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950g 3jw Elect.

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INTERACTIVE SCHEMATIC

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SENR1393-03
February 2011

950G Wheel Loader,


962G Wheel Loader, and
IT62G Integrated Toolcarrier
Electrical System
950G: 962G: IT62G:
3JW1-2153 4PW1-503 AKP1-512
5FW1-1999 6EW1-799 6PS1-UP
5MW1-1077 6HW1-414
8JW1-406 7BW1-623

Machines Equipped with Pilot Hydraulics and Conventional Steering

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Actuator -Blend Door H-11 56 Relay -Main B-15 5
Actuator -Hood As. A-14 1 Relay -Rear Flood E-11 C
Actuator -Water Valve H-11 56 Relay -Sec Steer B-2 14
Alarm -Action E-10 C Relay -Sec Steering Intermediate F-11 C
Alarm -Backup C-15 2 Relay -Start Switch B-14 5
Alternator D-15 3 Resistor G-11 56
Batteries F-15 4 Sender - Torque Converter Oil Temp B-14 20
Breaker -Alt A-15 5 Sender -Fuel Level H-2 18
Breaker -Hood A-14 5 Sender -Hyd Temp A-3 19
Breaker -Main A-15 5 Sensor - Tran Intermediate Speed ( 1 ) B-13 26
Breaker -Running Lamp A-14 5 Sensor - Tran Intermediate Speed ( 2 ) B-13 26
Breakers -15A D-11 C Sensor - Tran Output Speed 1 C-13 26
Control - Transmission Shift Lever G-5 A Sensor -Coolant Temp D-15 22
Control -Cat Monitoring System E-5 A Sensor -Engine Speed B-14 21
Control -Power Train ECM I-10 57 Sensor -Input Speed B-13 26
Control -Water Valve/Blend Door G-11 A Sensor -Lift Cyl Head End D-1 23
Control -WLPCS ECM C-4 59 Sensor -Lift Cyl Head End Press G-1 23
Converter -Voltage H-5 B Sensor -Lift Position 1 I-1 24
Dimmer -Control E-11 C Sensor -Lift Position 2 F-1 24
Fuses A-14 5 Sensor -Tran Output Speed 2 B-13 26
Fuses -10A D-11 C Sensor -Trans Oil Temp B-13 26
Fuses -15A D-11 C Solenoid -4th Function ( 1 ) E-1 31
Gauge -Quad E-4 A Solenoid -4th Function ( 2 ) E-1 31
Ground - Strap Frame to Cab G-12 8 Solenoid -A/C Clutch B-15 27
Ground -Cab A-8 D Solenoid -Axle Oil Cooler Clutch Assy. C-14 28
Ground -Cab 1 F-9 57 Solenoid -Dual HP B-15 27
Ground -Cab 2 F-10 57 Solenoid -Ride Control 1 G-1 31
Ground -Cab 3 H-8 57 Solenoid -Ride Control 2 D-1 31
Ground -Cab 4 H-10 57 Solenoid -Shutdown C-15 29
Ground -Left Frame Boss E-14 6 Solenoid -Start Aid F-14 30
Ground -Right Rear Frame A-15 7 Solenoids -Pilot Valve Gp F-9 46
Ground -Steer Column E-5 A Solenoids -Prop Valve C-13 26
Ground -To Engine D-15 9 Stud -Terminal D-11 C
Ground -To Engine Block D-14 10 Suppressor -ARC B-2 32
Ground -To Engine Cyl Head D-14 11 Suppressor -ARC A/C B-15 27
Heater -Air Inlet D-14 11 Suppressors -ARC E-6 A
Horns -Forward I-1, I-2, I-4, F-1, E-1 12 Switch - Bucket/Fork Select G-7 B
Keypad -WLPCS B-4 59 Switch - Selector AC/Heat B-9 D
Motor - Priming Pump B-14 13 Switch - Stop Lamp B-3 C
Motor -Actuator A-14 1 Switch - Temp Selector B-9 D
Motor -Blower G-11 56 Switch -4th Function Implement F-7 46
Motor -Front Wiper D-5 A Switch -A/C Refrigerant B-15 27
Motor -Rear Wiper F-10 C Switch -AIH G-5 A
Motor -Sec Steer Pump B-2 19 Switch -Auto Ride Control B-5 D
Motor -Starter D-14 15 Switch -Auto/Manual Gear Selector B-6 D
Motors -Washers A-3 16 Switch -Axle Oil Cooler Temp C-14 33
Relay -AIH B-14 17 Switch -Beacon B-9 D
Relay -Backup Lamp I-15 25 Switch -Blower B-9 D
Relay -Front Flood E-10 C Switch -Brake Oil Pressure H-2 34
Relay -Hood Raise Lower A-13 5 Switch -Bucket Positioner 1 I-1 35

Machine locations are repeated for components located close together.


A = Located in the cab. C = Located in the righthand console.
B = Located in the lefthand console. D = Located on or near relay panel.
COMPONENT LOCATION
Page 2 of 2
Schematic Machine
Component
Location Location
Switch -Bucket Positioner 2 F-1 35
Switch -Dimmer B-3 58
Switch -Disconnect B-15 36
Switch -Down Shift F-8 46
Switch -Engine Oil C-15 37
Switch -Fork Positioner F-1 38
Switch -Forward Horn G-4 A
Switch -Front Axle Temp G-1 39
Switch -Front Axle Temp E-1 39
Switch -Front Intermittent Wiper B-4 D
Switch -Grapple Function F-7 46
Switch -Hazard lamp G-8 B
Switch -Hood Actuator A-14 40
Switch -Hyd Filter Bypass A-3 16
Switch -Hyd Oil Level A-3 19
Switch -Impl Detent Override F-9 46
Switch -Key Start D-5 A
Switch -Kickout On/Off G-8 B
Switch -Lift Position 1 I-1 41
Switch -Lift Position 2 F-1 41
Switch -Neutralizer B-3 C
Switch -Park Brake H-2 A
Switch -Primary Steer Pressure B-2 14
Switch -Rear Axle Temp C-14 33
Switch -Rear Wiper C-9 D
Switch -Run/Work/Panel/Tail C-8 D
Switch -Sec Steer Test H-8 B
Switch -Secondary Steer Pressure B-2 14
Switch -Service Brake Pedal As. B-3 58
Switch -Start Aid G-5 A
Switch -Start Aid Coolant D-15 22
Switch -Tach/Speedo/Serv Meter G-5 A
Switch -Thermostat G-11 56
Switch -Tran Neutralizer Override B-5 D
Switch -Turn Signal F-6 A
Tach/Speedometer E-4 A
Terminal Block A-14 5
Machine locations are repeated for components located close together.
A = Located in the cab. C = Located in the righthand console.
B = Located in the lefthand console. D = Located on or near relay panel.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 A-15, H-15 53
CONN 2 A-15, H-15 43
CONN 3 C-15 54
CONN 4 I-15, C-15 55
CONN 5 I-15, F-15 44
CONN 6 I-15, F-15 5
CONN 7 Monitor Harness Code Plug H-9, H-13 C
CONN 8 C-14 45
CONN 9 A-13 45
CONN 10 F-12 45
CONN 11 E-12 45
CONN 12 D-12 C
CONN 13 C-12 56
CONN 14 Service Tool Conn. F-10 C
CONN 15 G-10 B
CONN 17 Service Mode Plug H-9 A
CONN 18 G-8 A
CONN 19 F-8 D
CONN 20 F-6 46
CONN 21 B-4 45
CONN 22 G-4 58
CONN 23 E-3 A
CONN 24 E-3 A
CONN 25 B-3 51
CONN 26 B-3 52
CONN 27 A-3 47
F-2, I-5, I-3, I-8
CONN 28 I-9, G-2 47
CONN 29 D-2 48
CONN 30 C-2 49
CONN 31 D-1 49
CONN 32 E-1 50
CONN 33 E-1, F-1, G-1 49
CONN 34 G-1 49
CONN 35 G-1 50
CONN 36 I-1 C
CONN 37 Customer Data Conn. C-4, I-2, I-4 C
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the Component
Location Chart.
CID / MID / FMI
Component identifiers (CID¹) and Module Identifier
(MID²) for Power Train ECM (MID No. 081)
CID Component
0041 +8 Volts Sensor Supply
0070 Parking Brake Switch
0149 Ride Control Solenoid #2
0168 Electrical Systems Voltage
0177 Transmission Oil Temperature Sensor
0190 Engine Speed Sensor
0270 Cat Monitor Systems Harness Code Component identifiers (CID¹) and Module Identifier
0363 Ride Control Solenoid
(MID²) for Caterpillar Monitoring System (MID No. 030)
0367 Ride Control Switch
CID Component
0368 Transmission AUTO/MAN Switch
0084 Ground Speed Sensor
0444 Start Relay
0562 Unable to Communicate With Cat Monitor System 0096 Fuel LEvel Sensor
0582 Transmission Output Speed Sensor 1 0100 Engine Oil Pressure Sensor
0617 Air Heater Relay 0110 Engine Coolant Temperature Sensor
0621 Downshift Switch 0177 Torque Converter Oil Temperature Sensor
0622 Up Shift Switch 0248 Data Link
0623 Direction Switch
0263 +8 Volts Sensor Supply
0631 Transmission Clutch Solenoid #1
0271 Action Alarm
0632 Transmission Clutch Solenoid #2
0324 Action Lamp
0633 Transmission Clutch Solenoid #3
0634 Transmission Clutch Solenoid #4 0523 Engine Speed Sensor
0635 Transmission Clutch Solenoid #5 0600 Hydraulic Oil Temperature Sensor
0636 Transmission Clutch Solenoid #6 0601 Brake Air Pressure Sensor
0668 Transmission Shift Lever 0819 Display Data Link
0672 Torque Convert Output Speed Sensor
0821 9 Volt Display Power Supply
0673 Torque Output Speed Sensor
0830 Brake Oil Temperature Sensor
0674 Transmission Intermediate Speed Sensor 1
¹ The CID is a diagnostic code that indicates which component is faulty.
0675 Transmission Intermediate Speed Sensor 2
0688 Variable Horsepower Solenoid ² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
0793 Primary Steering Pressure Switch
0794 Secondary Steering Pressure Switch
0795 Secondary Steering Intermediate Relay
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module Payload Control Fault Codes
diagnosed the fault.
Code Fault
Failure Mode Identifiers (FMI)¹ 16800 Battery voltage too high
FMI No. Failure Description 16801 Battery voltage too low
0 Data valid but above normal operational range.
25413 PCS not calibrated
1 Data valid but below normal operational range.
35001 Position sensor out of range
2 Data erratic, intermittent, or incorrect.
35002 Loss of position sensor signal
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low. 36401 Pressure sensor out of range
5 Current below normal or open circuit. 36402 Loss of pressure sensor signal
6 Current above normal or grounded circuit. 76901 Pressure sensor out of range
7 Mechanical system not responding properly. 76902 Loss of pressure sensor signal
8 Abnormal frequency, pulse width, or period. 81704 Backup battery error
9 Abnormal update.
81708 Real time clock not running
10 Abnormal rate of change.
82002 Loss of Keypad Data Link
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SPECIFICATIONS AND RELATED MANUALS

Machine Codes
Sales Model Machine Code
Related Electrical Service Manuals
950G 7, 13, 15, 38
Title Form Number
962G 14, 16
Alternator: 107-7977 SENR4757
Caterpillar Monitoring System SENR1394
Monitoring System Mode
Electric Starting Motor: 106-8558
Mode of Operation Mode Number
Consist: 106-8557 SENR3559
Normal 0
Consist: 106-8559 SENR3581
Harness Code 1
Payload Control System SENR6614
Parameter Display 2
Power Train ECM SENR1380
Service 3
Units 4
Calibration 5, 6, 7

