Hukseflux

Thermal Sensors

USER MANUAL HF02

Flare radiation monitor / heat flux sensor
equipment models LEX35 A/B/C

Copyright by Hukseflux | manual v1620 | www.hukseflux.com | info@hukseflux.com

Warning statements
Follow the installation instructions of this manual. It
contains safety notes, rated operating conditions,
recommendations on installation and shielding and
requirements for maintenance.

HF02 must be used under its ATEX rated operating

conditions only. The user is responsible for
assessment of local conditions as well as for proper
certification of any connecting equipment.

We recommend use of HF02 in a decision-supporting

role only, and not to use measurements of HF02 as
the sole or main source of information supporting
decision making or judgements on safety.

The sensor-to-cable transition is vulnerable. The

user should provice proper strain relief of the cable
so that transition is not exposed to significant force.
First install the cable including strain relief, then
install the sensor.

Under no condition more than Umax 5V should be put

across the HF02 output wiring, Imax equals 5 x 10-3 A.

HF02 manual v1620 2/27

Contents
Warning statements 2
Contents 3
List of symbols 4
Introduction 5
1.1 Ordering HF02 7
1.2 Included items 7
1.3 Quick instrument functionality check 8
2 Instrument principle and theory 9
3 Specifications of HF02 11
3.2 Dimensions of HF02 14
4 Installation of HF02 15
4.1 Electrical connection 15
4.2 Site selection and installation 16
5 Recommended practices for use 17
5.1 Short user guide 17
6 Maintenance and trouble shooting 18
6.1 Recommended maintenance and quality assurance 18
6.2 Trouble shooting 20
6.3 HF02 diagnostics 21
6.4 Calibration and checks in the field 21
6.5 Recoating/ repainting of sensor surfaces 22
7 Appendices 24
7.1 Appendix on calibration hierarchy 24
7.2 Typical heat flux ranges 24
7.3 EC declaration of conformity 25

HF02 manual v1620 3/27

List of symbols
Quantities Symbol Unit

Heat flux Φ W/m²

Voltage output U V
Sensitivity S V/(W/m2)
Temperature T °C
Resistance R Ω

Subscripts

N/A

HF02 manual v1620 4/27

Introduction
HF02 is a sensor that measures radiant heat flux or thermal radiation in the outdoor
environment. A common application is monitoring the radiation emitted by flares. HF02 is
certified for use in potentially explosive atmospheres, and is rated for radiation levels up
to 15 x 103 W/m2. We recommend use of HF02 in a decision-supporting role only, and
not to use measurements of HF02 as the main or sole source of information for judging
safety.

The formal equipment model names of the HF02 are LEX35 with extension A, B or C,
depending on the connection of the sensor shield.

HF02 is used in alarm systems, using the heat flux measurement to issue a warning in
case of high thermal radiation exposure of equipment or personnel. It is typically
installed close to a flare. A common assumption is that the heat flux level in a safe
environment for personnel must not exceed 5 x 103 W/m2 (or 1.5 x 103 BTU/(hr∙ft2)).
Above that heat flux level, or when the temperature of the sensor body exceeds 70 °C,
an alarm is activated.

A typical alarm system will include multiple HF02 sensors, all aimed at the main source of
radiation, as well as other decision-supporting devices such as camera systems and
temperature sensors.

The sensor in HF02 measures the heat flux to its black (absorbing) surface, in the plane
of the sensor, from a source in the field of view angle. It offers measurement of the
effective exposure for personnel and equipment from a source in the direction it is aimed
at the location of the sensor.

Using HF02 is easy. It can be connected directly to commonly used data logging systems.
The heat flux in W/m2 is calculated by dividing the HF02 output, a small voltage, by the
sensitivity. The sensitivity is provided with HF02 on its calibration certificate.

