En 1555 1
En 1555 1
En 1555 1
NORME EUROPÉENNE
EUROPÄISCHE NORM December 2002
English version
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
© 2002 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1555-1:2002 E
worldwide for CEN national Members.
EN 1555-1:2002 (E)
Contents
page
Contents……………………………………………………………………………………………………2
Foreword .................................................................................................................................... 3
Introduction ................................................................................................................................. 4
1 Scope .................................................................................................................................... 5
2 Normative references ........................................................................................................... 5
3 Terms and definitions, symbols and abbreviations .............................................................. 6
3.1 Terms and definitions .......................................................................................................... 6
3.1.1 Geometrical definitions.............................................................................. …………………6
3.1.2 Material definitions ........................................................................................... …………...8
3.1.3 Definitions related to material characteristics ....................................................................... 8
3.1.4 Definitions related to service conditions ............................................................................... 8
3.1.5 Definitions related to joints.... .............................................................................................. 9
3.2 Symbols ............................................................................................................................. 9
3.3 Abbreviations ...................................................................................................................... 9
4 Material ................................................................................................ . ............................ 10
4.1 Material of the components ................................................................................................ 10
4.2 Compound ........................................................................................................................ 10
4.2.1 Additives......................................................................................................................... 10
4.2.2 Colour ............................................................................................................................ 10
4.2.3 Characteristics.................................................................................................................10
4.3 Fusion compatibility .......................................................................................................... 13
4.4 Classification and designation.... .........................................................................................13
4.5 Overall service (design) coefficient and design stress .......................................................... 14
4.6 Reprocessable and recyclable material ...............................................................................14
Bibliography ...................... . ......................................................................................................15
EN 4555-1:2002 (E)
Foreword
This document EN 1555-1:2002 has been prepared by Technical Committee CEN /TC 155, "Plastics piping
systems and ducting systems", the secretariat of which is held by NEN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by June 2003, and conflicting national standards shall be withdrawn at the latest by
December 2004.
It has been prepared in liaison with Technical Committee CEN/TC 234 "Gas supply".
This standard is a part of a System Standard for plastics piping systems of a particular material for a specified
application. There are a number of such System Standards.
System Standards are based on the results of the work undertaken in ISO/TC 138 "Plastics pipes, fittings and
valves for the transport of fluids", which is a Technical Committee of the International Organization for
Standardization (ISO).
They are supported by separate standards on test methods to which references are made throughout the System
Standard.
The System Standards are consistent with general standards on functional requirements and on recommended
practice for installation.
EN 1555 consists of the following parts, under the general title Plastics piping systems for the supply of gaseous
fuels - Polyethylene (PE):
— Part 1: General (this standard)
— Part 2: Pipes
— Part 3: Fittings
— Part 4: Valves
— Part 5: Fitness for purpose of the system
— Part 7: Guidance for assessment of conformity (to be published as an CEN/TS).
NOTE The document dealing with recommended practice for installation which was initially submitted for CEN enquiry as prEN 1555-6 was
withdrawn when EN 12007-2 ™, prepared by CEN/TC 234 "Gas supply", was published with the title "Gas supply systems - Pipelines for
maximum operating pressure up to and including 16 bar - Part 2: Specific functional recommendations for polyethylene (MOP up to and including
10 bar)".
Introduction
The System Standard, of which this is Part 1, specifies the requirements for a piping system and its components
made from polyethylene (PE) and which is intended to be used for the supply of gaseous fuels.
Requirements and test methods for components of the piping system are specified in EN 1555-2, EN 1555-3 and
EN 1555-4. Characteristics for fitness for purpose are covered in EN 1555-5. prCEN/TS 1555-7 gives guidance for
assessment of conformity. Recommended practice for installation is given in EN 12007-2, prepared by CEN/TC
234.
This part of EN 1555 covers the general aspects of the plastics piping system.
.
EN 1555-1:2002 (E)
1 Scope
This part of EN 1555 specifies the general aspects of polyethylene (PE) piping systems in the field of the supply of
gaseous fuels.
It also specifies the test parameters for the test methods referred to in this standard.
In conjunction with the other parts of EN 1555 (see Foreword) it is applicable to PE pipes, fittings, and valves, their
joints and to joints with components of other materials intended to be used under the following conditions:
1
a) a maximum operating pressure, MOP, up to and including 10 bar >;
b) an operating temperature of 20 °C as reference temperature.
NOTE 1 For other operating temperatures, derating coefficients should be used, see EN 1555-5.
EN 1555 covers a range of maximum operating pressures and gives requirements concerning colours and
additives.
NOTE 2 It is the responsibility of the purchaser or specifier to make the appropriate selections from these aspects, taking into account their
particular requirements and any relevant national regulations and installation practices or codes.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
EN 728, Plastics piping and ducting systems — Polyolefin pipes and fittings — Determination of oxidation induction
time.