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
54.0° C (130° F) - 569 to 716
4W-9972 Sender: Hydraulic Oil Temperature
110.0° C (230° F) - 72 to 82
3E-6332 Solenoid: Valve - Start Aid 6.0
3E-8574 Solenoid: Valve - Ride Control 34.3 ± 1.7
8C-3663 Solenoid: Engine Shutdown 1.55 ± 0.15
10.3 ± 1.03
106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
121-4298 Solenoid: Clutch Modulating Valves 7.75 ± 1.0
129-7707 Solenoid: Dual HP 31.1 ± 2.4
152-5409 Solenoid: Axle Oil Cooler 9.4 ± 5
Overall 2.0 ± .1
9G-1950 Resistor: A/C, Heater Blower Motor
Tap 1.0 ± .05
¹ At room temperature.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
38 ± 3° C 27° C Min.
3E-6449 Start Aid Coolant Temperature Normally Closed
(100 ± 5.4° F) (80.6° F Min.)
Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
3E-6450
Secondary Sterring Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed
3E-6452 Park Brake Oil Pressure
(1200 psi MAX) (1000 ± 50psi) A-B, Normally Open
10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
3E-7693 Service Brake Oil Pressure
(1500 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
275 to 1750 kpa¹ --
114-5333 Refrigerant Pressure (AC) Normally Open ²
(40 to 255 psi) --
21.0 ± 3.0° C 13.0° C
123-2993 Hydraulic Oil Level Normally Closed
(69.8 ± 5.4° F) (55.4° F)
65.0° C ± 3.0 58° C Min.
155-8998 Axle Oil Cooler Temperature Normally Closed
(149.0° ± 5.4 F) (136.4° F) Min.
Rear Axle Temperature 125.0° C ± 3.0 117° C Min.
155-8999 Normally Closed
Front Axle Temperature (257.0° ± 5.4 F) (242.6° F) Min.
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
pressure theclosed condition can be maintained down to 170 kpa (25 psi).
² Contact position at the contacts of the harness connector.
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
STD FRONT FRAME
L102 F
L102 L102 L102 L102 J J LEFT F
L102 L103 L103 (41) LIFT POSITION
L103 L103 L103 605-YL-14 3 605-YL-14 1 RD-18 TURN 299-BK-18 A BK-18 GROUND
L103 SWITCH
OPERATOR STATION CONN 40 200-BK-14 1 200-BK-14 2 BL-18 LAMP 146-GY B OR-18 + BATTERY
J 145-8670
(57) POWERTRAIN CONTROL 619-GN-14 2 3E-6466 761-GY C BU-18 SIGNAL
V F F LLL CONN 38 611-PU-14 HI/LO BEAM 617-BR-14 6

ENGINE SPEED RETURN


SEC STER INTER RELAY
SEE ELECTRONICS GP F J

SW & SENSOR RETURN

SEC STER PR SW (N/C)


J HEAD LAMP FLOOD (24) LIFT POSITION

PRIM STER PR SW N/O


PRIM STER PR SW N/C
LLL F F

PARK BRAKE SW (N/O)


J

PARK BRAKE SW (N/C)


16 619-GN-14 6 619-GN-14 619-GN-14 5 619-GN-14

SEC STER PR SW N/O

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2
AIR INLET HTR RELAY
FLOOD LAMP

DOWNSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
SENSOR SUPPLY +8V
148-5661 FOR S/W

CLUTCH 2 SOL (FWD)


OUTPUT SPD TRAIL +

RIDE CONTROL SW 2
RIDE CONTROL SW 1
CLUTCH 1 SOL (REV)
OUTPUT SPD TRAIL -

CLUTCH 4 SOL (3RD)


CLUTCH 5 SOL (2ND)
4Y-4580 LAMP SENSOR

CLUTCH 3 SOL (4TH)

CLUTCH 6 SOL (1ST)

DUAL HP SOL (960G)

AUTO/MAN SW (N/O)
13 611-PU-14 4 5 5 611-PU-14 4 200-BK-14 C

SEC STER TEST SW


200-BK-14

AUTO/MAN SW (N/C)
619-GN-14 C530-BU-18 WH-18 SIGNAL

TRANS OUT SPD (+)


SOLENOID RETURN

SOLENOID RETURN
9X-1439

TRANS OUT SPD (-)


AND H/W INFO

INTER SPD TRAIL +

INTER SPD LEAD +


INTER SPD TRAIL -
F J

AIR INLET HTR SW


V F 9X-1439 (MACHINES WITH PCS)

NEUTRALIZER SW

INTER SPD LEAD -


11 605-YL-14 1 605-YL-14 611-PU-14 BU-18
4 611-PU-14 4 J J 251-BK-18 B BK-18 GROUND

TRANS OIL TEMP


CONN 38

CAT DATA LINK +


BACKUP ALARM

CAT DATA LINK -


EEE F LEFT LH TURN & 121-0284 (COSA & JAPAN)

INPUT SPEED +
ENGINE SPEED
15 617-BR-14 3 619-GN-14 6
RD-18 605-YL-14 3 605-YL-14 YL-18 T 16 619-GN-14 138-GN-18 A RD-18 +24V

INPUT SPEED -
CONN 28 F

KEY SW TO B+

FORWARD SW
REVERSE SW
START RELAY
TURN CLEARANCE 161-8904 (US)

NEUTRAL SW
7X-6315 STRAP 12 606-GY-14 5 1 RD-18 CONN 40 617-BR 3
WH-18 617-BR-14 6 617-BR-14 PU-18 C 13 611-PU-14 114-RD
LAMP LAMP

+ BATTERY
+ BATTERY
36 200-BK-14 2 200-BK-14 2 BK-18 1
YL-18 2 J 11 605-YL-14 322-GY

- BATTERY
- BATTERY
3RD GEAR

2ND GEAR
605-YL-14

4TH GEAR

1ST GEAR
MOUNTING EEE J F
4 200-BK-14 3E-6466 V F F LLL 200-BK-14 2
BK-18 V F 200-BK-14 1 200-BK-14 4Y-3580 15 617-BR-14 (35) BUCKET POSITIONER SW
BOLT F
B B 116-2025
14 614-PU-14 16 619-GN-14 6 619-GN-14 WW 16 619-GN-14
CONN 28 12 606-GY-14 114-RD F

I I
CONN 39 TO BUCKET
NNN NNN V 13 611-PU-14 4 611-PU-14 200-BK-14 1 13 611-PU-14 36 200-BK-14 322-GY 146-GY A 146-GY A OR-18 + BATTERY
TU GN-18 605-YL-14 1 CONN 5 CONN CONN CONN 28 5 F RIGHT 11 605-YL-14 1 605-YL-14 605-YL-14 4 POSITION-TURN 11 605-YL-14 114-RD
F
4 200-BK-14 F 299-BK-18 B 299-BK C BK-18 GROUND
G J2 J1 2 LAMPS HARN (12) FORWARD (12) FORWARD 762-YL
BK-18 2 1 606-GY-14 1 RD-18 15 617-BR-14 3 617-BR 617-BR 15 617-BR-14 14 614-PU-14 762-YL C B BU-18 SOLENOID
LEFT TURN 322-GY
CONN 37

39
40
34
33
32

22
19
37
38

23
36
35
31

18

21

17

10

39
11
HORN

6
10
4

15

17
16
13
26

28
27

29

30
24
25

12

20

14

36

37

20
22
21
29
31
40
25
26
4
16
15
27
18
12
23
32
33
19
30
14
13

24
38
35

28
34
F

11

7
1
8
2

1
6
2
5
NNN V 3 2 BK-18 12 606-GY-14 5 606-GY-14 606-GY-14 3 LH HI/LO/POSITION 12 606-GY-14 HORN 1 114-RD
STOP/TAIL/
PARK/TURN LAMP TA RD/YL-18
NNN
617-BR-14 C
C C
6 619-GN-14
LAMP
3E-6466 36 200-BK-14 2 200-BK-14 TURN LAMP 36 200-BK-14 F
4Y-7882 8 322-GY F J J
7T-0970 CONN 36 F
CONN 6 105-4849 (12) FORWARD

416-OR-18

E908-BR-18
E909-WH-18
E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18

K977-PK-18
709-OR-18

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18

G761-YL

G755-GY
334-BU-18
321-BR-18

G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
307-OR-18
F784-YL-18
F781-BR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
G762-BR

G768-GN
G760-WH
G750-BU

G763-PU

A273-BK
A273-BK

453-PK-18
720-PU-18
417-GY-18
S GN/RD-18 604-OR A 2 200-BK-14 4 200-BK-14 4 200-BK-14 606-GY-14 3 605-YL-14 1 RD-18

450-YL-18
484-YL-18
4Y-3460 F 114-RD 322-GY
FLOOD LAMP RH HI/LO/POSITION RIGHT HORN

975-WH
BACKUP LAMP G BK-18 200-BK-14 B 4 14 614-PU-14 14 614-PU-14 322-GY 200-BK-14 1 200-BK-14 2 BL-18 322-GY 114-RD
F

373-GN
F

126-PK
126-PK
126-9288 NNN NNN V F KKK 9X-1439 TURN LAMP 1 114-RD 2 TURN 114-RD 7T-0970
F CONN 39 F
BA RD-18 612-GY 1 612-GY 105-4850 8 322-GY F J J 614-PU-14 6 LAMP 619-GN-14
J FLOOD LAMP
G BK-18 2 COSA LIGHTING GP 5 606-GY-14 3 605-YL-14 GY-18 T RH TURN & E932-PK-18 27 619-GN-14 5 619-GN-14 FLOOD 3E-6466 200-BK-14
C F 9X-1439
CLEARANCE LAMP
CONN 4 V
P910-BR-18
G767-WH-18 L16
1
3
606-GY-14
614-PU
611-PU-14
619-GN-14
4
6
BU-18
RD-18
CONN 28 614-PU-14
619-GN-14
6
5
617-BR-14
J
PU-18 C
LAMP
E933-YL-18
709-OR-18
28
17
611-PU-14 4 200-BK-14
J 9X-1439 F LEFT
L69 J 4Y-3263 TURN
NOTE: TO BACKUP 1 321-BR-18 G766-GN-18 6 619-GN-14 614-PU 3 WH-18 200-BK-14 1 200-BK-14 A219-BK 5 605-YL-14 1 RD-18
ALARM 2 975-WH 944-OR-18 2 200-BK-14 606-GY-14 1 YL-18 611-PU-14 4 37 200-BK-14 2 BK-18 LAMP
L74 J 3E-6466
945-BR-18 945-BR-18 4 611-PU-14 200-BK-14 2 BK-18 2 619-GN-14 38

L84
L73 HI/LO BEAM F
130-RD 973-BR-18 944-OR-18 F KKK 5 611-PU-14 39 RIGHT
V L103
(25) BACKUP V
975-WH
977-YL-18
L74 KKK CONN 37 200-BK-14
J HEAD LAMP
4Y-4580 V JAPAN FRONT FRAME
606-GY-14 1
2
RD-18
BK-18
TURN
LAMP L103 200-BK-14 LAMP
RELAY 321-BR-18 J
L74 3E-6466
V

L64
4Y-6135 LIGHTING GP-ROADING (COSA) JAPANESE ROADING LIGHTING V (18) FUEL LEVEL F
V L77 FLOOD LAMP
612-GY A219-BK-18 A273-BK OPERATOR STATION A219-BK 1 SENDER 619-GN-14

608-GN-14
200-BK-14
200-BK-14
LICENSE L77 C NOT USED 9X-1439
LL LL V 251-BK-18 G764-PK-18 A219-BK-18 709-OR-18 2 V 152-7248 200-BK-14
PLATE YL 614-PU-14 728-BU-18 976-OR L77 167-OR 1 E932-PK-18 3 447-PK-18 1 PK-18 F
614-PU 251-BK-18 322-GY