The measurement function of HF02 is:

Φ = U/S (Formula 0.1)

The sensor body temperature is monitored as a redundant safety precaution. In case the
sensor has a temperature above a specified level, typically 70 °C, we recommend to
consider this a sign that there are strong local heat sources and to activate the alarm.

HF02 is rated for use in (potentially explosive) environments. It is supplied with a

product certificate specifying the ATEX rating as II 2 G EEx d IIC T6.

Hukseflux provides a traceable calibration. Hukseflux is ISO 9001: 2008 certified, but not
an accredited measurement laboratory according to ISO 17025.

HF02 manual v1620 5/27

HF02 should be regularly inspected. The sensor performance can be verified by
comparison to a portable heat flux sensor such as model HF03.

Figure 0.1 HF02. Standard cable length is 3 m high temperature metal sheathed cable
plus 3 m low temperature extension cable.

90

10

5 1
2

1 3
4
4 6 5

9
2 3 11 8 7
30

Figure 0.2 HF02 consists of a heat flux sensor (1) providing both a heat flux and a
sensor body temperature measurement, a sensor body (3), a radiation shield (2) and
rain screen (10) to protect the sensor against the environment, a high-temperature
metal sheathed cable (4), a cable transition piece (5), a low temperature extension cable
(6), mounting holes (3/8 UNC) (9) and spacers (11). The transition piece (5) to the cable
end (at 7) in area 8 must be between -20 and +70 °C, and the cable end (at 7) must be
provided by the user with an enclosure certified for use in the area of installation.
Installation is the responsibility of the user. Dimensions in x 10-3 m.

HF02 manual v1620 6/27

1 Ordering and checking at delivery
1.1 Ordering HF02

The standard configuration of HF02 is with 3 m high temperature metal sheathed cable
and 3 m low temperature extension cable.

Common options are:

• longer cable (specify total cable length for both cable types in m)

Specify the shielding option: the standard version LEX35B has the sensor body and the
high temperature cable connected to the shield/drain wire of the low temperature plastic
cable. A shield disconnected from the high temperature metal cable and sensor body is
offered as an option.

• LEX35A: shield not connected to high temperature cable and sensor body
• LEX35B : shield connected to high temperature cable and sensor body (standard
version)
• LEX35C: no low temperature extension cable, high temperature metal sheath
material and the sensor body may act as shield

1.2 Included items

Arriving at the customer, the delivery should include:

• heat flux sensor HF02

• cables of the lengths as ordered
• product certificate matching the instrument serial number
• EC type examination certificate (ATEX) II 2 G EEx d IIC T6

HF02 manual v1620 7/27

1.3 Quick instrument functionality check

A quick test of the instrument can be done by connecting it to a multimeter.

1. Check the electrical resistance of the heat flux sensor between the black [-] and red
[+] wires and the thermocouple between the green [+] and white [-] wires. Use a
multimeter at the 100 Ω range. Measure the sensor resistance first with one polarity,
then reverse the polarity. Take the average value. Typical resistance should be the
nominal sensor resistance of 4 to 14 Ω for the thermopile sensor at standard cable
lengths, plus for additional low temperature extension cable 0.1 Ω/m (resistance per
meter cable ) for the total resistance of two wires (back and forth added), for high
temperature cable 1 Ω/m. For the thermocouple work with 5 to 15 Ω at standard cable
lengths, plus additional low temperature extension cable 0.7 Ω/m resistance per meter
cable ), for high temperature cable 2 Ω/m. Infinite resistance indicates a broken circuit;
zero or a lower than 1 Ω resistance indicates a short circuit.
2. Check if the heat flux sensor reacts to heat: put the multimeter at its most sensitive
range of DC voltage measurement, typically the 100 x 10-3 VDC range or lower. Expose
the sensor heat, for instance touching it with your hand. The signal should
read > 2 x 10-3 V now. Touching or exposing the black surface should generate a positive
signal. Also look at the reaction of the thermocouple to heat.
3. Check the shield connection. Measure the drain-wire to housing connection. The
options are: LEX35A: shield not connected to high temperature cable and sensor body
and LEX35B: shield connected to high temperature cable and sensor body. Measure with
a multimeter with one connection at the drain wire the other in the sensor body.
4. Inspect the instrument for any damage.
5. Check the sensor serial number engraved on the transition piece between high
temperature cable and low temperature extension cable, against the certificate provided
with the sensor.

