NAV7 ServiceManual
NAV7 ServiceManual
NAV-7
GMDSS Tri-
Tri-channel NAVTEX Receiver
Service Manual
Commercial in Confidence 35-506 Iss 1
Table of Contents
1. Introduction ..........................................................................................................3
1.1. Scope..............................................................................................................4
1.2. Applicability .....................................................................................................4
1.3. Servicing equipment .......................................................................................4
1.4. Safety notices .................................................................................................5
2. Assessment ..........................................................................................................7
2.1. Maintenance tasks..........................................................................................7
2.2. Routine testing ................................................................................................7
2.3. Assessment ....................................................................................................8
3. Maintenance procedures...................................................................................10
3.1. Inspection......................................................................................................10
3.2. Functional test...............................................................................................10
3.3. Disassembly..................................................................................................12
3.4. Reassembly ..................................................................................................18
3.5. Leak Testing .................................................................................................20
3.6. Factory Reset................................................................................................21
3.7. Receiver Set up ............................................................................................21
3.8. Software Download.......................................................................................22
4. Fault finding........................................................................................................23
4.1. NAVTEX Update — Optimising Reception...................................................23
4.2. Fault location.................................................................................................24
4.3. Service Bulletin 08 ........................................................................................25
5. Repair procedures .............................................................................................27
6. Spares .................................................................................................................28
Appendix 1 : Specification .......................................................................................29
This document is McMurdo Limited copyright (©) and contains proprietary owned intellectual property rights and
confidential data. All rights are strictly reserved. The information must not be used except for the agreed purpose.
Unauthorised use, reproduction or issue to any third party is not permitted without the prior written authority of
McMurdo Limited. This document is to be returned to McMurdo Limited when the agreed purpose is fulfilled.
1. INTRODUCTION
NAVTEX is a method of transmitting navigational warnings and weather forecasts
from designated coast radio stations. All English language transmissions are
made on 518 kHz. Each station is allocated several time ‘slots’ during the day,
when it is permitted to transmit; these are normally at four hourly intervals. The
only exceptions to this are gale warnings and search and rescue messages,
which may be transmitted at any time.
The NAV-7 has been designed to the latest European and International
specifications to provide up to date weather and marine safety information to
commercial vessels. It meets IMO requirements under GMDSS and is designed
for simplicity of operation. It will display reliable information day after day within
designated NAVTEX coverage areas.
If you are within an area where you are able to receive from many NAVTEX
stations (particularly at night), the NAV-7 may overwhelm you with information. It
can therefore be set up to display only those stations and message categories
you want to receive and which are applicable to the area in which you are sailing.
Normally, routine messages are repeated at four hourly intervals. Provided that
the NAV-7 is left running, repeated messages are not displayed more than once.
Each message is retained for three days (72 hours) after its last reception before
being automatically deleted, unless the message has been marked as locked.
Permanent installation of the NAV-7 can be made with either the bulkhead-
mounting bracket or the flush panel mounting kit provided.
The NAV-7 has been designed to meet the requirements of IMO MSC.148 (77)
and IEC 61097-6 (Ed 2.0).
The NAV-7 contains 3 receiver channels, one each tuned to 490 kHz, 518 kHz
and 4209.5 kHz. The NAV-7 will receive on all 3 frequencies simultaneously in
those parts of the world where transmissions are available (refer to Appendix I
and to the McMurdo website at www.mcmurdo.co.uk for latest information).
The NAV-7 can be setup to filter out stations and/or message categories that are not
required by the User.
The NAV-7 will accept UTC time & date information from the IBS port if available.
UTC time & date will be used to timestamp received NAVTEX messages.
1.1. Scope
This manual provides the instructions to enable routine and emergency servicing of
the NAVTEX equipment listed below. This manual represents the original equipment
manufacturer’s (OEM) service documentation applicable to these products.
1.2. Applicability
This manual applies to the following NAVTEX equipment:
Equipment:
Active antenna (ACT-1)
Power supply (12-24V)
Handtools:
Calibrated torque driver (40-50cNm) with attachments:
5mm A/F socket
Small cross-headed screwdriver
Antistatic precautions
The electronics section of the NAV-7 is sensitive to electrostatic discharge (ESD)
which can cause immediate or hidden long term damage. It is important that the PCB
is only handled under suitable antistatic conditions.
Ideally, a fully grounded workstation, which has conductive
surfaces to avoid the build up of static charge, should be
used.
As a minimum, the operator must be connected to a good
earth point through a resistance of 1Mohm. This is usually
achieved by wearing a suitable wrist strap.
Safety analysis
The following table summarises the nature of the hazard which may be present when
the unit is opened or serviced; each hazard is discussed at greater length in the
detailed sections.
