Paints
Paints
Paints
Technology Handbook
Painting is older than writing. It began twenty thousand years ago when the Stone Age man drew pictures
with earth colours on the walls of caves in northern Spain and southern France. Now a days paints play a
critical role in preventing corrosion and enhancing aesthetic values in various segments such as architectural
household applications, automobiles, industrial equipments, ships, aircrafts etc. The present book covers the
various formulae and processes of paints, pigments, varnishes and enamels. This book is very useful for new
entrepreneurs, existing units, technocrats, technical institutions etc.
Contents
1. TESTING OF RAW MATERIALS FOR COATINGS
Pigments
Oil Absorption
Color
Tinting Strength of Colored pigments
Tinting Strength of White Pigments
Coarse Particles
Oils
Mono-Di-and Triglycerides
Instrumental Analysis of Oils
Gas Chromatography
Resins, Polymers, Plasticizers
Solvents
2. PAINT TESTING
Importance of testing
Classification
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Discernment of Appropriate Qualities
Selection of Test
Conduct of Test
Interpretation of Results
Establishment of Standard Variances
Color Testing
Incorrect Standards And Test Procedures in Industry
Statistical Analysis
3. COLOR IN PAINT
Visible Spectrum
Three Dimensions of Color
Tristimulus Values X, Y, Z
Chromaticity Coordinates
Color Order Systems
Sample Preparation for Color Measurement
Tolerance Specification
Color Control by Visual Observation
Color Control by Instrumentation
MacAdam Tolerances
Instrument Accuracy for Tolerance Limitations
Gloss and Its Effect on Color
Light Sources For Color Matching
Color Formulation
4. MAINTENANCE PAINTS
Paint Types and Selection
Barrier Protection
Sacrificial Protection
Coating Types
Resistances
Description by Generic Types
Oil Derived
Sacrificial Metal
Silicones
Thermosetting Resins
Neoprene
Waxes and Greases
Bitumens
Rubber Base
Vinyl Chloracetate
Principles of Effective Maintenance Painting
Failure Mechanism
Coating Thicknesses
Number of Coats
Wood
Nonferrous Metals
Effect of Exposure
Paint System and Application
Surface Preparation
Priming
Intermediate and Finish Coating
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5. EMULSION PAINTS
Ingredients of an Emulsion Paint
Surfactants
Structure of Surfactants
Types of Surfactants
Behavior of Emulsions
Protective Colloid
pH
Emulsion Formation
Emulsion Polymerization
Polymerization.
Ingredients
Post-emulsification
Stability of Emulsions
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(Two Component: Urethane-Catalyst)
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Epoxy Clear Film
Black Aerosol Enamel
Gray Spraying Finish
Uses
Unpigmented Can Coating
Can Coating and Drum Lining
Unpigmented Drum Lining
Clear Interior Drum Lining
Uses
Unpigmented Tank Lining
High Solids Tank Liner
Chemical Resistant Metal Coating
White Roller Coat Tube Enamel
Red Lead-Iron Oxide Mastic Coating
Resin Coating
Procedure
Aluminum Paint
Interior Mill White Gloss Enamel
(Triamino-Ester)
Coil Coating - Resistant Siding Type
Polyester White Coil Coating Enamel
White High Gloss Electrocoating
Primer for Galvanized
Red Iron Oxide Primer
Procedure
Dark Grey Single Coat or Primer
Beige Single Coat
Latex Maintenance Enamels
Exterior Latex Metal Paint
Interior Latex Flat Wall Paint for Machine and Tube Colorants
Latex Aluminum Paint
Latex Aluminum Paint
Zinc Chromate, Corrosion Inhibiting Primer
Maintenance Primer
Acrylic Lacquer Aerosol Metal Coating
Package
Directions for Use
Precautions
Aerosol Aluminum Enamel
Aerosol High Temperature Aluminum Paint
Package
Directions for use
Precautions
Lead Primer
Lead Silico Chromate Primer
Anticorrosive Primer
Anticorrosive Chlorinated Rubber Thick Coatings Primers
Anticorrosive Chlorinated Rubber Topcoats
Thixotropic Zinc Chromate Primer
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Marine Vinyl/Alkyd Enamel (Black)
Grey Marine Vinyl/Alkyd Enamel
Zinc Dust Primer
Underwater Coating
Composition of Rosin-Vinyl Antifouling Paints
(Nonvolatile Portion Only)
