zxr10 t8000
zxr10 t8000
zxr10 t8000
Carrier-Class Router
Hardware Installation Guide (Cluster)
Version: 1.00.10
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
Revision History
Figures............................................................................................................. I
Tables ............................................................................................................ III
Glossary .........................................................................................................V
II
Focusing on the requirements of core nodes of the Internet, P nodes of backbone networks,
and core egress nodes of large Metropolitan Area Networks (MANs), ZXR10 T8000 is
committed to constructing a flat network and emphasizing the long-term evolution of a
unified bearer network. Thus, ZXR10 T8000 is an ideal choice for network operators to
build their competitive networks.
This manual explains the concept and composition of a ZXR10 T8000 cluster. It also
describes how to install the two typical clusters (cluster 1+4 and cluster 2+8) and how to
connect related cascade cables.
Intended Audience
l Installation supervision engineer
l Installation engineer
Chapter Summary
Chapter 2 Installation of Describes the preparations for the installation of cluster 1+4 and how to
Cluster in 1+4 Mode connect related cascade cables.
Chapter 3 Installation of Describes the preparations for the installation of cluster 2+8 and how to
Cluster in 2+8 Mode connect related cascade cables.
Chapter 4 Installing Signal Describes the procedure for installing signal cables.
Cables
Chapter 5 Equipment Describes the method and procedure for equipment power-on.
Power-On and Power-Off
Appendix A Equipment Lists the requirements for the equipment operation, including the
Operation Environment equipment rooms's building conditions, temperature, humidity,
Requirements altitude, cleanliness, anti-poisonous gas protection, ESD protection,
electromagnetic environment, and lightning protective grounding.
Appendix B Label Describes how to make and stick labels, and how to use a knife-shaped
Specification label and rectangular label.
Conventions
ZTE documents employ the following typographical conventions.
Typeface Meaning
Italics Variables in commands. It may also refers to other related manuals and documents.
Bold Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters and commands.
CAPS Keys on the keyboard and buttons on screens and company name.
Constant Text that you type, program codes, filenames, directory names, function names.
width
[] Optional parameters.
{} Mandatory parameters.
Danger: Indicates an imminently hazardous situation, which if not avoided, will result in
death or serious injury.
Warning: Indicates a hazard that, if not avoided, could result in serious injuries,
equipment damages or interruptions of major services.
Caution: Indicates a potential hazard that, if not avoided, could result in moderate
injuries, equipment damages or partial service interruption.
Tip: Indicates a suggestion or hint to make things easier or more productive for the
reader.
II
1-1
1-2
Figure 1-1 ZXR10 T8000 Central Switching Shelf and Line Card Shelf
The slot allocation within a central switching shelf and a line card shelf is as shown in
Figure 1-2.
1-3
Figure 1-2 Slot Allocation Within a Central Switching Shelf and Line Card Shelf
Cluster 1+4
ZXR10 T8000Cluster 1+4 is composed of one central switching shelf and up to 4 line card
shelves.
The overall cascade connections of ZXR10 T8000 cluster 1+4 are as shown in Figure 1-3.
1-4
Cluster 2+8
ZXR10 T8000Cluster 2+8 is composed of two central switching shelves and up to 8 line
card shelves.
The overall cascade connections of ZXR10 T8000 cluster 2+8 are as shown in Figure 1-4.
Table 1-1 Physical Parameters of a Line Card Shelf of the ZXR10 T8000 Cluster System
1-5
1-6
Note:
If the altitude is below 1800m, the long-term operating temperature is 40°C and the
short-term operating temperature is 50°C.
If the altitude is above 1800m, the maximum temperature of the operating environment
decreases by 0.5°C for every 100-meter increase in altitude. The maximum supported
altitude is 5000m.
Table 1-2 Physical Parameters of a Central Switching Shelf of the ZXR10 T8000 Cluster
System
1-7
Note:
If the altitude is below 1800m, the long-term operating temperature is 40°C and the
short-term operating temperature is 50°C.
If the altitude is above 1800m, the maximum temperature of the operating environment
decreases by 0.5 ℃ for every 100-meter increase in altitude. The maximum supported
altitude is 5000m.