945-BR-18
944-OR-18
LAMP C F (12) FORWARD
614-PU L72 G939-PK-18 251-BK-18 E936-WH 2 E933-YL-18 4 201-BK-18 2 BK-18 114-RD 322-GY
5A-3808 614-PU N939-GN-18 (57) CAB E923-PK-18 3 JAPAN VEHICLE HARNESS 114-RD HORN

334-BU-18
321-BR-18

453-PK-18
450-YL-18
L38 L38 L102 (34) BRAKE OIL 7T-0970
NNN V
NNN CONN 7 202-BK-18 GROUND E924-YL-18 4 F

975-WH
L102
NOT USED PRESS SW
RIGHT
TU
G
GN-18
BK-18
606-GY-14 1
2
CONN 2 AAA C F784-YL-18
E925-OR-18
E926-BU-18
5
6
L103 V 3E-7693
STOP/TAIL/
275-BK-18 432-PK-18

L73
NNN NNN V 201-BK-18 6 F781-BR-18 945-BR-18 E930-BU-18 7 A BK

L71
PARK/TURN LAMP L73

L70
TA RD/YL-18 614-PU-14 C 201-BK-18 5 274-BK-18 728-BU-18 944-OR-18 8 OPERATOR STATION 201-BK-18 B RD

608-GN-14

608-GN-14
CONN 1

200-BK-14
L15

200-BK-14
4Y-3264 L70 L85 L15 L15 L15
S GN/RD-18 604-OR A 4 273-BK-18 307-OR-18 L15 L15 L15 C BU
BACKUP LAMP L84 L84
G BK-18 200-BK-14 B 3 272-BK-18 L69 945-BR-18 614-PU
126-9288 L69 L16 L16 BOTH SHOWN
NNN NNN V 201-BK-18 2 271-BK-18 VVV 944-OR-18 200-BK L16 L16 L16
L85 L16 L17 L17 V WITH BRAKE OFF

L16
BA RD-18 612-GY 1 612-GY 1 270-BK-18 L16 L17 L17 L17
L85
CONN 17 LH DOME LAMP

H H
G BK-18 201-BK-18 202-BK-18

L15
2 201-BK-18 7 201-BK-18 C A BK
8 L73 L73 C 3E-6389 508-PU 419-YL-18 B RD
L72 L72 L15 508-PU
VVV 614-PU 4 201-BK-18 122-RD A RD-18 509-WH 509-WH G764-PK-18 C BU
LEFT SERVICE L15 L55 C ANTENNA AS.
LIGHTING GP-JAPANESE ROADING 614-PU 3 E735-PU-18 C WH-18 512-GN (A) PARK
CONN 7 REAR
CAB
MODE
PLUG
2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR LEFT
SPEAKER
(C.B. RADIO)
9U-2332
G941-GY-18 BRAKE SW
L94 614-PU 1 290-BK-18 201-BK-18 A513-PK 200-BK-14 3 GROUND 987-WH 3E-6452
BBB C FLOOD L94 6T-7695
AK AK 614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND P931-GN

L15
LEFT TURN 200-BK-18 2 201-BK-18 6 275-BK-18 LAMP 6 275-BK-18 (57) CAB 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN (B) VOLTAGE 201-BK-18
201-BK-18
LAMP 605-YL-18 1 201-BK-18 5 274-BK-18 9X-4381 5 274-BK-18 GROUND 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER G485-BU-18 138-GN-18
L71
L71 119-1733 L103

L17
116-9624 AK 4 273-BK-18 202-BK-18 MONITOR 4 273-BK-18 200-BK-14 135-BU RIGHT A513-PK 4 +12 V MEMORY OUT XXX ANTENNA AS. 761-GY 251-BK-18
HARNESS L17 SPEAKER (AM/FM RADIO)
3 272-BK-18 BLOWER UNIT 3 272-BK-18 102-RD-14 135-BU 5 +12 V SWITCHED OUT N939-GN 10 C530-BU-18
2 271-BK-18 CODE 2 271-BK-18 LH REAR HEADLINER 6T-7695 9U-2331 C530-BU-18 146-GY 3 146-GY
(56) WATER VALVE C
PLUG XXX

608-GN-14
(56) BLEND DOOR C

MTR+
AJ

200-BK-14
200-BK-14
AJ 201-BK-18 1 270-BK-18 1 270-BK-18 146-GY 299-BK 299-BK-18

MTR-
ACTUATOR C 7
RIGHT TURN 200-BK-18 2 201-BK-18 7 201-BK-18 ACTUATOR 7 201-BK-18 511-BR 508-PU 2 299-BK 762-YL 22 762-YL
LAMP 126-5610 126-5611 (LOC I-13)
606-YL-18 1 8 8 200-BK (B) SECONDARY STER 512-GN 509-WH 1 762-YL 761-GY 34 761-GY
116-9624 AJ B
C 200-BK TEST SW C 512-GN 7 964-BU-18 8 322-GY
C L55 L55 TO ENTERTAINMENT

BU-18
PK-18
LIGHTING GP - ROADING COSA 511-BR 8
CONN 7 614-PU 322-GY 1 114-RD

251-BK-18
A 143-3001

WH-18
OR-18
RADIO

BU-18
CONN 7

PK-18
614-PU 128-PK A513-PK 5 114-RD

YL-18
C 2 16 619-GN-14
202-BK-18 135-BU 6 619-GN-14 36 200-BK-14
L79 L79 3 C

L85

L84
L94
L64

L69

L71
L70
CCC C 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 200-BK-14 11 605-YL-14
VVV

1
2
201-BK-18 6 275-BK-18 H 516-GN-14 C 5 200-BK-14 3 200-BK-14 605-YL-14 12 606-GY-14
H C F

1
2
3
4
5
6
5 274-BK-18 136-GN-18 128-PK WWW CAB 606-GY-14 617-BR-14 15 200-BK-14
H 6
201-BK-18 4 273-BK-18 517-BU-14 515-GY-14 615-YL-14 FLOOD 617-BR-14 611-PU-14 13 A219-BK 1
C 2 1 C

A527-BU-18
A526-PK-18
H VVV NOT USED

A594-WH-18
H C

A593-OR-18

A595-GN-18
201-BK-18 3 272-BK-18 727-GN-18 G728-YL 611-PU-14 614-PU-14 709-OR-18 2

A592-BU-18
LAMP 14

A596-YL-18
201-BK-18 2 271-BK-18 (56) RESISTOR H C 200-BK C FRONT DASH ASSEMBLY/STEERING WHEEL 608-GN-14 9X-4381 614-PU-14 200-BK-18 4 E932-PK-18 3
B 3 C L24 L24 C VVV
1 270-BK-18 9G-1950 124-GN-14 1 124-GN-14 200-BK VVV E922-GN-18 2 138-GN-18 E933-YL-18 4
201-BK-18 7 201-BK-18 A525-GN-18 2 A525-GN-18 614-PU 964-BU (A) TACH/SPEEDO/SERV 615-YL-14 H714-OR-18 6 251-BK-18
A D B

OPERATOR STATION
8 (A) WATER VALVE/BLEND DOOR 522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 (B) KICKOUT C 762-YL-18 200-BK METER SELECT SW 200-BK-14 E919-YL-18 35 N939-GN
L80
CONTROL ASSEMBLY H H L79 A523-PU-18 4 A523-PU-18 ON/OFF SW 614-PU
D
(MOMENTARY)
A CONN 22 VVV 200-BK-14 26 E922-GN-18 (39) FRONT AXLE
MONITOR HARNESS CODE PLUGS 126-6010 H 517-BU-14 5 517-BU-14 W W D CAB
(LOC H-9) RIGHT WATER VALVE MTR (A) 12 A526-PK-18 516-GN-14 6 516-GN-14
118-0636
202-BK-18 E735-PU-18 D
112-6171
D 2
1ST GEAR G768-GN-18 1 G768-GN-18 1 202-BK-18 FLOOD
E920-BR-18
E921-PK-18
19
23
H714-OR-18
E919-YL-18 CONN 33 CONN 35 TEMP. SW.
155-8999

200-BK

L102
200-BK-14

200-BK-14
200-BK-14
REAR WATER VALVE MTR (B) 10 A527-BU-18 (56) THERMOSTAT 515-GY-14 7 515-GY-14 202-BK-18 2ND GEAR G760-WH-18 2 G760-WH-18 10 LAMP E416-PU-18 24 E920-BR-18 F M F Q Q
CAB 3 9X-4381

608-GN-14
BLEND DOOR MTR (A) 11 A592-BU-18 3E-5464 200-BK-14 8 200-BK-14 E735-PU-18 3RD GEAR G761-YL-18 3 G761-YL-18 3 126-PK-18 E922-GN-18 9 1 G485-BU-18 1 BK

200-BK-14
H716-WH 25 E921-PK-18
FLOOD BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 614-PU 614-PU 201-BK-18 201-BK-18 4TH GEAR G762-BR-18 4 G762-BR-18 4 VVV H713-PK-18 40 E416-PU-18 H714-OR-18 10 2 201-BK-18 2 BK
LAMP BLEND DOOR POS (+) 5 A594-WH-18 10 C413-YL-18 START RELAY 306-GN-18 5 5 G750-BU 615-YL-14 H717-BR-18 20 H716-WH E919-YL-18 6
(56) BLOWER L53 D B T

G G
9X-4381 BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 200-BK NEUTRAL G763-PU-18 6 G763-PU-18 6 G755-GY 200-BK-14 975-WH 18 H713-PK-18 E920-BR-18 7
3E-6392 H L23 L23 D L39 L39
VVV BLEND DOOR POS (-)
POTENTIOMETER HI
3
6
A596-YL-18
A525-GN-18 MOTOR BK-14 2 200-BK-14
CONN 15 12 (B) HAZARD
LAMP SW
614-PU
614-PU 4 964-BU
E708-PK-18
C414-BU-18
614-PU
614-PU
A REVERSE
FORWARD
G755-GY-18
G750-BU-18
7
8
G755-GY-18
G750-BU-18
7
8
G768-GN
G760-WH
C VVV 976-OR
138-GN-18
21
32
H717-BR-18
975-WH
E921-PK-18
H717-BR-18
8
3 (31) RIDE CONT SOL

614-PU
128-PK
D 2 603-PK
V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 112-6167 727-GN-18 6 762-YL (B) BUCKET/FORK 663-GY 373-GN-18 (A) AIH SW 9 G761-YL WWW 251-BK-18 976-OR 12 3E-8574
C D (MOMENTARY) W 33
VVV POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 1 961-BR SELECT SW +B 126-PK-18 1 126-PK-18 11 G762-BR C529-GY-18 9 C529-GY-18 H716-WH 2 976-OR-18 2 GN-18
B 3 112-6169
+24V 1 124-GN-14 200-BK 102-RD-14 2 200-BK 135-9968 373-GN-18 GROUND 202-BK-18 2 202-BK-18 12 G763-PU G940-PU-18 G941-GY-18 30 H713-PK-18 1 975-WH-18 1 GN-18
D 3116 ENG ONLY
GROUND 2 200-BK-14 614-PU 614-PU 3 614-PU IT62G ONLY 310-PU 202-BK-18 3 2 322-GY 200-BK G940-PU-18 29 N939-GN 11 M
1 A BEACON (23) LIFT CYL HEAD END
5 308-YL 4 507-WH 964-BU-18 31 975-WH 4 975-WH-18
YYY YYY 2 C C 128-6983 PRESS SENSOR
STRAP AS. 8X-5804 C 3 537-GN-14 UUU 2 1 UUU 201-BK-18 KEY SW 307-OR-18 5 506-PU L1 P931-GN 27 E932-PK-18 976-OR 5 976-OR-18
L84 L84 124-4672
538-BR 964-BU 4 762-YL 202-BK-18 BACKUP ALARM 321-BR-18 6 201-BK-18 E933-YL-18

L71
4 UUU L51 L51 28
L71 WWW
762-YL-18 6 299-BK-18 964-BU 614-PU 442-GY-18 17 709-OR-18 1 138-GN-18 A OR-18 +24V
(8) FRAME CAB L61 L61 5 C B 3 UUU D B (A) START AID SW (A) SHIFTER (A) FORWARD

