Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

416e Diagrama Electrico

Download as pdf or txt
Download as pdf or txt
You are on page 1of 24
At a glance
Powered by AI
The document provides an interactive schematic and wiring diagrams for various components of a machine.

The document describes components located in the cab, engine and chassis, as well as AccuGrade, air conditioning, and product link systems.

You can click on blue underlined text to navigate between schematic and machine views, and view all callouts for a given component.

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
KENR7660
April 2009

416E Backhoe Loader


Electrical System
BWC1-UP

Volume 1 of 2: Cab
Volume 2 of 2: Engine and Chassis

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Volume 1 of 2 - CAB

Schematic Machine
Component
Location Location
Accessory Power Port D-12 77
Alarm, Backup H-15 99
Alarm, Grade Control A-15 98
Flasher G-2 71
Fuse Block E-2 90
Ground, Control C-5 63
Ground, Lower Cab C-5 64
Ground, Upper Cab G-15 107
Motor, Front Wiper G-13 108
Motor, Rear Wiper G-15 109
Motor, Seat I-5 62
Relay, AWD Brake C-1 89
Relay, Backup Alarm G-1 106
Relay, Fuel Lift Pump H-2 70
Relay, Horn F-2 81
Relay, HVAC Power I-1 88
Relay, Position Lamp F-1 85
Relay, Power #1 I-2 86
Relay, Power #2 I-2 87
Relay, Ride Control C-1 89
Relay, Start H-2 69
Relay, Start Aid H-2 75
Resistor, Terminal D-12 66
Solenoid, Return To Dig Loader D-4 79
Solenoid, Ride Control #1 G-4 83
Solenoid, Ride Control #2 G-4 84
Suppressor, Arc B-2 74
Suppressor, Front Work F-8 72
Suppressor, Rear Work F-8 73
Suppressor, Ride Control Arc G-4 80
Switch, AWD I-9 68
Switch, Beacon C-14 93
Switch, Brake (LH) E-9 61
Switch, Brake (RH) E-9 60
Switch, Differential Lock F-8 59
Switch, Front Work Lamp C-14 94
Switch, Hazard C-8 65
Switch, Horn B-14 96
Switch, Horn (Front Console) H-9 100
Switch, Key A-15 91
Switch, Loader Handle Neutralizer D-5 67
Switch, Parking Brake E-12 76
Switch, Rear Wiper A-14 97
Switch, Rear Work Lamp B-14 95
Switch, Return To Dig E-4 101
Switch, Ride Control G-9 78
Switch, Ride Control Pressure G-4 82
Switch, Stalk B-9 102
Switch, Start Aid A-14 92
Switch, Steer Column Horn C-8 103
Switch, Xmsn Handle Nuetralizer I-5 105
Switch, XMSN Lock H-9 104
COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2

Schematic Machine
Component
Location Location
Alarm - Accugrade A-7 3
Alternator C-1 24
Assembly - Thermostat Wire C-5 53
Battery (Heavy Duty) D-2 23
Battery (Standard) D-2 23
Capacitor - Accugrade A-7 2
Control - Machine C-8 4
Display - Advisory B-2 5
Glow Plugs C-1 56
Ground - Accugrade A-2 17
Ground - Cab D-3 57
Ground - Engine D-3 57
Ground - Frame D-3 57
Ground - Upper Cab F-7 58
Ground - XMSN F-2 26
Horn - Forward E-2 20
Inclinometer A-5 6
Mast - Laser A-1 16
Module - Accugrade Power B-1 14
Motor - Blower C-5 52
Motor - Front Washer F-2 27
Motor - Fuel Lift Pump C-1 48
Motor - Rear Washer F-2 28
Motor - Starter C-2 21
Receiver - Laser A-1 15
Relay - A/C Shutoff C-6 51
Relay - High Speed C-4 55
Relay - Power Module B-1 13
Resistor - Accugrade A-7 1
Resistor - Excitation C-1 47
Resistor - Grade Control Terminal B-1 12
Resistor - Motor Speed C-5 54
Sender - Coolant Temperature E-2 32
Sender - Fuel Level E-2 38
Sender - Torque Converter Temperature E-2 19
COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2

