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Power Plant Specs

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EQUIPMENT DETAILS - Power Station.

POWER PLANT DETAILS:


1 Type of station : Combined Cycle Power Plant
2 Capacity : 48 MW
3 Location : India.
4 Longitude 73°-52’E & Latitude 15°-22’N
5 Roadway : 5 Km from NH17
6 Railway Station :railway Station, 10 Km
7 Airport :Airport, 5 Km
8 Sea Port : Port, 14 Km
9 Site Level : 54.5M above MSL
10 Ambient Temperature : Max - 33.1°C & Min - 20.3°C
11 Relative humidity : Max – 99.9 % & Min – 16 %
12 Average wind speed : 6.26 Km/hr to 10.45 Km/hr
13 Annual average rainfall : 2767 mm
14 Fuel : R-LNG / Naphtha / HSD (Starting fuel)
15 Raw water supply : PWD Goa
16 Date of commissioning : GT 15th May 1999
17 Date of commissioning : STG 6th August 1999
18 Date of commercial operation :14th August 1999
19 Total Plant Area : 31.693 Acres

MECHANICAL

A. GAS TURBINE & AUXILIARIES:


A1 GAS TURBINE
Machine No : GT 093
Model : PG 6541 (B)
Year of Mfg : 1997
Compressor stages : 17
Power turbine stages : 3
Fuel : Naphtha/HSD
Make : BHEL
Capacity : 34.420 MW (BASE)
Speed : 5100 rpm
Air in : 30 deg C
Altitude : 54.5 m above MSL

Parts of Gas Turbine:


Turbine - FR 6 GT model MS6001
17 stage compressor
3 stage turbine
Aotomising air compressor
Booster air compressor
Accessory gear box
Load gear box
Warren fuel pump
Main oil pump
Auxiliary oil pump
Emergency oil pump
Vent fans
Oil mist liminator
Duplex lube oil filters
Lube oil & aotomising air heat exchangers

A2 GT AIR FILTER SKID:


Manufacturer : Donaldson
Number of Modules : 06
Filter Cartridges : 384
Flow : 2, 40,000 CFM
Face Velocity : 2.7 ft/min
Initial Clean : 1.50” H2O
Stop Cleaning : 2.0” H2O
Start Cleaning : 3.0” H2O
Warning Delta P : 6.0” H2O
Shutdown Delta P : 8.0” H2O
Compressed Air Pressure : 80 – 120 psig
Flow : 16 SCFM
Material
Plenum Skin : 5mm plate (IS: 2062)
Module Skin : 3.15mm plate (IS: 1079)
Module Skirts : 5mm plate (IS: 2062)

A3 GAS TURBINE ACCESSORIES GEAR BOX


Make : BHEL
Size : AA51FA
Sr. No. : AB 60076
Weight of gearbox : 2390 kg

Hydraulic Torque Converter


Single Stage, Type 4 Circuit design
Make : Twin Disc
Model : 4-SGE-2015-1-MS850
Operating Temperature : 180 to 230 deg F
Converter Basic Pressure : 40 to 100 psi
Maximum Allowable Speed : Turbine starting – 3000 rpm
Components
Impeller Wheel Assembly
Guide Wheel Assembly
Turbine Wheel Assembly
Converter Housing with Pump drive compartment
Reduction Gear Train & Housing
Hydraulic Ratcheting Device
Pump Make : Webster Electric Co.
Model : HB series
Motor Make : BHEL
Starting Means Diesel Engine
Make : Kirloskar Cummins
Model : KTA 1150-C
No. of cylinders : 6
RPM1 : 1500
RPM2 : 2100
Peak Torque : 1650 ft lb
Engine Breathing : Turbocharged After cooled
Oil Temperature : 75 to 105 deg C
Oil Pressure (low idle speed) : 1 to 2 kg/cm2 at 105 deg C
Oil Pressure (Rated speed) : 3 to 7 kg/cm2 at 105 deg C
Starting Motor, Diesel Engine
Make : US Energy Corporation
Model : 184DST-169DIEXP1
Frame : BE
Voltage : 125 VDC
HP : 10
Load Gear Box
Make : BHEL
Size : TRL 65 CV
Sr.No : LB60073
Power : 54 MW
N : 5113.6/3000 rpm
WT : 12000 Kg
Oil Flow : 750 Ltrs/Min
Oil Inlet Pressure : 1.7 bar

A4 GAS TURBINE COMPRESSOR:


Make : BHEL
Type : Multistage, axial
No Of Stages : 17
No Of Bleeds : 2 (5th & 11th stage)

A5 GT LUBE OIL SYSTEM


Tank Capacity : 6435 litres
Lube Oil Specification : Servo Prime 32T

Auxiliary Lube oil pump


Make : Kirloskar
Model : KPDS-LGT
Type : Vertically Centrifugal
Direction of rotation : CW (Viewed from motor top)
Stage : 1
Thrust Ball Bearing (DE) : SKF 3311
Grease : No.2 Grade
Quantity of grease : 5-10gms / 1000 running hours
Coupling : Love-Joy (Flexible type)
Pump Weight : 450kgs (approx)

Emergency Lube oil Pump


Make : Kirloskar
Type : Vertical centrifugal
Stage : 1

Main Lube oil Pump


Make : BHEL
Type : Gear

Lube Filter
Manufacturer : MIKROFLO, Hyderabad
Cartridge Element : Resin Impregnated pleated paper
No. of Filter Cartridge : 9
Filter Size : 5 microns

A6 HYDRAULIC OIL SYSTEM

Hydraulic Supply Pump


Make : WH Nichols Co.
Model : P2B-169-12T20V
Type : Gerotor

Auxiliary Hydraulic Supply Pump


Make : W. H. NICHOLAS CO.
Model : P2B-169-12T20V
Type : GEAR
Q : 60 Liters/Min
Suc. Pressure : 1.8 Kg/Cm2 (g)
Dis. Pressure : 80 Kg/Cm2 (g)
N : 1500 rpm

Oil Mist Eliminator


Manufacturer : Multitex
Max. Permissible Pr. Drop : 16 in WC.

Oil Mist Eliminator fans


Make : PAT
MODEL : EXS12E19
SR. NO. : 97
Q : 500 Cu Meters/Hr
N : 2640 rpm
Suc .Pr. : 8.91 mm Wg
BHP : 0.94

A7 FUEL OIL SYSTEM


Electro hydraulic Servo valve
Manufacturer : MOOG Inc.
Model : 77
Stages : 2 (4 way flow control)

Warren Pump
Type : #655 FSXA Screw Pump, frame 6
Body : Cast Steel (A216 Gr.WCB)
Liquid : Naphtha
Capacity : 76 GPM
Suction Pressure : 10-70 psig
Differential Pressure : 830 psi max
Operating temp : 40-111 Deg F
Viscosity : 0.5 CST @ 111 deg F
Speed : 1884 rpm
BHP : 86.3
Specific Gravity : 0.74 min
Service : Fuel Pump

Warren Pump lube oil filter


Make : WM W NUGENT AND CO. (INC)
Model : 1577 - 1 RH - DN - RA10
Sr.No : 97665
Part No : 12-103-215
Element : 01-388-006

Warren Pump lube oil skid pumps


Make : IMO
Capacity : 4.5GPM
Flow Divider
Make : Ropar Pumps
Figure No. : 20313
Freq to Flow Ratio : 25Hz/GPM
Differential Pressure : 0 to 250 psig

HITECH Dosing Pumps


Make : DOSAPRO MILTON ROY
Type : MD93 G4 M9/9 CO Z1 Z2 Z3
No : 96 30 4002 02
No series : 55970158 & 55970159
Suc. Head : 2 M WC
Dis Pressure : 5 bar
Q : 1.69 Liters/hr
Strokes : 0 - 93

GT Drain Tank Pumps


Make : KIRLOSKAR PUMPS
Type : KPD+C131S 25/16 QF
M/c No : 108170220/01 & 02
Q : 1.39 Liters/Sec (5 Cu Meters/Hr)
H : 36.2 Meters
Size : 25 mm
N : 2810 rpm
KW : 1.33

NAPHTHA Scavenging Fan


Make : DOCTAIRE
Type : S.W.S.I,
Size : 110 HPSC
Sr. No : 2063
Q : 510 CFM
N : 2850 rpm
S.P : 3 Inch Wg
BHP : 0.4

