BOLTEC MC SIMULATOR

Play it safe
 GO REAL
LET YOU SKILLS TAKE OFF WITH
STATE-OF-THE-ART SIMULATION
THERE ARE NO SHORTCUTS TO SUCCESS. TO ACHIEVE A RESULT
YOU NEED SKILLS. THIS TAKES TRAINING, EXPERIENCE, INVOLVE-
MENT AND LONG HOURS OF PRACTICE AT THE RIG’S CONTROLS.
NOW YOU NO LONGER NEED TO COMPROMISE PRODUCTION
PLANS WHILE YOUR OPERATORS ACHIEVE THE SKILLS THEY NEED.
In our amazingly lifelike and sophisticated training simulators, operators are given plenty
of time to practice on machinery and systems – before they enter the real world.

The simulators, available for a whole range of applications, have great benefits. Simula-
tor training does not take valuable time from production. It is also very safe and quickly
improves the operators’ ability to master the machine, right from the start.

We are looking at original Atlas Copco cutting edge technology, integrated in our state-of-
the-art simulators. This is as close to reality you can get.

Take your seat behind the controls, press the start button and get ready to master the ma-
chine.

Play it safe, enjoy and let your skills take off.

MAIN BENEFITS
Training in a safe environment

No interfernece with mine production

No fuel or power consumption

24/7 training possible

The scenarios, with increasing complex- The Atlas Copco simulators can be This simulator is valid for the following
ity, will take you from safety and start-up configured for operation in your local lan- products: Boltec MC, Boltec EC, Boltec LC
procedures up to advanced performance. guage. This language support includes
In each scenario you get instructions on translated instructions on simulator
how to operate and carry out all actions. displays, manuals, start-up guides, and
SMS and RCS displays.

2
 There is a multiple LED screen system,
displaying real-time simulation. To take The simulators include full documenta-
advantage of the current session, a large tion regarding manuals and quick startup
screen is mounted beside the simulator guides. They can also be remotely up-
with an outside view, enabling a small dated and simulator diagnostics can be
group of operators to watch and learn. monitored over the internet.

The Boltec MC simulator is de-

signed with a number of training
scenarios where you can increase
your machine skills. The simulator
has all the original components
and controls integrated in an
original cab.

Optional Equipment

The simulator is versatile and the same

hardware can be used for simulating
multiple machines.*
Atlas Copco simulators are built from the
engineering plans of the real machine. All
programs and controls are real machine
components, giving you the exact feeling of
using actual Atlas Copco equipment.

3
 BIRD’S-EYE VIEW
OF SIMULATOR
TRAINING
THE SIMULATOR MANAGEMENT SYSTEM (SMS) IS A LEARNING-FOCUSED
SYSTEM THAT ENABLES THE INSTRUCTOR TO DEFINE THE PREREQUISITES
FOR ANY SIMULATOR EXERCISE AND MAINTAIN A SUITABLE LEARNING
PATH FOR THE OPERATOR IN TRAINING. THE SMS PROVIDES A BIRD’S-EYE
VIEW FOR BOTH THE OPERATOR AND THE INSTRUCTOR. IT PROVIDES THE
INSTRUCTOR WITH THE ABILITY TO MONITOR THE PROGRESS OF EACH OP-
ERATOR IN REAL TIME AND DETECT WHEN SOMEONE MAY NEED FURTHER
INSTRUCTIONS.

INDIVIDUAL TRAINING PROGRAM

Follow up

Statistics from all scenarios

Individual training programs

GROUP TRAINING PROGRAM

Individual training (depending on background
and experience)

Follow up

Statistics from all scenarios

4
5
 AN AUTHENTIC
OPERATOR
EXPERIENCE
ATLAS COPCO SIMULATORS ARE BUILT FROM THE ENGINEERING PLANS OF
THE REAL MACHINE. ALL PROGRAMS AND CONTROLS ARE REAL MACHINE
COMPONENTS, GIVING YOU THE EXACT FEELING OF USING ACTUAL ATLAS
COPCO EQUIPMENT.

To create a realistic field of view, and a more immersive experience, the Atlas
Copco simulator uses the same cab as with the real equipment. Inside the cab,
there is a multiple LED screen system, displaying real-time simulation. To take
advantage of the current session, a large screen is mounted outside the cab,
enabling a small group of operators to watch and learn.
All functions, including the Atlas Copco Rig Control System (RCS) are fully
functional, ensuring that the operators are well prepared for reality.
The simulators include full documentation regarding manuals and quick start-
up guides; they can also be remotely updated and fault diagnostics can be
monitored over the internet.