L61
C 6 102-RD-14 961-BR 1 200-BK 200-BK 200-BK 603-PK-14 1 RD 496-WH-18 5 A219-BK 2 251-BK-18 B BK-18 GROUND
GROUND GND L94 D (MOMENTARY) 139-4702 HORN SW

L94
202-BK-18 518-OR-14 102-RD-14 5 614-PU 539-BU-18 614-PU A 200-BK-14 2 BK 499-GY-18 G485-BU-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL
A 3E-7176 2T-3360
200-BK 2 614-PU 537-GN-14 614-PU 416-OR-18 201-BK-18 201-BK-18 E416-PU-18 3
L64 L70 CONN 18 UUU D 2 38
CONN 34
AG

200-BK
200-BK
L70
537-GN-14 614-PU 3 605-YL-14 310-PU 417-GY-18 987-WH 39 F AG
L69 D W
CONN 28

L69
C UUU 606-GY-14 308-YL 322-GY 202-BK-18 V F
L64 3
A525-GN-18 L80 LH REAR HEADLINER A541-PU-18 453-PK-18
L80
A524-BR-18 540-WH-18 308-YL 484-YL-18 STD FRONT FRAME
40 A523-PU-18 727-GN-18
39 L85 L85 CONN 20
CONN 10

L16
(C) REAR WIPER S D

L17

L15
L39
38 961-BR 516-GN-14 L1 IT62G FRONT FRAME

L1
L102
37 987-WH 515-GY-14 137-8709 (46) PILOT VALVE GP 6 A541-PU-18 CAB
727-GN-18 12 P931-GN 124-GN-14 152-6480 4 605-YL-14 FLOOD 146-GY-18 B OR-18 + BATTERY (41) LIFT POSITION

L24
L

L23

L51

L38

663-GY
FLOAT SOL LIFT SOL TILT SOL

310-PU
L40

E707-GN-18
AUX SOL L40

C414-BU-18

308-YL
E735-PU-18
E708-PK-18

373-GN-18
C413-YL-18
36 146-GY 517-BU-14 5 606-GY-14 LAMP 299-BK-18 A BK-18 GROUND SWITCH

201-BK-18
GND 109-1739 109-1739 109-1739 109-1739 145-8670
G940-PU-18 26 761-GY-18 504-YL 4 GN H (46) GRAPPLE FUNCTION SW 2 539-BU-18 9X-4381 761-GY C BU-18 SIGNAL
MOTOR RIDE CONTROL VVV
201-BK-18 964-BU-18 28 964-BU 299-BK-18 1 167-6915 1 537-GN-14 L97 113-OR-18 D 34 761-GY F (24) LIFT POSITION
G940-PU-18 G941-GY-18 27 200-BK 2 BK T 3 540-WH-18 113-OR-18 113-OR-18 LAMP 615-YL-14 10 C530-BU-18 C530-BU-18 C WH-18 SIGNAL
NOTE: FOR IT62G ONLY D 7N-5876 SENSOR
G941-GY-18 795-YL 18 795-YL-18 118-GY 6 GY 308-YL L97 E702-OR-18 200-BK-14 3 146-GY 251-BK-18 B BK-18 GROUND

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18
L67 L67 B+ P 121-0284
484-YL-18 C529-GY-18 3 503-BR 3 BR VVV 7 299-BK-18 138-GN-18 A RD-18 +24V

L53
D (MACHINES WITH PCS)

OPERATOR STATION
(46) IMPL DETENT 1 2 B L53 AUTO RIDE
453-PK-18 P931-GN 35 505-BU 5 OR 614-PU E701-PK-18 CAB 22 762-YL F

L52

L40
OVERRIDE SW 3 4 L40 D CONTROL LAMP (35) BUCKET POSITIONER SW
499-GY-18 G486-GN-18 34 987-WH C 200-BK A 113-OR-18 FLOOD 31 964-BU-18
727-GN-18 605-YL-14 14 200-BK 200-BK-14 7X-1886 7N-5876 322-GY F B B 116-2025
P931-GN C L48 D LAMP 8
N939-GN-18 128-PK 2 L48 146-GY-18 1 146-GY-18
447-PK-18 N939-GN 25 761-GY-18 FUSE PANEL 200-BK C C L52 S 2 611-PU-14 HIGH BEAM 9X-4381 1 114-RD A OR-18 + BATTERY
417-GY-18 975-WH 30 416-OR-18 (57) CAB 200-BK-14 G728-YL 606-GY-14 200-BK IND LAMP VVV 16 619-GN-14 299-BK-18 2 299-BK-18 C BK-18 GROUND
3 D

F F
(30) START AID 416-OR-18 C530-BU-18 4 484-YL-18 727-GN-18 G GROUND 200-BK (46) DOWNSHIFT SW 7N-5876 615-YL-14 4 200-BK-14 762-YL 3 762-YL-18 B BU-18 SOLENOID
SOLENOID 496-WH-18 E919-YL-18 19 417-GY-18 728-BU-18 H 200-BK 158-5626 INDICATOR LAMP 200-BK 200-BK-14 11 605-YL-14 964-BU-18 4
S 3 HAZARD FLASHER (38) FORK POSITIONER SW

L69

L69
ECAP SERVICE POSITION

BR-18
8
1
2
7
6
3
4
5

BK-18
442-GY-18 E920-BR-18 20 975-WH-18 605-YL-14 606-GY-14

YL-18
3E-6332 795-YL-18 J D VVV 12
CONN 33

P931-GN
C

136-GN-18
506-PU G485-BU-18 33 Z Z TOOL CONN A 105-RD COLUMN 200-BK LAMP 27 P931-GN B 116-2025
306-GN
D 7N-5876

146-GY

146-GY
299-BK-18

299-BK-18
761-GY-18
299-BK-18
961-BR
299-BK-18
123-WH 538-BR 146-GY-18 A OR-18 + BATTERY
507-WH 32 419-YL-18 Z CONN 14 B 200-BK
CONN 19
S 6 13

614-PU
128-PK
200-BK
299-BK-18
BK-18
BK-18

202-BK-18 614-PU-14 29 251-BK-18 F 539-BU-18 D LEFT TURN 14 C BK-18 GROUND


Z 5
CONN 28

2
1
3
419-YL-18 606-GY-14 17 522-WH-14 D 944-OR-18 AE 540-WH-18 D 540-WH-18 IND LAMP 36 200-BK-14 964-BU-18 B BU-18 SOLENOID
FLOOD V AE C S
200-BK-14 L102 432-PK-18 506-PU 1 146-GY E 945-BR-18 987-WH 37 7N-5876 17 F
LAMP (A) TURN SIGNAL SW D D C (12) FORWARD
9X-1439 V
608-GN RD-00 RD-00 G764-PK-18 507-WH 2 975-WH (C) SEC STER C P931-GN F781-BR-18 C F781-BR-18
134-9569
38 200-BK CONN 23 5 322-GY

L85
HORN
1
2

V 987-WH 604-OR 5 334-BU-18 INTERMEDIATE Z 728-BU-18 961-BR F784-YL-18 B F784-YL-18 4 1 11 18 23 E919-YL-18 322-GY 114-RD
JJ AA AA BB L85 F

L94
V P931-GN 608-GN 6 608-GN-14 450-YL-18 RELAY 727-GN-18 761-GY-18 202-BK-18 A 202-BK-18 27 3 126-PK 29 114-RD 7T-0970
G485-BU-18

F
496-WH-18
H714-OR-18
E922-GN-18

G940-PU-18
138-GN-18

727-GN-18
G941-GY-18

416-OR-18
C530-BU-18

619-GN-14

H717-BR-18

S
G764-PK-18
C529-GY-18

E416-PU-18
E920-BR-18

H713-PK-18

S
964-BU-18

617-BR-14

614-PU-14

E921-PK-18

499-GY-18
417-GY-18

442-GY-18
251-BK-18

201-BK-18

201-BK-18
200-BK-14

606-GY-14

447-PK-18

201-BK-18
453-PK-18

432-PK-18
202-BK-18

FLASHER
200-BK-14

611-PU-14

201-BK-18
E919-YL-18

484-YL-18

419-YL-18
605-YL-14

S RD-18 A 604-OR NEG POS NEG POS G485-BU-18 617-BR-14 7 617-BR 321-BR-18 3E-5239 975-WH-18 146-GY A541-PU-18 17 14 373-GN E735-PU-18 30 619-GN-14 FLOOD LAMP
H716-WH

(46) 4TH FUNCTION IMPL SW


311-WH

507-WH
975-WH

120-4537
N939-GN
P931-GN

976-OR
310-PU

146-GY

322-GY

506-PU
114-RD

D
200-BK

T WH-18 Z 537-GN-14
762-YL

C 617-BR-14 N939-GN 453-PK-18 146-GY 146-GY 499-GY-18 322-GY 270-BK-18


299-BK

H713-PK-18 8 21 IMPL FILTER 8 13 24 E920-BR-18 200-BK-14


987-WH

L43 9X-1439

L64
761-GY

L67

L84
G BK-18 B 200-BK-14 761-GY G939-PK-18 ARC C C 146-GY 116-4509 L43 201-BK-18 C413-YL-184 WH-18 126-PK-18 271-BK-18 F
H714-OR-18 9 TURN IND A541-PU-18 299-BK-18 2 GROUND DATA 12 310-PU 25 E921-PK-18

614-PU-14
614-PU
(4) 12V BATTERY
BK-00

202-BK-18
(4) 12V BATTERY 976-OR H716-WH 10 G764-PK-18 SUPPRESSOR BUCKET IND C2 633-BU-18 (57) CAB GROUND 299-BK-18 614-PU 200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-182 BK-18 GROUND G761-YL 1 633-BU-18 272-BK-18 40 E416-PU-18 F LEFT

L53
STOP/TAIL/PARK LAMP L70 B
115-2422 GP31 115-2422 GP31 106-8704 TURN
107-4401 CONN 6 9X-9721 4D 9X-9721 4D
322-GY
619-GN-14
H717-BR-18
G764-PK-18
11
16
976-OR
201-BK-18
WARNING LAMPS
+V (TURN SIG)
49A
49
537-GN-14
691-GY
614-PU
200-BK
538-BR
E735-PU-18
200-BK
E702-OR-18
274-BK-18
273-BK-18
16
22
HARNESS CODE 4
HARNESS CODE 3
E707-GN-18
E708-PK-18
1
3
OR-18
GN-18
+V DISPLAY
CLOCK
G762-BR
G768-GN
2
4
118-GY
270-BK-18
273-BK-18
274-BK-18
L17
20
18
H716-WH
H713-PK-18
605-YL-14
200-BK-14
1
2
RD-18
BK-18 LAMP
A

L53
L48

L48
CIGAR 3E-6466

1
2
V 611-PU-14 762-YL 15 762-YL-18 N939-GN-18 +V (HAZARDS) 30B 518-OR-14 200-BK E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-185 YL-18 MODULE LOAD G760-WH 5 271-BK-18 275-BK-18 21 H717-BR-18
Z

200-BK
200-BK

200-BK
RD-18 1 605-YL-14 200-BK 31 SUSPENSION GP LIGHTER 128-PK 2 (A) ARC SUPPRESSOR (2) 499-GY-18 611-PU-14 271-BK-18 6 BU-18 G750-BU 272-BK-18 290-BK-18 F
138-GN-18 761-GY 13 761-GY-18 614-PU-14 GROUND 200-BK 3 HARNESS CODE 1 HARNESS CODE 6 2 138-GN-18 RIGHT
150-7718 9W-0335 106-8704 L39 L13
BK-18 2 200-BK-14 200-BK 146-GY 611-PU-14 22 692-YL 128-PK 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 (A) QUAD GAUGE G755-GY 7 273-BK-18 291-BK-18 6 251-BK-18 606-GY-14 1 RD-18
L106