Schematic Machine
Component
Location Location
Sensor - Boom Cylinder Position B-6 11
Sensor - Bucket Cylinder Position B-6 9
Sensor - E-Stick Cylinder Position B-6 8
Sensor - Fuel Water Separator F-2 41
Sensor - Stick Cylinder Position B-6 10
Sensor - Swing Position B-5 7
Solenoid - A/C Compressor Clutch F-1 30
Solenoid - AWD D-1 46
Solenoid - Differential Lock D-1 45
Solenoid - Forward F-2 25
Solenoid - Fuel Shutoff D-1 35
Fuel Shutoff Turbo
Solenoid - Reverse F-2 44
Suppressor - AWD D-1 43
Suppressor - Differential Lock D-1 42
Suppressor - Fuel Lift Pump C-1 40
Suppressor - HVAC F-1 31

Switch - A/C Refrigerant Pressure F-1 29


Switch - A/C Vent C-4 50
Switch - Air Filter F-2 36
Switch - Battery Disconnect D-3 22
Switch - Blower Speed C-5 49
Switch - Brake Fluid Level D-2 37
Switch - Cold Start Temperature D-2 34
Switch - Coolant Temperature E-2 33
Switch - Engine Oil Pressure E-2 39
Switch - Heater A/C C-5 50
Switch - Thermostat C-5 53
CONNECTOR LOCATION
Volume 1 of 2 - CAB

Schematic
Connector Number
Location
CONN 1 A-12
CONN 2 B-12
CONN 3 B-12
CONN 4 C-12
CONN 5 D-12
CONN 6 D-12
CONN 7 F-13
CONN 8 F-13
CONN 9 H-14
CONN 10 I-14
CONN 11 I-14
CONN 12 F-9
CONN 13 E-5
CONN 14 E-4
CONN 15 E-5
CONN 16 F-5
CONN 17 F-5
CONN 18 G-5
CONN 19 H-5
CONN 20 I-5
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS

Schematic
Connector Number
Location
CONN 4 F-8
CONN 5 F-8
CONN 6 C-4
CONN 10 B-7
CONN 11 B-7
CONN 15 E-3
CONN 16 E-3
CONN 17 F-3
CONN 20 C-7
CONN 21 C-5 , C-4
CONN 22 A-6
CONN 23 A-6
CONN 24 B-6
CONN 25 B-6
CONN 26 A-5
CONN 27 B-5
CONN 28 B-4
CONN 29 A-3
CONN 30 B-3
CONN 31 A-1
CONN 32 B-1
CONN 33 B-1
CONN 34 D-1 , D-2
CONN 35 F-1
CONN 36 B-6
CONN 37 F-3
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
CID / MID / FMI

Component Identifiers (CID¹) Machine ECM


Module Identifier (MID²) (MID No. 039)
Engine ECM CID Component
(MID No. 036) 0041 8 VDC Supply
CID Component 0168 Electrical System Voltage
0001 Cylinder #1 Injector erratic, intermittent, or incorrect 0191 Transmission Output Speed Sensor
0002 Cylinder #2 Injector erratic, intermittent, or incorrect 0247 SAE J1939 Data Link
0003 Cylinder #3 Injector erratic, intermittent, or incorrect 0262 5 VDC Supply
0004 Cylinder #4 Injector erratic, intermittent, or incorrect 0367 Ride Control Switch
0041 8 Volt DC Supply voltage above normal 0368 Transmission Auto/Manual Switch
0091 Throttle Position Sensor erratic, intermittent or incorrect 0434 Hydraulic Pilot Oil Pressure Sensor
0100 Engine Oil Pressure Sensor voltage above normal 0490 Implement Lockout Switch
0110 Engine Coolant Temperature Sensor voltage above normal 0590 Engine Control Module
0168 Electrical System Voltage high 0600 Hydraulic Oil Temperature Sensor
0172 Intake Manifold Air Temperature Sensor voltage above normal 0626 Steering / Transmission Lock Switch
0190 Engine Speed Sensor abnormal frequency, pulse width, or period 0629 Neutralizer Switch
0247 SAE J1939 Data Link abnormal update rate 0668 Transmission Shift Lever
0253 Personality Module erratic, intermittent, or incorrect 0702 "FNR" Lever Diagnostics
0261 Engine Timing Offset fault 0871 "Accugrade" Inclination
0262 5 Volt Sensor DC Power Supply voltage above normal 1009 Front Facing Position Seat Switch
0268 Programmed Parameter Fault erratic, intermittent, or incorrect 1037 Display Module
0342 Secondary Engine Speed Sensor abnormal frequency 1251 Alternator R-Terminal Signal
0444 Starter Motor Relay current below normal 1326 Application Location Code
0526 Turbo Wastegate Drive current below normal 1401 Transmission Solenoid 1
1639 Machine Security System Module erratic, intermittent, or incorrect 1402 Transmission Solenoid 2
1779 Fuel Rail #1 Pressure Valve Solenoid current below normal 1403 Transmission Solenoid 3
1785 Intake Manifold Pressure Sensor voltage above normal 1404 Transmission Solenoid 4
1797 Fuel Rail Pressure Sensor voltage above normal 1405 Transmission Solenoid 5