1-8
1-9
1-10
2-1
The data plane cascade connections of the ZXR10 T8000 cluster 1+4 system are as shown
in Figure 2-1. The interfaces on an LCC are connected to the interfaces of the same color
and number on the CFC.
Figure 2-1 ZXR10 T8000 Data Plane Cascade Connections of Cluster 1+4
2-2
Figure 2-3 shows some rows of fibers connected in the cluster installation.
2-3
2-4
2. Through the 10GE optical interfaces of the CESU, interconnect the two thick lines as
shown in Figure 2-4, so as to realize high speed data switching and load sharing.
3. Stick labels on both sides of the fiber to describe the information about the fiber.
4. Use cable straps to organize and bind the fibers in compliance with related
specifications.
Figure 2-4 ZXR10 T8000 Control Plane Cascade Connections of Cluster 1+4
2-5
2-6
3-1
Figure 3-1 ZXR10 T8000 Data Plane Cascade Connections of Cluster 2+8
For how to install cascade fibers, refer to section 2.2.1 "Installing Cascade Data Cables".
3-2
1. On an LCC, connect the two cascade GT interfaces of each MPU respectively to the
cascade interfaces of two CESUs, as shown in Figure 3-2.
2. If the CESUs on different CFCs are mutually backed up, each MPU provide one
cascade GE interface to connect a CESU on another CFC.
3. Interconnect the two CFCs through the 10GE optical interfaces of their CSFUs, as
shown by the thick lines in Figure 3-2, so as to realize high speed data switching and
load sharing.
4. Stick labels on both sides of the fiber to describe the information about the fiber.
5. Use cable straps to organize and bind the fibers in compliance with related
specifications.
3-3
Figure 3-2 ZXR10 T8000 Control Plane Cascade Connections of Cluster 2+8
3-4
shelf (LCC) or central switching shelf (CFC) be connected, so that the cascaded LCCs
and CFCs have a unified clock.
If multiple clock references are available, refer to Figure 3-3 to connect the cascade clock
cables.
Figure 3-3 Clock Cable Cascading of ZXR10 T8000 Cluster 2+8 — Mode 1
If multiple clock references are not available, refer to Figure 3-4 to connect the cascade
clock cables.
3-5
Figure 3-4 Clock Cable Cascading of ZXR10 T8000 Cluster 2+8 — Mode 2
3-6
4-1
4-2
Caution!
The switches of all power distribution boards and shelves should be OFF during equipment
installation check.
1 Whether the equipment positioning meets the dimension requirements The check is based on the
on the design drawing engineering design document
2 Whether the expansion bolt used to fix the cabinet or base (bracket) to On-site check
the ground is securely installed;
Whether there exist flat washer and spring washer;
Whether the spring washer is on the flat washer
5-1
3 Whether the expansion bolt fits the installation holes of the base Set the multimeter to measure
bracket and support leg; the resistance value of the
Whether the bracket and the ground are insulated; insulated positions between
Whether the floor holder and guide rail are insulated bracket and cabinet; the values
should be over 5 MΩ
4 Whether the installation of accessories such as the cabinet front and On-site check
rear doors is complete;
Whether the connection plate is installed in the case of side-by-side
cabinet installation
5 Whether the cabinet front and rear doors can be easily opened and Manually open and close
closed cabinet doors
6 Whether the cabinets are arranged in neat rows. The cabinets on the On-site check
main aisle side should be lined up and the deviation should be less
than 5 mm
7 Whether the board can be easily plugged/unplugged; Check bolts and boards
Whether the bolts on the board panel are securely installed and
whether the spring steel wire is intact
8 Whether the equipment is clean and tidy. Cabinet parts should not be On-site check
deformed;
Whether various labels are correct, clear, and complete
9 Whether the cabinet is clean. No dust should exist in the cabinet; On-site check
There should not exist redundant cable ties, cables or sundries in
the cabinet
10 Whether antistatic wrist strap is inserted in the antistatic jack on the On-site check
cabinet
12 The two circuit breakers of the equipment power distribution box On-site check and
should be shut off before equipment power-on. The circuit breakers of measurement by multimeter
the power supply module should be turned on before the equipment
power-on for the first time. Use a multimeter to check whether
short circuit exists at various input terminals. If short circuit exists,
troubleshoot the problem before moving on to the next step.
