AC 150 5370 10G Part 9
AC 150 5370 10G Part 9
AC 150 5370 10G Part 9
Part 9 – Drainage
DESCRIPTION
701-1.1 This item shall consist of the construction of pipe culverts and storm drains in accordance with
these specifications and in reasonably close conformity with the lines and grades shown on the plans.
MATERIALS
701-2.1 Materials shall meet the requirements shown on the plans and specified below.
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The Engineer should indicate the required class, schedule, standard dimension ratio
(SDR), gauge, and/or strength of pipe desired.
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701-2.2 Pipe. The pipe shall be of the type called for on the plans or in the proposal and shall be in
accordance with the following appropriate requirements:
American Association of State Highway and Transportation Officials (AASHTO) M167
Standard Specification for Corrugated Steel Structural Plate, Zinc-Coated, for
Field-Bolted Pipe, Pipe-Arches, and Arches
AASHTO M190 Standard Specification for Bituminous-Coated Corrugated Metal Culvert Pipe
and Pipe Arches
AASHTO M196 Standard Specification for Corrugated Aluminum Pipe for Sewers and Drains
AASHTO M219 Standard Specification for Corrugated Aluminum Alloy Structural Plate for
Field-Bolted Pipe, Pipe-Arches, and Arches
AASHTO M243 Standard Specification for Field-Applied Coating of Corrugated Metal Structural
Plate for Pipe, Pipe-Arches, and Arches
AASHTO M252 Standard Specification for Corrugated Polyethylene Drainage Pipe
AASHTO M294 Standard Specification for Corrugated Polyethylene Pipe, 300- to 1500-mm (12-
to 60-in.) Diameter
AASHTO M304 Standard Specification for Poly (Vinyl Chloride) (PVC) Profile Wall Drain Pipe
and Fittings Based on Controlled Inside Diameter
AASHTO MP20 Standard Specification for Steel Reinforced Polyethylene (PE) Ribbed Pipe, 300-
to 900-mm (12- to 36-in.) Diameter
ASTM A760 Standard Specification for Corrugated Steel Pipe, Metallic-Coated for Sewers
and Drains
701-2.3 Concrete. Concrete for pipe cradles shall have a minimum compressive strength of 2000 psi
(13.8 MPa) at 28 days and conform to the requirements of ASTM C94.
701-2.4 Rubber gaskets. Rubber gaskets for rigid pipe shall conform to the requirements of ASTM
C443. Rubber gaskets for PVC pipe, polyethylene, and polypropylene pipe shall conform to the
requirements of ASTM F477. Rubber gaskets for zinc-coated steel pipe and precoated galvanized pipe
shall conform to the requirements of ASTM D1056, for the “RE” closed cell grades. Rubber gaskets for
steel reinforced thermoplastic ribbed pipe shall conform to the requirements of ASTM F477.
701-2.5 Joint mortar. Pipe joint mortar shall consist of one part Portland cement and two parts sand. The
Portland cement shall conform to the requirements of ASTM C150, Type I. The sand shall conform to the
requirements of ASTM C144.
701-2.6 Joint fillers. Poured filler for joints shall conform to the requirements of ASTM D6690.
701-2.7 Plastic gaskets. Plastic gaskets shall conform to the requirements of AASHTO M198 (Type B).
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ASTM C1433 is primarily a manufacturing and purchasing specification. The box
section dimensions, compressive strength of the concrete, and reinforcement details
shown in the specifications have been designed for a combined earth dead load and
AASHTO HS20 live load condition. A modified design will be necessary when
aircraft loadings are greater than AASHTO HS20 live loads.
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The locations where CLSM is permitted shall be shown on the plans. This
paragraph and paragraph 701-3.5 must agree.
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CONSTRUCTION METHODS
701-3.1 Excavation. The width of the pipe trench shall be sufficient to permit satisfactory jointing of the
pipe and thorough tamping of the bedding material under and around the pipe, but it shall not be less than
the external diameter of the pipe plus 6 inches (150 mm) on each side. The trench walls shall be
approximately vertical.
The Contractor shall comply with all current Federal, state and local rules and regulations governing the
safety of men and materials during the excavation, installation and backfilling operations. Specifically,
METHOD OF MEASUREMENT
701-4.1 The length of pipe shall be measured in linear feet (m) of pipe in place, completed, and approved.
It shall be measured along the centerline of the pipe from end or inside face of structure to the end or
inside face of structure, whichever is applicable. The several classes, types and size shall be measured
separately. All fittings shall be included in the footage as typical pipe sections in the pipe being measured.
701-4.2 The volume of concrete for pipe cradles shall be the number of cubic yards (cubic meters) of
concrete that is completed in place and accepted.
701-4.3 The volume of rock shall be the number of cubic yards (cubic meters) of rock excavated. No
payment shall be made for the cushion material placed for the bed of the pipe.
BASIS OF PAYMENT
701-5.1 Payment will be made at the contract unit price per linear foot (meter) for each kind of pipe of the
type and size designated; at the contract unit price per cubic yard (cubic meter) of concrete for pipe
cradles; and at the contract unit price per cubic yard (cubic meter) for rock excavation.
These prices shall fully compensate the Contractor for furnishing all materials and for all preparation,
excavation, and installation of these materials; and for all labor, equipment, tools, and incidentals
necessary to complete the item.
Payment will be made under:
Item 701-5.1a [ ] inch [ ] per linear foot (meter)
Item 701-5.1b Concrete for pipe cradles - per cubic yard (cubic meter)
Item 701-5.1c Rock excavation - per cubic yard (cubic meter)
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The Engineer shall specify the size and type of pipe for each pipe size specified in the
plans.
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DESCRIPTION
702-1.1 This item shall consist of the construction of steel slotted drains or cast iron slotted vane drains in
accordance with these specifications and in reasonably close conformity with the lines and grades shown
on the plans. Typical details shall be shown on the plans.