HF02 manual v1620 8/27

2 Instrument principle and theory
HF02 is a sensor that measures heat flux. It is mainly used to measure heat flux from
flares. HF02 measures heat flux in the range of (0 to 15) x 103 W/m2. Equipped with a
black absorber, heat flux sensors of this type are designed for measurement in an
environment in which heat flux is dominated by radiation.

HF02’s thermopile sensor generates an output voltage proportional to the incoming

irradiance.

To convert the measured voltage, U, to a heat flux Φ, the voltage must be divided by the
sensitivity S, a constant that is supplied with each individual sensor.

The measurement function of HF02 is:

Φ = U/S (Formula 0.1)

The sensitivity is provided with HF02 on its calibration certificate.

As the detector is essentially open (it has no protective windows) the measurement is
influenced by wind in the same way as any exposed surface such as clothing worn by
personnel or the surface of equipment; increased wind speed leads to a reduction of the
measured heat flux. Rain on the detector can also lead to cooling and a reduction of the
measured heat flux.

To perform a heat flux measurement representative of human exposure or equipment

exposure, the sensor temperature should be as close as possible to the ambient air
temperature. This is the purpose of the rain- and radiation screens of HF02 (in
combination with cooling fins). They reduce radiative heating of the sensor by the sun.
The screens also reduce the effect of wind and rain, reducing the risk of a false indication
of a safe situation.

The temperature sensor inside HF01 is a type K thermocouple. It measures the sensor
body temperature.

For readout the user only needs an accurate voltage measurement in the millivolt range,
and a type K thermocouple measurement.

HF02 manual v1620 9/27

The total exposure of personnel or equipment is determined by the total heat flux, both
from the flare that the HF02 is aimed at and from the sun. The maximum solar radiation
level is about 1.3 x 103 W/m2, which means it is a potentially significant contribution. If
the sun is in HF02’s field of view, solar radiation might lead to an offset of the flare
irradiance. The solar radiation may also have its maximum contribution from a direction
that is not within HF02’s field of view. Users typically accept that solar radiation is part of
the measurement in case the sun is within HF02’s field of view, and ignore the solar
contribution if the sun is not within the sensor’s field of view.

Measuring with heat flux sensors, errors may be caused by differences between
calibration reference conditions and the conditions during use. The user should analyse
his own experiment and make his own uncertainty evaluation.

HF02 manual v1620 10/27

3 Specifications of HF02
HF02 measures heat flux density from 90 ° field of view angle, through the surface of the
HF02 sensor. This quantity, expressed in W/m2, is called heat flux. It also measures its
body temperature. HF02 is rated for use in environments in which the heat flux is
dominated by radiation at heat flux levels up to 15 x 103 W/m2. It measures the
combined radiative and convective heat flux. HF02 is passive, using thermopile and
thermocouple sensors. The thermopile generates a small output voltage proportional to
the heat flux. HF02 can only be used in combination with a suitable measurement
system. It is rated for use in potentially explosive environments. The sensor should be
used in accordance with the recommended practices this manual.

