400kV Circuit Breaker - O&M

OPERATION & MAINTENANCE
JINDAL INDIA THERMAL POWER LIMITED

MANUAL FOR
(2 x 600MW THERMAL POWER PROJECT)
400kV CIRCUIT BREAKER
OPERATION & MAINTENANCE MANUAL FOR 400kV CIRCUIT BREAKER
Owner
JINDAL INDIA THERMAL POWER LIMITED
Project
2 x 600 MW THERMAL POWER PROJECT
Consultant
TATA CONSULTING ENGINEERS
Document O & M Manual
Document Number
Type (Information Only) Siemens Limited,
Document 400kV Circuit
SIEM-JITPL.5404A-EL-3-2112 Aurangabad.
Name Breaker - Manual
Copyright© Siemens Ltd 2007.
The reproduction, transmission or use of this document or its contents is not permitted without express written au-
thority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a
utility model or design, are reserved.
DOC. No. - SIEM-JITPL.5404A-EL-3-2112 400kV Circuit Breaker Date 23.06.2011 Page 1 of 109
Project JINDAL INDIA THERMAL POWER LIMITED
O&M Consultant TATA CONSULTING ENGINEERS
(2 x 600 MW THERMAL POWER PROJECT)
s
Operating Instructions
Circuit-Breaker 3AP2 Fl
for rated voltage 420 kV
1003006a
Siemens Ltd.
© Siemens Ltd 2007
1
The Siemens Ltd, Power Transmission and Distribution Group, High Voltage Division has introduced and
appiies a quality system in accordance with EN ISO 9001.
If you require further copies of the operating instructions, please order them from the appropriate Siemens office,
indicating the title and order number:
Published by:
Siemens Ltd.
Power Transmission and Distribution
High Voltage
E-76. Waluj MIDC
Aurangabad 431136
Tel.: +91 240-2554008
Fax: +91 240-2554701
Subject to change.
All rights, including rights of translation, reproduction by
printing, copying or similar methods, even of parts are
reserved.
Offenders will be liable for damages.
2
1 Contents
1 Contents
2 General 7
2.1 Introduction 7
2.1.1 Arrangement of the Operating Instructions 7
2.1.2 Communication by Means of the Operating Instructions 7
2.2 Safety Instructions 8

3 Description 11
3.1 Technical Data 11

3.1.1 Standards, Regulations 11
3.1.2 Operating Temperatures 11
3.1.3 Insulation Rating 12
3.1.4 Electrical Data 12
3.1.5 Operating Times 13
3.1.6 Arc Quenching Medium SF6 14
3.1.7 Auxiliary Switch 14
3.1.8 Anti-Condensation Heaters 15
3.1.9 Reference Contact IK-3 15
3.1.10 Further Technical Data 15
3.2 Circuit-Breaker 16
3.3 Pole Column 18
3.4 Interrupter Unit 20
3.5 Arc Quenching 22
3.6 Spring Drive Mechanism of the Circuit- Breaker 24
3.6.1 Charging the Closing Spring 24

3.6.2 Closing 24
3.6.3 Opening 25
3.6.4 Operating Sequence 25
3.7 Function of the Spring Drive Mechanism 26
3.7.1 Charging the Closing Spring 26
3.7.2 Closing 29
3.7.3 Tripping 34
3.8 Control 35
3.8.1 Spring Winding Mechanism 36
3.8.2 Gas Monitoring 36
3.8.3 Lockouts 39
3.8.4 Motor Control 39
3.8.6 Signals 39
3.8.7 Free Auxiliary Switch Contacts 40
3.8.8 Operating Cycle Counter 40
3.9 Reference Contact IK-3 41
3.9.1 Introduction 41
3
1 Contents
4 Installation 43
4.1 Safety Rules for Installation 43
4.2 Delivery and Storage 46
4.2.1 Packing 46
4.2.2 Checking on Arrival 46
4.2.3 Storage 46
4.3 Cleaning Liquids, Lubricants and Corrosion Protection Agents 48
4.3.1 Cleaning Liquids 48

4.3.2 Lubricants and Corrosion Protection Agents 49
4.4 General Instructions for Installation 50

4.5 Installation of the Circuit-Breaker 51
4.5.1 Requirements for Assembly 51
4.5.2 Assembly on Supporting Pillars at the Place of Installation 51
4.5.3 Assembly Overview 52

4.5.4 Disassembling the Insulator Column Kit 52
4.5.5 Assembly of the Control Cubicle 55
4.5.6 Assembly of the Operating Mechanism Cubicles 56
4.5.7 Assembling the Insulator Column 57

4.5.8 Erecting the Double-Break Assembly 62
4.5.9 Lifting Plate 68
4.5.10 Coupling the Operating Mechanism 69
4.5.11 Connecting the Gas Pipes 70
4.6 Earthing and Connecting the Leads 72
4.6.1 Earthing 72
4.6.2 Work on High-Voltage Terminals 72
4.6.3 Connecting the Leads 73
4.7 Filling the Circuit-Breaker with Gas 74

4.7.1 Evacuating 74
4.7.2 Filling the Breaker from the Gas Cylinder 74
4.7.3 Leakage Test after Installation 76
4.8 Carrying Out Test Operations 77
4.9 Checks before Commissioning 79
4.9.2 Test of Wiring between Substation and Circuit-Breaker 79
4.9.3 Commissioning Report 79

5 Operation 81
5.1 Instructions for Operation 81
5.1.1 Closing and Opening 81
5.1.2 SF6 Pressure 81
5.1.3 General Lockout 82
4
1211
1 Contents
5.1.4 Mechanical Reclosing Lockout 82

5.1.5 Max. Permissible Number of Interruptions 82
5.1.6 Recommended Procedure in the Event of Irregularities on the Circuit-Breaker 85

3AP2 Fl
5.2 Disposing of High-Voltage Switching Devices and Systems 87
6 Maintenance 89
6.1 Inspection and Maintenance - General 89
6.1.1 Maintenance Services (Schedule) 89
6.1.2 Assignment of Personnel 90
6.1.3 Maintenance Kits 90
6.1.4 Initial Date for Inspection and Maintenance Service 90
6.1.5 Disturbances 91
6.1.6 Points to be Noted 91
6.2 Safety Rules for Inspection and Maintenance Service - General 92
6.3 Maintenance Schedule 96

6.4 Work to be Carried Out in Accordance with the Maintenance Schedule 98
6.4.1 General Inspection 98

6.4.2 Drawing Off the SF6 Gas 98
6.4.3 Check of Contact System 99
6.4.4 Evacuating and Filling the Circuit-Breaker with Gas 100
6.4.5 Check Gas Pressure Gauge 103

6.4.6 Testing the Density Monitor 103
6.4.7 Check for Leaks on Operational Circuit- Breaker 104
6.4.8 Checks at Drive Mechanism 105

6.4.9 Terminal Strip 107
6.4.11 Function Checks 107
6.4.12 Check of Motor Control 108
6.4.13 Measuring the SF6 Gas Humidity Content 108
6.4.14 Measuring the SF6 Air Content 108
6.4.15 Anti-Corrosion Protection 109
6.4.16 Special Occurrences 109
Commissioning Report for the Circuit-Breaker 3AP 111
Function Diagram of Spring Drive Mechanism 119
1 Contents
5
2 General
2 General
2.1 Introduction
These operating instructions apply to high-voltage circuit-breakers with the serial numbers given on the title
page. They are intended to familiarize operating personnel with the design and functioning of the circuit-
breaker. They also supply details of operation and provide information on installation and maintenance.
All values of pressure given are gauge values unless absolute pressure is expressly stated.
It is advisable for the operating personnel to familiarize themselves as early as possible with the instructions,
and with the aid of other documents supplied to gather any relevant further information on the circuit-breaker
and its features.
) Note
The operating instructions contain information on proper operation and maintenance of the
circuit-breaker, together with certain supplementary warning notices. They are intended to
point out impermissible actions and to show the potential danger associated with operation
of the circuit-breaker.
Should further information be desired or should particular problems arise which are not covered
sufficiently in the operating instructions, the matter should be referred to the local Siemens sales
office.
2.1.1 Arrangement of the Operating Instructions

These operating instructions are divided into chapters
1- Contents, 2- General, 3- Description, 4- Installation, 5- Operation and 6- Maintenance.
2.1.2 Communication by Means of the Operating Instructions

In verbal or written communication, as well as when ordering any spare parts required, please use the des-
ignations and part numbers used in the operating instructions, giving details of the order number of the
operating instructions 927 00966 174 A, the page number and specifying the number of the illustration (Fig.).
In this way, misunderstandings can be prevented.
6
2 General
2.2 Safety Instructions

During operation, certain parts of the circuit-breaker are live and hazardous voltages therefore present.
Certain parts are also under gas pressure (SF6).
In its pure state, sulphur hexafluoride (SF6) is a colourless, odourless, tasteless, non-toxic and non-flammable
gas, inactive like nitrogen. SF6 is safe if there is adequate oxygen present in inhaled air. SF6 constitutes no
danger to the ecosystem.
Personnel must be thoroughly familiar with all warnings and procedures for installation, operation,
maintenance and repair contained in these operating instructions.
WARNING
Non-observance of warnings can result in death, severe personal injury and substantial
property and environmental damage.
The user of the circuit-breaker must ensure that the installation, maintenance and relevant operating direc-
tives to the appropriate activity, local safety regulations and information on what to do in the event of an acci-
dent are available or displayed, e.g. on a notice board so that they can be referred to at any time.
Additionally to the safety rules valid in the country in question a few precautionary measures and points to be
noted are listed below:
- The accessory items required for installation, operation and maintenance of the circuit-breaker and for
reasons of safety (protecting clothes, devices for manual operation, warning signs, hand lamps, fire
extinguishers etc.) must be stored neatly at a certain point and be checked regularly for completeness
and proper functioning. This also includes the complete operating instructions.
- The specified maintenance intervals and the instructions for repair and replacement must be adhered to.
- Detailed warning references describing the secure execution of dangerous work are included in the
particular sections of the operating instructions. They are highlighted by frames, bold lettering and/or
other means.
WARNING
in the sense of these operating instructions means that death, severe personal injury or
substantial property and environmental damage may occur if appropriate safety measures
are not taken.
Attention
in the sense of these operating instructions means that light personal injury or
property/environmental damage may occur if appropriate safety measures are not taken.
) Note
Note in the sense of these operating instructions means information to simplify and improve the
handling of the circuit-breaker. They are based on the experiences of Siemens staff.
7
3 Description
3 Description
3.1 Technical Data

The 3AP2 Fl circuit-breaker is of the self-compression type and uses SF6-gas for insulation and arc-quench-
ing purposes. It is of triple-pole outdoor design.
The circuit-breaker is equipped with one operating mechanism per pole and therefore suitable for single and
triple pole auto reclosing.
3.1.1 Standards, Regulations

The circuit-breaker, together with the equipment and special tools supplied, is in conformity with the statutory
laws, rules and standards applying at the time of delivery.
- The specifications in IEC Publications 62271-100.
- The specifications in lEC-Publications 60694.
3.1.2 Operating Temperatures

The circuit-breakers are designed for operation in an ambient temperature range from -25°C to 45°C.
8
3 Description
3.1.3 Insulation Rating

Rated voltage 420 kV
Rated short-duration power-frequency
withstand voltage
to earth 520 kV
across the open circuit-breaker 610 kV

between phases 520 kV
Rated lightning impulse withstand

voltage
to earth 1425 kV
Impulse against power frequency 1425 kV +240 kV
voltage
Rated switching impulse withstand
voltage
to earth 1050 kV
Impulse against power frequency 900 kV + 345 kV
voltage
Flashover distance in air
to earth 3180 mm
across the open circuit-breaker 3200 mm
between phases see dimension drawing
Minimum creepage distance over the

insulators' surfaces
to earth 10050 mm
across the open circuit-breaker 10500 mm
Table 1 Insulation rating
3.1.4 Electrical Data

Rated voltage 420 kV
Rated frequency 50 Hz
Rated normal current 3150 A
Rated short-circuit breaking current 50 kA
Rated line-charging breaking current 600 A
(1.4 p.u.)
Rated cable-charging breaking 400 A
current (1.4 p.u.)
Transient recovery voltage under ace. to IEC
terminal fault conditions
Rated short-circuit making current 135kA
Rated short-circuit duration 3s
Rated operating sequence O-0,3s-CO-3min-CO
Table 2 Electrical data
9
3 Description
3.1.5 Operating Times

Minimum command duration (Closing com- 80 ms
mand)
Minimum command duration (Opening 80 ms
command)
Closing time 65 ms + 6 ms
Opening time 23 ms + 3 ms
Rated break time <40 ms
Close-open-time 60 ms + 10 ms
Dead time 300 ms
Table 3 Operating times
10
3 Description
3.1.6 Arc Quenching Medium SF6
a SF6-filling gauge pressure (nominal density line)

b Signal Loss of SF6
c General lockout SF6
e Liquefaction curve
Fig. 1 SF6-filling and operating values of density
monitor (gauge pressure)
Filling weight (complete circuit-breaker) 44.6 kg

