TrioTIH5162C Screen Manual (SN 045 046) PDF
TrioTIH5162C Screen Manual (SN 045 046) PDF
TrioTIH5162C Screen Manual (SN 045 046) PDF
Size: 5’X16’X2
Serial Number: 045, 046
Federal, state and local safety regulations aim to protect both people and
property from accident, injury and harmful exposure. When complied with, such
regulations are often effective. Hazards to personnel and property are further
reduced when this equipment is used in accordance with all operation and
maintenance instructions. Generally:
(1) Read and heed all danger, warning, caution, and notice decals. Know what guards and
protective devices are included and see that each is installed and in operational condition.
Additional guards and protective devices may be required and must be installed by the user
(owner) before operating.
(2) Never attempt to maintain, lubricate or adjust this equipment while it is running. Lock out
and tag out all energy sources before doing maintenance, cleaning, adjusting or repairing
this equipment. Make it impossible for anyone to start this machine while others are working
on it or in it.
(3) Wear personal protective equipment such as hard hats, ear plugs, safety glasses and
safety shoes when operating this equipment. Do not wear loose clothing or long hair.
(4) Think safety and act safely. Stay alert at all times. Eliminate or neutralize potential
hazards as soon as you spot them. Never allow anyone to engage in horseplay when near
this equipment.
Failure to take these precautions will result in death or severe personal injury.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.
The following warning applies to equipment supplied with diesel powered engines:
Diesel engine exhaust and some of its constituents are known to the State of California
to cause cancer, birth defects, and other reproductive harm.
Product Registration:
All equipment must be registered within 14 days of start-up to receive warranty coverage.
Registration information will only be accepted from the end-users of the equipment, however
dealers can register the equipment for the end-user provided the information registered is the end-
user’s information.
In addition to this registration, all cone crushers, vertical shaft impact crushers, and all screens
using urethane media must have an application data sheet on file and approved by Trio.
After completion of the registration and application data sheet, if required, all submitted information
will be reviewed and a confirmation email sent to the email address provided to Trio.
Warranty will be fully enforced upon confirmation of payment and receipt of the above information.
Register online at: http://www.trioproducts.com/register/form
or call Trio at +1 626 851 3966.
CRUSHING MACHINERY
1. Take special care to see that all parts of your body are clear of moving parts and pinch points
before starting or operating machinery.
2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to prevent being
caught by them.
3. Be sure that the feed and discharge systems for material processing equipment are designed and
maintained so that processed materials (rocks, gravel, coal, etc.) are retained within the system.
Do not allow any part of your body to enter in or near the material flow.
4. Never sit or stand on any component of the machinery while it is in operation to prevent injuries
arising from vibration.
5. Verify that the supporting structure(s) provided by your company for the machinery is sufficient to
support both the total weight of the equipment and the dynamic load and stresses created by the
equipment.
CONVEYING MACHINERY
1. Be sure that all parts of your body are kept clear of moving conveyor belts, especially at pinch
points.
2. Do NOT lubricate machinery while it is in motion.
3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only for material
transport.
4. Always keep clear of feed or discharge points of all material conveyor systems.
5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts before and
during equipment operation.
SAFETY EQUIPMENT
Trio Engineered Products, Inc. provides only such safety equipment and guards as are specified by
the Purchaser on the Shop Order or the Customer Order Acknowledgment. The Purchaser must
furnish all other required safety devices.
READ and OBSERVE the SAFETY DECALS! Replace the decals when it becomes necessary
Dress Properly for the Job and Use Appropriate Personal Protective Equipment
Follow your company Personal Protective Equipment Policy. Discuss personal protective equipment
requirements with your supervisor before operating equipment or performing service, repair or
adjustment work. Don’t wear loose clothes or jewelry, and restrain long hair.
Operating Clearances
Maintain at least 3” clearance between stationary structures and all parts of the moving live frame,
including the pivoted motor base and motor assembly.
Torque Requirements
After the first week’s run, recheck the tightness of all bolted connections refer to Appendix A: Bolts
Torque Specifications. Spot checks may be conducted at about 200 hour intervals following this
initial retightening.
Important!
4. Side support right
“Center” mounting
“off-set” mounting
Is the driven pulley laterally positioned to Is the driven pulley above or below the
the drive pulley (and/or ± 45° below or drive pulley located(see working angles on
above the center line), is the“Center” sketch), then the “Off-set” mounting of the
mounting of the plate with motor plate and motor is recommended. In
recommendable. addition, find the ideal plate inclination
towards driven pulley in varying block (7)
fixation on friction plate (6).