Main Atomoizing Air Compressor


Make : ATLAS COPCO COMPTEC INC
Model : SCF-6
Type : Centrifugal
SN# : ACC96-80441(Old)
SN# : ACC99-80853 (New)
Capacity : 270 ACFM
Inlet Pressure : 219.7 psi
Speed : 45561 rpm
Max. WP : 500 psi
Max. WT : 500 Deg F

Starting (Booster) Atomoizing Air Compressor


Make : Gardner Denver Company
Model : A5CDL5
Type : Rotary Lobe type axial flow compressor
Capacity : 264 CFM
Operating Speed : 3500 rpm
Inlet Pressure : 14.7 psi a
Temperature : 80 Deg F
Discharge Pressure : 8 psig
Input Power : 14.5 HP

Exhaust Frame Cooling Blower


Manufacturer : Industrial Fans
Type : Centrifugal
Model : PT 1070
Flow : 35 m3/min
Pressure : 1840 mm WC
HP : 32
Temperature : 21 deg C
Speed : 2950 rpm

Bleed Off Valve


Make : R.G Laurence Company. Inc.
Type : Butterfly valve for compressor air extraction
Operating Pr. : 65 PSIG @ 485° F
Pilot Supply : 183 PSIG @ 420° F
Limit Switch : Haydon #62105-3 FM approved switch

GFD Seal Air Fans


Make : PAT
Model : HP 0268
Sr. No : F 2822
Q : 2592 Cu Mtrs/Hr
S. P : 904 mm Wg
N : 2920 rpm
HP :13.73

TURBINE COMPT VENT FANS


Make : PAT
Model : PB
Size : 62
Sr. No. : F7141 / F7130
SP : 2.5 mm
Q : 10000 CFM
N : 1440 rpm
BHP : 6.88

LGB COMPT. VENT FANS


Make : DOCTAIRE C.F.
Type : S.W.S.I 1997
Sr. No. : 2145 CW / 2148 ACW
Size : 280 BZN
Capacity : 10 CFM
S.P. : 2.5 Inch Wg
BHP : 7.5
N : 1450 rpm

LGB VAPOUR EXTRACTION FAN # 1


Make : DOCTAIRE C.F
Type : S.W.S.I 1997
Size : UH PR-180
Sr.No. : 2327
Capacity : 0.11 CFM
S. P. : 100 mm
HP : 0.325
N : 2830 rpm

LGB VAPOUR EXTRACTION FAN # 2


Make : RADIAN T FANS
Model : R 190 AWS
Sr. No. : 9709 86
Q : 0.11 Cu Mtr/Hr
HP : 0.5
Size : 250 mm
SP : 100 mm
N : 2880 rpm

B. HRSG & AUXILIARIES:

B1 HEAT RECOVERY STEAM GENERATOR


Make : Deutsche Babcock Power Systems Ltd. Chennai
Type : Horizontal, Natural circulation
Capacity : HP steam 65.5 TPH at 63kg/cm2. 480 deg C
LP steam 12 TPH at 7.1 kg/cm2. 204 deg C
HP surface area : 24910 m2
LP surface area : 8927 m2
Total area : 33837 m2
Safety valves:
1 HP economizer safety valve
2 HP drum safety valve (2 nos)
3 HP SH safety valve
4 LP economizer relief valve
5 LP drum safety valve (2 nos)
6 LP SH safety valve
7 Deaerator safety valve (2 nos)
8 CBD safety valve
9 BFP balance leak off line

Equipment Quantity
Integral Deaerator - 1 Nos.
HP drum - 1 Nos.
LP drum - 1 Nos.
CBD tank - 1 Nos.
IBD tank - 1 Nos.

B2 FEED PUMPS
LP Boiler Feed Pump
Make : KSB Pumps Ltd
Type : WK-50/6-DSB
Ex no : 6549 & 6550/99
Serial no : 9810094-751 / 9810095-751
Flow : 29m3/hr
Head : 160 m
N : 2950 rpm

HP Boiler Feed Pump


Make : KSB Pumps Ltd
Type : HDA 100/9
Sr. No : 9818030/752 & 9818029/752
N : 2980
Flow : 90m3/hr
KW : 293.5
Head : 915 mlc

HP/LP Dosing Systems


Pumps : 8 numbers
Agitators : 2 numbers
Motors : 10 numbers
Make : PSI engineering

HP Dosing Pump (516)


Make : VK pumps ltd
Model : PR-10
Serial no : 98053027
MP no : 4173/1-1
Ratio : 15:1
Capacity : 11 Liters /hr
Pressure : 25 kg/cm2

HP Dosing Pump (517)


Make : VK Pumps Ltd
Model : PR-10
Serial no : 98053028
MP no : 4173/1-2
Flow : 11 Liters/hr
Pressure : 25 kg/cm2
Ratio : 15:1

HP Dosing Pump (518)


Make : VK Pumps
Model : PR-10
Serial no : 98093305
MP no : 4202/1-2
Flow : 20 Liters/hr
Pressure : 73kg/cm2
Ratio : 8:1

HP Dosing Pump (519)


Make : VK Pumps
Model : PR-10
Serial no : 98093304
MP no : 4202/1-1
Flow : 20 Liters/hr
Pressure : 73 kg/cm2
Ratio : 8:1

LP Dosing Pump (522)


Make : VK Pumps
Model : PR-10
Serial no : 98053026
MP no : 4172/1-2
Flow : 11 Liters/hr
Pressure : 15 kg/cm2
Ratio : 15:1

LP Dosing Pump (523)


Make : VK Pumps Ltd
Model : PR-10
Serial no : 98053025
MP no : 4172/1-1
Flow : 11 Liters/hr
Pressure : 15 kg/cm2
Ratio : 15:1

LP Dosing Pump (524)


Make : VK Pumps Ltd
Model : PR-10
Serial no : 98103335
MP no : 4204/1-2
Flow : 11 Liters/hr
Pressure : 5 kg/cm2
Ratio : 15:1

LP Dosing Pump (525)


Make : VK Pumps Ltd
Model : PR-10
Serial no : 98103334
MP no : 4204/1-1
Flow : 11 Liters/hr
Pressure : 5 kg/cm2
Ratio : 15:1
B3 STACK
Main stack : 45 meter
Bypass stack : 32 meter

C. STEAM TURBINE & AUXILIARIES

C1 STEAM TURBINE:
Make : BHEL
Model : HNK 71/2-8-4(Condensing)
Set : IK 033
M/c no : T-0473
Rated MW : 37.09
Steam pressure (HP/LP) : 60 kg/cm2 / 5 kg/cm2
Steam temperature (HP/LP) : 475 deg c/205 deg c
Steam flow (HP/LP) :130 TPH/20 TPH &16 TPH extractions
Condenser vacuum : 0.1 kg/cm2
HP blading : 34 (Reaction type)
LP blading : 17 (Reaction type)

C2 LUBE OIL SYSTEM:


Main Lube Oil Tank
Capacity : 18 m3
Rundown Tank
Capacity : 10 m3
Overhead Tank
Capacity : 10 m3

Main Oil Pump


Make : KSB Pumps Ltd
Type : RPK EM-80-315
Serial no : 9850260-751-1999
EX : 5892/99, 5891/99
Flow : 138m3/h
Head : 113.6 m

Auxiliary Oil Pump


Make : KSB Pumps
Type : RPK EM-80-315
Serial no : 9850261-751-1999
EX : 5892/99, 5891/99
Flow : 138 m 3/h
Head : 113.6 m

Emergency Oil Pump


Make : KSB Pumps Ltd
Type : RPK-EV-150-200
Serial No : 9850266-751-1998
Exl : 5903/99
Flow : 40m3/h
Head : 45.45 m
N : 2900 rpm

Jacking Oil Pumps


Make : Tushaco Pumps
Type : High pressure gear pump
Model : HPG 3E
Flow : 50 Lpm
Discharge pressure : 120kg/cm2
Rpm : 1500
HP : 25