Volume (complete circuit-breaker) 966 dm3
SF6 nominal filling gauge pressure at +20°C 6.0 bar
Monitoring of the SF6

Signal Loss ofSF6 at 20°C 5.2 bar 5.0 bar
General lockout SF6 at 20°C
Filter material (complete circuit-breaker) 7.5 kg
Table 4 Arc quenching medium SF6
3.1.7. Auxiliary Switch
Rated voltage 250 VDC 220 VDC 125VDC 110VDC 60VDC 48VDC
Rated normal current 10A 10A 10A 10A 10A 10A
Switching capacity
Resistive load 2.5 A 2.5 A 4A 5A 9A 10A
Resistive-inductive load 1,2 A 2A 2.5 A 4A 7A 9A
(time constant x = 20 ms)
Table 5 Auxiliary switch
Auxiliary switch contact class 1
11
3 Description
3.1.8 Anti-Condensation Heaters
Control cubicle 90 W
Operating mechanism 210 W

Table 6 Anti-condensation heaters
The anti-condensation heaters must always be

switched on.
3.1.9 Reference Contact IK-3
Principle Fixed Hall sensor and moving magnet
Hall sensor HE-6103

Magnet HE-6104
Supply voltage 24VDC
Operating tempera- -40°C ... +85°C

ture
Output 4...20 mA, CLOSE: >18 mA, OPEN: <6 mA
Resolution <0,2 ms
Transmission Current loop, max. 500 m
Table 7 Technical Data IK-3
3.1.10 Further Technical Data
) Note
Technical Data for
- Trip voltage
- Control voltage
- Heater voltage
- Pressure monitoring for SF6
- Charging motor of the spring drive mecha-
nism
are indicated in the circuit diagram.
) Note
Technical Data for
- Circuit-breaker weights
- the permitted cable pull F
are indicated in the dimension drawing.
12
3 Description
3.2 Circuit-Breaker
The pole columns of the circuit-breaker are each mounted on a base 11, to the side of each of which an operating
mechanism cubicle 15.1 is fitted.
The insulator columns are assembled from several multished insulators and each of them supports an double
break interrupter assembly consisting of two interrupter units 22 with grading capacitors 23 connected in parallel
and a bell-crank mechanism 21.
Control cabinet 12 is also located at pole B.
21
12
15.1
11 Base
12 Control cubicle
15.1 Operating mechanism cubicle
16 Post insulator
21 Bell-crank mechanism
22 Interrupter unit
Fig. 2 Design of the circuit-breaker 3AP2 Fl

1003000a
13
3 Description
The two interrupter units provide a double-break feature per pole, the grading capacitors ensuring uniform voltage
distribution.
The double break assembly and the insulator column are filled with SF6 for arc-quenching and insulating
purposes.
The density of the SF6 gas for each circuit-breaker pole is monitored by a density monitor and the gas pressure
indicated by a manometer.
The energy required for switching is stored in one closing spring and one opening spring. The closing and
opening springs are located in the operating mechanism unit.
Control cabinet 12, which is attached to circuit-breaker pole B, contains the equipment for controlling and mon-
itoring the circuit-breaker and the terminal blocks required for the electrical connection. SF6 gas is monitored
single-poled in the operating mechanism cabinet.
There are cables for electrical coupling of the control with the three operating mechanism.
14
3 Description
3.3 Pole Column

The circuit-breaker's three pole columns are of identical design. Fig. 3 shows a cross-section of a pole column.
The double break assembly unit is mounted on post insulators which provide insulation against earth.
15.16.3 22.22
15.11
15.9
15
15.8.3
15 Corner gear
15.11 Filter cowl
15.16.3 Filter bag
15.8.3 Shaft
15.9 Lever
16 Post insulator
16.9 Operating rod
18.27.1 Driving rod
21 Bell-crank mechanism
22 Interrupter unit
22.1 Jacket
22.22 High-voltage terminal
Fig. 3 Sectional view of pole column
15
3 Description
The switching operation is transmitted to the interrupter units 22 (high-voltage potential) by the spring drive
mechanism (ground potential) via an operating mechanism rod 18.27.1, the shaft 15.8.3, the operating rod 16.9
and the bell-crenk mechanism 21.
The filter cowls 15.11 contains the filter material 15.16.3 which collects SF6 decompositon products and moisture
residue.
23.1 23.2
22
1001360a
22 Interrupter unit
23 Grading capacitor
23.1 Inner bracket
23.2 Outer bracket
Fig. 4 Arrangement of grading capacitor
16
3 Description
3.4 Interrupter Unit

Fig. 5 shows a sectional view of an interrupter unit. The breaker contacts are accommodated in the gas-tight
porcelain jacket 22.1.
15.11 Filter cowl

16.9 Operating rod
21.1 Gear unit housing
22.1 Jacket
22.11 Tube contact
22.11.1 Nozzle
22.11.17 Piston
22.11.18 Valve plate
22.11.19 Valve group
22.11.2 Auxiliary nozzle
22.17.1 Pull rod
22.17.2 Coupling rod
22.22 High-voltage terminal
22.23 Inner socket
22.29 Sealing ring
22.3 Contact laminations
22.31 Contact carrier
22.32 Base
22.35 Cover
22.4 Tandem gear
22.41 Heat cylinder
22.45 Electrode
22.5 Guide rail
22.52 Pin
22.9 Pin
Fig. 5 Interrupter unit
The main circuit of an interrupter unit consists of the high-voltage terminal 22.22, the socket 22.32, the contact
carrier 22.31, the contact laminations 22.3 arranged in rings in the contact carrier, the heat cylinder 22.41, the
inner socket 22.23 and the gearbox 21.1.
The contact laminations 22.3 support themselves centrically from the contact carrier 22.31 inwards to the heating
cylinder 22.41. The internal stress of the contact laminations 22.3 generates the necessary contact pressure from
the contact carrier 22.31 onto the heating cylinder 22.41.
17
3 Description
Parallel to the main circuit is the arcing circuit, which is made up of the movable pin 22.9 in the contact carrier
22.31 and the moving tube contact 22.11 situated in the heating cylinder 22.41.
The pin 22.9 and the tube contact 22.11 are made of materials which produce only minimal contact erosion.
The tube contact 22.11, the piston 22.11.17 and the heat cylinder 22.41 are mechanically interconnected and
coupled with the pull rod 22.17.1. They form the moving part of the interrupter unit.
A guide rail 22.5 is mounted at the nozzle 22.11.1. This engages with the control lever 22.46 via the pin 22.52. As
a result, the control lever is subjected to rotary movement, causing linear movement of the pin against the
direction of movement of the nozzle. The electrode 22.45 is connected to the nozzle via the gears using two
connecting rods and provides the pin with dielectric shielding.
The rear side of the piston 22.11.17 is equipped with a valve plate 22.11.18 which together with the valve group
22.11.19 makes up the compression unit for arc quenching.
The breaking process in the interrupter unit is described in a schematic diagram in the section 3.5 Arc Quenching.
18
3 Description
3.5 Arc Quenching

In an opening operation, the main contact that exists between the contact laminations 22.3 and the heat cylinder
22.41 is opened (Fig. 6, position b). The arcing contact, consisting of the pin 22.9 and the tube contact 22.11
remains closed, with the result that the current commutates onto the arcing contact.
22.11.19 KV 22.11.18 22.41 22.11 22.5 22.52
a)
22.11.17 HV 22.11.2 22.3 22.11.1 22.9 22.51 22.46 22.56
b)
C)
d)
a) CLOSED position
b) Opening: main contact in OPEN position
c) Opening: arcing contact in OPEN position
d) OPEN position
HV Heating volume
KV Compression volume
22.11 Tube contact
22.11.1 Nozzle
22.11.17 Piston
22.11.18 Valve plate
22.11.19 Valve group
22.11.2 Auxiliary nozzle
22.3 Contact lamination
22.41 Heat cylinder
22.46 Cam lever
22.5 Guide rail
22.51 Coupler
22.52 Pin
22.56 Lever
22.9 Pin (moving)
Fig. 6 Schematics of opening operation
19
3 Description
The pin (moving) 22.9 is moved against the direction of movement of the tube contact 22.11 by the connected
components of heating cylinder 22.41, nozzle 22.11.1, connecting rod 22.51, pin 22.52, control lever 22.46
(circuit-breaker opening movement).
The moved electrode 22.45 is also pushed in the direction of the heating cylinder 22.41.
During the continued course of the opening operation, the arcing contact opens, creating an arc (Fig. 6c). At the
same time, the heat cylinder 22.41 moves to the left and compresses the quenching gas between piston 22.11.17
and valve group 22.11.19. This causes the quenching gas to be forced in the direction opposite to the movement
of the moving contact components through the non-return valve, consisting of piston 22.11.17 and valve plate
22.11.18, into the heat cylinder and through the gap between the tube contact 22.11 and the arc quenching
nozzle, thus quenching the arc.
With large short-circuit currents the quenching gas surrounding pin 22.9 in the arcing chamber is heated by the
arc's energy and driven into the heat cylinder 22.41 at high pressure. When the current passes through zero, the
gas flows back from the heat cylinder into the nozzle and quenches the arc. When this happens, the valve plate
22.11.18 in the heat cylinder 22.41 prevents the high pressure from entering the compression chamber between
piston 22.11.17 and the valve group 22.11.19.
20
3 Description
3.6 Spring Drive Mechanism of the Circuit-Breaker

This section contains a general presentation of the spring drive mechanism; see the 3D illustration on the foldout
page at the end of these operating instructions. Its function is described in section 3.7 Function of the Spring
Drive Mechanism.
3.6.1 Charging the Closing Spring

Circuit-breaker in OPEN position
The closing spring 18.4 (see 3D illustration at the end of these operating instructions) is charged by the charging
gears 18.2 using the motor 18.1 byway of the charging shaft 18.14 and connecting rod 18.10. At the end of the
charging operation, the charging shaft is separated from the gears by the free-wheel 18.3 and secured with the
CLOSE latch 18.17. The closing spring 18.4 is now charged for the closing operation and the circuit-breaker is
therefore ready for closing.
3.6.2 Closing
The closing latch 18.17 is released by actuation of the trip coil 18.16. The energy of the discharging closing spring
18.4 is transmitted via the cam plate 18.6 to the lever 18.7 and the operating shaft 18.22 connected to it. In the
process, the opening spring 18.11 is charged by means of the rotation of the operating shaft 18.22, the operating
lever 18.24 and the connecting rod 18.27. The movement of the connecting rod 18.27 along the operating
mechanism rod 15.9.1, the torque shaft 15.8 and the operating rod 16.9 is transmitted to the centre interrupter
unit 22. At the same time, the contacts of the interrupter units 22 are closed.
On completion of the closing operation, the residual kinetic energy is absorbed by closing damper 18.41. Cam
18.19 and roller 18.41.1 prevent backward swinging of charging shaft 18.14.
Lever 18.7 is simultaneously engaged with OPEN latch 18.9. The pole is now in a CLOSED position and can thus
be switched off.
The closing spring 18.4 is then completely recharged in less than 15 s. A mechanical lockout prevents switching
back on of the operating mechanism before the opening operation.
21
3 Description
3.6.3 Opening
Actuating tripping coil 18.8 releases OPEN latch 18.9. The contacts of interrupter unit 22 are separated by
opening spring 18.11 via connecting rod 18.27, operating lever 18.24, operating mechanism rod 18.27.1, lever
15.9, torque shaft 15.8.3 and operating rod 16.9. The kinetic energy at the end of the opening cycle will thereby
be absorbed by opening damper 18.15. Opening damper 18.15 simultaneously serves as an end stop for the
opening cycle.
3.6.4 Operating Sequence

In the closed position of the circuit-breaker, the opening and closing spring are in charged state. This means the
circuit-breaker is in a position to perform O-C-0 switching sequences.
22
3 Description
3.7 Function of the Spring Drive Mechanism

The function of the spring drive mechanism is described below in conjunction with the major modular assemblies.
It is advisable first to read the section 3.6 Spring Drive Mechanism of the Circuit-Breaker.
3.7.1 Charging the Closing Spring

