the nominal power value. The values
in parentheses are the available average power (W) and the allowable operating ratio
(%).
3 − 16
CHAPTER 3 INSTALLATION AND WIRING
Note 1: For wiring to the terminals, use a solderless terminal conforming to the terminal screw
size and terminal width. If a too wide solderless terminal width is used, this connection
may not be made. In particular, take care about the terminal width in the following
cases.
- 2 mm2 or more cable is connected to the main circuit terminals of 200 V class.
- 8 mm2 or more cable is connected to the main circuit terminals of 400 V class 7kW.
Note 2: Separate the servo drive signal input cable or encoder cable from the main circuit power
cable or control power cable 30 cm or more from each other. If they must intersect each
other, cause them to intersect at a right angle as shown in the following figure. If they
are not separated enough, a malfunction may be caused.
30 cm or more
3 − 17
CHAPTER 3 INSTALLATION AND WIRING
Voltage Electro-
Main circuit power
class Motor cable Fuse (class J) magnetic
Motor Servo drive cable Control power cable
(U, V, W) contactor
kW model (L1, L2, L3) (L1C, L2C) rated 600 V
Grounding cable (MC)
(+)1, (+), RB, (−)
(Note 1)
Single 0.05 ADAX4-R5MS* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) 5A H10C
phase 0.1 ADAX4-01MS* AWG 18 (1.25mm ) 2
AWG 18 (1.25mm ) 2
AWG 20 (0.5mm ) 2
5A H10C
100V
class 0.2 ADAX4-02MS* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) 10A H10C
0.4 ADAX4-04MS* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) 15A H10C
2 2
0.05 ADAX4-R5LS* AWG 18 (1.25mm ) AWG 18 (1.25mm ) AWG 20 (0.5mm2) 5A H10C
Three 0.1 ADAX4-01LS* AWG 18 (1.25mm ) 2
AWG 18 (1.25mm ) 2
AWG 20 (0.5mm ) 2
5A H10C
phase 0.2 ADAX4-02LS* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) 5A H10C
200V 2 2 2
class 0.4 ADAX4-04LS* AWG 18 (1.25mm ) AWG 18 (1.25mm ) AWG 20 (0.5mm ) 5A H10C
0.75 ADAX4-08LS* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) 10A H10C
1 ADAX4-10LS* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) 10A H10C
2 2 2
1.5 ADAX4-15LS* AWG 14 (2mm ) AWG 14 (2mm ) AWG 18 (1.25mm ) 15A H20
2 ADAX4-20LS* AWG 14 (2mm2) AWG 12 (3.5mm2) AWG 18 (1.25mm2) 20A H20
2 2 2
3 ADAX4-30LS* AWG 12 (3.5mm ) AWG 10 (5.5mm ) AWG 18 (1.25mm ) 30A H20
5 ADAX4-50LS* AWG 10 (5.5mm2) AWG 8 (8mm2) AWG 18 (1.25mm2) 50A H25
2 2 2
Single 0.1 ADAX4-01NS* AWG 18 (1.25mm ) AWG 18 (1.25mm ) AWG 20 (0.5mm ) 3A H10C
/ Three 6A (1 ph.)
phase 0.2 ADAX4-02NS* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) H10C
200V 3A (3 ph.)
class 10A (1 ph.)
0.4 ADAX4-04NS* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) H10C
6A (3 ph.)
15A (1 ph.)
0.75 ADAX4-08NS* AWG 16 (2mm2) AWG 18 (1.25mm2) AWG 20 (0.5mm2) H10C
10A (3 ph.)
Three ~ 1.5 ADAX-15HP* AWG 18 (1.25mm2) AWG 18 (1.25mm2) AWG 18 (1.25mm2) 10A H10C
phase ~ 3.5 ADAX-35HP* AWG 14 (2mm ) 2
AWG 14 (2mm )2
AWG 18 (1.25mm ) 2
20A H20
400V
class ~7 AD*3-70HP* AWG 10 (5.5mm2) AWG 10 (5.5mm2) AWG 18 (1.25mm2) 50A H20
Note 1 : The electromagnetic contactor are the model manufactured by Hitachi Industrial
Equipment Systems Co., Ltd.
Note 2 : Field wiring connection must be made by a UL Listed and CSA Certified closed – loop
terminal connect or sized wire gauge involved. Connector must be fixed using the crimp
tool specified by the connector manufacturer.
3 − 19
CHAPTER 3 INSTALLATION AND WIRING
(6) Opening the main circuit terminal block (TM1) cover (200 V class)
1- Loosen a fixing screw of the main circuit terminal cover.
2- Take the main circuit terminal cover on the body away from the front slowly.
3- Remove the cover from the hook.
3
1 Fixing
screw
3 − 20
CHAPTER 3 INSTALLATION AND WIRING
3.2.3 Wiring for the control power connector (TM2) (200V class)
CAUTION
1. For the control power connector (TM2), perform wiring after removing it from the servo drive.
Otherwise, the servo drive may be broken.
2. Insert one cable in one wiring hole of the control power connector (TM2). Otherwise, the
servo drive may malfunction.
3. When inserting the cable, take care not to bring the core whisker into contact with the other
terminal. The servo drive may be broken.
4. If the cable core has not enough contact for any reason, strip it again and then connect the
cable. The servo drive may be broken.
L2C
L1C
B1 B2
Fig. 2
Fig. 3 Fig. 4
3 − 21
CHAPTER 3 INSTALLATION AND WIRING
Battery
Lay the cable
on the battery Battery connector
surface. 2
Battery holder
Cable housing
1
Black (-)
3
Battery housing
Red (+) cover
Fig. 1 Fig. 2
1- Set the click in the groove on the top surface of the battery housing cover and then open the cover.
2- Set the battery in the battery housing with its positive side on the receptacle side as shown in Fig. 1.
3- Insert the connector in the receptacle firmly.
4- Lay the battery cable surely on the battery surface as shown in Fig. 1 and house the excessive cable
in the cable housing.
5- Mount the battery housing cover on the front cover by pushing the upper part of the battery housing
cover (Fig. 2) with a finger until a click is produced.
Note 1: After mounting the battery and connecting the encoder, turn on the power supply. At that
time, an absolute battery error (E90) may occur. In this case, clear the encoder to zero. For
the procedure, refer to Chapter 5, Function for absolute position encoder, (2) Clearing the
absolute position.
If the following trip related to the absolute battery occurs, take one of the measures shown below.
Trip name Measure
Absolute battery error E90 - Replace the battery after turning off the control and main power
supply.
- Clear the encoder to zero. Perform the system adjustment
from the beginning.
Absolute battery alarm E91
- Replace the battery with the control power supply (L1C, L2C)
incoming after a lapse of more than 10 minutes after turning off
the main power supply (L1, L2, L3).
- Turn ON and OFF the alarm reset signal RS.
Note2: The absolute battery alarm (E91) occurs if the battery is removed with the control power
supply incoming. In this case, take the above measure.
3 − 22
CHAPTER 3 INSTALLATION AND WIRING
3 − 23
CHAPTER 3 INSTALLATION AND WIRING
In the connector (cable side) for connecting these input/output signals, the inner upper pin on the
left side is pin no.1 when the connector is viewed from the solder side as shown in the following
figure.
For connecting input/output signals (cable side), use the following connectors.
SON/
1 P24 26
RUN
2 PLC 27 RS
1 26 X(00)/ X(02)/
2 27 28 3 MOD/ X(03)/ 28 FOT/
X(01)/
4 3 4 PRB1 29 ROT/ ROT
29 30 TL
X(04)/ FOT
6 5
31 X(05)/ 5 SS1/ X(06)/ 30 CM1
6 SS2/ EGR2 31 PPI/
ECLR X(07)/ GCH
X(09)/
7 SRZ/ X(10)/ 32
X(08)/ ORG
8 EOH 33 PEN/
ORL
X(11)/ FWD
9 CER/ 34 CM2
Y(00)/
22 47 48 10 CM1 REV 35
SRD
24 23 49 50
11
Y(01)/
36
Y(03)/
SA/
25 Y(02)/ ALM Y(04)/
12 37 AL1
INP SZD
Y(07)/
Y(05)/
Y(06)/ 13 38 OL1/
BRK
14 TLM/ 39 CM2 AL3
AL2
15 PLSP 40 SIGP
16 PLSN 41 SIGN
17 L 42 -
18 AI3 43 AI4
XA(0)/ XA(1)
19 44
AI1 AI2
20 L 45 L
21 OAP 46 OBP
22 OAN 47 OBN
23 OZP 48 OZ
24 OZN 49 L
25 AO1 50 AO2
Note : The command cable connected to the above connector is available as an option
(ADCC-03).
3 − 24
CHAPTER 3 INSTALLATION AND WIRING
28 4.7kΩ
FOT/ROT/X(02)
11 ALM/Y(01)
29 4.7kΩ
ROT/FOT/X(03)
5 4.7kΩ
SS1/ERG2/X(04) 12 INP/Y(02)
6 4.7kΩ
SS1/ECLR/X(05)
4.7kΩ 36 SA/AL1/Y(03)
PPI/GCH/X(06) 31
7 4.7kΩ
SRZ/EOH/X(07) 37 SZD/Y(04)
8 4.7kΩ
ORL/X(08)
32 4.7kΩ
ORG/PRB2/X(09) 13 BRK/Y(05)
33 4.7kΩ
PEN/FWD/X(10)
4.7kΩ 14 TLM/AL2/Y(06)
CER/REV/X(11) 9
2 PLC
Intelligent input common 38 OL1/AL3/Y(07)
10,30 CM1
Interface power common
3 − 25
CHAPTER 3 INSTALLATION AND WIRING
(b) Sink type logic (I/O polarity: None, see page 2-2)
Servo drive
150Ω OAP 21
15 PLSP Encoder
Pulse train position Phase A
OAN 22
command (Pulse) 16 PLSN
150Ω
40 SIGP OBP 46Encoder
Pulse train position Phase B
command (Code) 41 SIGN OBN 47
OZP 23
19 AI1 10kΩ Encoder
Speed command/Speed Phase Z
limitation (0 to ±10 V) OZN 24
20 L
44 AI2 10kΩ OZ 48Phase Z
Torque command/Torque detection
limit (0 to ±10 V) L 49
45 L Phase Z
Logic common detection
Logic common common
1 P24 (L)
Interface power (L)
DC24V AO1 25
2 PLC Analog
Intelligent input common monitor 1
26 4.7kΩ
AO2 50
SON/RUN Analog
4.7kΩ monitor 2
27 RS
RS
4.7kΩ Logic common
3 (L)
MOD/PRB/X(00) 35
SRD/Y(00)
4 4.7kΩ
TL/X(01)
4.7kΩ 11
28 ALM/Y(01)
FOT/ROT/X(02)
4.7kΩ
29
ROT/FOT/X(03) 12
INP/Y(02)
5 4.7kΩ
SS1/ERG2/X(04)
4.7kΩ 36
6 SA/AL1/Y(03)
SS1/ECLR/X(05)
31 4.7kΩ
PPI/GCH/X(06) 37 SZD/Y(04)
7 4.7kΩ
SRZ/EOH/X(07)
4.7kΩ 13
8 BRK/Y(05)
ORL/X(08)
32 4.7kΩ
ORG/PRB2/X(09) 14
TLM/AL2/Y(06)
33 4.7kΩ
PEN/FWD/X(10)
4.7kΩ 38
9 OL1/AL3/Y(07)
CER/REV/X(11)
3 − 26
CHAPTER 3 INSTALLATION AND WIRING
operation is stopped.
PPI Proportional When this signal is ON, P (proportional) control is
control performed as speed control.
SRZ Zero speed clamp Fixes the speed command value to zero. Input
ORL Home limit switch Inputs the signal of the home limit switch to indicate the impedance
home area. This signal is used for a homing in the 4.7 kΩ
position control mode. 5 mA (at 24 V)
ORG Homing When this signal is input, a homing operation is started. per input
This signal is used for a homing in the position control
mode.
PEN Pulse train input While this signal is ON, the pulse train position
enable command input is enabled.
CER Position error clear Clears the position error counter. (The position
command value is regarded as the present position.)
FWD Forward command Operates the motor in the forward direction at
multistage speed operation.
(The 2nd function of the PEN signal)
REV Reverse command Operates the motor in the reverse direction at
multistage speed operation.
(The 2nd function of the CER signal)
GCH Gain change Changes the gain of the control loop.
(The 2nd function of the PPI signal)
EGR2 Electronic gear Changes from 1st gear ratio to 2nd gear ratio and clears
switch the remaining pulses.
(The 2nd function of the SS1 signal.)
ECLR Encoder clear Clears the multi-ration data of the absolute encoder
with 4 second or more signal input.
(The 2nd function of the SS2 signal.)
EOH External trip The drive trips and its output stops. Trip is reset by RS
signal. (The 2nd function of the SRZ signal.)
PRB1 Probe input 1 Captor actual position when this terminal on and off.
PRB2 Probe input 2 (The 2nd function of the MOD and ORG signal)
Detail explanation is the manual of “AD Series Setup
Software Programmable Function”
3 − 27
CHAPTER 3 INSTALLATION AND WIRING
Terminal Electrical
Type Terminal name Function
symbol specification
XA(0)/ General analog Changes to general analog input 1 at programmed
AI1 input 1/ operation.
Analog input 1 The signal has each function of speed command, speed
bias, or speed limit depending on the control mode and
parameter setting.
XA(1)/ General analog Changes to general analog input 2 at programmed
Analog input
AO2 Analog monitor 2 be set by parameter. Since these signals are for Load
monitoring, do not use them for control. impedance: 3
L Analog output Common for the Monitor signal. kΩ or more
common
PLSP Position command Isolation logic: Line
receiver signal
pulse (Pulse These are pulse train position command inputs. The following
command
PLSN input.
Position
OBP Encoder Phase B The monitor signal resulting from dividing the phase B signal of Line driver signal
OBN the encoder is output. output
OZP Encoder Phase Z The monitor signal of the phase Z signal of the encoder is
OZN output. The current position data is output as a serial signal by
setting.
OZ Phase Z detection Open collector
The monitor signal of the phase Z signal of the encoder is output
L Phase Z detection +30 V DC or less,
output.
common 50 mA max.
3 − 28
CHAPTER 3 INSTALLATION AND WIRING
PLC PLC
Short circuit
CM1 CM1
(a) When an external power supply is used. (b) When the internal power supply is used.
• When a device requiring a power supply for output control, for example, the output
module of the programmable controller, use an external power supply. (Do not use the
internal interface power of the servo drive.) The following figures (c) and (d) show
examples of connection with the transistor output module (sink type, source type) of the
programmable controller.
External External
Programmable power
Programmable power
controller supply Servo drive controller supply Servo drive
(DC24V) (DC24V)
S P24 DC24V C P24 DC24V
Output
Output Input 4.7kΩ control Output Input 4.7kΩ
Output
control
PLC
C PLC S
CM1 CM1
(c) For sink type output module (d) For source type output module
• When using an external power supply, do not connect the internal interface power of the
servo drive. When the external power supply is shut off, a current may flow as shown in
the following figure (e), thereby turning on the input.
3 - 29
CHAPTER 3 INSTALLATION AND WIRING
Servo drive
Programmable External power
controller supply
P24 DC24V
(DC24V Shorted
status
S when the PLC
power
supply is
Output shut off Input 4.7kΩ
Output
control
C CM1
• When a switch contact or relay contact is used for a contact input signal, use a contact in
which a contact defect may not be caused even by a very weak current or voltage , such
as crossbar twin contacts, etc.
• Do not make a short circuit between the internal interface power P24 and CM1. The
servo drive may fail.
• Electrical specifications of the input signal are shown in the following table.
Programmable
Servo drive Servo drive controller
Diode for surge
absorber C
Output
External
Output Input
power
supply External
(DC24V) power
Relay coil
supply
(DC24V)
CM2 CM2
3 - 30
CHAPTER 3 INSTALLATION AND WIRING
Programmable
Servo drive Servo drive controller
Diode for surge
absorber
CM2 CM2
External
Output power Output Input
supply External
(DC24V) power
Relay supply
coil (DC24V) C
• For the power supply for output signals, be sure to prepare an external power supply. Do
not use the internal interface power (P24-CM1) of the servo drive. The servo drive may
fail.
• The electrical specifications of the contact output signal are shown in the following table.
Servo drive
AI1,
Power AI2,
Variable Shielded cable
supply AI3,
resistor
(DC10V) AI4 10kΩ
A/D
L converter
Connector
case
Logic
common
3 - 31
CHAPTER 3 INSTALLATION AND WIRING
• The cable length for analog signal should be 3 m or less. Perform wiring as apart as
possible from the main circuit cable and relay control cable.
• Electrical specifications of the analog input signal are shown in the following table.
Servo drive
Shielded cable
A/D AO1, Voltmeter
converter AO2
L
Logic Connector
case
common
• The impedance of the load to be connected to this monitor signal should be 3 kΩ or more.
Do not connect the monitor output signal (AO1, AO2) to the common (L) or another
power supply. The servo drive may fail.
• The electrical specifications of the monitor output signal are shown in the following table.
3 - 32
CHAPTER 3 INSTALLATION AND WIRING
Servo drive
Line driver 5V 5V
(AM26LS31) Shielded cable
PLSP, 1kΩ 1.5kΩ
SIGP
PLSN, 370Ω
SIGN
Connector
case 1kΩ
Logic
common
• The electrical specifications and timing chart of the position pulse signal are shown in the
following table.
Electrical specifications
Item Unit Specification Condition
Input current of logic 1 mA 8 to 15
Maximum FWD/REV pulse
input pulse Pulses/s 2M Line driver
Pulse / Direction signal
rate
Phase difference 90°
pulse Pulses/s 500k Line driver
3 - 33
CHAPTER 3 INSTALLATION AND WIRING
Timing chart
Signal form Pulse train input timing chart
Pulse/Direction In case of FA-11=P-S(If FA-11=-P-S, SIG signal logic becomes in reverse.)
signal “1”
(Fig.1) PLS signal
t1 t2 “0”
t0 tS2 tS4
T “1”
tS1 tS3
“0”
SIG signal t3 t4
Logic
FWD signal REV signal
3 - 34
CHAPTER 3 INSTALLATION AND WIRING
Servo drive
Line driver
(AM26LS31) Shielded cable
PLSP,
SIGP 150Ω
PLSN,
SIGN
Connector
case
Servo drive
• The cable length of this signal cable should be 3 m or less. Perform this wiring as apart
as possible from the main circuit cable and the relay control cable.
• The drive may malfunction by noise if one master controller distributes the open collector
signal in parallel to multi-servo drives. Make sure that the signal is distributed one to one
connection. If one to multi-dive is necessary, contact your dealer.
Be sure to connect the emitter terminal of open collector transistor (common signal
terminal) to the CM1 terminal of servo drive not to cause the position error.
• The electrical specifications and timing chart of the position pulse signal are shown in the
following table.
3 - 35
CHAPTER 3 INSTALLATION AND WIRING
Electrical specifications
Item Unit Specification Condition
Input current of logic 1 mA 8 to 15
Maximum FWD/REV pulse Pulses/s 500k Line driver
input pulse Pulse/ Direction signal 200k Open collector
rate
Phase difference pulse Pulses/s 125k Line driver
50k Open collector
Timing chart
Signal form Pulse train input timing chart
Pulse/Direction In case of FA-11=P-S(If FA-11=_P-S, SIG signal logic becomes in reverse.)
signal “1”
(Fig.1) PLS signal
t1 t2 “0”
t0 tS2 tS4
T “1”
tS1 tS3
“0”
SIG signal t3 t4
Logic
FWD signal REV signal
3 - 36
CHAPTER 3 INSTALLATION AND WIRING
Servo drive
L
Connector
case
Logic
common
• This signal becomes a high-speed signal (1 MHz or more max. for phase A or B signal)
depending on the set value of resolution of the encoder monitor signal. Accordingly, the
cable or the receiving circuit should be considered for the high-speed signal. In
particular, when the open collector output of phase Z signal is received by optical coupler,
use a high-speed optical coupler (1 MHz or more).
• The cable length for this signal should be 3 m or less. Perform this wiring as apart as
possible from the main circuit cable and the relay control cable.
• Do not short between line driver output signals each other or connect them to another
power supply. The servo drive may fail.
3 - 37
CHAPTER 3 INSTALLATION AND WIRING
• When the absolute encoder is used, absolute position data can be output from the phase
Z line driver output signal (OZP-OZN) as a serial signal. However, this data cannot be
output from the phase Z detection signal of the open collector.
• The electrical specifications of the line driver signal output conform to those of line driver
(AM26LS31 or equivalent). The electrical specifications of the Phase Z detection signal
of the open collector are shown in the following table.
3 - 38
CHAPTER 3 INSTALLATION AND WIRING
2.2
plug/ Co., Ltd.
2
54593-1011
14.1
15
2
2.2
Pin No.
16.7
12.7 11.1
No.5 Pin 2.4 2
No.9 Pin No.1 Pin
7.2
2.9
6.1
7
No.10 Pin No.2 Pin
No.6 Pin
Pin No. when the connector is viewed from the solder side.
2 Cover/
54599-1005
(Form No.1 to
No.6 is
necessary.)
No.5 No.6
Cable clamp Screw 2pcs
3 - 39
CHAPTER 3 INSTALLATION AND WIRING
EP (1) EP [Red]
EG (2) EG [Black]
VB (3) VB [Orange]
SHD [Shield]
Connector case
Pin No. Terminal Signal name Pin No. Terminal Signal name
code code
1 EP Encoder power supply + 2 EG Encoder power supply −
3 VB Battery power supply + 4 EG Battery power supply −
5 SDP Serial signal (P) 6 SDN Serial signal (N)
7 - - 8 - -
9 - - 10 - -
The battery power supply (VB-EG) is required only to use the absolute encoder. For using the
incremental encoder, it is not necessary to connect the battery power supply signal.
3 - 40
CHAPTER 3 INSTALLATION AND WIRING
Caution
a) Pull out the encoder cable when the control power supply has been turned off. If the power
supply is turned on in the non-connection status and the encoder cable is connected,
Encoder Error will occur. In this case, turn on the power supply once again.
(Take care that the absolute encoder may lose the position data without the control power
supply.)
b) High-speed serial communication is performed between the servo drive and the encoder.