Oil cooler
Make : BHEL
Serial No : 0227, 0228
Shield : 10 THK 700 X 12
No of coolers : 2 X 100
Quantity of oil : 48.4 cu m/hr
Inlet temp of oil : 55 deg C
Outlet temp of oil : 45 deg C
Pressure drop in oil side : 0.25 kg/cm2
Quantity of cooling water : 100 cu m/hr
Inlet temp of water : 33 deg C
Outlet temp of water : 35 deg C
Pressure drop in water side : 0.6 kg/cm2
Cooling surface area : 238 m2
Size of tubes (OD x THK) : 15.875 X 1.65
Total no of tubes : 776
No of water passes : 4
Water side design pressure : 6 Atg
Oil side design pressure : 9 Atg
Water side design temp : 100 deg C
Oil side design temp : 100 deg C
Water side test pressure : 9
Oil side test pressure : 13.5
Test temp : Ambient

L. O. Centrifuge
Make : Alfa Laval
Type : MAB -103
Rpm : 1400
Kw : 0.75

Booster Pump
Type : Gear pump
Motor : Crompton Greaves Ltd
Kw : 0.75
Rpm : 1400

Lube Oil Tank Vapor Exhaust Fan


Make : Radiant
Model : 190 AWS
Air discharge : 396 m3/hr
Sp : 100 wgm
Rpm : 2880

L O duplex filter
Make : EPE Process Filters & Accumulator Pvt. Ltd
Model : 25Dl80IG25 CEG M 04-08
Size : 25 microns
Capacity : 960Lpm

Oil Accumulator
Make : EPE Germany
Model : CFOAS-55P30

C3 ST CONDENSATE SYSTEM

Surface condenser
Shape : Circular
Type : Shell and Tube
Quantity of steam : 134000 Kg/hr
Enthalpy of condensing steam : 549.3 Kcal/kg
Condenser vacuum : 0.1 ata
Cleanliness factor : 0.85
Size of tubes (OD X THK) : 19.05 X 0.711mm
Total no of tubes : 7750
Free oxygen in condensate : 20 ppb
Cooling surface area : 3483 m2
Quantity of cooling water : 7500 m3/hr
Cooling water inlet temp : 33
Cooling water outlet temp : 42
Resistance on water side : 7.6 MWCL
Velocity of cooling water : 2.2 m/sec
No of water side passes : 2
Water chambers : Divided
Water chamber design pressure : 4 atg
Bolt leak tightness pressure : 6 atg
steam side design pressure : 1.1 atg & vacuum
Steam side test pressure : Hyd fill
Water side design temp : 65 deg C
Steam side design temp : 100 deg C
Test temp : Ambient
Hot well capacity : 3 min

Condensate Extraction Pump


Make : KSB Pumps
Type : WKT - 150 - 4
Serial No : 9819048 – 751 / 9819049-751
Ex No : 6923/99, 6922-99
Flow : 198.35 TPH
Head : 106
N : 1480

Starting Ejector
Make : BHEL
Working steam pr/temp : 10 ATA/ 350
Steam consumption : 1250 kg/hr
Suction pressure : 0.35 ata
Working steam temp : 350 deg C
Capacity of dry air : 220 kg/hr

Main Ejector
Make : BHEL
Type : SJAE 107350
Standard no : HEI/ BHEL
Working steam pr/temp : 10 ATA/350°c
Steam consumption : 1000kg/hr
Suction pr. (I stage) : 0.035 ATA
Surface Area of inter condenser : 40m2
Surface Area of after condenser : 18m2
No. of tubes in inter condenser : 300
No. of tubes in after condenser : 300
Size of tube (OD x THK) : 19.05 x 0.889 mm2
Number of passes : 2
Inter / after condenser tube length : 855 / 1000 mm
Condensate quantity (100% capacity) : 134000 kg/hr
Condensate inlet temp : 45.45 deg C
Tube side design pressure : 20 atg
Tube side test pressure : 30 atg
Tube side design temp : 100 deg C
Shell side design pressure : 3.5 atg & vacuum
Shell side test pressure : 5.3 atg
Shell side design temp : 200
Test temp : Ambient

Gland Steam Condenser


Make : BHEL
Type : Shell & tube, 2 pass
Serial No : 05620
Drawing no : 1-16010-00671
Shape : Circular
Qty of steam : 134000 kg/hr
Condenser vacuum : 0.1 ATA
Total no. Of tubes : 7750
Size of tube (OD x THK) : 19.05 x 0.711
Free oxygen in condenser : 20 ppb
Cooling surface area : 3483 m2
Qty of cooling water : 7500 m3/hr
Cooling water inlet temp : 33°c
Cooling water outlet temp : 42°c

Gland Steam Condenser Exhaust Fan


Make : Pat fans
Capacity : 11 m3/sec
Spr : 500wg
Rpm : 2850

Gland Steam Surface Condenser


Make : BHEL
Serial No : 02386
Std no : HEI/BHEL

D. BALANCE OF PLANT

D1 BLACK START DIESEL GENERATOR:


Diesel engine:
1. Model : KTA-2300-G
2. Make : Kirloskar Cummins Ltd.
3. Engine no : 25228093
4. No of cylinders : 12
5. HP (KW) : 890 (664)
6. Breathing : Turbocharged Aftercooled
D2 FUEL OIL SYSTEM:

Fuel unloading pumps:


1. Quantity : 2
2. Type : Centrifugal pumps
3. Model : CPK 50 -160
4. Make : KSB pumps ltd.
5. Parameters : Q = 50 m3/ hr
H = 32.6 mlc
N = 2855 rpm
BKW = 4.66

Naphtha forwarding pumps:


1. Quantity : 2
2. Type : Centrifugal pumps
3. Model : CPK EC 040-250
4. Make : KSB pumps ltd.
5. Parameters : Q = 22 m3
H = 91.3 mlc
N = 2900 rpm

HSD forwarding pumps:


1. Quantity : 2
2. Type : Centrifugal pumps
3. Model : CPK EC 040-250
4. Make : KSB pumps ltd.
5. Parameters : Q = 20 m3/hr
H = 81.4 mlc
N = 2900rpm

HSD centrifuge:
1. Type : MAB-206
2. Make : Alfa laval
3. Parameters : 118-125 rpm
D3 FUEL STORAGE TANKS
Naphtha storage tanks:
1. Quantity : 2
2. Type : Floating roof
3. Location : Inside dyke area
4. Stored liquid : Naphtha
5. Capacity, kl : 650
6. Overall size : 12000 dia X 8000 ht
7. Working pressure : Atmospheric

HSD storage tank:


1. Quantity : 1 Untreated HSD tank and 1 Treated HSD
tank
2. Type : Fixed roof
3. Location : Inside dyke area
4. Stored liquid : HSD
5. Capacity, kl : 300
6. Overall size, mm : 7500 dia X 7500 ht
7. Working pressure : Atmospheric

D4 FILTERS
1 Suction of unloading pumps 300 micron - 2 Nos.
2 Suction of forwarding pumps 150 micron - 4 Nos
3 Discharge of forwarding pumps 50 micron - 4 Nos

A) Suction of unloading pumps:


1. Make : M/s Techno water treatment
2. No : 2
3. Type : Simplex basket type
4. Fluid to be filtered : HSD/Naphtha
5. Flow capacity : 50m3/hr
6. Design pressure : 2.5 kg/cm2
7. Design temp : 100 deg C
8. End connection : 150 NB, as per ASA 150 class
9. MOC filter housing : MS/CS
10. Filter area : 0.28m2
11. Filtration rating : 300 micron

B) Suction of forwarding pumps:


1. Make : M/s Techno water treatment
2. No : 2
3. Type : Simplex basket type
4. Fluid to be filtered : HSD/Naphtha
5. Flow capacity : 36m3/hr
6. Design pressure : 3 kg/cm2
7. Design temp : 100 deg C
8. End connection : 100 NB, as per ASA 150 class
9. MOC filter housing : S.S. 304
10. Filter area : 0.28m2
11. Filtration rating : 150 micron

Fuel sump pumps:


1. Model : CPV 1350/40-315
2. Make : SU chemical pump
3. Parameter : Q = 5m3/hr
H = 26.5 mlc
N = 1450 rpm
BKW = 2.29

Oil Skimmer Fan:


