Sample Quality Manual
Sample Quality Manual
Sample Quality Manual
BF
Logistics & EM Americas
AVNET Logistics
&
EM Americas
Quality Manual
Avnet is committed to ensuring customer satisfaction while meeting all customer and applicable legal,
statutory and regulatory requirements. This is accomplished by ensuring that the Quality Management
System (QMS)and Environmental Management System (EMS), as applicable is implemented, effective
and continually improving to meet the ever changing needs of our customers, community, and Avnet.
Top Management is committed to lead the organization using the eight (8) Quality Management
Principles:
1. Customer Focus
2. Leadership
3. Involvement of People
4. Process Approach
5. System Approach to Management
6. Continual Improvement
7. Factual Approach to Decision-making
8. Mutually beneficial supplier relationships
This Quality System Manual defines the policies and procedures used to ensure that products and
services meet the customer requirements.
Maintenance of this manual is the responsibility of the V.P. Global Quality, Andy De La Torre. All
questions regarding this manual should be directed to him.
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Table of Content
ISO 9001:2008 ISO 14001:2004
Page Paragraph Subject Title Clause # Clause #
1 Cover Page
2-3 Table of Content
4 1.0 Purpose 4.2.1; 4.2.2 4.4.4
4 2.0 Scope 4.2.1; 4.2.2 4.1; 4.4.4
4-5 3.0 Exclusions and Not Applicable Clauses 4.2.2
5 4.0 Relevant Documents
5-6 5.0 Management Responsibility 4.2.1; 5.0; 5.1; 4.2; 4.3.3; 4.4.3;
5.2; 5.3; 5.4.1; 4.4.4; 4.6
5.5.3; 8.5.1
6 6.0 Organization 5.5; 5.5.1 4.4.1
7 7.0 Management Representative 5.5.2 4.4.1
7 8.0 Management Review 5.6; 5.6.1; 4.6
5.6.2; 5.6.3;
8.5.1
7 9.0 Customer Satisfaction 8.2.1; 8.5.1
8 10.0 Resources 6.0; 6.1; 6.3; 4.4.1
8.5.1
8 11.0 Training 6.2.1; 6.2.2 4.4.2
8 12.0 Planning 5.4.2; 7.1 4.3; 4.3.1;
4.3.2; 4.3.3
9 13.0 Customer Requirements 5.2; 7.2; 7.2.1;
7.2.2; 7.2.3
9 14.0 Documentation 4.0; 4.1; 4.2.1; 4.1; 4.4.4; 4.4.5
4.2.2
9-10 15.0 Document Control 4.2.1; 4.2.3 4.4.4; 4.4.5
10 16.0 Control of Records 4.2.1; 4.2.4 4.5.4
10-11 17.0 Purchasing 7.4; 7.4.1;
7.4.2; 7.4.3
11 18.0 Control of Customer Supplied Product 7.5.4
11 19.0 Product Identification and Traceability 7.5.3
11-12 20.0 Process Control 4.1; 6.3; 6.4; 4.4.6
7.5; 7.5.1
12 21.0 Inspection and Testing 7.4.3; 8.2.3;
8.2.4; 8.3
12-13 22.0 Control of Monitoring and Measuring 7.5.1; 7.6 4.5.1
Equipment
13 23.0 Control of Nonconforming Product 8.3 4.5.3
13 24.0 Corrective Action and Preventive Action 8.5.2; 8.5.3 4.5.3
14 25.0 Handling, Storage, Preservation, Packaging, 7.5.1; 7.5.5
and Delivery
14 26.0 Internal Audits 8.2.2 4.5.5
14 27.0 Statistical Techniques 8.0; 8.1; 8.4 4.5.1
14 28.0 Continual Improvement 8.5; 8.5.1 4.1; 4.3.3
14 29.0 Design and Development (Not Applicable) 7.3
14-15 30.0 Emergency Preparedness and Response (EMS) 4.4.7
15 31.0 Evaluation of Compliance (EMS) 4.5.2
15 32.0 Communications (EMS) 4.4.3
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ISO 13485
Page Paragraph Subject Title Clause #
20-25 34.0 Supplemental Requirements for ISO 13485 4.2.1; 4.2.3; 4.2.4; 5.5.1; 5.5.2;
Registered Facilities 5.6.2; 5.6.3; 6.1; 6.3; 6.4; 7.1;
7.2.2; 7.2.3; 7.4.1; 7.4.2; 7.4.3;
7.5.1.1; 7.5.1.2; 7.5.1.2.1;
7.5.1.2.2; 7.5.1.2.3; 7.5.1.3;
7.5.2.1; 7.5.2.2; 7.5.3.1; 7.5.3.2;
7.5.3.2.1; 7.5.3.2.2; 7.5.3.3; 7.5.5;
7.6; 8.1; 8.2.1; 8.2.4.2; 8.3; 8.4;
8.5.1; 8.5.2; 8.5.3
TS16949
Page Paragraph Subject Title Clause #
25-33 35.0 Supplemental Requirements for TS16949 4.1.1; 4.2.3.1; 4.2.4.1; 5.1.1;
Registered Facilities 5.4.1.1; 5.5.1.1; 5.5.2.1; 5.6.1.1;
5.6.2.1; 6.2.2.2; 6.2.2.3; 6.2.2.4;
6.3.1; 6.3.2; 6.4.1; 6.4.2; 7.1.1;
7.1.2; 7.1.3; 7.1.4; 7.2.1.1;
