Power Plant Specs
Power Plant Specs
Power Plant Specs
MECHANICAL
Lube Filter
Manufacturer : MIKROFLO, Hyderabad
Cartridge Element : Resin Impregnated pleated paper
No. of Filter Cartridge : 9
Filter Size : 5 microns
Warren Pump
Type : #655 FSXA Screw Pump, frame 6
Body : Cast Steel (A216 Gr.WCB)
Liquid : Naphtha
Capacity : 76 GPM
Suction Pressure : 10-70 psig
Differential Pressure : 830 psi max
Operating temp : 40-111 Deg F
Viscosity : 0.5 CST @ 111 deg F
Speed : 1884 rpm
BHP : 86.3
Specific Gravity : 0.74 min
Service : Fuel Pump
Equipment Quantity
Integral Deaerator - 1 Nos.
HP drum - 1 Nos.
LP drum - 1 Nos.
CBD tank - 1 Nos.
IBD tank - 1 Nos.
B2 FEED PUMPS
LP Boiler Feed Pump
Make : KSB Pumps Ltd
Type : WK-50/6-DSB
Ex no : 6549 & 6550/99
Serial no : 9810094-751 / 9810095-751
Flow : 29m3/hr
Head : 160 m
N : 2950 rpm
C1 STEAM TURBINE:
Make : BHEL
Model : HNK 71/2-8-4(Condensing)
Set : IK 033
M/c no : T-0473
Rated MW : 37.09
Steam pressure (HP/LP) : 60 kg/cm2 / 5 kg/cm2
Steam temperature (HP/LP) : 475 deg c/205 deg c
Steam flow (HP/LP) :130 TPH/20 TPH &16 TPH extractions
Condenser vacuum : 0.1 kg/cm2
HP blading : 34 (Reaction type)
LP blading : 17 (Reaction type)
Oil cooler
Make : BHEL
Serial No : 0227, 0228
Shield : 10 THK 700 X 12
No of coolers : 2 X 100
Quantity of oil : 48.4 cu m/hr
Inlet temp of oil : 55 deg C
Outlet temp of oil : 45 deg C
Pressure drop in oil side : 0.25 kg/cm2
Quantity of cooling water : 100 cu m/hr
Inlet temp of water : 33 deg C
Outlet temp of water : 35 deg C
Pressure drop in water side : 0.6 kg/cm2
Cooling surface area : 238 m2
Size of tubes (OD x THK) : 15.875 X 1.65
Total no of tubes : 776
No of water passes : 4
Water side design pressure : 6 Atg
Oil side design pressure : 9 Atg
Water side design temp : 100 deg C
Oil side design temp : 100 deg C
Water side test pressure : 9
Oil side test pressure : 13.5
Test temp : Ambient
L. O. Centrifuge
Make : Alfa Laval
Type : MAB -103
Rpm : 1400
Kw : 0.75
Booster Pump
Type : Gear pump
Motor : Crompton Greaves Ltd
Kw : 0.75
Rpm : 1400
L O duplex filter
Make : EPE Process Filters & Accumulator Pvt. Ltd
Model : 25Dl80IG25 CEG M 04-08
Size : 25 microns
Capacity : 960Lpm
Oil Accumulator
Make : EPE Germany
Model : CFOAS-55P30
C3 ST CONDENSATE SYSTEM
Surface condenser
Shape : Circular
Type : Shell and Tube
Quantity of steam : 134000 Kg/hr
Enthalpy of condensing steam : 549.3 Kcal/kg
Condenser vacuum : 0.1 ata
Cleanliness factor : 0.85
Size of tubes (OD X THK) : 19.05 X 0.711mm
Total no of tubes : 7750
Free oxygen in condensate : 20 ppb
Cooling surface area : 3483 m2
Quantity of cooling water : 7500 m3/hr
Cooling water inlet temp : 33
Cooling water outlet temp : 42
Resistance on water side : 7.6 MWCL
Velocity of cooling water : 2.2 m/sec
No of water side passes : 2
Water chambers : Divided
Water chamber design pressure : 4 atg
Bolt leak tightness pressure : 6 atg
steam side design pressure : 1.1 atg & vacuum
Steam side test pressure : Hyd fill
Water side design temp : 65 deg C
Steam side design temp : 100 deg C
Test temp : Ambient
Hot well capacity : 3 min
Starting Ejector
Make : BHEL
Working steam pr/temp : 10 ATA/ 350