If there is no problem with the tests described above, shut off the circuit
breaker of power supply module. Turn on the circuit breakers of the
equipment power distribution box first; then turn on the circuit breaker
of the power supply module to provide power for the equipment
5-2
1 Whether all power cables and grounding cables use pure copper-core On-site check
wires. There should not exist joints along the cable
2 Whether the power cables and grounding cables are properly On-site check
connected. The spring washer of the grounding terminal should be
over the flat washer
3 Whether the power cable and grounding cable lugs are securely On-site check
soldered or crimped
4 Whether the routing of power cables and grounding cables outside On-site check
the cabinet are flat and straight;
Whether the power/grounding cables are banded separately from
other cables
5 The redundant power/grounding cables should be cut off rather than On-site check
coiled
6 Whether the grounding cables for the cabinet are properly connected On-site check
7 Whether the labels for the grounding and power cables are correct in On-site check
content and stuck to the cable;
Whether labels are arranged neatly (including the label for the power
distribution switch). Whether labels are toward the same direction. It is
recommended to stick the label 20 mm away from the cable connector
8 Whether the distance between signals cables and grounding/power On-site check
cables outside the cabinet is over 30 mm
2 Cable ties should not pile. Redundant length of the cable tie should be On-site check
cut off. No prickle should remain
3 All signal cables should pass the circuit continuity check before cable On-site check
routing
4 Signal cables should not be deployed on the cabinet cooling holes On-site check
5-3
6 Whether the routed cables are straight and even. No cable crossover On-site check
exists in the cabinet. Cables outside the cabinet are banded
7 Labels at both ends of the signal cable should be clear. The labels On-site check
should be toward the same direction
8 Check the cables with bolts. The bolts should be fastened tight On-site check
1 After equipment power-on, sound of the rotating fan should be heard. On-site check and listening
There should be air out from the ventilation hole
2 Whether the power module indicators are working properly. If the On-site check
power module is in normal operation, the green indicator (RUN) should
be always on; and the red indicator (ALM) is always off
3 Whether the fan module indicators are working properly. If the fan On-site check
module is in normal operation, the green indicator (RUN) should be
always on; and the red indicator (ALM) is always off
4 Whether board indicators are working properly. If the board is in On-site check
normal operation, the green indicator (RUN) should be always on; and
the red indicator (ALM) is always off
5-4
Caution!
When engineers dismantle power supply module and cables after equipment power-off,
it is recommended to shut off the circuit breaker of the equipment power distribution box
first; then shut off the circuit breaker of the power supply module.
5-5
5-6
Item Description
Indoor Floor Generally, the equipment room should be equipped by antistatic raised
floor. The floor pedestals should be well grounded. Grounding resistance
and antistatic measures meet the specified requirements. The grounding
cables should be routed according to engineering design. Floral-design
floors should not be used. The color of walls and ceiling should be bright and
plain. Use flat paint or the paint without silicide.
Generally, the proper raised floor height is 300 mm or 330mm. Floor boards
should be securely and seamlessly laid. The horizontal error for each square
meters should be less than 2 mm.
If there is no raised floor, use electrostatic conductive flooring (volume
resistivity should be between 1.0×107 Ω and 1.0×1010 Ω). Antistatic
grounding for the electrostatic conductive floor or raised floor is required. The
floor can be connected to the grounding kit through current limiting resistor
and cables. Resistance value of the current limiting resistor should be 1 MΩ.
A-1
Item Description
Door and Window Doors and windows should be sealed by dustproof rubber strips. Install
double glazed windows that should be strictly sealed. Height and width of
the equipment room main door should not obstruct the transportation of
equipment. Door locks and keys are complete.
Groove The grooves are used to route cables. The inner groove surface
should be smooth and clean. The reserved length/width and the
number/location/dimension of holes should meet the router layout
requirements.
Water Sup- Water pipes, drainage pipe, or rain pipes should not go through the
ply/Drainage equipment room. Fire hydrants should not be placed in the equipment room.