3 TURN

L61

MUR440

MUR440
200-BK-14 251-BK-18 E921-PK-18 21 202-BK-18 691-GY E702-OR-18 540-WH-18 291-BK-18 33 CLEAR 100-5895 G763-PU 8 274-BK-18 G762-BR 32 975-WH 200-BK-14 2 BK-18 LAMP
CONN 5

FRONT DASH ASSEMBLY


LEFT TURN LAMP 200-BK-14 762-YL E922-GN-18 23 727-GN-18 (C) CONTROL GP - DIMMER 200-BK E701-PK-18 275-BK-18 290-BK-18 23 SERVICE 322-GY 9 275-BK-18 G768-GN 33 976-OR
LAMP D D D D 3E-6466
162-2073 L106 103-5526

2
1
964-BU-18 K933-GN-18 24 C530-BU-18 Z 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 7N-5876 663-GY 10 290-BK-18 G760-WH L16 9 C529-GY-18 F
C C C L40 FLOOD LAMP
200-BK-14 C530-BU-18 976-OR 31 762-YL-18 + BATTERY 3 113-OR-18 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G761-YL 35 N939-GN 200-BK-14

202-BK-18
202-BK-18
RELAY PANEL
FRONT

L109
CONN 11 9X-1439

129-BU
200-BK
V 200-BK-14 C529-GY-18 V C 964-BU GROUND 1 200-BK 987-WH 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G750-BU 26 E922-GN-18 619-GN-14

108-BU-14
200-BK-14
F

2
1

2
1
BK-OO 200-BK H713-PK-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU P931-GN D 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-18 16 501-GN G755-GY 19 H714-OR-18 322-GY
FF D F (12) FORWARD
200-BK-14 H714-OR-18 122-RD 2 507-WH SPEEDO LAMP 4 662-YL 662-YL 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR G763-PU 15 114-RD 322-GY
201-BK-18

L65 HORN
30 521-YL-14 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 A541-PU-18 537-GN-14 307-OR-18

538-BR
605-YL-14

538-BR
606-GY-14
200-BK-14 H716-WH 432-PK-18 15 MODULE LOAD 19 L15 28 114-RD
F 7T-0970

L45
200-BK-14 H717-BR-18 146-GY 5 617-BR GAUGE LAMPS 6 663-GY 663-GY 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 39 987-WH
617-BR-14
200-BK-14
605-YL-14

CATERPILLAR MONITORING SYSTEM


200-BK E919-YL-18 201-BK-18 6 C529-GY-18 200-BK-14 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18 G485-BU-18
(6) LEFT FRAME 37
CONN 33
604-OR
608-GN

OPERATING MODES VALVE GP


200-BK-14 E920-BR-18 130-RD 3 E416-PU-18 608-GN-14 200-BK 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU 38 201-BK-18

L1
GROUND BOSS L23 L23 MODE FUNCTION
200-BK-14 E921-PK-18 251-BK-18 8 299-BK-18 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK V F F L L 170-9061
0 NORMAL MODE
614-PU-14 E922-GN-18 306-GN 10 604-OR 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL 201-BK-18 2 P931-GN 2
L43 1 HARNESS CODE

608-GN-14
605-YL-14 299-BK 308-YL 11 K933-GN-18 647-GN-18 647-GN-18 L11 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR
2 NUMERIC READOUT
307-OR-18
CONN 24 202-BK-18 L13 1 200-BK 1

L97
617-BR-14 E416-PU-18 310-PU 12 443-YL-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY 501-GN D C 126-PK

E E
3 SERVICE MODE L44 L44 (39) FRONT AXLE
604-OR 614-PU-14 321-BR-18 13 447-PK-18 (C) REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 118-GY
CONN 32

L24
4 TATTLE TALE MODE

L38
608-GN 617-BR-14 102-RD-14 14 496-WH-18 Z Z Z Z 200-BK 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR E735-PU-18 E702-OR-18 138-GN-18 1 138-GN-18 TEMP SW
L107 L107 L71 RELAY 5 US/METRIC MODE (UNITS MODE) 40
M Q Q 155-8999
606-GY-14 606-GY-14 202-BK-18 7 441-OR-18 Z (C) FRONT FLOOD 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR G762-BR K933-GN-18 200-BK 2 200-BK

606-GY-14
Z 3E-5239 35

605-YL-14

113-OR-18
113-OR-18
Z Z 6 IMPLEMENT CONTROL CALIBRATION
614-PU-14 605-YL-14 403-GN-18 20 442-GY-18 RELAY L51 K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 G768-GN 443-YL-18 201-BK-18 3 201-BK-18 G485-BU-18 2 G485-BU-18 2 BK

538-BR
L58
REAR

604-OR 321-BR-18 605-YL-14 405-GY-18 21 432-PK-18 3E-5239 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 G760-WH 447-PK-18 4 201-BK-18 1 201-BK-18 1 BK
(C) ACTION

L88
608-GN 606-GY-14 499-GY-18 38 403-GN-18 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 G761-YL 496-WH-18 251-BK-18 5 251-BK-18

SEAT
L88 L67 L67 ALARM T
L107

L114 606-GY-14 617-BR-14 987-WH 28 405-GY-18 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 441-OR-18 E416-PU-18 6
3E-6328 L50 (31) 4TH FUNCTION SOL 1
200-BK-14 A301-WH-18 A301-WH-18 614-PU-14 417-GY-18 26 322-GY 134-YL-14 496-WH-18 432-PK-18 7 C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 442-GY-18 G485-BU-18 7 G485-BU-18

SEAT
L108 L108 L64 L64 L51 L50
614-PU-14 A300-GN-18 A300-GN-18 614-PU-14 138-GN-18 4 326-RD RD 1 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 432-PK-18 C529-GY-18 8 C529-GY-18 M 152-8346
L107

L84
130-RD 397-OR-14 398-BU-14 608-GN 105-RD 1 308-YL BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 403-GN-18 9 987-WH 2 GN-18
A301-WH-18 398-BU-14 397-OR-14 321-BR-18 450-YL-18 15 310-PU L84 Z 201-BK-18 910-YL-18 496-WH-18 36 E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 405-GY-18 H713-PK-18 10 200-BK 1 GN-18
L113 L50 L50
A300-GN-18 130-RD 130-RD 604-OR 299-BK 9 299-BK-18 605-YL-14 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 322-GY H714-OR-18 11

E707-GN-18

C414-BU-18
A541-PU-18

E708-PK-18

L13
C413-YL-18
540-WH-18
108-BU-14

537-GN-14
397-OR-14 975-WH 795-YL 522-WH-14 22 606-GY-14 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 HARNESS CODE 271-BK-18 200-BK 326-RD H716-WH 12

539-BU-18

606-GY-14
3

202-BK-18

201-BK-18
605-YL-14

201-BK-18
398-BU-14 975-WH 975-WH 443-YL-18 416-OR-18 23 611-PU-14 124-GN-14 HVAC 124-GN-14 C413-YL-18 499-GY-18 (A) CATERPILLAR 270-BK-18 4 201-BK-18 308-YL CONN 29 H717-BR-18 13 (31) 4TH FUNCTION SOL 2

L52
661-GN
(A) TACH/SPEEDOMETER

L65

L67

614-PU
200-BK

662-YL
975-WH 975-WH 405-GY-18 E416-PU-18 24 619-GN-14 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM 291-BK-18 307-OR-18 310-PU E919-YL-18 14 M 152-8346
L112 X Z 100-5888 6 L4
321-BR-18 975-WH G486-GN-18 G939-PK-18 25 130-RD 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 166-7237 290-BK-18 308-YL 605-YL-14 E920-BR-18 15 987-WH 987-WH 2 GN-18
15A LAMP D D D D 7
614-PU-14 LEFT SIDE ENGINE K933-GN-18 619-GN-14 29 499-GY-18 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 7N-5876 945-BR-18 8 326-RD 606-GY-14 F M E921-PK-18 16 200-BK 200-BK 1 GN-18
E V

L49
200-BK RD-0 200-BK 123-WH 441-OR-18 31 G485-BU-18 X 167-OR NOT USED 167-OR E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 611-PU-14 1 E922-GN-18 17
Z L49 D
RD-00 5 975-WH ENGINE 441-OR-18 442-GY-18 32 G486-GN-18 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 610-OR-14 2 18
15A (A) STEER (31) RIDE CONT SOL
301-BU-10 24 200-BK-14 521-YL-14 443-YL-18 33 608-GN-14 138-GN-18 PAYLOAD 138-GN-18 L57 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 619-GN-14 3 19
E (C) 15A CIRCUIT COLUMN M 3E-8574
304-WH-8 1 304-WH-8 201-BK-18 522-WH-14 447-PK-18 34 112-PU-4 Z Z Z Z Z Z 120-YL VOLT CONVERTER 120-YL 540-WH-18 540-WH-18 633-BU-18 200-BK 443-YL-18 12 105-RD 4 N939-GN 20
(15) STARTER G BB S GROUND

L43
4 403-GN-18 484-YL-18 36 138-GN-18 BREAKERS Z 113-OR-18 201-BK-18 201-BK-18 441-OR-18 13 G486-GN-18 500-BR 5 975-WH 21 975-WH 976-OR 2 GN-18

L43
106-8558 XX 6T-3643 (C) 10A FUSE
E 21 975-WH 450-YL-18 322-GY 16 123-WH 201-BK-18 201-BK-18 447-PK-18 15 432-PK-18 501-GN 6 976-OR 22 976-OR 975-WH 1 GN-18

10A
10A
10A
10A

10A
10A
10A
MTR BAT E (QTY 12)
311-WH 6 311-WH G486-GN-18 G939-PK-18 521-YL-14 17 102-RD-14 200-BK 200-BK K933-GN-18 16 G485-BU-18 502-OR 7 987-WH 23 987-WH

112-PU-14
112-PU-14
L90 3K-8782 ACTION (23) LIFT CYL HEAD END
BK-OO CC 109-RD-4 19 109-RD-4 403-GN-18 326-RD 326-RD 18 105-RD 129-BU 200-BK 200-BK D 432-PK-18 17 441-OR-18 E701-PK-18 8 24
RD-00 200-BK-14 7 200-BK-14 441-OR-18 975-WH 334-BU-18 19 122-RD 112-PU GG G G G G 123-WH 200-BK 200-BK 411-PK-18 LAMP 405-GY-18 442-GY-18 410-WH-18 9 PRESS SENSOR
BB MOTOR (C) 15A FUSE 18 F M
9W-2111 124-4672
CONN 29
RD-00

L45
RD-00 CC 403-GN-18 8 403-GN-18 K933-GN-18 122-RD 496-WH-18 37 105-RD 112-PU (QTY 2) 146-GY L23 201-BK-18 403-GN-18 19 443-YL-18 113-OR-18 10
JJJ RD-00 14 441-OR-18 795-YL 334-BU-18 35 112-PU 133-OR-18 201-BK-18 201-BK-18 D 496-WH-18 447-PK-18 615-YL-14 11
441-OR-18 453-PK-18 G G 8M-8948 20 138-GN-18 A OR-18 +24V
(3) ALTERNATOR K933-GN-18 17 K933-GN-18 405-GY-18 RELAY 308-YL 39 112-PU 128-PK 614-PU 614-PU 113-OR-18 21 496-WH-18 663-GY 12 251-BK-18 B BK-18 GROUND
BLOCK AS. FF E G L45 L44 L44

200-BK
200-BK
107-7977 BK-00 201-BK-18 22 521-YL-14 PANEL 105-RD 40 112-PU FUSE HOLDER A541-PU-18 A541-PU-18 910-YL-18 22 499-GY-18 661-GN 13 C529-GY-18 C WH-18 SIGNAL
G

