Master Data - Bill of Materials
Master Data - Bill of Materials
Master Data - Bill of Materials
material
can define
products as
they are
designed
(Engineerin
Master Data
g Bill of
Material),
as they are
ordered….
Bill of Materials
Version: 1.0
SAP Training Participants Guide
Master Data
Bill of Material
Overview
Introduction
This document describes for Bway the future standard planning processes and
their related SAP requirements for the manufacturing and assembling entities (=
plants and affiliates with an assembly activity) as well as eventual deviations from
the global template.
The production master data consists of work centers, routings, Bill of Material and
production versions. The Bill of Material data specific to production and planning
will be described in the bills of material process definition document. In this
document the process of creating and changing a manufacturing Bill of Material is
described.
This document serves as the basis for the set up of a pilot in the development
environment.
Bills Of Materials
Bill of materials (BOM) is the term used to describe the "parts list" of components
needed to complete a saleable end-item.
BOMs are hierarchical in nature with the top level representing the sub-assembly
or end-item. For example the end-item BOM for a Personal computer would list
the computer at the top level, its major sub-assemblies (board, chassis, modem,
keyboard, display, etc.) as well as additional materials needed for a complete
saleable product –(shipping box, user manual, packaging, packaging labels, etc)
on the level below.
The BOMs that describe the sub-assemblies are referred to as Modular BOMs. A
bill of material can define products as they are designed (Engineering Bill of
Material), as they are ordered (Sales BOM), as they are built (Manufacturing
BOMl), or as they are maintained (Service BOM). The different types of Bills of
Materials are dependent upon the business need and use for which they are
intended.
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Introduction - continued
Prerequisites:
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Understanding the Master Data/Bills of Material Process – continued
The step numbers in the Process Overview Table and the Process Flow Diagram sections refer
to the steps in the Business Process Procedure document for this scenario.
4 Bill of material n/a Display multi All required CS12 Multi level
display multi level bill of business bill of
level explosion material areas material is
displayed
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Understanding the Master Data/Bills of Material Process - continued
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The Master
Data – Bills
of Material
Process ….
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Create BOM
by defining
the
components
Material Process
(BOM)
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Description:
A BOM can be defined as a formally structured list of the components that make up a product or
assembly. The list contains the object number of each component, together with the quantity
and unit of measure.
BOMs are used in their different forms in various situations where a finished product is
assembled from several component parts or materials. Depending on the industry sector, they
can also be called recipes or lists of ingredients and so on.
They contain important basic data for numerous areas of a company, for example:
MRP
Material provisions for production
Product costing
Plant maintenance
Prerequisites:
Input - Required Field Value / Comments
Fields
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Work Step
Via Transaction Code – CS01
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Work Steps
Transaction Code – CS01
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Step 1 Enter required BOM materials. Use the information from the table below.
Note: Update the Create Material BOM: General item Overview panel
using the required (R), optional (O), conditional (C) and default
(D) fields displayed in the table below.
Step 2 Click the Enter icon. The first click saves the data you have just entered. Click the
Enter icon again to access the next screen that allows more changes to be made.
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Result: The Create material BOM: General Item Overview panel displays.
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Step 4 Enter the Base quantity for the BOM. (= 1000 for all metal BOM’s)
Step 5 Click the Item icon.
Results: The Create Material BOM: General item Overview panel displays.
Step 6 Enter required BOM materials. Use the information from the table below.
Note: Update the Create Material BOM: General item Overview panel
using the required (R), optional (O), conditional (C) and default
(D) fields displayed in the table below.
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Result: The Create material BOM: General Item Overview panel displays.
Step 6 To review each individual line item, highlight the row from the far left box.
Step 7 Click the display icon for details.
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Step 8 Enter required BOM materials. Use the information from the table below.
Note: Update the Create Material BOM: General item Overview panel
using the required (R), optional (O), conditional (C) and default
(D) fields displayed in the table below.
Results: The BOM for material displays that it has been changed.
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of Material Process
components.
CS02
(BOM)
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Making the necessary changes will affect important data for various areas of a company, for
example:
MRP
Material provisions for production
Product costing
Plant maintenance
Prerequisites
Input - Required Field Value / Comments
Fields
Key Date Date on which the BOM is edited or displayed
Group Counter This key and the BOM Group uniquely identify a BOM
Plant Plant to where BOM is valid
Use BOM usage – specifies the areas in which the BOM can be used
(e.g. in production or plant maintenance)
Output – Results Comments
Internal BOM created
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Work Step
Via Transaction Code – CS02
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Work Steps
Transaction Code – CS02
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Step 1 Enter required BOM materials. Use the information from the table below.
Note: Update the Create Material BOM: General item Overview panel using the required (R),
optional (O), conditional (C) and default (D) fields displayed in the table below.
Step 2 Click the Enter icon. The first click saves the data you have just entered. Click the
Enter icon again to access the next screen that allows more changes to be made.
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Result: The Change Material BOM: General Item Overview panel displays.
Step 3 Click the Item icon. This screen only appears if an alternate BOM already exist.
Result: The Change Material BOM: Alternative Overview panel displays. This is a test
example with no real data in it.
Step 4 Highlight each individual line item per row by selecting that row from the far left.
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Result: The Change material BOM: General Item Overview is displayed with the
line item highlighted.
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Step 6 Enter required BOM materials. Use the information from the table below.
Note: Update the Changing the Bill of Material Process (BOM) panel using the required (R),
optional (O), conditional (C) and default (D) fields displayed in the table below
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This process
will display
the structure
list of
Display the Bill of
components.