Rosin Antifouling Coatings
Chlorinated Rubber Marine High-Build Coatings with Inhibiting Pigment for Airless Spray
Metallic Lead Primer
Chlorinated Rubber Antifouling Coatings
Chlorinated Rubber Antifouling Marine Paint System
(Metallic Coatings)
(Thick Coatings)
(Antifouling Topcoat)
Marine Coating for Cold, Damp Weather Application
Marine Primer for Cold, Damp Weather Application
Tri-Amino Marine Enamel
Tri-Amino Marine Spar Varnish
12. ENAMEL PAINTS
Semi-Gloss Enamel
White Semi-Gloss Enamel
Dark Green Porch and Deck Enamel
High Quality Semi-Gloss Enamel
Black Rapid-Dry Enamel
Gloss White Architectural Enamel
Semigloss Tint Base
Odorless Alkyd Gloss Enamel
Odorless High Gloss White
Nonpenetrating Semi-Gloss
Nonpenetrating Gloss Enamel
Spraying Red Automotive Enamel
Alkyd Aerosol Enamels
Aerosol Packing
White Aerosol Enamel
Deep Yellow Aerosol Enamel
Stipple Gloss Enamel
High Solids, Light Blue Enamel
Preparation of Base Component
High Solids, Beige Enamel
Preparation of Base Component
White Tinting Enamel
Black Aerosol Enamel
White Aerosol Enamel
Epoxy-Amine High Solids White Spray Coating
Epoxy Solventless Enamel
Gloss Enamel
Semigloss Enamel
Painter’s Enamel
Gray High Solids Epoxy-Polyamide Spraying Enamel
Vanoxy Green, Enamel
Red Epoxy Enamel
Epoxy Green Enamel
Epoxy White Enamel
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Yellow Gloss Epoxy Enamel
Gloss White Enamel
Blue Gloss Enamel
Yellow Industrial Enamel
Automotive and Equipment White Enamel
Bright Red Automotive Enamel
Industrial Orange Enamel
13. INTERIOR FIRE-RETARDANT PAINTS
Interior Intumescent Fire-Retardant White Paint
Interior Intumescent Fire-Retardant White Paint
Interior Intumescent Fire-Retardant White Paint
Interior Intumescent Fire-Retardant White Paint
Interior Fire-Retardant White Paint
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15. INTERIOR SEMIGLOSS WHITE PAINTS
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior Semigloss White Paint (Vinyl Acetate-Acrylic)
Interior High Quality Semigloss White Paint
(Vinyl Acetate)
Interior High Quality Semigloss White Paint
(Vinyl Acetate-Acrylic)
Interior High Quality Semigloss White Paint
(Vinyl Acetate-Acrylic)
Interior High Quality Semigloss White Paint
(Vinyl Acetate-Acrylic)
Interior High Quality Semigloss White Paint
(Vinyl Acetate-Acrylic)
Interior Low Cost Semigloss White Paint (Acrylic)
Interior Low Cost Semigloss White Paint (Acrylic)
Interior Low Cost Semigloss White Paint (Acrylic)
Interior Low Cost Semigloss White Paint (Acrylic)
Interior Low Cost Semigloss White Paint (Acrylic)
Interior Low Cost Semigloss White Paint (Vinyl Acetate)
Interior Low Cost Semigloss White Paint
(Vinyl Acetate-Acrylic)
Interior Medium Priced Semigloss White Paint
(Vinyl Acetate-Acrylic)
Interior Medium Priced Semigloss White Paint
(Vinyl Acetate-Acrylic)
Interior Semigloss White and Tint Base Paints
Interior Semigloss White and Tint Base Paint (Acrylic)
Interior Semigloss White and Tint Base Paint
(Vinyl Acetate)
Interior High Quality Semigloss White and Tint Base Paint (Acrylic)
Interior Low Cost Semigloss White and Tint Base Paint
(Vinyl Acetate)
Interior Low Cost Semigloss White and Tint Base Paint
(Vinyl Acetate)
Interior Low Cost Semigloss White and Tint Base Paint
(Vinyl Acetate-Acrylic)
Interior Semigloss Tint Base Paint
Interior Semigloss Tint Base Paint (Acrylic)
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Interior Semigloss Tint Base Paint (Acrylic)
Interior Semigloss Tint Base Paint (Acrylic)
Interior Semigloss Tint Base Paint (Acrylic)
Interior Semigloss Tint Base Paint (Acrylic)
Interior Semigloss Medium Tint Base Paint (Acrylic)
Interior Semigloss Pastel Tint Base Paint (Acrylic)
Interior High Quality Semigloss Tint Base Paint (Acrylic)
Interior Semigloss Enamel
Interior Semigloss White Enamel (Acrylic)
Interior Semigloss White Paint (Acrylic)
Interior Semigloss White Enamel (Acrylic)
Interior Semigloss White Enamel (Acrylic)
Interior Semigloss White Enamel (Acrylic)
Interior Medium Gloss White Enamel (Acrylic)
Interior Medium Gloss White Enamel (Acrylic)