Starting position: the circuit-breaker is in the OPEN position. The closing and opening spring are relaxed, i.e. a
switching operation is not possible.
The cam disc 18.6 and the connecting rod 18.10 are near the lower dead centre point. The guide lever 18.7 and
operating lever 18.24 are rigidly connected and are in the OPEN position (Fig. 7).
To charge the closing spring, the charging shaft 18.14 is rotated by means of the charging motor 18.1 and gears
18.2. The free-wheel 18.3 engages in the cam of the charging shaft 18.14 (Fig. 8) and rotates it as far as the
upper dead centre point.
The charging shaft 18.14 is then turned as far as the closing latch 18.17 more quickly by the effect of the partly
relaxed closing spring 18.4 than by the freewheel, i.e. the form-fit between the free-wheel of the charging gear
and the charging shaft is cancelled and the charging shaft outpaces the charging gear. Before the cam plate 18.6
is stopped in the position 10° beyond the upper dead centre by means of the roller 18.23 and the closing latch
18.17 (Fig. 9), the cam 18.19 fixed to the mechanism housing disengages the free-wheel 18.3 from the charging
shaft 18.14 (Fig. 10). Charging shaft 18.14 and gear 18.2 are thereby separated. The motor is shut down
automatically and runs down with the gearing.
The closing spring is charged and the operating mechanism ready for the closing process.
23
3 Description
18.10 Connecting rod (for closing spring)

18.11 Opening spring
18.14 Charging shaft
18.15 Damper for opening
18.16 Release CLOSE
18.17 Closing latch
18.17.1 Support lever
18.19 Cam
18.22 Operating shaft
18.23 Roller
18.24 Operating lever
18.27 Connecting rod (for opening spring)
18.27.1 Driving rod
18.31 Mechanical closing interlock
18.4 Closing spring
18.4.1 Spring washer
18.41 Damper for closing
18.41.1 Roller
18.6 Cam disc
18.7 Lever
18.7.1 Roller
18.8 Release OPEN
18.9 Opening latch
18.9.1 Supporting latch
22 Interrupter unit
Fig. 7 Function diagram of closing and opening latching:

OPEN position, closing and opening spring relaxed
24
3 Description
18.20
18.14
18.2
18.3
18.1
1000661a
18.1 Motor
18.2 Charging gear
18.20 Cam
18.3 Free-wheel
Fig. 8 Function of the free-wheel: Charging of the closing

spring
18.4
1000810a
18.17 Closing latch
18.23 Roller
18.4 Closing spring
18.6 Cam disc

OPEN position, closing spring charged
25
3 Description

18.2 Charging gear
18.20 Cam
18.3 Free-wheel
Fig. 10 Function of the free-wheel: Uncoupling the charging
gear
3.7.2 Closing
Actuating CLOSE tripping coil 18.16 releases cam disk 18.6 via CLOSE latch 18.17 and supporting lever 18.17.1
(Fig. 11).
18.16
18.17.1
18.23
18.17
18.6
1000813a
18.16 Release CLOSE

18.17 Closing latch
18.23 Roller
18.6 Cam disc

Disenagement of the closing latch
26
3 Description
The effect of the closing spring turns the charging shaft 18.14 (Fig. 12). The roller 18.7.1 of the lever 18.7 moves
along the cam 18.6 and transmits the movement to the operating shaft 18.22. The movement is then transmitted
by the lever 18.24 (fixed to the operating shaft 18.22) and the operating mechanism rod 18.27.1 to the interrupter
unit 22. The contacts of the interrupter unit 22 are closed.

18.22 Operating shaft
18.27.1 Driving rod
18.6 Cam disc
18.7 Lever
18.7.1 Roller
18.9 Opening latch
22 Interrupter unit

Closing
27
3 Description
At the same time the opening spring 18.11 is charged by way of the operating lever 18.24 and the connecting rod
18.27. The opening latch 18.9 moves along the roller of the latch lever 18.9.1 (Fig. 12). At the end of the curve,
the lever 18.7 overtravels, with the result that the opening latch 18.9 can drop behind the roller of the latch lever
18.9.1 (Fig. 13).
18.19 Cam
18.41.1 Roller
18.6 Cam disc
18.7 Lever
18.7.1 Roller
18.9 Opening latch

Overtravel of the lever
28
3 Description
On completion of the closing cycle, cam 18.19 will run on roller 18.141.1 and transfer its residual kinetic energy to
damper for closing 18.41 (Fig. 13). Following this, roller 18.41.1 will jump behind cam 18.19 to prevent backward
swinging of charging shaft 18.14 (Fig. 15).
After leaving the cam disc 18.6, the lever 18.7 turns back a little towards OPEN, until the opening latch 18.9 is
resting on the roller of the supporting latch 18.9.1 (Fig. 14). The circuit-breaker is now latched in the CLOSED
position.
18.19 Cam
18.41.1 Roller
18.6 Cam disc
18.7 Lever
18.9 Opening latch

Latching in the closed position
29
3 Description

18.17 Closing latch
18.4 Closing spring

Latching of the charged closing spring
As the closing process takes place, the charging motor is switched on. The charging of the closing spring is
repeated according to paragraph 3.7.1 Charging the Closing Spring.
Subsequently the charging shaft must be latched to top dead centre with the charged closing spring (Fig. 15).
Mechanical closing lock-out 18.31 prevents unintentional starting of the operating mechanism before the opening
cycle by blocking supporting lever 18.17.1 (see Fig. 15).
The closing and opening springs are charged and the circuit-breaker is consequently ready for an O-C-0
switching sequence.
30
3 Description
3.7.3 Tripping
Actuating OPEN trip coil 18.8 releases OPEN latch 18.9 via supporting latch 18.9.1 and supporting lever 18.9.2.
Operating lever 18.24 and lever 18.7 are withdrawn by opening spring 18.11 over connecting rod 18.27 to the
OPEN position (Fig. 16). The contacts of interrupter unit 22 are simultaneously shifted to the OPEN position over
operating mechanism rod 18.27.1.
At the end of the opening movement the kinetic energy is absorbed by the damper (for opening) 18.15. The
damper serves also as end stop.

18.27.1 Driving rod
18.7 Lever
18.8 Release OPEN
18.9 Opening latch
22 Interrupter unit

Disengagement of the opening latch
31
3 Description
3.8 Control
The control system includes all secondary technical components necessary for the operation of the circuit-
breaker, which are for the main part located inside the control cubicle and the housing of the operating mech-
anism.
The documentation for the circuit-breaker includes the circuit diagram of the control system.
This diagram contains the following documents:
- Location diagram
- Schematic diagram
- Extended equipment diagram with technical data
and list of equipment
- Terminal diagram
- Connector diagram
Fig. 17 shows the inside of the control cubicle.
R..
1001369a
K... Contactors, time relays
P... Operating cycle counter
R... Heating (preventing condensation formation)
S4 Confirmation
X1 Terminal blocks
12.1.1 Equipment mounting plate
18 Climate-proof, ventilated and heated outdoor cubicle,
degree of protection IP 55
Fig. 17 Inside of the control cubicle.
32
3 Description
) Note
The operator is responsible for the fuse protection for the auxiliary circuits, unless otherwise agreed with the
manufacturer.
3.8.1 Spring Winding Mechanism
The spring winding mechanism consists of the motor and the charging gear. The spring state indicators (symbols)
are on the spring cups and will be shown by intelligible symbols. See chapter 3.6 Spring Drive Mechanism of the
Circuit-Breaker.
a) Spring is charged
b) Spring is not charged
18.1 Motor
18.16 Release CLOSE
18.20 Motor limit switch
18.4 Closing spring
18.8 Release OPEN
Fig. 18 Spring drive mechanism
3.8.2 Gas Monitoring

Each pole column is a closed gas compartment (Fig. 19) and is gas-monitored individually. The gas compartment
of a pole column to be monitored contains a non-return valve, a density monitor B4 and pressure gauge, the filling
connection W1, the test connection W2 and piping for connecting the components.
33
3 Description
B4 SF6 density monitor

MA Pressure gauge
W1 Filling flange
W2 Test connection
Fig. 19 Diagram of SF6 monitoring in a pole column
The density of the SF6 arc quenching material in the gas compartment is monitored by a density monitor B4 (Fig.
21). The SF6 filling and response values for the density monitor can be found in section 3.1.6 Arc Quenching
Medium SF6.
The connection W1 (Fig. 20) for filling the pole column with SF6 gas is in the relevant operating mechanism unit
next to the pressure gauge. The test connection W2 is located in the base (at the side of the operating
mechanism cubicle) (Fig. 21).
1001304a
W1 Filling
flange
Fig. 20 Filling
flange W1
34
3 Description
B4
1001305a
B4 Density monitor
W2 Test connection
Fig. 21 Test connection W2 (view with cover of the contact

position indicator removed)
3.8.2.1 Function of the Density Monitor

The density monitor compares the density of the SF6 gas in the compartment to be monitored with the density of
reference gas enclosed inside the monitor. Both gases are exposed to the same ambient temperature. The
density comparison is replaced by a pressure comparison in both systems (gas compartment - reference
compartment).
The density monitor responds to a change in pressure as a result of a leak between circuit-breaker gas
compartment and atmosphere. Pressure changes as a result of temperature changes are not taken into account.
The density monitor is set at the works to the limit density required. Resetting is neither necessary nor possible.
35
3 Description
5.00 Bellows
5.10 Microswitch
5.20 Housing
5.30 Circuit-breaker gas compartment
5.40 Reference gas compartment
Fig. 22 Schematic diagram of the density monitor (under

working pressure)
3.8.3 Lockouts
The individual functions are explained in the order of their appearance in the circuit diagram.
A General lockout SF6 prevents any switching of the circuit-breaker if the SF6 pressure is too low.
The closing lockout prevents the circuit-breaker from being switched on while the closing spring is being charged.
The anti-pumping device of the circuit-breaker pole ensures that it is not repeatedly opened and closed in the
event of simultaneous CLOSE and OPEN commands.
The swich S4 is for acknowledgement of enforced triple-pole operation.
3.8.4 Motor Control
The motor charges the closing spring and is controlled by a limit switch.
To protect sensitive components in the operating mechanism cubicles and in the control cubicle from condensed
water during rapid temperature changes, the units are always fitted with heating resistors. As condensation can
occur at any ambient temperature, these resistors must always be in continuous operation.
3.8.6 Signals
Signals are information on the condition of the circuit-breaker.
36
3 Description
3.8.7 Free Auxiliary Switch Contacts

Additional free auxiliary switch contacts at the terminal fixture X1 are available for customer's purposes.
3.8.8 Operating Cycle Counter

The circuit-breaker is equipped with one counter per pole (Fig. 17). It counts the number of switching operations
performed.
37
3 Description
3.9 Reference Contact IK-3
3.9.1 Introduction
Attention
The warnings in the operating instructions for high-voltage circuit-breakers must be observed! Work
may only be performed at the reference contact in the OPEN position with the closing and opening
springs relaxed.
Discharge the closing and opening springs:
- Disconnect motor power supply,
- Open circuit-breaker (from closed position),
- Close the circuit-breaker,
- Re-open the circuit-breaker.
The reference contact is connected mechanically to the interrupter unit of a high-voltage circuit-breaker and
serves for indirect determination of the switching time/ inherent switching time.
The reference contact is tripped by the operating mechanism of the circuit-breaker.
The difference in time between switching the interrupter unit and the output signal of the reference contact is
recorded in the test document.
There is no direct mechanical connection with the circuit-breaker's contact system.
FA Operating mechanism
RK Reference contact
UE Interrupter unit
Fig. 23 Function diagram of the IK-3
The IK-3 is a non-contact contact system consisting of a Hall Effect sensor with actuating magnets. The Hall
sensor is the fixed part and the magnet the moving part of the contact system.
38
3 Description
A Edge to be evaluated at CLOSE

B Edge to be evaluated at OPEN
Fig. 24 Output signal of the IK-3
The IK-3 is designed as a two-wire system in which the output signal is transmitted by a current loop.
1 Sensor electronics
2 Sensor HE-6103
3 Magnet HE-6104
4 Fastening plate
Fig. 25 Reference contact
The reference contact is set at the factory.

