Illustrated Parts Catalog - O-235-L2A, - L2C Series
Illustrated Parts Catalog - O-235-L2A, - L2C Series
Illustrated Parts Catalog - O-235-L2A, - L2C Series
December 2012
PC-302-L2A, -L2C
© 2012 652 Oliver Street
Williamsport, PA 17701
O-235-L2A, -L2C Illustrated Parts Catalog
Lycoming Part Number: PC-302-L2A, -L2C
All brand and product names referenced in this publication are trademarks or registered
trademarks of their respective companies.
Mailing address:
Lycoming Engines
652 Oliver Street
Williamsport, PA 17701 U.S.A.
Phone:
Factory: U.S. and Canada toll free - 1-800-258-3279
International Customers - 011-1-570-323-6181
Sales Department: 570-327-7278
Fax: 570-327-7101
Lycoming’s regular business hours are Monday through Friday from 8:00 A.M.
through 5:00 P.M. Eastern Time (-5 GMT)
©2012
O-235-L2A, -L2C Series Illustrated Parts Catalog
********NOTICE********
This parts catalog PC-302-L2A, -L2C supersedes and replaces the O-235-L2A and O-235-L2C
model engines that are covered in PC-302-1.
NOTE: Service documents override parts information in this document.
RECORD OF REVISIONS
TABLE OF CONTENTS
Subject Ch-Se-Su Page Date
Frontal ________________________________________________________________________
Record of Revisions ................................................................ ............................ iii ................. 12/12
List of Effective Pages............................................................. ............................ v ................. 12/12
Table of Contents .................................................................... ............................ vii ................ 12/12
Introduction ............................................................................. ............................ ix ................. 12/12
Abbreviations and Acronyms .................................................. ............................ xiii ............... 12/12
Oversize and Undersize Part Listing ....................................... ............................ xv ................ 12/12
Electrical Power _________________________________ 24-00 _________________________
AC Generation ....................................................................... 24-20
1. Alternator-Mounting-and-Attaching-Parts ...................... ............................ 0-1 .............. 12/12
2. Alternator-Attaching-Parts-(Piper) ................................. ............................ 2-3 .............. 12/12
3. Alternator-Attaching-Parts-(Ford) .................................. ............................ 4-5 .............. 12/12
Reciprocating Engine _____________________________ 72-00 _________________________
Power Section ....................................................................... 72-20
1. Crankcase-Assembly .................................................... ............................ 6-7 .............. 12/12
2. Crankcase-Related-Parts .............................................. ............................ 8-9 .............. 12/12
3. Crankshaft-Assembly-and-Related-Parts ...................... ............................ 10-11 .......... 12/12
4. Crankshaft-Idler-Gears,-Tachometer-Drive-and-Camshaft ........................ 12-13 .......... 12/12
5. Crankcase-Attaching-Parts ........................................... ............................ 14-15 .......... 12/12
Cylinder Section .................................................................... 72-30
1. Connecting-Rods,-Pistons-and-Ring-Assemblies ......... ............................ 16-17 .......... 12/12
2. Cylinder-Assembly ........................................................ ............................ 18-19 .......... 12/12
3. Valve-Assembly-and-Related-Parts .............................. ............................ 20-21 .......... 12/12
4. Cylinder-Related-Parts .................................................. ............................ 22-23 .......... 12/12
5. Cylinder-Head-Drain-Tubes and -Intercylinder-Cooling-Baffles ................. 24-2521 ...... 12/12
6. Intake-Pipes-and-Attaching-Parts ................................. ............................ 26-27 .......... 12/12
Lubrication System ............................................................... 72-50
1. Oil-Level-Gage-Assemblies........................................... ............................ 28-29 .......... 12/12
2. Oil-Sump-Assembly-and-Oil-Suction-Screen ................ ............................ 30-31 .......... 12/12
Accessory Drives .................................................................. 72-60
1. Accessory-Housing-Assembly....................................... ............................ 32-33 .......... 12/12
2. Oil-Pump-Assembly-and-Accessory-Housing-Attaching-Parts .................. 34-35 .......... 12/12
3. Fuel-Pump-Assembly-and-Attaching-Parts ................... ............................ 36-37 .......... 12/12
4. Vacuum-Pump-Drive-and-Cover ................................... ............................ 38-39 .......... 12/12
Effectivity: O-235-L2A, -L2C Engines Table of Contents
Copyright, Lycoming Engines Page vii
Lycoming Engines is a division of Avco Corporation December 2012
O-235-L2A, -L2C Series Illustrated Parts Catalog
INTRODUCTION
DO NOT USE THIS CATALOG AS AN ASSEMBLY OR INSTALLATION
DOCUMENT. THIS CATALOG MUST ONLY BE USED TO IDENTIFY PARTS IN
CONJUNCTION WITH THE APPLICABLE OVERHAUL MANUAL.
Purpose of this Catalog
This Illustrated Parts Catalog (IPC) contains a complete list of spare parts for the Lycoming O-235-
L2A, -L2C wide cylinder flange model engines.
How to Use this Catalog
This catalog is based on the Air Transport Association (ATA) Spec100 format. In order to clarify
illustrations, Lycoming has taken discretion to classify non-system related assemblies and
components in the same chapters, because they are physically connected.
This catalog is frequently updated by Service Bulletins (SB) and Service Instructions (SI). The
updated information will be incorporated into subsequent full revisions of this catalog.
The ATA two element numbering system provides consistency throughout various manuals. The
bottom of each page (beyond the frontal section) contains a two element number (##-##). In the two
element numbering, the first two digits represent a chapter, and the next two digits subdivide the
material into a more specific section.