MATERIALS
702-2.1 General. All slotted drains shall meet the requirements shown on the plans and specified below.
All slotted drains shall meet specified hydraulic design requirements and shall support the loadings
specified.
702-2.2 Pipe.
a. Steel slotted drain. Pipe shall be metallic coated (galvanized or aluminized type 2) corrugated
steel type I meeting the requirements of ASTM A760. Pipe diameter and gauge shall be as shown on the
plans.
The corrugated steel pipe shall have a minimum of two rerolled annular ends.
b. Cast iron slotted vane drain. Polyvinyl Chloride (PVC) pipe shall meet the requirements of
ASTM D3034. Pipe diameter shall be as shown on the plans. The pipe shall have an open slot to accept
the cast iron slotted vane drain castings.
702-2.3 Grates and castings.
a. Steel Slotted Drain. Grates shall be manufactured from ASTM A36 Grade 36 steel. Spacers and
bearing bars (sides) shall be 3/16 inch (5 mm) material. The spacers shall be welded to each bearing bar
with four 1-1/4 inch long by 3/16 inch wide (32 mm long by 5 mm wide) fillet welds on each side of the
bearing bar at spacings not exceeding 6 inches (150 mm). The grates shall be 6 inches (150 mm) high or
as shown on the plans and shall have a maximum 1-3/4 inch (45 mm) opening in the top.
Grates shall be galvanized in accordance with ASTM A123 except with a 2 ounce / square feet (0.61
kg/sq m) galvanized coating.
The grates shall be fillet welded to the corrugated steel pipe with a minimum weld one inch (25 mm) long
on each side of the grate at every other corrugation. Weld areas and the heat affected zones where the slot
is welded to the corrugated pipe shall be thoroughly cleaned and painted with a zinc-rich paint in
accordance with repair of damaged coatings in ASTM A760.
Each 20-foot (6.1-m) length of drain delivered to the job site shall be within the following tolerances:
vertical bow ±3/8 inch (9 mm), horizontal bow ±5/8 inch (16 mm), twist ±1/2 inch (12 mm).
b. Cast iron slotted vane drain. Castings shall meet the requirements of ASTM A48, Class 35B gray
iron. Castings shall be furnished with no coatings.
Castings shall be designed to fit on open slots in 15 inch (38 cm) PVC pipe. Casting sections shall not
exceed 3 feet (1 m) in length. Casting sections shall have a built-in vane configuration with bar spacings
not exceeding 6 inches (150 mm). The opening at the surface shall not exceed 3-3/4 inch (95 mm), and
the vane shall be constructed on a radius so that the opening shall be less than 1-1/2 inch (38 mm) at a
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The Engineer should note that certain standard details can be found in American
Association of State Highway and Transportation Officials (AASHTO) AGC-
ARTBA publication “A Guide to Standardized Highway Drainage Products
(November 1999)”. All products used shall meet the most demanding airport
loading and tire pressure requirements.
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702-2.4 Concrete.
a. Steel slotted drain. Concrete shall have a minimum compressive strength of 1,000 psi (6.9 MPa)
at 28 days when tested in accordance with ASTM C39.
b. Cast iron slotted vane drain. Concrete shall have a minimum compressive strength of 3,000 psi
(20.7 MPa) at 28-days when tested in accordance with ASTM C39.
702-2.5 Concrete. Plain or reinforced concrete used shall conform to the requirements of Item P-610.
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If design requirements indicate the need for structural concrete, the Engineer
should include Item P-610 Structural Portland Cement Concrete.
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CONSTRUCTION METHODS
702-3.1 Excavation. The width of the trench shall be sufficient to permit satisfactory installation and
jointing of the slotted drain and placing of a high slump concrete backfill material under and around the
drain, but shall not be less than the external pipe diameter plus 6 inches (150 mm) on each side. The depth
of the trench shall be a minimum of 2 inches (50 mm) below the invert for steel slotted drain and 6 inches
(150 mm) below the invert for a cast iron slotted vane drain.
The trench may be roughly shaped to the slotted drain bed.
702-3.2 Installation. Steel slotted drain shall be laid in sections joined firmly together with coupling
bands, or as shown on the plans. Cast iron drains shall be wired to the top of the PVC pipe in the slot cut
to receive the castings. The top of all drains shall be held firmly in place to the proper grade, to preclude
movement during the backfilling operation.
702-3.3 Joining. Slotted steel drain joints shall be firmly joined by modified hugger type bands, or as
indicated, to secure the pipe and prevent infiltration of the backfill. When the slotted steel drain is banded
together, the adjacent grates shall have a maximum 3 inch (75 mm) gap. Cast iron drain castings shall be
bolted together.
702-3.4 Backfilling. Slotted drains shall be inspected before any backfill is placed. Damaged drains shall
be aligned or replaced at the expense of the Contractor.
The trench holding the slotted drain assembly shall be backfilled with concrete that will easily flow under
and around the drain and the trench wall. The opening in the top of grates and castings shall be covered to
METHOD OF MEASUREMENT
702-4.1 The length of slotted drain shall be measured in linear feet (meters) of slotted drain in place,
completed, and approved. It shall be measured along the centerline of the drain from end or inside face of
structure to the end or inside face of structure, whichever is applicable. The several classes, types, and
sizes shall be measured separately. All fittings shall be included in the footage as typical pipe sections
being measured.
BASIS OF PAYMENT
702-5.1 Payment shall be made at the contract unit price per linear foot (meter) for each kind of slotted
drain type and size designated and at the contract unit price per cubic yard (cubic meter) of concrete for
backfill.
These prices shall be full compensation for all materials, all preparation, excavation and installation of
these materials; and all labor, equipment, tools, and incidentals necessary to complete the item.