1. Make : Baldor
2. Cat no : M3538-50
3. Spec : 34A61-3653
4. Frame : 56
5. HP : 0.5
6. Volts : 220/380/440
7. A : 2/1.2/1
8. Rpm : 1425
9. Hz : 50
10. Phases : 3
11. Class : B

D5 COOLING WATER SYSTEM:

Cooling tower:
1. Make : Wet Bulb Cooling Towers ltd.
2. Type : Induced draft
3. Rated circulating water flow, m3/hr : 5000
4. No. of cell : 2
5. Design hot water temp 42 deg C
6. Design cold water temp : 33 deg C
7. Design inlet wet bulb temp : 28.4 deg C
8. Drift loss : 5 m3/hr
9. Evaporation loss : 65 m3/hr
10. Total power consumed at motor shaft for driving fan at full speed at design point:
2 X 81.73 = 163.46 KW

Cooling tower fans:


1. Quantity : 2
2. Make : M/s Parag fans and cooling systems ltd.
3. Type : Axial flow
4. Fan dia, mm : 7930
5. No. of blades : 8 of FRP (hollow)
6. N : 146 rpm
Cooling tower gear box:
1. Quantity : 2
2. Type : BV2-CT-225 Spiral Bevel helical gear
3. Serial no : HGF-1716
4. Make : Greaves ltd.
5. Gear ratio : 10.3:1

D6 COOLING PUMPS
CCW Pumps:
1. Quantity : 2
2. Make : Voltas ltd.
3. Serial no : 03/98/1569/A1 & 03/98/1569/A2
4. Model : SM 602-570
5. Mfg. year : 1999
6. Parameters : Flow, m3/hr = 4500
Rpm = 745
H, m = 20
Bkw = 272.33

ACW Pumps:
1. Quantity : 2
2. Make : Voltas
3. Model : H200 LI
4. Serial no : 03/98/1570/A1 & 03/98/1570/A2
5. Parameters : Flow, m3/hr = 350
Rpm = 1480
H, m = 45
BKW = 52.31

CT Make up water pumps:


1. Quantity : 2
2. Make : Voltas vertical pumps
3. Type : Single stage, Vertical, Centrifugal
4. Liquid : Water
5. Temperature : 30 deg C
6. Specific gravity : 1
7. Bowl efficiency : 66%
8. Bowl input power : 9.72 KW
9. Transmission losses : 0.26 KW
10. Power at pump coupling : 9.98 KW
11. Minimum submergence : 700 mm
12. Pump rotation : Clockwise from drive end
13. Model : 3K-280-022.
14. Serial no : 03/98/1571/A1
15. Parameters : Flow, m3/hr = 155
Rpm = 1480
H, m = 15
BKW = 9.59

D7 DM PLANT

Raw water supply pumps:


1. Quantity : 2
2. Make : Kirloskar Brothers Limited
3. Model : KPDS 65/40
4. Serial no : 1676699001/1676699003
5. Parameters : H, m = 55
F, L/hr = 5.56

Multi Grade Sand Filter:


1. Quantity : 1
2. Height of straight : 1500 mm
3. Max working pressure : 3.5 kg/cm2
4. Min working pressure : 2.0 kg/cm2
5. Backwash duration : 10 minutes
6. Head for backwash water : 10 meters
7. Filter media : Mixture of 6-14 and 16-30 BS mesh sand
8. Type of collecting system : Strainer

Activated Carbon Filter:


1. Quantity : 1
2. Height on straight : 1500 mm
3. Maximum working pressure : 3.5 kg/cm2
4. Minimum working pressure : 2.0 kg/cm2
5. Backwash duration : 5 minutes
6. Head for backwash water : 10 meters
7. Filter media : Activated Carbon
8. Type of collecting system : Strainer
5. Cartridge filters:
1. Quantity : 2
2. Parameters : Micron = 25

Alum dosing pumps:


1. Quantity : 1
2. Make : Heidelberg Prominent Fluid Control India
3. Type : CC3 083 PVC
4. Serial no : 98121342
5. Dosing rate : 2.88 L/hr
6. Parameters : V = 230 V
Pressure = 0.8 bar
Sodium hypo chloride dosing pump:
1. Quantity : 1
2. Make : Heidelberg Prominent Fluid Control India
3. Type : CC3 083 PVC
4. Serial no : 98121337
5. Dosing rate : 2.88 L/hr
6. Parameters : V = 230
Pressure = 0.8 bar

Morpholine dosing pump:


1. Quantity : 1
2. Make : Heidelberg Prominent Fluid Control India
3. Type : PHD 0703 SS
4. Serial no : 98070708
5. Dosing rate : 2.88 L/hr
6. Parameters : V = 230
Pressure = 0.8 bar

Agitators:
1. Quantity : 3
2. Make : Mecon engineering
3. Parameters : Hp = 1
Rpm = 1280

Alum metering tank:


1. Quantity : 1
2. Capacity : 150 Liters.

Sodium Hypo chloride metering tank:


1. Quantity : 1
2. Capacity : 150 Liters.

Filtered water storage tank:


1. Quantity : 1
2. Capacity : 10 m3

IDR feed pump:


1. Quantity : 1
2. Make : Supplied by Ion exchange
3. Type : CRNI6-60A-F-G-BUBE
4. Model : B33320006 P 19837
5. Parameters : Flow = 16 m3/hr
H, m = 69
Rpm = 2900

DM water storage tank:


1. Quantity : 3
2. Tank 1 capacity : 20 m3
Tank 2 capacity : 25 m3
Tank 3 capacity : 10 m3

DM water transfer pump:


1. Quantity : 2
2. Type : CRNI6-60A-F-G-BUBE
3. Model : B33320006 P 19837
4. Parameters : Flow, m3/hr: 16
H, m = 69
Rpm = 2900

Morpholine metering tank:


1. Quantity : 1
2. Capacity : 150 Liters.

HCL storage tank:


1. Quantity : 1
2. Capacity : 16 m3

NAOH storage tank:


1. Quantity : 1
2. Capacity : 16 m3

HCL metering tank:


1. Quantity : 1
2. Capacity : 150 Liters.

NAOH metering tank:


1. Quantity : 1
2. Capacity : 150 Liters

HCL unloading pump:


1. Quantity : 1
2. Make : Antico
3. Model : EXP-50CTR
4. Parameters : HP = 2
Capacity = 5 m3
H, m = 10
Rpm = 1440

NAOH unloading pump:


1. Quantity : 1
2. Make : Antico
3. Model : EXP-50 ATR
4. Parameters : Capacity, m3: 5
HP = 2
H, m = 10
Rpm = 1440

D8 INSTRUMENTS & PLANT AIR SYSTEM

Instrument air compressors:


1. Type : Reciprocating
2. Size : 9’7 ESV-1 NL-2
3. Make : Ingersoll rand
4. Parameters : Capacity = 250 CFM
Pressure = 110 psig
N = 650 rpm

Air dryer units:


1. Model no : Hx-250
2. Make : Trident Corporation
3. Inlet flow : 250 CFM
4. Operating pressure : 10kg/cm2
5. Inlet temperature : +50 ?C
6. Pressure dew point : +3?C
7. Refrigerant : R-22

Compressor : HERMETIC AG 5536F-3Ph


(Kirloskar Copeland ltd.)

Air receiver tanks:


1. Quantity : 1 Service air tank and 1 Instrument air tank
2. Make : Emarve private ltd.

D9 FIRE HYDRANT SYSTEM

Fire Fighting Pump


A) Motor driven
1. Make : Kirloskar Brothers Ltd.
2. Type : Vertical centrifugal
3. Model : BHR3 / 30 (3 stage)
4. Design duty point : 273 cu.Mtr./Hr at 70 MWC
5. Rated speed : 1485 RPM
6. Quantity : 1 No.

B) Diesel engine driven


1. Make : Kirloskar Brothers Ltd.
2. Type : Vertical centrifugal
3. Model : BHR3 / 30 (3 stage)
4. Design duty point : 273 cu.Mtr./Hr at 70 MWC
5. Rated speed : 1500 RPM
6. Quantity : 1 No.
7. Prime mover : Diesel engine
8. Make : Kirloskar Cummins ltd.
9. Model : NT 495F1
10. Rating : 127 HP
11. Quantity : 1 No.