The ATA 100 format specifies the subject matter for each chapter-section. According to the ATA
Standards, the following chapters apply to the O-235-L2A, -L2C Illustrated Parts Catalog.
72 (Reciprocating Engine), 73 (Engine and Fuel Control), 74 (Ignition), and 76 (Engine Controls).
EXAMPLE: 74 — 20
Chapter Section
Ignition Distribution
NOTE: See the IPC Table of Contents for the sub-systems listed in each section.
Numerical Index
The Numerical Index is a single list of part numbers, names and their locations within the IPC. It is
useful for locating parts when you only know the number or name of the part.
Description column
Indentation of a part name represents a lower level of assembly. Attaching parts have the same
indentation level and are listed below the parts grouping or assembly they attach to. This column is
often referred to as the “Nomenclature” on other ATA Spec manuals.
Perspective of References
In this manual, all references to locations of various components will be designated as if viewing the
engine from the rear (or anti-propeller) end. The front of the engine is considered to be the propeller
end and the oil sump is considered to be on the bottom of the engine. Cylinders are numbered from
front to rear with the odd-numbered cylinders on the right-hand side. The firing order for this engine
is 1-3-2-4
A
Adj. Adjustable
C
Cyl. Cylinder
D
Dia. Diameter
F
Fill. Fillister
H
Hex. Hexagon
I
I.D. Inside Diameter
N
No. Number
O
O.D. Outside Diameter
S
Scav. Scavenge
T
Temp. Temperature
V
Vac. Vacuum
NOTE
When ordering oversize and undersize parts, be sure to specify the required oversize and
undersize dimension along with the proper part number. For example, to order bearing P/N
18D26098 bearing in .003 in. undersize, order P/N 18D26098-M03. Undersize code letter is
“M” while oversize code letter is “P”. These letters are then followed by the number
designating the size in thousandths of an inch.
ELECTRICAL POWER
FIGURE 1 – ALTERNATOR MOUNTING AND ATTACHING PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 78158 BRACKET, Alternator 1 1
2 STD-8 WASHER, 1/4 plain 1 1
3 AR STD-160 WASHER, 1/4 lock, internal teeth AR AR
4 LW-25-1.75 BOLT, 1/4-20 x 1-3/4 long, hex. head 1 1
5 LW-25-1.25 BOLT, 1/4-20 x 1-1/4 long, hex. head 2 2
6 STD-1411 NUT, 1/4-20 plain 1 1
7 75380 LINK, Alternator adjusting 1 1
8 STD-35 WASHER, 5/16 plain 1 1
9 LW-31H0.75 BOLT, 5/16-18 x 3/4 long, hex. head, drilled 1 1
10 STD-1727 WASHER, Plain, 21/64 I.D. x 3/4 O.D. 1 1
11 STD-690 WASHER, 13/16 O.D. x 3/8 I.D. x 1/16 thick 1 1
12 AN6-14 BOLT, 3/8-24 x 1-37/64 long, drilled 1 1
13 STD-872 NUT, 3/8-24 slotted 1 1
14 STD-713 COTTER PIN, 3/32 diameter x 3/4 long 1 1
15 AN6-13 BOLT, 3/8-24 x 1-7/16 long, drilled 1 1
AN6-16 BOLT, 3/8-24 x 1-53/64 long, hex. head 1
16 76534 SHIM, 1-1/8 O.D. x 13/32 I.D. x .005 thick 3 3
17 STD-2197 WASHER, 5/16 I.D. x 13/16 O.D. x 1/16 2
18 LW-14649 SHIM, 13/16 O.D. x 11/32 I.D. x .010 thick 2
19 07F23268 STRUT, Alternator support, 3/16 thick 1 1
20 LW-31H0.88 BOLT, 5/16-18 x 7/8 long, hex. head, drilled 1
21 LW-31H0.75 BOLT, 5/16-18 x 3/4 long, hex. head, drilled 1 1
22 STD-690 WASHER, 3/16 O.D. x 3/8 I.D. x 1/16 thick 1 1
STD-690 WASHER, 3/16 O.D. x 3/8 I.D. x 1/16 thick 3 3
23 STD-872 NUT, 3/8-24 slotted 1 1
24 STD-713 COTTER PIN, 3/32 diameter x 3/4 long 1 1
25 STD-690 WASHER, 13/16 O.D. x 3/8 I.D. x 1/16 thick 3 3
26 LW-31H0.75 BOLT, 5/16-18 x 3/4 long, hex. head, drilled 1 1
AR As required
ELECTRICAL POWER
FIGURE 2 - ALTERNATOR ATTACHING PARTS (PIPER)
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 LW-25-1.75 BOLT, 1/4-20 x 1-3/4 long, hex. head 1
2 LW-25-1.25 BOLT, 1/4-20 x 1-1/4 long, hex. head 2
3 STD-8 WASHER, 1/4 plain 12
4 STD-160 WASHER, 1/4 lock, internal teeth 3
5 STD-1411 NUT, 1/4-20 plain 1
ELECTRICAL POWER
FIGURE 3 - ALTERNATOR ATTACHING PARTS (FORD)
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 LW-25-1.50 BOLT, 1/4-20 x 1-1/2 long, hex. head 1
2 LW-25-1.13 BOLT, 1/4-20 x 1-1/8 long, hex. head 2
3 STD-8 WASHER, 1/4 plain 4
4 STD-160 WASHER, 1/4 lock, internal teeth 3
5 STD-1411 NUT, 1/4-20 plain 1
6 LW-10729 LINK, Alternator adjusting 1
7 STD-35 WASHER, 5/16 plain 1
8 LW-31H0.88 BOLT, 5/16-18 x 7/8 long, hex. head, drilled 1
Crankcase Assembly
Figure 4
POWER SECTION
FIGURE 4 - CRANKCASE ASSEMBLY
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 * 11A26476-S CRANKCASE ASSEMBLY KIT 1 1
P 11A26476 CRANKCASE ASSEMBLY 1 1
2 STD-557 DOWEL, 1/2 diameter x 11/16 long 2 2
3 LW-11623 STUD, 7/16-20 x 10-7/16 long 2 2
4 LW-11622 STUD, 7/16-14 x 9-49/64 long 4 4
5 44-13 STUD, 7/16-14 x 1-5/8 long 8 8
6 38-13 STUD, 3/8-16 x 1-5/8 long 16 16
7 STD-514 DOWEL, 5/16 diameter x 1/2 long 2 2
8 31C-12 STUD, 5/16-18 x 1-1/2 long 2 2
9 31C-13 STUD, 5/16-18 x 1-5/8 long 1 1
10 AN844-12D ELBOW, 3/4 NPT to 3/4 I.D. hose 1
AN842-12D ELBOW, 3/4 NPT to 90º 1 1
11 1102 PLUG, 1/8-27 NPT, allen head 3 3
P Lycoming proprietary part. Listed for reference purposes only, cannot be purchased.