7.2.2.1; 7.2.2.2; 7.2.3.1; 7.3;
7.3.1.1; 7.3.2.2; 7.3.2.3; 7.3.3.2;
7.3.4.1; 7.3.5; 7.3.6.1; 7.3.6.2;
7.3.6.3; 7.4.1.1; 7.4.1.2; 7.4.1.3;
7.4.3.1; 7.4.3.2; 7.5.1.1; 7.5.1.2;
7.5.1.3; 7.5.1.4; 7.5.1.5; 7.5.1.6;
7.5.1.7; 7.5.1.8; 7.5.2.1; 7.5.3.1;
7.5.4.1; 7.5.5.1; 7.6.1; 7.6.2;
7.6.3.1; 7.6.3.2; 8.1.1; 8.1.2;
8.2.1.1; 8.2.2.1; 8.2.2.2; 8.2.2.3;
8.2.2.4; 8.2.2.5; 8.2.3.1; 8.2.4.1;
8.2.4.2; 8.3.1; 8.3.2; 8.3.3; 8.3.4;
8.4.1; 8.5.1.1; 8.5.1.2; 8.5.2.1;
8.5.2.2; 8.5.2.3; 8.5.2.4;
Appendices
Appendix I Registered Facilities
Appendix II Organization Chart
Appendix III Processes - ISO 9001 & ISO 14001
Appendix IV QMS/EMS Procedures
Appendix V Programming QMS Processes - TS16949
Appendix VI AS9100 Cross Reference Document
Appendix VII Logistics QMS Processes - AS9100
Appendix VIII Value-Add Assembly QMS Processes - AS9100
Appendix IX Programming QMS Processes - AS9100
Appendix X Elements of EMS Interaction
Appendix XI ATS Business Process Documents
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1.0 Purpose
1.1 This manual defines the policies and procedures used at Avnet to document the:
Quality Policies (QMS and EMS),
Quality Objectives,
Requirements of ISO 9001 and ISO 14001,
Supplemental requirements of AS9100, ISO 13485, and TS16949,
Requirements for effective planning, operation and control of processes, and
Records maintained.
1.2 Supplemental requirements for facilities registered to AS9100 are in section 33.0 of this
manual.
1.3 Supplemental requirements for facilities registered to ISO 13485 are in section 34.0 of this
manual.
1.4 Supplemental requirements for facilities maintaining compliance to TS16949 are in section
35.0 of this manual.
2.0 Scope
2.1 This manual defines the QMS and EMS requirements, as applicable used at each Logistics
Americas facility defined in Appendix I.
2.1.1 Appendix I reference to ISO 9001 registered facilities, activities and clauses not
applicable at each location are listed on page 1.
2.1.2 Appendix I reference to AS9100 registered facilities, activities and clauses not
applicable at each location are listed on page 2.
2.1.3 Appendix I reference to ISO14001 registered facilities, and the scope of each
facility is listed on page 2.
2.1.4 Appendix I reference to ISO13485 registered facilities and the scope of each
facility is listed on page 2.
3.0 Exclusions and Not Applicable Clauses
3.1 ISO 9001
3.1.1 Clause 7.3 Design and Development, is not performed within Avnet Logistics and
Avnet EM Americas, since all locations distribute, program and/or assemble
electronic components/computer products/cables/connectors for franchised
suppliers and/or to customer requirements. Product Design and Development is
the responsibility of the customer.
3.1.2 Clause 7.5.2, Production and Service Operations, is not applicable. No
processes exist that cannot be verified by subsequent measurement or
monitoring. Clause 7.5.2 is addressed by Supplement III for ISO 13485.
3.2 AS9100
3.2.1 Clause 7.3, Design and Development, is not performed within Avnet EM
Americas and Avnet Logistics, since all locations distribute, program and/or
assemble electronic components/computer products/cables/connectors for
franchised suppliers and/or to customer requirements. Product Design and
Development is the responsibility of the customer.
3.2.2 Clause 7.5.1.1 of AS9100, Production Process Verification is not applicable for
Connector Assembly. Avnet is the QPL assembler for Connector Manufacturers
and assemble the connectors for customer orders to manufacturer’s instructions.
3.2.3 Clause 7.5.1.4 of AS9100, Post Delivery Support is not applicable in facilities
registered to AS9100. Servicing is not applicable to Avnet’s distribution,
assembly, or value-add business.
