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RPM

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RPM

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RPM

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49 views38 pages

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You are on page 1/ 38

Rapid Prototyping

ver. 1

ME 4210: Manufacturing Processes and Engineering 1


Prof. J.S. Colton © GIT 2011
Process

• Additive fabrication
– material is added, not removed
• Direct fabrication from a CAD file
• Layered manufacturing

ME 4210: Manufacturing Processes and Engineering 2


Prof. J.S. Colton © GIT 2011
Layered Manufacturing -
Stereolithography
Laser
Mirror

Layered
Object
Vat

Platform

ME 4210: Manufacturing Processes and Engineering 3


Prof. J.S. Colton © GIT 2011
Rapid Prototyping Examples

ME 4210: Manufacturing Processes and Engineering 4


Prof. J.S. Colton © GIT 2011
Process Examples
• Stereolithography (SL)
• Selective Laser Sintering (SLS)
• Wax jet printing (Thermojet)
• 3-D Printing
• Light Engineered Net Shaping (LENS)
• Fused Deposition Modeling (FDM)
• Solid Base Curing
• Laminated Object Modeling (LOM)

ME 4210: Manufacturing Processes and Engineering 5


Prof. J.S. Colton © GIT 2011
Stereolithography

ME 4210: Manufacturing Processes and Engineering 6


Prof. J.S. Colton © GIT 2011
The
computational
steps in
producing a
stereolithography
file. (a) Three-
dimensional
description of
part. (b) The part
is divided into
slices (only one
in 10 is shown).
Stereo- (c) Support
material is
planned. (d) A
lithography set of tool
directions is
determined to
manufacture each
slice. Shown is
the extruder path
at section A-A
from (c), for a
fused-deposition-
modeling
operation.

ME 4210: Manufacturing Processes and Engineering 7


Prof. J.S. Colton © GIT 2011
Stereolithography Parts

ME 4210: Manufacturing Processes and Engineering 8


Prof. J.S. Colton © GIT 2011
Stereolithography

ME 4210: Manufacturing Processes and Engineering 9


Prof. J.S. Colton © GIT 2011
Common Support Structures

Overhangs need support

ME 4210: Manufacturing Processes and Engineering 10


Prof. J.S. Colton © GIT 2011
Injection Mold Making Process
CAD
SLA-250
package

CAD Models SLA Build

Epoxy Injection
Back Fill Mold

Back Filled Inserts Plastic Part

ME 4210: Manufacturing Processes and Engineering 11


Prof. J.S. Colton © GIT 2011
Stereolithography Mold

ME 4210: Manufacturing Processes and Engineering 12


Prof. J.S. Colton © GIT 2011
Rapid Tooling - Quick Cast

ME 4210: Manufacturing Processes and Engineering 13


Prof. J.S. Colton © GIT 2011
Rapid Tooling - Quick Cast

ME 4210: Manufacturing Processes and Engineering 14


Prof. J.S. Colton © GIT 2011
Selective Laser Sintering

ME 4210: Manufacturing Processes and Engineering 15


Prof. J.S. Colton © GIT 2011
Selective Laser Sintering
(3D Systems)

ME 4210: Manufacturing Processes and Engineering 16


Prof. J.S. Colton © GIT 2011
SLS Parts

ME 4210: Manufacturing Processes and Engineering 17


Prof. J.S. Colton © GIT 2011
Direct Metal Laser Sintering

• http://www.youtube.com/watch?v=88BP
mL8cGAo
• http://www.youtube.com/watch?v=DW-
2xaIDtMk&feature=related

ME 4210: Manufacturing Processes and Engineering 18


Prof. J.S. Colton © GIT 2011
Wax Jet Printing - Thermojet

ME 4210: Manufacturing Processes and Engineering 19


Prof. J.S. Colton © GIT 2011
Thermojet

ME 4210: Manufacturing Processes and Engineering 20


Prof. J.S. Colton © GIT 2011
Three-Dimensional Printing

ME 4210: Manufacturing Processes and Engineering 21


Prof. J.S. Colton © GIT 2011
Z Corp Machine

http://www.youtube.com/watch?v=ZboxMsSz5Aw&feature=youtu
be_gdata_player

ME 4210: Manufacturing Processes and Engineering 22


Prof. J.S. Colton © GIT 2011
3D Printing Head (Soligen)

ME 4210: Manufacturing Processes and Engineering 23


Prof. J.S. Colton © GIT 2011
Soligen

ME 4210: Manufacturing Processes and Engineering 24


Prof. J.S. Colton © GIT 2011
Light Engineered Net Shaping (1)
(Sandia National Lab)

ME 4210: Manufacturing Processes and Engineering 25


Prof. J.S. Colton © GIT 2011
Light Engineered Net Shaping (2)
(Sandia National Lab)

Laser

Powder
delivery
tube

ME 4210: Manufacturing Processes and Engineering 26


Prof. J.S. Colton © GIT 2011
Light Engineered Net Shaping (3)
(Sandia National Lab)

ME 4210: Manufacturing Processes and Engineering 27


Prof. J.S. Colton © GIT 2011
Light Engineered Net Shaping Parts
(Sandia National Lab)

ME 4210: Manufacturing Processes and Engineering 28


Prof. J.S. Colton © GIT 2011
Fused Deposition Modeling (FDM)-
(Stratasys)

ME 4210: Manufacturing Processes and Engineering 29


Prof. J.S. Colton © GIT 2011
Direct Metal Writing

• http://www.youtube.com/watch?v=gcIdS
BxtO1Q&feature=related
• http://www.youtube.com/watch?v=SYbw
1oSzPVA&feature=related
• http://www.youtube.com/watch?v=iLndY
Ww5_y8

ME 4210: Manufacturing Processes and Engineering 30


Prof. J.S. Colton © GIT 2011
FDM Parts

ME 4210: Manufacturing Processes and Engineering 31


Prof. J.S. Colton © GIT 2011
FDM Prototype Biosensor

ME 4210: Manufacturing Processes and Engineering 32


Prof. J.S. Colton © GIT 2011
Solid-Base Curing - Cubital Solider

ME 4210: Manufacturing Processes and Engineering 33


Prof. J.S. Colton © GIT 2011
Solid Base Curing

ME 4210: Manufacturing Processes and Engineering 34


Prof. J.S. Colton © GIT 2011
Laminated Object Manufacturing
(LOM) - (Helisys)

ME 4210: Manufacturing Processes and Engineering 35


Prof. J.S. Colton © GIT 2011
Laminated Object Manufacturing

ME 4210: Manufacturing Processes and Engineering 36


Prof. J.S. Colton © GIT 2011
Summary
• Additive fabrication • Stereolithography (SL)
– material is added, • Selective Laser Sintering
(SLS)
not removed
• Wax jet printing (Thermojet)
• Direct fabrication • 3-D Printing
from a CAD file • Light Engineered Net Shaping
(LENS)
• Layered • Fused Deposition Modeling
manufacturing (FDM)
• Solid Base Curing
• Laminated Object Modeling
(LOM)

ME 4210: Manufacturing Processes and Engineering 37


Prof. J.S. Colton © GIT 2011
ME 4210: Manufacturing Processes and Engineering 38
Prof. J.S. Colton © GIT 2011

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