C) Jockey Pump:
1. Make : Kirloskar Brothers Ltd.
2. Type : Vertical centrifugal
3. Model : CPHS – 32/26
4. Design duty point : 17 cu.Mtr. /Hr at 70 MWC
5. Rated speed : 2900 RPM
6. Quantity : 1 No.

D10 CRANES

PUMP HOUSE
Hot crane
Capacity : 5.0 tones
Span : 3.650 meters
Lift : 5.350 meters
Class & duty : II Medium
Service : Indoor
Wheel load (without impact) : 2.8T

Chain block
Make : INDEF
Serial no : M52667
Capacity : 5 tons
Lift : 5.5m.
Load chain grade : 80

Geared trolley
Make : INDEF
Serial no. : TJ 5878
Capacity : 5 tons
Lift : 5.5m.
Load chain grade : 80
COMPRESSOR HOUSE
Hot crane
Capacity : 5.0 tones
Span : 11.6 meters
Lift : 4.8 meters
Class & duty : II Medium
Service : Indoor
Weight of crane : 3.2 tones
Wheel load (without impact) : 3.1T

Chain block
Make : INDEF
Serial no : M 52666
Capacity : 5 ton
Lift : 5.5m.
Load chain grade : 80

Geared trolley
Make : INDEF
Serial no : TJ 5882
Capacity : 5 ton
Lift : 5.5meters

STG BUILDING
EOT crane: Double box girder cabin pbs operated EOT crane
as per IS 3177 & 807 indoor service class II
Serial no : 1936
Cap : Main hoist - 40 tones
Aux hoist - 10 tones
Span : 17 meter.
Lift : Main hoist - 16.520 meter
Aux hoist - 16.520 meter
Main hoist : 40 ton capacity
Aux hoist : 10 ton capacity hooks

E. GENERATOR & ELECTRICAL AUXILIARIES:

E1 GAS TURBINE GENERATOR


E2 STEAM TURBINE GENERATOR
E3 TRANSFORMERS
E4 UPS, BATTERY CHARGER & BATTERY BANK:
E5 33KV SF6 CB 19 PANELS SWITCHBOARD

E6 6.6KV VCB 10 PANELS SWITCHBOARD


E7 LT PANELS

E8 CONTROL & RELAY PANELS:

E8 HIGH VOLTAGE SERIES REACTOR


E9 VARIABLE FREQUENCY DRIVES (VFD)

F. CONTROL & INSTRUMENTATION:


F1

F2
F3 CONTINOUS AMBIENT MONITORING SYSTEM

F4 PLANT FIRE SYSTEM


ETAILS - Power Station.

ELECTRICAL

BINE & AUXILIARIES:


Auxiliary Lube oil pump Motor
Make : Kirloskar Electric Company Limited
Frame : BLE 225M
Rating : 37 kW, 64 Amps
Speed : 2900 rpm
Motor weight : 390kgs (approx)
Emergency Lube oil Pump Motor (DC)
Make : GE
Model : 5 BY 555XD800 A 800
Type : 288 APY
Enclosure : TEFC
INSTR : GE HA 200
ARMS : A: 74 FLD

Auxiliary Hydraulic Supply Pump Motor


Make : CROMPTON GREAVES LTD.
M/c No. : AEJ98911
Frame : E160 LC
Ref No. : ARK763
CMDS Cert : V/1/1/434.5.5.25
DGMS Cert : 83/J/2/75/1001/EH.OX1V/13
KW : 9.3
N : 1490 rpm
AMP : 18.5

Oil Mist Eliminator fans Motors


Make : BHARAT BIJLEE LTD.
Frame No : 90 L
M/c No : M9703581 & M9703582
KW : 1.1
N : 2850 rpm
Lube Oil Centrifuge
Make : ALFA LAVAL
TYPE : MAB-103
REV. COUNTER : 69-75 rpm

Lube Oil Centrifuge Motor


Make : BHARAT BIJLEE LTD
Type : 1MJ3903-4
M/c No : M9510910
KW : 0.75
N : 1410 rpm
AMP : 1
Warren Pump lube oil skid pump 1 Motor (DC)
Make : UNDERWRITES LABORATORIES
No : S AE405849
Spec : 34 - 5331 w 638
CAT No. : CM 70 14-50
Frame : 56 C SER : 497
HP : 1
AMP : 3.6/2.1/1.8
N : 1425 rpm
V : 220/380/440

Warren Pump lube oil skid pump 2 Motor


Make : UNDERWRITES LABORATORIES
No : S AB944229
Spec : 35 - P565 2235G1
CAT No. : CDPX3545
HP : 1
AMP : 9.6
Bearings : DE: 6205, NDE: 6203
Class 1, Group D
Class 2, Group F & H

HITECH Dosing Pumps Motor


Make : ATAV
KW : 0.37
N : 1400 rpm
V : 240
A : 2.15

GT Drain Tank Pumps Motor


Make : KIRLOSKAR MOTORS
M/C NO. : 1 H10S-06
FR : BLE 100
KW : 2.2
N : 2830 rpm
AMP : 4.4
NAPHTHA Scavenging Fan Motor
Make : CROMPTON GREAVES LTD.
Frame No : E8
M/c. No : I05312J
KW : 0.37
N : 2800 rpm
AMP : 1
1.8 GT Air System:
GFD Seal Air Fans Motor
Make : KIRLOSKAR ELECTRIC LTD.
Frame No : LE 160
M/c No : HG116-11, HG 116-33
KW : 11
N : 2890 rpm
AMP : 19.5

TURBINE COMPT VENT FAN MOTORS


Make : BHARAT BIJLEE
Type : 1MJ3134-4
M/c No. : M9704541/42
Fr. Size : 132 M
KW : 7.5
N : 1440 rpm
AMP : 14.5

LGB COMPT. VENT FAN MOTORS


Make : CROMPTON GREAVES LTD
M/c No. : AEJ 99039 / 99050
Frame : E160L
KW : 7.5
N : 1460 rpm
AMP : 14

LGB VAPOUR EXTRACTION FAN # 1 MOTOR


Make : CROMPTON GREAVES LTD.
M/c No. : 1055120JD
FR : E90L
KW : 0.37
N : 2800 rpm
AMP : 0:9

LGB VAPOUR EXTRACTION FAN # 2 MOTOR


Make : CROMPTON GREAVES LTD
M/c No : BEA 0.5 F2
FR : E80
KW : 0.37
N : 2800 rpm

G & AUXILIARIES:

LP BFP Motor
Make : Crompton Greaves
M/c no : NADM 11090 / 11091
Rpm : 2950 rpm
KW : 30
V : 415
Frame : ND 2001
Duty : S1
Ref : AT1-577/578

HP BFP Motor
Make : BHEL
Frame : ICA/7561-2
Duty : Continuous
Rotor type : Squirrel cage
Serial no : 48062A-401-11-02 / 48062A-401-11-01
KW : 350
RPM : 2974
V : 6600

HP Dosing Motor (516)


Make : Kirloskar Electric Ltd
M/c no : KAA 32/XN-361
Frame : PM-71
Duty : S1
KW : 0.37
Volts : 415
Amp : 1
N : 1390

HP Dosing Pump Motor (517)


Make : Kirloskar Electric Ltd
M/c no : KAA 32/XN-360
Frame : PM-71
Duty : S1
KW : 0.37
Volts : 415
Amp : 1
N : 1390

HP Dosing Pump Motor (518)


Make : Kirloskar Electric Ltd
M/c no : KAA 32/XN-510
Frame : PM-71
Duty : S1
KW : 0.37
Volts 415
Amp : 1
N : 1390

HP Dosing Pump Motor (519)


Make : Kirloskar Electric Ltd
M/c no : KAA 32/XN-451
Frame : PM-71
Duty : S1
KW : 0.37
Volts : 415
A: 1
N : 1390

LP Dosing Pump Motor (522)


Make : Kirloskar Electric Ltd
M/c no : KAA 32/XN-438
Frame : PM-71
Duty : S1
KW : 0.37
Volts : 415
A: 1
N : 1390

LP Dosing Pump Motor (523)


Make : Kirloskar Electric Ltd
M/c no : KAA 32/XN-508
Frame : PM-71
Duty : S1
KW : 0.37
Volts : 415
A: 1
N : 1390

LP Dosing Pump Motor (524)