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Environmental Policy
Avnet is committed to practicing environmentally responsible business processes. Our goal is
continual improvement, prevention of pollution, and compliance with applicable legal and other
requirements relating to our environmental aspects.
5.3 Top management communicates to the organization its commitment to the QMS and EMS
through system news, newsletters, broadcasts, etc.
5.4 Management in all areas communicates to their organization at all levels the effectiveness of
the QMS and the importance of meeting customer as well as legal, statutory and regulatory
requirements.
5.5 Top management has defined measurable objectives for quality for the applicable division,
which are derived from the objectives set by Executive Management. These objectives
include product requirements, are consistent with the Quality Policy, and are measurable.
Quality objectives are measurable and the achievement of the objectives is included in
management review. The Quality Objectives are located on the Quality Assurance Intranet
site.
5.5.1 Environmental objectives and targets are facility specific. Management at each
location registered to ISO14001 has established and documented the locations’
environmental objectives and targets, assigned responsibility for achieving
objectives and targets and methods, resources and time-frame by which they are
to be achieved. The objectives and targets are measurable, where practicable,
and the achievement of the objectives and targets is included in management
review.
6.0 Organization
6.1 The organization is comprised of:
Marketing/Sales
Human Resources
Purchasing
Logistics
Value Add (Programming, Integration, Connector & Cable Assembly)
Quality Assurance
Information Services
6.2 Organization charts that show the relationship of the organizations to the corporate
management structure and the relationship of the various functions to each other are
maintained on the Avnet Intranet. The corporate organization is shown in Appendix II and is
comprised of the Product Business Groups and Sales for the three major product types
represented by EM Americas, Broadline and Memec (Integrated Circuits and
Semiconductors), and IP&E Interconnect, Passive and Electro Mechanical). Also,
represented is ATS Americas, which is comprised of Sales & Marketing, Purchasing,
Materials, and Support Operations. Located within the Logistic Center Group are the
warehouses, value add assembly, programming centers and integration that support EM
Americas and ATS Americas.
6.3 Employees within the organization have a clear understanding of their roles and
responsibilities within the company through training and as defined in specific work
instructions.
6.4 Job descriptions define each employee's general job requirements and are posted on the
Avnet Intranet or maintained within job description manuals at each location. Annual goal
setting to define specific tasks and responsibilities for the current year are given to each
employee.
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8.2 The management review is utilized by Top Management to ensure the quality and
environmental policies and objectives continue to meet needs, identify areas for
improvement/change of the QMS and its processes and the EMS, as applicable and
product/service related to customer requirements and any additional resources needed.
9.0 Customer Satisfaction
9.1 Internal generated customer surveys, Industry Comparative Surveys, customer returns and
customer corrective action requests are used as a means of evaluating the customer's
perception of Avnet and whether the customer's requirements are met. This information
gathered from surveys is evaluated, analyzed by the Avnet customer satisfaction team, and
used to identify areas for improvement.
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10.0 Resources
10.1 Top management has identified and provided the resources needed to implement, maintain,
and continually improve the effectiveness of the QMS and EMS while enhancing customer
satisfaction by meeting customer and regulatory requirements. Personnel have also been
identified for the performance of work and verification activities. Management has identified
the equipment, buildings, work environment, communication systems, transportation, utilities,
information systems, security, computers, software and support services needed to ensure
customers’ requirements are consistently achieved.
11.0 Training
11.1 Documented procedures for identifying training needs and providing for the training of all
personnel performing activities affecting conformity to product requirements and/or that have
the potential to cause a significant environmental impact have been established and
maintained. Personnel performing specific assigned tasks are qualified based on appropriate
education, training, and/or experience as required. If employees do not have the required
education and/or experience, the necessary training is provided to ensure employees are
competent to perform the assigned tasks. The training provided is periodically assessed to
determine its effectiveness. Records of training and appropriate education or experience are
maintained.
11.2 Employees working in an EMS registered facility will be made aware of the importance of
conformity to the environmental policy and procedures and the EMS, the significant
environmental aspects and related actual or potential impacts associated with their work and
the benefits of improved personal performance, their roles and responsibilities in achieving
conformity with the requirements of the EMS, and the potential consequences of departure
from procedures.
12.0 Planning
12.1 Planning is used as a method of achieving the Quality Policy and objectives and the
Environmental Policy and objectives and targets; and as a means for meeting the
requirements for products, projects, or contracts. Planning is consistent with documented
requirements found throughout the quality and EMS systems. These requirements are found
within, but not limited to documents known as quality plans, business plans, marketing plans,
improvement plans, procedures, work instructions, Customer Inspection Instructions (CII's),
Special Handling Codes (SHC's), statement of work (SOW), customer specifications and
build procedures.