Therefore, each encoder signal cable and the power cable should be twisted pair cables in
each pair, being shielded cables. Connect the cable shield to the ground ( ) on the servo
drive side. (The I/O connector case of the servo drive is internally connected to the ground.)
c) Do not short between serial signal cables or connect each serial signal cable to the power
supply. The servo drive and the encoder may fail.
d) The following table shows the maximum value of current flowing on each power cable or
signal cable, each allowable voltage drop (voltage drop at a forward/backward flow between
the servo drive and the encoder), and allowable resistance value at a forward/backward
flow. Select each cable length or wire size within these allowable values.
e) Separate the encoder cable from the main power cable and motor cable 30cm or more each
other.
3 - 41
CHAPTER 3 INSTALLATION AND WIRING
EP (1) [J] EP
EG (2) [N] EG
A+ (7) [A] A+
A- (8) [D] A-
Wiring-saving
B+ (5) [B] B+ incremental
B- (6) [E] B-
encoder
Z+ (9) [F] Z+
Z- (10) [G] Z-
[H] SHD
Connector case
Note 1) The figure in parentheses indicates the pin No. of encoder connector to the servo
drive.
Note 2) The character in parentheses indicates the pin code of encoder connector to the
servo motor..
3 - 42
CHAPTER 3 INSTALLATION AND WIRING
Caution
a) High-speed pulse signal is transmitted between the servo drive and the encoder. Therefore,
each encoder signal cable and the power cable should be twisted pair cables in each pair,
being shielded cables. Connect the cable shield to the ground ( ) on the servo drive side.
(The I/O connector case of the servo drive is internally connected to the ground.)
b) Do not short between serial signal cables or connect each serial signal cable to the power
supply. The servo drive and the encoder may fail.
c) Pull out the encoder cable when the control power supply has been turned off. If the power
supply is turned on in the non-connection status and the encoder cable is connected,
Encoder Error E39 will occur. In this case, turn on the power supply once again.
d) Separate the encoder cable from the main power cable and motor cable 30cm or more each
other.
3 - 43
MEMO
CHAPTER 3 INSTALLATION AND WIRING
3 - 44
CHAPTER 4 OPERATION
This chapter explains typical examples of operation of this product and also a
simple trial run method.
4−1
CHAPTER 4 OPERATION
WARNING
• While the servo drive is energized, be sure not to touch the main terminal or to check the
signal or put on/off wire and/or connector.
Otherwise, there is a danger of electric shock.
• Be sure to turn on the input power supply after closing the terminal cover.
While being energized, be sure not to open the terminal cover.
Otherwise, there is a danger of electric shock.
• While the servo drive is energized, be sure not to touch the servo drive terminals even during
stoppage.
Otherwise, there is a danger of electric shock.
• It may suddenly restart after the incoming power failure. Be sure not to approach the machine.
(Be sure to design the machine so that personnel safety will be secured even if it restarts.)
Otherwise, there is a danger of injury.
• Even if the power supply is cut for a short period of time, it may restart operation after the
power supply is recovered if the operation command is given. If it may incur danger to
personnel, be sure to make a circuit so that it will not restart after power recovery.
Otherwise, there is a danger of injury.
• After the operation command is given, if the alarm reset is conducted, it will restart suddenly.
Be sure to set the alarm reset after checking the operation command is off.
Otherwise, there is a danger of injury.
• Be sure not to touch the inside of the energized servo drive or to put a bar into it.
Otherwise, there is a danger of electric shock and/or fire.
4−2
CHAPTER 4 OPERATION
Before operating
Before operating AD series, be sure to choose a correct encoder type and parameter of ADAX4
servo motor by setup software “AHF” because there are two type encoders in ADAX4 according to
voltage class (single-phase 100V class and single-phase / 3-phase 200V class servo motor has 17
bits serial encoder and 3-phase 400V class servo motor has wire-saving incremental encoder.).
The flowchart of setting is shown as following.
Power supply to control power circuit Power supply to control power circuit
L1C and L2C is turned off and turned on. L1C and L2C is turned off and turned on.
(After that parameters are valid.) (In case of changing no parameters at
the [Parameter setting] and [Motor
parameter setting], this operation is
unnecessary.)
End End
Note 1) As for the detail of setting motor parameter, please refer to the instruction manual for AD
series setup software AHF-P01 / P02.
This servo drive has the control modes and operation patterns shown in the following figure.
Control mode Operation pattern
Analog input
Speed control
Multistage
Position control Pulse train input
Torque control Analog input
In the following, typical operation examples are shown.
Refer to Chapter 6 (Details of Parameters) regarding the parameter setting.
4−3
CHAPTER 4 OPERATION
1- Make connections as shown in the following figure and check if they are correct.
2- Turn on the ELB and then turn on the power supply to the servo drive.
The digital operator comes on and “d-00” is indicated. (This is a factory-set initial status.)
3- Set Analog input (A1) in the parameter Speed Command Selection (FA-21).
4- Set Speed Command (nrEF) in the parameter Analog input 1 Function Selection (FC-03) and
adjust the Al1 input voltage to 0 [V].
5- Input the speed command. (You can make sure of the speed command by d-00.)
6- Turn on the FOT and ROT terminals.
7- Turn on MC for main power supply.
8- Turn on the SON terminal.
9- Input the Al1 speed reference voltage up to the desired speed.
10- At a stop, set speed reference voltage to 0 and check that the motor rotation has been stopped.
After that, turn off the SON terminal.
Ground
Note) The above picture is showing 3-phase 400V class servo drive.
Do not supply the control power circuit L1C and L2C with 400V power.
Be sure to supply the control power circuit L1C and L2C with 200 ~ 240V power.
4−4
CHAPTER 4 OPERATION
4.1.2 Speed control operation by multistage speed, not using programmable function.
In this method, the servo drive is operated by contact input signal. The control mode (FA-00) is
S-P initial setting.
1- Make connections as shown in the following figure and check if they are correct.
2- Turn on the ELB and then turn on the power supply to the servo drive.
The digital operator comes on and “d-00” is indicated. (This is a factory-set initial status.)
3- Set Multistage speed Input (CnS) in the parameter Speed Command Selection (FA-21).
4- Set multistage speed (Fb-00 to Fb-03).
5- Set the acceleration/deceleration time (Fb-04, Fb-05).(The initial value is 10s.)
6- Turn on the FOT and ROT terminals.
8- Check that the SS1 and SS2 terminals are OFF and turn on MC for main power supply.
7- Turn on the SON terminal.
9- Input the SS1 terminal and SS2 terminal to operate the servo motor. At SS1 = ON and SS2 =
OFF, the Fb-00 setting is validated. Check the speed by d-01.)
10- To stop the motor, turn off the SS1 and SS2 terminals and check that the motor rotation has been
stopped. After that, turn off the SON terminal.
Ground
Note) The above picture is showing 3-phase 400V class servo drive.
Do not supply the control power circuit L1C and L2C with 400V power.
Be sure to supply the control power circuit L1C and L2C with 200 ~ 240V power.
4−5
CHAPTER 4 OPERATION
4.1.3 Position control operation by pulse train input, not using programmable function.
In this method, the servo drive is operated by pulse train input signal.
1- Make connections as shown in the following figure and check if they are correct.
2- Turn on the ELB and then turn on the power supply to the servo drive.
The digital operator comes on and “d-00” is indicated. (This is a factory-set initial status.)
3- Set the parameter Pulse Train Input Mode (FA-11).
4- Set the parameter Electronic Gear (FA-12, FA-13).
5- Set “Speed control – Position control” (S-P) in the parameter Control Mode (FA-00).
6- Turn on the MOD terminal. (With this, the servo motor is put into position control operation.)
7- Turn on and off the CER terminal.
8- Turn on the FOT and ROT terminals.
9- Turn on MC for main power supply.
10- Turn on the SON terminal.
11- Turn on the PEN terminal and input the position pulse command. (With this, the motor is operated
up to the commanded position.)
12- To stop the motor , turn off the PEN terminal after completing positioning. After checking that the
motor rotation has been stopped, turn off the SON terminal.
Ground
Note) The above picture is showing 3-phase 400V class servo drive.
Do not supply the control power circuit L1C and L2C with 400V power.
Be sure to supply the control power circuit L1C and L2C with 200 ~ 240V power.
4−6
CHAPTER 4 OPERATION
Ground
Note) The above picture is showing 3-phase 400V class servo drive.
Do not supply the control power circuit L1C and L2C with 400V power.
Be sure to supply the control power circuit L1C and L2C with 200 ~ 240V power.
4−7
CHAPTER 4 OPERATION
4.2.3 Jogging operation and teaching operation from the digital operator
Jogging operation can be performed from the digital operator by using only the wiring of the servo
motor, servo drive, and power supply. Also, operation by teaching function can be available in case
program operation mode(FA-22 : set in Pro).
Using this test run method permits making wiring checks among the servo drive, servo motor, and
power supply.
FUNC Blinking
4−9
CHAPTER 4 OPERATION
FUN Blinking
1- Operate the FUNC , and keys
to indicate the set date of jogging Speed
Fb-03.
X 4 times
2- Set the operation speed by using ,
and keys. In case the teaching
operation, Set the absolute value as the
With period run direction and movement are
decided by the code and number of
Blinking setting pulses (refer to 3-the following.).
(The example shown in the figure at left
shows the operating procedure not to
change the speed.)
Blinking
3- After confirming the period
appearance, set the pulse numbers for
or movement by , and keys.
Blinking (1=1/32768 rotation)
(The example shown in the figure at left
shows –256 pulses)
Only key press makes the transition
Blinking to the setting of P() without movement
X 5 times
value input.
4 − 10
CHAPTER 4 OPERATION
After the setup software AHF is started, jogging operation is performed by the following
operations.
(For details, refer to the instruction manual for the setup software AHF.)
1- Click the Test Run and Adjustment buttons on the opening screen.
(Click the Jog & homing tags.)
2- Input the speed command for jogging operation.
3- After making a safety check, click the button of the direction in which operation is to be
performed.
(With this, the motor will rotate in the desired direction.)
4- Click the Stop button to stop the operation.
Note 1: Do not input any signal from I/O connectors including the SON terminal during this
operation. Otherwise, the operation is performed on the basis of the input terminal.
Note 2: In this jogging, the servo motor is operated when the acceleration/deceleration
time is 0 s, and the current settings are used, for example, for control gain and
speed limit.
Note 3: With this operation, the motor rotates. Perform operations making a safety check.
4 − 11
CHAPTER 4 OPERATION
After the setup software AHF is started, jogging operation is performed by the following
operations.
(For details, refer to the instruction manual for the setup software AHF.)
1- Click the Test Run and Adjustment buttons on the opening screen.
(Click the Jog & homing tags.)
2- Input the number of feed pulses. (The number of pulses should be regarded as 32768
per rotation.)
3- After making a safety check, click the forward feed or reverse feed button. (With this
operation, the motor will rotate and positioning is performed at the command value.)
4- After positioning, the return to the initial screen.
In this status, the servo ON status is continued. So click the stop button.
Note 1: Do not input any signal from I/O connectors including the SON terminal during this
operation. Otherwise, the operation is performed on the basis of the input
terminal.
Note 2: In this jogging, the servo drive is operated when the acceleration/deceleration time
is 0 s, and the current settings are used, for example, for control gain and speed
limit.
Note 3: With this operation, the motor rotates. Perform operations making a safety check.
To stop positioning, click the stop button.
4 − 12
CHAPTER 5 FUNCTIONS
This chapter explains the functions of the input/output signals of this product
and its major control functions.
5−1
CHAPTER 5 FUNCTIONS
5−2
CHAPTER 5 FUNCTIONS
Control mode
Terminal
Type Terminal name Function Progra
symbol Position Speed Torque
mmable
XA(0)/ General analog Changes to general analog input 1 at programmed
AI1 input 1/ operation.
Analog input 1 When the control mode and parameters are set, each O O O O
function of speed command/speed bias/speed limit is
available.
XA(1)/ General analog Changes to general analog input 2 at programmed
Analog input
OBP Encoder Phase The monitor signal resulting from dividing (FC-09, FC-
B 11) the Phase B signal of the encoder is output. O O O O
OBN
OZP Encoder Phase The monitor signal of the Phase Z signal of the
OZN Z encoder is output. The current position data is output O O O O
as a serial signal by setting (FC-12).
OZ Phase Z The monitor signal of the phase Z signal of the
detection encoder is output.
O O O O
L Phase Z
common
* For electrical specifications, refer to Chapter 3.
5−3
CHAPTER 5 FUNCTIONS
5−4
CHAPTER 5 FUNCTIONS
5−5
CHAPTER 5 FUNCTIONS
Control Mode (FA-00) and combinations of control mode switch are shown in the following table.
Speed
CCW
Fb-09
Third Fb-10
quadrant Fourth
quadrant
5−6
CHAPTER 5 FUNCTIONS
- This signal is valid only in the speed control mode but does not function in the other modes.
- When multi-speed is selected, the acceleration and deceleration time are the set value by Fb-04
and Fb-05.
- SS1 and SS2 can also be turned on when the input terminal is opened, by specifying the
parameter Input Terminal Polarity Setting (FC-01).
5−7
CHAPTER 5 FUNCTIONS
Set
Homing mode
value
CP Optional homing
L-F Low-speed homing(forward run)
L-r Low-speed homing (reverse run)
H1-F High-speed homing 1 (forward run)
H1-r High-speed homing 1 (reverse run)
H2-F High-speed homing 2 (forward run)
H2-r High-speed homing 2 (reverse run)
- The homing operation functions only in the position control mode. (The servo drive is operated in
the position control mode.) It does not function in the other functions.
- The acceleration time and deceleration time of high-speed homing are the set parameters Speed
Acceleration Time (Fb-04) and Speed Deceleration Time (Fb-05).
- The homing and home limit switch signals can also be validated when the input terminal is opened,
by specifying the parameter Input Terminal Polarity Setting (FC-01).
- If the parameter Homing Speed 2 (Fb-13) at positioning is set a high value, the stop position may
slightly deviate. In the range of 60 to 100 min-1, the stop position becomes rather stable. Do not
set the parameters Homing Speed (Fb-12 and Fb-13) to 0.
Note: The present position is set to the offset position of Fb-14 and Fb-15 by homing even if the
encoder is the absolute type and Abs setting in FA-80.
5−8
CHAPTER 5 FUNCTIONS
5−9
CHAPTER 5 FUNCTIONS
(Fb-12) Servo
lock
1 3 Negative Positive
Home Position
1
Negative Home Positive 3
Position
3 Reverse 2
4 rotation (Fb-13)
Servo (Fb-13)
lock Negative
Negative
H1-r ORL
ON Speed ON ORL
Positive Servo Speed
Forward run lock Positive
(Fb-13) 2
Forward (Fb-13)
3 4 run
Negative Positive
Position 1 3
Home
Negative Positive
Reverse 1 Home Position
3 rotation
Servo
(Fb-12) Reverse lock
2 rotation
Negative Negative
Opera- 1- When the ORG signal is turned on, a homing is 1- When the ORG signal is turned on, a
tional started. homing is started.
proce- 2- The operation is performed in the set direction of 2- The operation is performed in the opposite
dure home according to the parameter to Homing Speed direction of the set home according to the
1(Fb-12). parameter Homing Speed2 (Fb-13).
3- Deceleration/stop is performed at the position where 3- The position where the ORL signal was
the ORL signal was changed from OFF to ON, and changed from ON to OFF is regarded as
the operation is performed in the reverse direction. the offset position (home) set in Fb-14 and
4- The position where the ORL signal was changed Fb-15 and positioning is performed.
from ON to OFF is regarded as the offset position
(home) set in Fb-14 and Fb-15 and positioning is
performed.
Note: The travel time in the first direction of home for the homing start operation should be up to 30
minutes. If this value is exceeded, an incorrect operation or trip may be caused.
5 − 10
CHAPTER 5 FUNCTIONS
(Fb-13) 3
Reverse
rotation (Fb-12)
Phase Z 2
Negative Negative
signal
H2-r
ON ORL ON ORL
Speed Speed
Positive Positive
Forward run (Fb-12) 2
(Fb-13)
1 3
Home 3 4
Negative
Negative 4 5 Positive
Servo
lock 5 Home Position
6 3 Reverse 6
rotation 7
1 Servo 3
lock 4
Reverse
Position (Fb-13)
rotation
2 (Fb-12) (Fb-12)
Phase Z Phase Z
Negative Negative
signal signal
Opera-
tional 1- When the ORG signal is turned on, a homing is started. 1- When the ORG signal is turned on, a homing is
2- The operation is performed in the set direction of home started.
proce-
according to the parameter Homing Speed1 (Fb-12). 2- The operation is performed in the set direction of
dure origin according to the parameter Homing Speed
3- Deceleration, stop, and reverse operation are started at
the position where the ORL signal was changed from 1(Fb-12).
OFF to ON. The operation is performed according to 3- Deceleration, stop, and reverse operation are started
the parameter Homing Speed 2(Fb-13). at the position where the ORL signal changes from
4- Deceleration is started at the position where the ORL ON to OFF. The operation is performed according to
signal changed from ON to OFF. the parameter Homing Speed 1 (Fb-12).
5- The operation is performed according to the parameter 4- Deceleration, stop, and reverse operation are started
Homing Speed2 (Fb-13) in the direction of origin. at the position where the ORL signal was changed
6- The ORL signal changes from OFF to ON and the first from OFF to ON. The operation is performed
Phase Z signal position is regarded as the offset according to the parameter Homing Speed 2(Fb-13).
position (home) set in Fb-14 and Fb-15. Then, 5- Deceleration is started at the position where the ORL
positioning is performed. signal changed from ON to OFF.
6- The operation is performed according to the
parameter Homing Speed (Fb-13) in the direction of
home.
7- The ORL signal changes from OFF to ON and the first
phase Z signal position is regarded as the offset
position (home) set in Fb-14 and Fb-15. Then,
positioning is performed.
Note: The travel time in the first direction of home should be up to 30 minutes. If this value is exceeded,
an incorrect operation or trip may be caused.
5 − 11
CHAPTER 5 FUNCTIONS
- If a homing is not performed, the position where the power supply to the servo drive is turned on is
regarded as the home (0).
- If the ORG signal is turned off during a homing operation, this operation is immediately stopped.
At this time, the homing remains incomplete.
- Upon completion of the homing, the positioning complete signal (INP) is output.
- The direction of home for the homing operation can be set in the parameter Homing Mode (FA-
23).
The following figure (on the previous page) shows the operational procedure in each case.
5 − 12
CHAPTER 5 FUNCTIONS
5 − 13
CHAPTER 5 FUNCTIONS
Parameter Function name Contents of function and set point Initial value
FC-40 Input terminal Select the first function side or the second function 0
function selection side of the input side to be validated.
5 − 14
CHAPTER 5 FUNCTIONS
Alarm (ALM)
This signal indicates an trip status and can be set to the a-contact (Normally Open) or b-contact
(Normally Close) (initial setting: b-contact ) by the parameter Setting (FC-02). The following table
shows the relation between each contact specification and alarm output signal. When a trip status
is indicated by this signal, clear the trip status by the Alarm Reset signal to return the signal to the
normal status.
- This signal functions only in the position control mode, and turned off in the other control modes.
- When the homing signal is input, this signal is turned off to start a homing. Upon completion of the
homing, this signal is turned on. While the homing signal is input, this signal is continuously
output.
- When the position deviation is within the set parameter Positioning Detection Range (Fb-23), this
signal is turned on.
- In the servo OFF status, this signal is turned off.
- The output terminal can also be opened when positioning is completed, by specifying the
parameter Output Terminal Polarity Setting (FC-02).
5 − 15
CHAPTER 5 FUNCTIONS
Up to Speed (SA)
When the speed command value is constant and the Related parameters
speed detection value is within the range of (Speed Fb-25: Up to speed detection range
command) ± (Up to speed detection range), this FC-02: Output terminal polarity setting
signal is turned on and output.
- This signal functions only in the speed control mode and is turned off in the other control modes.
- When the speed command value is constant and the speed deviation between the speed
command value and the speed detection value is within the width set in the parameter Up to speed
Width (Fb-25), this signal is turned on.
- When the speed command value is analog and not constant because of noise, the signal may not
be turned on and output.
- When hunting tends to be caused by reason of control gain or customer’s load, this signal may
cause chattering (repetition of ON and OFF). At this time, adjust the gain or increase the up to
speed width (Fb-25).
- This signal is turned off in the servo OFF status.
- The output terminal can also be opened at the up to speed by specifying the parameter Output
Terminal Polarity Setting (FC-02).
Related parameters
Zero Speed Detection (SZD)
Fb-22: Zero speed detection value
When the speed detection value is within the zero FC-02: Output terminal polarity setting
speed detection value, this signal is output.
- This signal functions regardless of any control mode, and is turned on when the speed detection
value is within the Zero Speed Detection Value (Fb-22).
- The output terminal can also be opened at zero speed detection by the parameter Output Terminal
Polarity Setting (FC-02).
5 − 16
CHAPTER 5 FUNCTIONS
Unless the parameters are exclusively set as shown in the above table, the operation cannot be
performed correctly.
5 − 17
CHAPTER 5 FUNCTIONS
SON = OFF
or trip
Brake ON
start speed
Motor speed FA-26
* Operational conditions
FA-26 | Speed | or FA-27 Time elapsed
5 − 18
CHAPTER 5 FUNCTIONS
5 − 19
CHAPTER 5 FUNCTIONS
5 − 20
CHAPTER 5 FUNCTIONS
Control status
Control MOD Al1 function Speed limit Speed command Analog
mode terminal assignment mode selection input
FA-00 FC-03 FA-20 FA-21 AI1
S-P OFF
nrEF
Speed P-S ON Speed
niLit − A1
control S-t OFF command
nbiAS
t-S ON
P-S OFF
S-P ON nbiAS
Position Speed
− −
control P-t OFF bias
t-P ON
P-S OFF
Position S-P ON
control P-t OFF
t-P ON Speed
nLit A1 −
t-S OFF limit
Torque S-t ON
control t-P OFF
P-t ON
Other status and setting Invalid
Note: − means no influence with the parameter setting.
5 − 21
CHAPTER 5 FUNCTIONS
5 − 22
CHAPTER 5 FUNCTIONS
5 − 23
CHAPTER 5 FUNCTIONS
Example of setting
(1) In case that the same value is used at positive torque limit and negative torque limit
Be sure to use the analog input terminal AI2, and parameters FC-06 and FC-08.