Make : Kirloskar Electric Ltd
M/c no : KAA 32/XN-450
Frame : PM-71
Duty : S1
KW : 0.37
Volts : 415
A: 1
N : 1390

LP Dosing Pump Motor (525)


Make : Kirloskar Electric Ltd
M/c no : KAA 32/XN-511
Frame : PM-71
Duty : S1
KW : 0.37
Volts : 415
A: 1
N : 1390
RBINE & AUXILIARIES

Main Oil Pump Motor


Make : Crompton Greaves
M/c no : NADU93372
Frame : ND2805
KW : 75

Auxiliary Oil Pump Motor


Make : Crompton Greaves
M/c no : 933733-93372
Frame no : 2805
KW : 75
Rpm : 2960
Volts : 415
Serial no : 9850261-751-1999

Emergency Oil Pump Motor


Motor : Kirloskar Electrical, Bangalore
Frame : TDC-225L
KW : 15
Rpm : 3000
Volt : 220 + 15%
Amps : 86.5
Duty : S1
M/c no : 93100597 - 01

Jacking Oil Pump motor


Make : Crompton Greaves
M/c no : NADC - 11902/ 11903
Frame no : 180 L IP-55
KW : 18.50
Amp : 33
Rpm : 1465
Duty : S1
Type : 3 phase induction motor

L. O. Centrifuge Motor
Motor : Crompton Greaves Ltd
Motor no : N1 342 JD ND11104
Kw : 0.7
Rpm : 1400

Lube Oil Tank Vapor Exhaust Fan Motor


Motor : Crompton greaves ltd
Motor no : BEAO.SF2J
Kw : 0.37
Rpm : 2800
A : 1.0
Condensate Extraction Pump Motor
Make : Kirloskar Electrical Ltd.
Serial no : 29901067 -1,
Frame : USC 280
Type : 3 phase induction motor
KW : 90
Gland Steam Condenser Exhaust Fan Motor
Motor : Bharat Bijlee ltd
Frame : 100
Kw : 3.7
Ampere : 7.4
Rpm : 2900

ANCE OF PLANT

Generator:
Type : A063462
Serial no : 37030198
Parameters : KVA = 750
Hz = 50
Phase = 3
PF = 0.8
Rpm = 1500
Connection = Star
Volts = 415
Amp = 1043
Rating = Continuous

Exciter:
1. Make : Stamford
2. Parameters : V = 52
Amp = 2
Insulation class = F

Fuel unloading pump motors:


1. Quantity : 2
2. Type : Induction motors
3. M/c no : BEG 10F2
4. IP : 55 Class F insulation
5. Make : Crompton greaves ltd.
6. Parameters : KW = 7.5
Amp = 14
N = 2865 rpm

Naphtha forwarding pump motors:


1. Quantity : 2
2. Type : Induction motors
3. M/c no : AEJ 15F2
4. IP : 55 Class F insulation
5. Frame : E 160 L
6. Make : Crompton greaves ltd.
7. Parameters : KW = 15
Amp = 14.0
N = 2910 rpm

HSD forwarding pump motors:


1. Quantity : 2
2. Type : Induction motors
3. M/c no : AEJ 15 F2
4. IP : 55 Class F insulation
5. Frame : E 160 L
6. Make : Crompton greaves ltd.
7. Parameters : KW = 15
Amp = 14.0
N = 2910

HSD centrifuge motor:


1. Type : 1MJ31 62-4
2. IP : 55 Class F insulation
3. Make : Bharat bijlee ltd.
4. Parameters : KW = 11
Amp = 22.2
N =1450 rpm
Fuel sump pump motors:
1. Frame : BLE112
2. Make : Kirloskar electric ltd.
3. Parameters : KW = 3.7
Amp = 7.6
N =1430 rpm

t full speed at design point:

Cooling tower fan motor


1. Quantity : 2
2. M/c No : NADU93055 & 93054
3. Frame : ND 280N
4. IP : 55
5. Make : Crompton greaves ltd.
6. Parameters : kw = 90
N = 1480
Amp = 148

CCW motor:
1. Quantity : 2
2. Make : BHEL
3. Serial no : 48069A401-11-01 & 48069A401-11-02
4. Frame : ILA7562-8P/02
5. Parameters : KW = 300
Rpm = 740
A = 35
V = 6.6 kv

ACW Pump motors:


1. Quantity : 2
2. Make : Kirloskar motors ltd.
3. Frame : NSC2805 REF 195325
4. M/c no : 298080581 & 298080582
5. Parameters : kw = 75
N = 1483

CT Make up water pump motors:


1. Quantity : 2
2. Make : Crompton greaves ltd.
3. Frame : ND 160 MD
4. Parameters : KW = 15
Rpm = 1460
A = 27
Raw water pump motors:
1. Quantity : 2
2. Make : Kirloskar Brothers Limited
3. M/c no : JBA 46-37
4. Parameters : KW = 15
Rpm = 1450
A = 27.5
IDR feed pump motor:
1. Quantity : 1
2. Make : CE (Grundfos)
3. Parameters : KW = 5.5
Rpm = 2890-2910
V = 380-415
DM water transfer pump motor:
1. Quantity : 1
2. Make : CE (Grundfos)
3. Parameters : KW = 5.5
Rpm = 2890-2910
V = 380-415

HCL unloading pump motor:


1. Quantity : 1
2. Make : Crompton Greaves Limited.
3. Parameters : KW = 1.5
V = 415
A = 3.4
Rpm = 1405
Instrument air compressor motors:
1. Type : 1LAO 253-4YA 70
2. Fr : 250 M
3. Make : Siemens
4. Parameters : KW = 55
Amp = 96
N = 1475 rpm

Jockey compressor motor:


1. Type : 3 ph Induction motor
2. Frame : 180 M
3. Insulation class : F
4. Efficiency : 90.5%
5. Duty : S1
6. Parameters : V = 415
Hz =50
Rpm = 1460
KW = 18.5
Amp = 34

7. Prime mover : Electric motor


8. Make : Crompton greaves ltd.
9. Rating : 90 kW, 415 volts
10. Degree of protection : TEFC
11. Quantity : 1 No.
7. Prime mover : Electric motor
8. Make : Crompton Greaves ltd.
9. Rating : 15 kW
10. Quantity : 1 No
ELECTRICAL AUXILIARIES:

General Data
1. Make : Bhel
2. Type : TARI 800-26P
3. Rotation Direction Viewed From Prime Mover : Clockwise
4. Apparent power : 46.3 MVA
5. Active power : 37MW
6. Rated Current : 1968Amps
7. Rated Speed/over speed : 3000RPM
8. Frequency : 50 HZ
9. Power Factor (lag) : 0.8
10. Inner connection of stator winding : Y
11. Unbalance loading : 10%
12. Field current for rated output : approx. 566 A
13. Excitation System:
a. Type : Brushless
b. Excitation current at rated load : 566 Amps
c. Excitation voltage at rated load : 161 volts
13. Max. short-circuit torque at
Line-to-line phase short-circuit : 1369 KN-m
14. Moment of inertia of rotor shaft : 1330 Kgm2
15.1st critical speed (calculated) of rotor : 27.77 S-1
16. 2nd critical speed (calculated) of rotor : 83.3 S-1

Bearings
1. Type : 4. Lubricating Oil system 102/122
2. Oil type : ISOVG46
3. Rated inlet oil temperature : 50 Degc
4. Rated inlet oil pressure : 1.8 Bar
5. Rated oil flow rate at DE/NDE sides : 180/140 Ltres/min
Weights
1. Rotor complete : 14500 Kg
2. Stator with end covers : 50000 Kg
3. Bearings : 3200 Kg
4. Exciter : 4100 Kg
5. Skid &foundation bolts : 22300 Kg
6. Enclosure : 7000 Kg
7. Air filter Unit : 3000 Kg
8. Max. transport weight : 99000 Kg

GTG GAC Specification:


1.Make : POWERGEAR LTD.
2. Rated Voltage : 11 KV
3. Highest system Voltage : 12 KV
4. Insulation Level:
a) Basic 35 KVrms
b) Impulse 75 KVpeak
5. Rated continuous current : 3000 Amp