Payment will be made under:
Item 702-5.1a [ ] inch ([ ] mm) diameter [ gauge ] pipe per linear foot (meter)
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The Engineer shall include a pay item for each size and gauge pipe specified for
each drain type.
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Item 702-5.1b Concrete for backfill - per cubic yard (cubic meter).
TESTING REQUIREMENTS
ASTM C39 Standard Test Method for Compressive Strength of Cylindrical Concrete
Specimens
MATERIAL REQUIREMENTS
AASHTO-AGC-ARTBA Task Force 13 Report
A Guide to Standardized Highway Drainage Products
ASTM A36 Standard Specification for Carbon Structural Steel
ASTM A48 Standard Specification for Gray Iron Castings
ASTM A123 Standard Specification for Zinc(Hot-Dip Galvanized) Coatings on Iron and Steel
Products
ASTM A760 Standard Specification for Corrugated Steel Pipe, Metallic-Coated for Sewers
and Drains
DESCRIPTION
705-1.1 This item shall consist of the construction of pipe drains in accordance with these specifications
and in reasonably close conformity with the lines and grades shown on the plans.
MATERIALS
705-2.1 General. Materials shall meet the requirements shown on the plans and specified below.
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The Engineer should indicate the required class, schedule, standard dimension ratio
(SDR), gauge, and/or strength of pipe desired.
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705-2.2 Pipe. The pipe shall be of the type called for on the plans or in the proposal and shall be in
accordance with the following appropriate requirements.
American Association of State Highway and Transportation Officials (AASHTO) M196 Standard
Specification for Corrugated Aluminum Pipe for Sewers and Drains
AASHTO M252 Standard Specification for Corrugated Polyethylene Drainage Pipe
AASHTO M294 Standard Specification for Corrugated Polyethylene Pipe, 300- to 1500-mm (12-
to 60-in.) Diameter
AASHTO M304 Standard Specification for Poly (Vinyl Chloride) (PVC) Profile Wall Drain Pipe
and Fittings Based on Controlled Inside Diameter
AASHTO MP20 Standard Specification for Steel Reinforced Polyethylene (PE) Ribbed Pipe, 300-
to 900-mm (12- to 36-in.) Diameter
ASTM A760 Standard Specification for Corrugated Steel Pipe, Metallic-Coated for Sewers
and Drains
ASTM A762 Standard Specification for Corrugated Steel Pipe, Polymer Precoated for Sewers
and Drains
ASTM C444 Standard Specification for Perforated Concrete Pipe
ASTM C654 Standard Specification for Porous Concrete Pipe
ASTM F758 Standard Specification for Smooth-Wall Poly (Vinyl Chloride) (PVC) Plastic
Underdrain Systems for Highway, Airport, and Similar Drainage
ASTM F794 Standard Specification for Poly (Vinyl Chloride) (PVC) Profile Gravity Sewer
Pipe & Fittings Based on Controlled Inside Diameter
ASTM F949 Standard Specification for Poly (Vinyl Chloride)(PVC) Corrugated Sewer Pipe
With a Smooth Interior and Fittings
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The Engineer shall select the pipe used for the project and delete inappropriate
requirements from paragraph 705-2.2 and from the list of material requirements.
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705-2.3 Joint mortar. Pipe joint mortar shall consist of one part by volume of Portland cement and two
parts sand. The Portland cement shall conform to the requirements of ASTM C150, Type I. The sand
shall conform to the requirements of ASTM C144.
705-2.4 Elastomeric seals. Elastomeric seals shall conform to the requirements of ASTM F477.
705-2.5 Porous backfill. Porous backfill shall be free of clay, humus, or other objectionable matter, and
shall conform to the gradation in Table 1 when tested in accordance with ASTM C136.
Table 1. Gradation of Porous Backfill
Percentage by Weight
Sieve Designation Passing Sieves
(square openings)
Porous Material No. *
1-1/2 inch (38 mm) *
1 inch (25 mm) *
3/8 inch (9 mm) *
No. 4 (4.75 mm) *
No. 8 (2.36 mm) *
No. 16 (1.18 mm) *
No. 50 (0.30 mm) *
No. 100 (0.15 mm) *
When two courses of porous backfill are specified in the plans, the finer of the materials shall conform to
particle size tabulated herein for porous material No. 1. The coarser granular material shall meet the
gradation given in the tabulation for porous material No. 2.
705-2.6. Granular material. Granular material used for backfilling shall conform to the requirements of
ASTM D2321 for Class IA, IB, or II materials, or shall meet the requirements of AASHTO Standard
Specification for Highway Bridges Section 30.
705-2.7. Filter fabric. The filter fabric shall conform to the requirements of AASHTO M288 Class 2.
Table 2
Fabric Property Test Method Test Requirement
Grab Tensile Strength, lbs ASTM D4632 125 min
Grab Tensile Elongation % ASTM D4632 50 min
Burst Strength, psi ASTM D3785 125 min
Trapezoid Tear Strength, lbs ASTM D4533 55 min
Puncture Strength, lbs ASTM D4833 40 min
Abrasion, lbs ASTM D4886 15 max loss
Equivalent Opening Size ASTM D4751 70-100
Permittivity sec-1 ASTM D4491 0.80
Accelerated Weathering (UV Stability) ASTM D4355
70
(Strength Retained - %) *(500 hrs exposure)
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The locations where CLSM is permitted shall be shown on the plans.
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CONSTRUCTION METHODS
705-3.1 Equipment. All equipment required for the construction of pipe underdrains shall be on the
project, in good working condition, and approved by the Engineer before construction is permitted to
start.
705-3.2 Excavation. The width of the pipe trench shall be sufficient to permit satisfactory jointing of the
pipe and thorough tamping of the bedding material under and around the pipe, but shall not be less than
the external diameter of the pipe plus 6 inches (150 mm) on each side of the pipe. The trench walls shall
be approximately vertical.