Do not input anything into the analog input terminals AI3 and AI4.
Be sure to set parameters as follow.
(2) In case that the different values are used at positive torque limit and negative torque limit
Be sure to use the analog input terminals AI3 and AI4, and parameters FC-15, FC-16, FC-17 and
FC-18.
Do not input anything into the analog input terminal AI2.
Be sure to set parameters as follow.
5 − 25
CHAPTER 5 FUNCTIONS
FC-06=2.0
Maximum
torque FC-06=1.0
FC-06=0.5
-10V 0
0 10V
Input voltage
Maximum
torque
5 − 26
CHAPTER 5 FUNCTIONS
nFb, tqr, nrF, Note 1) When the gain is set to 100.0[%], each
nEr, PEr, iFb,
PEq, brd maximum value mentioned in the top table
±10% is output as 3.0V.
200.0% Note 2) The sign ‘O’ means that the function is
3.0V
available at the control mode. The sign ‘X’
100.0% means that 0V is always output.
In case of the amplifier with programmable
1.5 50.0%
function, ‘O’ and ‘X’ are determined by its
-(Maximum
value) control commands.
0
Note 3) All functions except ‘speed detection value’
output 0V when an error occurs.
+(Maximum
value) In case of encoder error (E39), ‘speed
-1.5 detection value’ is invalid.
Note 4) The output signals obtain accuracy of
±10%.
-3.0 Note 5) Signed(0 ~ ±3.0V) or unsigned / absolute(0
~ +3.0V) for output signals is selectable in
The gain setting for analog output the parameters setting (FC-31) and (FC-
(FC-32), (FC-35) 34). But functions ‘PFq’ and ‘brd’ are output
as absolute values only.
5 − 27
CHAPTER 5 FUNCTIONS
+10V
Analog voltage
(AI1)
0V 0V
Maximum
speed -10V
Ratio to
maximum
Speed speed Speed
zero zero
Speed Fb-04 Fb-05
command
(analog LAD)
Fb-04
Fb-05
-Maximum
speed
5 − 28
CHAPTER 5 FUNCTIONS
Fb-02
Time from
0 to Fb-01
Fb-00 maximum
speed Time from
maximum
Fb-04 speed to 0
Fb-05
SON
MOD
SS1
SS2
5 − 29
CHAPTER 5 FUNCTIONS
- Multistage command: Operations when (Fb-02) > (Fb-01) > (Fb-0) > 0
Speed
SON
FWD
REV
SS1
SS2
5 − 30
CHAPTER 5 FUNCTIONS
PLS terminal
(Forward run
Forward/Rev side command)
F-r Forward run
- erse run
SIG terminal
pulse (Reverse run
side command)
Reverse run
PLS terminal
(Phase
difference
Phase two-phase,
phase A)
difference
A-b SIG terminal
two-phase (Phase
pulse difference Forward run Reverse run
two-phase,
phase B) The count is 4-multiplier.
PLS terminal
(Pulse train
Reverse
command)
-P-S pulse train
SIG terminal
command ON : Forward run Forward run Reverse run
OFF: Reverse run
PLS terminal
(Reverse run
Reverse/For side command)
r-F ward run Reverse run
PLS terminal
(Phase
difference
Reverse two-phase,
phase phase B)
b-A difference SIG terminal
two-phase (Phase
difference
pulse two-phase,
Reverse run Forward run
phase A)
The count is 4-multiplier.
5 − 31
CHAPTER 5 FUNCTIONS
According to the command pulse frequency, command pulse filter time constant (FC-19) is
selectable. (Those filters are composed by hardware in the pulse input circuit.)
Note : In case of the phase difference two-phase pulse signal (A-phase and B-phase input), the
recommendation value of command pulse frequency is set to one fourth of the values of the
top table.
Note 1: These signals are line driver and open collector signals. In non-isolation type logic, the
maximum rate of the pulse train input signal is as shown in the following table.
Signal method Maximum rate Remarks
Line driver signal 2M pulses/s FWD/REV pulse
Command pulse/
Direction signal
Note 2: These signals are line driver and open collector signals. In isolation type logic, the
maximum rate of the pulse train input signal is as shown in the following table.
Signal method Maximum rate Remarks
Line driver signal 500k pulses/s FWD/REV pulse
Command pulse/
Open collector signal 200k pulses/s
Direction signal
Note 3: The pulse train command signal counts at the leading edge when the signal changes from
0 to 1.
Note 4: The logic of each signal is shown in the following table.
(a) Non-isolation type logic.
5 − 32
CHAPTER 5 FUNCTIONS
[EGR2:ON]
(Electronic Gear Numerator FA-32)
(Position command value) = × (Pulse train input)
(Electronic Gear Denominator FA-33)
In this case, the number of pulses equivalent to one rotation, 15 bits (32768 pulses per rotation)
is specified as one unit in the position command value. Any value of 1 to 65535 can be
optionally set in FA-12, 13, 32 and 33 in the range of 1/20 <= M/N <= 50.
The relation of the above pulse train input signal is shown in the following figure.
FA-12 M N
Input form
(FA-32) When EGR2 is ON with the left
FA-11 FA-13 figure, the parameter in () becomes
(FA-33)
effective.
[Setting method]
<Example> Suppose that a ball screw of 20 mm per rotation is mounted on the servo motor.
Perform setting so that the ball screw may move 1 mm when 1000 is input in pulse train. The
encoder counter is 32768 pulses per rotation (when EGR2 is OFF).
1- Set value of Electronic Gear Numerator (FA-12)
Input the count value of the encoder per rotation of the ball screw in the numerator (FA-12).
(FA-12) = 32768
2- Set value of Electronic Gear Denominator(FA-13)
Input the command value per rotation of the ball screw in the denominator (FA-13).
(FA − 13) = 1000Pulse × 20 mm/rotation = 20000
1 (FA − 12) 32768
<= = = 1.6384 <= 50
20 (FA − 13) 20000
With this, setting can be performed.
5 − 33
CHAPTER 5 FUNCTIONS
In this functional expansion, filtering is performed for the speed command in the position control
mode or speed control mode, so a filter is inserted not only for multistage speed but also at all
times. The control block is shown in the following figure.
1 + Speed
Speed command 1+Ts control
-
Speed
Inserting a filter makes the speed command smoother, as shown in the following figure, to
prevent vibration.
5 − 34
CHAPTER 5 FUNCTIONS
This function is effective only in the position control. The control block is as shown in the
following figure.
Current
position
Inserting a filter makes the position command smoother, as shown in the following figure, to
prevent vibration.
Before filter
insertion After filter
insertion
Note ) Be sure to set to 0 when motor is rotating only one direction continuously in position control mode.
Otherwise E83 (Position error fault) occurs.
5 − 35
CHAPTER 5 FUNCTIONS
5 − 36
CHAPTER 5 FUNCTIONS
One rotation
1 2 M
OA
terminal
OB
terminal
At forward run At reverse run
Note 3: When the FC-09, FC-10 or FC-11 setting has been changed, turn on the control power
again. Otherwise, a correct waveform cannot be output.
Note 4: The encoder monitor signal OAP, OAN, OBP, OBN, OZP, OZN and OZ are invalid during
3s after the control power is turned on. In case that those signals are monitored by master
control device, be sure to wait for 3s or more after the control power is turned on and then
start to monitor them.
Logic Direction of current flow of line driver Output of open collector transistor
(OAP,OAN,OBP,OBN,OZP,OZN) (OZ)
1 OAP→OAN OBP→OBN OZP→OZN ON(Close)
0 OAP←OAN OBP←OBN OZP←OZN OFF(Open)
5 − 37
CHAPTER 5 FUNCTIONS
Speed control
Position control Moment
cut-off frequency
cut-off frequency of inertia (Fd-01)
(Fd-09) (Fd-00)
Setting
+ + + Servo
Position Position Speed Current Power
command control control control converter motor
(2) The position feedback loop and the speed feedback loop must be set to a well-balanced
response. Basically, set the loop gain in the range that can hold the relation of “Position
Control Cut-off Frequency (Fd-09) < Speed Control Cut-off Frequency (Fd-01)”.
As the standard setting, the Position Control Cut-off Frequency (Fd-09) should be 1/6 or less of
the Speed Control Cut-off Frequency (Fd-01).
(3) When the response speed of the position feedback loop is set to a higher level, the mechanical
system may oscillate. At this time, the gain must not be raised further. Generally, the response
performance of the position control loop must not be higher than the natural oscillation
frequency of the mechanical system. Set a loop gain suitable for the rigidity of the mechanical
system. In the following, the rigidity and response setting of the mechanical system will be
explained.
5 − 38
CHAPTER 5 FUNCTIONS
Set the Speed/Position Control Cut-off Frequency (Fd-01/09) in the stable operation range. Table
5.10.2 shows the standard response setting based on the rigidity of the mechanical system. Note
that this is only a standard and oscillation may occur even in this range.
Table 5.10.2
Recommended control
Rigidity of cut-off frequency [Hz]
mechanical Corresponding machines
system Position Speed
(Fd-09) (Fd-01)
Machines to be driven by belt or chain
Low 1 to 5 6 to 30
- Conveyor
Machines to be driven by ball screw through a gear
Medium - General machine tool 5 to 10 30 to 60
- Robot
Machines directly connected to a ball screw
High - Mounting machine 10 or more 60 or more
- Bonding machine
In the following, the detailed procedures for adjusting the speed and position feedback loops will be
explained.
5 − 39
CHAPTER 5 FUNCTIONS
Note 1: For manual adjustment, the parameter Moment of Inertia (Fd-00) must be set on the
customer side. However, if auto-tuning is performed, the value of moment of inertia
assumed by the servo drive is automatically written in Fd-00, so that this parameter
does not need to be set.
For details, refer to 5.11 Offline Auto-tuning Function and 5.12 Online Auto-tuning
Function.
2- Lastly, perform speed step response to check the positioning characteristic and rotating
condition. At this time, adjust Speed Control PI Gain (Fd-02 and Fd-03) finely to find out the
best point.
5 − 40
CHAPTER 5 FUNCTIONS
Note 1: For manual adjustment, the parameter Moment of Inertia (Fd-00) must be set on the
customer side. However, if auto-tuning is performed, the assumed value of moment
of inertia is automatically written in Fd-00, so that this parameter does not need to be
set.
For details, refer to 5.11 Offline Auto-tuning Function and 5.12 Online Auto-tuning
Function.
2- Set the parameter Position Control Cut-off Frequency (Fd-09) to a larger value in a range in
which overshooting or vibration does not occur. As the setting standard, the value should
be 1/6 or less of Speed Control Cut-off Frequency (Fd-01).
3- Lastly, adjust Speed Control PI Gain (Fd-02 and Fd-03) finely to find out the best point while
checking the positioning characteristic and rotating condition.
5 − 41
CHAPTER 5 FUNCTIONS
The offline auto-tuning causes the servo motor to operate according to the predetermined operation
pattern, estimates the value of moment of inertia, and sets the parameter Fd-00 correctly. With this,
the control gain is automatically set from Speed Control Cut-off Frequency (Fd-01) that determines
the response performance of the speed feedback loop.
Note 1: Perform auto-tuning in the same load condition as the actual operating condition by
connecting the servo motor to the machine. Adjust the gain to the optimum status for the
load.
Note 2: For auto-tuning, set the control mode of the speed control loop to “Speed PI control”
beforehand.( The tuning can not be performed correctly to IP control.)
Note 3: When the setup software AHF is connected at offline auto-tuning, the set speed, torque
data, and others can be checked graphically. Therefore, we recommend the customer to
use the setup software AHF.
2- The motor is accelerated or decelerated around the auto-tuning start point with the tuning
run speed in both forward and reverse directions. This is regarded as one cycle and up to
10 cycles are repeated. (Refer to Fig. 5.11.1.)
The initial value of tuning run speed is 1000 [min-1] and can be changed by the setup
software AHF.
4- After completion of auto-tuning, the estimated value of moment of inertia is written into Fd-
00. When auto-tuning has been normally terminated, the LED indicator of the drive indicates
“End”.
5 − 42
CHAPTER 5 FUNCTIONS
5- After completion of auto-tuning, turn ON and OFF the RS terminal to escape the auto-tuning
mode.
Speed
Positive
0 Time
Negative
1 cycle
10 times
Note4 : This function is not applicable unless the following conditions are satisfied.
- The acceleration/deceleration torque should be 10% or more of the rated torque.
- The rigidity of the machine including the coupling with the motor should be high.
- Backlash in gears and others should be small.
- The application should be free from problem in safety and give no damage to the
machine even in an oscillation status.
- The moment of inertia of load is less than 20 times of motor one. If it exceeds 20 times,
adjust the gain by manual. (Refer to Chapter 5 clause 5.10.1 to 5.10.4 for adjustment.)
- An enough operating range should be provided in both forward and reverse directions.
- When the tuning speed is low, the speed should be increased to a degree that does not
give damage to the machine.
5 − 43
CHAPTER 5 FUNCTIONS
End
2- After completion of tuning, turn off SON terminal , then turn ON and OFF the RS terminal to
exit from the auto-tuning mode.
Note 5: If the acceleration/deceleration torque is below 10% of the rated torque, the tuning
operation may not be normally terminated. At that time, set the initial value of
acceleration/deceleration 50 [ms] to a smaller value by using the AD series setup
software AHF.
If a tuning error occurs, each gain will go back to the value preceding the execution of
tuning. Remove the cause of error. Because no trip is caused, take extreme care
about the safety upon occurrence of resonance.
Note 6: After completion of tuning, set oFL in non in the parameter Auto-tuning (FA-10) unless
the above item 2- is executed.
5 − 44
CHAPTER 5 FUNCTIONS
5- After completion of the moment of inertia estimation, download the operation waveform of
the last pattern operation from the servo drive and display it.
6- After completion of tuning, turn on and off the RS terminal to exit from the auto-tuning
mode.
Note 1: This function rewrites the set value of the moment of inertia Fd-00 automatically.
Note 2: If tuning is aborted halfway, turn on and off the RS terminal to exit from the auto-tuning
mode.
Note 3: If auto-tuning has failed, refer to Note 4 and Note 5 in 5.11.1.
5 − 45
CHAPTER 5 FUNCTIONS
4- Make sure of safety, turn on the FOT and ROT terminals, and turn on the SON terminal.
With this, one-pattern operation is performed to estimate the moment of inertia.
5- After completion of the moment of inertia estimation, download the operation waveform of
the last pattern operation from the servo drive and display it.
6- Check if the waveform is enough. If necessary, click the [1 pattern tuning start] button once
again. Consequently, one-pattern operation is performed to estimate the moment of inertia.
Tuning can be executed by repeating this while each waveform is checked.
7- After completion of tuning, turn on and off the RS terminal to exit from the auto-tuning
mode.
Note 1: This function rewrites the set value of inertia Fd-00 automatically.
Note 2: If tuning is aborted halfway, turn on and off the RS terminal to exit from the auto-
tuning mode.
5 − 46
CHAPTER 5 FUNCTIONS
Fd-09
Position control
cut-off
frequency Machine
Automatic setting
Current
Speed
Detector
Detected
moment-of-inertia Setting
monitor
d-15
Fd-00
Moment
of inertia
non
Write
Gain operation
calculation
Moment-of-
inertia
estimation
onL1
Fd-01
Speed control
cut-off
onL2
frequency
FA-10 Fd-16
Torque variation
No tuning .non width of
auto-tuning
.oFL
For standard use .onL1
.fft
For low moment of .onL2
Inertia (twice less
than the motor
inertia)
5 − 47
CHAPTER 5 FUNCTIONS
Table 5.12 shows the rigidity of the machine system and the standard setting gain. Note that
these numeric values are only for reference.
Table 5.12
Recommended control
Rigidity of cut-off frequency [Hz]
mechanical Corresponding machines
system Position Speed
(Fd-09) (Fd-01)
Machines to be driven by belt or chain
Low 1 to 5 6 to 30
- Conveyor
Machines to be driven by ball screw through a gear
Medium - General machine tool 5 to 10 30 to 60
- Robot
Machines directly connected to a ball screw
High - Mounter 10 or more 60 or more
- Bonder
5 − 48
CHAPTER 5 FUNCTIONS
3- When the SON terminal is turned off, the estimated value of moment of inertia is written into
Fd-00.
Note 1: Perform auto-tuning in the same load condition as the actual operating condition by
connecting the servo motor to the machine. Adjust the gain to the optimum status for
the load.
Note 2: For auto-tuning, set the control mode of the speed control loop to “Speed PI control”
beforehand. (If it is set to “IP control”, tuning cannot be performed correctly.)
Note 3: Note that after tuning is started, it cannot be adjusted correctly, so the operation may
be slow.
Note 4: This function is not applicable unless the following conditions are satisfied.
- The acceleration/deceleration torque should be 10% or more of the rated torque.
- The rigidity of the machine including the coupling with the motor should be high.
- Backlash in gears and others should be small.
- The application should be free from problem in safety and give no damage to the
machine even in an oscillation status.
- There should be no variation in the pulse train command frequency.
(Auto-tuning in the position control mode)
- The moment of inertia of load is less than 20 times of motor one. If it exceeds 20
times, adjust the gain by manual.
(Refer to Chapter5 clause 5.10.1 to 5.10.4 for adjustment.)
Note 5: When the machine generates vibration during tuning in the position control mode, set
the position control cut-off frequency (Fd-09) to a small value.
(a) If auto-tuning cannot be performed because the load torque varies much during
acceleration/deceleration, set the parameter Identification Effective Torque Variation
Width (Fd-16) to a larger value according to the torque variation. (Only when the variation
width of the load torque is below this set point, identification is performed.)
(b) If accurate tuning cannot be performed by this setting and hunting or overshooting occurs
during operation, perform manual setting. Remove the cause of error. Because no trip is
caused, take extreme care about the safety upon occurrence of resonance.
5 − 49
CHAPTER 5 FUNCTIONS
3- When the [Data Trace Valid] button is pressed, the speed and torque waveform of the servo
motor are displayed.
Note 1: When the SON terminal is turned off, the estimated value of moment of inertia is
written into Fd-00.
5 − 50
CHAPTER 5 FUNCTIONS
- To raise the control gain in the servo lock status but to lower the gain to reduce the noise during
run.
- To raise the control gain at positioning to reduce the stop positioning time.
- To change the control gain by external signal (input terminal).
Fd-09 Fd-01
Position control Speed control
cut-off cut-off
frequency Fd-33 frequency Fd-35
Position gain Speed gain
charge time change time
Fd-32 constant Fd-34 constant
Second position Second speed
control cut-off control cut-off
frequency frequency
Speed
Position Detector
Changing signal
Gain
change
Fd-30 Fd-31
Position
Gain change
error width
mode
No gain change for gain
.non change
GCH terminal
change .GCH
Auto change .AUto Fc- 40
Input terminal
function
5 − 51
CHAPTER 5 FUNCTIONS
- For GCH
When GCH is OFF:
The cut-off frequency of the position control is equal to Position Control Cut-off
Frequency (Fd-09). The cut-off frequency of the speed control section is equal to Speed
Control Cut-off Frequency (Fd-01).
When GCH is ON:
The cut-off frequency of the position control is equal to Second Position Control Cut-off
Frequency (Fd-32). The cut-off frequency of the speed control section is equal to
Second Speed Control Cut-off Frequency (Fd-34).
- For AUto
When position error >= position error width for gain change (Fd-31):
The cut-off frequency of the position control section is equal to Position Control Cut-off
Frequency (Fd-09). The cut-off frequency of the speed control section is equal to Speed
Control Cut-off Frequency (Fd-01).
When position error < position error width for gain change (Fd-31):
The cut-off frequency of the position control is equal to Second Position Control Cut-off
Frequency (Fd-32). The response frequency of the speed control is equal to Second
Speed Control Cut-off Frequency (Fd-34).
5 − 52
CHAPTER 5 FUNCTIONS
2- Set the parameters Second Position Control Cut-off Frequency (Fd-32) and Second Speed
Control Cut-off Frequency (Fd-34).
The initial values are as follows:
- The initial value of Second Position Control Cut-off Frequency (Fd-32) is a twofold value
(10.00 [Hz]) of Position Control Cut-off Frequency (Fd-09).
- The initial value of Second Speed Control Cut-off Frequency (Fd-34) is a twofold value
(60.0 [Hz]) of Speed Control Cut-off Frequency (Fd-01).
- As the setting standard, (Fd-32) should be 1/6 or less of (Fd-34).
3- After setting the above items 1- and 2-, execute “Servo ON”.
Note 1: When the gain difference at gain change is large, a shock may be caused to the
machine. In this case, set the parameter Gain Change Time Constant for
Position/Speed Control (Fd-35 and Fd-33) to a large value. (The initial value is set to
1 [ms].)
Note 2: When abnormal noise or oscillation occurs in the servo lock status, set the parameter
Second Position/Second Speed Control Cut-off Frequency (Fd-32 and Fd-34) to a
low value so that the abnormal noise or oscillation may not occur.
5 − 53
CHAPTER 5 FUNCTIONS
In homing mode (FA-23) is set CP and using absolute encoder, when Encoder Clear is
executed, position data becomes 0 (by a data of one rotation or less set into Fb-14 and Fb-15
as offset.). In this case, It is not needs that a data of one rotation or less is managed by
upper-level system.
5 − 54
CHAPTER 5 FUNCTIONS
5 − 55
CHAPTER 5 FUNCTIONS
The waveform of one character based on this format is shown in the following figure.
(MSB)
1 1
0 D0 D1 D2 D3 D4 D5 D6 0/1 1
Start Parity Stop
Transmit/receive data 7 bits bit bit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
The data structure of one frame is shown in the following table. Number 1 represents the first
character.
5 − 56
CHAPTER 5 FUNCTIONS
When the parameter (FC-12) is set to ECunt, this output data can be serial-output in accordance with
the Hitachi EH-POS. In this case, the electronic gear is operated by the reciprocal number of the
parameter (FA-12 and FA-13 : EGR2 is OFF / FA-32 and FA-33 : EGR2 is ON). Refer to the following
figure.
Note 1)
Absolute position FA-13(or FA-33)
counter
FA-12(or FA-32)
ECunt
Serial output
1PLS nCunt, qFort FC-12
Note 1: When EGR2 is OFF, (FA-13 / FA-12) is valid. When EGR2 is ON, (FA-33 / FA-32) is valid.