* Refer to Service Kits Section for applicable Crankcase Assembly Kit Part Numbers.
POWER SECTION
FIGURE 5 - CRANKCASE RELATED PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 1028-B BALL, 11/16 diameter 1 1
2 * 61084 SPRING, Oil pressure relief valve 1 1
* 68668 SPRING, Oil pressure relief valve 1 1
* 77467 SPRING, Oil pressure relief valve 1 1
* LW-11713 SPRING, Oil pressure relief valve 1 1
* LW-18085 SPRING, Oil pressure relief valve 1 1
3 06E19769-1.25 GASKET, Annular, 1-1/4 I.D 1 1
4 77808 VALVE ASSEMBLY, Oil pressure relief 1 1
5 18D26100 BEARING, Crankshaft 8 8
6 ** LW-13792 SEAL, Crankshaft oil 1 1
7 72091 RING, Oil seal, 3/8 I.D. x 31/32 diameter 8 8
8 15B26091 TAPPET ASSEMBLY 8 8
* Select spring to give a minimum of three threads exposed on adjusting screw to allow field
adjustment. Reference latest revision of SSP-1776, Part I for spring identification.
** Refer to the latest revision of Service Instruction No. 1324 for installation.
POWER SECTION
FIGURE 6 - CRANKSHAFT ASSEMBLY AND RELATED PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 13B47431 CRANKSHAFT ASSEMBLY 1 1
2 STD-1065 DOWEL, Stepped, 5/16-1/4 diameter 1 1
3 STD-1211 PLUG, 2.00 diameter expansion 1 1
4 73757-S BUSHING, Propeller flange, indexing 1 1
5 60814-S BUSHING, Propeller flange 5 5
6 SB* 13S19646 GEAR, Crankshaft 1 1
7 LW-18639 LOCKPLATE, Crankshaft gear 1 1
8 STD-2246 BOLT, 5/16-18 x 1.00 long 1 1
9 LW-13675 SUPPORT ASSEMBLY, Starter ring gear 1 1
10 60882 GEAR, Starter ring, 10/12 pitch 1 1
POWER SECTION
FIGURE 7 - CRANKSHAFT IDLER GEARS, TACHOMETER DRIVE AND CAMSHAFT
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 23D26777 PLUNGER, Fuel pump, long 1 1
2 74996 GEAR ASSEMBLY, Crankshaft idler, plain 1 1
* 74996 GEAR ASSEMBLY, Crankshaft idler, plain 2
3 77309 BUSHING, Crankshaft idler gears 1 1
4 75072 GEAR ASSEMBLY, Crankshaft idler 1 1
5 77309 BUSHING, Crankshaft idler gear 1 1
6 75708 SHAFT ASSEMBLY, Tachometer 1 1
7 LW-18667 PIN, 3/16 diameter x 2-11/32 long 1 1
8 45530 RING, Retaining, 3/8 I.D. x 1/16 square 1 1
9 61151 SHAFT, Crankshaft idler gear 2 2
10 73817 LOCKPLATE, 1/4 bolt, 1-3/4 spacing 2 2
11 LW-25-0.63 BOLT, 1/4-20 x 5/8 long, hex. head 4 4
12 75706 CAMSHAFT ASSEMBLY 1 1
POWER SECTION
FIGURE 8 - CRANKCASE ATTACHING PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 LW-25-1.50 BOLT, 1/4-20 x 1-1/2 long, hex. head 8 8
2 STD-8 WASHER, 1/4 plain 16 16
3 60803 STRAP, Lifting 1 1
4 LW-25-1.75 BOLT, 1/4-20 x 1-3/4 long, hex. head 1 1
5 AN6-21 BOLT, 3/8-24 UNF x 2-3/16 long, drilled 1 1
6 STD-160 WASHER, 1/4 lock, internal teeth 9 9
7 STD-1411 NUT, 1/4-20 plain 9 9
8 LW-25S1.50 BOLT, 1/4-20 x 1-1/2 long, drilled end 3 3
9 STD-2249 NUT, 1/4-20 slotted 3 3
10 STD-33 WASHER, 3/8 plain 2 2
11 STD-872 NUT, 3/8-24 slotted 1 1