Interior High Quality Semigloss White Enamel (Acrylic)
Interior High Quality Semigloss White Enamel (Acrylic)
Interior High Quality Semigloss White Enamel (Acrylic)
Interior Low Cost Semigloss White Enamel
(Vinyl Acetate)
Interior Moderate Cost Semigloss White Enamel (Acrylic)
Interior Semigloss White and Tint Base Enamel (Alkyd)
Interior Semigloss White and Tint Base Enamel (Alkyd)
Interior Semigloss White and Tint Base Enamel
(Vinyl-Acetate Acrylic)
Interior Semigloss White and Tint Base Enamel
(Vinyl-Acetate Acrylic)
Interior High Semigloss White and Tint Base Enamel
(Alkyd/Acrylic)
16. PAINT FORMULATION
Art
Science
Raw Materials
Manufacture
Cost
Performance
Principles
Pigment - Volume Concentration
Critical Pigment Volume Concentration
Pigments
Vehicle
Solvents and Driers
Formulation Example
White House Paint
Computer
9/16
4. Quality Control
5. Automation
Addition of Oil
Addition of Driers
Cooling and Thinning
Cleansing
Storage
Oil-free Black Varnishes
Special Equipment
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Interior White Concrete Floor Paint (TT-P-0091D) (Styrene-Butadiene)
Interior Brown Concrete Enamel (Styrene-Butadiene)
Interior Battleship Gray Concrete Enamel
(Styrene-Butadiene)
Interior Light Gray Concrete Enamel (Styrene-Butadiene)
Interior Olive Gray Concrete Enamel (Styrene-Butadiene)
Interior Silver Gray Concrete Enamel (Styrene-Butadiene)
Interior Dark Green Concrete Enamel (Styrene-Butadiene)
Interior Tile Red Concrete Enamel (Styrene-Butadiene)
Interior Yellow Concrete Enamel (Styrene-Butadiene)
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Exterior or Interior Gloss Green Enamel
(Alkyd/Hydrocarbon Resin)
Exterior or Interior Gloss Yellow Enamel
(Hydrocarbon Resin)
12/16
The Functions of Pigments in Paint
Types of Pigments
Principles of Hiding Power
The Hiding Power of Paint
Part B. Supplemental Pigments
Definition
History
White Pigment Evaluation Methods
General Properties of Supplemental Pigments
Manufacture of Supplemental Pigments
The Major Supplemental Pigments
The Future of Supplemental Pigment Technology
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Lithol Rubine
Chlorinated Para Red
Quinacridone reds and maroons
Red Iron Oxide
Cadmium Red and Maroons
“Mercadium” Reds and Maroons
Red Lead
Thioindigo Reds and Maroons
Arylide Maroons
Siennas, Ochers and Umbers
Carbon Blacks, Lampblacks and Bone Blacks
Tinting Properties of Colored Pigments
Chrome Yellows
Zinc Yellows
Basic Zinc Chromate
Strontium Yellow
Nickel Titanate Yellow
Nickel Azo Yellow
Cadmium Yellow
Yellow Iron Oxide
Hansa Yellow
Benzidine Yellow
Vat Yellows
Chrome Orange
Molybdate Orange
Cadmium Orange
“Mercadium” Orange
Benzidine Orange
Dinitraniline Orange
Vat Dye Orange
Chrome Greens
Chromium Oxide
Hydrated Chromium Oxide
Copper Phthalocyanine Green
30. PLASTICIZERS
History
Theory
Properties
Compatability
Efficiency
Permanence
14/16
Stability
Odor, Taste, Toxicity, Color, etc.
Classification of Plasticizers
Monomeric Chemical Plasticizers
Polymeric
Oil and Fatty Acid Derivatives
About NIIR
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NIIR Project Consultancy Services (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. Its various
services are: Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project
Opportunities, Preparation of Project Profiles and Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of
Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General
Guidance, Technical and Commercial Counseling for setting up new industrial projects and industry.
NPCS also publishes varies technology books, directory, databases, detailed project reports, market survey reports on various industries and profit
making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by Indian and overseas
professionals including project engineers, information services bureau, consultants and consultancy firms as one of the input in their research.
NIIR PROJECT CONSULTANCY SERVICES , 106-E, Kamla Nagar, New Delhi-110007, India. Email: npcs.india@gmail.com Website: NIIR.org
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