Note 2: In case of ECunt, when the pulse train input is in the decelerating direction, that is to say
(FA-12 / FA-13) or (FA-32 / FA-33) < 1, (FA-13 / FA-12) or (FA-33 / FA-32) is larger than 1.
So the calculation result overflows.
Accordingly, this data cannot be output correctly.
5 − 57
CHAPTER 5 FUNCTIONS
2- Press the key for 2 seconds or more while pressing the key.
3- Press and release the SET key while pressing the above key.
With this, initialization is started and the following table is displayed on the display panel.
4- After d-00 reappears on the display panel, turn on the control power supply again.
5 − 58
CHAPTER 5 FUNCTIONS
Initialization mode Trip history clear: Only the trip log is cleared.
Data initialization: Only the parameter data is cleared.
Encoder Zero Clear: The multi-rotation data of the absolute encoder
is cleared.
(Manage the data of one rotation or less by the master controller.)
EEPROM program clear: The user program is cleared for the servo drive
with programmable function.
(Only the servo drive with programmable function is available.)
4- After initialization, the data is read from the drive into the PC and initialization is completed.
Note : Do not turn off the control power supply of the servo drive during initialization to prevent
the EEPROM data from damage. Otherwise, the drive may not work normally.
5 − 59
CHAPTER 5 FUNCTIONS
FA-14
Rotation
CC C
Note 1: The above table is a figure viewed from the direction of the motor shaft.
Note 2: For motors whose motor rotating shaft does not output directly, for example, a motor with
gear, refer to the installation manual for motor.
5 − 60
CHAPTER 5 FUNCTIONS
0 Time [s]
The relationship between position error and parameter Fd-42 setting value
in case of position control mode (Fd-40=FoL)
5 − 61
CHAPTER 5 FUNCTIONS
The display of “mechanical system diagnosis” function in the setup software AHF
5 − 62
CHAPTER 6 DETAILS OF PARAMETERS
This chapter describes the names of parts of the digital operator built in this
product and how to operate it, and explains the details of each monitor
indication and each setting parameter.
6−1
CHAPTER 6 DETAILS OF PARAMETERS
6.1 Names of Digital Operator Parts and Operating the Digital Operator
6.1.1 Names of Digital Operator Parts
The AD series is operated from the built-in digital operator.
Monitor indicator
(5-digit LED)
Down key
FUNC
Function key
SET
CHARGE
Shift key
Charge lamp
Up key
Save key
Name Contents
Monitor indicator Indicates a monitor value or set value.
Charge lamp Lights up when the voltage charged on the DC bus capacitor exceeds
about 30 V.
FUNC Function key Used to enter the monitor mode or parameter setting mode.
Moves the indication digit or setting digit to the left. When the SHIFT
Shift key
key is pressed at the leftmost end, the position moves to the right end.
Up key
Used to change a monitor number, setting parameter number, or set
value.
Down key
6−2
CHAPTER 6 DETAILS OF PARAMETERS
FUNC SET
When the SET key is pressed, the contents of the monitor will
be displayed when the power supply is turned on next. For
cancellation, re-set other contents of the monitor or clear the
setting by executing Clear Log.
Blinking
FUNC FUNC
Note 1)
FUNC FUNC
SET
Note 3)
Blinking Blinking
FUNC FUNC
Note 2)
FUNC SET
Note 3)
FUNC
FUNC
FUNC
×3
Blinking
Note 5) To input a negative value, place the cursor at the
most significant digit and change the polarity by the
or key. At this time, if the data is 0, the
maximum negative value (–5000) is indicated but
“–0” is not indicated.
Layer 1 Layer 2 Layer 3
Note 1: When the FUNC key is continuously pressed on the display of layer 1, the layer is
changed in the order to Later 2 → Layer 3 → Layer 2 → Layer 1. The parameter name to
be indicated by the FUNC key at FA---(Layer 1) is indicated as the parameter name if up
to Layer 3 has been indicated.
Note 2: The blinking part indicates the current cursor position.
Note 3: When SET key is pressed, the input data is saved into the memory.
When the FUNC key is pressed, the input data is cancelled and the previous value
remains as it is.
Note 4: To change the parameter FA-12 or FA-13 from “100” into “001”, the input is limited by the
minimum value. Accordingly, set “101” and then change this setting into “001”.
Note 5: To transfer from the monitor indication (d-xx) to the parameter setting (FA to Fd) indication,
use the or key to make it quicker.
6−3
CHAPTER 6 DETAILS OF PARAMETERS
(2) Operating the trip monitor and the trip log monitor
The button mark over/under or by the side of means that this button has been pressed.
FUNC
Note 2) Speed
command
Note 2) Speed
FUNC
Current
DC bus
voltage
Input
terminal
Output
terminal
Note 1)
FUNC
FUNC
---
Note 1: The number at the right of the trip factor code denotes the log number.
“1” is the newest. As the number increases, the log number becomes older.
For details, refer to 9.1 Trip Indication.
Note 2: The contents of the following table can be identified by the period of the last digit.
6−4
CHAPTER 6 DETAILS OF PARAMETERS
Indication Contents
6−5
CHAPTER 6 DETAILS OF PARAMETERS
6−6
CHAPTER 6 DETAILS OF PARAMETERS
ON
Input terminal OFF
d-05 -
monitor
MOD
SON
ORG
ORL
SRZ
ROT
CER
SS2
PEN
PPI
F OT
SS1
RS
TL
ON
Output terminal
d-06 OFF -
monitor
INP
BRK
SZD
ALM
SRD
OL1
TLM
SA
Monitor parameter
6−7
CHAPTER 6 DETAILS OF PARAMETERS
Change
Parameter Initial Setting
Item Parameter name Setting range during
No. setting unit
operation
S-P, S-t, P-t,
FA-00 Control mode S-P - ×
P-S, t-S, t-P
Encoder wire breaking
FA-01 on, oFF on - ×
detection
Allowable time of power 0.00,
FA-02 0.00 s ×
failure 0.05~1.00
Overspeed error detection
FA-03 0~150 110 % ×
level
Speed error 0~maximum maximum
FA-04 min-1 ×
detection value speed speed
Position error
FA-05 0.0~100.0 20.0 Rotation ×
detection value
FA-07 DC bus power supply L123, Pn L123 ×
Regenerative braking
FA-08 0.0~100.0 0.5 % ×
operating ratio
FA-09 Overload notice level 20~100 80 % ×
Operation mode parameter
6−8
CHAPTER 6 DETAILS OF PARAMETERS
Change
Parameter Initial Setting
Item Parameter name Setting range during
No. setting unit
operation
0~maximum
FA-26 Brake operation start speed 30 min-1 ×
speed
0,
FA-27 Brake operation start time 0.000 s ×
0.004~1.000
FA-28 Electronic thermal level 20~125 105 % ×
Behavior of Servo off
FA-29 EnbL, dEnbL EnbL - ×
selection
Electronic gear 2
FA-32 1 ~ 65535 1 - ×
Operation mode parameter
numerator
Electronic gear 2
FA-33 1 ~ 65535 1 - ×
denominator
FA-80 Encoder type selection inC, AbS inC - ×
Stnd, inCE,
AbSE1,
FA-81 Encoder selection AbSE2, inCE - ×
AbSA2,
AbSA4
500 ~ 65535
pulse / rotation
FA-82 Encoder resolution (FA-81=inCE) 8192 Pulse ×
213 ~ 22
(FA-81≠inCE)
Operating mode selection
FA-83 trP, non trP - ×
in case of counter overflow
FA-98 Initialization mode selection CH, dAtA, AbS CH - ×
6−9
CHAPTER 6 DETAILS OF PARAMETERS
Change
Parameter Initial Setting
Item Parameter name Setting range during
No. setting unit
operation
0~
Fb-00 Multistage speed 1 0 min-1 O
± maximum speed
0~
Fb-01 Multistage speed 2 0 min-1 O
± maximum speed
0~
Fb-02 Multistage speed 3 0 min-1 O
± maximum speed
Fb-03 Jogging speed 0~±300 30 min-1 O
Fb-04 Acceleration time 0.00~99.99 10.00 s O
Fb-05 Deceleration time 0.00~99.99 10.00 s O
Torque limit value 1 0~maximum
Fb-07 300 % O
(first quadrant) torque
Torque limit value 2 (second 0~maximum
Fb-08 300 % O
quadrant) torque
Torque limit value 3 0~maximum
Fb-09 300 % O
(third quadrant) torque
Torque limit value 4 0~maximum
Fb-10 300 % O
(fourth quadrant) torque
0~± maxinum
Fb-11 Torque bias value 0 % O
torque
Operation constant parameter
6 − 10
CHAPTER 6 DETAILS OF PARAMETERS
Change
Parameter Initial Setting
Item Parameter name Setting range during
No. setting unit
operation
FC-01 Input terminal polarity setting 0000~3FFF 0000 - ×
FC-02 Output terminal polarity setting 0000~00FF 0002 - ×
Analog input 1 function nrEF, nbiAS,
FC-03 nrEF - ×
selection nLit
Analog input 2 function tLit, tbiAS,
FC-04 trEF - ×
selection trEF
FC-05 Analog input 1 gain 0.000~±9.999 1.000 - ×
FC-06 Analog input 2 gain 0.000~±9.999 1.000 - ×
FC-07 Analog input 1 offset 0.000~±9.999 0.000 V ×
FC-08 Analog input 2 offset 0.000~±9.999 0.000 V ×
Numerator for encoder
FC-09 1 ~ 8192 4096 Pulse ×
monitor resolution
Denominator for encoder
FC-10 1 ~ 8192 8192 - ×
monitor resolution
FC-11 Encoder monitor polarity A, b b - ×
1PLS, nCunt
FC-12 Phase Z output selection 1PLS - ×
Ecunt
FC-15 Analog input 3 gain 0.000 ~ 9.999 1.000 - ×
FC-16 Analog input 4 gain 0.000 ~ 9.999 1.000 - ×
Input/output terminal parameter
6 − 11
CHAPTER 6 DETAILS OF PARAMETERS
frequency
Fd-10 Position feed forward gain 0.00~1.00 0.00 - O
Fd-12 Notch filter 1 frequency 3.0~1000.0 1000.0 Hz O
Fd-13 Notch filter 1 bandwidth 0~40 0 dB O
Fd-14 Notch filter 2 frequency 3.0~1000.0 1000.0 Hz O
Fd-15 Notch filter 2 bandwidth 0~40 0 dB O
Torque variation width of
Fd-16 5~100 30 % O
auto tuning
Speed command filter time
Fd-20 0~60000 0 ms O
constant
Fd-30 Gain switch mode non, GCH, AUto non - O
Position error width
Fd-31 0~65535 1000 Pulse O
for gain change
Second position control
Fd-32 0.01~99.99 10.00 Hz O
cut-off frequency
Position gain change time
Fd-33 0.0~500.0 1.0 ms O
constant
Second speed control
Fd-34 0.1~500.0 60.0 Hz O
cut-off frequency
Speed gain change time
Fd-35 0.0~500.0 1.0 ms O
constant
Position command filter
Fd-36 0~60000 0 ms O
time constant
Fd-40 Fast positioning mode non, FASt, FoL non - ×
Position feed forward filter
Fd-41 0.0 ~ 500.0 0.00 ms O
time constant
Fd-42 Position error filter gain 0 ~ 100 100 % O
6 − 12
CHAPTER 6 DETAILS OF PARAMETERS
Change
Parameter Initial Setting
Item Parameter name Setting range during
No. setting unit
operation
Operation setting at
FP-08 trP, non, Frn non - ×
Option parameter
Communication time-out
FP-40 communication wait time 0~1000 0 ms ×
FP-41 - - - - -
Communication time-out
FP-42 0,100~65535 0 ms ×
detection time
SON statement command
FP-43 Pro, OP, botH Pro - ×
source selection
6 − 13
CHAPTER 6 DETAILS OF PARAMETERS
Monitor
Monitor name Indication range Contents
No.
Speed command -7000~7000 The signed speed command value is
d-00
monitor (min-1) indicated in 1 min-1 units.
Speed detection -7000~7000 The signed speed detection value is
d-01 indicated in 1 min-1 units.
value monitor (min-1)
Output current 0~400
d-02 The output current is indicated in 1% units.
monitor (%)
Torque command -400~400 The torque command is indicated in 1%
d-03 monitor (%) units.
Output torque -400~400
d-04 monitor The output torque is indicated in 1% units.
(%)
Input terminal
d-05 The input terminal status is indicated. (Refer to the following figure.)
monitor
In the following example, SON, MOD, FOT, ROT and PEN are ON, and the others are OFF.
ON
Black: ON
SON
ROT
SRZ
ORG
FOT
SS2
SS1
CER
ORL
PEN
PPI
RS
TL
6 − 14
CHAPTER 6 DETAILS OF PARAMETERS
Monitor
Monitor name Indication range Contents
No.
Output terminal
d-06 The output terminal status is indicated. (Refer to the following figure.)
monitor
In the following example, OL1 and TLM are OFF, and the others are ON.
ON Black: ON
SRD
BRK
ALM
SZD
TLM
OL1
INP
SA The position command is indicated in a
hexadecimal 32-bit signed (two’s
80000000 (negative
complement) value. Immediately after d-07
maximum)
is opened, the 5 low-order digits are
Position command ~
d-07 indicated. The indication is shifted to the
monitor 7FFFFFFF (positive
high-order digits by pressing and the
maximum)
high-order digits can be checked. (A decimal
(Pulse)
point is indicated between the high-order
word and the low-order word.)
The present position is indicated in a
hexadecimal 32-bit signed (two’s
80000000 (negative
complement) value. Immediately after d-08
maximum)
is opened, the 5 low-order digits are
Present position ~
d-08 indicated. The indication is shifted to the
monitor 7FFFFFFF (positive
high-order digits by pressing and the
maximum)
high-order digits can be checked. (A decimal
(Pulse)
point is indicated between the high-order
word and the low-order word.)
The position deviation is indicated in a
hexadecimal 32-bit signed (two’s
80000000 (negative
complement) value. Immediately after d-09
maximum)
is opened, the 5 low-order digits are
Position error ~
d-09 indicated. The indication is shifted to the
monitor 7FFFFFFF (positive
high-order digits by pressing and the
maximum)
high-order digits can be checked. (A decimal
(Pulse)
point is indicated between the high-order
word and the low-order word.)
Output voltage
d-10 0~400(V) The output voltage is indicated in 1 V units.
monitor
The last trip factor, speed command value, speed detection value,
current value, and DC bus voltage are indicated. When
is pressed, the data is indicated in the following sequence.
Trip factor: E01, etc. (The last digit of –1 denotes the latest
information.)
d-11 Trip monitor Speed command value: −5000 (The period is not indicated.)
Speed detection value. −5000. (The period is indicated.)
Current value: 4.60A
DC bus voltage: 270u
Input terminal information: Complies with the indication of d-05.
Output terminal information: Complies with the indication of d-06.
6 − 15
CHAPTER 6 DETAILS OF PARAMETERS
Monitor
Monitor name Indication range Contents
No.
The saved past 3 trip logs except the latest are
indicated. When or
is pressed, only the trip factor is indicated. When
is pressed, the details of trip
are indicated.
Trip factor: E01, etc. (As the value of the last digit
increases, the log is older.)
Refer to the example shown Speed command value: −5000 (The period is not
d-12 Trip log monitor
at right. indicated.)
Speed detection value: −5000. (The period is indicated.)
Current value: 4.60A
DC bus voltage: 270u
Input terminal information: Complies with the indication
of d-05.
Output terminal information: Complies with the
indication of d-06.
trq (torque control)
Operation control
d-13 SPd (speed control) The current operation mode is indicated.
mode monitor
PoS (position control)
The drive operation status is indicated as shown in the
following figure.
Rotor inertia of motor~ When online auto tuning is selected, the estimated
Detected moment-of-
d-15 Rotor inertia of motor × 128 ( × moment of inertia is indicated. However, the moment of
inertia monitor
10−4 kgm2) inertia set in the parameter Fd-00 is usually indicated.
6 − 16
CHAPTER 6 DETAILS OF PARAMETERS
Monitor
Monitor name Indication range Contents
No.
0 ~ 8192
The position monitor which shows the encoder phase Z
(17bits/rotation incremental
is displayed. The position of the phase Z is set to the
encoder)
Encoder phase Z monitor display value = 0.
d-16 0 ~ 8191
monitor A count value increases by forward rotation. And which
(Wiring saving incremental
direction is forward is selected at FA-14.
encoder) (The maximum
value is the same as FC-09.) This monitor’s maximum value is the same as FC-09.
6 − 17
CHAPTER 6 DETAILS OF PARAMETERS
6 − 18
CHAPTER 6 DETAILS OF PARAMETERS
*1: The maximum rotation speed of the motor. Check the specifications of the motor.
6 − 19
CHAPTER 6 DETAILS OF PARAMETERS
20~100 When the overload level exceeds the value set in this
Overload notice
FA-09 (%) parameter, the electronic thermal function outputs an
level
[80] overload notice signal.
6 − 20
CHAPTER 6 DETAILS OF PARAMETERS
6 − 21
CHAPTER 6 DETAILS OF PARAMETERS
6 − 22
CHAPTER 6 DETAILS OF PARAMETERS
6 − 23
CHAPTER 6 DETAILS OF PARAMETERS
6 − 24
CHAPTER 6 DETAILS OF PARAMETERS
6 − 25
CHAPTER 6 DETAILS OF PARAMETERS
6 − 26
CHAPTER 6 DETAILS OF PARAMETERS
20~125 Asymptotic
Electronic line
FA-28 (%)
thermal level
[105]
Operation time (S)
100
Rotating
Servo lock
20 100 125
Torque
6 − 27
CHAPTER 6 DETAILS OF PARAMETERS
setting behavior
Servo drive accepts input command during
servo off wait time (FA-24).
Programmable functions
smov, sync and trq instruction : accept
speed instruction : 0 speed clamp
hp, mov, ort, imov, smov, sync
and cam instruction : position servo lock
Electronic gear 1 ~ 65535 The numerator of the electronic gear 2 used when the
FA-32
2 numerator [1] electronic gear 2 selection (EGR2) is valid is set up.
The denominator of the electronic gear 2 used when
Electronic gear 1 ~ 65535
FA-33 the electronic gear 2 selection (EGR2) is valid is set
2 denominator [1]
up.
When the absolute position encoder is used, handling
of the encoder is set. When this parameter is set to
“inC”, an overflow of the encoder is not detected and
the position counter is cleared to zero with the power
ON. When an overflow occurs, the counter is
inC operated by ring counter.
Encoder type
FA-80 AbS 80000000 → 7FFFFFFF
selection
[inC] 7FFFFFFF → 80000000
6 − 28
CHAPTER 6 DETAILS OF PARAMETERS
6 − 29
CHAPTER 6 DETAILS OF PARAMETERS
6 − 30
CHAPTER 6 DETAILS OF PARAMETERS
6 − 31
CHAPTER 6 DETAILS OF PARAMETERS
*1: The maximum rotation speed of the motor. Check the specifications of the motor.
*2: The indication and input of –10000 to –19999 become specific. For the operating procedure,
refer to the pages pertaining to “Specific indication” in Section 6.1.
6 − 32
CHAPTER 6 DETAILS OF PARAMETERS
*1: The maximum rotation speed of the motor. Check the specifications of the motor.
6 − 33
CHAPTER 6 DETAILS OF PARAMETERS
6 − 34
CHAPTER 6 DETAILS OF PARAMETERS
6 − 35
CHAPTER 6 DETAILS OF PARAMETERS
6 − 36
CHAPTER 6 DETAILS OF PARAMETERS
6 − 37
CHAPTER 6 DETAILS OF PARAMETERS
6 − 38
CHAPTER 6 DETAILS OF PARAMETERS
1200, 2400,
4800, 9600,
Communication
FC-21 19200, 38400 The communication speed of the PC is set.
baud rate
(Bit /s)
[19200]
7, 8
Communication The communication bit length for PC communication is
FC-22 (Bit)
bit length set.
[8]
The communication parity for PC communication is
set.
Set value Function name
non, odd,
Communication non No communication parity
FC-23 EvEn
parity odd Odd communication parity
[non]
EvEn Even communication parity
After changing the operator, turn on the power supply
again. Otherwise, a malfunction will be caused.
1, 2
Communication The communication stop bit for PC communication is
FC-24 (Bit)
stop bit set.
[2]
6 − 39
CHAPTER 6 DETAILS OF PARAMETERS
-3.0V
6 − 40
CHAPTER 6 DETAILS OF PARAMETERS
Setting b7 b6 b5 b4 b3 b2 b1 b0
0 SS2 SS1 ROT FOT TL MOD RS SON
Not Not
1 ECLR EGR2 FOT ROT PRB1 RUN
function function
Setting b7 b6 b5 b4 b3 b2 b1 b0
0 X(05) X(04) X(03) X(02) X(01) X(00) RS SON
ROT FOT
1 - - Not function
ECLR FOT ROT
Setting b7 b6 b5 b4 b3 b2 b1 b0
0 0 0 0 0 0 0
Not function
1 X(05) X(04) X(03) X(02) X(01) X(00)
6 − 41
CHAPTER 6 DETAILS OF PARAMETERS
6 − 42
CHAPTER 6 DETAILS OF PARAMETERS
6 − 43
CHAPTER 6 DETAILS OF PARAMETERS
6 − 44
CHAPTER 6 DETAILS OF PARAMETERS
6 − 45
CHAPTER 6 DETAILS OF PARAMETERS
Speed gain 0.0~500.0 In the speed control mode, the gain change time
Fd-35 change time (ms) constant for gain change is set. When this parameter
constant [1.0] is set to 0, the gain changes immediately.