The air gap between the sensor and the magnet must be 2 ... 4 mm.
39
4 Installation
4 Installation
4.1 Safety Rules for Installation
WARNING
Danger to installation personnel can result from
- hazardous voltage
- SF6-gas
- falling and/or toppling parts and/or moving parts.
In order to avoid accidents, fire and impermissible burdens on the environment and in order to assure the
functional reliability of the switchgear, the user must ensure that:
- a responsible person, if necessary authorized to supervise, is put in charge of performance of commissioning,
- only qualified and instructed personnel are assigned,
- the regulations and instructions for work safety (e.g. in the use of equipment), together with instructions on
action to be taken in the event of accidents and fire, are available at all times and if necessary displayed in the
place of work,
- the tools, equipment and apparatus required for work safety and the personal protective equipment required
for certain tasks are available,
- only those materials, lubricants and auxiliary equipment approved by the manufacturer are used.
40
4 Installation
The safety regulations in these operating instructions are minimum requirements. They do not affect statutory
laws, standards, specifications or internal regulations of the company concerned with the work. They do not claim
to cover all eventualities and must be expressed concretely by the responsible persons at the latest before work
actually starts. In addition to company internal rules and the specific work conditions, the product descriptions and
instructions for use of tools, devices, apparatus, materials, lubricants and auxiliary equipment must be taken into
account.
The following safety regulations provide an overview of the dangers existing and their sources, and describe the
possible consequences if the rules specified are not complied with. They are expressed more exactly in the
operating instructions.
WARNING
Hazardous voltage - Electric shock and burning as a result of arcing are possible if live parts are
approached.
If high voltage is present in the vicinity at the place-where work is to be done, a responsible person from the
power supply utility must, before work starts:
- Switch off and isolate

- Prevent unintentional switch-on
- Test that equipment is dead
- Ground and short-circuit the equipment
- Cover or fence off nearby live parts
It must be confirmed that these safety measures have been taken.
WARNING
The pole columns are under pressure (see section 3.1.6 Arc Quenching Medium SF6) - Damage
to the porcelain parts can result in severe personal injury.
- Do not allow any tools or hoisting gear to knock against the porcelain parts.
- Do not lean any ladders against the pole columns; use step ladders.
41
4 Installation
WARNING
SF6 is heavier than air. In closed areas it may displace the air - Danger of suffocation!
Use a service unit for all work with SF6 gas. Extract the SF6 filling; do not let it escape into the
air.
WARNING
Improperly performed installation and maintenance can result in danger and malfunctions.
In the context of installation and commissioning, the commissioning report must be filled out.
42
4 Installation
4.2 Delivery and Storage
Attention
Avoid damaging the porcelain bodies.
4.2.1 Packing
The circuit-breaker is supplied as pretested modular assembly.
If transported by land, the components are delivered in crates. If transported by container (by sea), some are
supplied on pallets and some in crates.
All components and parts required for commissioning and operation are included in the shipment in a separate
package.
The parts comprised in the transport unit are indicated in the checklist provided with every circuit-breaker.
SF6 gas is supplied in cylinders.
The electrical circuit-breaker control is wired to the terminal strip in the control cubicle.
4.2.2 Checking on Arrival

When a shipment arrives it should be checked immediately against the dispatch notes and check list. If it shows
signs of damage determine the extent of the damage and its probable cause without delay. Should the damage
have been caused in transport, call in a representative of the forwarding agent in order to record the facts. This is
an essential requirement if a claim for damages is to be submitted.
4.2.3 Storage
If a circuit-breaker is not to be assembled immediately after delivery, the crates can be stored outdoors.
For better ventilation and as a protection against ground dampness, the crates should then be placed on wooden
planks and covered with tarpaulins.
) Note
In case of storing the circuit-breaker longer then 3 months the anti-condensation heater in the
control cubicle and on the operating mechanism cubicles must be switched on.
43
4 Installation
After one year's storage, the external surfaces treated with Tectyl 506 should be given a thick second coating.
Before storing the accessory items, check their plastic wrapping for signs of damage. If the plastic foil has sus-
tained damage, unpack the parts and store them in a dry, ventilated room.
44
4 Installation
4.3 Cleaning Liquids, Lubricants and Corrosion Protection Agents
4.3.1 Cleaning Liquids

For cleaning and degreasing metal parts and sealing rings use any of the following (not included in the scope of
supply).
Attention
Improper handling can result in personal injury, fire and environmental damage.
In the interest of safety, follow instructions for use of cleaning liquids carefully.
Outer surfaces/minor dirt

Cleaning liquids Warm water solution with a mild household
cleaning liquid
Instructions Wipe off with a damp lint-free paper or cloth.
Avoid drips. Do not let solution get into openings
and gaps.
Outer surfaces, parts/greasy surfaces, surfaces coated with anticorrosion agent (Tectyl 506), sealing
rings
Cleaning liquids Cold-application cleaning agent, hydrocarbon-
basis (free from halogenated hydrocarbons) flash
point >55°C, e.g. Shellsol D60 (Shell), Es-
sovarsol 60 (Esso), Aral 4005 (Aral), Haku
1025/920 (Kluthe)
Avoid drips. Wipe clean with a dry, lint-free paper
or cloth. Immerse small parts if necessary. Do not
immerse sealing rings in agent.
Safety instructions Fire hazard! No smoking! Read product de-

scriptions and follow relevant safety instruc-
tions.
Insulating parts in SF6-compartments

Cleaning liquids Ethyl alcohol, isopropyl alcohol, Haku 3294
(Kluthe)
Avoid drips.
Safety instructions Flammable! No smoking! Explosion protection
necessary! Read product descriptions and follow
relevant safety instructions.
45
4 Installation
4.3.2 Lubricants and Corrosion Protection Agents

The following lubricants and corrosion protecting agents are required for installation and maintenance of the
circuit-breakers:
Kliiber grease Centoplex 24 DL
for all lubricating points and non-hot-galvanized screws, unless another brand of lubricant is specified.
Isoflex Topas L32

for radial sealing rings and rolling contact bearings of the SF6 shaft seal on the corner gear and on the operating
mechanism.
Shell Vaseline 8420
for sealing rings and terminal faces for high-voltage cables.
WD40 or Trost Multifunction Fluid
for flange faces inside the sealing rings, including the slots.
Tectyl 506
for flange faces outside the sealing rings and for clamping sleeves.
Molykote Longterm 2 plus
for the threads of all hot-galvanized screws.
46
4 Installation
4.4 General Instructions for Installation

For assembling the circuit-breaker use only the bolts supplied. Spare bolts are included in the accessories pack,
in case any are lost during assembly work.
WARNING
If unsuitable bolts are used, they can malfunction and cause severe personal injury.
If the number of bolts supplied for the pressure vessels is insufficient, spare bolts must be ordered from
the factory only.
Grease the threads of all hot-galvanized bolts with Molykote Longterm 2 plus.
Attention
Unchecked tightening can result in damage to or loosening of bolt joints.
Use torque wrench for assembly. Tightening torque see Table 11.
Bolts are of 8.8 grade or higher.
i.e. Minimum tensile strength 800 N/mm2 Minimum yield strength ReH = 640 N/mm2
Screwed joint Tightening torque
M6 8 + 1 Nm
M8 20 + 2 Nm
M10 40 + 4 Nm
M12 70 + 7 Nm
M16 170 + 20 Nm
M20 340 + 30 Nm
M24 600 + 60Nm
Table 11 Tightening torques required for screw joints
Screw on all union nuts with a tightening torque of 40 ± 4 Nm.

Differing torques are indicated in the text.
Any locking washers and gaskets loosened or exposed during assembly must be replaced.
47
4 Installation
4.5 Installation of the Circuit-Breaker
WARNING
The control leads must not be connected to the terminal block of the operating mechanism until the
circuit-breaker has been erected complete with the pole columns.
4.5.1 Requirements for Assembly

You will require the following equipment and tools for
next work steps in the assembly of the circuit-breaker:
- A crane with suitable suspension tackle
- Evacuating equipment P= 20 mbar
- SF6 filling device W423
- SF6-leak detector
- A conventional standard toolbox.
4.5.2 Assembly on Supporting Pillars at the

Place of Installation
The circuit-breaker must be assembled at the point of installation. The following sequence of steps must thereby
be observed.
WARNING
Failure to observe the specified screw lengths for assembly of the circuit-breaker can lead to
severe damage or even destruction of the circuit-breaker.
48
4 Installation
4.5.3 Assembly Overview
Fig. 26 Assembly overview
) Note
Discard all screws and nuts marked red!
4.5.4 Disassembling the Insulator Column Kit

Loosen the M16 nuts at the fixing point between the bracket 1.3 and the wooden beams 1.6.
Lift the three insulator columns in the kit with the crane and put them down onto the brackets 1.3 on a solid base
but do not disconnect the suspension tackle fom the insulator column kit.
49
4 Installation
VD Packaging cap for insulator column

1.3 Bracket
1.4 Connecting plate
1.5 Lifting eye plate
1.6 Wooden beam
1.8 Lifting eye-bolt
Fig. 27 Insulator column kit
Disassemble the insulator column kit as shown in Fig. 27 starting at the bottom and put the individual columns
down on a solid base. Put the insulator columns down on the connecting plates or a wooden base (rest on the
metal flange, not on the porcelain parts).
Fig. 28 Separating the insulator columns
4.5.4.1 Fixing the Reinforcing Sheets

To fit the reinforcing sheets 1 and 2 in the breaker base, replace the four M 16x80 screws shown in Fig. 29 and
the three M16x55 screws on all three pole columns with the seven M16x10 screws supplied in the accessory
pack.
) Note
When replacing the screws to fit the reinforcing sheets 1 and 2, make sure that the screws are
individually loosened, replaced and tightened again.
50
4 Installation
BM 16x55
BM 16x55
BM 16x55
B The M16x55 screw is not replaced.
Fig. 29 Screw distribution for insulator column assembly.
The screws are then tightened to 170 Nm.
51
4 Installation
4.5.5 Assembly of the Control Cubicle
12 Control cubicle
15.1 Operating mechanism
Fig. 30 Control cubicle/operating mechanism transport unit
Insert the crane hook into the lifting eye-bolts of the control cubicle and undo screw joints to the other components
of the transport unit.
Move control cubicle with a crane and bolt in front to the centre pillar (pole B) (4 bolts M 16x60, 4 nuts, 8 washers
from the accessories pack).
The length of the bolts from the accessories pack is suitable for a pillar wall thickness of up to 35 mm
(Fig. 31).
52
4 Installation
11.13 Pillar
12 Control cubicle
Fig. 31 Assemble control cubicle at pillar
4.5.6 Assembly of the Operating Mechanism

Cubicles
The doors of the operating mechanism cubicles are labelled LA, LB and LC. The operating mechanism cubicles
are assembled on the pillars for poles A, B and C according to this labelling.
This allocation of operating mechanism to poles must be strictly observed because of the coded pole connecting
cables.
To assemble the drive cabinet, insert the crane hooks into the lifting eye-bolts of the drive cabinet and undo the
screwed connections to the other components of the transport unit.
Place the operating mechanism cabinet with base 11 onto flange plate F of the corresponding pillar and secure
with screws (4 screws M 16x80, 4 nuts, 8 washers from the accessory pack).
The length of the bolts from the accessories pack is suitable for a pillar wall thickness of up to 45 mm
(Fig. 32).
4 Installation
53
F Pillar Flange Plate
11 Breaker base
Fig. 32 Operating mechanism cabinet with base mounted on

pillar
4.5.7 Assembling the Insulator Column

The circuit-breaker poles are labelled LA, LB and LC on the double interrupter heads, the insulator columns and
the lower part of the circuit-breaker. Make sure the double interrupter heads and insulator columns are assigned
correctly to the circuit-breaker poles and check the last four digits in the serial number on the lower part of the
circuit-breaker when you install the circuit-breaker.
The insulator columns consisting of corner gears, insulators and operating rods are fully assembled at the factory.
The top openings on the insulator columns are sealed with a packaging cap for protection and to prevent
contamination during transport (Fig. 33).
54
4 Installation
VD Packaging cap
Fig. 33 Packaging cap for insulator column
Attention
The time between removing the transport cover and evacuation of the circuit-breaker pole must not
exceed one hour.
Attention
During assembly work, the open insulator column should be protected against atmospheric influences
using suitable covers.
Remove the bolt 10.9 (Fig. 49) from the corner gear 15 and the lever 15.9 and keep them ready for linking the
operating rod.
Remove the transport fastenings (cable ties) for the operating rod 18.27.1 (Fig. 49).
Installing the insulator columns
The insulator columns for the circuit-breaker are identical. Use the pole labels on the corner gear to assign the
poles.
55
4 Installation
H Wood
1.4 Connecting plate
1.5 Lower lifting eye plate
15 Comer gear
15.9.01 Lever
1.8 Upper lifting eye plate
Fig. 34 Installing insulator columns (diagram shows the top

insulator column in the kit)
Loosen and remove the 2 lifting eye plates 1.5.

Before you raise the insulator column place a wooden base under the corner gear. This will prevent damage
when turning. Now lift the insulator column carefully by the 2 angled lifting eye bolts 1.8.
Make sure that the crane hook and the insulator column head are always vertical to prevent the insulating
columns slipping when lifted.
The connecting plate 1.4 can then be loosened and removed.
You can remove the lower connecting plate once the insulator column has been lifted far enough.
Now insert the insulator column carefully into the carrier opening.
Fig. 37 Breaker pole mounted
56
Then align the insulator column so that pegging out with the bolt 10.9 (Fig. 49) is possible.
Now tighten the four M 16x65 screws to a torque of 170 Nm.
Tighten the four M8x40 screws and nuts with a torque of20Nm.
15.16.3
16.7
1002226a
Fl Humidity indicator
N Groove for teflon strip 16.6.1
VD Packaging cap
1 Transport protection device
15.16.3 Desiccant agent
16 Post insulator
16.7 Sealing ring
16.9 Operating rod
2 Cable fastener
Fig. 38 Packaging cap for insulator column
57
4 Installation
4.5.8 Erecting the Double-Break Assembly

The coupling bolt 10.9 on the corner gear should be removed and laid out ready for later use.
Remove the 90° offset jack rings 1.8 and laid out ready for the next insulator column.
Attention
During assembly work, the open insulator column should be protected against atmospheric influences
using suitable covers.
Remove the packaging cover from the insulator column and read the moisture indicator on the inside of the cover
immediately.
Handling the humidity indicator
The effectiveness of the drying agent can be determined using the humidity indicator.
In its initial state (dry) the indicator display is blue. If the relative humidity increases, the indicator display changes
from blue to pink.
When taking the reading, check which semicircle is the most pink or is already lighter than the area around all the
semicircles. (Fig. 39). The relative humidity in % is above this figure, but still below the next higher figure.
) Note
The humidity value reading may not exceed 40 %. If the humidity value is above this, inform the nearest
Siemens representative!
58
4 Installation
Fig. 39 Humidity indicator
The old desiccant agent is removed and disposed of.