EN 921, Plastics piping systems — Thermoplastics pipes — Determination of resistance to internal pressure at
constant temperature.
EN 1056, Plastics piping and ducting systems — Plastics pipes and fittings — Method for exposure to direct
(natural) weathering.
EN 1555-2:2002, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 2: Pipes.
EN 12099, Plastics piping systems — Polyethylene piping materials and components — Determination of volatile
content.
EN 12107, Plastics piping systems — Injection-moulded thermoplastics fittings, valves and ancillary equipment —
Determination of the long-term hydrostatic strength of thermoplastics materials for injection moulding of piping
components.
EN 12118, Plastics piping systems — Determination of moisture content in thermoplastics by coulometry.
EN ISO 1043-1:2001 .Plastics - Symbols and abbreviated terms - Part 1: Basic polymers and their special
characteristics (ISO 1043-1:2001).
EN ISO 1133, Plastics - Determination of the melt mass-flow rate (MFR) and the melt volume-flow rate (MVR) of
thermoplastics (ISO 1133:1997).
EN ISO 1872-1, Plastics — Polyethylene (PE) moulding and extrusion materials — Part 1: Designation system and
basis for specifications (ISO 1872-1:1993).
EN ISO 6259-1, Thermoplastics pipes - Determination of tensile properties - Part 1: General test method (ISO
6259-1:1997).
1bar = 0,1MPa
EN 1555-1:2002 (E)
EN ISO 12162, Thermoplastics materials for pipes and fittings for pressure applications — Classification and
designation — Overall service (design) coefficient (ISO 12162:1995).
EN ISO 13478, Thermoplastics pipes for the conveyance of fluids — Determination of resistance to rapid crack
propagation (RCP) — Full-scale test (FST) (ISO 13478:1997).
EN ISO 13479, Polyolefin pipes for the conveyance of fluids — Determination of resistance to crack propagation
Test method for slow crack growth on notched pipes (notch test) (ISO 13479:1997).
ISO 472:1999, Plastics —Vocabulary.
ISO 1183, Plastics — Methods for determining the density and relative density of non-cellular plastics.
ISO 6259-3, Thermoplastics pipes — Determination of tensile properties — Part 3: Polyolefin pipes.
ISO 6964, Polyolefin pipes and fittings — Determination of carbon black content by calcination and pyrolysis —
Test method and basic specification.
ISO/TR 9080:1992, Thermoplastics pipes for the transport of fluids — Methods of extrapolation of hydrostatic
stress rupture data to determine the long-term hydrostatic strength of thermoplastics pipe materials.
ISO 11414:1996,Plastics pipes and fittings - Preparation of polyethylene (PE) pipe/pipe or pipe/fitting test piece
assemblies by butt fusion.
ISO 13477, Thermoplastics pipes for the conveyance of fluids — Determination of resistance to rapid crack
propagation (RCP) —- Small-scale steady-state test (S4 test).
ISO 13953,Polyethylene(PE) pipes and fittings - Determination of the tensile strength and failure mode of test
pieces from a butt-fused joint.
ISO 18553, Method for the assessment of the degree of pigment or carbon black dispersion in polyolefin pipes,
fittings and compounds.
3.1.1.4
mean outside diameter (dem)
value of the measurement of the outer circumference of the pipe or spigot end of a fitting in any cross-section divided
by TC (= 3,142), rounded to the next greater 0,1 mm
3.1.1.5
minimum mean outside diameter (Cem,mjn)
minimum value for the mean outside diameter as specified for a given nominal size
3.1.1.6
maximum mean outside diameter (dem,max)
maximum value for the mean outside diameter as specified for a given nominal size
3.1.1.7
out-of-roundness (ovality)
difference between the maximum and the minimum outside diameter in the same cross-section of a pipe or spigot
3.1.1.8
nominal wall thickness (en)
numerical designation of the wall thickness of a component, which is a convenient round number, approximately equal
to the manufacturing dimension in millimetres (mm)
NOTE For thermoplastics components conforming to EN 1555, the value of the nominal wall thickness, en, is identical to the specified minimum
wall thickness at any point, emin.
3.1.1.9
wall thickness (at any point) (e)
wall thickness at any point around the circumference of a component
NOTE The symbol for the wall thickness of the fittings and valves body at any point is E
3.1.1.10
minimum wall thickness (at any point) (emin)
minimum value for the wall thickness at any point around the circumference of a component, as specified
3.1.1.11
maximum wall thickness (at any point) (emax)
maximum value for the wall thickness at any point around the circumference of a component, as specified
3.1.1.12
mean wall thickness (em)
arithmetical mean of a number of measurements of the wall thickness, regularly spaced around the circumference
and in the same cross-section of a component, including the measured minimum and the measured maximum
values of the wall thickness in that cross-section
3.1.1.13
tolerance
permitted variation of the specified value of a quantity, expressed as the difference between the permitted
maximum and the permitted minimum value
3.1.1.14
wall thickness tolerance (ty)
permitted difference between the wall thickness at any point, e, and the nominal wall thickness, en
NOTE en e ≤ en+ty
3.1.1.15
standard dimension ratio (SDR)
numerical designation of a pipe series, which is a convenient round number, approximately equal to the dimension ratio
of the nominal outside diameter, dn, and the nominal wall thickness, en
EN 1555-1:2002(E)
S=MRS / S
3.1.3.5
melt-mass flow rate (MFR)
value relating to the viscosity of the molten material at a specified temperature and load, expressed in grams per 10
min (g/10 min)
3.1.4.2
maximum operating pressure (MOP)
maximum effective pressure of the fluid in the piping system, expressed in bar, which is allowe d in continuous use.