6 − 46
CHAPTER 6 DETAILS OF PARAMETERS
6 − 47
CHAPTER 6 DETAILS OF PARAMETERS
Position command
monitor Position
control
Parameter No.
d-07
Differ- Monitor No.
ential Kpf
Input terminal
Position
deviation Fd-10
Speed
monitor
Position feed command
Position d-09 forward gain monitor
error Speed
EGR2 filter MOD Speed command d-00
command limiter
Pulse train
Electronic First- + Phase + + filter
gear order Position/
input mode numerator/d
Kpp compen- speed First-
lag
enominator sation control order
switching lag
• P- S FA-13 • P- S
Fd-32 Fd-08
• A- b
Electronic gear
denominator Second position Position phase • S- t
cut-off compensating
•r-F FA-32 frequency time constant •t-S
• -P -S Electronic gear 2
Fd-33 •t-P
numerator
• b- A
Position gain
change time
• P- t
FA-33 constant
Electronic gear 2 Present
FC-19 denominator
position Speed Speed limit
Command pulse monitor command mode
filter time selection
constant
d-08
• oP • oP d-01
FA-81 • A1S
Encoder
selection
Differ- Speed
FA-82
ential detection
Encoder
resolution
FA-15
High resolution
mode
6 − 48
CHAPTER 6 DETAILS OF PARAMETERS
Speed
control
Kspp
Torque
Fd-03 Fd-04 PPI MOD Torque command
Speed P-control command limiter
control gain Propor-
+ filter
integral gain tional Speed
control torque First-
switching + control order lag
Inte- switching
Ksi gral
Fd-06
+ + Torque
1-α Ksp Torque command filter
bias time constant
mode
Fd-05 Fd-02 Fd-00
IP control Speed control Moment of
+ gain inertia
proportional FA-18 FA-00 Torque
gain limit
Fd-01 • non mode
Speed control • S- P
cut-off • CnS
frequency
• A2 • P- S
Fd-34
Second speed • oP • S- t FA-17
control cut-off
•t-S • non
frequency
Fd-35 •t-P • A2
Speed gain
• P- t • oP
change time
constant
α Ksp Torque
control
Speed
command
limiter
+ Speed
±N*lmt limit Kspp
calculation
+ Torque command
monitor
Fd-04
N d-03
Limiter P-control
switching gain
Torque
command
selection
FA-19
• A2
• oP
6 − 49
MEMO
CHAPTER 6 DETAILS OF PARAMETERS
6 − 50
CHAPTER 7 MAINTENANCE AND INSPECTION
7−1
CHAPTER 7 MAINTENANCE AND INSPECTION
• Make sure that only qualified persons will perform maintenance, inspection and part
replacement. (Before starting the work, remove metallic objects from your body.) (wristwatch,
bracelet, etc.)
- Check the input voltage of the servo drive with a tester during operation.
1- Check if power supply voltage fluctuation does not often occur.
2- Check if the line voltage is balanced.
7.1.3 Cleaning
- Always operate the servo drive in a clean condition.
- At cleaning, wipe dirty portions lightly with a soft cloth soaked in a neutral detergent.
Note: A solvent such as acetone, benzene, toluene and alcohol will result in dissolution of the
servo drive surface or peeling of painting. Do not use such a solvent. The display section of
the digital operator is apt to be easily damaged by detergent and alcohol. Do not use these
for cleaning.
7−2
CHAPTER 7 MAINTENANCE AND INSPECTION
Check interval
Check Regular
Check item Contents of check Check method Criteria Instrument
point Daily 1 2
year years
The ambient
temperature should be
Thermome-
Ambient Check the ambient Refer to 0°C or more without
ter,
environ- temperature, humidity, O freezing. The ambient
“3.1 Installation” hygrometer,
ment dust. humidity should be 90%
recorder
or less without
condensation.
General
Check if abnormal
Equipment
vibration or noise is not O Visual and aural check. No abnormalities.
in general
caused.
Measure the voltage
Power Check the main and between L1, L2, and L3, The voltage should be Tester and
supply control power voltage O between L1C and L2C within the specified input digital
voltage for normality. on the servo drive voltage. multimeter
terminal block.
(1) Check connections O
for tightness.
(2) Check for evidence O (1) Tighten.
General (1)(2) No abnormalities.
of overheating in the (2) Visual inspection.
various components.
(3) Cleaning O
(1) Check the looseness O
Connector, of connector.
(1)(2) Visual check. (1)(2) No abnormalities.
cable (2) Check the injury of O
the cable coating.
Terminal Check the damage of
O Visual check. No abnormalities.
block the terminal block.
Disconnect the servo
drive and measure the
Main circuit
resistance between
Check a resistance Refer to 7.4 Checking
Inverter, terminals L1, L2, or L3 Analog
check between O the converter and
converter and (+) or (–) and tester
terminals. inverter. (Note 2)
between U, V, or W and
(+) or (–) with a tester of
x1 Ω range.
(1) Check the liquid O
(1)(2) No abnormalities.
Smoothing leakage.
(1)(2) Visual check. Standard replacement
capacitor (2) Check the O
interval: 5 years (Note 1)
deformation.
Check the irregularly
Relay chattering noise at ON O Aural check. No abnormalities.
and OFF.
Remove short bar of B1
– B2 (200V class) or B1 The error is within ±10%
Braking Check the break of – RB (400V class).
O of the indicated Tester
resistor element.
Check the resistance resistance value.
between B1 and (+).
Check if abnormal
The fan should smoothly
Cooling
Note 1 : The life of the capacitor is affected by ambient temperature. Replace the capacitor
referring to 7.5 Capacitor Life Curve as the standard.
Note 2 : The measured value by main circuit terminals U, V, and W for 3.5kW or less is not equal.
Because DB circuit is built-in.
Note 3 : Refer to the motor instruction manual regarding the motor check.
7−3
CHAPTER 7 MAINTENANCE AND INSPECTION
(Preparation)
1- Disconnect the externally connected power cables (L1, L2, L3, L1C, L2C), motor connecting
cables (U, V, W), and (+), RB and (-).
Remove short bars of (+1) – (+) and B1 – B2 (200V class) or B1 – RB (400V class).
2- Prepare an analog tester. (The applicable range is a 1Ω resistance measuring range.)
(Checking method)
Measure the conduction state of L1, L2, L3, U, V, W, RB, (+), and (–) on the terminal block of the
servo drive by changing the polarity of the tester in order to judge if the module is good.
Note 1: Measure the voltage between (+) and (–) with the DC voltage range beforehand to make
sure that the smoothing capacitor is discharged enough. After that, conduct a check.
Note 2: In the non-conduction state, the measured value becomes nearly infinity. Conduction may
be momentarily provided by an effect of the smoothing capacitor, so that the value may not
be infinity. In the conduction state, the value is several ohms to tens of ohms.
The measured value is not the same because of element type or tester type. However, the
numeric value of each item is almost equal, the measurement result is OK.
Note 4: Take off the short circuit bar or line between (+)1 and (+) , between B1 and B2 and
between B1 and RB. After that, conduct a check.
Note 3: The measured value by main circuit terminals U, V, and W for 200V class 1.5kW or less (L
series), 200V class 750W or greater (N series) and 400V class 3.5kW or less is not equal.
Because DB circuit between U and W is built-in.
7−4
CHAPTER 7 MAINTENANCE AND INSPECTION
Tester polarity *1
Measured
(red) (black) value
Converter (+)1 (+) RB Inverter
Non-
L1 (+)1
D1 conduction
TR1 TR2 TR3
(+)1 L1 Conduction
Non-
D1 D2 D3
L2 (+)1
D2 conduction
(+)1 L2 Conduction L1
U
Non-
L3 (+)1 L2
D3 conduction
Converter
(+)1 L3 Conduction C + V
L1 (−) Conduction L3 *2
D4 Non- TR7 W
(−) L1
conduction
L2 (−) Conduction
D5
D4 D5 D6
Non-
(−) L2 TR4 TR5 TR6
conduction
L3 (−) Conduction
D6 Non- (-)
(−) L3
conduction
Non-
U (+)
TR1 conduction *1: Tester polarity may be in the reverse polarity
(+) U Conduction because of tester type.
V (+)
Non- *2: In ease of ADAX4-50LS(4.5 to 5kW) and
TR2 conduction
ADAX4-70HPE (4.5 to 7kW) the measured
(+) V Conduction
value is conduction by the parallel diode of
Non-
TR3
W (+)
conduction TR7.
Inverter
(+) W Conduction
U (−) Conduction
TR4 Non-
(−) U
conduction
V (−) Conduction
TR5 Non-
(−) V
conduction
W (−) Conduction
TR6 Non-
(−) W
conduction
Non-
RB (+)
conduction
BR section
(+) RB Conduction
TR7 Non- *2
RB (−)
conduction
Non-
(−) RB
conduction
7−5
CHAPTER 7 MAINTENANCE AND INSPECTION
30
20
10 24-hour operation
per day
0
-10
1 2 3 4 5 6 7 8 9 10 Life of capacity (year)
Note 1: The ambient temperature means the ambient temperature (ambient atmosphere
temperature) of the servo drive.
When the servo drive is housed in a box, it means the internal temperature of the box.
Note 2: The smoothing capacitor is exhausted by chemical reaction. Therefore, it must be usually
replaced in 5 years. However, if the ambient temperature of the servo drive is high, the life
is remarkably shortened.
7−6
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
8-1
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
Rated speed
3000
(min−1) (Note 5)
Maximum speed
4500 5000
(min−1) (Note 5)
Maximum torque
(Ratio to the rated 300%
torque)
Protective structure
Open type IPOO
(Note 1)
Control system Sine- wave pulse width modulation PWM system
Control mode Position control/speed control/torque control
Position/speed 17 bits/rotation Incremental encoder (standard)
feedback 17 bits/rotation Absolute encoder (option)
Speed control
1:4500 1:5000
range
Speed command/
Analog input: 0 to ±10 V/Maximum speed (gain setting enable)
limitation input
Torque command/
Analog input: 0 to ±10 V/Maximum torque (gain setting enable)
limitation input
Position command Line driver signal (500 k pulses/s or less)/open collector signal (200 k pulses/s or less) input
Input/output-related functions
input 1- Phase difference pulse input 2- Forward/reverse run direction pulse input 3- Command pulse + code input One of them is
selected.
Input signal Contact signal/open collector signal input (internal DC 24 V power supply available)
(1)Servo ON /RUN, (2)Alarm reset, (3)Control mode switch/Probe1, (4)Torque limit, (5)Forward overtravel,(6)Reverse
overtravel, (7)Multistage speed 1 / Electronic gear change,
(8)Multistage speed 2 / Absolute encoder clear (Note 6), (9)Proportional control / Gain change,
(10)Zero speed clamp / External error,(11)Homing limit switch, (12)Homing / Probe2,
(13)Pulse train input enable / Forward command,(14) Position error clear / Reverse command
Output signal Open collector signal output: (1)Servo ready, (2)Alarm, (3)Positioning complete,
(4)Up to speed / Alarm code1, (5)Zero speed detection, (6)Brake release,(7)Torque limiting/Alarm code2, (8)Overload notice /
Alarm code3
Encoder monitor Phase A, B signal output: Line driver signal output (output resolution settable)
signal output Phase Z signal output: Line driver signal output/open collector signal output
Monitor output 2 ch, 0 to ±3 V Voltage output, Speed detection value, Torque command, etc.
These are selectively output.
Built-in operator 5-digit number display unit, key input × 5
External operator Windows 95/98/Me, Windows NT/2000/XP PC connectable (using the RS-232C port)
Regenerative Built-in type Built-in type Built-in type (without a Built-in type
Internal functions
temperature
(Note 2)
Humidity 20 to 90%RH or less (without condensation)
Vibration (Note 3) 5.9 m/s2 (0.6 G), 10 to 55 Hz
Installation location 1000 m or less above the sea, indoor place (free from corrosive gas and dust)
Estimated mass (kg) 0.8 0.8 1.0 1.4 0.8 0.8 0.8 1.0 1.4 1.9 1.9 4.6 4.6 7.7
Note 1: The protective system conforms to JEM1030.
Note 2: The storage temperature is the short-term temperature during transport.
Note 3: The testing method of JIS C0040 is applied.
Note 4: When the phase difference pulse input is selected, set the signal input speed to 125k pulses/s or less for line driver / 50k
pulses/s or less for open collector.
Note 5: The speed shows in case of ADMA or ADMB for combination.
Note 6: This case is applied when the absolute encoder is used.
8-2
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
+10%,-15% +10%,-15%
(control circuit)
50/60Hz ±5% 50/60Hz ±5%
Rated speed (min-1) 3000 2000
Maximum speed (min-1) 4500 3000
Maximum torque (Ratio to
300 375 370 266 314 272 326 274 257
the rated torque) (%)
Protective structure
Open type IP00
(Note 3)
Control system Sine-wave pulse width modulation PWM system
Control mode Position control / Speed control / Torque control
Position/speed
17bits/rotation Incremental encoder Wiring-saving Incremental encoder
feedback
Speed control range 1 : 4500 1 : 3000
Speed frequency
500Hz(JL=JM)
response
Speed command/
Analog input: 0 to ±10V / Maximum speed (gain setting enable)
limitation input
Torque command/
Analog input: 0 to ±10V / Maximum torque (gain setting enable)
limitation input
Toque limit Forward : 0 to ±10V / Maximum torque Reverse : 0 to ±10V / Maximum torque
forward / reverse (Each setting is independent.)
Line driver signal (2 M pulses/s or less)
Position command
(1) Forward/reverse run direction pulse input, (2) Command pulse + code input,
input
(3) Phase difference pulse input(Maximum frequency is 500k pulses/s.) One of them is selectable.
Input/output-related functions
Contact signal input (Sink or Source signal is available.) (DC24V power supply is available for internal use.)
(1)Servo ON /RUN, (2)Alarm reset, (3)Control mode switch/Probe1, (4)Torque limit, (5)Forward overtravel,
(6)Reverse overtravel, (7)Multistage speed 1 / Electronic gear change,
Input signal
(8)Multistage speed 2 / Absolute encoder clear (Note 4), (9)Proportional control / Gain change,
(10)Zero speed clamp / External error,(11)Homing limit switch, (12)Homing / Probe2,
(13)Pulse train input enable / Forward command,(14) Position error clear / Reverse command
(1)Servo ready, (2)Alarm, (3)Positioning complete,
(4)Up to speed / Alarm code1, (5)Zero speed detection, (6)Brake release,
Output signal
(7)Torque limiting/Alarm code2, (8)Overload notice / Alarm code3
(All signals are source type output.)
Phase A, B signal output: Line driver signal output (output resolution settable)
Phase Z signal output: Line driver signal output / open collector signal output
Encoder monitor
[Specification of A/B phase separation]
signal output
17bits/rotation incremental encoder : N/rotation (N=16 to 8192)
Wiring-saving incremental encoder : N/8192 (N=1 to 8191), 1/N (N=1 to 64) or 2/N (N=3 to 64)
Absolute position
9600bps start-stop synchronization (used also as phase Z line driver signal output)
Signal output
2 ch, 0 to ±3 V Voltage output, Speed detection value, Torque command, etc.
Monitor output
These are selectively output.
Built-in operator 5-digit number display unit, key input × 5
External operator Windows 95/98/Me, Windows NT/2000/XP PC connectable (using the RS-232C port)
Built-in type
Regenerative
Internal functions
(Note 1)
Humidity 20 to 90%RH or less (without condensation)
Vibration (Note 2) 5.9m/s2 (0.6G) 10 to 55Hz
Installation location 1000m or less above the sea, indoor place (free from corrosive gas and dust)
Estimated mass (kg) 0.8 0.8 1.4 1.9 1.9 5.0 7.8
Note 1: The storage temperature is the short-term temperature during transport. Note 2: The testing method of JIS C0040 is applied.
Note 3: The protective system conforms to JEM1030. Note 4: This case is applied when the absolute encoder is used.
8-3
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
Q ADAX4 – R5,01,02LS
ADAX4 – R5,01MS
ADAX4 – 01,02NSE
φ6 57 (75) 130
52 (4)
5
5
(Mounting pitch)
6
(5)
150±0.5
(16)
QADAX4-04LS
ADAX4-02MS
(5)
D1
φ6
65 (75) 130
56 (4)
5
Model W D1
160
150
ADAX4-R5LS
ADAX4-01LS
ADAX4-02LS
ADAX4-R5MS 57 5
ADAX4-01MS
ADAX4-01NSE
ADAX4-02NSE
6
ADAX4-04LS
65 9
Connector for control ADAX4-02MS
(16)
8-4
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
Q ADAX4 – 08LS
ADAX4 – 04MS
ADAX4 – 04NSE Mounting hole drawing
φ6 70 (75) 170
56 (4) 2-M5 tapped hole
5
5
(Mounting pitch)
150±0.5
160
160
150
6
(5)
(5)
power circuit(accessory) (16) 14
70
8-5
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
Q ADAX4 – 10,15LS
ADAX4 – 08NSE
ADAX4 – 15HPE
5
6
(5)
(Mounting pitch)
150±0.5
160
27 power circuit(accessory)
8-6
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
6
37.5
6
(Mounting pitch)
Cooling air direction
238±0.5
250
250
238
55±0.5 (10)
(6)
Mounting
6 pitch
55 10 110
Note) Tow mounting holes with * mark
are service holes. Install the unit
by both sides of holes at least.
# #
(Mounting pitch)
Cooling air direction
238±0.5
238±0.5
250
250
# #
Connectors for control and main
6 power circuit(accessory)
Note) Use 4 holes shown # mark
90±0.5 10
above to fix the drive.
The rest 2 holes are service
holes.
8-7
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
Q ADAX4 - 50LS
Mounting hole drawing
ADAX4 - 70HPE (4.5kW / 5.5kW / 7kW)
6-M5 127
127 (59) 250 tapped hole 105±0.5 12
φ6
64.5 2.3 (Mounting pitch)
64.5
# #
(Mounting pitch)
Cooling air direction
288±1
300
300
288
# #
6
105 12
Note) Use 6 holes to fix the drive.
8-8
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
Q ADAX4-R5,01,02LSMB
ADAX4-R5,01MSMB
ADAX4-01,02NSEMB
81
φ6 57 (24) (75) 130
52 107
5
5
(Mounting pitch)
150±0.5
6
Modbus connector (16)
(accessory) Connector for control
power circuit(accessory)
Q ADAX4-04LSMB
ADAX4-02MSMB (5)
89
D1
φ6 65 (24) (75) 130
56 107
5
Model W D1
ADAX4-R5LSMB 81 5
ADAX4-01LSMB
ADAX4-02LSMB
160
150
ADAX4-R5MSMB
ADAX4-01MSMB
ADAX4-01NSEMB
ADAX4-02NSEMB
ADAX4-04LSMB 89 9
ADAX4-02MSMB
6
(16)
Modbus connector
(accessory)
Connector for control
power circuit(accessory)
8-9
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
Q ADA4-08LSMB
ADA4-04MSMB
ADA4-04NSEMB
94
φ6 70 (24)
56 (75) 170
107
5
160
150
(16)
6
Modbus connector
(accessory)
Connector for control
2-M5 tapped hole
5
power circuit(accessory)
Q ADA4-08LSMB
ADA4-04MSMB
ADA4-04NSEMB
Model W D1
ADAX4-08LSMB 94 14
(5)
ADAX4-04MSMB D1
ADAX4-04NSEMB
8 - 10
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
Q ADAX4-10,15LSMB
ADAX4-08NSEMB
5
160
150
(Mounting pitch)
150±0.5
(16)
160
6
(5)
Modbus connector
27 (accessory)
(5)
power circuit(accessory)
35 (Mounting pitch)
12
Q ADAX4-15HPEMB
124
φ6
100 (24) (75) 170
(35) 65 107
5
160
150
(5)
6
27 Modbus connector
(accessory)
8 - 11
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
(15)
φ6
6
37.5 (75) 200 37.5
10
(Mounting pitch)
238±0.5
160
250
160
238
250
6 2.3 55±0.5 10
55 10
(Mounting pitch)
Modbus connector Note) Two mounting holes with * mark are
(accessory) service holes. Install the unit by both
sides of holes at least.
Q ADAX4-35HPEMB
Q ADAX4-35HPEMB
134 134
110 (24) 6-M5 tapped hole 110
φ6 55 (75) 200
107 55
6
(Mounting pitch)
238±0.5
160
160
250
238
250
6 10 2.3
90 55±0.5 10
(Mounting pitch)
Modbus connector
(accessory) Note) Use 6 holes to fix
the drive.
8 - 12
CHAPTER 8 SPECIFICATIONS AND DIMENSIONS
151
151 127
6-M5 tapped hole
(15)
127 (24) (59) 250
6
105±0.5 12
φ6 64.5 107 64.5
160
(Mounting pitch)
160
288±1
300
288
300
8 - 13
CHAPTER 8 MEMO
SPECIFICATIONS AND DIMENSIONS
8 - 14
CHAPTER 9 TROUBLESHOOTING
9−1
CHAPTER 9 TROUBLESHOOTING
In the above example, a trip may have been caused by overcurrent, or the latest trip log is due to an
overcurrent.
9−2
CHAPTER 9 TROUBLESHOOTING
9−3
CHAPTER 9 TROUBLESHOOTING
Error
No. Trip name Outline of error
indication
When the nesting level of the subroutine exceeded the specified level at
Nesting error programmed operation, this is regard as an error.
22 E44
Note 2) (Refer to the troubleshooting of the instruction manual of programmable
function.)
Execution error When the program is not excuted at programmed operation, this is regard
23 E45 as an error. (Refer to the troubleshooting of the instruction manual of
Note 2) programmable function.)
Invalid SON When SON commanded by except FP-43 setting, this is regard as an
24 E46
command error error.
Option
In effective FP-08 and FP-42, when there is no request from master
25 communication E60
controller, this is regard as an error.
error
When the difference between the motor position command and the
26 Position error fault E83 position detection value exceeds the Position Error Detection Value (FA-
05), this is regarded as an error.
When the difference between the speed command and the speed
27 Speed error fault E84 detection value exceeds the Speed Error Detection Value (FA-04), this is
regarded as an error.
When the motor detection speed increases over the specified set speed
28 Overspeed error E85
(maximum rotation speed x FA-03), this is regarded as an error.
When the position detection value is out of the range of specified set
29 Driving range error E88
value (Fb-16 to Fb-19), this is regarded as an error.
When the time required for the position error to enter the positioning
Position
range after the position command value reaches a certain position
30 monitoring timeout E89
exceeds the Position Monitoring Time (Fb-24), this is regarded as an
error
error.
When the absolute encoder battery goes down and the absolute encoder
Absolute encoder position data is lost, this is regarded as an error. The trip can be cleared
31 E90
battery error by changing a battery, inputting ECLR signal during 4s or more and then
inputting RS signal.
When the absolute encoder battery is about to go down, this is regarded
Absolute encoder
32 E91 as an error. The absolute encoder position data is not lost and has a
battery alarm
correct value.
