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    Gail Gas Limited City Gas Distribution Project Dewas

    Uploaded by

    ankeshkatoch
    The document provides the design basis for the city gas distribution project in Dewas, India. It will involve laying approximately 35 km of steel pipeline to distribute natural gas throughout the city. The pipeline will operate between 14-19 kg/cm2(g) and connect to a city gate station, district regulating stations, and CNG stations. The document defines the gas demand projections, supply conditions, pipeline design parameters, and software to be used for the project design.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Gail Gas Limited City Gas Distribution Project Dewas

    Uploaded by

    ankeshkatoch
    73 views9 pages
    The document provides the design basis for the city gas distribution project in Dewas, India. It will involve laying approximately 35 km of steel pipeline to distribute natural gas throughout the city. The pipeline will operate between 14-19 kg/cm2(g) and connect to a city gate station, district regulating stations, and CNG stations. The document defines the gas demand projections, supply conditions, pipeline design parameters, and software to be used for the project design.

    Original Description:

    Process Design Basis City Gas Distribution

    Original Title

    11-0290-01-03-04-001-RevA-ProcessDgnBasis

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    © © All Rights Reserved

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    The document provides the design basis for the city gas distribution project in Dewas, India. It will involve laying approximately 35 km of steel pipeline to distribute natural gas throughout the city. The pipeline will operate between 14-19 kg/cm2(g) and connect to a city gate station, district regulating stations, and CNG stations. The document defines the gas demand projections, supply conditions, pipeline design parameters, and software to be used for the project design.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    73 views9 pages

    Gail Gas Limited City Gas Distribution Project Dewas

    Uploaded by

    ankeshkatoch
    The document provides the design basis for the city gas distribution project in Dewas, India. It will involve laying approximately 35 km of steel pipeline to distribute natural gas throughout the city. The pipeline will operate between 14-19 kg/cm2(g) and connect to a city gate station, district regulating stations, and CNG stations. The document defines the gas demand projections, supply conditions, pipeline design parameters, and software to be used for the project design.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9

    GAIL GAS LIMITED

    CITY GAS DISTRIBUTION PROJECT


    DEWAS

    CLIENT JOB -
    NO.
    PROCESS DESIGN BASIS
    TOTAL 9
    SHEETS
    DOCUMENT NO 11 0290 01 03 04 001

    A 03/07/09 PRELIMINARY PK PS PKS

    REV DATE DESCRIPTION PREP CHK APPR


    TABLE OF CONTENTS

    1 INTRODUCTION................................................................................................. 3
    2 PROCESS DESCRIPTION ................................................................................. 4
    3 DESIGN BASIS..................................................................................................... 6
    3.1 Demand.............................................................................................................. 6
    3.2 Supply Conditions and Salient Parameters ................................................... 6
    3.3 STEEL RING PIPELINE DESIGN PARAMETERS .................................. 7
    4 SOFTWARE .......................................................................................................... 8
    5 ABBREVIATIONS ............................................................................................... 9

    Document No.
    PROCESS DESIGN BASIS Rev
    110290-01-03-04-001 A
    SHEET 2 of 9
    1 INTRODUCTION

    GAIL Gas Ltd (GGL) is the agency for transportation and supply of piped Natural
    Gas and/or R-LNG to various domestic, commercial & industrial consumers and
    CNG for vehicle transportation sections in the Dewas City within the Municipal
    Limits.

    The receipt of gas from the source and its transportation and distribution is intended
    to be by means of a main steel pipeline downstream of CGS operating at 14-19
    kg/cm2(g) pressure. Supply to individual consumers within the city shall be through
    MDPE grid downstream of DRS.

    This document defines the basic design parameters used for


     Process Design of main 35 km main steel pipeline with associated piping,
    valves, SVs and tap off points.
     Hydraulic analysis and adequacy check of the 35 km main steel pipeline.

    Document No.
    PROCESS DESIGN BASIS Rev
    110290-01-03-04-001 A
    SHEET 3 of 9
    2 PROCESS DESCRIPTION

    Dewas City Gas Distribution:


    Natural Gas supply for Dewas City Gas Project is proposed from Jagoti-Pithampur
    Pipeline Network of GAIL. A 12” dia. spurline connects Dewas from tapoff at
    Sanwer from Jagoti- Pithanpur line. Also, GAIL is presently supplying gas to a few
    industrial units in Dewas.

    In order to supply gas to various consumers in the City, metered and filtered gas
    taken from CGS shall be fed to the main steel pipeline laid strategically in the city.
    The City Gate Station has been proposed in Industrial Area No.3. Natural Gas from
    the CGS is fed into single pipeline supplying gas to the city network. The pressure at
    the downstream of CGS shall be 19 kg/cm2(g). A Primary network of steel pipeline
    shall connect the various CNG stations and District Regulating Stations (DRS) for
    further gas supply distribution to automotive and PNG consumers. The main grid
    line is laid alongside roads and highways. The main steel pipeline is of approx. 35
    km length operating at 11-19 kg/cm2(g).