Steam consumption : 1250 kg/hr
Suction pressure : 0.35 ata
Working steam temp : 350 deg C
Capacity of dry air : 220 kg/hr
Main Ejector
Make : BHEL
Type : SJAE 107350
Standard no : HEI/ BHEL
Working steam pr/temp : 10 ATA/350°c
Steam consumption : 1000kg/hr
Suction pr. (I stage) : 0.035 ATA
Surface Area of inter condenser : 40m2
Surface Area of after condenser : 18m2
No. of tubes in inter condenser : 300
No. of tubes in after condenser : 300
Size of tube (OD x THK) : 19.05 x 0.889 mm2
Number of passes : 2
Inter / after condenser tube length : 855 / 1000 mm
Condensate quantity (100% capacity) : 134000 kg/hr
Condensate inlet temp : 45.45 deg C
Tube side design pressure : 20 atg
Tube side test pressure : 30 atg
Tube side design temp : 100 deg C
Shell side design pressure : 3.5 atg & vacuum
Shell side test pressure : 5.3 atg
Shell side design temp : 200
Test temp : Ambient
D. BALANCE OF PLANT
HSD centrifuge:
1. Type : MAB-206
2. Make : Alfa laval
3. Parameters : 118-125 rpm
D3 FUEL STORAGE TANKS
Naphtha storage tanks:
1. Quantity : 2
2. Type : Floating roof
3. Location : Inside dyke area
4. Stored liquid : Naphtha
5. Capacity, kl : 650
6. Overall size : 12000 dia X 8000 ht
7. Working pressure : Atmospheric
D4 FILTERS
1 Suction of unloading pumps 300 micron - 2 Nos.
2 Suction of forwarding pumps 150 micron - 4 Nos
3 Discharge of forwarding pumps 50 micron - 4 Nos
Cooling tower:
1. Make : Wet Bulb Cooling Towers ltd.
2. Type : Induced draft
3. Rated circulating water flow, m3/hr : 5000
4. No. of cell : 2
5. Design hot water temp 42 deg C
6. Design cold water temp : 33 deg C
7. Design inlet wet bulb temp : 28.4 deg C
8. Drift loss : 5 m3/hr
9. Evaporation loss : 65 m3/hr
10. Total power consumed at motor shaft for driving fan at full speed at design point:
2 X 81.73 = 163.46 KW
D6 COOLING PUMPS
CCW Pumps:
1. Quantity : 2
2. Make : Voltas ltd.
3. Serial no : 03/98/1569/A1 & 03/98/1569/A2
4. Model : SM 602-570
5. Mfg. year : 1999
6. Parameters : Flow, m3/hr = 4500
Rpm = 745
H, m = 20
Bkw = 272.33
ACW Pumps:
1. Quantity : 2
2. Make : Voltas
3. Model : H200 LI
4. Serial no : 03/98/1570/A1 & 03/98/1570/A2
5. Parameters : Flow, m3/hr = 350
Rpm = 1480
H, m = 45
BKW = 52.31
D7 DM PLANT
Agitators:
1. Quantity : 3
2. Make : Mecon engineering
3. Parameters : Hp = 1
Rpm = 1280
C) Jockey Pump:
1. Make : Kirloskar Brothers Ltd.
2. Type : Vertical centrifugal
3. Model : CPHS – 32/26
4. Design duty point : 17 cu.Mtr. /Hr at 70 MWC
5. Rated speed : 2900 RPM
6. Quantity : 1 No.
D10 CRANES
PUMP HOUSE
Hot crane
Capacity : 5.0 tones
Span : 3.650 meters
Lift : 5.350 meters
Class & duty : II Medium
Service : Indoor
Wheel load (without impact) : 2.8T
Chain block
Make : INDEF
Serial no : M52667
Capacity : 5 tons
Lift : 5.5m.
Load chain grade : 80
Geared trolley
Make : INDEF
Serial no. : TJ 5878
Capacity : 5 tons
Lift : 5.5m.
Load chain grade : 80
COMPRESSOR HOUSE
Hot crane
Capacity : 5.0 tones
Span : 11.6 meters
Lift : 4.8 meters
Class & duty : II Medium
Service : Indoor
Weight of crane : 3.2 tones
Wheel load (without impact) : 3.1T
Chain block
Make : INDEF
Serial no : M 52666
Capacity : 5 ton
Lift : 5.5m.