When the absolute encoder position counter overflows or underflows, this
Absolute encoder
33 E92 is regarded as an error. The trip can be cleared by inputting ECLR signal
counter overflow
during 4s or more and then inputting RS signal.
An error that requires encoder resetting occurs in the absolute encoder.
Absolute encoder
34 E93 The trip can be cleared by inputting ECLR signal during 4s or more and
error
then inputting RS signal.
Encoder
When servo drive detected a communication error between drive and
35 communication E97
encoder, this is regarded as an error.
error 1
Encoder
When servo drive detected a communication error between drive and
36 communication E98
encoder, this is regarded as an error.
error 1
Encoder count When servo drive detected a encoder count error, this is regarded as an
37 E99
error error.
Insufficient voltage
indication This error indicates that the control power supply voltage is insufficient in
38 -----
the servo OFF status.
Note 1)
Auto-tuning error When the offline auto-tuning can not be successfully executed, the error
39 _ _ Err
Note 1) is indicated.
9−4
CHAPTER 9 TROUBLESHOOTING
9.3 Troubleshooting
Corrective measures differ depending on whether a trip is caused or not. Each case is explained
below.
9−5
CHAPTER 9 TROUBLESHOOTING
9−6
CHAPTER 9 TROUBLESHOOTING
9−7
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
- The output terminal Check the cable Correct the cable
is shorted. connection. connection.
- Ground fault
- Wrong phase
sequence
Sudden motor lock Check the load. Adjust the brake A
timing to avoid a lock.
The power supply Check the power Correct the power
voltage is low. supply voltage. (Check supply voltage,
The power supply the power supply capacity, and cabling.
fluctuates. capacity.)
Overcurrent
E01 The encoder is Check the count by the If it is defective,
protection
defective. parameter Present replace or repair it. C
Position Monitor (d-08).
The power (inverter) Make a module check.
module is damaged. (Refer to 7.
Maintenance and
Inspection.)
DB circuit is Disconnect the motor A
defective. cables for U, V, W.
Turn on power.
Check E01 error is
caused at Servo ON.
The load is too heavy. Check the load. Reduce the load. B
The motor is locked. Adjust the brake
C
timing to avoid a lock.
Overload The phase sequence Check the cable Correct the cable
A
E05 of the motor is wrong. connection. connection.
protection
The encoder of the Check if the counter is If the encoder is
motor is defective. correctly operated by defective, replace or
C
the parameter Current repair it.
Position Monitor d-08.
The regenerative load Check the regenerative - Reduce the load.
is too heavy. load. - Increase the
The balance weight is deceleration time.
Braking so large that the
resistor continuous
E06 A
overload regeneration is
protection applied.
The regenerative Review the
capacity is regenerative resistor.
insufficient.
Symbols in the Reset column:
A: Shut off the power supply of the servo drive, perform troubleshooting, replace or repair parts.
B: Stop the servo motor, and then short between RS and P24 after cooling, and perform troubleshooting.
C: Stop the servo motor, short between RS and P24, perform troubleshooting or shut off the power supply.
D: Stop the servo motor, input ECLR during 4s or more, short between RS and P24 and perform
troubleshooting.
9−8
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
The deceleration time Check if a trip is caused Increase the
B
is too short. during deceleration. deceleration time.
Braking The power supply Check the power Normalize the power
A
resistor voltage is high. supply voltage. supply voltage.
E06
overload The regenerative Check the operating Set a correct
protection braking operating ratio in accordance with operating ratio.
B
ratio is set to a small the regenerative
value. resistor.
The regenerative Check the regenerative Reduce the
resistance value is resistance. regenerative
large. resistance value to
the minimum
A
resistance value
RBRmin. (Refer to
3.2.2 Main Circuit
Wiring, (3).)
The deceleration time Check the deceleration Increase the
is too short. time. deceleration time.
The motor is put into Check if the motor is Adjust the
C
Main power hunting and not put in hunting position/speed
E07 overvoltage momentary (abnormal noise). control gain properly.
protection regeneration occurs.
The regenerative Check the connection - Correct the
resistor is not and resistance value of connection of the
connected, or open or the regenerative regenerative
damaged. resistor. resistor. A
- Replace the
regenerative
resistor.
The received power - Check the power - Reduce the voltage.
voltage is high or a supply voltage. - Correct the
A
ground fault occurs. - Check the connection.
connection.
Sum error of the Check if the all the set - After clearing the
built-in EEPROM of values of the servo trip, perform
the drive drive are correct. factory-setting, and
then restart the
E08 Memory error C
drive.
- If the servo drive is
defective, replace
or repair it.
9−9
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
An EEPROM write or - Check if any noise - Remove the noise
read error is caused source exists near source.
by noise. the drive.
- Check if the set value - After clearing the
E08 Memory error A
is correct. trip, perform
factory-setting, and
then restart the
drive.
The power supply Increase the power
voltage of the main supply voltage. C
circuit is low.
A unit using a large Divide the power
current exists in the supply system for
power supply system, each of the unit and
and the voltage is the drive.
lowered while this unit
is in operation.
Chattering occurs in Replace the
Review the power
the electromagnetic electromagnetic
supply system.
contactor on the contactor.
Main power A
power supply side.
E09 undervoltage
A connection fault Correct the
protection
exists in the power connection fault.
supply system.
Insufficient power Ensure the power
supply capacity supply capacity.
Only the control Perform wiring to the
power supply is main circuit, too.
provided.
- The power supply Check if the symptom After clearing the trip,
voltage of the main shown at left has restart the operation.
circuit is lowered. occurred. C
- A short power
failure occurred.
- The current Turn on the power If the CT is defective,
detector is supply again. replace or repair it.
defective. Check if there is any Keep the noise
E10 CT error - The current noise source near the source away from the A
detector drive. drive.
malfunctions
because of noise.
9 − 10
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
The microcomputer Check if there is any - Keep the noise
built in the drive runs noise source (including source away from
away because of the solenoid coil and the drive.
A
noise. electromagnetic - Install a noise filter
E11 CPU error 1 contactor) near the or surge absorber.
amplifier.
Turn on the power If it is defective,
supply again and check replace or repair it. A
the condition.
EOH terminal is ON. Check if EOH terminal Remove the cause of
E12 External error C
is ON. the EOH input.
A ground fault occurs Disconnect the Correct the ground
Ground fault in the motor or connection and check fault portion.
E14
protection between the motor the ground fault portion
and the drive. by megger test.
A unit using a large Review the power Divide the power
current exists in the supply system. supply system for
power system, and each of the unit and
the voltage is lowered the drive.
while this unit is in
operation. A
Chattering occurs in Replace the
the electromagnetic electromagnetic
contactor on the contactor.
power supply side.
Instanteous A connection fault Correct the
E16
power failure exists in the power connection fault.
supply system.
Insufficient power Ensure the power
supply capacity supply capacity.
The power supply Check if the symptom After clearing the trip,
voltage of the main shown at left has restart the operation.
circuit is lowered. occurred.
A short power failure C
occurred.
The DC power is Check if FA-07 is set to Set FA-07 to Pu.
supplied. Pn.
9 − 11
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
The power supply Review the power Increase the power
voltage of the main supply system. supply voltage. C
circuit is low.
A unit using a large Divide the power
current exists in the supply system for
power system, and each of the unit and
the voltage is lowered the drive.
while this unit is in
operation.
Control Chattering occurs in Replace the
the electromagnetic electromagnetic A
power
E20 contactor on the contactor.
undervoltage
protection power supply side.
A connection fault Correct the
exists in the power connection fault.
supply system.
Insufficient power Ensure the power
supply capacity supply capacity.
The power supply Check if the symptom After clearing the trip,
voltage of the main shown at left has restart the operation.
circuit is lowered. occurred. C
A short power failure
occurred.
The load is heavy. Check the load. - Clear the trip after
Check the ambient the servo drive
The ambient tem -
temperature. cools down and
perature of the servo
lower the ambient
drive is higher than B or C
temperature.
55 °C.
- Replace the servo
drive with one fit for
Abnormal the load.
E21
temperature The cooling fan built- Check the fan is Replace the fan.
in the drive is running. A
defective.
The motor is locked. Visual check. Unlock the motor. A
The regenerative Check the regenerative Use the external
braking operating capacity. braking resistor with
A
ratio of the built-in reviewed capacity.
resistor is high.
The microcomputer Check if there is any - Keep the noise
built in the drive noise source (including source away from
cannot perform the solenoid coil and the drive.
A
communication electromagnetic - Install a noise filter
E22 CPU error 2 because of noise. contactor) near the or surge absorber.
amplifier.
The communication Turn on the power If the communication
circuit is abnormal. supply again and check is defective, replace A
the condition. or repair it.
9 − 12
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
Chattering occurs in Review the power Replace the
the electromagnetic supply system. electromagnetic
C
contactor on the contactor.
power supply side.
A connection fault Correct the
exists in only one connection fault.
Phase failure A
E24 phase of the power
protection
supply system.
The DC power is Check if FA-07 is et to Set FA-07 to Pn.
C
supplied. Pn.
There is a missing After clearing the trip,
phase of the power restart the operation. C
supply.
Wrong terminal Check the cable Correct the cable
A
connection connection. connection.
Overtravel The FOT/ROT Check if the FOT/ROT Turn on at least one
E25
error terminal is not turned terminal is ON by the terminal of the FOT
C
on at servo ON. parameter input and ROT terminals.
terminal monitor d-05.
The output terminal is Check the cable Correct the cable
shorted. connection. connection.
A ground fault occurs. A
The phase sequence
of the motor is wrong.
Sudden motor lock Check the load. Adjust the brake
A
timing to avoid a lock.
The power supply Check the power Correct the power
Power
voltage is low. supply voltage. (Check supply voltage,
E31 module A
The power supply the power supply capacity, and cabling.
protection
fluctuates. capacity.)
The encoder is Check if the count is If the communication
defective. correct by the is defective, replace
A
parameter Current or repair it.
Position Monitor (d-08).
The power (inverter) Make a module check.
module is damaged. (Refer to Maintenance A
and Inspection.)
The parameter (FA- Check the parameter Correct the
16) is set so that the setting. parameter setting.
DB operating ratio
may be increased.
DB overload The rotation speed at Check the rotation Reduce the rotation
E36 B
error DB is high. speed at DB. speed at DB.
The moment of load Check the moment of Reduce the moment
inertia is high. load inertia. of load inertia.
The DB operating Reduce the operating Reduce the DB
ratio is high. ratio. operating ratio.
9 − 13
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
Wire breaking or poor Check the cable, Correct the wire
connector fitness connector, shielding breaking or fitness.
exists on the encoder wire, and grounding
cable. conductor.
The cable shield or Strengthen the
grounding conductor shielding wire and
is imperfect. grounding conductor.
The encoder cable Keep the encoder
goes along the power cable away from the
cable. power cable.
A malfunction is Check if there is any Keep the noise
caused by noise. noise source nearby. source away from the
drive.
When the power Check if the motor Stop the motor and
Encoder
E39 supply is turned on coasts along. turn on the power A
signal error
with the absolute supply again.
encoder, the motor
rotates.
The encoder is In the servo OFF If the encoder is
defective. status, move the motor defective, replace or
shaft. At that time, repair it.
check if the parameter
present Position
Counter (d-08)
changes.
When the power Make a check as Turn on the power
supply is turned on, shown at left. supply while the
the encoder is not encoder is
connected. connected.
The servo drive does Check the connection Correct the
not match the motor to the drives for the connection of the
output. encoder cable of each encoder and combine
The voltage class is motors. a servo motor with a
A
not the same servo drive correctly.
between the servo
motor and the servo
Motor power
E40 drive.
unmatch
The encoder does not Check parameters Correct the
match the parameter concerning the encoder parameter setting
A
setting value. selection (FA-81 and value.
FA-82).
The setting value of Check the parameters Correct the
the pulse resolution of FC-09 and FC-10. parameter setting A
ration is wrong. value.
The connection of the Check the connection Correct the
E42 Option error A
option is wrong. status. connection status.
9 − 14
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
Invalid
User program has Check the user
E43 instruction Fix the user program A
Invalid instruction. program
error
User program nests Check the user
E44 Nesting error Fix the user program A
are a lot. program
User program can not Check the user
E45 Execution error Fix the user program A
execute. program
There is a
Check SON command
Invalid SON inconsistency Dissolve
E46 source and FP-43 A
command error between SON inconsistency
setting
command and FP-43
The pulse position Check the position Make the pulse
command rate is too command input rate. position command
fast. rate slow.
The electronic gear Set the electronic
Position error
setting is wrong. gear correctly (reduce
fault the ratio).
The control gain does Check the setting. Adjust the control
C
not match. gain.
The speed or torque Set the speed or
limiter is too low. torque limiter
correctly (increase).
The position error Set the position error
detection value detection value
setting is too small. correctly (increase).
A malfunction is - Check if there is any - Keep the noise
caused by noise. noise source nearby. source away from
- Check the cable, the drive.
connector, shielding - Strengthen the
E83 wire, and grounding shielding wire and
the grounding
conductor.
conductor.
- Keep the encoder
cable away from the
power cable.
9 − 15
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
The speed command Check the setting. Correct the input
input setting is wrong. setting.
The control gain does Adjust the control gain.
not match.
The torque limiter is too Correct (increase) the C
low. torque limiter.
The speed error Correct (increase) the
detection value setting speed error detection
is too small. value.
Speed error
A malfunction is caused - Check if there is any - Keep the noise
E84 fault source away from the
by noise. noise source nearby.
- Check the cable, drive.
connector, shielding - Strengthen the
shielding wire and the
wire, and grounding
grounding conductor.
conductor. A
- Keep the encoder
cable away from the
power cable.
The moment of load Check the relation Reduce the load.
inertia is too heavy. between the load and the
position command rate.
The speed command Check the setting. Correct the input
input setting is wrong. setting.
The control gain does Adjust the control gain.
not match.
The torque limiter is too Correct (increase) the C
low. torque limiter correctly.
The overspeed error Set the overspeed error
detection level setting is detection level correctly
too low. (increase).
A malfunction is caused - Check if there is any - Keep the noise
by noise. noise source nearby. source away from the
- Check the cable, drive.
connector, shielding - Strengthen the
Overspeed
E85 shielding wire and the
error wire, and grounding
grounding conductor.
conductor.
- Keep the encoder A
cable away from the
power cable.
The moment of load Check if overshooting Reduce the load.
inertia is too heavy. occurs.
The connection of the Check the connection. Correct the connection.
motor cable is wrong.
The encoder is Move the motor shaft If the encoder is
defective. and check that the defective, replace or
indicator can be repair it. C
operated in good order
by the parameter d-08.
9 − 16
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
- The pulse train Check the upper-level If any wrong matter is
position command system. found, remove the
is wrongly input. cause. Clear the trip
- The homing and restart the A
position is wrong. operation.
- The operation is
performed out of
the drive range.
There is no margin in Check if the motor is - Review the setting
Driving range the setting out of the rotated by the load just out of the drive
E88 drive range. at the limit of the drive range.
error
range. - Remove the load
with which the
motor was rotated.
C
The electronic gear Check the setting. Correct the setting.
setting is wrong.
The torque limiter is
too low.
The control gain does Adjust the control
not match. gain.
The control gain, Check the set value. Adjust each set value.
positioning detection
range (Fb-23), or
positioning interval
time-limit setting (Fb-
24) is not proper. C
The electronic gear Correct the set value.
setting is wrong.
Position
The motor is locked. Check the load. - Unlock the motor.
E89 monitoring
- Adjust the brake
timeout error
release timing.
The load is larger - Reduce the load.
than the estimated - Increase the
A
level. motor/drive
capacity.
The torque limiter is Check the TL terminal - Disconnect the TL
effective. and the setting. terminal. C
- Change the setting.
Absolute - The absolute Check the connection Connect the battery
encoder encoder battery is with the battery. and reset the
battery error not connected. encoder.
- The battery
connection is faulty.
The battery voltage is Check the battery Replace the battery
E90 D
too low. voltage. and reset the
encoder.
9 − 17
CHAPTER 9 TROUBLESHOOTING
Trip
Trip name Cause Contents of check Corrective measure Reset
No.
The battery voltage is Check the battery Replace the battery.
low. voltage.
Absolute - The absolute Check the connection Connect the battery
E91 encoder encoder battery is with the battery. and reset the C
battery alarm not connected. encoder.
- The battery
connection is faulty.
Absolute The absolute encoder Check the current Reset the encoder.
encoder counter overflows or position and the
E92 D
counter underflows. counter value.
overflow
Absolute encoder Check the present Reset the encoder.
Absolute
E93 status error position and the D
encoder error
counter value.
The cable shield or Check the cable, Strengthen the
grounding conductor connector, shielding shielding wire and
is imperfect. wire, and grounding grounding conductor.
Encoder The encoder cable conductor. Keep the encoder
E97 communication goes along the power cable away from the A
error 1 cable. power cable.
A malfunction is Check if there is any Keep the noise
caused by noise. noise source nearby. source away from the
drive.
The cable shield or Check the cable, Strengthen the
grounding conductor connector, shielding shielding wire and
is imperfect. wire, and grounding grounding conductor.
Encoder conductor.
The encoder cable Keep the encoder
E98 communication goes along the power cable away from the A
error 2 cable. power cable.
A malfunction is Check if there is any Keep the noise
caused by noise. noise source nearby. source away from the
drive.
The encoder is Check if the count is If the communication
Encoder count defective. correct by the is defective, replace
E99 A
error parameter Current or repair it.
Position Monitor (d-08).
The offline auto- Check FA-10 is set to After turning off SON
tuning is set. non. terminal, turn on and
Auto-tuning
_ _Err The moment of load Check the moment of off RS terminal. C
error
inertia exceeds 128 load inertia of load. Check FA-10 is set to
times of motor itself. non.
9 − 18
CHAPTER 10 OPTIONAL FUNCTIONS
10-1
Chapter 10 Option Function
(1)Outline
ADAX4-MB series (servo drive with enhanced programmable function and the
Modbus communication option module) has possibility to use the RS-485
communication function (conform to Modbus-RTU protocol) and the position
teaching function (a teaching unit ADOPE-SR is necessary, it’s sold separately).
By the RS-485 communication function, maximum 32 units of ADAX4-MB series are
enabled to connect each other with a Modbus network as slaves. As the result, the
Modbus master can read/write parameters from/to each servo drives, and can
control operation of servo drives.
By the position teaching function, Jog Operation and Inching Operation becomes
possible. To use this function, a teaching unit ADOPE-SR should be connected to
the Modbus communication option module.
Teaching Unit(ADOPE-SR)
ADAX4-□□□□MB
ADAX ADAX ADAX
Master unit
EH-SIO of PLC EH-150
1 2 32
Modbus Network
Rotary switches H
Rotary switches L
DIP switches
Communication connector
10-2
Chapter 10 Optional Function
6 SG1
5 TERM1 Terminal resister
Specifications of signals
input and output
Pin direction
No.
Signal Name Sign ADAX4- External Specifications
MB Devices
1 transmission Data + SDP1 Î Î
Data train transmitted by ADAX4-□□□□MB
2 transmission Data - SDN1 Î Î
3 Reception Data + RDP1 Í Í
Data train sent by external devices
4 Reception Data - RDN1 Í Í
TERM When the built-in termination resister is needed, please
5 Terminal resister (ÎRDN1) - connect it to RDN1
1
6 Signal ground SG1 Í Î signal ground
10-3
Chapter 10 Option Function
10-4
Chapter 10 Optional Function
10-5
Chapter 10 Option Function
The transmission between the external control equipment and the servo drive takes
the procedure below.
Query
Master
Slave
(note1) The servo drive always replies to the queries sent by external control equipment. The servo drive
never sends any passive frame without queries.
(note2) Some Modbus functions require long internal processing time for servo drives. In such case, the
response time might be longer than the setting period of the FP-40.
[Example of long response time]
No Communication contents FP-40 setting response time
1 14 register write 0ms About 500ms
into (i)-(vi) parameters
14 resister write
2 0ms About 50ms
into (vii) programmable function variables
48 register read
3 0ms About 50ms
from (i)-(vi) parameters
(iii) Data
• The data for each function is set here.
• The data format used in the ADAX4-□□□□MB is corresponding to the Modbus
data format below
Filed Configuration
Slave address
Function code
Exception code
CRC-16
10-7
Chapter 10 Option Function
Exception
Description
Code
01h The specified function is not supported.
02h The specified address is not found.
03h The format of the specified data is not acceptable.
21h The data to be written in a holding register is outside the servo
The specified functions are not available to the servo drive.
Function to change the content of a register that cannot be
changed while the servo drive is in service.
22h
Function to write in a register during tripping (UV).
Function to write in a read-only register (or coil).
Function to assign one word data to a double word register.
“SON” statement is changed by programmable function, if it’s an
unselected command source (by FP-43).
“SON” statement is changed via Modbus communication in the
23h following status.
- When Modbus is an unselected command source (by FP-43)
- When programmable function stops
- When the SON function is assigned on terminal input (by FC-40)
NOTE
Please re-transmit the last query, if there is no response for a certain period.
A monitoring timer should be provided in the master for this purpose.
10-8
Chapter 10 Optional Function
(3)Function codes
Query Response
Byte Field Name Byte Field Name
+0 Slave address *1 +0 Slave address
+1 Function code +1 Function code
+2 Coil start number (high order) +2 Data size (in byte)
+3 Coil start number (low order) +3~+n+2 Coil data *3
+4 Number of coils (high order) *2 +n+3 CRC-16(high order)
+5 Number of coils (low order) *2 +n+4 CRC-16(low order)
+6 CRC-16(high order) Note 3) Data is transferred by the specified
+7 CRC-16(low order) number of data bytes (data size).
Note 1) Broadcasting is disabled.
Note 2) When 0 or more than 48 is specified as
a number of coils, error code “03h” is
returned .
For example, here you read the input terminals X(0)-X(5) of a servo drive having a
slave address “8”.
This example assumes the input terminals have terminal states listed below.
Input terminal X(0) X(1) X(2) X(3) X(4) X(5)
Coil Number 2 3 4 5 6 7
Coil Status ON ON ON OFF ON OFF
Coil 5 and 7 is OFF.