50
Retensioning
The pretensioning device of the ROSTA- The motor bases type MB 50 and MB 70
motorbase type MB 50/70 is effecting a are equipped with a cardanic glide bearing
motion of rotation on the inner profile of the between housing and inner profile. This
ROSTA-element; this rotation is giving the bearing compensates the radial tensile
required pretension effect on the belts and forces of the belts and is keeping the two
does compensate their elongation. In components in parallel position, even by
turning the threaded spindle, the belt extremely high tension forces. This fibre
tension will be increased or decreased. On reinforced plastic bearing has to be
the friction plates of both pretensioning positioned on the pulley-side of the belt
devices, there are several positions for the drive! (Please check by the assembling of
fixation of the adjusting block with spindle. the motorbase!). If this bearing would be
In varying these position, the change of installed on the fan-side of the motor, a
plate-inclination can be effected, in order to misalignment of the pulleys would occur,
get the most compensation effective due to the lack of parallelism.
working angle between drive pulley and
driven pulley.
TIH5162C
Operating Speed (RPM) (Max.) 860
Driven Sheave Size (OD):
23 5/8” 600 mm
(included with machine)
2 Huckbolt 20mmX50mm(3/4″X2″)/GD10.9 80
9 GB1230-zn/ 20 Washer 20 41
14 GB97.1/ 20 Washer 20 8
19 GB97.1-zn/10 Washer 10 12
1 K5143.2-1 Clamp 1
6 96419-B Spring 2
8 TIH4123.2.1 Support 1
Vibrator
(Assembly #: TIH5163A.3A) Total Weight: 1,217 Kg(2,677 Lbs.)
TIH5163A.3A Vibrator 1
5 K5160.05-02(US) Gasket 2
15 K5160.05-07(US) Flywheel 1
21 TIH5163A.3A-6 Cover 2
25 GB1230-zn/ 20 Washer 20 32
30 K5160.05-11(US) Bushing 2
33 GB97.1/20 Washer 20 6
40 GB1230-zn/16 Washer 16 6
1 TIO8243F.3.3-1 Connector(I) 1
2 TIH5163A.3A.3-2 Connector(III) 1
5 TIO8243F.3.3-2 Connector(II) 2
10 TIH5163A.3A.3-3 Clamp 1
12 GB97.1-zn/10 Washer 10 2
Note: Fill/pump the grease to the oil seal section to prevent the dust into the oil tub and
to help the seal in a good work conditions. This seal should be greased with one ounce
of grease every fifty (50) hours of operation.
It is recommended that the customer contact his lubrication dealer and purchase
an oil or grease that conforms to the specifications listed below.
The grease selected should not exhibit thickening, separation of oil acid formation
or hardening to any marked degree. It should be smooth, non-fibrous and
entirely free from chemically active ingredients.
BEARING
OPERATING AMBIENT NGLI
TEMPERATURE TEMPERATURE GRADE
Drive Assembly
7 K5160.05-11(US) Bushing 1
12 GB97.1/ 12 Washer 12 4
A B C D
Model Qty for
Dim
Qty for One
mm Inch mm Inch Dim
One Deck Deck
mm Inch
TIH5162C 1575 62” 1550 61” 0 0 1215 47.75” 4
Note:
The nominal C and D dimensions are 610mm(24”) and 1220mm(48”). Screen cloth panels should be ordered at
605mm(23.75”) and 1215mm(47.75”) to compensate for manufacturing tolerances in the screen media. This will
allow for proper panel spacing across the entire deck.
1. One of the many helpful features of a Trio screen is the ease with which wire cloth can be changed. All decks are
built so the wire cloth can be split into equal lengths. This feature increases the service life of the wire cloth. The
design provides four wear areas at the feed end rather than two, because the feed-end panel can be turned once
when it is worn at the original end, and can then be exchanged with the panel at the discharge end.
2. To remove the top deck wire cloth on a single crown screen, remove all of the draw bolts and drawplates. Lift the
wire cloth out from the top. Loosed the feed plates so that the wire cloth can be pulled from under it. To remove the
wire cloth in the middle and bottom decks, remove the draw bolts and drawplates. Pull the wire cloth out from either
end of the screen.
3. Check the channel rubber. If it is worn through, replace it. Replacing the channel rubber when needed helps
maximize the screen cloth life.
4. With the wire cloth and draw plates in place, tighten the draw bolts evenly. Make sure that the ends of the
drawplates do not catch on the adjacent draw plates as this will cause them to pull unevenly. Tapping downward on
the top edge of the draw plate helps set the wire cloth in position.
5. The feed pan, tailgate, and all the wire cloth hold downs can now be put in place and tightened. Again, excessive
tension on the bolts is harmful. After the screen has run a few hours, retighten all of the bolts.
6. Hooks are bent up approximately 135º to form an inside angle of 45º, and should not project over 1-1/8” from
above the top surface of the wire cloth. Bend to 1/4" radius.
ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.
Sample Figure
1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)