Treatment of the sealing flanges and the guide
The sealing faces of the flanges and the guide must be treated carefully since even minor damage may lead to
leaking joints.
A Grease with corrosion protection agent WD 40 or Trost

multifunction oil
B Grease with Tectyl 506
C Grease sealing rings with Vaseline 8420
Fig. 40 Treatment of the sealing flanges and the guide
The flange for the insulator column should also be cleaned and treated with Tectyl.
Take two new O-rings from the accessory kit, clean with lint-free cloth, lubricate with Vaseline and lay out ready
for use.
59
4 Installation
Move the lever to CLOSED position (the drive rod moves upwards) and lock it to the base using the rubber
retaining ring supplied so that ir remains in CLOSED position.
Position a lubricated O-ring on the upper flange of the post insulator column. Remove the transport protection 1,
which is used only during transport (Fig. 38) from the guide tube 16.6. The prepared sliding ring 16.6.1 from the
accessory pack is positioned around the groove with one hand. At the same time, the guide 16.6 can be pushed
over the slide ring with the other hand (see Fig. 46).
) Note
When inserting the guide, ensure that the longer section of the guide is at the bottom.
By turning it slightly in all directions, ensure that the lower O-ring is positioned centrically in the groove.
16.9.1
16.3
1002573a
16.3 Post insulator
16.6 Centering guide
16.6.1 Teflon strip
16.7 Sealing ring
16.9 Operating rod
16.9.1 Yoke head
Fig. 41 Teflon strip
Insert the upper O-ring in the upper groove on the guide.

Install spacer
Insert three spacers W350 in the post insulator flange so that the slit in the threaded bolt is pointing to the flange
and fasten M16 nuts (Fig. 46).
60
4 Installation
W350 Spacer
16.7 Sealing ring
16.9.1 Yoke head
Fig. 42 Install spacer
Lift double interrupter head to eye level with crane on the lifting plates (Fig. 47).
1 Lifting plate
Fig. 43 Lifting plate arrangement
Attention
The double interupter head must be suspended horizontally for assembly.
61
4 Installation
Remove the transport cover 21.9.9 (Fig. 45) from the double interrupter head and take out the desiccant bags.
Prepare the sealing flanges as described above.
Remove the cable binder used as transport protection. Bring the interrupter unit into OPEN position by pulling the
two coupling levers jerkily as far as they will go. The coupling bolt 21.7.3 supplied can be used for this purpose.
The double interrupter head is placed on the spacer in such a way that the grading capacitors are situated on the
side of the operating mechanism cabinet.
The holes in the fork head of the drive rod and in the two coupling levers should be aligned, to enable the
coupling bolt to be inserted. To do this, the two coupling levers are held in a V-shape with one hand, while the
coupling bolt is inserted into the aligned holes with the other hand after positioning the drive rod.
Protect coupling bolt 21.7.3 with PE fuse 21.11.
1002230a
VD Packaging cap
15.16.3 Desiccant agent
21.9.9 Packaging cap for double interrupter head
Fig. 44 Packaging cap for double interrupter head and insulator column
62
4 Installation
W350 Spacer
16.7 Sealing ring
21.11 SL-Safety clip
21.7 Coupling lever
21.7.3 Coupling bolt
Fig. 45 Erecting the double-break assembly
63
4 Installation
W350 Spacer
16.3 Post insulator
16.6.1 Teflon strip
16.7 Sealing ring
16.9 Operating rod
16.9.1 Yoke head
21.1 Housing
21.7 Coupling lever
21.7.3 Bolt
Fig. 46 Centering guide and coupters fitted
Attention
Hold the double-break assembly by means of the crane; do not lift it!
Remove the three spacers. To do this, unscrew the nuts and unscrew the threaded bolt downwards out of the
hexagonal socket. Remove the hexagonal socket to the side.
Before the double interrupter head is lowered, release the reversing lever 15.9 from its locked position -remove
the rubber retaining ring and bolt 10.9.
Carefully lower the double interrupter head onto the insulator and screw it onto the insulator column to 170 Nm
with 8 screws M 16x75.
4.5.9 Lifting Plate

The lifting plates used for hoisting the double interrupter head are removed. The screws are re-used.
64
4 Installation
1 Lifting plate
22 Interrupter unit
Fig. 47 Lifting plate arrangement
4.5.10 Coupling the Operating Mechanism

Using the manual actuator supplied, the lever 15.9 is moved in such a way that it can be connected to the bolt
10.9. The bolt remains in operating position.
W387 Manual operating device W387

15.9 Lever
18.27.1 Driving rod
Fig. 48 Manual operating device W387
65
4 Installation
15.9 10.1 10.9 18.27.1
10.1 10.9
1 Marking position
2 Operation position
10.1 Bolt with lock washer
10.9 Bolt
15.9 Lever
18.27.1 Driving rod
Fig. 49 Coupling the operating mechanism
Set up the two other poles in the same way replacing the original screws after removal of the lifting eye-bolts.
Next pull the bolt 10.9 out at all three poles (Fig. 49) so that it can be secured in the ring groove with the locking
plate 10.1 and two M6 screws.
Bend the locking plate after tightening the two M6 screws.
4.5.11 Connecting the Gas Pipes
During assembly of the tube connections, ensure that the sealing surfaces are clean and the O-ring gasket is in
perfect condition.
An gas line must be connected for each pole column.
66
4 Installation
To connect the gas pipes 51.1 to the flanges 15.40 of the pole columns, remove the union nuts 15.40.1 with
sealing cap (Fig. 50) from the flanges 15.40 and make the connections as shown in Fig. 51.
First of all align the gas tube flange 51.1 parallel to the surface of the flange 15.40 on the corner gear and insert a
new O-ring 15.40.3 which has been lubricated with Vaseline. Then quickly screw on locking nuts 51.1.1 by hand
and tighten with a wrench. Screw on the locking nuts 15.40.4 to a tightening torque of 40 Nm. Vaseline and a new
O-ring are to be found in the accessory pack.
Keep the locking screws of the gas pipes and the union nuts with sealing caps of the flanges on the pole columns
in a safe place for future transportation and repairs.
15 Corner gear
15.40 Flange
15.40.1 Union nut
15.40.2 Cap plug
15.40.3 O-ring gasket
15.40.4 Valve plunger
Fig. 50 Gas connection with non-return valve
15 Corner gear
15.40 Flange
15.40.3 O-ring gasket
51.1 Gas pipe
51.1.1 Union nut
Fig. 51 Mounting the gas pipe
67
4 Installation
4.6 Earthing and Connecting the Leads
4.6.1 Earthing
Connect the breaker base to the high-voltage station earth by means of earth terminals provided.
a) Earthing bolts
Fig. 52 Earthing bolts in base (viewed from outside/inside)
4.6.2 Work on High-Voltage Terminals
WARNING
For safety reasons, work on high-voltage terminals should be carried out before the circuit-
breaker is filled with SF6-gas up to nominal pressure.
The connection of the high-voltage conductors is allowed at nominal SF6 pressure provided that the warnings are
followed.
WARNING
High gas pressure - Danger of bursting!
The porcelain insulators should not be exposed to any stress (e.g. from vibration, etc.). Great
care should be taken to avoid damaging the porcelain body and fins with tools or handling aids.
68
4 Installation
Connecting the high-voltage conductors

Brush the contact surfaces of the high-voltage terminals with a steel wire brush, which has only been used for
aluminium, until they are bright and slightly roughened. Wipe the contact surfaces off with lint-free paper or cloth
and lightly coat them with acid-free Vaseline, e.g. Shell Vaseline 8420.
Make the connections and tighten the screws. Before commissioning, retighten once again.
In the case of connecting parts made of copper, copper-aluminium spacers must be used.
4.6.3 Connecting the Leads
WARNING
To avoid damaging the circuit-breaker by inadvertent operation, switch on the power to the
motor only when the circuit-breaker has been filled with SF6 gas. Pressure must at least be at
the level of general lockout SF6, see Table 4.
When the power to the motor is switched on, the closing springs are charged automatically.
) Note
Connecting cables must be fitted in dead state.
69
4 Installation
4.7 Filling the Circuit-Breaker with Gas
4.7.1 Evacuating
WARNING
Evacuate the circuit-breaker not later than one hour after removing the transport cover from the
double interrupter head.
If serving equipment is not available, you must have a vacuum pump to evacuate the poles before filling with SF6
gas.
Connect the service unit at the filling connection W1 (Fig. 1). Evacuate the circuit-breaker down to a pressure of <
0.02 bar; then switch the service unit for "fill". The required filling pressure and response values are temperature-
dependent and must be taken from the diagram, SF6 filling curve and response values of the density monitor, see
3.1.6 Arc Quenching Medium SF6.
4.7.2 Filling the Breaker from the Gas Cylinder

Siemens offers a complete filling device of type W423 for filling the circuit-breaker with SF6 gas from a gas
cylinder (Fig. 53).
Attention
The circuit-breaker may be filled only by or under the supervision of qualified personnel, and in
accordance with the SF6 filling curve (see under 3.1.6 Arc Quenching Medium SF6).
Attention
For filling the breaker with gas only use as good as new SF6-gas which corresponds the
demands ace. IEC 60376.
70
4 Installation
WARNING
High gas pressure - Danger of bursting!
Exceeding the permissible filling pressure can cause the pole columns to burst, resulting in
severe personal injury and damage to property.
The filling device must include a safety valve (operating pressure 8.0 bar). The safety valve prevents
the pressure compartments from being overstressed due to an impermissibly high pressure.
Fig. 53 Gas filling device W423
To pour in gas, connect the hose of the filling device to the filling flange W1 of the pole (Fig. 54 and Fig. 55).
Using the handwheel on the control valve, regulate the gas flow to prevent possible freezing of the cylinder.
Monitor the filling process on the precision pressure gauge.
Care must be taken that the filling pressure, which depends on the ambient temperature (see rating plate with
information about the filling pressure at 20°C), is correct.
W1 Filling flange
Fig. 54 Filling flange W1
4 Installation
71
W
1 Filling flange
1 Gas cylinder
2 Pressure reducer regulating valve
3 Precision pressure gauge (-1.0 bar up to 9.0 bar)
4 Safety valve
Fig. 55 Gas filling device connected
At an ambient temperature other than +20°C, the SF6 filling pressure must be taken from the diagram (Fig. 1).
The filling pressure may be up to 0.30 bar over the nominal pressure curve (temperature-independent).
When filling is completed, unscrew the hose of the filling device and close the filling flange. Screw on the union
nut by hand (4 Nm). Ensure that all parts are clean.
4.7.3 Leakage Test after Installation

After successful assembly of the circuit-breaker and filling with SF6 gas, the tube connections should be checked
for leakages.
A leak detector must be used. If a leak is detected:
WARNING
Release the SF6-pressure before working on the screw connections of the gas chamber.
If a leak is discovered, undo the leaking connection and check the sealing surface for damage or foreign bodies.
Then fit a new seal, remake the connection and repeat the leak test.
72
4 Installation
4.8 Carrying Out Test Operations

When installation work is finished, the circuit-breaker is in the OPEN position. The closing spring of the operating
mechanism is not charged. See section 3.7 Function of the Spring Drive Mechanism
When the motor control power supplies are switched on, the charging motors automatically start up and stop
again when the closing spring has been charged and latched. The operating mechanism is now ready for a
closing operation.
WARNING
Blocking of the circuit-breaker is possible.
Before the start of a test run it is essential to check that the bolts 10.9 are inserted in the breaker
position 2 and secured (Fig. 56)
A Operation position
B Marking position
10.9 Bolt
15.9 Lever
Fig. 56 Coupling point on corner gear
WARNING
Danger of bursting if porcelain bodies are damaged. Severe personal injury can result.
For safety reasons no persons may remain within 60 m of the circuit-breaker while the first 5
test operations are being carried out.
73
4 Installation
WARNING
Danger of serious mechanical damage!
Mechanical test operations must only be performed with sufficient SF6 gas filling: Pressure
must at least be at the level of general lockout SF6, see Table 4.
When installation work is finished, 5 test switching operations should be carried out per circuit-breaker pole.
With regard to the possibility of the porcelain components having suffered transport damage, these mechanical
switching operations must be performed by remote control as safety switching operations.
74
4 Installation
4.9 Checks before Commissioning
Attention
The items listed below should be strictly followed during commissioning.