12 AN6-34A BOLT, 3/8-24 x 3-37/64 long, hex. head 2 2
13 STD-678 WASHER, 3/8 lock, internal teeth 2 2
14 STD-596 NUT, 3/8-24 plain 2 2
15 STD-8 WASHER, 1/4 plain 9 9
16 STD-33 WASHER, 3/8 plain 4 4
CYLINDER SECTION
FIGURE 9 - CONNECTING RODS, PISTONS AND RING ASSEMBLIES
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 78030-S CONNECTING ROD ASSEMBLY 4 4
2 LW-13923 BUSHING, Connecting rod, upper 4 4
3 78027 BOLT, Connecting rod 8 8
4 LW-12186 NUT, Connecting rod bolt 8 8
5 18M26104 BEARING, Connecting rod 8 8
6 LW-18729 PISTON, 8.50:1 compression ratio 4 4
7 LW-13445 PIN, Piston 4 4
8 LW-11625 PLUG, Piston pin 8 8
9 78862 RING, Piston compression 8 8
10 78864 RING, Piston, oil 4 4
Cylinder Assembly
Figure 10
CYLINDER SECTION
FIGURE 10 - CYLINDER ASSEMBLY
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 16A26616 CYLINDER ASSEMBLY, Nitrided 4 4
2 LW-11900 SEAT, Intake valve 4 4
3 LW-16699 SEAT, Exhaust valve 4 4
4 P* 76943 GUIDE, Valve, intake 4 4
5 P* LW-12137 GUIDE, Valve, exhaust 4 4
6 P♦ 66796 INSERT, Spark plug, 18-1.5 mm 8 8
7 31C-12 STUD, 5/16-18 x 1-1/2 long 8 8
8 66610 BUSHING, Rocker shaft 16 16
9 STD-700 ELBOW, 90º, 3/8 flared tube 4 4
10 1102 PLUG, 1/8-27 NPT, allen head 4 4
P Lycoming proprietary part. Listed for reference purposes only, cannot be purchased.
* See latest revision of Service Instruction No. 1256 for service valve guides.
♦ See latest revision of Service Instruction No. 1043.
CYLINDER SECTION
FIGURE 11 – VALVE ASSEMBLY AND RELATED PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 17A23939 VALVE, Intake 4 4
2 17B23940 VALVE, Exhaust (rotator type) 4 4
3 LW-11795 SPRING, Valve, inner 8 8
4 LW-11800 SPRING, Valve, outer 8 8
5 LW-10077 SEAT, Valve spring, upper intake 8 8
6 65441 SEAT, Valve spring, lower intake 8 8
7 60009 KEY, Valve intake 16 16
8 60903 SHROUD TUBE ASSEMBLY, Push rod 8 8
9 LW-18661 SEAL, Shroud tube 16 16
10 62869 RING, Oil seal, 3/32 diameter x 4-3/8 I.D. 4 4
CYLINDER SECTION
FIGURE 12 – CYLINDER RELATED PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 AR 15F22200 ROD ASSEMBLY, Push (A total of 8 required) AR AR
2 60831 ROCKER ASSEMBLY, Valve 8 8
3 74637 BUSHING, Valve rocker 8 8
4 LW-19339 SCREW, Valve adjusting 8 8
5 STD-587 NUT, 9/16-18 x 5/32 thick 8 8
6 LW-13790 SHAFT, Valve rocker 4 4
7 LW-12892 THRUST BUTTON, Rocker shaft 8 8
8 75906 GASKET, Rocker box cover 4 4
9 61247 COVER, Rocker box 4 4
10 STD-1925 SCREW, 1/4-20 x 5/8 long, pan. head 24 24
11 383-B NUT, 3/8-24 plain 16 16
12 STD-2106 NUT, 7/16-20 plain 16 16
13 77611 GASKET, Exhaust flange 4 4
14 61259 FLANGE, Exhaust, carbon 4
15 STD-35 WASHER, 5/16 plain 8 8
16 STD-475 WASHER, 5/16 lock, internal teeth 8 8
17 STD-1410 NUT, 5/16-18 plain 8 8
AR as required
NOTE: Various push rod lengths are used to set valve clearances.