General Data
1.Make : BHEL
2. Type : TARI 800-24P
3. Prime Mover : Steam Turbine
4. Rotation Direction Viewed From Prime Mover : clockwise
5. Apparent Power : 46.362 MVA
6. Active power : 37.09 MW
7. Rated Current : 2433 Amps
8. Rated Speed : 3000 RPM
9. Rated Power factor : 0.8
10. Rated Frequency : 50 Hz
11. Voltage Variation Range : +5/-5%
12. Unbalance loading : 10%
13. Phase Number/ Connection : 3 / Star
14. Insulation class of stator / rotor winding : F/F
15. Connection of stator winding : Y
16. Cooling system of Stator/Rotor winding : Indirect/Direct
17. Max.short-circuit torque at
Line-to-line short-circuit : 1369 kNm
18. Moment of inertia of rotor shaft : 1060 Kg/m2
19. 1st critical s peed (calculated) of rotor : 27.2 S-1
20. 2nd critical speed (calculated) of rotor : > 66.67 S-1
21. Excitation System
a. Type : Brushless
b. Excitation current at rated load : 1101 Amps
c. Excitation voltage at rated load : 265 volts

Air Cooler System


1. Type of system : Closed circuit air cooling
2. Type No : Ac-CuNi/A1 5(14/13x3/3-4-300)
3. Capacity : 305 KW
4. Quantity of air required : 39.600m3/hr
5. Quantity of water maximum : 30 m3/hr
6. Temperature of cooling water : 32°C max
7. Temperature of cooling air : 40°C max
8. Number of cooler elements : 5 (five)
9. Pre-drop of water side of cooler : 4.3 M/WCL
10. Per-drop on the air side of water : 6mm/WCL
11. Type of water to be used : Soft water
12. Location/installation : Generator hot air duct,beneath the
foundations
13. Arrangements of cooling tubes : Horizontal
14. Material of cooling tubes : 70 : 30 cupro-nickel
15. Material of cooling fin : Aluminium
16. Material of front & rear covers of the cooler : Steel
elements .
Weights
1. Rotor complete : 13750 Kg
2. Stator complete : 56000 Kg
3. Air cooler unit : 4000 Kg
4. Bearings : 3200 Kg
5. Exciter : 4200 Kg
6. Max .transport weight(including gear box) : 82920 Kg
GTG Transformer
1.Make : GEC ALSTROM INDIA LTD.
2.Type : Oil filled
3. Power Rating, MVA : 53
4. No-Load Voltage (HV/LV), KV : 34.5/11
5. Rated Current (HV/LV), Amps : 886.9/2781.8
6. No Of Phases : 3
7. Frequency, Hz : 50
8. Vector Group : YNd11
9. Percentage Impedance : Normal Tap 12, Max Tap 21
10. Type Of Cooling : ONAN
11. Temp. Rise oil, DegC : 50
12. Temp. Rise wdg, DegC : 55
13. Insulation Level :
• HV 170KV p 70KVrms
• LV 75KVp 28KVrms
• LVN 170KVp 70KVrms
14. Oil Quantity : 522500 liters

STG Transformer
1.Make : GEC ALSTROM INDIA LTD.
2.Type : Oil filled
3. Power Rating, MVA : 53
4. No-Load Voltage (HV/LV), KV : 34.5/11
5. Rated Current (HV/LV), Amps : 886.9/2781.8
6. No Of Phases : 3
7. Frequency, Hz : 50
8. Vector Group : YNd11
9. Percentage Impedance : Normal Tap 12 Max Tap 21
10. Type Of Cooling : ONAN
11. Temp. Rise oil, DegC : 50
12. Temp. Rise wdg, DegC : 55
13. Insulation Level :
• HV 170KV p 70KVrms
• LV 75KVp 28KVrms
• LVN 170KVp 70KVrms
14. Oil Quantity : 522500 liters

2 MVA LT Transformer - 2 Nos.


1. HV Side Voltage : 33 kv
2. LV Side Voltage :0.433 kv
3. HV Side Current : 34.99 Amps
4. LV Side Current : 2666.74
5. Cooling : ONAN
6. Weight : 7740 Kg
7. Impedance voltage : 6.11%
8. Ambient temp max : 50 deg C
9. Max Temp : 50/55 deg C
10. Volume of oil : 1620 Liters
11. CT Ratio : 3500/1
12. Vector Group : Dyn11
13. Impulse voltage : HV 120 KV
14. Power freq voltage : 70 HV 3 LV

3.15 MVA HT Transformer - 2 Nos.


1. HV Side Voltage : 33 kv
2. LV Side Voltage : 6.9 kv
3. HV Side Current : 55.11 Amps
4. LV Side Current : 263.57 Amps
5. Cooling : ONAN
6. Weight : 11565 Kg
7. Impedance voltage : 5.86%
8. Ambient temp max : 50 deg C
9. Max Temp : 50/55 deg C
10. Volume of oil : 2320 Liters
11. CT Ratio : 400/1 Acc-5P20 ,400/1 Acc-CL-PS
12. Vector Group : Dyn11
13. Impulse voltage : HV 120 KV
14. Power freq voltage : 70 HV 20 LV
Neutral Grounding Resistor
1. Rated Voltage : 6.6/sqt root 3 KV
2. Rated Current : 250Amps
3. Max time rating : 10 Sec
4. Rated Resistance : 15.24 Ohms
5. Wt : 450KG IP 55
6. Temp Rise : 375 Deg C

UPS - 2 Nos.
1. Make : HI-REL CONTROLS LTD.
2. Rating : 2 x 40 KVA
3. AC Supply : 415V, 30A, 3Ph, 50Hz
4. Emergency Supply : 230V, 50A, 1Ph, 50Hz
5. Battery Voltage : 315 min - 360 nom – 425 max
6. Output
Rectifier : 408 V DC float – 423 VDC boost
Inverter : 240V, 83.5A, 1Ph, 50 Hz
7. Ambient temperature : 0-45°C –no derating required.
8. Altitude : 1000 Mts .max. from MSL
9. Humidity : 95% RH- non condensing
10. Atmosphere : Non corrosive, dust free, free airventilated

GTG Battery Charger - 2 Nos.


1. Make : Bhel
2. Type : SCB300-125-50A dual float and
boost chargers System with
switching section
3. Main AC input : 415V ,50Hz , 3Ph ,3wireAC supply
4. Battery Detail : a) Type: 98 KPM 410P
b) No. of cells : 98
c) battery voltage: 125
d) capacity: 410AH(at C/5 rate of
discharge to an CEV 1.0V/cell
5. Type of Charger : a) Float Charger
Nominal: 125 V
Floating: 135 V
b) Boost cum Float Charger
Nominal: 125 V
Floating: 135 V
Boost : 170 V
7. Ripple : 1 % RMS without battery
connected

STG Battery Charger - 1 Nos.


1. Make : Mass-Tech/ Elek-Tek
2. Type : Float : CV 220V/50A
: Boost cum Float : CC-CV 220V/80-50A
3. Main AC input : 415V, 50Hz, 3Ph, 4 wire AC supply
4. Battery Detail : a) 170 Nos of 220V/252AH batteries
b) Type of battery – ni-cd
c) Floating Voltage -1.4V to 1.42V/cell
d) Boosting Voltage -1.6V to 1.7V/cell
e) Method of charging – constant current,
current limiting type
5. Type of Charger : a)Float Charger – CV 220/50A
b)Boost cum Float Charger CC-Cv
220V/80-50A
6. DC Output : a) Float Charger : Suitable to float
220V/461AH Battery at 242 volt as well as
supplying a continuous load of 50A.
b) Boost cum Float Charger:
i)Boost mode: Capable to charge
220V/461AH battery at 1.7 volt per cell with
max charging current of 46A in constant
current mode
ii) Float mode: Suitable to float 20V/461AH
battery at 242V as well as supplying a c
continuous load of 50A
7. Ripple : Float Charger – 1%
Boost cum charger – 1%
BOP Battery charger - 1 Nos.
1. Make : Mass-Tech/ Elek-Tek
2. Type : Float : CV 220V/50A
Boost cum Float : CC-CV 220V/41-50A
3. Main AC input : 415V ,50Hz , 3Ph ,4 wireAC supply
4. Battery Detail : a) 170 Nos of 220V/252AH batteries
b) Type of battery – ni-cd
c) Floating Voltage -1.4V to 1.42V/cell
d) Boosting Voltage -1.6V to 1.7V/cell
e) Method of charging – constant current,
current limiting type
5. Type of Charger : a)Float Charger – CV 220/25A
b)Boost cum Float Charger CC-Cv
220V/41-50A
6. DC Output : a) Float Charger : Suitable to float
220V/232AH Battery at 242 volt as well as
supplying a continuous load of 50A.
b) Boost cum Float Charger:
i)Boost mode: Capable to charge
220V/232AH battery at 1.7 volt per cell
with max charging current of 23A in
constant current mode
ii) Float mode: Suitable to float
220V/232AH battery at 242V as well as
supplying a c continuous load of 50A
7. Ripple : Float Charger 1% Boost cum charger 1%