12.2 The Quality Manager at each EMS registered facility co-ordinates the identification of the
environmental aspects of the facilities activities, products and services that it can control and
those that it can influence and to determine those aspects that have or can have a significant
impact on the environment. The environmental aspects, impacts and significance will be
documented and kept up to date.
12.3 Each location registered to ISO14001 has identified the legal and other requirements
applicable for that location and how those requirements apply to its environmental aspects.
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15.3 Current revisions of appropriate documents are available at all locations where operations
essential to the effective functioning of the quality and environmental (as applicable) system
is performed. Invalid and/or obsolete documents are promptly removed from all points of
issue and/or use. If obsolete documents are retained for legal and/or knowledge
preservation, the documents are identified to prevent unintended use.
15.4 Documents are reviewed as required, changes made when required, and these
incorporations are coordinated with the customer and/or regulatory authority, as applicable.
Changes to documents are reviewed and approved by the same functions/organizations that
performed the original review and approval, unless specifically designated otherwise prior to
issuance.
16.0 Control of Records
16.1 Documented procedures for the identification, storage, protection, retrieval, retention time,
and disposition of records have been established and maintained. The records are
controlled, legible, readily identifiable, traceable and retrievable. Records are maintained to
demonstrate conformance to specified requirements and the effective operation of the quality
and environmental systems. When contractually specified by the customer, quality records
are made available to the customer or the customer's representative for evaluation for an
agreed period. Records may be in the form of any type of media, such as hard copy or
electronic media.
16.2 As a minimum, the following records are controlled:
Supplier/subcontractor Evaluations,
Traceability (Unique ID of product),
Customer Supplied Product report of damage/loss to customer,
Calibration results and verification,
Internal Audit,
Inspector’s Identification,
Nonconforming Product,
Results of corrective actions taken and follow-up activities,
Results of preventive actions taken and follow-up activities,
Periodic evaluation of compliance with applicable legal requirements (EMS only),
Periodic evaluation of compliance with other environmental requirements (EMS only).
17.0 Purchasing
17.1 Suppliers/subcontractors have been evaluated and selected based on their ability to meet
product and quality requirements including quality system and any specific quality assurance
requirements. Suppliers/subcontractors are periodically assessed and product quality
reviewed as a means of controlling suppliers and subcontractors. This control is dependent
upon the type of product, the impact of the supplied product/service on the quality of the final
product and where applicable on quality audit reports and/or quality records of the
performance of suppliers/subcontractors. Lists of acceptable suppliers and subcontractors
are maintained.
17.2 Purchasing documents contain information that clearly describes the product to be ordered.
This information includes where applicable type, class, grade, or other precise identification,
title or other positive identification and applicable issues of specifications, drawings, process
requirements, inspection instructions and other relevant technical data, including
requirements for approval or qualification of product, procedures, process equipment and
personnel, and title, number and issue of any quality system standard to be applied.
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20.4 Monitoring, measuring and control of suitable process parameters and product
characteristics are performed, where applicable.
20.5 The work environment is controlled to the extent necessary to achieve conformity of product
requirements or as specified in regulatory documents.
21.0 Inspection and Testing
21.1 Documented procedures for inspection and testing activities have been established and
maintained in order to verify that the specified requirements for the product are met. The
required inspection and testing and the records to be established are detailed in these
procedures.
21.2 An inspection is performed upon receipt of product from the suppliers. No material may be
used or processed until it has been inspected or otherwise verified upon receipt as
conforming to specified requirements.
21.3 In-Process Inspection and Testing is performed in accordance with established documented
procedures as applicable to the operations being performed.
21.4 Final inspection and/or testing are performed in accordance with documented procedures to
provide the evidence of conformance of the finished product to the specified requirements.
Documented procedures for final inspection and testing require that all specified inspections
and tests including those specified either upon receipt of product or in-process have been
carried out and that the results meet specified requirements.
21.5 Records provide evidence that the product has been inspected and/or tested, clearly show
that the product has passed or failed the inspection and/or test according to the defined
acceptance criteria and identify the inspection authority responsible for the release of
product.
21.6 Any material rejected at Receiving, In-Process, or Final Inspection and Test, is positively
identified, segregated from the flow of acceptable product, and processed in accordance with
requirements specified in the Control of Nonconforming Product procedure. Documented
procedures ensure that only after product has been subjected to all required inspections and
tests, required data recorded and reviewed is the product identified as acceptable, and
permitted to progress to the next process step. No product is dispatched until all the activities
specified in the documented procedures have been satisfactorily completed and the
associated data and documentation is available and authorized.
22.0 Control of Monitoring and Measuring Equipment
22.1 Documented procedures to control, calibrate, and maintain inspection, measuring and test
equipment (including test software) used to demonstrate the conformance of product to the
specified requirements and/or used to monitor and measure key characteristics that can
have a significant environmental impact, as applicable have been established and
maintained. All measuring and test equipment that can affect product quality or is used to
monitor and measure key characteristics that can have a significant environmental impact,
has been identified, calibrated or verified or both, and/or adjusted at prescribed intervals, or
prior to use, against certified equipment having known valid relationship to international or
nationally recognized standards. If no such standards exist, the basis used for calibration is
documented in calibration procedures.