CYLINDER SECTION
FIGURE 13 –CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING BAFFLES
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 STD-684 NIPPLE, Straight, 3/8 I.D. hose 4 4
2 STD-2180 HOSE, 3/8 I.D. x 1-7/8 long 4 4
3 LW-15592-5-05 CLAMP, Hose 8 8
4 60890 TUBE ASSEMBLY, Oil drain, cylinder no. 1 1 1
5 60821 TUBE ASSEMBLY, Oil drain, cylinder no. 2 1 1
6 60928 TUBE ASSEMBLY, Oil drain, cylinders no. 3 & 4 2 2
7 LW-13304 BAFFLE ASSEMBLY, Intercylinder 2 2
8 71611 RETAINER, Intercylinder baffle 2 2
9 LW-13303 HOOK, Intercylinder baffle retainer 2 2
10 65614 PLUG, Baffle attaching 3
11 STD-251 WASHER, No. 10, internal lock 3
12 STD-665 SCREW, No. 10-32 x 3/4 long, fill. head 3
CYLINDER SECTION
FIGURE 14 – INTAKE PIPES AND ATTACHING PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 LW-16728 PIPE, Intake, cylinders no. 1 & 2 2 2
2 LW-16730 PIPE, Intake, cylinder no. 3 1 1
3 LW-16729 PIPE, Intake, cylinder no. 4 1 1
4 STD-1196 HOSE, 1-1/2 I.D. x 1-15/16 O.D. x 1-13/16 long 4 4
5 LW-15592-8-28 CLAMP, Hose 8 8
6 71973 GASKET, 2 bolt flange, 1-13/16 I.D. 4 4
7 74360 FLANGE, Intake pipe, upper 4 4
8 STD-8 WASHER, 1/4 plain 8 8
9 STD-160 WASHER, 1/4 lock, internal teeth 8 8
10 LW-25-1.25 BOLT, 1/4-20 x 1-1/4 long, hex. head 8 8
LUBRICATION SYSTEM
FIGURE 15 – OIL LEVEL GAGE ASSEMBLIES
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 75736 TUBE, Oil level gage, 11-9/16 long 1 1
75735 TUBE, Oil level gage, 6-5/16 long 1
2 72059 GASKET, Oil level gage 1 1
3 74068 RING, Oil level gage 1 1
4 LW-14752 GAGE ASSEMBLY, Oil level 1 1
LW-14792 GAGE ASSEMBLY, Oil level 1
LW-14751 GAGE ASSEMBLY, Oil level 1
5 72842 PLUG, Oil level gage 1 1
LUBRICATION SYSTEM
FIGURE 16 – OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 LW-13353 GASKET, Oil sump 1 1
2 LW-15688 SUMP ASSEMBLY, Oil 1 1
3 61376 CONNECTION, Intake pipe, front 2 2
4 61377 CONNECTION, Intake pipe, rear 2 2
5 25C-12 STUD, 1/4-20 x 1-1/2 long 4 4
6 STD-551 PLUG, 1/2-14 NPT, square head, drilled 1 1
7 STD-8 WASHER, 1/4 plain 32 32
8 STD-160 WASHER, 1/4 lock, internal teeth 20 20
9 LW-25-0.94 BOLT, 1/4-20 x 15/16 long, hex. head 18 18
10 STD-1411 NUT, 1/4-20 plain 14 14
11 60820 GASKET, Oil suction tube flange 1 1
12 61381 TUBE ASSEMBLY, Oil suction 1 1
13 STD-1227 WASHER, 1/4 plain 2 2
14 STD-1433 BOLT, 1/4-20 x 1-1/2 long, drilled 2 2
15 STD-8 WASHER, 1/4 plain 4 4
16 STD-2249 NUT, 1/4-20 slotted 2 2
17 STD-68 PIN, 1/16 diameter x 1/2 long 2 2
18 61378 SCREEN, Oil suction 1 1
19 06E19769-1.25 GASKET, Annular, 1-1/4 I.D. 1 1
20 61358 PLUG, 1-1/2 hex. head x 1-1/4-12 1 1
ACCESSORY DRIVES
FIGURE 17 – ACCESSORY HOUSING ASSEMBLY
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 73818 GASKET, Accessory housing 1 1
2 21A23000-01 HOUSING ASSEMBLY, Accessory 1 1
21A23000-03 HOUSING ASSEMBLY, Accessory 1
3 31C-12 STUD, 5/16-18 x 1-1/2 long 2 2
4 31C-19 STUD, 5/16-18 x 2-3/8 long 2 2
31C-19 STUD, 5/16-18 x 2-3/8 long 4
5 61400 STUD, 1/4-20 x 2-3/16 long 2 2
6 31CD-17 STUD, 5/16-18 x 2-1/8 long 3 3
7 25C-22 STUD, 1/4-20 x 2-3/4 long 4 4
8 1102 PLUG, 1/8-27 NPT, allen head 4 4
9 STD-783 PLUG, 1/4-18 NPT, allen head 1 1
10 STD-784 PLUG, 3/8-18 NPT, allen head 1 1
ACCESSORY DRIVES
FIGURE 18 – OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 78531 BODY ASSEMBLY, Oil pump 1 1
2 61174 SHAFT, Oil pump drive 1 1
3 05K19423-S IMPELLER KIT 1 1
4 * LW-18110 IMPELLER ASSEMBLY, Oil pump driven 1 1
5 * LW-18109 IMPELLER, Oil pump driven 1 1
6 STD-35 WASHER, 5/16 plain 3 3
7 STD-1420 NUT, 5/16-18 slotted 3 3
8 LW-14260 SEAL, Oil, tachometer drive 1 1
9 STD-8 WASHER, 1/4 plain 16 16
10 STD-160 WASHER, 1/4 lock, internal teeth 12 12