727-GN-18
136-GN-18
102-RD-14
8C-6358 GG G 112-PU (QTY 14)
403-GN-18 25 522-WH-14 306-GN V C 537-GN-14 537-GN-14 200-BK 615-YL-14 23 538-BR 662-YL 14

614-PU
614-PU
614-PU
200-BK
E G 4K-5122
L113

L112
L114

109-RD-4 RD-00 9 450-YL-18 102-RD-14 112-PU-4 1 X G 112-PU 661-GN 661-GN 200-BK E735-PU-18 39 E702-OR-18 A541-PU-18 15 IT62G STD
118-GY

R C (C) TERMINAL STUD 9G-8451 FRONT AXLE


D+
101-RD-4 20 101-RD-4 G939-PK-18 112-PU-4 2 X G G Z
662-YL 662-YL L50 L50
200-BK G485-BU-18 25 614-PU 537-GN-14 16
CONN 31 TEMP SW
BK-00

B+ BK-4 V ZZ 975-WH 12 975-WH 443-YL-18 310-PU 3 112-PU 10A 113-OR-18 MONITOR 202-BK-18 202-BK-18 NEUTRALIZER 499-GY-18 26 615-YL-14 720-PU-18 17
CONN 12 G D

D D
E G Z M Q Q 155-8999
B- HH F793-OR-4 2GA 795-YL 23 795-YL 326-RD 130-RD 4 G 112-PU G 15A Z 134-YL-14 REAR FLOODS 200-BK-14 200-BK-14 605-YL-14 605-YL-14 L49 L49 200-BK OVERRIDE LAMP G486-GN-18 27 910-YL-18 130-RD 18
L99
301-BU-10
200-BK-10

(9) TO ENGINE 201-BK-18 2 201-BK-18 123-WH 5 112-PU 15A 127-OR-14 FRONT FLOODS 200-BK-14 200-BK-14 606-GY-14 606-GY-14 910-YL-18 633-BU-18 28 944-OR-18 604-OR 19 G485-BU-18 2 G485-BU-18 2 BK
HH ZZ GG G G Z 7N-5876
BLOCK (11) AIR INLET D

L47
405-GY-18 10 405-GY-18 201-BK-18 6 112-PU 10A 129-BU CIGAR LIGHTER 200-BK-14 200-BK-14 605-YL-14 29 945-BR-18 373-GN 20 201-BK-18 1 201-BK-18 1 BK
HEATER G G Z L47
521-YL-14 11 521-YL-14 311-WH 7 112-PU 10A 123-WH AXLE OIL COOLER 200-BK-14 D 606-GY-14 37 K933-GN-18 633-BU-18 21
107-9652 (11) TO ENGINE (10) TO ENGINE G G Z L50 L50 BUCKET TURN T
2 200-BK-14 522-WH-14 13 522-WH-14 304-WH-8 V C 112-PU 10A 133-OR-18 WORK LAMPS D R 200-BK 538-BR 38 E701-PK-18 538-BR 22
G Z SIGNAL IND LAMP
1 311-WH CYL HEAD BLOCK 450-YL-18 16 450-YL-18 109-RD-4 202-BK-18
L90 112-PU G 10A 146-GY EH IMPL CONT 308-YL 633-BU-18 200-BK 24 611-PU-14 499-GY-18 23
D 7N-5876
G939-PK-18 18 G939-PK-18 101-RD-4 L90 128-PK PILOT CTRL 201-BK-18 910-YL-18 24
BK

BK

E L71 L71 D C OFF


L109

606-GY-14
443-YL-18 15 443-YL-18 F793-OR-4 FUSE PANEL 326-RD 611-PU-14 202-BK-18 IT62G STD

605-YL-14
(22) START AID L
L115

326-RD 3 326-RD
L58 D 307-OR-18
D S ON 610-OR-14 G485-BU-18 IT62G FRONT FRAME

538-BR
COOLANT SW L108 720-PU-18 L58 GND B ST D
501-GN 4 GN H 105-RD 200-BK FLOOD LAMP 202-BK-18 G486-GN-18
T 3E-6449 L88 L88 L57 MOTOR L49
L57 L44 D IND LAMP IDENT PART NO. CHG LOC NOTE
L65

109-RD-4 F793-OR-4 1 501-GN 615-YL-14 720-PU-18


A301-WH-18

(A) KEY START SW L3


A300-GN-18

L65 T D 7N-5876 L3 130-RD


403-GN-18 G486-GN-18 200-BK 2 BK 118-GY
397-OR-14
200-BK-14

L46
102-RD-14
398-BU-14

334-BU-18
200-BK-14

310-PU
310-PU

L67 L67 L24 L24 L46 9G-7641


A541-PU-18

(22) COOLANT TEMP SENSOR HARNESS AS.


112-PU-4
F793-OR-4

L24
975-WH-18

200-BK-14 201-BK-18 118-GY 6 GY 500-BR 604-OR


410-WH-18
727-GN-18

944-OR-18

608-GN-14
647-GN-18

L24
975-WH

133-OR-18
124-GN-14

138-GN-18

136-GN-18
633-BU-18

728-BU-18

945-BR-18

537-GN-14
518-OR-14

646-OR-18

113-OR-18
304-WH-8

306-GN

108-BU-14
L64 L64 201-BK-18 D
615-YL-14
130-RD

130-RD
105-RD
101-RD-4
109-RD-4

B+
122-RD

114-RD
308-YL

131-0427 L8 L8 (A) FRONT WIPER RIGHT TURN A 130-5890 03 B-15 A/C CLUTCH ATCH
E 311-WH 200-BK 500-BR 3 BR 502-OR 200-BK 619-GN-14

L47
L8

129-BU
167-OR

118-GY

123-WH
105-RD

200-BK

144-GN
L63
614-PU
661-GN

146-GY
663-GY

L63

128-PK

126-PK
120-YL
662-YL

+8V OR-18 A K933-GN-18 K933-GN-18 123-WH 136-GN-18 502-OR 5 OR 147-7973 201-BK-18 539-GN-18 IND LAMP B 135-5552 02 F-1 BUCKET/FORK POS SW (IT62G)
L86 L86 L61 L61 D 7N-5876 B 155-4186 00 I-1 BUCKET POSITION SW (950G/962G)
GROUND BK-18 B 201-BK-18 201-BK-18 727-GN-18

L1
L66 L66 L84 L84 L46 L46 C 154-7170 01 D-12 CAB (950G/962G)(US AND COSA)
SIGNAL WH-18 C 441-OR-18 441-OR-18 L47 C 168-8114 00 D-12 CAB (950G/962G)(JAPAN)
L110 L110 L38 L38 L38 C 163-2938 01 D-12 CAB (IT62G)
LEFT SIDE ENGINE 373-GN L38 FRONT DASH ASSEMBLY/STEERING WHEEL
1 D 154-4564 00 D-3 DASH
L111 L111 Z E 147-1224 05 D-14 ENGINE

L4
L1
201-BK-18 24

L8
RH HEADLINER

L11
L61
CONN 13

L24

L38
RD-0

15

16
26
19
27
39

21
17
37
35
31
38
23
25
36
29
10
40
33
30

12
24

22
34
32
28
13

18

20

14
F 147-2759 04 G-2 FRONT FRAME (950G/962G - US)

11
CONN 7 (59) WLPCS ECM C
1
7

4
5

3
G486-GN-18 6 118-GY L100
AD AD V C L100 PANEL 112-1572 P F 141-3882 04 E-1 FRONT FRAME (950G/962G - COSA)
200-BK 19 944-OR-18 11
L86

118-GY
L88

L90

L63
L64
L65
L66
L67

L112 L112 (D) RUNNING/WORK/PANEL/TAIL L71 L71

L100
2 LAMP F 149-7267 03 I-2/I-5 FRONT FRAME (950G/962G - JAPAN)
118-GY

G454-PK GN 1 123-WH 1 123-WH 202-BK-18


123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU

167-OR
537-GN-14
518-OR-14

945-BR-18 12
662-YL

120-YL 118-GY 20 C530-BU-18


663-GY
126-PK

A541-PU-18
633-BU-18
608-GN-14
661-GN

615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18

200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18
LAMP SW RH DOME LAMP LIFT POSITION SENSOR
GN 2 G454-PK 2 G454-PK 17 E909-WH-18 7N-5876 ROADING E923-PK-18 3 F 162-2171 02 E-2 FRONT FRAME (IT62G)
(2) BACKUP ALARM CONN 4 V
ECPC TRANSMISSION 11 E908-BR-18
118-GY
118-GY PARK WORK1
108-3320
(SHOWN IN OFF POSITION) 122-RD C
3E-6389 LIFT PRESS-HEAD END
GROUND
13
2
C529-GY-18
251-BK-18 E924-YL-18 4 H 126-5612 03 G-10 HVAC
123-6449 CONN 42 (28) AXLE OIL COOLER REV 4TH 3RD 2ND 1ST L101 L101 L6 L6 J 150-1411 00 D-1 FRONT LIGHTS (JAPAN) STD
MMM MMM V FWD 118-GY
4
3
2
1

15 E905-BU-18 OFF WORK2 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18 L89 L89 E925-OR-18 5
AB CLUTCH ASSY. SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 (26) OUTPUT 12 NOT J 138-0171 01 I-3 FRONT LIGHTS (JAPAN) ATCH
BK-18 2 975-WH 2 975-WH 754-BU-18 C WH-18 CAT DATA LINK - 15 945-BR-18 E926-BU-18 6

118-GY
C C 1 USED
G954-PK

BK-18 1 321-BR-18 1 321-BR-18 152-5409 SPEED XMSN 5 752-YL-18 C 200-BK B BK-18 16 E416-PU-18 E930-BU-18 9 L 166-3534 00 E-1 GRAPPLE SOLENOID ATCH
LIFT PRESS-ROD END
200-BK

AB AC SENSOR H B B M 147-2763 01 G-1 RIDE CNTRL VALVE (950G/962G) ATCH

614-PU
4 751-GN-18 1 118-GY E936-WH 10

200-BK
RD +BATTERY 24V (IN) 1 138-GN-18
2 G454-PK (26) PROP (LEADING) 18 755-OR-18 L11 2 118-GY B1 24 167-OR 1 M 162-5683 02 E-1 4TH FUNCTION SOL (IT62G) STD
RD
L112

COSA LICENSE SOLENOID 3E-8848 M 160-6549 01 E-1 4TH FUNCTION SOL (IT62G) ATCH
CONN 3 1 200-BK 20 900-PU-18 3 18 A219-BK-18 2
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

200-BK
200-BK
PLATE LAMP AC VALVES (6) L63 L11 L11 2 N 114-9493 01 B-3 STOP LAMP/NEUTRALIZER SW

416-OR-18

727-GN-18
L111

417-GY-18
202-BK-18

453-PK-18
21 901-WH-18 WH 4 505-BU 12 E927-GN-18 7

484-YL-18
CONN 8

GY-14
125-4439 LL 159-0932 L111 L63 P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
V

BR-14
L86
2
1

LL 22 975-WH 608-GN-14 YL 5 504-YL 5 138-GN-18 E E928-WH-18 8


L66 L L37

C C
L86 CUSTOMER Q 156-1106 00 G-1 FRONT AXLE TEMP (950G/962G)
1
2

1
2

1
2

1
2

1
2

1
2

614-PU-14 1 614-PU-14 9 E904-BR-18 P W BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D


T T T T T T
BK
BK

200-BK-14 2 200-BK AB 14 E903-YL-18 BR 7 507-WH LAMP UNUSED 3 A DATA Q 166-6038 02 E-1 FRONT AXLE TEMP (IT62G)
(D) REAR 3
WH-18

LL L66 CONNECTION R 147-2079 02 A-13 RELAY PANEL (CHASSIS)


BK-18

G486-GN-18 1 BK 975-WH-18 8 E902-PU-18 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C