    SV Stations are installed at approx every 2.5 km distance. As far as possible, SV


    Stations are planned to be installed near CNG stations for prompt maintenance
    response.

    Areas Covered:
    Areas which are covered under Dewas City Gas Distribution project are as below
    S. No. Charge Area Code Description
    1 CA-01 BSNL Administrative Building
    2 CA-02 Ranbaxy Laboratories Ltd.
    3 CA-03 Tata International Limited

    Document No.
    PROCESS DESIGN BASIS Rev
    110290-01-03-04-001 A
    SHEET 4 of 9
    4 CA-04 District Court
    5 CA-05 Mendichauki
    6 CA-06 District Masschussets General Hospital
    7 CA-07 Kirloskar Brothers Limited
    8 CA-08 Dewas Railway Station
    9 CA-09 Srishti Club
    10 CA-10 Holy Higher Secondary School
    11 CA-11 Mahla

    Document No.
    PROCESS DESIGN BASIS Rev
    110290-01-03-04-001 A
    SHEET 5 of 9
    3 DESIGN BASIS

    The metered and filtered gas from CGS is fed to the main steel network. Gas supply
    condition and other basis for the process design are detailed in sections below.
    This section defines the basic design parameters used for design of Main Steel
    Network and associated facilities for the present as well as future use.

    3.1 Demand

    Consolidated total Demand of Dewas for City Gas Distribution Project for period of
    25 years including Domestic, Commercial, Industrial and Automobile sectors is
    333235 SCMD.
    The demand of gas in Dewas city in different categories for 10th and 25th year are as
    below: -

    Domestic Automobile Commercial Industrial Total


    Demand for 3060 10998 81 24033 38172
    10th year
    Demand for 22141 35308 3175 272611 333235
    25th year
    (All Figures in SCMD)

    Demand of 25th year has been considered for Process Design work.

    3.2 Supply Conditions and Salient Parameters

    Supply Pressure : 19 kg/cm2(g) (Downstream of CGS)


    Operating Pressure : 14-19 kg/cm2(g)
    Operating temperature : 19-23 ºC
    Design Pressure : 49 kg/cm2(g)
    Design Temperature : 0ºC / 60ºC

    Document No.
    PROCESS DESIGN BASIS Rev
    110290-01-03-04-001 A
    SHEET 6 of 9
    Reqd. Pressure at customer ends : 11 kg/cm2 (g) (minimum)
    Soil temperature : 25ºC (1.0 meter below ground level)
    Gas specific gravity : 0.7
    Gas Composition
    Methane : 83.00%
    Ethane : 6.83%
    Propane : 3.65%
    i-Butane : 0.61%
    n-Butane : 0.77%
    Carbon Dioxide : 4.67%
    Nitrogen : 0.07%

    3.3 STEEL RING PIPELINE DESIGN PARAMETERS

    Service : Natural Gas


    Primary Pipeline : 10”/12” dia
    20,000 m length
    Secondary Pipeline : 8”/10” dia
    15,000 m length
    Material of construction : Carbon Steel, API5LX42
    Class : ANSI Class 300
    Pipeline thickness : 6.4 mm
    Corrosion Allowance : 1 mm
    Pipeline roughness : 45 microns (No internal coating)
    Subsoil temperature : 25ºC (1.0 meter below ground level)
    Maximum Gas Velocity : 20 m/s
    Design Flow : 333235 SCMD
    (Maximum possible flow for given pressure & velocity conditions to be assessed)
    SV Station : Every 2.5 km

    Document No.
    PROCESS DESIGN BASIS Rev
    110290-01-03-04-001 A
    SHEET 7 of 9
    4 SOFTWARE

    The following softwares shall be used for the Process engineering of this project:

    Simulation : HYSYS 3.2

    P& ID’s : AutoCAD 2000

    Document No.
    PROCESS DESIGN BASIS Rev
    110290-01-03-04-001 A
    SHEET 8 of 9
    5 ABBREVIATIONS

    ANSI : American National Standards Institute


    API : American Petroleum Institute
    ASME : American Society Of Mechanical Engineers
    MMSCMD : Million Metric Standard Cubic Meter per Day
    OISD : Oil Industry Safety Directorate
    RLNG : Re-gasified Liquefied Natural Gas
    SCADA : Supervisory Control and Data Acquisition
    SV : Sectionalizing Valve
    TOP : Tap Off Point
    UPS : Uninterrupted Power Supply

    Document No.
    PROCESS DESIGN BASIS Rev
    110290-01-03-04-001 A
    SHEET 9 of 9

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