CB SPECIFICATIONS
1. Make : ABB
2. Quenching Medium : SF6 Gas
3. Operating Mechanism : Spring.
4. Nominal Voltage : 36 KV
5. Nominal Current : 1250 A
6. Lightning Impulse Withstand Voltage : 170 KV
7. Short Circuit Breaking Current : 26.3 KA for 3 sec
8. SF6 Gas Pressure at 20 Degc (abs) : 2.5 Bar
9. Weight : 1500 Kg

CB SPECIFICATIONS
1. Make : GEC ALSTHOM
2. Type : HWX
3. Quenching Medium : Vacuum
4. Rated Voltage : 7.2/12 KV
5. Rated Continous Current : 630 A
6. Rated Frequency : 50 Hz
7. Rated interrupting Current : 26.1/31.5/50 KA
8. Rated Making Current : 65.5/80/100 KA
9. Rated Short Time( 3 sec) Current : 26.2/31.5/40
10. Operating Duty : 0-0.3S-CO-3 min-CO
11. Power Frequency withstand voltage : 28/35 Kv
12. Impulse withstand Voltage : 60/75 kVp

1. DC Starter Panel
2. 125 ACDB Panel
3. Primary Motor Control Centre Panel
4. HRSG MCC Panel
5. STG MCC Panel
6. GTG MCC Panel
7. Lighting Panel
8. Raw water MCC Panel
9. Fire water MCC Panel
10. DM Water MCC Panel
11. Cooling Tower MCC Panel
12. Ventillation MCC Panel
13. Fuel MCC Panel

1. Relay Panel for STG


2. Relay Panel for GTG
3. AVR Panel for GTG (GE-BHEL)
4. AVR Panel for STG (SEIMENS-BHEL)

Number of single phase reactor - 3 Nos.


Rated Operational Voltage 33 kV phase – phase & 19 kV Phase -
earth
Highest system voltage 36kV
Rated short duration power frequency voltage - 70kV
Rated lightening Impulse withstand voltage ( kV) - 170kV
Rated continuous current - IN 438 Amp
Rated short time current - IKN 1800 Amp
Rated short time current duration 2 sec
Rated impedance - ZKN without negative tolerance
9 Ohm / phase, 20.7% on 25MVA base
Class of winding insulation - Class F
Maximum temperature rise - 90 deg C above ambient
REACTOR live part clearances in air -
1000mm phase to phase
645mm phase to earth
REACTOR temperature rise limits - 90 deg C above ambient
33kV, 800 Amps, Disconnectors - 2 Nos.
33kV, 1200/1 Amps, 0.5 Cl, Current transformers - 3 Nos.
6.6KV for HPBFP Pump - 1 Nos.
LT - 3 Nos.

& INSTRUMENTATION:
GT & ST CONTROL SYSTEM:
GT MARK V FOR GTG & STG
Make : GE Bhel
A standard <I> consists of :
· IBM compatible PC with color monitor, keyboard, and a central
processing unit
The CPU contains:
· ARCNET interface card
· 2 - RS232 serial ports
· 1 – parallel port (LPT1)
· Cursor Positioning Device(CPD) trackball, mouse and/or touch
screen monitor
· Dot matrix printer
· DOS version 6.1(GT)
· Windows NT (ST)

HRSG & BOP CONTTROL SYSTEM:


Distributed Control System(DCS)
· Distributed Control Systems of Invensys Foxboro
· Human Interface Sub- System
· WP51B -19" CRT, Touchscreen, Trackball, 96 Mb RAM, 2.1 Gb
Harddisk, 1.44
Floppy Drive, CD Rom Drive,2nd CRT Interface, Ann/nUM Key
board and
additional display manager
· AW51C- 96MB RAM ,2x2, 1GB Harddisk, 1.44MB Floppy drive,
19" CRT, CDROM
Drive, Ethernet Port Alphanumeric
· Dual nodebus Interface
· Communication Processor for Printer Interface
· Colour Graphics Printer - Inkjet
· Dot Matrix Printer 132 Column Colour
· Laser Printer
· Mirrored Hard disk for Historian 2 x 2.1 GB
· System and Application Software
· Historian 2000 point Software License 51 Series
· System Configurator Software Licence 51 Series
· Display Utility Software License 51 Series
· Compound Summary Access Software License 51 Series
· Integrated control Configurator Software License 51 Series
· AW/WP SMDH Software License 51 Series
· System Monitor Software License 51 Series
· Disk Mirror / Concatenation Software License 51 Series
· Operator Message Interface License 51 Series
· Report Writer Software License 51 Series
· Spreadsheet Software License 51 SEries
· Data for Windows Software
· Third Party Interface
· Foreign Device Integrator 30
· Foreign Device Integrator 30 Redundant
· Controller Subsystem and I/O Sub system
· Control Process CP40 Fault Tolerant
· Dual Fieldbus Isolator Redundant
· FBM01 Analog 0-20mA Input Module
· FBM02 Thermocouple/ mV Input Module
· FBM03A Analog 3 wire RTD Input Module
· FBM04 Analog 4-20mA Input /Output
· FBM07 DC Input Module
· FBM07/12 DC Digital Input & Extender Module
· FBM09C/14C DC Digital Input/Output & Extender Module
· Communication Subsystem, Enclosures and Accessories
· FBM Mounting Structure
· 19" Modular Mounting Structure
· Workstation 30 Degrees Wedge empty (base bay furniture)
· 1 x 8 Mounting structures with redundant power 100 MS
· AC transfer switch kit
· Metal industrial enclosure 4-1x8 & Backup power
· Marshalling cabinets (1200 Wx800 Dx2100 h)
· Multicore cables - lot - cost incl.
· Interposing relays (24 vdc coil, 3A contact rating)
· Cabinet to mount the above relays
· Power distribution cabinets
· Power distribution cables - lot - cost incl.
· Printer tables -incl
· Engineering Project Management
· Special softwares optional
· C-Mathematical library software licence 51 series
· C-Compiler software licence 51 series
· Physical properties software licence 51 series
· Sequence of events S/W - Package
· Post-event review package
· Performance calculation and controlable losses package
· Start-up / Commissioning spares, consumables
· Dual field bus isolator redundant
· FBM01 Analog 0-20 mA input module
· FBM02 Thermocouple / mV input module
· FBM03A Analog 3 Wire RTD input module
· FBM04 Analog 4-20 mA input/output
· FBM07 /12 DC Digital input and extended module
· FBM09C / 14C DC Digital input / output and extender module
· Dot-Matrix printer
· Ink Jet printer
· Laser printer

Flue Gas Analyser


· Make: Servomex
· Model: Xentra 4900
· Operating Temperature: 5 to 45 deg C
· Storage Temperature: - 20 to 60 deg C
· Relative Humidity: 10 to 90% RH, Non Condensing
· Atmospheric Pressure: 11 to 18 psia (For operating altitudes to
2000m)
· Installation Category: II in accordance with IEC 664
· Pollution Degree: 2
· Warm up Time: Typically one hour from cold start at 20 deg C
· Power Supply: 85 to 135 Vac ,47 to 62 Hz, 350VA maximum
· 170 to 264 Vac ,47 to 62 Hz, 350VA maximum
· Analogue Output: Two isolated 0-20mA/4-20mA
· Serial Output: RS232
· Analogue Input: Two 4-20mA/0-20mA linear Inputs.

· Make : Apollo
· Model : FP2000 series
· Tested to the requirements of IEC801 Part 1-4.

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