CS03
Material Process
(BOM)
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Making the necessary changes will affect important data for various areas of a company, for
example:
MRP
Material provisions for production
Product costing
Plant maintenance
Prerequisites
Input - Required Field Value / Comments
Fields
Key Date Date on which the BOM is edited or displayed
Group Counter This key and the BOM Group uniquely identify a BOM
Plant Plant to where BOM is valid
Use BOM usage – specifies the areas in which the BOM can be used
(e.g. in production or plant maintenance)
Output - Results Comments
Internal BOM created
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Work Step
Via Transaction Code – CS03
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Work Steps
Transaction Code – CS03
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Step 1 Enter required BOM materials. Use the information from the table below.
Note: Update the Changing the Bill of Material Process (BOM) panel using the required (R),
optional (O), conditional (C) and default (D) fields displayed in the table below.
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Step 3 Enter required BOM materials. Use the information from the table below.
Note: Update the Changing the Bill of Material Process (BOM) panel using the required (R),
optional (O), conditional (C) and default (D) fields displayed in the table below.
Step 4 Click the Item icon to display the Display Material BOM: General Item Overview
screen.
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Step 6 Click on the Item icon to return to the Display Material BOM: General Item
Overview screen.
Step 8 Click the Display icon for details to view for each individual line item.
This
process will
display the
bill of
Bill of Material
material
explosion.
CS12 Explosion
Multilevel
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Prerequisites:
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Work Step
Via Transaction Code – CS14
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Work Steps
Transaction Code – CS14
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Results: The Explode BOM: Multi-Level BOM: Initial Screen panel displays.
Step 1 Update the Explode BOM: Multi-Level BOM: Initial Screen using the information in the
table below.
Note: Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on the Explode BOM : Multi-Level BOM: Initial Screen.
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Step 2 Click on Execute (F8): BOM components are directly displayed with respect to their
levels in the BOM.
Step 3 Click on View (F5) for optional view. . Fields on this screen are
for optional views.
I CANNOT FIND THE BUTTON ABOVE AND HAVE NOT BEEN ABLE TO
GENERATE THE SCREEN THAT RELATES TO THE DATA BELOW.
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Plant Use this indicator to specify that the system O Cannot find
maintenance only displays BOM items that are defined in relevant
the BOM as relevant to plant maintenance. screen
Bulk Material Use this indicator to display only BOM items O Cannot find
that are bulk materials. relevant
screen
PM assembly Use this indicator to display PM assemblies. O Cannot find
relevant
screen
Item The system only displays items with the item O Cannot find
Category category you enter. relevant
screen
Costing The system only displays items that are O Cannot find
Relevancy relevant (or not relevant) to costing. relevant
screen
Sales The system only displays items that are O Cannot find
relevant (or not relevant) to sales and relevant
distribution. screen
Spare part ID The system only displays items that are O Cannot find
allocated to a spare part group and that relevant
have a specific spare part indicator. screen
Spare part Items that have any spare part indicator. O Cannot find
selection relevant
screen
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Step 3 Click on Execute (F8): BOM components are directly displayed with
respect to their levels in BOM.
I MUST ASSUME THESE SCREENS ARE OK – DERIVED FROM THE PREVIOUS SCREEN
THAT I COULD NOT GENERATE
Results: The BOM is exploded and components are displayed level wise.
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Bill of Material
The BOM
compares
the bill of
Comparison
material
explosion.
CS14
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Prerequisites
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Work Step
Via Transaction Code – CS14
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Work Step
Via Transaction Code – CS012
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Step 1 Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on the Explode BOM : Multi-Level BOM: Initial Screen.
Field Description R/O/C/D User Comments
Name Action
and
Values
Material Code identifying the material being produced R
with this BOM.
Plant The plant code of the plant where the material R
will be produced.
Alternative A material can have multiple production O
BOMs. The BOM alternative identifies the
individual BOMs for manufacturing the
product.
BOM This key represents a process for automatic R DO NOT
Application determination of alternatives in the different SEE THIS
organizational areas within a company.
Selection Selection fields if ECM is active DO NOT
Tab SEE THIS
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Step 3 Click on Summarized Comparison: BOM components are displayed with respect to the
other BOM.
Step 3 Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on the Explode BOM : Multi-Level BOM : Initial Screen
Step 4 Click on Summarized Comparison: BOM components are displayed with respect to the
other BOM.
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The Where
Single Level:
Used List
answers
specific
questions
Where Used List
when
prompted.
CS15
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Prerequisites
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Work Step
Via Transaction Code – CS15
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Work Step
Via Transaction Code – CS015
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Step 1 Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on Single Level: Where Used List - continued
Selection Specifies the start date and end date for the O Section
validity period for the object. Heading
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Step 3 Go to Type of Where-Used List tab and select Direct or Using Classes.
Step 4 Go to Used in tab and select the type of BOM in which the system will look into.
Step 5 Click the Next Screen icon. THIS SYMBOL IS NOT ON MY SCREEN ABOVE.
CLICK ON THE SYMBOL NEXT TO THE EXECUTE ICON ABOVE “MATERIAL” TO
GET TO THE NEXT SCREEN.
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The Where
Used List
Mass Change
answers
specific
questions
when
Initial Screen
prompted.
CS15
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Prerequisites
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Work Step
Via Transaction Code – CS14
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Work Step
Via Transaction Code – CS015
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Step 1 Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on the Explode BOM : Multi-Level BOM: Initial Screen
Plant Plant R
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Note: The Mass Changes : Material Selection shows the level of components for the materials
which will be replaced by components.
The blue rows indicates the new components which will be included in the BOM.
Step 3 Click the Check Box of your choice to select the components
Step 4 Click the Change Item Data icon.
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Result: The Mass Changes: Material Selection panel displays the confirmation.
Result: The Mass Changes: Change log panel displays mass changes.
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