1834 Ignition Keyswitch loss of signal 1406 Transmission Solenoid 6

2246 Glow Plug Start Aid Relay current above normal 1482 10 Volt Sensor DC Power Supply
1529 Implement Front Auxiliary Quick Coupler Flow Switch
¹ The CID is a diagnostic code that indicates which circuit is faulty.
1834 Ignition Key Switch
1956 Implement Hoe Bucket Position Sensor
1957 Implement Hoe Stick Position Sensor
Event Codes 1958 Implement Hoe Estick Position Sensor
Engine Control 1959 Boom Cylinder Position
Event Code Condition 1960 MSS_trm Communication Diag
E172-1 High Air Filter Restriction - Warning 2108 Dev -- Hoe Swing Sensor
2236 Hoe Auxiliary Valve #1 Port A Solenoid
E172-2 High Air Filter Restriction - Derate
2237 Hoe Auxiliary Valve #1 Port B Solenoid
E194-1 High Exhaust Temperature
2242 Loader Auxiliary Valve Port A Solenoid
E360-1 Low Oil Pressure - Warning
2243 Loader Auxiliary Valve Port B Solenoid
E360-2 Low Oil Pressure - Derate 2244 Hoe Auxiliary Valve #2 Port A Solenoid
E360-3 Low Oil Pressure - Shutdown 2245 Hoe Auxiliary Valve #2 Port B Solenoid
E361-1 High Engine Coolant Temperature - Warning 2529 Loader Joystick Thumbwheel Position Sensor
E361-2 High Engine Coolant Temperature - Derate 2530 Hoe Left Joystick Thumbwheel Position Sensor

E361-3 High Engine Coolant Temperature - Shutdown 2531 Hoe Right Joystick Thumbwheel Position Sensor
2735 Implement Front Auxiliary Continous flow Switch
E362-1 Engine Overspeed
2736 Hoe Auxiliary Continuous Flow Switch
E396-2 High Fuel Rail Pressure - Derate
2977 Low Idle Switch
E398-2 Low Fuel Rail Pressure - Derate
2997 Implement Valve Load Sense Pressure Sensor
E539-1 High Intake Manifold Air Temperature - Warning 3084 AESC Enable Selection Switch
E539-2 High Intake Manifold Air Temperature - Derate ¹ The CID is a diagnostic code that indicates which circuit is faulty.
E1044-1 High Intake Manifold Pressure - Warning
E1044-2 High Intake Manifold Pressure - Derate
E1045-1 Low Intake Manifold Pressure - Warning
E1045-2 Low Intake Manifold Pressure - Derate
SPECIFICATIONS AND RELATED MANUALS
Volume 1 of 2 - CAB

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
260-3012 Solenoid: Return To Dig Valve 21.8 ± 1.0
134-2540 Resistor: Terminating 120 ± 10
¹ At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
3500 kPa MAX 3137 ± 175 kPa A-C, Normally Closed
304-5696 Ride Control Pressure
(507.6 psi) (495.0 ± 25.4 psi) A-B, Normally Open

Related Electrical Service Manuals


Title Form Number
Electric Starting Motor: 143-0539 SENR3828
Machine Control: KENR7663
Engine Control: KENR6949
SPECIFICATIONS AND RELATED MANUALS
Volume 2 of 2 - ENGINE AND CHASSIS