Where rock, hardpan, or other unyielding material is encountered, it shall be removed below the
foundation grade for a depth of at least 4 inches (100 mm). The excavation below grade shall be
backfilled with selected fine compressible material, such as silty clay or loam, and lightly compacted in
layers not over 6 inches (150 mm) in uncompacted depth to form a uniform but yielding foundation.
Where a firm foundation is not encountered at the grade established, due to soft, spongy, or other unstable
soil, the unstable soil shall be removed and replaced with approved granular material for the full trench
width. The Engineer shall determine the depth of removal necessary. The granular material shall be
compacted to provide adequate support for the pipe.
Excavated material not required or acceptable for backfill shall be disposed of by the Contractor as
directed by the Engineer. The excavation shall not be carried below the required depth; if this occurs, the
trench shall be backfilled at the Contractor’s expense with material approved by the Engineer and
compacted to the density of the surrounding material.
The pipe bed shall be shaped so at least the lower quarter of the pipe shall be in continuous contact with
the bottom of the trench. Spaces for the pipe bell shall be excavated to allow the pipe barrel to support the
entire weight of the pipe.
The Contractor shall do trench bracing, sheathing, or shoring necessary to perform and protect the
excavation as required for safety and conformance to Federal, state and local laws. Unless otherwise
provided, the bracing, sheathing, or shoring shall be removed by the Contractor after the backfill has
reached at least 12 inches (300 mm) over the top of the pipe. The sheathing or shoring shall be pulled as
the granular backfill is placed and compacted to avoid any unfilled spaces between the trench wall and the
METHOD OF MEASUREMENT
705-4.1 The length of pipe shall be the number of linear feet (meters) of pipe underdrains in place,
completed, and approved; measured along the centerline of the pipe from end or inside face of structure to
the end or inside face of structure, whichever is applicable. The several classes, types, and sizes shall be
measured separately. All fittings shall be included in the footage as typical pipe sections in the pipeline
being measured.
705-4.2 The quantity of porous backfill shall be the number of cubic yards (cubic meters) of porous
backfill No. 1 and No. 2, complete in place and accepted, and shall be determined from the dimensions
given on the plans by typical trench sections indicating the placement of porous backfill or dimensions
directed by the Engineer.
705-4.3 The quantity of filter fabric shall be the number of square yards (square meters) of filter fabric in
place, completed, and approved; and shall be determined from the dimensions given on the plans by
typical trench sections indicating the placement of filter fabric or dimensions directed by the Engineer.
BASIS OF PAYMENT
705-5.1 Payment will be made at the contract unit price per linear foot (meter) for pipe underdrains of the
type, class, and size designated.
705-5.2 Porous backfill.
[ a. Porous backfill No. 1 shall be made at the contract unit price
[ per cubic yard (cubic meter) ] [ per ton (metric ton) ]. ]
[ b. Porous Backfill No. 2 shall be made at the contract unit price
[ per cubic yard (cubic meter) ] [ per ton (metric ton) ]. ]
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The Engineer shall specify the size and type of pipe, filter fabric, and backfill
material for each pipe size and type specified in the plans.
If Payment Item D-705-5.4 is used, delete Payment Items D-705-5.1 through 5.3.
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MATERIAL REQUIREMENTS
ASTM A760 Standard Specification for Corrugated Steel Pipe, Metallic Coated for Sewers and
Drains
ASTM A762 Standard Specification for Corrugated Steel Pipe, Polymer Precoated for Sewers
and Drains
ASTM C136 Standard Test Method for Sieve or Screen Analysis of Fine and Coarse
Aggregates
ASTM C144 Standard Specification for Aggregate for Masonry Mortar
ASTM C150 Standard Specification for Portland Cement
ASTM C444 Standard Specification for Perforated Concrete Pipe
ASTM C654 Standard Specification for Porous Concrete Pipe
ASTM D2321 Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers
and Other Gravity-Flow Applications
DESCRIPTION
751-1.1 This item shall consist of construction of manholes, catch basins, inlets, and inspection holes, in
accordance with these specifications, at the specified locations and conforming to the lines, grades, and
dimensions shown on the plans or required by the Engineer.
MATERIALS
751-2.1 Brick. The brick shall conform to the requirements of ASTM C32, Grade MS.
751-2.2 Mortar. Mortar shall consist of one part Portland cement and two parts sand. The Portland
cement shall conform to the requirements of ASTM C150, Type I. The sand shall conform to the
requirements of ASTM C144.
751-2.3 Concrete. Plain and reinforced concrete used in structures, connections of pipes with structures,
and the support of structures or frames shall conform to the requirements of Item P-610.
751-2.4 Precast concrete pipe manhole rings. Precast concrete pipe manhole rings shall conform to the
requirements of ASTM C478. Unless otherwise specified, the risers and offset cone sections shall have an
inside diameter of not less than 36 inches (90 cm) nor more than 48 inches (120 cm). There shall be a
gasket between individual sections and sections cemented together with mortar on the inside of the
manhole.
751-2.5 Corrugated metal. Corrugated metal shall conform to the requirements of American Association
of State Highway and Transportation Officials (AASHTO) M36.
751-2.6 Frames, covers, and grates. The castings shall conform to one of the following requirements:
a. ASTM A48, Class 35B: Gray iron castings
b. ASTM A47: Malleable iron castings
c. ASTM A27: Steel castings
d. ASTM A283, Grade D: Structural steel for grates and frames
e. ASTM A536, Grade 65-45-12: Ductile iron castings
f. ASTM A897:Austempered ductile iron castings
All castings or structural steel units shall conform to the dimensions shown on the plans and shall be
designed to support the loadings, aircraft gear configuration and/or direct loading, specified.