It takes into account the physical and the mechanical characteristics of the components of a piping system
NOTE It is calculated using the following equation:
20 x MRS
MOP =
Cx(SDR-1)
3.1.4.3
reference temperature
temperature for which the piping system is designed. It is used as the base for further calculation when designing a
piping system or parts of a piping system for operating temperatures different from the reference temperature
3.2 Symbols
C overall service (design) coefficient
de outside diameter (at any point)
dem mean outside diameter
dem,max maximum mean outside diameter
dem, min minimum mean outside diameter
de nominal outside diameter
E wall thickness (at any point) of a fitting and valve body
e wall thickness (at any point) of a pipe
em mean wall thickness
emax maximum wall thickness (at any point)
emin minimum wall thickness (at any point)
en nominal wall thickness
ty wall thickness tolerance
S design stress
3.3 Abbreviations
DN : nominal size
DN/OD : nominal size, outside diameter related
LCL : lower confidence limit
EN 1555-1:2002 (E)
PE polyethylene
R series of preferred numbers, conforming to the Renard series
SDR standard dimension ratio
4 Material
4.2 C o m p o u n d
4.2.1 Additives
The compound shall be made by adding to the polyethylene base polymer only those additives necessary for the
5 6
manufacture of pipes, fittings and valves conforming to EN 1555-2, EN 1555-3f l or EN 1555-4' ), as applicable,
and for their fuseability, storage and use.
All additives shall be used according to national legislation (e.g. cadmium). They shall be uniformly dispersed.
4.2.2 Colour
The colour of the compound shall be yellow or black.
4.2.3 Characteristics
4.2.3.1 Characteristics of the compound in the form of granules
The compound in the form of granules used for the manufacture of pipes, fittings and valves shall have
characteristics conforming to the requirements given in Table 1.
EN 1555-1:2002 (E)
a Test parameters
Characteristic Requirements Test method
Parameter Value
3
Conventional density > 930 kg/m Test temperature 23 °C Shall ISO 1183
conforming to EN ISO (base polymer) Number of test pieces'" conform to ISO
1872-1) 1183
c
Oxidation induction time > 20 min Test temperature
0
200 °C 3 EN 728
(Thermal stability) Number of test pieces
Melt mass-flow rate (0,2^MFR<1,4)g/10min Loading mass Test 5 kg 190 °C 10 EN ISO 1133
(MFR) Maximum deviation of ± 20 % temperature Time 0 min Shall
d
of the nominated value Number of test pieces conform to EN
ISO 1133
h
Pigment dispersion Grade S 3 Preparation of test Free a SO 18553
pieces Number of test Shall conform to
pieces'* ISO 18553
The compound shall be evaluated in accordance with ISO/TR 9080:1992 where a pressure test is made in
accordance with EN 921 to find the aLCl. The MRS-value shall be derived from the aLCL and the compound shall be
classified by the compound producer in accordance with EN ISO 12162.
The conformity of the designation of the compound to the classification given in Table 4 shall be demonstrated by the
compound producer.
Where fittings are manufactured from the same compound as pipes, then the material classification shall be the same
as for pipes.
For the classification of a compound intended only for the manufacture of fittings, the test piece shall be an
injection-moulded pipe in accordance with EN 12107.
EN 1555-1:2002(E)
Bibliography
[1 ] EN 12007-2:2000, Gas supply systems - Pipelines for maximum operating pressure up to and including 16 bar
- Part 2: Specific functional recommendations for polyethylene (MOP up to and including 10 bar);
[2] ISO 3:1973, Preferred numbers — Series of preferred numbers.
[3] ISO 497:1973, Guide to the choice of series of preferred numbers and of series containing more rounded
values of preferred numbers.
[4] ISO 760:1978, Determination of water — Karl Fischer method (General method).
[5] EN 1555-3, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 3: Fittings.
[6] EN 1555-4, Plastics piping systems for the supply of gaseous fuels — Polyethylene (PE) — Part 4: Valves.
[7] prCEN/TS 1555-7, Plastics piping systems for the supply of gaseous fuels - Polyethylene (PE) - Part 7:
Guidance for the assessment of conformity.