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
167-7801 Resistor: Accugrade Alarm 390 ± 5
134-2540 Resistor: Grade Control Terminating 120 ± 10
238-9397 Resistor: Excitation 120 ± 10
54°C (130°F) - 560 to 716
4W-9972 Sender: Torque Converter Temperature
110°C (230°F) - 72 to 82
54°C (130°F) - 560 to 716
244-3106 Sender: Coolant Temperature
110°C (230°F) - 72 to 82
214-4302 Solenoid: A/C Compressor Clutch 3.2
¹ At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
-0.6 ± 1.4°C 4.2 ± 1.4°C
119-9631 Thermostat Switch Normally Closed
(31 ± 2.5°F) (39.5 ± 2.5°F)
275 kPa MAX¹ 170 ± 55 kPa
236-6923 A/C Refridgerent Pressure Normally Open²
(40 psi) (24.6 ± 8 psi)
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title Form Number
Electric Starting Motor: 143-0539 SENR3828
Machine Control: KENR7663
Engine Control: KENR6949
WIRE DESCRIPTION
Volume 1 of 2 - CAB, Page 1 of 2

Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Accessory Circuits (Continued)
101 RD Unswitched Battery (+) 518 OR Switch To Hazard Flasher
103 RD Unswitched Battery (+) 521 YL Fan Speed Switch To A/C Pressure Switch
104 RD Starter Motor 522 WH A/C Clutch To Thermostat Switch
105 RD Key Switch 537 GN Turn Signal Switch To Flasher
110 RD Flasher 552 WH All Wheel Drive Solenoid
111 RD Forward Horn 564 GY Rear Wiper Interrupt Switch To Wiper Switch
112 PU Main Power Relay Output 568 GN Warning Buzzer To Diodes
113 OR Operator Panel 569 PK A/C Switch Jumper #2
115 RD Accessory Power Port Lighting Circuits
116 BR Power Rear Lamp 603 PK Rotary Beacon Lamp #1
117 YL Power Rear Lamp - ATCH 604 OR Stop Lamps
118 GY Power Front Wiper 605 YL Turn Lamps - Left
119 PK Power Rear Wiper 606 GY Turn Lamps - Right
122 BU Power HVAC 607 PK Flood Lamps - Front #1
123 WH Fuel Lift Pump Relay 608 GN Flood Lamps - Rear #1
124 GN A/C Clutch 614 PU Tail / Position / Dash Lamps
125 OR Product Link Radio 617 BR Tail / Position Lamp - Left
126 RD Grade Check ECM 618 YL Tail / Position Lamp - Right
127 OR Laser Grade Check 620 WH Flood Lamps - Engine
133 OR Inclinometer 630 GY Flood Lamps - Rear Attachment #1
136 GN Supplemental Steering Control 668 BU Switch To Tail / Position Lamps Relay #2
143 BR Differential Lock Solenoid Control Circuits
144 GN Beacon 702 OR Transmission Brake Switch Jumper
146 GY Front Flood Lamp Relay 708 YL Transmission Hold Switch
157 YL Front Lamp - ATCH 720 PU Transmission Brake Switch
158 BR Front Lamp 752 YL Transmission Shift Solenoid 2
180 GN Operator Seat 754 BU Transmission Shift Solenoid 3 Or 1
Ground Circuits 762 YL Bucket Positioner Solenoid Switch
200 BK Main Chassis 766 GN Transmission Disconnect Solenoid
202 BK Accugrade Power Module 799 WH Sensor Power
Basic Machine Circuits 892 BR CAT Data Link (-)
304 WH Starter Relay #1 Output 893 GN CAT Data Link (+)
306 GN Key Switch Or Neutral Start Switch 911 YL All Wheel Drive Mode Switch Jumper
307 OR Key Switch To Neutral Start Switch Or Control 922 BR Transmission Forward Solenoid
308 YL Main Power Relay Coil 923 GY Transmission Reverse Solenoid
309 GY Alternator Regulator 975 WH Autoshift Solenoid Return
310 PU Start Aid Switch To Start Aid Solenoid 976 OR Ride Control Solenoid 1
320 OR Horn Switch To Horn Relay A106 YL Grade Control Beeper
321 BR Backup Alarm Lamp / Travel Alarm A305 YL Relay To Warning Horn
322 GY Forward Warning Horn C218 BK Grade Control Beeper
324 BU Differential Lock Solenoid C511 WH Relay Power
327 PK Engine Shutdown Solenoid C568 WH HVAC Blower Motor (Max)
384 BU Glow Plugs E528 PU HVAC On/Off Switch To Blower Speed Sw
Monitoring Circuits E529 YL Blower Switch Jumper
403 GN Alternator 'R' Terminal - Engine #1 F420 GN Indicator - Warning
405 GY Engine Oil Pressure Switch (Low) F711 GN Engine CAN Data Link (+)
406 PU Coolant Temperature Sensor F712 GY Engine CAN Data Link (-)
419 YL Parking Brake Sensor F739 GN Active Ride Control Switch
420 OR Fuel Filter H901 OR Boom Sensor
432 PK Brake Oil Pressure H902 YL Bucket Sensor
439 YL Indicator - Lamp H903 PK Estick Sensor
441 OR Coolant Temperature Gage H904 GY Swing Sensor
447 PK Fuel Level Gage H907 GN Stick Sensor
450 YL Engine #1 Tachometer Sender (+) J766 PU Switch / Sensor Return
452 PU Torque Converter Oil Temperature K753 OR Left Grade Signal #1
WIRE DESCRIPTION
Volume 1 of 2 - CAB, Page 2 of 2