Check that heating resistors in the three operating mechanism cubicles and in the control cubicle are working,
and also the function of any monitoring equipment fitted.
4.9.2 Test of Wiring between Substation and Circuit-Breaker

Check all command and signalling paths.
4.9.3 Commissioning Report

It should be checked that the commissioning report enclosed with the circuit-breaker has been completed in full
and signed.
Please return it to the manufacturer at the following address:
Siemens Ltd.
PTD-Division
E-76. Waluj MIDC
Aurangabad 431136
75
5 Operation
5 Operation
5.1 Instructions for Operation
5.1.1 Closing and Opening
WARNING
Danger of serious mechanical damage!
An SF6-minimum gas pressure (SF6-blocking pressure) must be available for test operations (without
current and voltage).
WARNING
Danger! - High voltage!
A circuit-breaker connected to high voltage may only be operated conforming with the safety
regulations of the facility. In this case, the general lockouts of the circuit-breaker may not be
bypassed.
Switching operations triggered directly at the tripping coil will bypass both the switchgear interlock and
general lockouts of the circuit-breaker.
5.1.2 SF6 Pressure

The pressure of the SF6 gas in the pole columns is monitored by a density monitor and shown on the respective
pressure gauge. The response values of the density monitor are shown, see 3.1.6 Arc Quenching Medium SF6.
If the SF6 pressure drops unduly low, a signal Loss of SF6 is initiated. The circuit-breaker must then be topped up
as soon as possible with SF6 from a gas cylinder or using the filling device connected to the flange W1 on the gas
monitoring unit until nominal pressure is restored. The circuit-breaker must be isolated for this. When filling has
been completed, the circuit-breaker can be put back into operations.
WARNING
The circuit-breaker must be switched off and earthed for SF6 filling work.
The circuit-breaker can be switched back on when filling is complete and the earthing has been
disconnected.
76
5 Operation
The filling flange W1 for filling the circuit-breaker with SF6 gas is located inside the drive mechanism housing
(connecting thread M26x1.5 or M45x2). The operational gas pressure can be read on the pressure gauge MA
(see section 3.8 Control).
WARNING
If the above signal is initiated again after some time, the leak must be located and, if possible, sealed. If the leak
cannot be sealed, the nearest Siemens representative should be notified.
5.1.3 General Lockout
If the SF6 pressure in the circuit-breaker drops so low that perfect arc-quenching can no longer be ensured, a
general lockout becomes effective and blocks all further operation.
5.1.4 Mechanical Reclosing Lockout
If the circuit-breaker pole is in the CLOSED position, a mechanical reclosing lock-out in the operating mechanism
comes into effect. It prevents the operating mechanism from being switched back on.
5.1.5 Max. Permissible Number of Interruptions
The relationship between breaking current I, max. permissible number of interruptions is shown in Fig. 57. If the
interruptions take place with higher current, the number of possible interruptions decreases as shown in Fig. 57.
77
5 Operation
I Breaking current in kA
k Weighting factor
n Max. permissible number of interruptions
X During the type tests 10000 mechanical operation cycles
were carried out.
Fig. 57 Max. permissible number of interruptions as a

function of the breaking current.
The chart (Fig. 57) relates to one pole of a triple-pole circuit-breaker. Three times the number of the permissible
single-pole opening operations may thus result in a triple-pole circuit-breaker (e.g. 18 single-pole opening
operations with 50 kA).
Weighting factor k simplifies calculation of the max. permissible number of interruptions at different breaking
currents.
78
5 Operation
m
6000 - Σ (ni • ki)
i=1
nx =
kx 1000037b
ki Weighting factor for breaking current I

kx Weighting factor for breaking current lx
n. Number of carried out interruptions at breaking current I
nx Number of remaining permissible interruptions at breaking
current lx.
Fig. 58 Formula for calculating the max. number of

permissible interruptions
The maximum number of interruptions still permissible with a given number of operations (with consequent wear)
already carried out can be calculated using the above equation.
For example:
The circuit-breaker with a rated short-circuit breaking current of 50 kA has performed 250 interruptions with
breaking currents of 3.15 kA, and 2 interruptions 20 kA.
How many interruptions at 40 kA are still permissible?
6000 - (n3.15 • k3.15 + n20 • k20) 6000 - (250 • 1 + 2 • 100) 6000 - (250 + 200)
n40 = = = = 10,7
k40 520 520
Fig. 59 Number of remaining permissible interruptions

at breaking current lx.
A total of 10 interruptions at 40 kA are still permissible.
79
5 Operation
5.1.6 Recommended Procedure in the Event of Irregularities on the Circuit-Breaker 3AP2 Fl
) Note
The following table is an aid in recognition and assessment of any irregularities occuring in operation of
the circuit-breaker.
It also enables specific details to be given if Siemens service Berlin personnel have to be summoned. In
such a case, please telephone during business hours
Tel.: +91 240 2565 142

or by fax
+91 240 2554 701
WARNING
To avoid any hazard, only qualified personnel may do the work described below.
WARNING
Work may only be done on the operating mechanism when the opening and closing spring are relaxed.
WARNING
The circuit-breaker must be switched off and earthed for SF6 filling work.
The circuit-breaker can be switched back on when filling is complete and the earthing has been
disconnected.
80
5 Operation
Signal/Lock-out Effect Possible cause(s) Remedial

measure(s)
Loss of SF6 Signal only (Leak generally slow) SF6 leak Locate fault and seal leak.
Top up SF6 to nominal
pressure
General SF6 lock-out No switching possible SF6 leak See Loss of

SF6
Reclosing lockout longer than 15s Closing spring not charged, no No motor power supply/Motor Provide motor supply/replace
closing possible defective motor
Table 12 Disturbances
81
5 Operation
5.2 Disposing of High-Voltage Switching Devices and Systems

The circuit-breaker 3AP2 Fl is an environmentally compatible product.
In disposal, priority must be given to reuse of the materials. Environmentally acceptable disposal of the device is
possible in line with current legislation.
The device can be recycled as mixed scrap, or, if it is dismantled as far as possible, in a more environmentally
acceptable way as sorted scrap with a mixed-scrap residual portion.
The following materials have been used to make up the device: Steel, copper, aluminium, PTFE, cast resin or
cast-resin-impregnated fabric, glass-fibre-reinforced plastics, rubbers for sealing, ceramics, greases.
Before disposal, it should be ensured that the Shell Aero Fluid hydraulic fluid present in the drive mechanism
dampers is drained. This should be done in accordance with current official regulations at the time of disposal.
No oils used in the circuit breaker contain PCB.
In as-supplied-by-Siemens state, the device incorporates no hazardous substances in the sense of the pertinent
regulations in Germany. If the device ist to be operated outside Germany, the locally applicable laws and
regulations must be followed.
The insulating and quenching media SF6 can be removed by suction using suitable equipment and, after
reconditioning, can be made available for reuse.
In the opened gas compartments, there may be solid decomposition products resulting from switching operations.
The gaseous products are absorbed by the built-in filters. When switching devices incorporating SF6 as insulating
and quenching medium are disposed of (with particular regard to filter material and solid decomposition products),
the necessary safety measures must be complied with.
Local customer support offices will be able to answer any questions concerning disposal.
82
6 Maintenance
6 Maintenance
6.1 Inspection and Maintenance - General
The circuit-breaker can only function reliably if it is correctly maintained. The purpose of inspection and main-
tenance therefore is:
- to determine to what extent certain parts have worn and to assess their state,
- to ensure that parts still in good condition are kept in this state,
- to replace certain parts in good time,
- to ensure corrosion protection.
Inspection and maintenance services are categorized in line with the work involved and designated accordingly.
WARNING
6.1.1 Maintenance Services (Schedule)

The inspection and maintenance services scheduled in the Table 13 are each offered separately by Siemens Ltd..
Circuit-breakers which are operated frequently obviously suffer greater wear than circuit-breakers operated only
seldom. The following distinction must be made:
- Mechanical wear caused by friction (mechanical operating cycles) and
- Arc erosion due to the switching of load currents or fault currents.
The wear reserve is calculated so that in most cases the various inspection and maintenance services can be
performed at fixed intervals. Only if the circuit-breakers are operated particularly frequently might it be necessary
to bring forward the corresponding service, because the permissible number of mechanical operations and/or load
or fault switching operations have already been exceeded (see section 5.1.5 Max. Permissible Number of
Interruptions).
6.1.2 Assignment of Personnel
The inspection and maintenance service may only be carried out by or under the supervision of qualified per-
sonnel. This personnel can be assigned by the customer or the next Siemens office.
Tel.: +91 240 2565 142
Fax: +91 240 2554 701
If requested, the customer's personnel can be trained at the manufacturer's works.
The advantage of calling in Siemens personnel is that the work is carried out in accordance with the latest
information and experience gained with a large number of circuit-breakers. This is then reflected in the circuit-
breaker having a higher reliability standard. Moreover, the fact that they are familiar with the circuit-breaker also
enables Siemens personnel to do the job in less time. In this way service interruptions are kept to a minimum.
Assignment of Siemens personnel also means that tools and measuring instruments etc. that are usually not
worth buying are provided on a hire basis.
"Maintenance kits" required as part of maintenance, as well as consumables (cleaning liquids, lubricants etc., see
section 4.3 Cleaning Liquids, Lubricants and Corrosion Protection Agents) are also supplied.
6.1.3 Maintenance Kits

Maintenance kits contain various spare parts in the appropriate quantities for the particular service.
83
6 Maintenance
Maintenance kits are supplied and charged for by Siemens Ltd. as part of the inspection and maintenance
service.
It is not advisable for the customer to hold stocks of maintenance kits, as some parts, e.g. O-ring seals, are
subject to aging.
6.1.4 Initial Date for Inspection and Maintenance Service

The starting date for the inspection and maintenance schedule is that at which the filter material is placed in the
circuit-breaker, which is then evacuated and filled with gas. This is normally the year of production.
The starting date is only related to the insertion of the filter material, not to the date of energization.
The starting date should be recorded in writing and the number of mechanical operations and fault current
operations etc. monitored in order to see whether inspection and maintenance should be carried out as a function
of time or of wear.
6.1.5 Disturbances
In the event of a disturbance, please request appropriate Siemens representation of qualified personnel. We ask
you to state the type and extent of the disturbance as accurately as possible. Please name any that are showing
signs of damage. To simplify identification, state the designations given in the operating instructions (designations
and part numbers together with the order number of the operating instructions 927 00966 174 A, page number,
number of the illustration) and state the serial number of the circuit-breaker concerned.
6.1.6 Points to be Noted