11 LW-25-1.63 BOLT, 1/4-20 x 1-5/8 long, hex. head 2 2
12 LW-25-2.00 BOLT, 1/4-20 x 2.00 long, hex. head 2
13 LW-25-1.13 BOLT, 1/4-20 x 1-1/8 long, hex. head 1 1
14 STD-1411 NUT, 1/4-20 plain 2 2
15 LW-25-0.94 BOLT, 1/4-20 x 15/16 long, hex. head 9 9
ACCESSORY DRIVES
FIGURE 19 – FUEL PUMP ASSEMBLY AND ATTACHING PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 60096 GASKET, Fuel pump 1 1
2 LW-15472 FUEL PUMP, Dual diaphragm, low pressure 1 1
3 STD-33 WASHER, 3/8 plain 2 2
4 STD-1882 SCREW, 3/8-16 x 1-9/32 long, socket head, 2 2
drilled
5 60096 GASKET, Fuel pump 1
6 03D23350 COVER, Fuel pump 1
7 STD-33 WASHER, 3/8 plain 2
8 LW-38-0.75 BOLT, 3/8-16 x 3/4 long, hex. head 2
9 STD-678 WASHER, 3/8 lock, internal teeth 2
ACCESSORY DRIVES
FIGURE 20 – VACUUM PUMP DRIVE AND COVER
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 61183 GASKET, Accessory adapter 1 1
2 61098 ADAPTER ASSEMBLY, Vacuum pump 1 1
3 STD-1774 PIN, 1/8 diameter x 1/4 long 1 1
4 06A19956 OIL SEAL, 7/8 I.D. x 1-1/2 O.D. x 5/16 wide 1 1
5 72970 GEAR ASSEMBLY, Vacuum pump driven 1 1
6 71596 WASHER, Accessory drive gear 1 1
7 8313 GASKET, Vacuum pump 1 1
8 60430 COVER, Vacuum pump 1 1
9 STD-8 WASHER, 1/4 plain 4 4
10 STD-160 WASHER, 1/4 lock, internal teeth 4 4
11 STD-1411 NUT, 1/4-20 plain 4 4
ACCESSORY DRIVES
FIGURE 21 – OIL COOLER BYPASS VALVE AND REMOTE OIL FILTER
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 71623 WASHER, Oil cooler fitting 1
2 AS5163D08 ELBOW 1
3 AN901-8A GASKET, Metal tube connect seal 1
4 71620 BOLT, 5/8-18 x 1-7/8 long 1
5 06E19769-0.63 GASKET, Annular, 5/8 I.D. 1
6 62417 PLUG, Oil cooler bypass 1
7 STD-784 PLUG, 3/8-18 NPT, allen head 2 2
8 06B23862 GASKET, Oil filter adapter 1 1
9 LW-12999 PLATE, Oil filter adapter 1 1
10 06B21644 GASKET, Oil filter base cover 1 1
11 21M23736 COVER, Oil filter base 1 1
12 STD-8 WASHER, 1/4 plain 4 4
13 STD-160 WASHER, 1/4 lock, internal teeth 4 4
14 LW-25-0.94 BOLT, 1/4-20 x 15/16 long, hex. head 3 3
15 LW-25H1.00 BOLT, 1/4-20 x 1.00 long, hex. head, drilled 1 1
16 06E19769-0.63 GASKET, Annular, 5/8 I.D. 1 1
17 1540 PLUG, Thermometer well 1 1
18 54J21208 ADAPTER ASSEMBLY, Oil filter remote 1 1
19 54J21207 ADAPTER, Oil filter remote 1 1
20 LW-16306 STUD, Oil filter 1 1
21 77607 SLEEVE, Oil relief valve 1 1
22 76542 SPRING, Oil relief valve 1 1
23 76539 SEAT, Oil relief valve 1 1
24 MS29512-12 SEAL, Oil 1 1
25 03C21076 PLUG, Oil relief valve 1 1
26 LW-10341 INSERT, 1.00-14 UNF x 3/8 long 1 1
27 53E22144 VALVE ASSEMBLY, Temperature control oil 1 1
cooler bypass
28 76510 GASKET, Valve assembly 1 1
29 V LW-13906 OIL FILTER, Short V CH48103-1 1 1
ACCESSORY DRIVES
FIGURE 22 – OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 69436 SPRING, Oil cooler bypass 1
2 62415 PLUNGER, Oil cooler bypass 1
3 06E19769-0.63 GASKET, Annular, 5/8 I.D. 1
4 62417 PLUG, Oil cooler bypass 1
5 STD-784 PLUG, 3/8-18 NPT, allen head 2
6 06B23862 GASKET, Oil filter adapter 2
7 LW-12999 PLATE, Oil filter adapter 1
8 77852 OIL FILTER BASE ASSEMBLY 1
9 V LW-13215 OIL FILTER, Short V CH48110-1 1
10 STD-8 WASHER, 1/4 plain 4
11 STD-160 WASHER, 1/4 lock, internal teeth 1
12 STD-1411 NUT, 1/4-20 plain 1
13 STD-160 WASHER, 1/4 lock, internal teeth 3
14 LW-25-1.00 BOLT, 1/4-20 x 1.00 long, hex. head 3
15 53E22144 VALVE ASSEMBLY, Temperature control oil 1
cooler bypass
16 76510 GASKET, Valve assembly 1
17 25C-11 STUD, 1/4-20 x 1-3/8 long 1
Oil Filter Assembly and Oil Cooler Bypass Fittings (No Thermo Valve)
Figure 23
ACCESSORY DRIVES
FIGURE 23 - OIL FILTER ASSEMBLY AND OIL COOLER BYPASS FITTINGS
(NO THERMO VALVE)
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 06E19769-0.63 GASKET, Annular, 5/8 I.D. 1
