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    Welding Table WPS & PQR Check List (Sheet, 2 Pages)

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    abomanar1004863
    This document is a checklist of welding parameters and qualifications for various welding processes including SMAW, SAW, GMAW/FCAW and GTAW. It lists over 50 variables that must be addressed in a welding procedure specification and indicates whether a change to that variable requires requalification of the WPS as an essential, supplementary essential, or nonessential variable. The legend at the bottom explains the symbols and their meaning in terms of required documentation and requalification for changes.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Welding Table WPS & PQR Check List (Sheet, 2 Pages)

    Uploaded by

    abomanar1004863
    2K views2 pages
    This document is a checklist of welding parameters and qualifications for various welding processes including SMAW, SAW, GMAW/FCAW and GTAW. It lists over 50 variables that must be addressed in a welding procedure specification and indicates whether a change to that variable requires requalification of the WPS as an essential, supplementary essential, or nonessential variable. The legend at the bottom explains the symbols and their meaning in terms of required documentation and requalification for changes.

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    Welding Table; WPS & PQR Check List (Sheet, 2 Pages)

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    This document is a checklist of welding parameters and qualifications for various welding processes including SMAW, SAW, GMAW/FCAW and GTAW. It lists over 50 variables that must be addressed in a welding procedure specification and indicates whether a change to that variable requires requalification of the WPS as an essential, supplementary essential, or nonessential variable. The legend at the bottom explains the symbols and their meaning in terms of required documentation and requalification for changes.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views2 pages

    Welding Table WPS & PQR Check List (Sheet, 2 Pages)

    Uploaded by

    abomanar1004863
    This document is a checklist of welding parameters and qualifications for various welding processes including SMAW, SAW, GMAW/FCAW and GTAW. It lists over 50 variables that must be addressed in a welding procedure specification and indicates whether a change to that variable requires requalification of the WPS as an essential, supplementary essential, or nonessential variable. The legend at the bottom explains the symbols and their meaning in terms of required documentation and requalification for changes.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    WPS & PQR Check List

    PARAGRAPH
    SMAW SAW GMAW/ GTAW
    FCAW
    QW-402 JOINTS
    .1 φ in groove design N N N N
    .4 - of backing in single sided weld N N N N
    .5 + of backing and chemical composition N
    .10 φ in root spacing N N N N
    .11 ± nonfusing retainers N N N N

    QW-403 Base Metal


    .5 φ in group number QW-422 S S S S
    .6 T Limits impact S S S S
    .7 T/t Limits > 8 in. (203 mm) E E E E
    .8 φ T Qualified E E E E
    .9 t pass > 1/2 in. (13 mm) E E E
    .10 T Limits Qualified (Short Circuit Arc) E
    .11 φ P-N° Qualified E E E E
    .13 φ P-N° 5/9/10 E E E E

    QW-404 Filler Metals


    .3 φ Size N
    .4 φ F-N° E E E E
    .5 φ A-N° E E E E
    .6 φ Diameter N N N
    .7 φ Diameter > 1/4 in. (6 mm) S
    .9 φ Flux/Wire Classification E
    .10 φ Alloy flux E
    .12 φ AWS classification S S S
    .14 ± Filler E
    .22 ± Consumable insert N
    .23 φ Filler metal product form (Solid/metal or flux-cored) E E
    .24 ± φ Supplemental Filler Metal E E
    .25 ± Supplemental Powder Filler metal E E
    .26 > Supplemental Powder Filler metal E E
    .27 φ Alloy elements E E
    .29 φ Flux designation N
    .30 φ t E E E E
    .32 t Limits (Short Circuit Arc) E
    .33 φ AWS Classification N N N N
    .34 φ Flux Type E
    .35 φ Flux/Wire Classification S N
    .36 Recrushed Slag E
    .50 ± Flux N

    QW-405 Positions
    .1 + Position N N N N
    .2 φ Position S S S
    .3 φ ↑↓ Vertical Welding N N N

    QW-406 Preheat
    .1 Decrease > 100°F (56°C) E E E E
    .2 φ Preheat maintenance N N N
    .3 Increase > 100°F (56°C) (IP) S S S S

    1
    WPS & PQR Check List

    PARAGRAPH
    SMAW SAW GMAW/ GTAW
    FCAW
    QW-407 PWHT
    .1 φ PWHT E E E E
    .2 φ PWHT ( Time & Temperature Range) S S S S
    .4 T Limits E E E E

    QW-408 Gas
    .1 ± Trailing or φ composition N N
    .2 φ Single, mixture or % E E
    .3 φ Flow rate N N
    .5 ± or φ Backing flow N N
    .9 - Backing or φ composition E E
    .10 φ Shielding or trailing E E

    QW-409 Electrical Characteristics


    .1 > Heat input S S S S
    .2 φ Transfer Mode E
    .3 ± Pulsing I N
    .4 φ Current or Polarity S N S N S N S N
    .8 φ I & E Range N N N N
    .12 φ Tungsten electrode N

    QW-410 Technique
    .1 φ String/Weave N N N N
    .3 φ Orifice cup, or nozzle size N
    .5 φ Method of cleaning N N N N
    .6 φ Method of back gouge N N N N
    .7 φ Oscillation N N N
    .8 φ Tube to Work distance N N
    .9 φ Multi to single pass per side N S N S N S N
    .10 φ Single to multi electrodes S N S N S N
    .11 φ Closed to out of chamber welding E
    .15 φ Electrode spacing N N N
    .25 φ Manual or Automatic N N N N
    .26 ± Peening N N N N

    LEGEND

    + Addition > Increase/greater than ↑ Uphill ← Forehand φ Change


    - Deletion < Decrease/less than ↓ Downhill → Backhand

    E = Essential Variables which must be indicated on both the WPS and recorded on the PQR. Any changes to these variables
    require requalification of WPS.

    S = Supplementary Essential Variables must be indicated on the WPS and Recorded on the PQR when Impact Testing is
    required. Changes to these variables when Impact testing is performed require requalification of WPS.

    N Nonessential variables must be indicated on the WPS but when changed do not require requalification of WPS.

    NOTE: WPS’s are to indicate all Essential, Nonessential and Supplementary Essential variables. Do
    not indicate variables which are not used as NA they are applicable and should be entered on
    the WPS as None or Not used.

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