COSA LICENSE 201-BK-18 2 BK 975-WH-18 16 E907-GY-18 126-PK
WIPER SW
GROUND 8 250-BK-18 B
V
CONN 30 S 154-4563 01 E-8 TURN SIGNAL SW ATCH

OPERATOR STATION
112-6174 B2
L84

PK-14
PLATE LAMP T 148-8805 01 C-12 TRANSMISSION

1
2
3
5
4
6
975-WH-18 10 E906-OR-18 126-PK 10
LL
125-4439 (33) REAR AXLE T (33) AXLE OIL 975-WH-18 13 E901-GN-18
L84
727-GN-18 C C 4
11
P CONN 37 SS V 149-4059 04 D-12 REAR FRAME (JAPAN)
TEMP.SW
2
1

V 145-9302 10 D-12 REAR FRAME (US & COSA)

614-PU
B3

200-BK
614-PU-14 COOLER 975-WH-18 7 E900-WH-18 118-GY 728-BU-18 22

PU-14
155-8999 TEMP. SW
T

200-BK-14 T 23 W 148-9267 01 G-4 STEERING WHEEL


202-BK-18

975-WH-18 K977-PK-18 118-GY L25 202-BK-18 6


LL 155-8998 Y 146-9542 01 A-3 HYDRAULIC TANK
E900-WH-18

975-WH-18 975-WH-18 3 709-OR-18 C529-GY-18 23


E901-GN-18

RIGHT SIDE ENGINE 751-GN-18 975-WH Z 154-4566 02 D-11 FUSE PANEL (CAB)
L114
L113

T C C530-BU-18 L8 17

YL-14
L115 L8 DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD
E START 752-YL-18 E416-PU-18 L37 200-BK GROUND 21 251-BK-18
L115 L37 5 DD 121-8039 01 B-3 DIMMER SWITCH ATCH

727-GN-18

416-OR-18
417-GY-18
202-BK-18

453-PK-18

202-BK-18
301-BU-10 326-RD 754-BU-18 944-OR-18 7 188-WH-18

484-YL-18
KEYPAD SUPPLY +24V

BU-14
200-BK-10 795-YL 795-YL 755-OR-18 E416-PU-18 L26 L26 945-BR-18 KEYPAD DATA 14 E955-OR-18 CONN 25 LL 115-0817 04 C-15 LICENSE PLATE LAMP (COSA) ATCH

OR-14
L90

L63
L64
L65
L66

LL 150-1590 00 H-15 LICENSE PLATE LAMP (JAPAN)


L86
L88

E GND 975-WH 975-WH 900-PU-18 505-BU 138-GN-18 138-GN-18 C DD

200-BK
200-BK
(29) SHUTDOWN SS 154-2809 02 B-2 SECONDARY STEERING SYSTEM ATCH
BK-18 BK-18 A 201-BK-18 201-BK-18 901-WH-18 503-BR 251-BK-18 251-BK-18 HVAC OPERATOR CONTROLS GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18 619-GN-14 B

200-BK
SOLENOID E L99 L99 WW 125-4439 00 I-4 BCKT POS/WARN LAMPS (COSA) ATCH
RD-18 B 405-GY-18 405-GY-18 E900-WH-18 504-YL 118-GY GROUND BK-18 B 251-BK-18 611-PU-14 C

200-BK-14
155-4652 E L99 L100
(D) TEMPERATURE SELECTOR (D) SELECTOR SW (D) BLOWER SW L100 SS SS KKK 141-3883 02 I-9 RH FRONT LIGHTS (COSA) STD
1
2

326-RD BU-18 C 521-YL-14 E901-GN-18 A525-GN-18 120-YL L100 DATA WH-18 C E955-OR-18 610-OR-14 A 200-BK-14
200-BK C (A/C,OFF,HTR) KKK 141-3885 01 I-7 RH FRONT LIGHTS (COSA) ATCH

C
POTENTIOMETER

B
A

A
STOP 522-WH-14 E906-OR-18 A524-BR-18 133-OR-18 (LOW,MED,HI) P
(27) DUAL HP (37) ENGINE E 127-4540 B 3E-7155 ATT AUTO RIDE CTRL SW OPERATION LLL 141-3884 02 I-9 LH FRONT LIGHTS (COSA) STD
E
GN
GN

RD-18 E907-GY-18 A523-PU-18 200-BK 3E-7156

L34
OIL SW L111 C C L100 BACKLIGHT (59) WLPCS
SOLENOID LLL 141-3886 01 I-7 LH FRONT LIGHTS (COSA) ATCH

RD

RD
BU

BU
WH-18 450-YL-18 E904-BR-18

BK

BK
3E-6455 2 517-BU-14 202-BK-18 L25 614-PU C 200-BK KEYPAD
129-7707 L25 A 1 B INPUTS (1=SW CLSD, 0=SW OPEN) LAMP L3 MMM 158-4220 00 C-15 BACKUP ALARM
202-BK-18
202-BK-18
202-BK-18
202-BK-18

BK-18 1 G939-PK-18 E905-BU-18 516-GN-14 P910-BR-18 614-PU 129-0419 DD 619-GN-14


E906-OR-18

C 2
E907-GY-18

(962G/IT62G) L67 7N-5876 NNN 138-0172 01 H-15 STOP/TURN LAMPS (JAPAN) ATCH

1
2
3
7
5
6
4
8
E902-PU-18 515-GY-14 202-BK-18 B 611-PU-14

118-GY
118-GY
(21) ENGINE SPEED 3 C 1 C P L7
2 3 BK-18 1 513-OR-14 SENSOR 443-YL-18 E903-YL-18 124-GN-14 762-YL-18 L24 CA C SW POS G766-GN G767-WH P 200-BK C DD
UUU 127-2994 01 G-8 BCKT/FORK SEL SW (950G/926G) STD
L24 4 2 L7 UUU 137-2750 00 G-8 BCKT/FOR SEL SW (IT62G) ATCH
1 BK-18 2 521-YL-14 K977-PK-18 124-GN-14 964-BU L24 614-PU A 610-OR-14

133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU
6V-2455 L66 C 5 3 DD

158-BR-14
A A E 202-BK-18 133-OR-18 128-PK C ON (UP) 0 1 VVV 147-8345 00 G-3 CAB FLOOD LAMPS
6 C 4C

L8
(27) A/C REFRIGERANT SW 1 521-YL-14 E 709-OR-18 120-YL C
D CONN 25 DD WWW 119-8984 01 G-3 BEACON LAMP ATCH

158-BR-14
114-5333 (20) TORQUE CONVERTER T T C 5 OFF 1 1 (58) DIMMER SW (14) PRIMARY (14) SECONDARY AB 156-1107 00 C-14 REAR AXLE TEMP SWITCHES
2 522-WH-14 E908-BR-18 144-GN (CENTER)

102-RD-14
NOTE A OIL TEMP SENDER T C C C 6 C 2H-1855 STEERING STEERING AC 157-7317 01 C-14 AXLE COOLER CLUTCH TEMP SW ATCH
RD-14
1
2

BR-14
BK-14

E909-WH-18 646-OR-18 118-GY 1 RD-14 B+


A 4W-9972 D AUTO 1 0 PRESS SW PRESS SW AD 156-1108 01 C-14 AXLE COOLER CLUTCH SOL ATCH
C
B

(DOWN)
A

(27) ARC 373-GN 138-GN-18 124-GN-14 118-GY 2 RD-18 B+

158-BR-14
T L61 L61 C 3E-6450 3E-6450 AE 152-9075 01 F-8 DOWNSHIFT SW
WH-18

T
BK-18

SUPPRESSOR 2 522-WH-14 615-YL-14 647-GN-18 200-BK 200-BK-14 3 BK-18 GROUND

521-YL-14
C C B AF 159-6166 00 F-8 DOWNSHIFT SW
1
2

1 513-OR-14 BK-18 1 608-GN-14 128-PK 647-GN-18 502-OR 4 WH-14 HIGH


OR-18

124-GN-14
BK-18

106-8704
YL-18

AG 147-2764 00 G-1 LIFT CYL PRESS SENSOR ATCH


C
B
A

WH-18 2 202-BK-18 646-OR-18 202-BK-18 614-PU 501-GN 5 YL-14 LOW


124-GN-14
C 614-PU 3 C L10 (C) NEUTRALIZER SW (32) ARC SUPPRESSOR
200-BK

A
WH-18

A AJ 156-1058 00 G-15 REAR TURN SIG (COSA) ATCH

200-BK
200-BK
(D) AUTO RIDE

614-PU
614-PU
(27) A/C
BK-18

537-GN-14 202-BK-18 A525-GN-18 C 500-BR 6 BU-14 PARK

516-GN-14
(26) INTERMEDIATE

517-BU-14
105-6118

515-GY-14
L101 2 106-8704

118-GY
CLUTCH GN-14 A524-BR-18 CONTROL SW AK 156-6224 00 G-15 REAR TURN SIG (COSA) ATCH
A525-GN-18

1 513-OR-14 MOTOR 615-YL-14 615-YL-14 122-RD 200-BK 506-PU 7 BR-18 WASH


A524-BR-18
A523-PU-18

SPEED SENSOR L27 L27 C


103-6333 N
SIGNAL

C
+8V
GROUND

B B
COIL AS. GN-14 2 522-WH-14 (LEADING) 661-GN 608-GN-14 A523-PU-18 L27 122-RD 200-BK C 8

521-YL-14
N
L37

106-5122 L37 C C 6 C

1
2
3E-8848 662-YL E416-PU-18 102-RD-14 L37 614-PU 200-BK C (D) FRONT INTERMITTANT 202-BK-18 1 202-BK-18 NO WIRE AS.
T (26) OUTPUT L28 L38 L38 B 5 SS
BK-18 663-GY 762-YL-18 144-GN L38 C 200-BK WIPER SW 720-PU-18 4 720-PU-18 G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB)
(13) PRIMING PUMP GP L86

647-GN-18
646-OR-18
SPEED C N

102-RD-14
RD-18 BK-18 1 113-OR-18 964-BU 202-BK-18 A219-BK-18 614-PU 130-RD 2 130-GN-18 U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY)

610-OR-14
C 110-7886

614-PU
151-6342

614-PU
SENSOR 506-PU NOT A 1 C
RIGHT SIDE ENGINE WH-18 2 410-WH-18 727-GN-18 614-PU C 604-OR 3 604-OR-18 X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB)

122-RD
L28 (D) TRANSMISSION N N

617-BR
(26) INPUT (TRAILING) L25 (D) AUTO/MANUAL GEAR SELECT SW 2

727-GN-18
(26) TRANS L28 USED

200-BK-16
(26) INTERMEDIATE 126-PK 507-WH C530-BU-18 500-BR 202-BK-18 AAA 155-9000 00 H-13 MONITOR CODE PLUG - 950G
CONN 26

720-PU-18
NEUTRALIZER

910-YL-18
SPEED OIL TEMP 3E-8848 C 147-1402 3 C NC
RD-00 RELAY PANEL SPEED SENSOR A541-PU-18 617-BR C529-GY-18 501-GN A219-BK-18 C AUTO 202-BK-18 C CONN 21 BBB 155-9001 00 H-13 MONITOR CODE PLUG - 962G

202-BK-18

202-BK-18
L10 L10 L27 L27 (SHOWN IN MANUAL POSITION) 4 OVERRIDE SW
BK-00 304-WH-8 BK-18 1 306-GN SENSOR SENSOR (TRAILING) 633-BU-18 L65 727-GN-18 728-BU-18 502-OR L33 A219-BK-18 C (58) SERVICE BRAKE (14) SECONDARY CCC 152-4816 00 G-13 MONITOR CODE PLUG - IT62G