Each frame and cover or grate unit shall be provided with fastening members to prevent it from being
dislodged by traffic but which will allow easy removal for access to the structure.
All castings shall be thoroughly cleaned. After fabrication, structural steel units shall be galvanized to
meet the requirements of ASTM A123.
751-2.7 Steps. The steps or ladder bars shall be gray or malleable cast iron or galvanized steel. The steps
shall be the size, length, and shape shown on the plans and those steps that are not galvanized shall be
given a coat of bituminous paint, when directed.
Item D-751 Manholes, Catch Basins, Inlets and Inspection Holes 553
AC 150/5370-10G 7/21/2014
751-2.8 Precast inlet structures. Manufactured in accordance with and conforming to ASTM C1433.
CONSTRUCTION METHODS
751-3.1 Unclassified excavation.
a. The Contractor shall excavate for structures and footings to the lines and grades or elevations,
shown on the plans, or as staked by the Engineer. The excavation shall be of sufficient size to permit the
placing of the full width and length of the structure or structure footings shown. The elevations of the
bottoms of footings, as shown on the plans, shall be considered as approximately only; and the Engineer
may direct, in writing, changes in dimensions or elevations of footings necessary for a satisfactory
foundation.
b. Boulders, logs, or any other objectionable material encountered in excavation shall be removed.
All rock or other hard foundation material shall be cleaned of all loose material and cut to a firm surface
either level, stepped, or serrated, as directed by the Engineer. All seams or crevices shall be cleaned out
and grouted. All loose and disintegrated rock and thin strata shall be removed. Where concrete will rest
on a surface other than rock, the bottom of the excavation shall not be disturb and excavation to final
grade shall not be made until immediately before the concrete or reinforcing is placed.
c. The Contractor shall do all bracing, sheathing, or shoring necessary to implement and protect the
excavation and the structure as required for safety or conformance to governing laws. The cost of bracing,
sheathing, or shoring shall be included in the unit price bid for the structure.
d. All bracing, sheathing, or shoring involved in the construction of this item shall be removed by the
Contractor after the completion of the structure. Removal shall not disturb or damage finished masonry.
The cost of removal shall be included in the unit price bid for the structure.
e. After excavation is completed for each structure, the Contractor shall notify the Engineer. No
concrete or reinforcing steel shall be placed until the Engineer has approved the depth of the excavation
and the character of the foundation material.
751-3.2 Brick structures.
a. Foundations. A prepared foundation shall be placed for all brick structures after the foundation
excavation is completed and accepted. Unless otherwise specified, the base shall consist of reinforced
concrete mixed, prepared, and placed in accordance with the requirements of Item P-610.
b. Laying brick. All brick shall be clean and thoroughly wet before laying so that they will not
absorb any appreciable amount of additional water at the time they are laid. All brick shall be laid in
freshly made mortar. Mortar not used within 45 minutes after water has been added shall be discarded.
Retempering of mortar shall not be permitted. An ample layer of mortar shall be spread on the beds and a
shallow furrow shall be made in it that can be readily closed by the laying of the brick. All bed and head
joints shall be filled solid with mortar. End joints of stretchers and side or cross joints of headers shall be
fully buttered with mortar and a shoved joint made to squeeze out mortar at the top of the joint. Any
bricks that may be loosened after the mortar has taken its set, shall be removed, cleaned, and relaid with
fresh mortar. No broken or chipped brick shall be used in the face, and no spalls or bats shall be used
except where necessary to shape around irregular openings or edges; in which case, full bricks shall be
placed at ends or corners where possible, and the bats shall be used in the interior of the course. In making
closures, no piece of brick shorter than the width of a whole brick shall be used; and wherever practicable,
whole brick shall be used and laid as headers.
c. Joints. All joints shall be filled with mortar at every course Exterior faces shall be laid up in
advance of backing. Exterior faces shall be plastered or parged with a coat of mortar not less than 3/8 inch
(9 mm) thick before the backing is laid up. Prior to parging, all joints on the back of face courses shall be
554 Item D-751 Manholes, Catch Basins, Inlets and Inspection Holes
7/21/2014 AC 150/5370-10G
cut flush. Unless otherwise noted, joints shall be not less than 1/4 inch (6 mm) nor more than 1/2 inch (12
mm) wide and the selected joint width shall be maintained uniform throughout the work.
d. Pointing. Face joints shall be neatly struck, using the weather-struck joint. All joints shall be
finished properly as the laying of the brick progresses. When nails or line pins are used the holes shall be
immediately plugged with mortar and pointed when the nail or pin is removed.
e. Cleaning. Upon completion of the work all exterior surfaces shall be thoroughly cleaned by
scrubbing and washing with water. If necessary to produce satisfactory results, cleaning shall be done
with a 5% solution of muriatic acid which shall then be rinsed off with liberal quantities of water.
f. Curing and cold weather protection. The brick masonry shall be protected and kept moist for at
least 48 hours after laying the brick. Brick masonry work or pointing shall not be done when there is frost
on the brick or when the air temperature is below 50°F (10°C) unless the Contractor has, on the project
ready to use, suitable covering and artificial heating devices necessary to keep the atmosphere
surrounding the masonry at a temperature of not less than 60°F (16°C) for the duration of the curing
period.
751-3.3 Concrete structures. Concrete structures shall be built on prepared foundations, conforming to
the dimensions and shape indicated on the plans. The construction shall conform to the requirements
specified in Item P-610. Any reinforcement required shall be placed as indicated on the plans and shall be
approved by the Engineer before the concrete is placed.
All invert channels shall be constructed and shaped accurately to be smooth, uniform, and cause
minimum resistance to flowing water. The interior bottom shall be sloped to the outlet.