Instead, they should be set at places that are easily visible and accessible,
such as along the passage or near the staircase.
Equipment Room The equipment installation place should be partitioned from the equipment
Partition room door. The screen baffle is intended to ward off some dust.
Worktable and Chair The worktable, terminal table, and chair should be antistatic. The surface
resistance and system resistance of the electrostatic leakage of table/chair
surface are the same (1×105 Ω – 1×109 Ω).
Air-conditioner The air conditioner should be installed in such a position that the ventilated
Installation Position air should not blow the equipment directly.
Other Requirements Avoid the breeding of microorganisms such as epiphyte and mildew. No
rodent animals (for example, rats) should exist.
Item Parameter
Altitude 3000 m
A-2
Sand mg/m3 30
A-3
A-4
l Before entering the communication equipment room, wear the antistatic suit that
meets the GB 12014 requirement and antistatic shoes that meet the GB 4385
requirement. Do not change clothes or comb hair in the equipment room.
l Installation of the antistatic facilities should be complete before the unpacking
inspection of equipment.
l The antistatic cover for the rack (or the printed circuit board component) should be
unpacked after the installation of rack and antistatic grounding cables.
l The tools used on site should be antistatic.
l Abide by the relevant grounding requirements when installing grounding cables.
l When plugging/unplugging the printed circuit board component and performing cable
connection, strictly observe the antistatic rules and wear antistatic wrist strap. The
grounding terminal of the antistatic strap should be inserted into the antistatic jack
on the rack. The strap and skin are reliably in contact. The current-limiting resistor
connected in series in the clasp connector of the strap protects human body and
static-sensitive components from static harm. The leakage resistance of the antistatic
strap should be within 1×105 – 1×107 Ω.
l Spare printed circuit board component and the component to be repaired should be
placed on the rack or in the antistatic shielding bag.
l The printed circuit board to be sent to the manufacturer or maintenance center for
repairs should be put in the antistatic shielding bag first; then packed with antistatic
marks on the package before delivery.
l The drawings, documents, files and books in the equipment room should be put in
the antistatic shielding bag. When used, the drawings, documents, files and books
should be far from the static-sensitive components.
l Visitors (including management personnel) must wear antistatic suit and shoes
before entering the equipment room. Visitors are not allowed to touch/plug/unplug
the printed circuit board components, or touch other components/spare parts if no
further antistatic measures are taken (for example, wear antistatic wrist strap).
l If the equipment room is too dry, use humidifier or take other measures to meet the
humidity requirements of the equipment room.
l Install ionized static eliminator if necessary, to remove the static electricity in the
insulation material and reduce the static voltage in the equipment room.
l The mats or gloves used in the equipment room should be antistatic.
A-5
l The whole equipment Radiated Emission (RE) meets the CISPR22 CLASS A
requirements.
l The whole equipment power interface CS meets the CISPR22 CLASS A
requirements.
For the whole equipment communication port CS, CISPR22 CLASS A requirements should
be met for non-shielded cables, while Class B requirements should be met for shielded
cables.
For the equipment room communication interface, lightning protection for the main
distribution frame should reach Class B, as shown in Table A-6.
A-6
Note:
Label shape and content can be determined by the user according to the particular
situation. This appendix only introduces the dedicated labels of ZTE.
B-1
l When pasting labels for cables and fiber pigtails, wrap the cable in the middle of the
label; fold the paper in half to affix the paste surfaces together. Fold the paper neatly
so that the white paste surface is invisible.
l After label pasting, fix the root part of the two pasting surfaces by folding back and
forth or by pressing, to prevent the label from loosening apart.
DDF Frame
Make labels according to the specific shape and dimension of the DDF label tag. Print and
paste the label.
Label content includes DDF equipment ID, module ID, DDF port ID, opposite-office
equipment ID, the corresponding local equipment ID, subrack ID, optical line board slot
ID, port ID and transmit/receive relationship.
B-2
The “Type” field represents cable data type, such as “75 Ω”, “120 Ω”, “RS232”.
Recommended ID rules of the electrical cable interfaces on the ZTE communication
equipment side are shown in Table B-1.