Table 3.1 Specifications of HF02 (continued on next page)

HF02 SPECIFICATIONS

Sensor type flare radiation monitor/ heat flux sensor

Heat flux sensor thermopile
Measurand heat flux
Measurand in SI units heat flux density in W/m2
Full field of view angle 90° (with radiation screen)
Rated measurement range 0 to 15 x 103 W/m2
Limiting measurement range 150 % of rated measurement range
Temperature sensor thermocouple type KX
Temperature sensor specification ANSI MC96.1-1982 / EN 60584
Measurand temperature
Measurand in SI units temperature in °C
Measurement range -30 to 100 °C
Limiting temperature range 500 °C (short term exposure of sensor and high
temperature cable)
Measurement function / required Ф = U/S
programming
Recommended number of sensors 2 per measurement location
Sensitivity (nominal) 0.3 x 10-6 V/(W/m2)
Response time (95 %) 180 s
Expected voltage output multiply the sensitivity by the maximum expected
heat flux
typically 4.5 x 10-3 V
Required readout heat flux sensor: 1 x differential voltage channel or 1
x single ended voltage channel
temperature sensor: 1 x Type K differential
thermocouple channel or 1 x Type K single ended
thermocouple channel
both with input resistance > 106 Ω
IP protection class
Sensor and high temperature cable IP68
Low temperature extension cable IP67
Rated operating relative humidity range 0 to 100 %
Required sensor power zero (passive sensors)
Sensor diameter 25 x 10-3 m
Standard cable lengths
High temperature cable 3 m (see options)
Low temperature extension cable 3 m (see options)

HF02 manual v1620 11/27

Table 3.1 Specifications of HF02 (started on previous page, continued on the next pages)

High temperature cable type metal sheathed mineral insulated signal cable
Low temperature extension cable type PVC signal cable with shield and drain wire
Heat flux sensor resistance range 4 to 14 Ω (standard cable length)
Low temperature extension cable: heat 0.1 Ω/m (nominal)
flux sensor cable resistance
High temperature cable: heat flux sensor 1 Ω/m (nominal)
cable resistance
Temperature sensor resistance range 5 to 15 Ω (standard cable length)
Low temperature extension cable: 0.7 Ω/m (nominal)
temperature sensor cable resistance
High temperature cable: temperature 2 Ω/m (nominal)
sensor cable resistance
Black coating emissivity 0.92 (nominal)
High temperature cable diameter 6 x 10-3 m
Low temperature extension cable 7.5 x 10-3 m
diameter
Connection diameter transition piece between high temperature and low
temperature cable: 17 x 10-3 m (including spring), 14
x 10-3 m (metal only)
Marking 1 x engraving on the transition piece, showing serial
number
1 x sticker at low temperature extension cable end,
showing serial number.
Use of materials stainless steel, duplex steel and PVC
Net weight 3 kg (with 3 m high temperature cable and 3 m low
temperature extension cable)
ATEX SPECIFICTIONS AND INSTRUCTIONS

Equipment status according to directive HF02 is a passive sensor which does not have its own
2014/34 EU source of ignition. It becomes equipment in the sense
of Article 2 of the directive only when operating in
combination with other equipment.
ATEX rated operating conditions II 2 G EEx d IIC T6
Rated use stationary use only
Model names according to EU type LEX35A, LEX35B. LEX35C
examination
Electrical data Umax 5 V,
Imax 5 x 10-3 A
Rated process temperature range -50 to +300 °C
(sensor and high temperature cable)
Rated operating temperature range -30 to +70 °C
low temperature extension wire and
cable end
EC type examination certificate included in delivery
Safety notes see warning statements and the chapter on
recommended practices for use
Maintenance requirements regular inspection of the sensor surface and field of
view as well as regular performance verification. See
the chapter on maintenance.