22.2 The inspection, measuring and test equipment is documented in records and/or procedures,
which include the details of equipment type, unique identification, location, frequency of
checks, check method, acceptance criteria and the action to be taken when results are
unsatisfactory. The equipment is identified with a sticker or other approved suitable indicator
to show the calibration status and identification of equipment.
22.3 An assessment is made and documented on the validity of previous inspection and test
results when inspection, measuring, or test equipment is found to be out of tolerance when
calibrated. Appropriate action is taken on equipment and any product affected.
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22.4 Inspection, measuring and test equipment is calibrated/adjusted in the same environment as
used and is protected from damage and deterioration during handling, maintenance, and
storage. Safeguards are applied to inspection, measuring and test equipment, including both
test hardware and test software, to prevent adjustments, which would invalidate the
calibration setting.
23.0 Control of Nonconforming Product
23.1 Documented procedures have been established and maintained to ensure that product that
does not conform to specified requirements is prevented from unintended use and the
individuals who have the responsibility and authority for the disposition of the product is
specified. Control is provided for identification, documentation, evaluation, segregation (when
practical), and disposition and for notification to the functions concerned.
23.1.1 Documented procedures have been established, implemented and maintained
for dealing with actual or potential nonconformities associated with environmental
issues. The procedure defines the process for identifying and correcting the
nonconformity and action(s) taken to mitigate its environmental impacts,
investigating nonconformities, determining their causes and taking actions in
order to avoid recurrences.
23.2 Nonconforming product may be reworked to meet the specified requirements, accepted with
or without repair by waiver, rejected or scrapped. The proposed use or repair of product,
which does not conform to specified requirements, is reported for waiver to the customer or
customer's representative. Repaired and/or reworked product is re-inspected to ensure it
complies with the specified requirements.
23.3 The use of a positive recall system is used when deemed prudent and is documented as part
of containment in associated Avnet Quality Feedback System responses, as applicable.
Where applicable, organization specific procedures have been created.
23.4 Any product found to be defective after shipment to the customer may be returned for
evaluation as authorized by the applicable sales and marketing representative.
24.0 Corrective Action and Preventive Action
24.1 Documented procedures for implementing corrective and preventive action have been
established and maintained.
24.2 Corrective actions are taken when corrective action requests are received from customers,
when problems occur in process, with product, process, quality or environmental system, or
reported environmental issues and when audit findings are identified. The nonconformity
identified is corrected, an investigation conducted to determine the root cause and an action
implemented to prevent the recurrence of the nonconformity. Results of the investigation
and the corrective action taken are documented and records maintained. Follow-up is
performed on corrective action responses to ensure that the corrective action was
implemented and effective in correcting the nonconformity.
24.2.1 Actions taken for environmental issues or EMS nonconformities are appropriate
to the magnitude of the problems and the environmental impacts encountered.
24.2.2 Any changes to the EMS are made, as necessary as a result of the actions taken
for identified nonconformities.
24.3 Appropriate sources of information such as processes and work operations that affect
product quality, waivers, audit results, quality and environmental records, and customer
complaints are periodically reviewed to detect, analyze, and eliminate potential causes of
nonconformities. The records maintained include the analysis performed in determining the
preventive action identified, the steps needed to be performed for implementation, the
controls to be applied to ensure it is effective and the review to determine effectiveness of
the preventive action implemented.
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30.2 A review is periodically performed, where necessary to revise emergency preparedness and
response procedures, in particular, after an occurrence of an accident or emergency
situation.
30.3 Where practicable, tests will be performed to check for emergency preparedness and
response.
31.0 Evaluation of Compliance (EMS)
31.1 Compliance with applicable legal and other requirements is periodically performed by an
auditor knowledgeable in the applicable legal and requirements at each facility registered to
ISO14001. A report is generated and corrective actions taken. The report of the evaluation
results and the corrective actions taken are kept on file.
32.0 Communications (EMS)
32.1 Employees at all levels located in facilities registered to ISO14001 will receive EMS
awareness training, which will include information on the facility identified environmental
aspects and environmental programs.
32.2 Periodically employees will receive updates regarding the performance of the environmental
programs and the achievement of the objectives and targets.
32.3 Requests for information received by the facilities regarding the significant environmental
aspects and EMS will be forwarded to Avnet’s legal department, as applicable.
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33.47 The use of a positive recall system is used when deemed prudent and is documented as part
of containment in associated Avnet Quality Feedback System responses, as applicable.
Where applicable, organization specific procedures have been created.
33.48 If product qualifications are required, the records shall provide evidence that the product
meets defined requirements.