The locking elements of any screwed joints opened for inspection must be replaced.
The same applies to all seals and gaskets exposed in the process. All open circuit-breaker parts should be
covered to prevent the ingress of dirt.
During normal operation no switching dust should result from switching. If dust is found after repeated interruption
of high short-circuit currents, proceed as follows:
Any switching dust should be removed immediately when the circuit-breaker is opened and any subassemblies
have been removed. When this dust is exposed to air for some time it will absorb moisture and can then only be
removed with difficulty.
Gloves should be worn!
Remove the dust with a piece of cloth or use a vacuum cleaner. Do not stir it up unnecessarily. Cloths and
switching dust should be disposed of in keeping with environmental regulations.
84
6 Maintenance
6.2 Safety Rules for Inspection and Maintenance Service - General
WARNING
Danger to maintenance personnel can result from
- hazardous voltage
- operating mechanisms under spring pressure
- gas pressure in the pole columns
- SF6-gas and its decomposition products
In order to avoid accidents, fire and impermissible burdens on the environment and in order to assure the
functional reliability of the switchgear, the user must ensure that:
- a responsible person, if necessary authorized to supervise, is put in charge of performance of maintenance
- only qualified and instructed personnel are assigned,
- the regulations and instructions for work safety (e.g. in the use of equipment), together with instructions on
action to be taken in the event of accidents and fire, are available at all times and if necessary displayed in
the place of work,
- the tools, equipment and apparatus required for work safety and the personal protective equipment required
for certain tasks are available,
- only those materials, lubricants and auxiliary equipment approved by the manufacturer are used.
The safety regulations in these operating instructions are minimum requirements. They do not affect statutory
laws, standards, specifications or internal regulations of the company concerned with the work. They do not claim
to cover all eventualities and must be expressed concretely by the responsible persons at the latest before work
actually starts. In addition to company internal rules and the specific work conditions, the product descriptions and
instructions for use of tools, devices, apparatus, materials, lubricants and auxiliary equipment must be taken into
account.
85
6 Maintenance
The following safety regulations provide an overview of the dangers existing and their sources, and describe the
possible consequences if the rules specified are not complied with. They are expressed more exactly in the
operating instructions.
Hazardous voltage - Electric shock and burning as a result of arcing are possible if live parts are
approached.
Before maintenance is to be done, a responsible person from the power supply utility must, before work starts:
- Switch off and isolate
- Prevent unintentional switch-on
- Test that equipment is dead
- Ground and short-circuit the equipment
- Cover or fence off nearby live parts
It must be confirmed that these safety measures have been taken.
The closing and opening springs may be charged. If the control and motor power supply are not switched
off, the closing spring will be automatically recharged after a closing operation. The spring state indicator
shows only the position of the closing spring - unintentional switching operations can lead to severe
personal injury.
Before beginning maintenance work, relax the opening and closing springs as follows:
- Disconnect motor power supply,
- open the circuit-breaker, if the circuit-breaker is in the CLOSED position.
- close the circuit-breaker and
- re-open the circuit-breaker.
- disconnect the control voltage.
The pole columns are under pressure (see section 3.1.6 Arc Quenching Medium SF6) - Damage to the
porcelain parts can result in severe personal injury.
- Before opening interrupter units, ensure pressure relief by means of the facility provided.
- After relieving the pressure, gradually and uniformly undo the screw joints.
- Do not allow any tools or hoisting gear to knock against the porcelain parts.
- Do not lean any ladders against the pole columns;use step ladders.
SF6 is heavier than air and can displace the air required for breathing - Danger of suffocation!
86
6 Maintenance
- SF6 is odourless, non-toxic and about five times heavier than air. SF6 leads to displacement of oxy
gen. SF6 concentrations of more than 19 % vol. call for special protective measures. Such concentrations can
occur in opened and unventilated SF6 compartments, in confined spaces on the floor of switchgear installations
and in lower-level rooms (e.g. basements, cable ducts).
- Sulphur hexafluoride (SF6) must not be let off to the atmosphere. For maintenance work gas servicing
equipment should be used.
Specifications for the use of SF6 gas
- IEC 60376
- IEC 60480
For Germany, the following also applies: Accident prevention sheet (relating to SF6 installations) issued by the
statutory industrial accident insurance institution for precision mechanics and electrical engineering.
Under effects of arcs, gaseous decomposition products and switching dust occur. Decomposition
products of SF6 are toxic - Coming into physical contact with them or inhaling them can cause irritation to
the skin, eyes and mucous membranes. Nausea, dizzines and lung oedema can result.
- These substances vary in toxicity. In combination with moisture, switching dust is caustic and forms a coating
that sticks fast.
- Small quantities of gaseous decomposition products already initiate alarm signals, e.g. pungent disagreeable
smell similar to rotten eggs (hydrogen sulphide), before there is danger of suffocation.
- If emptied housings are opened after correct pressure relief, there is the possibility of contact with switching
dust.
- Do not inhale or swallow switching dust (use dust masks), avoid contact with the eyes (wear gas-tight goggles)
and the skin (use special working clothes).
- If switching dust has got onto the skin nevertheless, use plenty of water to rinse it off.
- Handle filters, rags and other material so that the dust extracted does not come off again. Do not open filter
bags. Work clothes, filter bags, rags etc. which have come into contact with such dust, dispose of according to
local regulations.
- Local environmental protection regulations must always be taken into account when SF6 is disposed of. In
special cases regarding SF6 disposal, the nearest Siemens office should be contacted.
- Thoroughly clean face, neck, arms and hands with soap and plenty of water before breaks and at the end of
work.
- Do not eat, drink or smoke in rooms containing opened gas compartments with switching dust, and do not
keep any foodstuffs in them.
87
6 Maintenance
6.3 Maintenance Schedule

The maintenance schedule provides an overview of work to be done in the individual checks/inspections. A
detailed description of the work steps is given in section 6.4 Work to be Carried Out in Accordance with the
Maintenance Schedule. In both sections, the work steps are referred to by the same numbers.
WARNING
Danger to maintenance personnel can result from
- hazardous voltage
- operating mechanisms under spring pressure
- gas pressure in the pole columns
- SF6-gas and its decomposition products
The Safety rules listed in section 6.2 should be followed.

Check and maintenance Due to time interval Due to wear Remarks
service
Checks After 12 years after 3000 operating cycles Circuit-breaker must be taken
I < Inom out of service and must be
isolated. Gas compartments
need not be opened.
Maintenance After 25 years after 6000 operating cycles Circuit-breaker must be taken
I < Inom out of service and must be
are opened.
Check of contact system Permitted conductor pull F Circuit-breaker must be taken

out of service and must be
are opened.
Table 13 Maintenance services
88
6 Maintenance
6.3.1 Maintenance Schedule

A B Subsection Maintenance service
X X 6.4.1 General Inspection
X 6.4.2 Drawing Off the SF6 Gas
X 6.4.3 Check of Contact System
X 6.4.3.1 Dimensional Check on the Contact System
X 6.4.3.2 Replace Filter
X 6.4.4 Evacuating and Filling the Circuit-Breaker
with Gas
X 6.4.5 Check Gas Pressure Gauge
X X 6.4.6.1 Check Function of Gas Density Monitor
X 6.4.6.2 Check of the Operating Values of the Gas
Density Monitor
X 6.4.7 Check for Leaks on Operational Circuit-
Breaker
X X 6.4.8 Checks at Drive Mechanism
X 6.4.9 Terminal Strip
X X 6.4.10 Anti-Condensation Heaters
X X 6.4.11.1 Functional Check, Trip Circuits
X X 6.4.11.2.1 Functional Check, Reclosing Lock-Out
X X 6.4.11.2.2 Functional Check SF6 Lockout
X X 6.4.11.3 Functional Check, Anti-Pumping Feature
X X 6.4.11.4 Function Check of Enforced Triple-Pole
Operation Feature
X X 6.4.12 Check of Motor Control
X 6.4.13 Measuring the SF6 Gas Humidity Content
X 6.4.14 Measuring the SF6 Air Content
X X 6.4.15 Anti-Corrosion Protection
Table 14 Maintenance Schedule
A = Checks
B = Maintenance
6 Maintenance
6.4 Work to be Carried Out in Accordance with the Maintenance Schedule

The measures compiled in the section 6.3 Maintenance Schedule are described in detail below.
6.4.1 General Inspection

The general inspection covers a visual check of the circuit-breaker without it having to be dismantled. The visual
check contents the following checks:
- Check the SF6 filling with the circuit-breaker pressure gauge, see 6.4.1.1.
- contamination of insulating parts
- damage to the porcelain body
- Earth terminal
- Number of operating cycles
6.4.1.1 Check the SF6 Filling with the Circuit-Breaker Pressure Gauge
89
When measuring, the temperature dependence of the pressure as shown in the diagram SF6 filling curve and
operating values of density monitor (see 3.1.6 Arc Quenching Medium SF6) should be taken into account.
This means that, if possible, the mean temperature of the SF6 gas in the circuit-breaker should be determined
(Measurements should be avoided in times of strong fluctuations of the ambient temperature and immediately
after high-current loads).
If the measured value falls below the specified SF6 filling curve, correct the SF6 gas filling (using a gas cylinder or
service unit).
Check humidity and the air content of the SF6-gas that may be left in the service unit (see 6.4.13 Measuring the
SF6 Gas Humidity Content).
If the measured SF6 pressure lies below the filling curve by not more than 0.30 bar (permissible gas loss), refill
with SF6.
If the measured value is more than 0.30 bar below the filling curve specified, a leak test must be carried out and
the leak must be repaired. Then the filling must be corrected.
6.4.2 Drawing Off the SF6 Gas
It is recommended to draw off the SF6-gas with a service unit so that it can again be used almost completely for
the subsequent filling. The service unit has all the facilities for drawing off and filling the SF6-gas.
The condition of the SF6-gas in the service unit should be checked in advance.
6.4.3 Check of Contact System

The interrupter unit is described in section 3.4 Interrupter Unit.
) Note
For the contact system check it is necessary to call in Siemens personal.
6.4.3.1 Dimensional Check on the Contact System

The inspection of the contact system has to be made by a dimensional and a visual check.
The permissible contact erosion will be given by the dimension a.
22.11.17 Piston
22.17.1 Pull rod
22.17.2 Coupling rod
22.23 Base
22.9 Pin
Fig. 60 Inspection of contact carrier
90
6.4.3.2 Replace Filter
It is absolutely necessary to protect the filter material against atmospheric humidity. The material must therefore
not be directly exposed to the open air for a longer period than 1 hour. It is supplied in closed tins.
Check the closed tins for damage. Filter material from leaky tins must not be used.
The filter material is accommodated in the filter cowl (see 3.4 Interrupter Unit). Remove cover 15.16.11 with O-
seal ring (Fig. 61) (4xM10 screws). Remove the old filter bags from the filter cowls. Lay the new filter bags in the
filter cowls. Grease cover 15.16.11 (Fig. 62) with seal ring at the sealing surfaces and reinstall (4xM10 screws).
91
6 Maintenance
) Note
Dispose of old filter bags 15.16.3 in accordance with local regulations.
) Note
Do not fit new filter bags until shortly before evacuation (max. one hour).
A Grease with corrosion protection agent WD 40 or

Trost multifunction oil
B Grease with Tectyl 506
1 Grease sealing rings with Vaseline 8420
15 Corner gear
15.16.11 Cover with O-seal ring
Fig. 61 Treatment of the sealing flanges
15.11 Filter cowl

15.16.1 Sealing ring
15.16.11 Cover with O-seal ring
15.16.3 Filter bag
Fig. 62 Inserting the filter
6.4.4 Evacuating and Filling the Circuit-Breaker with Gas

The circuit-breaker may be filled only by or under the supervision of qualified personnel, and in accordance with
the SF6 filling curve (see under 3.1.6 Arc Quenching Medium SF6).
92
6 Maintenance
WARNING
A safety valve with a nominal opening pressure of 8.0 bar must be part of the filling device.
The safety valve prevents the pressure compartments from being overstressed due to an
impermissibly high pressure.
To fill the breaker with gas, a service unit may be used since this contains all the necessary facilities.
If a service unit is not available, a vacuum pump must then be available for evacuating the circuit-breaker prior to
the SF6 being filled in.
The SF6-gas is then taken directly from a gas cylinder via the SF6 filling device W423.
Filling by using a service unit
Connect the service unit at the filling connection W1 (Fig. 63). Evacuate the circuit-breaker down to a pressure of
< 0.02 bar; then switch the service unit for "fill". The required filling pressure and response values are
temperature-dependent and must be taken from the diagram, SF6 filling curve and response values of the density
monitor, see 3.1 Technical Data.
1001304a
W1 Filling flange
Fig. 63 Filling flange W1
Filling the breaker from the gas cylinder

Siemens offers a complete filling device of type W423 for filling the circuit-breaker with SF6 gas from a gas
cylinder (Fig. 64).
93
6 Maintenance
W1 Filling flange
1 Gas cylinder
2 Pressure reducer regulating valve
3 Precision pressure gauge (-1.0 bar up to 9.0 bar)
4 Safety valve
Fig. 65 Gas filling device connected
To fill, couple the service connection of the filling device with the filling connection W1 (Fig. 63). Slowly open the
regulating valve (Fig. 65) at the pressure reducer with the vent valve closed, to avoid any ice formation at the
fitting. Monitor the filling process at the precision pressure gauge 3.
Care must be taken that the filling pressure, which depends on the ambient temperature, is correct. For nominal
filling pressure see diagram in section 3.1 Technical Data.
At an ambient temperature other than +20°C, the SF6 filling pressure must be taken from the diagram (Fig.1).
94
6 Maintenance
The filling pressure may be up to 0.30 bar over the nominal pressure curve (temperature-independent).
When filling is completed, unscrew the filling device and close maintenance flange W1 (from Dilo). Tighten the
union nut by hand (4 Nm).
6.4.5 Check Gas Pressure Gauge

The difference between the measured values on the test pressure gauge class 0.6 and the operating pressure
class 1.0 must not be greater than the sum of the permissible divergence between the two pressure gauges. This
means that with a test pressure gauge of class 0.6 having a range from 15.0 bar the divergence from the circuit-
breaker pressure gauge of class 1.0 must not be greater than 0.30 bar. A divergence greater than 0.30 bar must
be noted at the circuit-breaker pressure gauge (handwritten on adhesive tape).
6.4.6 Testing the Density Monitor