HF02 manual v1620 12/27

Table 3.1 Specifications of HF02 (started on previous 2 pages, continued on the next page)

GENERAL INSTALLATION AND USE

Location HF02 is usually located at the point where safety must

be assessed, pointed at the main source of radiation.
Take into account the 90° full field of view angle.
Installation see recommendations in this user manual.
avoid mechanical force on the sensor-to-cable
transition.
Mounting 2 x mounting bolt 3/8 UNC at 30 x 10-3 m hart-to-hart
distance
Cable extension extension or replacement of cables is not covered by
the product EU type examination. Cables may be
extended under user responsibility employing a
connection box certified for use in its operating
environment
Recoating the black sensor surface may be recoated with high
temperature black paint, see the appendix on this
subject
CALIBRATION

Calibration traceability to ITS90

Product certificate Included
(showing calibration result and traceability)
Calibration method SBGC secondary calibration according to ISO 14934-3
Calibration hierarchy from SI through international standards and through
an internal mathematical procedure
Calibration uncertainty < 20 % (k = 2)
Calibration laboratory accreditation not accredited
Calibration laboratory management ISO 9001
system certification
Recommended recalibration interval 2 years
Calibration reference conditions 30 °C, heat flux of 10 x 103 W/m2
Validity of calibration based on experience the instrument sensitivity will not
change during storage. During use the instrument
“non-stability” specification is applicable.
Field calibration is possible by comparison to a calibration reference
sensor. Usually mounted side by side under exposure
to a radiation source > 10 x 103 W/m2. Heat flux
sensor model HF03 may be used as a calibration
reference.
Temperature sensor tolerance class IEC Tolerance class EN60584-2: Type KX, class 2
Temperature sensor error limits ASTM E230-ANSI MC96.1: Type KX, standard limits
MEASUREMENT ACCURACY

Uncertainty of the measurement statements about the overall measurement

uncertainty can only be made on an individual basis.

HF02 manual v1620 13/27

Table 3.1 Specifications of HF02 (started on previous 3 pages)

VERSIONS / OPTIONS

LEX35A: shield not connected to high temperature

cable and sensor body
LEX35B : shield connected to high temperature cable
and sensor body
LEX35C: no low temperature cable, high temperature
metal sheath and sensor body may act as shield
Order code HF02 / model LEX35A, LEX35B or LEX35C/ high
temperature cable length in m /
low temperature extension cable length in m
SPARE PARTS

Spare part radiation screen with 4 spacers and 4 bolts

Spare part rain screen with 2 bolts

3.2 Dimensions of HF02

90

10

5 1
2

1 3
4
4 6 5

9
2 3 11 8 7
30

Figure 3.2.1 HF02 flare radiation monitor / heat flux sensor. Dimensions in x 10-3 m.

HF02 manual v1620 14/27

4 Installation of HF02
4.1 Electrical connection

A heat flux sensor should be connected to a measurement system, typically a so-called

datalogger. HF02 is a passive sensor that does not need any power, neither for the heat
flux sensor, nor for the temperature sensor. Cables may act as a source of distortion, by
picking up capacitive noise. We recommend keeping the distance between a datalogger
or amplifier and the sensor as short as possible.

Table 4.1.1 The electrical connection of HF02

WIRE SIGNAL
Red heat flux signal [+]

Black heat flux signal [−]

Green thermocouple type K [+]

White thermocouple type K [−]

Blank shield

Options for grounding and shield connection are:

• LEX35A: shield not connected to high temperature cable and sensor body
• LEX35B : shield connected to high temperature cable and sensor body
• LEX35C: no low temperature extension cable, high temperature metal sheath and
sensor body may act as shield

HF02 manual v1620 15/27

4.2 Site selection and installation

Table 4.2.1 Recommendations for installation of HF02 heat flux sensors

Location HF02 measures the heat flux through the plane of the black sensor. Make
sure the orientation of the HF02 matches the orientation of the plane of
interest.
For studies of exposure of personnel and equipment, the maximum or
worst-case heat flux is usually found by measuring at the relevant
location and by pointing the HF02 at the strongest local radiation source.
Take into account that HF02 has a 90° full field of view angle.

Safety The free cable end must be connected to a junction box that is certified
for use in the local environment.

For limitations to the environment: see the HF02 ATEX specifications.