33.49 All documents required to accompany the product are included at shipping. Documents
required to accompany product are specified in procedures, work instructions, and/or special
instructions on each order. Each order requiring accompanying documents is checked to
ensure documents are available at shipping. Documents are placed in a protective envelop
identified as containing documents.
Control of Nonconforming Product (AS9100 – 8.3)
Note: Nonconforming product includes product returned from the customer.
33.50 The documented procedure for handling and control of nonconforming product defines the
responsibility and authority for review and disposition of nonconforming product and the
process for approval of personnel making these decisions.
33.51 Customers will be notified of product shipped to them which has been reported as
nonconforming by the product supplier or identified by Avnet, which affects reliability or
safety. Notification shall include a clear description of the nonconformity, which will include
as necessary parts affected, customer and/or organization part numbers, quantities, and
date(s) delivered.
33.52 In dealing with nonconforming product the necessary actions to contain the effect of the
nonconformity on other processes or products are taken.
33.53 Use-as-is or repair dispositions are not to be used unless specifically authorized by the
customer, if the product is produced to customer design or the nonconformity results in a
departure from the contract requirements.
33.54 Product disposition for scrap shall be conspicuously and permanently marked, or positively
controlled, until physically rendered unusable.
Continual Improvement (AS9100 – 8.5.1)
33.55 Continual improvement projects are followed-up on to ensure that they are implemented and
effective.
Corrective Action (AS9100 – 8.5.2)
33.56 Corrective actions are requested from the supplier when it has been determined that the
supplier is responsible for the nonconformity.
33.57 Corrective actions which have not been provided in a timely manner are escalated to the
next higher level of management. A new corrective action is issued when the original
corrective action response is found to be ineffective in correcting the problem.
33.58 Corrective action evaluations include determining if additional nonconforming product exists
based on the nonconformities and taking further action, if required.
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34.24 Labeling and packaging requirements have been implemented and controlled as required by
customer requirements within build instructions.
34.25 Identification and traceability of individual batches of medical devices is maintained. This
includes traceability of system components to the assembly level, where required. The
identification and traceability is recorded and identifies the amount manufactured and
amount approved for distribution. The record is verified and approved.
Control of Production and Service Provision-Specific Requirements
(ISO 13485 – 7.5.1.2; 7.5.1.2.1; 7.5.1.2.2; 7.5.1.2.3; 7.5.1.3)
Clauses 7.5.1.2 through 7.5.1.3 are not applicable to Avnet’s business.
Validation of Processes for Production-General Requirements (ISO 13485 – 7.5.2.1)
34.26 All production processes are validated internally and as requested by the customer.
34.27 Criteria for the review and approval of the processes are defined in the build instructions.
34.28 Equipment is designated within the build instruction and controlled per the equipment
calibration and maintenance process. Personnel are qualified in accordance with the training
process.
34.29 Methods and procedures have been documented, implemented and controlled per the
document control process.
34.30 Control of records and the maintenance of the required records are as specified in the
records procedure and records retention chart.
34.31 Revalidation as applicable is specified within the build instructions.
34.32 Validation of computer software is documented unless deemed as inappropriate.
34.33 Records of computer software validation are maintained in accordance with the records
procedure unless deemed as inappropriate.
Particular Requirements for Sterile Medical Devices (ISO 13485 – 7.5.2.2)
No sterile medical devices are processed by Avnet.
Identification (ISO 13485 – 7.5.3.1)
34.34 The identification of product is documented within the integration and packaging procedures.
34.35 A documented procedure defines how medical product that has been shipped and returned
is identified and distinguished from conforming product.
Traceability (ISO 13485 – 7.5.3.2; 7.5.3.2.1; 7.5.3.2.2)
34.36 A documented procedure has been established for traceability. The procedure defines the
requirements for product traceability and the records to be maintained.
Avnet does not produce any active implantable medical devices or implantable medical
devices.
Status Identification (ISO 13485 – 7.5.3.3)
34.37 Identification of the status of the product is maintained throughout production, storage,
installation, and servicing of product. This includes inspection and test status. Product is
only released after it has met all inspection and test criteria; where deviation to a process is
required, it is documented through issuance of a Quality Bulletin.
Preservation of Product (ISO 13485 – 7.5.5)
34.38 Documented procedures and/or work instructions are maintained for preserving the
conformity of product during internal processing and delivery to the customer.
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34.39 Where shelf life product is used it is controlled and conditions for control are documented in
procedures and work instructions, as applicable.
Control of Monitoring and Measuring Devices (ISO 13485 – 7.6)
34.40 Subject matter experts determine the monitoring and measurement activities appropriate to
demonstrate conformity of product to predetermined requirements that are documented
within procedures and build instructions or subsequent customer inspection instructions.
Measurement, Analysis, and Improvement-General (ISO 13485 – 8.1)
34.41 Internal audits are conducted with the goal of continually improving the processes and
maintaining the effectiveness of the QMS.