2 62417 PLUG, Oil cooler bypass 1
3 STD-784 PLUG, 3/8-18 NPT, allen head 2
4 06B23862 GASKET, Oil filter adapter 2
5 LW-12999 PLATE, Oil filter adapter 1
6 77852 OIL FILTER BASE ASSEMBLY 1
7 V LW-13215 OIL FILTER, Short V CH48110-1 1
8 STD-8 WASHER, 1/4 plain 4
9 STD-160 WASHER, 1/4 lock, internal teeth 1
10 STD-1411 NUT, 1/4-20 plain 1
11 STD-160 WASHER, 1/4 lock, internal teeth 3
12 LW-25-1.00 BOLT, 1/4-20 x 1.00 long, hex. head 3
13 06E19769-1,.00 GASKET, Annular, 1. 00 I.D. 1
14 STD-1350 PLUG, 1.00-14 square head, drilled 1
15 25C-11 STUD, 1/4-20 x 1-3/8 long 1
ACCESSORY DRIVES
FIGURE 24 - OIL SUCTION SCREEN AND OIL COOLER BYPASS VALVE
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 71623 WASHER, Oil cooler fitting 1
2 AS5163D08 ELBOW 1
3 AN901-8A GASKET, Metal tube connect seal 1
4 71620 BOLT, 5/8-18 x 1-/78 long 1
5 06E19769-0.63 GASKET, Annular, 5/8 I.D. 1
6 62417 PLUG, Oil cooler bypass 1
7 STD-784 PLUG, 3/8-18 NPT, allen head 2
8 62817 SCREEN ASSEMBLY, Oil pressure 1
9 61173 GASKET, Oil pressure housing 1
10 69510 HOUSING, Oil pressure screen 1
11 06E19769-0.63 GASKET, Annular, 5/8 I.D. 1
12 STD-8 WASHER, 1/4 plain 4
13 STD-160 WASHER, 1/4 lock, internal teeth 4
14 LW-25-1.00 BOLT 1/4-20 x 1.00 long, hex. head 4
15 53E22144 VALVE ASSEMBLY, Temperature control oil 1
cooler bypass
16 76510 GASKET, Valve assembly 1
Oil Suction Screen and Oil Cooler Bypass Fittings (No Thermo Valve)
Figure 25
ACCESSORY DRIVES
FIGURE 25 - OIL SUCTION SCREEN AND OIL COOLER BYPASS FITTINGS
(NO THERMO VALVE)
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 69436 SPRING, Oil cooler bypass 1
2 62415 PLUNGER, Oil cooler bypass 1
3 06E19769-0.63 GASKET, Annular, 5/8 I.D. 1
4 62417 PLUG, Oil cooler bypass 1
5 STD-784 PLUG, 3/8-18 NPT, allen head 2
6 62817 SCREEN ASSEMBLY, Oil pressure 1
7 61173 GASKET, Oil pressure housing 1
8 69510 HOUSING, Oil pressure screen 1
9 06E19769-1.00 GASKET, Annular, 1.00 I.D. 1
10 STD-1350 PLUG, 1.00-14 square head, drilled 1
11 06E19769-0.63 GASKET, Annular, 5/8 I.D. 1
12 STD-8 WASHER, 1/4 plain 4
13 STD-160 WASHER, 1/4 lock, internal teeth 4
14 LW-25-1.00 BOLT, 1/4-20 x 1.00 long, hex. head 1
Carburetor Assembly
Figure 26
FUEL DISTRIBUTION
FIGURE 26 – CARBURETOR ASSEMBLY
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 60592 GASKET, Carburetor 1 1
2 V 61A26383 CARBURETOR, MA-3PA V AV 10-5220 1 1
V LW-15496 CARBURETOR, MA-3PA V 10-5199 1
V 61A26385 CARBURETOR, MA-3PA V AV 105267 1
3 STD-8 WASHER, 1/4 plain 4 4
4 STD-160 WASHER, 1/4 lock, internal teeth 4 4
5 STD-1411 NUT, 1/4-20 plain 4 4
Priming Lines
Figure 27
FUEL DISTRIBUTION
FIGURE 27 - PRIMING LINES
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 LW-12098-0-170 TUBE ASSEMBLY, Primer, cyls. no. 1 & 2 2 2
2 LW-12098-0-130 TUBE ASSEMBLY, Primer, cyls. no. 3 & 4 2 2
3 LW-12098-0-100 TUBE ASSEMBLY, Primer, intermediate 2 2
4 LW-12598 SLEEVE, Priming line 4 4
5 LW-16266-25-13 CLAMP 4 4
6 LW-18959-150-25 CLAMP, 1-1/2 I.D. 4 4
7 STD-553 SCREW, No. 6-32 x 1/2 long, round head 4 4
8 MS21044N06 NUT, No. 6-32 self-locking 4 4
9 STD-853 TEE, Union, 1/8 tube 3 3
10 63D21408 NIPPLE ASSEMBLY, Primer 4 4
11 61597 CAP, Sealing, 15/16 diameter x 1.00 long 1 1
12 * 1102 PLUG, 1/8-27 NPT, allen head (assemble in 4 4
cylinder head)
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 61665 GEAR, Magneto impulse 1 1
2 MS9245-44 COTTER PIN, 3/32 diameter x 5/8 long 2 2
3 68C19622 GEAR, Magneto 1 1
4 62224 GASKET, Magneto adapter 1 1
5 LW-12706 ADAPTER, Magneto, impulse coupling 1 1
LW-12706 ADAPTER, Magneto, impulse coupling 2
6 LW-12681 GASKET, Magneto 2 2
7 V 66GP-0SANN MAGNETO, Plain V 4370 1 1
8 V 66GC15SFNN MAGNETO, Impulse V 4372 1 1