Use proper terminals to connect the sensor wires

Use the ground wire if provided to connect to the safety ground

Use a suitable cable gland on the junction box to maintain the IP67
protection classification

Install sensor and cable in such a way that it they are protected against
mechanical force

Performing a we recommend using > 2 sensors per measurement location.

representative This redundancy also improves the assessment of the measurement
measurement accuracy

Mechanical mounting the sensor-to-cable transition is vulnerable.

Users should not exert significant mechanical force on the sensor or on

the sensor to cable transition.

during installation as well as operation, the user should provide proper

strain relief of the cable so that transition is not exposed to significant
force.

mounting: first install the cable including strain relief and after that install
the sensor.
use the two 3/8 UNC bolts at a hart-to-hart distance of 30 x10-3 m.

Signal amplification ask the manufacturer for recommendations for signal amplification /
conversion

HF02 manual v1620 16/27

5 Recommended practices for use
5.1 Short user guide

Table 5.1 Recommended practices for use

HF02 RECOMMENDED PRACTICES FOR USE
1 Read the full manual
2 Check EEx rating compare HF02’s ATEX rated operating conditions to actual
site conditions
3 Determine options choose cable lengths and shielding options
4 Design mounting and see the chapter on electrical connection and installation
amplification
5 Ordering
6 Unpack HF02 check shipment contents (see paragraph on included
items)
7 Check sensor functionality see the paragraph on the functionality test
8 Install see the directions on installation
9 Check performance verify by comparing measured heat flux to a reference
measurement for example with heat flux sensor HF03

10 Check inspection / check if the maintenance schedule contains a

maintenance / verification recalibration or performance check at an interval of 0.6
procedures years or less. See the chapter about maintenance

HF02 manual v1620 17/27

6 Maintenance and trouble shooting
6.1 Recommended maintenance and quality assurance

HF02 measures reliably at a low level of maintenance, but does require frequent
inspection. Unreliable measurement results are detected by scientific judgement, for
example by looking for unreasonably large or small measured values. The preferred way
to obtain a reliable measurement is a regular critical review of the measured data,
preferably checking against other measurements.

Table 6.1.1 Recommended maintenance of HF02. If possible the data analysis is done
on a daily basis.

MINIMUM RECOMMENDED HEAT FLUX SENSOR MAINTENANCE

INTERVAL SUBJECT ACTION
1 after every inspection inspect black sensor surface, inspect cable quality, inspect
incident in mounting, inspect location of installation. The black sensor
which HF02 surface should be smooth.
was exposed
to flames or
high fluxes
2 1 week data analysis compare measured data to the maximum possible or
and maximum expected heat flux and to other measurements for
inspection example from nearby or redundant instruments. Historical
records can be used as a source for expected values. Look for
any patterns and events that deviate from what is normal or
expected. Compare to acceptance intervals.

verify the cleanliness quality of the black paint on the sensor

surface. The surface should be black and without scratches. A
dirty surface may be cleaned with water. If necessary the
radiation screen may be removed.

verify that the field of view of the black sensor surface is

unobstructed.

3 6 months inspection inspect black sensor surface, inspect cable quality, inspect
mounting, inspect location of installation

4 2 years recalibration recalibration by comparison to a calibration standard

instrument in the field, see following paragraphs.

alternatively: recalibration by the sensor manufacturer

5 lifetime judge if the instrument will be reliable for another 2 years, or

assessment if it should be replaced

HF02 manual v1620 18/27

Figure 6.1.1 Picture of HF02’s sensor surface. The sensor surface should be inspected
on a weekly basis. The picture shows that the sensor field of view is unobstructed, and
that the sensor surface is not scratched and that it is clean.

HF02 manual v1620 19/27

6.2 Trouble shooting

Table 6.2.1 Trouble shooting for HF02

General Inspect the sensor for any damage. Inspect the quality of mounting / installation.
Verify that the sensor has a free field of view.
Inspect if the wires are properly attached to the data logger.
Check the condition of the cable.
Inspect the connection of the shield (typically connected at the datalogger side).
Check the datalogger program in particular if the right sensitivity is entered.
HF02’s sensor serial number is engraved on the transition piece between high
temperature cable and low temperature extension cable. The sensitivity can be
found on the calibration certificate.