Load chain grade : 80
Geared trolley
Make : INDEF
Serial no : TJ 5882
Capacity : 5 ton
Lift : 5.5meters
STG BUILDING
EOT crane: Double box girder cabin pbs operated EOT crane
as per IS 3177 & 807 indoor service class II
Serial no : 1936
Cap : Main hoist - 40 tones
Aux hoist - 10 tones
Span : 17 meter.
Lift : Main hoist - 16.520 meter
Aux hoist - 16.520 meter
Main hoist : 40 ton capacity
Aux hoist : 10 ton capacity hooks
F2
F3 CONTINOUS AMBIENT MONITORING SYSTEM
ELECTRICAL
G & AUXILIARIES:
LP BFP Motor
Make : Crompton Greaves
M/c no : NADM 11090 / 11091
Rpm : 2950 rpm
KW : 30
V : 415
Frame : ND 2001
Duty : S1
Ref : AT1-577/578
HP BFP Motor
Make : BHEL
Frame : ICA/7561-2
Duty : Continuous
Rotor type : Squirrel cage
Serial no : 48062A-401-11-02 / 48062A-401-11-01
KW : 350
RPM : 2974
V : 6600
L. O. Centrifuge Motor
Motor : Crompton Greaves Ltd
Motor no : N1 342 JD ND11104
Kw : 0.7
Rpm : 1400
ANCE OF PLANT
Generator:
Type : A063462
Serial no : 37030198
Parameters : KVA = 750
Hz = 50
Phase = 3
PF = 0.8
Rpm = 1500
Connection = Star
Volts = 415
Amp = 1043
Rating = Continuous
Exciter:
1. Make : Stamford
2. Parameters : V = 52
Amp = 2
Insulation class = F
CCW motor:
1. Quantity : 2
2. Make : BHEL
3. Serial no : 48069A401-11-01 & 48069A401-11-02
4. Frame : ILA7562-8P/02
5. Parameters : KW = 300
Rpm = 740
A = 35
V = 6.6 kv
General Data
1. Make : Bhel
2. Type : TARI 800-26P
3. Rotation Direction Viewed From Prime Mover : Clockwise
4. Apparent power : 46.3 MVA
5. Active power : 37MW
6. Rated Current : 1968Amps
7. Rated Speed/over speed : 3000RPM
8. Frequency : 50 HZ
9. Power Factor (lag) : 0.8
10. Inner connection of stator winding : Y
11. Unbalance loading : 10%
12. Field current for rated output : approx. 566 A
13. Excitation System:
a. Type : Brushless
b. Excitation current at rated load : 566 Amps
c. Excitation voltage at rated load : 161 volts
13. Max. short-circuit torque at
Line-to-line phase short-circuit : 1369 KN-m
14. Moment of inertia of rotor shaft : 1330 Kgm2
15.1st critical speed (calculated) of rotor : 27.77 S-1
16. 2nd critical speed (calculated) of rotor : 83.3 S-1
Bearings
1. Type : 4. Lubricating Oil system 102/122
2. Oil type : ISOVG46
3. Rated inlet oil temperature : 50 Degc
4. Rated inlet oil pressure : 1.8 Bar
5. Rated oil flow rate at DE/NDE sides : 180/140 Ltres/min
Weights
1. Rotor complete : 14500 Kg
2. Stator with end covers : 50000 Kg
3. Bearings : 3200 Kg
4. Exciter : 4100 Kg
5. Skid &foundation bolts : 22300 Kg
6. Enclosure : 7000 Kg
7. Air filter Unit : 3000 Kg
8. Max. transport weight : 99000 Kg
General Data
1.Make : BHEL
2. Type : TARI 800-24P
3. Prime Mover : Steam Turbine
4. Rotation Direction Viewed From Prime Mover : clockwise
5. Apparent Power : 46.362 MVA
6. Active power : 37.09 MW
7. Rated Current : 2433 Amps
8. Rated Speed : 3000 RPM
9. Rated Power factor : 0.8
10. Rated Frequency : 50 Hz
11. Voltage Variation Range : +5/-5%
12. Unbalance loading : 10%
13. Phase Number/ Connection : 3 / Star
14. Insulation class of stator / rotor winding : F/F
15. Connection of stator winding : Y
16. Cooling system of Stator/Rotor winding : Indirect/Direct
17. Max.short-circuit torque at
Line-to-line short-circuit : 1369 kNm
18. Moment of inertia of rotor shaft : 1060 Kg/m2
19. 1st critical s peed (calculated) of rotor : 27.2 S-1
20. 2nd critical speed (calculated) of rotor : > 66.67 S-1
21. Excitation System
a. Type : Brushless
b. Excitation current at rated load : 1101 Amps
c. Excitation voltage at rated load : 265 volts
STG Transformer
1.Make : GEC ALSTROM INDIA LTD.