6.4.6.1 Check Function of Gas Density Monitor
Undo sealing cap on test connection W2 (the gas compartment and density monitor are separated by a nonreturn
valve) and check whether the density monitor contacts respond.
6.4.6.2 Check of the Operating Values of the Gas Density Monitor
) Note
The adjustments of the density monitor for the SF6 signals and the SF6 general lockout cannot be
monitored by the filling device W423. For this the filling device W424 is required instead.
For testing the density monitor B4, a connection W2 is provided in the rear wall of the operating mechanism unit
18. (3/4" thread, Fig. 66). The hose of SF6 filling unit W424 can be connected here without any SF6 having to be
extracted from the circuit-breaker.
95
6 Maintenance
B4
1001305a
B4 Density monitor
W2 Test connection
Fig. 66 Test connection W2 (view with cover of the contact position indicator removed)
To check the density monitors, remove nut with insert. Gas cannot escape from the breaker with the service
connection open. The service connection W2 is now directly connected with the density monitor, so that after
connection of the filling device W424 the switching points of the density monitor can be checked by regulation of
the SF6 pressure at the pressure reducer (section 3.1.6 Arc Quenching Medium SF6).
6.4.7 Check for Leaks on Operational Circuit-Breaker

The rated pressure of the SF6-gas can be found in the table in the section 3.1.6 Arc Quenching Medium SF6.
When the filling of the circuit-breaker is completed, all new connections must be checked for leaks. This can occur
with a leak-detector or leak-detecting spray e.g. from Wobst. If neither is available, leaks can also be checked
using soap solution.
If a leak is detected:
WARNING
If a leak is discovered, undo the leaking connection and check the sealing surface for damage or foreign bodies.
Then fit a new seal, remake the connection and repeat the leak test.
96
6 Maintenance
6.4.8 Checks at Drive Mechanism
6.4.8.1 Auxiliary Switch

The bearings of the auxiliary switch are maintenance-free. The coupling gear must be checked for wear and
damage (Fig. 67).
18.10
18.22
18.10 Coupling rod for auxiliary switch

18.22 Auxiliary switch
Fig. 67 Auxiliary switch
Should leads be disconnected from the auxiliary switch contact, press the spring shackle at the AMP connector to
release. With AMP connectors with insulation casing, release is automatic when the sleeves are pulled (Fig. 68).
1 Insulation sleeve
2 Spring shackle
3 Direction of pull
Fig. 68 AMP connector
97
6 Maintenance
6.4.8.2 Visual Inspection of the Spring Drive Mechanism

Visually inspect dampers for closing and opening for any leaks. Look out for reddish oil traces in the vicinity of the
lower damper fastener (Fig. 69).
) Note
If you find any reddish oil traces at the specified positions (Fig. 69), inform the Siemens representative
responsible and ask for expert assistence.

Fig. 69 Check the dampers
6.4.8.3 Check Trip Coil and Latching Blocks

Check firm connection of the trip plate (cheese head screws M6x40, tightening torque 8±1 Nm) and the latching
blocks (cheese head screws M 10x70, tightening torque 40±4 Nm) (Fig. 70).
98
6 Maintenance
A Cheese-head screw M 10x70

18.16 Release CLOSE
18.21.2 Reversing lever
18.21.4 Hex. screw 4x (M6x40)
18.8 Release OPEN
Fig. 70 Latching block
6.4.9 Terminal Strip

Check the terminal connections for firm seating and the terminals for damage.
Check the effectiveness of the anti-condensation heating and the function of the existing monitoring device if
applicable.
6.4.11 Function Checks
6.4.11.1 Functional Check, Trip Circuits
Check the tripping action of the circuit-breaker via all the existing tripping paths.
6.4.11.2 Functional Check Lock-Out
6.4.11.2.1 Functional Check, Reclosing Lock-Out
During the process of charging the closing spring, the effectiveness of the reclosing lock-out must be checked by
means of an electrical CLOSE command. The tripping coil must not operate.
Perform this check at all poles.
6.4.11.2.2 Functional Check SF6 Lockout
At a level below the operating pressure, check the signal and the effectiveness of the function lockout SF6 lockout
by means of electrical CLOSE and OPEN commands in all tripping paths. The circuit-breaker must not operate.
99
6 Maintenance
6.4.11.3 Functional Check, Anti-Pumping Feature

Circuit-breaker in closed position: (closing spring tensioned)
- Give electrical CLOSE command and keep button pressed in (maintained command)
The circuit-breaker must only switch off.
6.4.11.4 Function Check of Enforced Triple-Pole Operation Feature
Close all three poles of the circuit-breaker and open one of them by actuating the operating trip 18.8 (Fig. 70).
After the time set on the enforced triple-pole operation relay on the plant side has elapsed, the other two circuit-
breaker poles must also be tripped by the enforced triple-pole operation contactor. Carry out this test in a similar
manner on the other two circuit-breaker poles.
6.4.12 Check of Motor Control
Check whether after a closing operation the motor is activated by a limit switch, and, whether after the charging
process of the closing spring the motor is deactivated via a limit switch.
Perform this check at all poles.
6.4.13 Measuring the SF6 Gas Humidity Content
Before putting the breaker into operation, the humidity of the SF6-gas must be checked. For this a commercially
available dew point measuring instrument with °C scale can be used. The maximum permissible dew point
temperatures at operating pressure corresponding to the permissible humidity are stated below.
Critical humidity limit -5°C (+23°F)

Maximum permissible humidity -10°C(+14°F)
during commissioning/in operation
Table 15 Dew point
If the measured dew point temperature lies above -10°C/+14°F, then the SF6 gas must dried using a service unit.
6.4.14 Measuring the SF6 Air Content
When the breaker has been filled with new gas and following maintenance work, the air content should not be
more than 5 % as measured with the SF6 percentage instrument 3-027 from DILO (D-87727 Babenhausen,
Federal Republic of Germany). This instrument measures the SF6 volumetric portion (at least 95 %).
100
6 Maintenance
6.4.15 Anti-Corrosion Protection

Check the paintwork of the circuit-breaker for damage. Defective parts must be derusted, provided with a priming
coat and varnished.
6.4.16 Special Occurrences

Check whether, since the last instance of maintenance, any special occurrences, e.g. incorrect opening and
closing of the circuit-breaker, loss of SF6-gas etc. have been documented.
101
SIEMENS
Commissioning Report for the Circuit-Breaker 3AP
General
Customer Name of inspector
Substation Signature
Feeder Countersignature
Circuit-breaker type Date
Technical data
Serial number:
SF6 - filling pressure at + 20°C, ace. to rating plate Bar
Rated voltage KV
Rated normal current A
Rated short-circuit breaking current KA
Rated control voltage V
Rated signalling voltage V
Rated voltage (circuit-breaker charging motor) V
Rated current (Charging motor of the circuit-breaker) A
Circuit diagram no./lndex (Circuit-breaker)
Order number of the operating instruction/index
Switching duty
Overhead line Transformer
Generator Cable
Coupling Capacitor
Shunt reactor
Other
102
Attention
Mechanical test operations must only be performed with sufficient SF6 gas filling: Pressure must at least
be at the level of general lockout SF6.
Transport damage
Pole A Pole B Pole C OK
Delivery complete ace. to check list
Visual check for damages (post insulator/bushing and interrupter

unit)
Operating mechanism
Control
Transport damage notified
Check SF6 transport filling (only 3AP1)
Installation
OK
In accordance with operating instructions in chapter Installation
If commissioning is not performed immediately the items listed below must be checked:
Electrical circuit for charging motor is interrupted at a suitable

point
Anti-condensation heaters connected
Evacuation (.... min, .... mbar) (3AP2, 3AP1 DT)
Date of charging the filters (3AP1 DT)
Protective gas filling (SF6 filling to approx. 0.30 bar) bar
103
Commissioning
Motor circuit-breaker setting checked (see circuit diagram)
MCBs (if included in scope of supply): tripping current in

accordance with circuit diagram > ln [A]
Check of the anti-condensation heaters (all phases) [A]
SF6 -system filled up to rated pressure [bar/°C]
5 CLOSED-OPEN safety switching operations (by remote control,

60 m safety distance)
Attention
On three phase A.C. motors, the rotary field direction must be taken into account when connecting the
motor voltage.
Function tests ace. to breaker circuit diagrams
OPEN-CLOSE switching operations, lockouts, signals, anti-pumping etc. All details checked against circuit-breaker circuit OK
diagram and system circuit diagram, in particular:
Closing 1
Closing 2
Opening 1
Opening 2
Opening 3
104
Monitoring SF6
Pole A Pole B Pole C Unit Control
Density monitor serial number -
Loss of SF6 bar/°C
1. General lockout SF6 bar/°C
2. General lockout SF6 bar/°C
bar/°C
bar/°C
bar/°C
105
Signals (1)
OK
Charging motor: Charging time (< 15 s) s
K9 picked up (motor starting)
Closing spring discharged
1. Auto-reclose lockout Signal

Time delay of signal
s
Auto-reclose interlocking I
Auto-reclose interlocking II
2. Auto-reclose lockout Signal

s
Auto-reclose interlocking 1
Auto-reclose interlocking II
Enforced triple-pole operation feature 1 Signal

s
Closing lockout 1
Enforced triple-pole operation feature 2 Signal

s
Closing lockout 2
Anti-pumping device 1
Anti-pumping device 2
Circuit-breaker tripping
Indication of circuit-breaker position
Relays, contactors in local control panel (for testing see

system circuit diagram)
Operating cycles counter
106
Signals (2)
OK
Anti-condensation heaters (MCB trip signal F3)
Heating current monitoring functional
Charging motor (MCB trip signal F1)
Limit switch
Damping
Automatic TRIP
Synchronization of the circuit-breaker poles
Motor run time monitoring Signal

min
Operating hours counter
Socket and lighting
Switch (remote/local control)
The stated functional tests were performed up to the control

panel in the circuit-breaker control cabinet/local control
cabinet or control room
107
Final checks
Pole A Pole B Pole C Unit
SF6 leaktightness testing of newly made joints
SF6 humidity (dew point)1)2) °C
SF6 content2) %
Final SF6 filling bar/°C
Date of taking measurements Date
Leads firmly connected to main terminal
Operations counter reading after completion of work
Damage to paintwork repaired and newly fitted screws painted
1) Maximum permissible dew point during commissioning = -10 °C (+14 °F)

2) Measurements not required if gas filled from a new
cylinder
Remarks
Remarks
Please complete and return to:

Siemens Ltd.
PTD H 3 – Circuit Breaker
E-76, Waluj MIDC
Aurangabad - 431136
India
Fax: +91 240 2554 701
108

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OPERATION & MAINTENANCE

JINDAL INDIA THERMAL POWER LIMITED

OPERATION & MAINTENANCE MANUAL FOR 400kV CIRCUIT BREAKER

for rated voltage 420 kV

2.1.2 Communication by Means of the Operating Instructions 7

2.2 Safety Instructions 8

3.1 Technical Data 11

3.6.1 Charging the Closing Spring 24

4.3.1 Cleaning Liquids 48

4.4 General Instructions for Installation 50

4.5.3 Assembly Overview 52

4.5.7 Assembling the Insulator Column 57

4.7 Filling the Circuit-Breaker with Gas 74

4.9.3 Commissioning Report 79

5.1.4 Mechanical Reclosing Lockout 82

5.1.6 Recommended Procedure in the Event of Irregularities on the Circuit-Breaker 85

5.2 Disposing of High-Voltage Switching Devices and Systems 87

6.3 Maintenance Schedule 96

6.4.1 General Inspection 98

6.4.5 Check Gas Pressure Gauge 103

6.4.8 Checks at Drive Mechanism 105

Commissioning Report for the Circuit-Breaker 3AP 111

Function Diagram of Spring Drive Mechanism 119

2.1.1 Arrangement of the Operating Instructions

1- Contents, 2- General, 3- Description, 4- Installation, 5- Operation and 6- Maintenance.

2.1.2 Communication by Means of the Operating Instructions

2.2 Safety Instructions

3.1 Technical Data

3.1.1 Standards, Regulations

3.1.2 Operating Temperatures

3.1.3 Insulation Rating

across the open circuit-breaker 610 kV

Rated lightning impulse withstand

Minimum creepage distance over the

Table 1 Insulation rating

3.1.4 Electrical Data

Table 2 Electrical data

3.1.5 Operating Times

Table 3 Operating times

3.1.6 Arc Quenching Medium SF6

a SF6-filling gauge pressure (nominal density line)

Filling weight (complete circuit-breaker) 44.6 kg

Monitoring of the SF6

Auxiliary switch contact class 1

3.1.8 Anti-Condensation Heaters

Operating mechanism 210 W

The anti-condensation heaters must always be

Principle Fixed Hall sensor and moving magnet

Hall sensor HE-6103

Operating tempera- -40°C ... +85°C

3.1.10 Further Technical Data

Fig. 2 Design of the circuit-breaker 3AP2 Fl

3.3 Pole Column

Fig. 3 Sectional view of pole column

Fig. 4 Arrangement of grading capacitor

3.4 Interrupter Unit

15.11 Filter cowl

Fig. 5 Interrupter unit

3.5 Arc Quenching