200-BK-14
200-BK-14
200-BK-14
(5) START RELAY MAN 112-6156 L7

614-PU
200-BK
3E-8848 100-3055 2 5 C PEDAL AS. (C) STOP LAMP SW STEERING
JJ 112-PU-4 125-1302 BK-18 2 975-WH 3E-8848 K933-GN-18 C529-GY-18 122-RD 506-PU 1 BK B 973-BR-18 614-PU 7
3 C 6 L7 110-8029 (COSA & JAPAN) RELAY
PP RR R ECPC TRANSMISSION 443-YL-18 C530-BU-18 500-BR BK C 977-YL-18 200-BK 2 3E-5520 (COSA & JAPAN)
304-WH-8 177-RD-8 447-PK-18 521-YL-14 E701-PK-18 E928-WH-18 614-PU L35 A219-BK-18 A 202-BK-18 C 944-OR-18 8 163-3928 (US) 105-6117 (US) 139-2599 CABLE AS.
(36) DISCONNECT
(5) MAIN RELAY UU QQ NOTE B AA 116-0080 01 F-15 +BATTERY TO -BATTERY

L98
SWITCH 496-WH-18 728-BU-18 G767-WH-18 A219-BK-18 E928-WH-18 945-BR-18 9 SS

G767-WH-18
SS

G766-GN-18
L33 L33

E702-OR-18
E701-PK-18
167-0138 R V 441-OR-18 944-OR-18 G766-GN-18 E927-GN-18 E927-GN-18 BK C530-BU-18 6 727-GN-18 200-BK-16 BB 147-3687 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) STD
7N-0718

202-BK-18
KK L4 L4 BB 131-1450 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) ATCH
BK 2 308-YL HOOD UP POWER OR-14 1 397-OR-14 442-GY-18 945-BR-18 E702-OR-18 A219-BK-18 973-BR-18 973-BR-18 L8 C529-GY-18 5 L6 L6 XX VV
BK 1 200-BK-14 HOOD UP SW GN-18 2 A300-GN-18 432-PK-18 973-BR-18 A219-BK-18 G766-GN-18 977-YL-18 977-YL-18 251-BK-18 3 RD-0 RD-0 CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR ATCH
L31 L1 L1 EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER
BK-00 177-RD-4 177-RD-8 GROUND BK-14 3 200-BK-14 403-GN-18 L88 977-YL-18 944-OR-18 G767-WH-18 E701-PK-18 E701-PK-18 138-GN-18 1 (19) SECONDARY
L26 L26 200-BK C L31 L31 FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND
JJJ HOOD DOWN POWER BU-14 4 398-BU-14 405-GY-18 L64 G767-WH-18 945-BR-18 E702-OR-18 G766-GN-18 G767-WH-18 E416-PU-18 4 STEERING
D
L90

RD-00 KK YY TT + BATTERY RD-14 5 175-RD-14 322-GY G766-GN-18 615-YL-14 E701-PK-18 200-BK-14 (D) BEACON SW 614-PU G767-WH-18 G766-GN-18 10 GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND
NN L4 MOTOR/PUMP SS
AUX START BK-00 101-RD-4 F793-OR-4 HOOD DOWN SW WH-18 6 A301-WH-18 326-RD A219-BK-18 608-GN-14 537-GN-14 910-YL-18 614-PU 9X-9639 614-PU E702-OR-18 E702-OR-18 11 HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND
PP L61 L61 C C L98 154-2563 VV
STRAP 7V-7295

RECEPTACLE JJJ JJJ (17) AIH RELAY 308-YL 251-BK-18 538-BR 538-BR 720-PU-18 614-PU 910-YL-18 12 BK-0 RD-0 JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW
2 MOTOR
RELAY PANEL

(7) RIGHT REAR (5) HOOD RAISE/LOWER RELAY 144-GN L98 YY KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND
310-PU 505-BU 518-OR-14 973-BR-18 720-PU-18
L28

3E-0075 R P910-BR-18 C 614-PU C


L110

L28

L37 P
BK-0

FRAME GND 80A QQ 149-2612 L37 C L99 MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS)
605-YL-14 614-PU 503-BR 977-YL-18 102-RD-14 144-GN 614-PU
720-PU-18

L113 L113 (5) MAIN BK-18 2 975-WH 3 NN 166-3423 00 A-14 ALT BREAKER TO AIH RELAY
F793-OR-4 606-GY-14 614-PU 504-YL 614-PU 122-RD 200-BK-14 614-PU
L114 BREAKER (5) TERMINAL BK-18 1 334-BU-18 L35 PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY
304-WH-8 611-PU-14 118-GY 507-WH 614-PU 617-BR 603-PK 200-BK
9S-4693 BLOCK 112-PU-4 619-GN-14 610-OR-14 501-GN 610-OR-14 200-BK-14 614-PU QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY
L114 121-1023 L33 C RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES)
109-RD-4 130-RD 720-PU-18 502-OR 200-BK
L33 L33 (D) CAB TT 166-2834 00 A-14 AIH RELAY TO TERM BLOCK
TT V (5) 10A FUSE 101-RD-4 604-OR E702-OR-18 506-PU L1
F793-OR-4 F793-OR-4 3K-8782 R R V 499-GY-18 122-RD 521-YL-14 GROUND UU 147-2087 00 B-14 START RELAY TO TERM BLOCK
614-PU-14
606-GY-14

(5) ALT
200-BK-14

U L33 L35 L35 VV 148-6677 00 B-2 SEC STER RELAY TO SEC STER MTR
BREAKER UU 101-RD U 10A R 122-RD TAIL/DOME LAMPS 306-GN 7 306-GN G485-BU-18 502-OR 517-BU-14 RH HEADLINER
RD-0
604-OR
608-GN

V
BK-0

XX 141-2812 00 D-14 MOTOR TO SEC STER RELAY ATCH

496-WH-18
304-WH-8 304-WH-8 101-RD 10A 130-RD STOPLAMP/HOOD SW 975-WH 6 975-WH G486-GN-18 501-GN 515-GY-14 RH HEADLINER

499-GY-18

442-GY-18
201-BK-18
9S-4693 U L8 L8
FUSE 101-RD 10A R 105-RD KEY 200-BK-14 5 200-BK-14 118-GY 500-BR 516-GN-14 L8 YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND ATCH

507-WH
NN RR V

506-PU
R

200-BK
HOLDER U JJJ 133-5091 01 B-15 AUXILIARY JUMP-START RECEPT ATCH
112-PU-4 112-PU-4 101-RD 10A 114-RD FORWARD HORNS 308-YL 8 308-YL 610-OR-14 E701-PK-18 610-OR-14 202-BK-18
EE 80A
MM EE
V
109-RD-4
V 101-RD-4
4K-5122 334-BU-18 4 334-BU-18 720-PU-18 102-RD-14 617-BR
L38
L31
L10 L10 L31
L10 L10
L10 CONN 27 XXX 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO)
109-RD-4 (5) RUNNING LAMP BREAKER 175-RD-14 12 175-RD-14 E702-OR-18 910-YL-18 910-YL-18 L31
101-RD-4 MM U 101-RD 3T-2662 1 500-BR 538-BR 720-PU-18 V (19) HYD OIL STRAP AS.
OPERATOR STATION OPERATOR STATION OPERATOR STATION

A A
U U R LEVEL SW ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD)

2
7
6
8
3

4
5

9
12

10
11
RIGHT TURN LAMP 101-RD 101-RD-14 102-RD-14 122-RD 2 122-RD 910-YL-18 973-BR-18
U U 101-RD 15A L71 Y 123-2993 EEE 7X-6315 03 I-10 XMSN CONTROL GROUND
162-2073 130-RD 9 130-RD 502-OR 977-YL-18 L71 Y
CONN 2 L4
E925-OR-18

L4
E926-BU-18
E930-BU-18

U 101-RD
E923-PK-18

507-WH
E924-YL-18

L4 YYY 8X-5804 01 G-12 CAB TO FRAME GROUND

506-PU
10 114-RD 501-GN 614-PU L4 L4

200-BK
114-RD L4 L4 201-BK-18 1 BK-18

499-GY-18
U U R
E936-WH

V 101-RD-14 101-RD-14 175-RD-14 102-RD-14 11 102-RD-14 E701-PK-18 614-PU 496-WH-18 2 BK-18


167-OR

20A L89 L89


RD-18 1 606-GY-14 101-RD-14 105-RD 3 105-RD 538-BR
BK-18 2 200-BK-14 V (5) HOOD 102-RD-14 BK-0 BK-0 BK-0
130-RD B RD-18 BREAKER
9H-1958
CONN 9 122-RD RD-0 RD-0 RD-0
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
STOP/TAIL/PARK LAMP A301-WH-18 A BK-18 122-RD 167-OR Y
107-4401 CONN 1 A300-GN-18 C WH-18 RELAY PANEL 105-RD
L90 L63 L63
537-GN-14 442-GY-18 (19) HYD TEMP TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH &
E901-GN, E907-GY & E906-OR, E902-PU & E903-YL,
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
V V (1) HOOD 102-RD-14 518-OR-14 L89 SENDER AND XMSN SHIFTER IN NEUTRAL
ACTUATOR T 4W-9972 E904-BR & E905-BU, E908-BR & E909-WH) MUST BE
S RD-18 A 604-OR 397-OR-14 RD L4 Y MOTOR TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm
L4 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
L113

T WH-18 C 614-PU-14 AS. 1 3 (40) HOOD Y MOTOR


G BK-18 B 200-BK-14 398-BU-14 161-4002 (US) ACTUATOR Y Y
124-4236 (JAPAN) SW (16) REAR NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
V MOTOR 2 Y (16) HYD FILTER NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE
(1) MOTOR AS. 146-0240 WASHER (16) FRONT SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
V 7T-8890 WASHER BYPASS SW FULLY UP, DE-ACTUATED UPON DEPRESSING PEDALS PAIRS, AT LEAST 1 TURN PER 25.4mm.
FLOOD 608-GN 161-4007 (US)
7T-8890 7X-8549
LAMP 200-BK-14 BK 117-1557 (JAPAN)
9X-1439 V BK-0
RD-0 E 87943

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

The following wire


pairs must be
ABBREV COLOR SYMBOL DESCRIPTION
twisted at least 1 RD RED CIRCUIT CONNECTED
WIRE GROUP COLOR DESCRIPTIONS turn per 25mm: WH WHITE CIRCUIT NOT CONNECTED
GROUND CIRCUIT OR ORANGE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 450 & G939 YL YELLOW
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
944 & 945 PK PINK
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

START AID CIRCUIT E900 & E901 BK BLACK CONNECTOR


POWERTRAIN CONTROL CIRCUIT
MONITOR CIRCUIT E902 & E903 GY GRAY H# CIRCUIT GROUPING DESIGNATION

PU PURPLE
PANEL LAMP CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
E904 & E905 BR BROWN
ATCH WIRE, CABLE, COMPONENT

TURN SIGNAL / WIPER WASHER CIRCUIT E906 & E907 GN GREEN


SPLICE

WLPCS ECM CIRCUIT


CAT DATA LINK
E908 & E909 BU BLUE
BLADE, SPADE, RING OR SCREW
TERMINAL

OTHER COLOR DESCRIPTIONS


HIGHWAYS

THIS SCHEMATIC IS FOR THE 950G WHEEL LOADER, 962G WHEEL LOADER,
AND IT62G INTEGRATED TOOCARRIER ELECTRICAL SYSTEM
MEDIA NUMBER: SENR1393-03
SCHEMATIC PART NUMBER: 126-7722, CHANGE: 03
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

4 3 10 33 15 6 30 32 44 48 8 14 18 34 26 56 B 51 47 58 C 41 A 50 12

53 23

25 31

22 35

2 39

9 38

54 D

28 59

55 24

36 40 1 27 29 37 7 43 11 20 13 17 5 16 19 45 21 57 52 46 49

43 3 11 17 21 13 30 5 44 45 B D 56 59 57 C A 46 52 51 50 58 41

9 12
22
35
29
24
27

2 34

53
16
54
31
55
49
25

4 23

1 40 36 28 37 7 10 33 6 20 14 32 15 19 48 26 47 39 18 8 38

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