Feedback (ISO 13485 – 8.2.1)
34.42 Avnet continually seeks feedback from customers to determine if their requirements are
achieved. This feedback takes place during the prototype process and post build vehicles
for product, process and business related feedback.
34.43 Customer Advisory Council and Avnet Customer Loyalty Program activities serve to
proactively seek feedback from customers on a regular basis. Corrective and preventive
actions are recorded within reports and the Process Improvement Request process.
34.44 No national or regional regulations have been identified that require Avnet to gain experience
from the post-production phase for inclusion into the feedback system.
Active Implantable Medical Devices and Implantable Medical Devices (ISO 13485 – 8.2.4.2)
Not applicable to the products supplied. Implantable devices are not being supplied.
Control of Nonconforming Product (ISO 13485 – 8.3)
34.45 The responsibility for review and disposition including acceptance of product under
concession is only authorized if regulatory requirements have been met. Records of the
identity of the person (s) authorizing the concession are maintained.
34.46 Instructions for rework, including re-inspection are accessible to and utilized by the
appropriate personnel. Reworked product is re-inspected in accordance with the designated
processes, build instructions and/or applicable quality plans, work instructions, and
workmanship standards. The documentation for rework is subject to the same review and
approval as the original build documentation.
Analysis of Data (ISO 13485 – 8.4)
34.47 Data analyzed to determine the effectiveness of the QMS includes process, product,
customer satisfaction (feedback), supplier performance, and trends identifying opportunities
for improvement within the business as described in the Analysis of Data procedure.
34.48 Records of the results of the analysis of data are maintained in accordance with the record
retention procedure.
Improvement (ISO 13485 – 8.5.1)
34.49 The nonconforming procedure includes the requirements for issue and implementation of
advisory notices.
34.50 Customer complaint investigations are recorded and maintained within the corrective action
system. If a customer complaint is not followed by a corrective/preventive action, the reason
shall be authorized and recorded. If investigations determine that the component
manufacturers or subcontractors contributed to the customer complaint, corrective actions
shall be obtained from them.
34.51 Notification to regulatory authorities of any adverse events shall be made as required by
national or regional regulations require.
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35.12 Facility Quality Assurance Managers at each location have been given the responsibility to
resolve corrective actions and ensure preventive actions are implemented.
Management Review (TS16949 – 5.6.1.1; 5.6.2.1)
35.13 The management reviews include all elements of the quality management system,
performance trends as part of continual improvement, monitoring of quality objectives and
the reporting and evaluation of the cost of poor quality. The records of the management
reviews are maintained by the Management Representative and include achievement of the
business plan quality objectives and customer satisfaction with the product supplied.
35.14 If the customer has provided information on potential field failures, an analysis of the failure
and its impact on quality, safety, or the environment is included in the management review.
Competence, Awareness, and Training (TS16949 – 6.2.2.2; 6.2.2.3; 6.2.2.4)
35.15 A documented procedure has been established and is maintained for identifying training
needs and achieving competence of all personnel performing activities affecting product
quality. Personnel performing specific assigned tasks have been qualified on the basis of
education, training, skills, and/or experience, as required. Training is provided, as
appropriate, to satisfy customer specific requirements.
35.16 On the job training is provided for all jobs affecting quality, this includes any temporary
employees. All employees whose work affects quality are informed of the consequences to
the customer when nonconformances to customer requirements occur.
35.17 Employees are motivated to achieve quality objectives, to make continual improvements and
create an environment to promote innovation, through the use of the RESULTS, POP, and
Circle of Excellence programs as a minimum. The process includes the promotion of quality
and technological awareness throughout the whole organization through company meetings,
training and awareness sessions. The extent to which employees are aware of the
relevance and importance of their activities and how they contribute to the achievement of
the quality objectives is measured through personnel reviews and quality audit results.
Infrastructure (TS16949 – 6.3.1; 6.3.2)
35.18 A Multi-disciplinary approach is used for the planning of new plant, facilities, and equipment.
Plant layouts optimize material travel, handling, and value-added use of floor space, and
facilitate synchronous material flow. Existing operations are periodically evaluated and
monitored for effectiveness.
35.19 Contingency plans are made to satisfy customer requirements in the event of an emergency
such as utility interruptions, labor shortages, key equipment failure, and field returns. The
contingency plan is available on the Avnet Intranet website.
Work Environment (TS16949 – 6.4.1; 6.4.2)
35.20 Product safety and the means to minimize potential risks to employees are addressed in the
process procedures, equipment operation procedures, safety instructions, and during the
manufacturing process design and development.
35.21 Premises are maintained in a state of order, cleanliness, and repair.
Planning of Product Realization (TS16949 – 7.1.1)
35.22 Customer requirements and references to their technical requirements are included in the
product realization planning as a component of the production documents. When required
by the customer, any requirements for advanced process planning such as failure mode
effects and analysis (FMEA), control plan generation and production part approval (PPAP)
are complied with. The output from the product realization planning is defined as
documented control plans, process and operational procedures, work instructions, and forms
as appropriate.