Query Response
Byte Field Name Example Byte Field Name Example
(HEX) (HEX)
+0 Slave address 08 +0 Slave address 08
+1 Function code 01 +1 Function code 01
+2 Coil start number (high 00 +2 Data size (in byte) 01
order)
+3 Coil data 17
+3 Coil start number (low order) 02
+4 Number of coils (high order) 00 +4 CRC-16(high order) **
+5 Number of coils (low order) 06 +5 CRC-16(low order) **
+6 CRC-16(high order) **
+7 CRC-16(low order) **
When a read coil is outside the defined coils, final coil data to be transmitted
contains “0” as the status of coil outside the range.
When the Read Coil Status command cannot be executed normally, see the
exception response.
10-9
Chapter 10 Option Function
Query Response
Byte Field Name Byte Field Name
+0 Slave address *1 +0 Slave address
+1 Function code +1 Function code
+2 Register start number (high order) +2 Data size (in byte)
+3 Register start number (low order)
+3~+n+2 Register data *3
+4 Number of holding registers
(high order) *2 +n+3 CRC-16(high order)
+5 Number of holding registers +n+4 CRC-16(low order)
(low order) *2 Note 3) Data is transferred by the specified
+6 CRC-16(high order)
number of data bytes (data size).
+7 CRC-16(low order)
Note 1) Broadcasting is disabled.
Note 2) When 0 or more than 48 is specified as
a number of registers, error code “03h” is
returned.
For example, here you read the actual position from a servo drive having slave
address “8”. A servo parameter d-08 (Present position monitor) is a double word
variable, so 2 registers (the number 26h and 27h) have to be read at once. This
example assumes that the value of d-08 is 20000(00030D40h) [pulse].
Query Response
Byt Field Name Example Field Name Example(HEX)
e (HEX) +0 Slave address 08
+0 Slave address 08 +1 Function code 03
+1 Function code 03 +2 Data size (in byte) 04
+2 Register start number 00 +3 Data1(high order) 0D
(high order)
+4 Data1(low order) 40
+3 Register start number 26
(low order) +5 Data2(high order) 00
+4 Number of holding registers 00 +6 Data2(low order) 03
(high order) +7 CRC-16(high order) **
+5 Number of holding registers 02 +8 CRC-16(low order) **
(low order)
+6 CRC-16(high order) **
+7 CRC-16(low order) **
When the Read Holding Register command cannot be executed normally, see the
exception response.
10-10
Chapter 10 Optional Function
For example, here you send a SERVO ON command to a servo drive having slave
address ”10”. Coil number of SERVO ON command is “0000h”.
Query Response
Byt Field Name Example Byte Field Name Example
e (HEX) (HEX)
+0 Slave address 0A +0 Slave address 0A
+1 Function code 05 +1 Function code 05
+2 Coil start number 00 +2 Coil start number 00
(high order) (high order)
+3 Coil start number 00 +3 Coil start number 00
(low order) (low order)
+4 Change data (high order) FF +4 Change data (high FF
+5 Change data (low order) 00 order)
+6 CRC-16(high order) ** +5 Change data (low order) 00
+7 CRC-16(low order) ** +6 CRC-16(high order) **
+7 CRC-16(low order) **
When the Write in Coil command cannot be executed normally, see the exception
response.
10-11
Chapter 10 Option Function
For example, here you set “1” to a servo parameter FA-00 (control mode) to a servo
drive having slave address ”8”. Register number of control mode is “0064h”.
Query Response
Byte Field Name Example Byte Field Name Example
(HEX) (HEX)
+0 Slave address 08 +0 Slave address 08
+1 Function code 06 +1 Function code 06
+2 Register start number 00 +2 Register start number 00
(high order) (high order)
+3 Register start number (low 64 +3 Register start number (low 64
order) order)
+4 Change data (high order) 00 +4 Change data (high order) 00
+5 Change data (low order) 01 +5 Change data (low order) 01
+6 CRC-16(high order) ** +6 CRC-16(high order) **
+7 CRC-16(low order) ** +7 CRC-16(low order) **
When Write in Holding Register command cannot be executed normally, see the
exception response.
Query Response
Byte Field Name Byte Field Name
+0 Slave address*1 +0 Slave address
+1 Function code +1 Function code
+2 Test subcode (high order) +2 Test subcode (high order)
+3 Test subcode (low order) +3 Test subcode (low order)
+4 Data (high order) +4 Data (high order)
+5 Data (low order) +5 Data (low order)
+6 CRC-16(high order) +6 CRC-16(high order)
+7 CRC-16(low order) +7 CRC-16(low order)
The test subcode is for echo (00h,00h) only. An error cord 02h returns for the other
test subcodes.
10-12
Chapter 10 Optional Function
For example, here you write input terminals X(0)-X(9) of a servo drive having a slave
address “8”. This example assumes the input terminals have terminal states listed
below.
Input terminal X(0) X(1) X(2) X(3) X(4) X(5) X(6) X(7) X(8) X(9)
Coil Number 2 3 4 5 6 7 8 9 10 11
Terminal status ON ON ON OFF ON OFF OFF OFF ON OFF
Coil 5,7,8,9,11 is OFF.
Query Response
Byte Field Name Example Byte Field Name Example
(HEX) (HEX)
+0 Slave address *1 08 +0 Slave address *1 08
+1 Function code 0F +1 Function code 0F
+2 Coil start number (high 00 +2 Coil start number (high order) 00
order)
+3 Coil start number (low order) 02
+3 Coil start number (low order) 02
+4 Number of coils (high order) 00
+4 Number of coils (high order) 00
+5 Number of coils (low order) 0A +5 Number of coils (low order) 0A
+6 Byte number *2 02 +6 CRC-16(high order) **
+7 Change data (high order) 01 +7 CRC-16(low order) **
+8 Change data (low order) 17
+9 CRC-16(high order) **
+10 CRC-16(low order) **
10-13
Chapter 10 Option Function
For example, here you set “80000”(13880h) to the servo parameters Fb-16, Fb-17
(Forward position limit value H/L) to a servo drive having slave address ”10”. The
register numbers are “00D8h” and “00D9h”.
Query Response
Byte Field Name Example Byt Field Name Example
(HEX) e (HEX)
+0 Slave address *1 0A +0 Slave address 0A
+1 Function code 10 +1 Function code 10
+2 Start address (high order) 00 +2 Start address (high order) 00
+3 Start address (low order) D8 +3 Start address (low order) D8
+4 Number of holding registers 00 +4 Number of holding registers 00
(high order) *3 (high order)
Number of holding registers 02 +5 Number of holding registers 02
+5 (low order)
(low order) *3
+6 Byte number *2 04 +11 CRC-16(high order) **
+7 Change data1 (high order) 38 +12 CRC-16(low order) **
+8 Change data1 (low order) 80
+9 Change data2 (high order) 00
+10 Change data2 (low order) 01
+11 CRC-16(high order) **
+12 CRC-16(low order) **
10-14
Chapter 10 Optional Function
COUTION: Please pay attention on the “SON/SOFF command coil”, because the servo
drives turn to the Servo ON status not only by SON terminal input or “SON”
statement in programmable function but also via Modbus communication. Users
should take interlock procedure between the user program of programming
function and the upper control unit to keep the system safety.
Otherwise, there is a danger of injury, fear of the damage of a machine
(i) monitor(d-**)
Register Register name parameter UNIT R/W Remarks
number Number
0000h Speed command monitor d-00 min -1 R 1dig=1 min -1
0001h Speed command monitor d-01 min -1 R 1dig=1 min -1
0002h Output current monitor d-02 % R 1dig=1%(rated)
0003h Torque command monitor d-03 % R 1dig=1%(rated)
0004h Output torque monitor d-04 % R 1dig=1%(rated)
0005h Input terminal monitor d-05 - R
0006h Output terminal monitor d-06 - R
0007h (Reserved) - - R
0008h (Reserved) - - R
0009h (Reserved) - - R
000Ah Output voltage monitor d-10 V R 1dig=1V
000Bh (Reserved) - - R
000Ch (Reserved) - - R
000Dh Operation control mode d-13 - R trq(0) / SPd(1) / PoS(2)
000Eh Operation status d-14 - R non(0)/run(1)/trP(2)/Fot(3)/rot(4)/ot(5)/
Pro(6)
000Fh (Reserved) - - R
0010h Encoder phase Z monitor d-16 - R
0011h (Reserved) - - R
0012h (Reserved) - - R
0013h (Reserved) - - R
0014h (Reserved) - - R
0015h (Reserved) - - R
0016h (Reserved) - - R
0017h (Reserved) - - R
0018h (Reserved) - - R
0019h (Reserved) - - R
001Ah (Reserved) - - R
001Bh (Reserved) - - R
001Ch (Reserved) - - R
001Dh (Reserved) - - R
001Eh (Reserved) - - R
001Fh (Reserved) - - R
0020h Regenerative braking operating d-32 % R 1dig=1%
ratio monitor
0021h (Reserved) - - R
10-16
Chapter 10 Optional Function
10-17
Chapter 10 Option Function
10-18
Chapter 10 Optional Function
10-19
Chapter 10 Option Function
10-20
Chapter 10 Optional Function
10-21
Chapter 10 Option Function
10-22
Chapter 10 Optional Function
10-23
Chapter 10 Option Function
10-24
Chapter 10 Optional Function
10-25
Chapter 10 Option Function
SON/SOFF LED
SON/SOFF Key
Volume
The SON/SOFF key switches SON and SOFF. LED SON/SOFF turns on
SON/SOFF All mode excluding during servo on. LED SON/SOFF turns off during servo off. (From the
Key [No Teaching mode] security point of view, servo drive shifts to SOFF when SON/SOFF +
other key were pushed during SON.)
10-26
Chapter 10 Optional Function
[Inching forwarding One column of setting digit rises by STR key. The value of
quantity setting mode] flashing digit can be changed by ▲(UP) Key or ▼(down) key .
FUNC+STR [position memory area The position memory area is settled by FUNC+STR key. In the
Key select mode] decided state, 7segLED illuminates continuously.
[Inching forwarding The Inching forwarding quantity is settled by FUNC+STR key. In
quantity setting mode] the decided state, 7segLED illuminates continuously.
[Jog Running mode] When FUNC+STR is pushed, a position is memorized to a
[Inching drive mode] chosen memory area. In the decided state, 7segLED illuminates
continuously.
Volume [Jog Running mode] Speed in [Jog Running mode] or [Inching drive mode] is decided.
[Inching drive mode] Minimum set value is 1min -1 . Maximum set value is given by
parameter Fb-03.
The volume is captured only when the operation changes from
defined status to undefined status by up key or down key. The
speed doesn’t change during the motion.
10-27
Chapter 10 Option Function
FUNC+▲(UP)Key +
FUNC +▼ (down) key : Mode change < Mode switchover condition >
▼(down) key:
From each mode.
Only in program STOP(7segLED:Pnon)
Position memory area select mode Indication is lighting. P(**) LED Lighting
FUNC+▲(UP)Key or FUNC+▼(down)key:
Mode change
I Inching forwarding quantity setting mode Indication is lighting. PULSE SET LED Lighting
7segLED displays inching
feed pulse number.
FUNC+▲(UP)Key or FUNC+▼(down)key:
Mode change
FUNC+▲(UP)Key or FUNC+▼(down)key:
Mode change
FUNC+▲(UP)Key or FUNC+▼(down)key:
Mode change
10-28
Chapter 10 Optional Function
FUNC+STR
P(**) LED Lighting Indication turns on All digit indication flashes
after data decision. on and off. Key: STRkey
7segLED displays Data decision. :Digit change
memorize area No .
The second digit
indication flashes on and
off
All digit flash on and off
three times, and data is
settled. It is increased and decreased
a value of a digit flashing on
and off with ▲or ▼ key.
(Setting range is 0 to 99)
(3)[Inching forwarding quantity setting mode] operation.
FUNC+STR
PULSE SET LED Lighting
All digit indication flashes STRkey:
on and off Key:
Indication turns on Data decision. Digit change
after data decision. The second digit
indication flashes on and
7segLED displays off
STRkey:
Digit change
The fourth digit indication
flashes on and off.
10-29
Chapter 10 Option Function
Indication is lighting
Indication is lighting.
▲or ▼key: forward or reverse
running start
10-30
Chapter 10 Optional Function
10-31
Chapter 10 Option Function
(5) The teaching driving mode and the program driving mode.
(Note) Progurammable Function is not executed even if RUN/SON terminal turns to ON during the teachin g
driving mode. If you would like to execute yore program, please shift to [No Teaching mode] or detach the
teaching unit before turn ON the RUN/SON terminal again.
10-32
CHAPTER 11 APPENDIXES
11.1 Options...................................................... 11 − 2
11.2 Electronic Thermal Operation Time ........... 11 − 19
11.3 Internal Block Diagram of Servo Drive ...... 11 − 23
11.4 Example Connection with
Programmable Controller ......................... 11 − 27
11.5 Example Connection with
peripheral equipment................................ 11 − 34
11 − 1
CHAPTER 11 APPENDIXES
11.1 Options
(1) Communication program (AHF-P01,AHF-P02)
When connected to a PC, parameter setting, position/speed/torque monitoring, and graphic
display can be performed. Operations can be performed comfortably in the Windows operating
environment.
Q Operating environment
Item Condition
PC DOS/V PC
Memory : At least 32MB
Free hard disc space : At least 30MB
Monitor resolution : 800 × 600 or higher recommended.
OS Windows 95/98/Me, Windows NT, Windows 2000, Windows XP
PC connecting cable ADCH-AT2
11 − 2
CHAPTER 11 APPENDIXES
11 − 3
CHAPTER 11 APPENDIXES
(2) Cables
Q Explanation of encoder cable model codes
ADCE − C H 003 M1 S
Symbol Specification
None Standard
H High flexure life cable
Speci-
Length
fica- Model code Applicable servo motor Contents
L
tion
ADCE-C003M1 3m ADMA-R5L, 01L, 02L,
Drive side Encoder side
-04L, 08L
ADCE-C006M1 6m ADMA-R5M, 01M, 02M,
-04M L
ADCE-C010M1 10m
ADMB-01L, 02L, 04L 6P connector
8P connector cap: 5559-08P-210
Connector: 55100-0600
ADCE-C020M1 20m ADMB-01M, 02M, 04M Manufactured by Molex-
Manufactured by Molex-Japan Co., Ltd.
Pin: 5558GSL
Japan Co., Ltd.
Standard
L
ADCE-C0R1J 0.1m 10P connector 6P connector
Plug: 54593-1011 Socket: 54280-0600
cable
11 − 4
CHAPTER 11 APPENDIXES
For the “high flexure life cable, specify “CH” as the model code instead of “C”.
Example) ADCE-C003M1S (standard) → ADCE-CH003M1S (high flexure life cable)
Example) ADCE-C010M2HP (standard) → ADCE-CH010M2HP (high flexure life cable)
Q Power cable (between the servo drive and the servo motor)
Speci-
Length
fica- Model code Applicable servo motor Contents
L
tion
ADCP-C003M1 3m ADMA-R5M, 01M, 02M, Drive side Motor side
Red (U)
-04M, White (V)
ADCP-C006M1 6m ADMA-R5L, 01L, 02L, Black (W)
Green or
ADCP-C010M1 10m -04L, 08L yellow/green
ADMB-01M, 02M, 04M ( ) L
4P connector
ADCP-C020M1 20m Cap: 172159-1
ADMB-01L, 02L, 04L Socket: 170362-4
ADCP-C030M1 30m M4 solderless terminal × 4 Manufactured by Tyco Electronics
Power cable (without brake)
AMP K.K.
11 − 5
CHAPTER 11 APPENDIXES
+ Red (U)
ADCP-C010M1 White (V)
(Note 1) Black (W)
Green or
ADCP-B020M1 20m yellow/green
+ ( ) L
ADCP-C020M1
Drive side Motor side
(Note 1) 2P connector
ADCP-B030M1 M4 solderless terminal × 4 Cap: 172159-1
30m Socket: 170362-4
+ Manufactured by Tyco Electronics
AMP K.K.
ADCP-C030M1
ADCP-B003M2 3m ADMA-10L, 20L Power cable with brake
ADMC-04L, 08L, 10L Drive side Motor side
Black 1 (U)
ADCP-B006M2 6m Black 2 (V)
Black 3 (W)
ADCP-B010M2 10m Black 4(BR1)
Black 5 (BR2) L
Green or
ADCP-B020M2 20m yellow/green
Note 3) 7-pin plug
Plug: CE05-6A20-15SD-B-BSS
( ) Clamp: CE3057-12A-1 (D265)
ADCP-B030M2 30m Manufactured by DDK Ltd.
Note 1: The upper side is for brake cables and the lower side is for power cables. Both are combined.
Note 2: For a high flexure life cable, specify “BH” or “CH” as the model code instead of “B” or “C” for
power cable named last suffix M1.
For a high flexure life power cable with last suffix M2 or M3, ask for further information.
ADCP-B003M1 (standard) → ADCP-BH003M1 (high flexure life brake cable)
ADCP-C003M1 (standard) → ADCP-CH003M1 (high flexure life power cable)
Note 3: On the drive side, cable cutting is performed. Strip the sheath and check the terminal
code from the wire color or wire number.
11 − 6
CHAPTER 11 APPENDIXES
Q Command cable
11 - 7
CHAPTER 11 APPENDIXES
(Terminal
adapter)
ADCC-TM
DIN rail
(Prepared by customer)
(Terminal L1
adapter
connecting
cable)
ADCC-T01
(L1=1m)
ADCC-T02
(L1=2m)
Q PC connecting cable
11 - 8
CHAPTER 11 APPENDIXES
(3) Input side AC reactor (for harmonic suppression, power factor improvement)
Q Model code
ALI−2.5 L
Input voltage L: 200 V class
H: 400 V class
Capacity (For the interrelation with the servo
drive capacity, refer to the following table.)
Input side AC reactor
R0 R Servo motor
L1 U
S0 S
200
L2 V M
T0 T
Hmax
Hmax
L3 W
X Y
X Y
Cmax
4-φJ Cmax
4-φJ
Servo drive Servo drive Dimensions (mm)
Model Fig. Mass
input power J K
(kW) code No. A C D E H X Y (kg)
supply
0.05~0.75 ALI-2.5L Fig. 1 130 82 60 40 150 50 67 6 4 2.4
3-phase 1, 1.5, 2 ALI-5.5L Fig. 1 130 98 70 50 150 50 75 6 4 4.0
200 V class
3, 5 ALI-11L Fig. 1 160 103 70 55 170 60 80 6 5.3 6.0
11 - 9
CHAPTER 11 APPENDIXES
Y±1
D
Y±1
D
X±1 X±1
W 4-C W 4-C
Bmax
2-K Bmax
2-K
Hmax
Hmax
Caution nameplate
11 - 10
CHAPTER 11 APPENDIXES
■ NF-L6,L10,L20,L30,L40,H7,H20,H30
W 2-Φ5.0
W1 NF-L6,L10 2-Φ4.5x6 M5
NF-L6,L10
No air hole
NF-L40
front view
Name Name
H1
(H2)
*
H
* Plate * Plate
2-Φ4.5
5 d M4(NF-L6 *NF-L6,L10
In Case of d
~L30)
■ Specifications and applications
Servo drive capacity (W)
Rated Rated Mass
NF-L6,L10 Model 3 phase 1 phase 1/3 phase 3 phase
D
Q Dimensions
NF-CEH7, H10 NF-CEH20, CEH30
74±3 2-4.5×6
56±2
Power supply L3 L2 L1
5 side
155±1
165±2
M5 Name
(95)
Servo drive plate
side L3’L2’L1’
Servo drive
L3’ L2’ L1’
130±2
144±2
side
(95)
Name
plate
Power supply L3 L2 L1
2-φ4.5 (16)
side
φ5 11 M4 65±1
90±2 95±5
73±3
(15)
[Fig. 1] [Fig. 2]
11 - 12
CHAPTER 11 APPENDIXES
30±1
20±1
3±1
15±0.5
4.2±0.3
Q Connection diagram
Connect it to control power of servo drive.
11 - 13
CHAPTER 11 APPENDIXES
through-hole
39.5min
78max.
129 φ7 mounting 72±0.5
hole
85 3-M4
Cable
through-hole
83
35
26
7±0.5
95max max
80±0.5 2-φ5.5(M5)
160
12.5±0.3
3
180
ZCL-B75
Cable
through-hole
112
75
161 MAX
140±0.5
R3.5±0.3 7±0.5
32
11 - 14
CHAPTER 11 APPENDIXES
Capacitor filter
Applicable
Part name W H T
Nameplate servo drive
CFI-L
48.0 35.0 26.0 200 V class
(250 V rating)
CFI-H
55.0 47.0 31.0 400 V class
(500 V rating)
11 - 15
CHAPTER 11 APPENDIXES
170±1
150±1
2-4.2
43
RB
5 160±1 5
+20
500 -10
Lead wire
length
20.
1.2
Mark band
Q Circuit diagram Q Connection diagram
Servo drive Braking resistor
1
2
Note1) (+) P 1
P Thermal relay
RB (N.C. contact)
Note2) RB RB 2
Allowable braking
Rated Resistance Allowable continuous Mass
Model code ratio
Capacity value braking time (kg)
(%ED)
JRB120-1 180Ω 5% (2%)* 20 sec.
JRB120-2 100Ω 2.5% (1.5%)* 12 sec.
120W 0.27
JRB120-3 50Ω 1.5% 5 sec.
JRB120-4 35Ω 1.0% 3 sec.
Note 1: The internal thermal contact capacity is 250 V AC, 2 A max. It is ON in the normal
status (N.C. contact).
Note 2: The internal thermal fuse prevents abnormal heat generation from operating by
mistake. (Unrecoverable)
Note 3: When the thermal relay has been operated, stop the servo drive or increase the
deceleration time to reduce the regenerative energy.
Note 4: The above allowable braking ratio shows %ED for 200 V class drive. For 400 V class
drive use, reduce a quarter of the above %ED.
11 - 16
CHAPTER 11 APPENDIXES
nameplate
Rating
W
R3.5 Ф15
7.5 L2 7.5
L3
Dimensions (mm)
Model code Mass (kg)
L1 L2 L3 H1 H2 W T
SRB 200-1 310 295 160 67 12 64 1.6 0.97
SRB 200-2 310 295 160 67 12 64 1.6 0.97
SRB 300-1 470 455 320 67 12 64 1.6 1.68
SRB 400-1 435 422 300 94 15 76 2.0 2.85
Allowable braking
Rated Resistance Allowable continuous
Model code ratio
capacity value braking time
(%ED)
SRB 200-1 180Ω 10% (4%)* 30 sec.