Ensure that all chemical agents are handled in accordance with the manufacturer's
instructions, and that suitable protective clothing is worn.
Make sure that the working area is well ventilated, and that chemical substances are
not left exposed. Observe good hygiene practices; do not eat, drink or smoke when
handling chemicals.
2. ASSESSMENT
Whatever the reason for the return the NAV-7 must be subjected to a full
assessment before any other action is taken. The agent has a responsibility to
ensure the NAV-7 is completely serviceable and is fit for its purpose.
2.3. Assessment
Every NAV-7 returned for servicing, of whatever nature, must be fully assessed to
determine its operational status.
Assessment form
The assessment form, shown on the next page, is an essential tool in performing
diagnosis. It may be used to support customer billing and must accompany any
warranty return to the manufacturer.
Customer Address
Type Serial No
Customer comments
Warranty
Return to Customer? YES/NO
claim
INSPECTION/DIAGNOSIS
Items Returned Item Condition
Main unit Software version:________________________
Antenna/bracket
Power cable
Manual
Diagnosis/Comments
FUNCTIONAL TEST
ATE (in factory only) Burn-in Functional Test
Comments
RF PCB
Keypad
LCB screen
Display PCB
Gasket
Backbox Assessed by Signed Date
Pass Fail
3. MAINTENANCE PROCEDURES
3.1. Inspection
The NAV-7 should be inspected prior to any servicing/repair work.
The following should be inspected:
• Case – ensure no cracks in the plastic or other damage.
• Screen – Inspect display if possible to ensure not damaged.
• Rear connectors – ensure pins are straight and connectors are in good
condition.
• Key pad - Check operation.
On the following page is an example of a test setup which can be used to simulate
NAVTEX messages (example is for 518KHz).
Caution: 12VDC will be present on antenna connector in active mode. This should
not be connected to external test equipment.
3.3. Disassembly
Warning: the backlight for the display is powered by 250V AC.
2. Lift off the back box and disconnect the ribbon cable.
RF PCB Removal
1. Remove the 3 off screws from the PCB. Note that the one screw may be
secured into a pillar and so will be of a different type.
2. Remove the 4 off connector clamps (see above) using 5mm socket or nut
runner.
Connector clamps
2. Disconnect the backlight power supply cable to the display. Note that there is
250V AC on this cable when powered up.
3. Remove the silver tape link. It is recommended that this is not reused.
Removal of Display/Screen
NOTE: This should only be done in clean conditions – any dust or dirt will be
attracted to the screen and will show when powered up.
3.4. Reassembly
Reassemble fascia/display
1. Remove protective film from inside of screen before fitting display.
2. Place display on to fascia and secure 4 off screws and washers to
50cNm.
3. Fit ribbon cable to display. Ensure that the insulated side is away
from the PCB.
4. Fit the keypad and press home securely. Ensure that the top of the
pillars are level with the top of the keypad.
Back Box
1. Fit RF PCB into back box and secure 3 off screws to 40cNm.
2. Fit 4 off Connector clamps with screwlock (Loctite) and secure to
40cNm.
3. Refit back box gasket.
4. Reconnect the ribbon cable.
5. Place back box in position, ensure gasket is in position and secure
with 6 off screws to 40cNm.
The NAV-7 is not a sealed unit. Therefore there is no requirement to leak test the
product.
However if the unit is flush mounted then the front fascia is approved to IEC60945-4
for Protected equipment.
If the SERVICE password has been changed for any reason and the new password
is not known then please use TWINKY89. Once entered there will be a double
spanner ICON at the top of the screen. This will remain until the power is cycled.
1. Copy the zip file (NAV-7 release *.zip) into a suitable directory.
2. Extract the files to the same directory.
3. Run NAV-7 Loader.exe
The copier file should be: 29lv160b rl.bin
The launcher file should be: launcher *.bin
The image file should be display r*.gz
Note that the launcher file should not be selected.
(*= version number)
On the Loader serial tab select the Com port required and set the baud
rate to 115200.
4. Connect the PC to the 9 way D-type connector on the back of the NAV-7
via an RS232/422 converter.
Nav 7 connections:
Pin 2 TxB
Pin 7 TxA
Pin 4 RxB
Pin 8 RxA
5. Connect the PSU cable to the NAV-7. Activity should be seen on the serial
page of the Loader, ie:
Taurus Launcher
Looking for image etc
6. Select Display tab and click on Load:
You should now see the counter counting down, then activity in the loader
panel followed by download complete.
Note that as soon as download starts the screen goes blank.
Once the unit has downloaded the NAV-7 will reboot.
Press and hold enter and go to ‘Setup mode – System options’ and ensure
that the software version is correct.