6
FEATURES
Management system to create suitable
learning paths

Real time monitoring for the instructor

Manage operators and simulators

For both individual and group training

programs

Local and web-based management system

Follow up with statistics and final results

Multilingual system

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 OPERATOR TRAINING

ATLAS COPCO MASTER DRILLER PROGRAM

GO FOR GOLD
TO ACHIEVE RESULTS AND REACH THE TOP YOU NEED TOP-LEVEL
SKILLS. THE ATLAS COPCO MASTER DRILLER PROGRAM FOR MINING
AND ROCK EXCAVATION IS DESIGNED TO HELP OPERATORS PER-
FORM AT 100 % OF THEIR ABILITY.

The Master Driller program combines theory The result:

and practical training for operators on three • Higher productivity
distinct levels – Bronze, Silver and Gold. The
• Less cost for damaged equipment
program is built around the many conditions
and tasks that operators face in mining and • Increased safety
construction operations. • Documentation of workforce skills

Why the Master Driller program?

The Atlas Copco Master Driller program meets
the escalating demands for increased producti-
vity and decreased cost. New and experienced
operators need to gain new skills and maintain
and improve the skills they have.

8
Bronze Level
The Bronze level consists of e-learning or
classroom training for operators, in four ste-
ps. The student gains a range of fundamental
knowledge about rock types, drilling tech-
nique, shockwave theory, and more. When
tests are successfully completed the student
can proceed to the Silver level.

Silver Level
At the Silver level, a dedicated Atlas Copco
Product Specialist provides live training. The
focus here is the rig and how to safely and
fully use its functions. Step-by-step presen-
tations are followed by hands-on simulator
training where operators must perform
specific tasks. Individual performance
is reviewed, so additional reinforce-
ment can be given.

Gold Level
At the Gold level, our specialist comes to the
customer’s site and conducts one-on-one
training with each operator in the program.
Silver level training is reviewed, and repeated
if necessary, but in actual drill rigs. When
the Gold level is successfully completed, the
operator will have a Master Driller.

9
 TECHNICAL SPECIFICATIONS

ENVIRONMENTAL REGULATIONS
SIMULATOR
Operating Temperature 10 °C to 35 °C (50 °F to 77 °F)
Operating Humidity 20% to 80%, non-condensing
Storage Temperature -20 °C to 45 °C (-4 °F to 113 °F)
Storage Humidity 5% to 95%, non-condensing

COMPUTER
Operating Vibration 0.26G at 5Hz to 350Hz for 2 minutes
Storage Vibration 1.54Grms Random Vibration at 10Hz to 250Hz for 15 minutes
Operating Shock 1 shock pulse of 41G for up to 2ms
Storage Shock 6 shock pulses of 71G for up to 2ms
Operating Altitude -16 to 3,048m (-50 ft. to 10,000 ft.)
Storage Altitude -16m to 10,600m (-50 ft. to 35,000 ft.)
Maximum Humidity Gradient 10% per hour, operational and non-operational conditions

HANDLING
CAUTION
• Simulator is for indoor use only.
• Keep Simulator away from direct sunlight or moisture.
• Do not use Simulator in dusty environments.

WARNING
Work safely when lifting Simulator System to avoid injury to people or damage to materials.
Use appropriate methods for securing Simulator system from moving during transportation.

TRANSPORTATION
• Disconnect and remove computers from simulator before transportation.
• Use suitable containers for the computers for transportation.
• During transportation outdoor simulator should be covered for protection from weather conditions and dust.
• Transport should be made by qualified personnel only.
• Avoid shocks during transport.
• Use only forklift for lifting of simulator.

TECHNICAL DATA
MAJOR PARTS
1. Operator Chair
2. Rear View Screen
3. Front View Screen
4. Tramming Controls
5. RCS Operator Panel
3
2

1
5

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TECHNICAL SPECIFICATIONS

POWER SUPPLY
Single-phase power:
115VAC, 50/60Hz, 20A
230VAC, 50/60Hz, 10A

WARNING
Use only a grounded (PE, protective earth) and as in this manual specified rated power supply or the simulator can be damaged or cause injury!

DIMENSION FULL CABIN CLASSROOM

Length: 2 400 mm 1 900 mm
Width: 1 600 mm 1 355 mm
Height: 2 300 mm 2 435 mm
Weight: 1 700 kg 200 kg

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 COMMITTED TO SUSTAINABLE PRODUCTIVITY
We stand by our responsibilties towards our customers,
towards the environment and the people around us.

This is what we call – Sustainable Productivity.

We make performance stand the test of time.

www.atlascopco.com
9851 3423 01. 11/2014 © Copyright 2014, Atlas Copco Rock Drills AB, Örebro, Sweden. All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the contents or any part
thereof is prohibited. Illustrations and photos in this brochure may show equipment with optional extras. Specifications and equipment subject to change without notice. Consult your Atlas Copco Customer Center for
specific information.