200W
SRB 200-2 100Ω 7.5% (3%)* 30 sec.
SRB 300-1 300W 50Ω 7.5% 30 sec.
SRB 400-1 400W 35Ω 7.5% 20 sec.
Note 1: The internal thermal contact capacity is 250 V AC, 2 A max. It is ON in the normal
status (N.C. contact).
Note 2: The internal thermal fuse prevents abnormal heat generation from operating by
mistake. (Unrecoverable)
Note 3: When the thermal relay has been operated, stop the servo drive or increase the
deceleration time to reduce the regenerative energy.
Note 4: The above allowable braking ratio shows %ED for 200 V class drive. For 400 V class
drive use, reduce a quarter of the above %ED.
11 - 17
CHAPTER 11 APPENDIXES
10
390
410
390
410
280
300
5 5 7
Terminal Terminal Terminal
block block block
Momen- Allowable
Resis- Rated Allow-able
Model tary continuous Mass
tance capacity ratio Heating protection Fig. No.
code capacity ON time (kg)
value (Ω) (W) (%ED)
(W) (sec.)
A thermal relay is built in the
RB1 50 400 2600 10 10 Fig. 1 2.5
resistor. At an abnormal
temperature, the “Open” (N.C.
RB2 35 600 3800 10 10 contact) signal is output. The Fig. 2 3.6
contact rating is 240 V AC, 3 A (R
load) or 0.2 A (L load), or 36 V
RB3 17 1200 7700 10 10 Fig. 3 6.5
DC, 2 A (R load).
Note : The above allowable braking ratio shows %ED for 200 V class drive. For 400 V class
drive use, reduce a quarter of the above %ED.
●ADOPE-SR ●ADICS-1,ADICS-3
13 8
80 L
ADICS-3 3
11 - 18
CHAPTER 11 APPENDIXES
1000
100
Operation time (s)
Rotating status
10
0.1
0 50 100 150 200 250 300
Torque (%)
11 − 19
CHAPTER 11 APPENDIXES
1000
100
Operation time (s)
Rotating status
10
0.1
0 50 100 150 200 250 300
Torque (%)
11 − 20
CHAPTER 11 APPENDIXES
1000
100
10
0.10
0 50 100 150 200 250 300 350 400
Torque[%]
11 − 21
CHAPTER 11 APPENDIXES
<Example>
For the servo motor with brake shown in the
figure at right, set the parameter according to An example of servo
the ambient temperature as shown below. motor with brake
0 10 20 30 35 40
Temperature (°C)
11 − 22
11.3 Internal Block Diagram of Servo Drive
Note 1: For 400W and 750W, relay 84 is a thyristor.
1) Single-phase / 3-phase 200 V class 100 to 750 W (AD*4-01NSE to 08NSE) Note 2: For 100W and 200W, the built-in regenerative braking resistor RBR
Single-phase / B2 B1 is not provided.
3-phase
TM2
200 V class
RB RBR
(Note 2) Power amplifier (inverter) (For 750W)
Regen- (+) Power rectifier (rectifier circuit)
erative FAN
braking
resistor U
(option) (+)1 (Note 1) 84
V
L1 CHARGE M
Regenerate W
L2
braking circuit
L3 (For 400W,
750W)
(−)
Servo
L1C TM2 Control power motor
11 − 23
supply
DB circuit
L2C
Protective circuit Gate driver
CHAPTER 11 APPENDIXES
Position Speed Current PWM
command
Analog 1 control control control ENC
Speed
command
Torque Analog 2
command A/D
FWD/REV Analog 3, 4 Current
torque limit signal A/D
processing
Monitor
D/A
I/O Servo ON
Others I/O interface
Encoder ENC
(bit input/output) signal
Operator processing
RS232C Servo sequence
(serial communication) control
PC Auto tuning, etc.
Data processing, etc. Absolute
encoder battery
Servo drive
2) 3-phase 400 V class 1.5 to 7 kW (AD*4-15HPE to 70HPE)
CHAPTER 11 APPENDIXES
B1
3-phase 400 V
Control power
supply
DB circuit
L2C Protective circuit Gate driver
11 − 24
I/O
Position Pulse train
Position Speed Current PWM
command control control control ENC
Analog 1
Speed
command
Torque Analog 2
A/D
command
Analog 3, 4 Current
FWD/REV
torque limit signal A/D
processing
Monitor
D/A
I/O Servo ON
Others I/O interface
Encoder ENC
(bit input/output) signal
Operator processing
RS232C Servo sequence
(serial communication) control
PC Auto tuning, etc.
Data processing, etc. Absolute
encoder battery
Servo drive
Note 1: For 400 W, relay 84 is a
3) 1φ100 V 50 to 400 W (ADAX4-R5MS to 04MS) thyristor.
B2 B1 Note 2: For 50 or 100 W, the built-in
Single-phase regenerative braking resistor
100 V TM2 RBR is not provided.
RB RBR
(Note 2) Power amplifier (inverter)
Regen- (+) Power rectifier (rectifier circuit)
erative
braking
resistor U
(option) (+)1 (Note 1) 84
V
CHARGE M
L1 Fuse
Regenerate W
L2 braking circuit
(For 400W)
(−)
Servo
L1C TM2 Control power motor
11 − 25
supply
DB circuit
L2C
Protective circuit Gate driver
CHAPTER 11 APPENDIXES
command PWM
Speed Analog 1 control control control ENC
command
Torque Analog 2 A/D
command
Current
signal A/D
Monitor processing
D/A
I/O Servo ON
Others I/O interface
Encoder ENC
(bit input/output) signal
Operator processing
RS232C Servo sequence
(serial communication) control
PC Auto tuning, etc.
Data processing, etc. Absolute
encoder battery
Servo drive
Note 1: For 750 W or more, relay 84 is a thyristor.
4) 3φ200 V 50 W to 5 kW (ADAX4-R5LS to 50LS) Note 2: For 2 kW or more, the B2 terminal of terminal TM2 is also used as the RB terminal being a main circuit terminal.
CHAPTER 11 APPENDIXES
Note 2) B2 B1 The control power terminal L1C, L2C are arrenged in therminal TM1.
3-phase 200 V TM2
RB RBR (For 1 kW or more)
(not provided for Power amplifier (inverter)
(+) Power rectifier (rectifier circuit) 50 to 200 W) FAN
Regen-
erative
braking
resistor (+)1 U
(option) (Note 1) 84
V M
L1 CHARGE
W
L2 Regenerate
braking circuit for
L3 0.75 to
1.5kW
(−)
Servo
L1C TM2 motor
Control power
supply
DB circuit
L2C Protective circuit Gate driver
11 − 26
I/O
Position Pulse train
Position Speed Current PWM
command control control control ENC
Speed Analog 1
command
Torque Analog 2 A/D
command
Current
signal A/D
processing
Monitor D/A
I/O Servo ON
Others I/O interface
Encoder ENC
(bit input/output) signal
Operator processing
RS232C Servo sequence
(serial communication) control
PC Auto tuning, etc.
Data processing, etc. Absolute
encoder battery
Servo drive
11.4 Example Connection with Programmable Controller
11.4.1 Main circuit connection
1) Single-phase / 3-phase 200V class Regenerative AC Servo Motor
(Note2) Battery(Built-in the battery
braking resistor (Incremental
holder of the drive.)
(option) /Absolute encoder)
TM1 TM1
(+)1 U
AC Servo Drive U V
(+) V
W M
RB W
(Note1) ELB FG
MC (-)
Power supply L1 ENC
single phase 220 to 230V EP EP
/3 phase 200 to 230V L2 EG EG
50/60Hz L3 VB VB
EG ENC
EG SDP
SDP SDN
TM2 SDN
11 – 27
CHAPTER 11 APPENDIXES
cable
ADCH-AT2 Setup
Software
PC
Master controller
AHF-P01
I/O or -P02
Note1) For single phase input, Only use L1 and L2. (No
Hitachi connection with L3.)
Programmable Note2) A battery is used only for the absolute encoder.
Note3) The regenerative braking resistor is built-in the
Controller
drive for 200V class 400W and 750W. In case of
(Positioning module) insufficient braking capacity, remove the short bar
between B1 and B2. Connect the external braking
resistor between RB and (+).
Refer to next page
for detailed
connection.
2) 3-phase 400V class
CHAPTER 11 APPENDIXES
AC Servo Motor
Regenerative (Incremental
braking resistor /Absolute encoder)
(option)
TM1 TM1
(+)1 AC Servo Drive U
U
(+) V
V M
W
RB W
(Note 2) FG
B1
ELB MC (-) ENC
EP
Power supply L1 EP
EG
EG
3 phase 380 to 480V L2 A+
A+
A-
50/60Hz L3 A-
B+ ENC
B+
B-
B-
Z+
11 – 28
(Note 1) Z+
Transformer Z-
Z-
L1C
SHD
L2C
Connector case
PC connecting PC (DOS/V)
cable
Master controller Setup
I/O ADCH-AT2 Software
PC
AHF-P01
Hitachi or -P02
Programmable
Note 1) Make sure that the control power supply is 200V to
Controller 240V 50/60HZ. (A transformer is recommended if
(Positioning module) 200V to 240V is not available.)
Note 2) In case of insufficient braking capacity, remove the
short bar between RB and B1. Connect the
Refer to next page
external braking resistor between RB and (+).
for detailed
connection.
11.4.2 Connection with Hitachi 4 axes positioning module EH-POS4 (I/O) Position pulse train input form
EH-POS4 EH-POS4 AD Servo drive AD Servo
drive
Pulse Common Output input
Pulse train
AD Series form parameter Reverse Forward input mode
NO3 (CW ) (CCW)
EH-150 Series AC servo drive (FA-11)
CW+ PLSP r-F
EH-POS4 (Sink type) cw / ccw CW- PLSN
Forward /
1 Pulse output H1***
Pin No. I/O (Positive logic) CCW+ SIGP Reverse
Name D C B A Symbol
I/O connector CCW- SIGN run pulse
axis axis axis axis connector monitor CW+ PLSP -P-S
62 42 22 2 CW+ (Note1) 15 PLSP AO1 25 meter
2
clock / direction
signal H0***
CW- PLSN
Reverse
Line driver 63 43 23 3 CW- (Positive logic) CCW+ SIGP pulse train
pulse output 64 44 24 4 CCW+ 16 PLSN monitor CCW- SIGN command
AO2 50 meter
65 45 25 5 CCW- 40 SIGP (Note1) Note1) Select one of the above two pulse train
Encoder input phase Z 70 50 30 10 Z+(PS+) input forms for the combination with
(Data input signal by 41 SIGN EH-POS4 and AD servo drive.
absolute system) 69 49 29 9 Z-(PS-) Logic L 49 Note2) Select the motor with an
Servo ready 71 51 31 11 SRDY 23 OZP common (L) absolute encoder for the
Positioning complete 72 52 32 12 COIN 24 absolute system.
Homing LS 73 53 33 13 PROG The absolute position
OZN Alarm data are output by OZP
+ Over run 74 54 34 14 +O.RUN 35 SRD
AL (OFF at alarm : and OZN terminal as the
- Over run 45 55 35 15 -O.RUN
12 INP Servo ready ALM 11 Initial setting) serial data when
Control mode switch 46 56 36 16 MODE-SEL
Control power supply 80 60 40 20 COM(+24V) 39 CM2 (Note2) changing the setting
11 – 29
CHAPTER 11 APPENDIXES
Alarm reset ±10% FC-12.
External power *1
supply 1 4.7kΩ
DC24V 4 TL EH Counter module (1)
Torque limit
±10% 4.7kΩ (EH-CU) CN1
Forward 28 FOT Symbol Pin CH Name
overtravel OAP 21
Reverse 29 ROT4.7kΩ A(+) 2 CH1 Phase A line drive input (+)
overtravel OAN 22
A(-) 3 CH1 Phase A line drive input (-)
4.7kΩ OBP 46
Pulse train 33 PEN B(+) 5 CH1 Phase B line drive input (+)
input OBN 47 B(-) 6 CH1 Phase B line drive input (-)
Position error clear 9 CER 4.7kΩ VinM 7 CH1 DC power supply for open collector signal
M(-) 9 CH1 Marker open collector signal input
10,30 CM1
*1 DC
24V Marker
sensor
11.4.3 Connection with Hitachi one axis positioning module EH-POS (I/O) Position pulse train input form
EH-150 Series EH-POS EH-POS4 AD Servo drive AD Servo
CHAPTER 11 APPENDIXES
Pulse Switch Output input drive
EH-POS AD Series form
No.
Reverse Forward
Pulse train
input mode
Name Pin No. Symbol DC5V AC servo drive 1 2 (CW ) (CCW) (FA-11)
CW+ PLSP
Power supply for output pulse + 1 5VDC+ (sink type) cw / ccw CW- PLSN
r-F
Forward /
Power supply for output pulse - 2 P5G I/O 1 Pulse output ON OFF
SIGP Reverse
I/O Connector
(Positive logic) CCW+
CCW- SIGN run pulse
Open collector 3 CW
pulse output
Connector monitor CW+ PLSP
4 CCW
15 PLSP
-P-S
(Note1) AO1 25 meter clock / direction CW- PLSN
Reverse
5 CW+ 2 signal OFF OFF
CCW+ SIGP pulse train
16 PLSN
Line driver 6 CW- (Positive logic)
monitor CCW- SIGN command
pulse output 7 CCW+ AO2 50 meter
40 SIGP (Note1) Note1) Select one of the above two pulse train
8 CCW-
(For incremental system)
9 C+ input forms for the combination with
Encoder input phase C
10 C- 41 SIGN EH-POS and AD servo drive.
(For absolute system) Logic L 49 Note2) Select the motor with an
Data input signal by 11 PS- common (L)
absolute system 12 PS+ 23 OZP Servo ready absolute encoder for the
Positioning complete 13 COIN SRD 35 absolute system.
24 Alarm The absolute position
Homing LS 14 PROG
OZN (OFF at alarm : data are output by OZP
+ Over run 15 +O.RUN AL and OZN terminal as the
- Over run 16 -O.RUN 12 INP ALM 11 Initial setting)
serial data when
11 − 30
Control power supply 80 60 40 20 COM(+24V) External INP 12 Positioning value of the parameter
*To(INP) complete
Power 1 P24 (FC-12 : phase Z output
supply 1
PLC signal ground 0V DC24V ±10% selection). In case of the
BRK 13 Brake release incremental encoder,
Servo ON 26 SON 4.7kΩ one pulse every one
revolution is output as
CHAPTER 11 APPENDIXES
OL1 38 Overload notice the initial setting by
Alarm reset 27 RS 4.7kΩ
FC-12.
4.7kΩ *1
Torque limit 4 TL
EH Counter module (1)
4.7kΩ (EH-CU) CN1
Forward 28 FOT
overtravel Symbol Pin CH Name
4.7kΩ OAP 21
Reverse 29 ROT A(+) 2 CH1 Phase A line drive input (+)
overtravel OAN 22
A(-) 3 CH1 Phase A line drive input (-)
33 PEN 4.7kΩ OBP 46
Pulse train B(+) 5 CH1 Phase B line drive input (+)
input OBN 47 B(-) 6 CH1 Phase B line drive input (-)
9 CER 4.7kΩ
Position error clear VinM 7 CH1 DC power supply for open collector signal
2 PLC M(-) 9 CH1 Marker open collector signal input
DC
*1 10,30 CM1 24V Marker
sensor
11.4.5 Connection with Hitachi one axis positioning module EH-POS (I/O) Position pulse train input form
EH-150 Series EH-POS
Switch
EH-POS4 AD Servo drive AD Servo
drive
CHAPTER 11 APPENDIXES
Pulse Output input
EH-POS AD3 Series form
No.
Reverse Forward
Pulse train
input mode
Name Pin No. Symbol DC5V AC servo drive 1 2 (CW ) (CCW) (FA-11)
CW+ PLSP r-F
Power supply for output pulse + 1 5VDC+ I/O cw / ccw CW- PLSN
Forward /
Power supply for output pulse - 2 P5G I/O 1 Pulse output ON ON
5V5V (Note1) Connector (Negative logic) CCW+ SIGP Reverse
Open collector 3 CW Connector AO1 25 CCW- SIGN run pulse
pulse output 4 CCW (Note1) 15 PLSP 1KΩ 1.5KΩ CW+ PLSP -P-S
monitor clock / direction CW- PLSN
Reverse
5 CW+ 370Ω OFF ON
16 PLSN meter 2 signal
AO2 50 (Negative logic) CCW+ SIGP pulse train
Line driver 6 CW- CCW- SIGN command
pulse output 7 CCW+ 5V5V 1kΩ
Logic monitor
8 CCW- 40 SIGP 1KΩ 1.5KΩ common (L) L 49 meter Note1) Select one of the above two pulse train
(For incremental system)
9 C+ Logic input forms for the combination with
Encoder input phase C
10 C- (For absolute system) 41 SIGN 370Ω common (L) EH-POS and AD servo drive.
Data input signal by 11 PS- 1kΩ Contact Note2) Select the motor with an
absolute system 12 PS+ 23 OZP CM2 34 output common absolute encoder for the
External power absolute system.
Positioning complete 13 COIN Logic
common (L) supply 2 The absolute position
Homing LS 14 PROG
24 SRD 35 DC24V ±10%
OZN (Note2) data are output by OZP
+ Over run 15 +O.RUN Servo ready and OZN terminal as the
- Over run 16 -O.RUN *From ALM 11 serial data when
Alarm
11 − 32
AL
Control mode switch 17 MODE-SEL (INP) changing the setting
Manual CW 18 M-CW value of the parameter
Manual CCW 19 M-CCW 1 P24 INP 12 Positioning (FC-12 : phase Z output
*To complete
Control power supply 20 24VDC+ External power supply 1 selection). In case of the
DC24V ±10% (INP)
incremental encoder,
26 SON 4.7kΩ BRK 13 one pulse every one
Servo ON Brake release
PLC signal ground 0V revolution is output as
27 RS 4.7kΩ OL1 38 the initial setting by
Alarm reset Overload notice FC-12.
4.7kΩ *1
Torque limit 4 TL EH Counter module(1)
4.7kΩ (EH-CU)CN1
Forward
28 FOT
OAP 21 Symbol Pin CH Name
overtravel 4.7kΩ
Reverse 29 ROT A(+) 2 CH1 Phase A line drive input (+)
OAN 22
overtravel A(-) 3 CH1 Phase A line drive input (-)
OBP 46
Pulse train input 33 PEN4.7kΩ B(+) 5 CH1 Phase B line drive input (+)
enable OBN 47
B(-) 6 CH1 Phase B line drive input (-)
Position error clear 9 CER4.7kΩ VinM 7 CH1 DC power supply for open collector signal
2 PLC M(-) 9 CH1 Marker open collector signal input
DC
*1 10,30 CM1 24V Marker
sensor
AD Series
11.4.6 Modbus connection example AC servo drive
I/O Note1) SON effective Logical AND both Modbus
connector communication SON and terminal SON when
Modbus
communication cable connector AO1 25 SON/RUN terminal allocated SON function.
And, SON is effective Logical OR both Modbus
RD+ SDP1 AO2 50 communication SON and terminal SON when
RD- SDN1
RDP1 SON/RUN terminal allocated RUN function.
SD+
SD- RDN1 Refer to parameter FC-40 for SON/RUN
Logic L 49
TERM TERM1 common terminal function allocation.
(L)
SG SG1
SRD 35
Note2) If a ADAX4-□□□□MB is placed at the end
EH-150 of the network line, please activate the
ALM 11 termination resister by connecting RN(RDN1)
Mosbus master and TM(TERM1). If not end, do not activate the
I/O
EH-SIO other device termination resister
connector BRK 13
1 P24
11 - 33
OL1 38
2 PLC
26 4.7kΩ CM2 34
SON/RUN
RS 27 RS 4.7kΩ
CHAPTER 11 APPENDIXES
28 4.7kΩ
FOT
29 4.7kΩ OAP
ROT
OAN 21
22
OBP
46
10,30 CM1 OBN 47
11.5 Example connection with peripheral equipment The diagram shows the speed control or the
11.5.1 Connection of Speed/Torque control operation torque control by control mode switch (MOD).
CHAPTER 11 APPENDIXES
The analog input AI1, AI2, AI3 and AI4 are
AD series changed as the following table when the
AC servo drive parameters are set as follows.
Speed command/ I/O
MOD Control AI2, AI3, AI4
Speed limit AI1 10kΩ connector terminal mode
AI1 terminal
terminal
External power
supply +10V
19 monitor OFF
Speed
Speed Torque limit
20 L AO1 25 meter (Open) command (Note)
External power AI2 10kΩ ON
Torque
supply -10V monitor Torque Speed limit command
Torque limit/ 44 AO2 50 meter
(Close)
(For AI2 only)
Torque 45 L
command 18 AI3 Note) The smaller value is selected by comparing
Forward torque 10kΩ AI2 value with AI3 and AI4 value.
17 L Logic L 49
limit common (L)
43 AI4 Contact output Setting parameter
Reverse torque limit CM2 34 common External power Parameter
Name
Setting
10kΩ No. value
supply 2
DC24V ±10% FA-00 Control mode S-t
SRD 35 Analog input1
Servo ready
11 − 34 / E
FC-03 nLit
function selection
Analog input2
External power FC-04 tLit
ALM 11 function selection
supply 1
1 P24 AL Alarm Torque limit
DC24V ±10% FA-17 A2
mode
Torque command
SA 36 Brake release FA-19
selection
A2
26 SON Speed limit
Servo ON FA-20 A1
mode
27 RS OL1 38 Overload notice Speed command
Alarm reset FA-21 A1
selection
*1
Control mode switch 3 MOD EH Counter module (1)
(Speed / Torque) (EH-CU) CN1
4 TL
Torque limit Symbol Pin CH Name
OAP 21
Forward 28 FOT A(+) 2 CH1 Phase A line drive input (+)
overtravel OAN 22 A(-) 3 CH1 Phase A line drive input (-)
Reverse OBP 46
overtravel 29 ROT B(+) 5 CH1 Phase B line drive input (+)
OBN 47 B(-) 6 CH1 Phase B line drive input (-)
Proportional 31 PPI VinM 7 CH1 DC power supply for open collector signal
control M(-) 9 CH1 Marker open collector signal input
2 PLC
DC
10.30 CM1 24V Marker
*1
sensor