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c) An information system for the timely reporting of product information arising from
usage.
Continual Improvement (TS16949 – 8.5.1.1; 8.5.1.2)
35.78 A process for continual improvement of the organization has been defined.
35.79 Continual improvement focuses on control and reduction of variation in the production
process parameters.
Corrective Action (TS16949 – 8.5.2.1; 8.5.2.2; 8.5.2.3; 8.5.2.4)
35.80 A defined process for problem solving leading to root cause identification and elimination has
been determined and documented. A customer-prescribed problem solving format is utilized
when requested by the customer.
35.81 Error proofing methods are included in the corrective action process.
35.82 Corrective actions are applied to similar process and products to eliminate the cause of
nonconformities.
35.83 Parts rejected by the customer are analyzed in a timely manner with the perspective of
initiating corrective action to prevent recurrence. Records of the analysis are kept and made
available to the customer upon request.
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Appendix I Rev. AD
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Appendix I Rev. AD
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Appendix II Rev. N
Avnet, Inc.
President/CEO
Avnet, Inc.
V. P. Customer
President EM CIO President ATS
Engagement
Avnet, Inc
Customer Loyalty
Chief Global
President EM President ATS
Logistics &
Americas Americas
Operations Officer
Group Sr VP-Dir
Exec Sales-
Sales & Marketing Americas Sales & Marketing
Operations Operations
Materials Defense/Aero Materials
Purchasing Electro-Air Marietta, GA Purchasing
Sr. V. P. Logistics
and Warehousing V. P. Global Traffic Sr. V. P. V. P. Global
Americas & Global & Transportation Programming Quality
Quality
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Appendix III Rev. D
INTEGRATION
INSPECTION
AND TESTING
PURCHASING
PROGRAMMING
CUSTOMER
SUPPLIED PROCESS
PRODUCT CONTROL
PRODUCT ID
AND
TRACEABILITY
CUSTOMER CORRECTIVE
RMA'S
SATISFACTION ACTION
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Appendix IV Rev. J
QMS/EMS Procedures
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Appendix V Rev. B
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Appendix V Rev. B
Contract
RFQ
review
Schedule/
Planning
Set up
Programming
Labeling
Marking
Verification
First Article Tape & Reel
PPAP Purchasing
APQP Verification
Store Ship
FEMA Lead Scan (As
applicable)
Baking (As
applicable)
Package/Label
Packaging
Receiving
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Appendix VI Rev. B
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Appendix VII Rev. A
• Business Planning
Top Management • Management Review
Top Management
Document Control
(Chandler) Internal System
Measurement, Analysis, Improvement
Audits
Resource Management (Chandler)
• Customer Satisfaction (On-Line Website)
Customer Requirements
Customer Satisfaction
• Training • Informal Customer Complaints (Sales Branch)
• Maintenance • Corrective Action (Chandler)
• Fixture Control • Nonconforming Material
• Calibration • Preventive action
• Returned Material Analysis
Customer Fulfillment
(See Flow Diagram)
•Scheduling/Planning • Labeling
• Logistics • Marking Subcontracted Processes
• Design • Verification (As applicable)
• Purchasing • Storage
RFQ • Receiving • Packaging
(Sales Branches) Completed Shipments
Product Design • Put Away Inventory • Shipping
(Customer) Contract Review • Pick Process
(Sales Branches) • Pack Process
• Ship Process
Input Output
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Appendix VII Rev. A
Schedule/Pla
nning Order download to
RF. Operator
picks per
instructions.
Product is
packaged to Ship
specification.
Purchasing
Order is inspected
as required, and
processed to ship
area.
Receiving
Order
Processed
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Appendix VIII Rev. A
Document Control
Internal System
(Chandler) Measurement, Analysis, Improvement
Audits
Resource Management (Chandler)
• Customer Satisfaction (On-Line Website)
Customer Requirements
Customer Satisfaction
• Training • Informal Customer Complaints (Sales Branch)
• Maintenance • Corrective Action (Chandler)
• Materials • Nonconforming Material
• Calibration • Preventive Action
• Returned Material Analysis
Customer Fulfillment
(See Flow Diagram)
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Appendix VIII Rev. A
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Appendix IX Rev. A
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Appendix IX Rev. A
Contract
RFQ
Review
Schedule/
Planning
Set up
Programming
Labeling
Marking
Verification
Tape & Reel
First Article Purchasing Verification
Lead Scan (As
Store Ship
applicable)
Baking (As
applicable)
Package/Label
Packaging
Receiving
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Appendix X Rev. C
Continual Improvement
•02-CAR-01
Environmental Policy
•QM0492
Management Review
• QM0492
Planning
•02-ENV-01 QM0492
Checking
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Appendix XI Rev. B
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