2.Type : Oil filled
3. Power Rating, MVA : 53
4. No-Load Voltage (HV/LV), KV : 34.5/11
5. Rated Current (HV/LV), Amps : 886.9/2781.8
6. No Of Phases : 3
7. Frequency, Hz : 50
8. Vector Group : YNd11
9. Percentage Impedance : Normal Tap 12 Max Tap 21
10. Type Of Cooling : ONAN
11. Temp. Rise oil, DegC : 50
12. Temp. Rise wdg, DegC : 55
13. Insulation Level :
• HV 170KV p 70KVrms
• LV 75KVp 28KVrms
• LVN 170KVp 70KVrms
14. Oil Quantity : 522500 liters
UPS - 2 Nos.
1. Make : HI-REL CONTROLS LTD.
2. Rating : 2 x 40 KVA
3. AC Supply : 415V, 30A, 3Ph, 50Hz
4. Emergency Supply : 230V, 50A, 1Ph, 50Hz
5. Battery Voltage : 315 min - 360 nom – 425 max
6. Output
Rectifier : 408 V DC float – 423 VDC boost
Inverter : 240V, 83.5A, 1Ph, 50 Hz
7. Ambient temperature : 0-45°C –no derating required.
8. Altitude : 1000 Mts .max. from MSL
9. Humidity : 95% RH- non condensing
10. Atmosphere : Non corrosive, dust free, free airventilated
CB SPECIFICATIONS
1. Make : ABB
2. Quenching Medium : SF6 Gas
3. Operating Mechanism : Spring.
4. Nominal Voltage : 36 KV
5. Nominal Current : 1250 A
6. Lightning Impulse Withstand Voltage : 170 KV
7. Short Circuit Breaking Current : 26.3 KA for 3 sec
8. SF6 Gas Pressure at 20 Degc (abs) : 2.5 Bar
9. Weight : 1500 Kg
CB SPECIFICATIONS
1. Make : GEC ALSTHOM
2. Type : HWX
3. Quenching Medium : Vacuum
4. Rated Voltage : 7.2/12 KV
5. Rated Continous Current : 630 A
6. Rated Frequency : 50 Hz
7. Rated interrupting Current : 26.1/31.5/50 KA
8. Rated Making Current : 65.5/80/100 KA
9. Rated Short Time( 3 sec) Current : 26.2/31.5/40
10. Operating Duty : 0-0.3S-CO-3 min-CO
11. Power Frequency withstand voltage : 28/35 Kv
12. Impulse withstand Voltage : 60/75 kVp
1. DC Starter Panel
2. 125 ACDB Panel
3. Primary Motor Control Centre Panel
4. HRSG MCC Panel
5. STG MCC Panel
6. GTG MCC Panel
7. Lighting Panel
8. Raw water MCC Panel
9. Fire water MCC Panel
10. DM Water MCC Panel
11. Cooling Tower MCC Panel
12. Ventillation MCC Panel
13. Fuel MCC Panel
& INSTRUMENTATION:
GT & ST CONTROL SYSTEM:
GT MARK V FOR GTG & STG
Make : GE Bhel
A standard <I> consists of :
· IBM compatible PC with color monitor, keyboard, and a central
processing unit
The CPU contains:
· ARCNET interface card
· 2 - RS232 serial ports
· 1 – parallel port (LPT1)
· Cursor Positioning Device(CPD) trackball, mouse and/or touch
screen monitor
· Dot matrix printer
· DOS version 6.1(GT)
· Windows NT (ST)
· Make : Apollo
· Model : FP2000 series
· Tested to the requirements of IEC801 Part 1-4.