751-3.4 Precast concrete structures. Precast concrete structures shall conform to ASTM C478. Precast
concrete structures shall be constructed on prepared or previously placed slab foundations conforming to
the dimensions and locations shown on the plans. All precast concrete sections necessary to build a
completed structure shall be furnished. The different sections shall fit together readily. Joints between
precast concrete risers and tops shall be full-bedded in cement mortar and shall be smoothed to a uniform
surface on both interior and exterior of the structure. The top of the upper precast concrete section shall be
suitably formed and dimensioned to receive the metal frame and cover or grate, or other cap, as required.
Provision shall be made for any connections for lateral pipe, including drops and leads that may be
installed in the structure. The flow lines shall be smooth, uniform, and cause minimum resistance to flow.
The metal steps that are embedded or built into the side walls shall be aligned and placed at vertical
intervals of 12 inches (300 mm). When a metal ladder replaces the steps, it shall be securely fastened into
position.
751-3.5 Corrugated metal structures. Corrugated metal structures shall be prefabricated. All standard
or special fittings shall be furnished to provide pipe connections or branches with the correct dimensions
and of sufficient length to accommodate connecting bands. The fittings shall be welded in place to the
metal structures. The top of the metal structure shall be designed so that either a concrete slab or metal
collar may be attached to allow the fastening of a standard metal frame and grate or cover. Steps or
ladders shall be furnished as shown on the plans. Corrugated metal structures shall be constructed on
prepared foundations, conforming to the dimensions and locations as shown on the plans. When
indicated, the structures shall be placed on a reinforced concrete base.
751-3.6 Inlet and outlet pipes. Inlet and outlet pipes shall extend through the walls of the structures a
sufficient distance beyond the outside surface to allow for connections. They shall be cut off flush with
the wall on the inside surface of the structure, unless otherwise directed. For concrete or brick structures,
mortar shall be placed around these pipes to form a tight, neat connection.
751-3.7 Placement and treatment of castings, frames, and fittings. All castings, frames, and fittings
shall be placed in the positions indicated on the plans or as directed by the Engineer, and shall be set true
Item D-751 Manholes, Catch Basins, Inlets and Inspection Holes 555
AC 150/5370-10G 7/21/2014
to line and elevation. If frames or fittings are to be set in concrete or cement mortar, all anchors or bolts
shall be in place before the concrete or mortar is placed. The unit shall not be disturbed until the mortar or
concrete has set.
When frames or fittings are placed on previously constructed masonry, the bearing surface of the masonry
shall be brought true to line and grade and shall present an even bearing surface so the entire face or back
of the unit will come in contact with the masonry. The unit shall be set in mortar beds and anchored to the
masonry as indicated on the plans or as directed by the Engineer. All units shall set firm and secure.
After the frames or fittings have been set in final position, the concrete or mortar shall be allowed to
harden for seven (7) days before the grates or covers are placed and fastened down.
751-3.8 Installation of steps. The steps shall be installed as indicated on the plans or as directed by the
Engineer. When the steps are to be set in concrete, they shall be placed and secured in position before the
concrete is placed. When the steps are installed in brick masonry, they shall be placed as the masonry is
being built. The steps shall not be disturbed or used until the concrete or mortar has hardened for at least
seven (7) days. After seven (7) days, the steps shall be cleaned and painted, unless they have been
galvanized.
When steps are required with precast concrete structures, they shall be cast into the side of the sections at
the time the sections are manufactured or set in place after the structure is erected by drilling holes in the
concrete and cementing the steps in place.
When steps are required with corrugated metal structures, they shall be welded into aligned position at a
vertical spacing of 12 inches (300 mm).
Instead of steps, prefabricated ladders may be installed. For brick or concrete structures, the ladder shall
be held in place by grouting the supports in drilled holes. For metal structures, the ladder shall be secured
by welding the top support to the structure and grouting the bottom support into drilled holes in the
foundation or as directed by the Engineer.
751-3.9 Backfilling.
a. After a structure has been completed, the area around it shall be backfilled with approved material,
in horizontal layers not to exceed 8 inches (200 mm) in loose depth, and compacted to the density
required in Item P-152. Each layer shall be deposited evenly around the structure to approximately the
same elevation. The top of the fill shall meet the elevation shown on the plans or as directed by the
Engineer.
b. Backfill shall not be placed against any structure until approved by the Engineer. For concrete
structures, approval shall not be given until the concrete has been in place seven (7) days, or until tests
establish that the concrete has attained sufficient strength to withstand any pressure created by the backfill
and placing methods.
c. Backfill shall not be measured for direct payment. Performance of this work shall be considered an
obligation of the Contractor covered under the contract unit price for the structure involved.
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When structures are located within the runway safety area, POFA, RPZ, etc., the
elevation of the structures shall be set to meet the grading requirements of these
areas. Structures shall not exceed 3 inches (75 mm) above the elevation the
surrounding areas.
************************************************************************************
556 Item D-751 Manholes, Catch Basins, Inlets and Inspection Holes
7/21/2014 AC 150/5370-10G
751-3.10 Cleaning and restoration of site. After the backfill is completed, the Contractor shall dispose
of all surplus material, dirt, and rubbish from the site. Surplus dirt may be deposited in embankments,
shoulders, or as approved by the Engineer. The Contractor shall restore all disturbed areas to their original
condition. The Contractor shall remove all tools and equipment, leaving the entire site free, clear, and in
good condition.
METHOD OF MEASUREMENT
751-4.1 Manholes, catch basins, inlets, and inspection holes shall be measured by the unit.
BASIS OF PAYMENT
751-5.1 The accepted quantities of manholes, catch basins, inlets, and inspection holes will be paid for at
the contract unit price per each in place when completed. This price shall be full compensation for
furnishing all materials and for all preparation, excavation, backfilling and placing of the materials;
furnishing and installation of such specials and connections to pipes and other structures as may be
required to complete the item as shown on the plans; and for all labor equipment, tools and incidentals
necessary to complete the structure.