XA-B-C-D X: System name X: The same with the system name IP01
A: Equipment ID in contract ID
A: IDs of ZTE equipment and
cabinets in one site should be
deployed uniformly and each ID
should be unique.
B-3
C: Slot ID. (number) Consistent with the slot ID on the rack The subrack slot ID of
line interface board: 5
D: Port ID (number and letter) Consistent with the port ID on the Port 3 on Line interface
board or interface panel board
ID format requirements of the electrical cable interfaces on DDF side are shown in Table
B-2.
Table B-2 DDF Cable Interface ID Format
B-4
XA-B-D X: System name X: The same with the system name IP01
A: Equipment ID in contract ID
A: IDs of ZTE equipment and cabinets
in one site should be deployed
uniformly and each ID should be
unique.
B: Power cable type (number Consistent with the ID on power cable PE/-48 V/-48 V RTN
and letter)
ID format requirements of the power ports on the user equipment side are shown in Table
B-4.
B-5
B: Power cable type (number Consistent with power cable types PE/-48 V/-48 V RTN
and letter)
B-6
XA-B-C-D X: System name X: The same with the system name IP01
A: Equipment ID in contract ID
A: IDs of ZTE equipment and
cabinets in one site should be
deployed uniformly and each ID
should be unique.
C: Slot ID (number) Consistent with the Slot ID on the The subrack slot ID of
subrack line interface board: 5
D: Port ID (number and letter) Consistent with the port ID on the Port 3 on Line interface
board or interface panel board
ID format requirements of the fiber pigtail interfaces on the ODF frame side are shown in
Table B-6.
B-7
B-8
The laser print wrapping label (Type II) and the horizontal Engish label are used on different
occasions.
l The horizontal English label is only used to paste on the panel or plug whose area is
larger than the label area.
l The laser print wrapping label (Type II) is used when cable connector is small or
when the use of horizontal English label affects cable appearance. Use transparent
adhesive tap to stick and wrap the label onto the cable.
The label should be pasted 2 cm away from the cable lug. Paste the middle part of the
label onto the cable; then stick the two halves of the label together. Paste one label to
each end of the power cable, as shown in Figure B-8.
B-9
The two areas on the flag-shaped power cable label are L and R, which are described
below.
l L: Location of the near-end equipment, which is the location of the local equipment to
which the power cable is connected.
l R: Location of the far-end equipment, which is the location of the opposite equipment
to which the power cable is connected. If the equipment at opposite end is power
distribution board, it is required to indicate the board and mark the nature of the power
cable, for example, distribution GND.
Caution!
Contents of the two labels on the power cable ends should inversely correspond. The
content in Area L on one label should be consistent with the content in Area R on the other
label.
B-10
The two areas on the fiber cable engineering label are L and R, which are described below:
l When the label is pasted on the fiber cable on the ZXR10 equipment side, the content
in Area R should be the Cabinet Row ID and Line ID of the opposite-end optical
interface equipment, number of the cabinet tier where the fiber is located and fiber
cable serial number. The content in Area L should be the Row ID and Line ID of the
local-end (ZXR10) optical interface equipment, number of the equipment tier where
the fiber is located and fiber cable serial number.
l When the label is intended for the optical interface equipment on the carrier side, label
content should inversely correspond to the label content on the ZXR10 equipment
side.
B-11
The two areas on the coaxial cable engineering label are L and R, which are described
below.
l When the label is pasted on the coaxial cable on the ZXR10 equipment side, the
content in Area R should be the DDF frame Row ID and Line ID, number of the DDF
tier where the cable is located and cable serial number. The content in Area L should
be the Row ID and Line ID of the local-end (ZXR10) equipment where the cable is
located, number of the equipment tier where the cable is located, and cable serial
number.
l When the label is intended for the DDF on the carrier side, label content should
inversely correspond to the label content on the ZXR10 equipment side.
B-12
Label content indicates cable length, for example, the “15 m” in the figure above. The label
should be pasted at a place that is easily visible but not easy to come off on the cable.
1 Check if the labels are properly affixed and if there is any label missing.
2 Check if the labels are arranged neatly and if the label surface is clean.
3 Check if the label paste position and content accords with the requirements described
in this chapter.
B-13
B-14
III