Check the electrical resistance of the heat flux sensor between the black [-] and
red [+] wires and the thermocouple between the green [+] and white [-] wires.
Use a multimeter at the 100 Ω range. Measure the sensor resistance first with one
polarity, then reverse the polarity. Take the average value. Typical resistance
should be the nominal sensor resistance of 4 to 14 Ω for the thermopile sensor at
standard cable lengths, plus for additional low temperature extension cable 0.1
Ω/m (resistance per meter cable ) for the total resistance of two wires (back and
forth added), for high temperature cable 1 Ω/m. For the thermocouple work with 5
to 15 Ω at standard cable lengths, plus additional low temperature extension cable
0.7 Ω/m resistance per meter cable ), for high temperature cable 2 Ω/m. Infinite
resistance indicates a broken circuit; zero or a lower than 1 Ω resistance indicates
a short circuit.

The sensor Check if the heat flux sensor reacts to heat: put the multimeter at its most
does not give sensitive range of DC voltage measurement, typically the 100 x 10-3 VDC range or
any signal lower. Expose the sensor heat, for instance touching it with your hand. The signal
should read > 2 x 10-3 V now.

Check the reaction of the thermocouple sensor to heat.

Check the data acquisition by replacing the sensor with a spare unit.

The sensor Check the cable condition looking for cable breaks.
signal is Check the shield connection. Measure the drain-wire to housing connection. The
unrealistically options are: LEX35A: shield not connected to high temperature cable and sensor
high or low body and LEX35B: shield connected to high temperature cable and sensor body.
Measure with a multimeter with one connection at the drain wire the other in the
sensor body.
Check the data acquisition by applying a 1 x 10-6 V source to it in the
1 x 10-6 V range. Look at the measurement result. Check if it is as expected.
Check the data acquisition by short circuiting the data acquisition input with a
10 Ω resistor. Look at the output. Check if the output is close to 0 W/m2.

The sensor Check the presence of strong sources of electromagnetic radiation (radar, radio).
signal shows Check the condition and connection of the shield.
unexpected Check the condition of the sensor cable.
variations Check if the cable is not moving during the measurement.

HF02 manual v1620 20/27

6.3 HF02 diagnostics

The following tables are used for checking and trouble shooting HF02.

Table 6.3.1 Resistance checks for diagnostics of HF02

WIRE WIRE RESISTANCE ACCEPTANCE INTERVAL

Red Black 4 to 14 Ω for standard version (*1)

Red Green infinite (> 106 Ω)

Red Body infinite (> 106 Ω)

Green White 5 to 15 Ω for standard version (*2)

Green Body infinite (> 106 Ω)

Blank shield / LEX35 A: infinite (> 106 Ω)

Body
drain wire LEX35 B: < 10 Ω

*1) optionally plus 0.1 Ω/m low temperature cable plus 1 Ω/m high temperature cable (approx.)
*2) optionally plus 0.7 Ω/m low temperature cable plus 2 Ω/m high temperature cable (approx.)

6.4 Calibration and checks in the field

The recommended calibration interval of heat flux sensors is 2 years.

Recalibration of field heat flux sensors is ideally done by the sensor manufacturer.

On-site field calibration is possible by comparison to a calibration reference sensor,

temporarily mounted side by side.

Hukseflux main recommendations for field calibrations are:

1) to compare to a calibration reference for example model HF03

2) typical heat fluxes used for comparison: > 3000 W/m2
3) to correct deviations of more than ± 20 %. Lower deviations should be interpreted as
acceptable and should not lead to a revised sensitivity.
4) you may use a flare but also an artificial source such as a lamp or electrical heater

HF02 manual v1620 21/27

6.5 Recoating/ repainting of sensor surfaces

Hukseflux recommendations for repainting are:

Remove the radiation screen.