Payment will be made under:
Item D-751-5.1 Manholes - per each
Item D-751-5.2 Catch Basins - per each
Item D-751-5.3 Inlets - per each
Item D-751-5.4 Inspection Holes - per each
MATERIAL REQUIREMENT
ASTM A27 Standard Specification for Steel Castings, Carbon, for General Application
ASTM A47 Standard Specification for Ferritic Malleable Iron Castings
ASTM A48 Standard Specification for Gray Iron Castings
ASTM A123 Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel
Products
ASTM A283 Standard Specification for Low and Intermediate Tensile Strength Carbon Steel
Plates
ASTM A536 Standard Specification for Ductile Iron Castings
ASTM A897 Standard Specification for Austempered Ductile Iron Castings
ASTM C32 Standard Specification for Sewer and Manhole Brick (Made from Clay or Shale)
ASTM C144 Standard Specification for Aggregate for Masonry Mortar
ASTM C150 Standard Specification for Portland Cement
ASTM C478 Standard Specification for Precast Reinforced Concrete Manhole Sections
ASTM C1433 Standard Specification for Precast Reinforced Concrete Monolithic Box Sections
for Culverts, Storm Drains, and Sewers
Item D-751 Manholes, Catch Basins, Inlets and Inspection Holes 557
AC 150/5370-10G 7/21/2014
AASHTO M36 Standard Specification for Corrugated Steel Pipe, Metallic-Coated, for Sewers
and Drains
558 Item D-751 Manholes, Catch Basins, Inlets and Inspection Holes
7/21/2014 AC 150/5370-10G
DESCRIPTION
752-1.1 This item shall consist of [ plain ] [ reinforced ] concrete culverts, headwalls, and
miscellaneous drainage structures constructed in accordance with these specifications, at the specified
locations and conforming to the lines, grades, and dimensions shown on the plans or required by the
Engineer.
MATERIALS
752-2.1 Concrete. [ Plain ] [ Reinforced ] concrete shall meet the requirements of Item P-610.
CONSTRUCTION METHODS
752-3.1 Unclassified excavation.
a. Trenches and foundation pits for structures or structure footings shall be excavated to the lines and
grades and elevations shown on the plans. The excavation shall be of sufficient size to permit the placing
of the full width and length of the structure or structure footings shown. The elevations of the bottoms of
footings, as shown on the plans, shall be considered as approximate only; and the Engineer may approve,
in writing, changes in dimensions or elevations of footings necessary to secure a satisfactory foundation.
b. Boulders, logs, or any other objectionable material encountered in excavation shall be removed.
All rock or other hard foundation material shall be cleaned of all loose material and cut to a firm surface
either level, stepped, or serrated, as directed by the Engineer. All seams or crevices shall be cleaned out
and grouted. All loose and disintegrated rock and thin strata shall be removed. When concrete will rest on
a surface other than rock, the bottom of the excavation shall not be disturbed and excavation to final grade
shall not be made until immediately before the concrete or reinforcing steel is placed.
c. The Contractor shall do all bracing, sheathing, or shoring necessary to perform and protect the
excavation and the structure as required for safety or conformance to governing laws. The cost of bracing,
sheathing, or shoring shall be included in the unit price bid for excavation.
d. All bracing, sheathing, or shoring shall be removed by the Contractor after the completion of the
structure. Removal shall be not disturb or damage the finished concrete. The cost of removal shall be
included in the unit price bid for excavation.
e. After each excavation is completed, the Contractor shall notify the Engineer. No concrete or
reinforcing steel shall be placed until the Engineer has approved the depth of the excavation and the
character of the foundation material.
752-3.2 Backfilling.
a. After a structure has been completed, backfilling with approved material shall be accomplished by
applying the fill in horizontal layers not to exceed 8 inches (200 mm) in loose depth, and compacted. The
field density of the compacted material shall be at least 90% of the maximum density for cohesive soils
and 95% of the maximum density for noncohesive soils. The maximum density shall be determined in
accordance with ASTM D698. The field density shall be determined in accordance with ASTM D1556.
Item D-752 Concrete Culverts, Headwalls, and Miscellaneous Drainage Structures 559
AC 150/5370-10G 7/21/2014
b. No backfilling shall be placed against any structure until approved by the Engineer. For concrete,
approval shall not be given until the concrete has been in place seven (7) days, or until tests establish that
the concrete has attained sufficient strength to withstand any pressure created by the backfill or the
placement methods.
c. Fill placed around concrete culverts shall be deposited on each side at the same time and to
approximately the same elevation. All slopes bounding or within the areas to be backfilled shall be
stepped or serrated to prevent wedge action against the structure.
d. Backfill will not be measured for direct payment. Performance of this work shall be considered as a
subsidiary obligation of the Contractor, covered under the contract unit price for “unclassified excavation
for structures.”
752-3.3 Weep holes. Weep holes shall be constructed as shown on the plans.
752-3.4 Cleaning and restoration of site. After the backfill is completed, the Contractor shall dispose of
all surplus material, dirt, and rubbish from the site. Surplus dirt may be deposited in embankment,
shoulders, or as approved by the Engineer. The Contractor shall restore all disturbed areas to their original
condition. The Contractor shall remove all tools and equipment, leaving the entire site free, clear, and in
good condition.
METHOD OF MEASUREMENT
752-4.1 The quantity of unclassified excavation for structures shall be the number of cubic yards (cubic
meters), measured in original position, of material excavated in accordance with the plans, or as approved
by the Engineer; but in no case shall any yardage be included in the measurement for payment which is
outside of a volume bounded by vertical planes 18 inches (0.5 m) outside of and parallel to the neat lines
of the footings.