4. FAULT FINDING
Background electrical noise in a marina, the presence of high cliffs and the masts of
surrounding vessels can all contribute to poorer NAVTEX reception when in harbour
rather than at sea.
To ensure the best reception possible, always mount the NAVTEX antenna in a
location that is free of other electrical equipment. Take care to avoid locations that
are close to wind generators, battery chargers, shore power transformers and any
associated electrical power wiring. If there is any doubt regarding the suitability of a
proposed sensor location, first make a temporary test installation to confirm that the
reception performance meets requirements before committing time and effort to a full
sensor installation that may later have to be changed.
System Grounding
It is necessary to install a grounding connection; to increase the sensitivity of the
system and hence the range of reception, Ensure that the 1/8th” spade terminal
ground pin at the of the NAV-7 is connected to a good electrical ground. This should
be the ship’s hull or can either be a specially installed ground plate, or the keel bolts
on a non-encapsulated keel or bonded hull skin fitting. Use a minimum cable size of
at least 1.5 mm2.
You may need to read the installation guyidlines for the antenna being used to
ensure correct grounding requirements.
Note that connection to an inappropriate or electrically noisy ground point can
sometimes give unpredictable results and may even reduce overall reception
performance. Consequently, do not make a new ground connection and assume that
it will make things better; always check that reception is better before committing to
that connection.
• Turn on all sources of AC power usage, one at a time, noting any increase in
reception errors
Should any item be proven to have a significant negative effect on reception consult
a qualified marine electrician for advice.
Reception poor
Is there 12V on the antenna TNC connector ?
NO - check that it's enabled in s/w
Are the VCOs set to correct frequency ?
NO – see receiver set up and correct the VCO DAC values
Backlight failed
1. Check for trapped Cold cathode fluorescent light (CCFL) wires
2. Swap the LCD module
3. Swap the display PCB.
It is recommended that the ports are set up as per the port names: Printer port for printer, IBS port for
ECDIS.
It is also recommended that the external GPS is connected to the Printer port.
The power is supplied to the IBS port.
Note: The RXA/RXB connections are not configurable except for speed – the NAV-7 will only respond
to messages as per IEC61097-6 Ed2.
However both ports can be set up to output either plain text print data or IEC61097-6 Ed 2 NAVTEX
(IBS) messages (NRX etc).
The plain text print data is sent when print is requested by the operator or if a new message is
received.
5. REPAIR PROCEDURES
Repair policy for this product is repair by replacement of major sub-assemblies.
Component level diagnosis and repair is not supported.
The PCBs can be inspected for dry joints etc but component replacement is not
possible.
The principal repair activity is the replacement of the circuit boards/display.
Full instructions for this can be found in section 3.0 Disassembly and Reassembly.
Other than this, repair is limited to replacing those parts of theNAV-7 which have
suffered mechanical wear and tear.
Spare parts for these purposes are listed in section 6.
6. SPARES
The following items are available as spare parts/accessories:
APPENDIX 1 : SPECIFICATION
Complies with technical IMO Resolutions MSC.148(77) A.2.1, A694
standards: (17)
SOLAS Regulation IV/7.1.4
ITU-R M.540-2, ITU-R M.625-3,
IEC 60945-4
IEC 61162-1,-2, IEC 61097-6
Receivers:
RxA Receiver Frequency 518 kHz
RxB Receiver Frequency 490 kHz
RxC Receiver Frequency 4209.5 kHz
Sensitivity <2 microvolts
Frequency stability +/- 10 Hz
Antenna Input 50 ohms
NAVTEX Reception conforms to ITU-R 540-2,
IEC 61097-6
NAVTEX message memory Stores at least 1000 x 500 character
messages
Environmental Meets the relevant parts of IEC60197-2 and
IEC 60945-4 for ‘protected’ equipment
Compass safe distance 0.87 metres
Display ½ VGA (480 x 320 pixels)
Colour STN
CCFL backlight
Controls LCD backlight dim/contrast
‘Enter’ key
Four soft keys
Tracker pad
Menu languages supported English
Alphabets supported English, Cyrillic
Rear Connections Power, Alarm & IBS port
NMEA 0183 port
USB port (unused)
Antenna connector
Earth stud
IBS Port Serial Interface 15 way D-type
Conforms to IEC 61162-2
8 data, 1 stop, no parity
Baud rates 4800, 38400, 115200
Supports (in priority order) RMC, GLL, ZDA
for date and time
Supports NRX, NRQ, NMK, ACK, ALR for
NAVTEX functions
Email: customerservice@mcmurdo.co.uk
Website: www.mcmurdo.co.uk
35-506 Issue 1