Verify sensor functionality. This can also be done with a non-coated sensor (see the
chapter of the quick sensor test).
Purchase a matt (not glossy) black paint which is temperature resistant up to 600 °C.
Silicone based black paints are a good choice. Typically aerosol spray cans are most easy
to use, but such paints can also be used purchased in cans. In case a solvent is needed:
typically acetone is a good solvent for these paints.
Surface preparation: In case the existing sensor surface coating has small scratches but
is otherwise in good condition, apply new paint directly to the existing paint. In case of
heavy damage to sensor surface coatings: remove the existing coating, clean with
acetone or ethanol. Lightly sand the metal surface.
Paint application: Spray some paint in a small cup, use a pipette to apply the paint. In
case a pipette is not available, use a small paint brush.

Recalibration: newly coated sensors should be recalibrated. We do not expect significant

(> 5 %) changes relative to the original sensitivity.

HF02 manual v1620 22/27

HF02 manual v1620 23/27
7 Appendices
7.1 Appendix on calibration hierarchy

HF02 factory calibration is traceable from SI through international standards and through
an internal mathematical procedure. The formal traceability of the generated heat flux is
through a secondary standard calibration reference to the international temperature
standard ITS90.

The Hukseflux SBGC method follows the recommended practice of ISO 14934-3, however
we calibrate at one heat flux level only. Calibration relies on a comparison to a secondary
standard heat flux sensor under a radiant heat source.

HF02 is calibrated at a heat flux level of 10 x 103 W/m2.

7.2 Typical heat flux ranges

Table 7.2.1 Typical allowable heat flux levels in industrial environments as found in
literature. NOTE: these data should not be used as a reference.
Btu/Hr Ft2 x 103 W/m2
1 Equipment 3000 9.5
2 Human: Run 2000 6.3
3 Human: Walk 1500 4.7
4 Human: Work (static) 500 1.6

Table 7.2.2 typical ranges of heat flux levels, from ISO 14934-4
x 103 W/m2 Comment
1 300 maximum level in a fully developed fire
2 200 to 100 incident heat flux on the wall in a developed fire enclosure
3 about 100 radiation from burning house
4 about 30 causing ignition of tree
5 20 to 10 causing ignition of timber
6 about 7 or 8 lowest level for causing ignition of a timber wall under a pilot
flame
7 about 4 lowest level for causing a burn
8 about 2,5 highest level for people to endure
9 1,5 solar constant, maximum level of solar irradiance

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7.3 EU declaration of conformity

We, Hukseflux Thermal Sensors B.V.

Delftechpark 31
2628 XJ Delft
The Netherlands

in accordance with the requirements of the following directives:

2014/30/EU The Electromagnetic Compatibility Directive

2014/34/EU Equipment and Protective Systems for Use in Potentially Explosive
Atmospheres (ATEX)

hereby declare under our sole responsibility that:

Product model: HF02 with equipment model name LEX35A, LEX35B and LEX35C
Product type: Flare radiation sensor / heat flux sensor

has been designed to comply and is in conformity with the relevant sections and
applicable requirements of the following standards:

Emission: EN 61326-1: 2013

Immunity: EN 61326-1: 2013
Health & Safety: EU IEC 60079-1:2007
EU IEC 60079-0-2012

and that produced products are accompanied by a separate declaration of conformity and
EC type examination certificate according to the requirements of Directive 2014/34/EU,
which together with this certificate forms a dossier as allowed by note 24.

Eric HOEKSEMA
Director
Delft
March 01, 2016

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 © 2016, Hukseflux Thermal Sensors B.V.
www.hukseflux.com

Hukseflux Thermal Sensors B.V. reserves the right to change specifications without notice.