V 66GC05SFNN MAGNETO, Impulse V 4381 1
V 66GC05SFNN MAGNETO, Impulse V 4381 2
9 V 67P20428 HARNESS ASSEMBLY, Right, Slick V M2990 1
V 67P20406 HARNESS ASSEMBLY, Right, Slick V M2992 1
V 67P20438 HARNESS ASSEMBLY, Right, Slick V M1905 1
10 V 67P20429 HARNESS ASSEMBLY, Left, Slick V M2989 1
V 67P20407 HARNESS ASSEMBLY, Left, Slick V M1795 1
V 67P20437 HARNESS ASSEMBLY, Left, Slick V M1910 1
11 66M21195 CLAMP, Magneto 4 4
12 STD-475 WASHER, 5/16 lock, internal teeth 4 4
13 STD-1410 NUT, 5/16-18 plain 4 4
14 V* 1182-B7 SPARK PLUG, Champion V REM37BY 8 8
** 01P19762-1-1 BAG, Harness attaching 1
** 01P19762-1-2 BAG, Harness attaching 1
** 01P19762-1-43 BAG, Harness attaching 1
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 LW-14371 ALTERNATOR ASSEMBLY, 12V-60Amp. 1 1
31C19553 ALTERNATOR ASSEMBLY, 24V-70Amp 1
2 V LW-14313 ALTERNATOR, 12V-60Amp. V ALY-8520-LS 1 1
V LW-14326 ALTERNATOR, 24V-70Amp. V ALU-8521-LS 1
3 36B19484 PULLEY, Alternator 1 1
4 37A19773-372 BELT, Alternator drive, 3/8 wide 1
37A19773-376 BELT, Alternator drive, 3/8 wide 1 1
CRANKING SECTION
FIGURE 30 - STARTER MOTOR AND ATTACHING PARTS
Units per
Figure Assembly
Code Part Number Description
Item
L2A L2C
1 V 31A22102 STARTER, Sky-Tec V 122-12PM 1 1
V 31A26043 STARTER ASSEMBLY, Kelly V ERZ-8012 1 1
V 31A22361 STARTER, Lamar V PM-1203 1
V 31A22104 STARTER, Sky-Tec V 149-12LS 1
V 31A22106 STARTER, Sky-Tec V 122-12LS 1
V 31B22103 STARTER, Sky-Tec V 122-24PM 1
V 31B26042 STARTER ASSEMBLY, Kelly V ERB-8012 1
2 * STD-35 WASHER, 5/16 plain 4 4
3 STD-475 WASHER, 5/16 lock, internal teeth 4 4
4 STD-1410 NUT, 5/16-18 plain 3 3
5 LW-31-0.94 BOLT, 5/16-18 x 15/16 long, hex. head 1 1
* LW-31-1.16 BOLT, 5/16-18 x 1-5/32 long, hex. head 1 1
NUMERICAL INDEX
PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
AN6-13 Bolt 1 LW-11900 Seat 19
AN6-14 Bolt 1 LW-12098-0-100 Tube Assy. 53
AN6-16 Bolt 1 LW-12098-0-130 Tube Assy. 53
AN6-21 Bolt 15 LW-12098-0-170 Tube Assy. 53
AN6-34A Bolt 15 LW-12137 Guide 19
AN842-12D Elbow 7 LW-12186 Nut 17
AN844-12D Elbow 7 LW-12598 Sleeve 53
AN901-8A Gasket 41 LW-12681 Gasket 55
AN901-8A Gasket 47 LW-12706 Adapter 55
AS5163D08 Elbow 41 LW-12892 Thrust Button 23
AS5163D08 Elbow 47 LW-12999 Plate 41
LW-25-0.63 Bolt 13 LW-12999 Plate 43
LW-25-0.94 Bolt 31 LW-12999 Plate 45
LW-25-0.94 Bolt 35 LW-13215 Oil Filter 43
LW-25-0.94 Bolt 41 LW-13215 Oil Filter 45
LW-25-1.00 Bolt 43 LW-13303 Hook 25
LW-25-1.00 Bolt 45 LW-13304 Baffle Assy. 25
LW-25-1.00 Bolt 47 LW-13353 Gasket 31
LW-25-1.00 Bolt 49 LW-13445 Pin 17
LW-25-1.13 Bolt 5 LW-13675 Support Assy. 11
LW-25-1.13 Bolt 35 LW-13790 Shaft 23
LW-25-1.25 Bolt 1 LW-13792 Seal 9
LW-25-1.25 Bolt 3 LW-13906 Oil Filter 41
LW-25-1.25 Bolt 27 LW-13923 Bushing 17
LW-25-1.50 Bolt 5 LW-14260 Seal 35
LW-25-1.50 Bolt 15 LW-14313 Alternator 59
LW-25-1.63 Bolt 35 LW-14326 Alternator 59
LW-25-1.75 Bolt 1 LW-14371 Alternator Assy. 59
LW-25-1.75 Bolt 3 LW-14649 Shim 1
LW-25-1.75 Bolt 15 LW-14751 Gage Assy. 29
LW-25-2.00 Bolt 35 LW-14752 Gage Assy. 29
LW-25H1.00 Bolt 41 LW-14792 Gage Assy. 29
LW-25S1.50 Bolt 15 LW-15472 Fuel Pump 37
LW-31-0.94 Bolt 61 LW-15496 Carburetor 51
LW-31-1.16 Bolt 61 LW-15592-5-05 Clamp 25
LW-31H0.75 Bolt 1 LW-15592-8-28 Clamp 27
LW-31H0.88 Bolt 1 LW-15688 Sump Assy. 31
LW-31H0.88 Bolt 5 LW-16266-25-13 Clamp 53
LW-38-0.75 Bolt 37 LW-16306 Stud 41
LW-10077 Seat 21 LW-16699 Seat 19
LW-10341 Insert 41 LW-16728 Pipe 27
LW-10729 Link 5 LW-16729 Pipe 27
LW-11622 Stud 7 LW-16730 Pipe 27
LW-11623 Stud 7 LW-18085 Spring 9
LW-11625 Plug 17 LW-18109 Impeller 35
LW-11713 Spring 9 LW-18110 Impeller Assy. 35
LW-11795 Spring 21 LW-18639 Lockplate 11
LW-11800 Spring 21 LW-18661 Seal 21