752-4.2 Concrete shall be measured by the number of cubic yards (cubic meters) of concrete, complete in
place and accepted. In computing the yardage of concrete for payment, the dimensions used shall be those
shown on the plans or approved by the Engineer. No measurements or other allowances shall be made for
forms, false work, cofferdams, pumping, bracing, expansion joints, or finishing of the concrete. No
deductions in yardage shall be made for the volumes of reinforcing steel or embedded items.
752-4.3 The quantity of reinforcing steel shall be the calculated theoretical number of pounds (km) placed
as shown on the plans, complete in place and accepted. The unit weight used for deformed bars shall be
the weight of plain square or round bars, as the case may be, of equal nominal size.
BASIS OF PAYMENT
752-5.1 Payment will be made at the contract unit price per cubic yard (cubic meter) for unclassified
excavation for structures; at the contract unit price per cubic yard (cubic meter) for concrete for the
structures; and at the contract unit price per pound (km) for reinforcing steel. These prices shall be full
compensation for furnishing all materials and for all preparation, excavation, and placing the materials,
and for all labor, equipment, tools, and incidentals necessary to complete the structure.
Payment will be made under:
Item D-752-5.1 Unclassified Excavation for Structures - per cubic yard (cubic meter)
Item D-752-5.2 Structural Concrete - per cubic yard (cubic meter)
Item D-752-5.3 Reinforcing Steel - per pound (km)
560 Item D-752 Concrete Culverts, Headwalls, and Miscellaneous Drainage Structures
7/21/2014 AC 150/5370-10G
TESTING REQUIREMENTS
ASTM D698 Standard Test Methods for Laboratory Compaction Characteristics of Soil Using
Standard Effort (12,400 ft-lb/ft3 (600 kN-m/m3))
ASTM D1556 Standard Test Method for Density and Unit Weight of Soil in Place by the Sand-
Cone Method
Item D-752 Concrete Culverts, Headwalls, and Miscellaneous Drainage Structures 561
AC 150/5370-10G 7/21/2014
562 Item D-752 Concrete Culverts, Headwalls, and Miscellaneous Drainage Structures
7/21/2014 AC 150/5370-10G
DESCRIPTION
754-1.1 This item shall consist of Portland cement concrete gutters, ditches, and flumes constructed in
accordance with these specifications at the specified locations in accordance with the dimensions, lines,
and grades as shown on the plans.
MATERIALS
754-2.1 Concrete. Plain and reinforced concrete shall meet the requirements of Item P-610.
754-2.2 Joints. Joint filler materials and premolded joint material shall conform to Item P-610.
CONSTRUCTION METHODS
754-3.1 Preparing subgrade. Excavation shall be made to the required width and depth, and the
subgrade upon which the item is to be built shall be compacted to a firm uniform grade. All soft and
unsuitable material shall be removed and replaced with suitable approved material. When required, a
layer of approved granular material, compacted to the thickness indicated on the plans, shall be placed to
form a subbase. The underlying course shall be checked and accepted by the Engineer before placing and
spreading operations are started.
754-3.2 Placing. The forms and the mixing, placing, finishing, and curing of concrete shall conform to
the requirements of Item P-610 and the following requirements.
The concrete shall be tamped until it is consolidated and mortar covers the top surface. The surface of the
concrete shall be floated smooth and the edges rounded to the radii shown on the plans. Before the
concrete is given the final finishing, the surface shall be tested with a 12-foot (3.7-m) straightedge, and
any irregularities of more than 1/4 inch (6 mm) in 12-foot (3.7-m) shall be eliminated.
The concrete shall be placed with dummy-grooved joints not to exceed 25 feet (7.5 m) apart and no
section shall be less than 4 feet (1.2 m) long.
Expansion joints of the type called for in the plans shall be constructed to replace dummy groove joints at
spacings of approximately 100 feet (30 m). When the gutter is placed next to concrete pavement,
expansion joints in the gutter shall be located opposite expansion joints in the pavement. When a gutter
abuts a pavement or other structure, an expansion joint shall be placed between the gutter and the other
structure.
Forms shall not be removed within 24 hours after the concrete has been placed. Minor defects shall be
repaired with mortar containing one (1) part cement and two (2) parts fine aggregate.
Depositing, compacting, and finishing the item shall be conducted to build a satisfactory structure. If any
section of concrete is found to be porous, or is otherwise defective, it shall be removed and replaced by
the Contractor without additional compensation.
754-3.3 Backfilling. After the concrete has set sufficiently, the spaces adjacent to the structure shall be
refilled to the required elevation with material specified on the plans and compacted by mechanical
METHOD OF MEASUREMENT
754-4.1 Concrete shall be measured by the cubic yard (cubic meter) in accordance with the dimensions
shown on the plans or ordered by the Engineer. No deductions shall be made for the volume occupied by
reinforcing steel, anchors, conduits, weep holes, or piling.
754-4.2 Reinforcing steel shall be measured by the pound (kg), based on the theoretical number of pounds
(kg) complete in place as shown on the plans or placed as ordered by the Engineer.
BASIS OF PAYMENT
754-5.1 The accepted quantities of structural concrete will be paid for at the contract unit price per cubic
yard (cubic meter) complete in place.
754-5.2 The accepted quantities of reinforcing steel will be paid for at the contract price per pound (kg)
complete in place. No allowance shall be made for clips, wire, or other material used for fastening
reinforcement in place.
Payment will be made under:
Item D-754-5.1 Structural Concrete - per cubic yard (cubic meter)
Item D-754-5.2 Reinforcing Steel - per pound (kg)
TESTING REQUIREMENTS
ASTM D698 Standard Test Methods for Laboratory Compaction Characteristics of Soil Using
Standard Effort (12,400 ft-lb/ft3 (600 kN-m/m3))
ASTM D1556 Standard Test Method for Density and Unit Weight of Soil in Place by the Sand-
Cone Method