Wire Wire
Wire Color Description Wire Color Description
Number Number
Accessory Circuits K754 PK Left Grade Signal #2
500 BR Wiper - Front (Park) N756 PK Alarm Horn
501 GN Wiper - Front (Low) N939 GN Ride Control Solenoid
502 OR Wiper - Front (High) N945 OR Front Brake Solenoid
503 BR Wiper - Rear (Park) N957 PK RXD - Comm 1
506 PU Washer - Front N960 OR TXD - Comm 1
507 WH Washer - Rear N970 YL DTR - Comm 1
508 PU Radio Speaker - Left (+) N973 BR DCD - Comm 1
509 WH Radio Speaker - Left (-) N979 GN Signal Ground - Comm 1
511 BR Radio Speaker - Right (+) R954 OR Accugrade Sw Power #1
512 GN Radio Speaker - Right (-) R955 GY Accugrade Sw Power #1 Return
513 OR A/C Refrigerant Pressure Switch R956 BU Accugrade Sw Power #2
515 GY HVAC Blower Motor #1 (High) R957 GY Accugrade Sw Power #2 Return
516 GN HVAC Blower Motor #1 (Medium) R958 GN Accugrade Awake
517 BU HVAC Blower Motor #1 (Low) X977 YL Fuel Pump (+)
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR 10 CONNECTOR 9 308-PL124 YL-18
YELLOW BLUE 200-PL108 BK-18
PL-C68 308-PL106 YL-18
1552269 200-PL46 BK-18
PL-C65 (105) NUETRALIZER XMSN HANDLE SWITCH
766-PL82 GN-18 1 308-PL17 YL-18 TO BATTERY CABLE
1552252 202-PL92 BK-18 2 263-7261 P11 P1 200-PL9 BK-18 (SH 2 LOC E-4)
1 126-PL4 RD-14 K2

CONNECTOR 11
2 202-PL135 BK-16
3 127-PL48 OR-14 P12 P2

GREEN
4 308-PL134 YL-18 PL-C11
TO ACCUGRADE HARN 1552269 8S RD
5 892-PL141 BR-18
CONN AT-C5 6 893-PL142 GN-18 180-PL261 GN-14 1 MOTOR P13 (86) POWER RELAY #1
276-7290
(87) POWER RELAY #2
311-7567
(88) HVAC POWER RELAY
276-7287
(SH 2 LOC B-6) 7 F711-PL136 GN-18 143-PL126 BR-18 200-PL272 BK-14 2
CONN 11 8 F712-PL137 GY-18 N945-PL291 OR-18 273-6372 K3 K1 +BAT +BAT +BAT
P14
I 9
10
11
105-PL53 RD-18
133-PL40 OR-18
975-PL127 WH-18
911-PL5 YL-18
614-PL218 PU-18
(68) AWD SWITCH
214-4692 (62) SEAT GROUP
60 A

60A FUSE
60 A

40A FUSE
-

40A FUSE
I

552-PL85 WH-18
12 N756-PL132 PK-18 8 1 3 4 6 10 273-6372 P15 P3 267-2701 278-6377 278-6377
PL-C6 105-PL53 RD-18 PL-C69 PU
P16 P9 P7 P4

CONNECTOR 12
60 A 40 A 40 A
1552269 126-PL4 RD-14 1552252 7S
TO ACCUGRADE HARN PL-C14
1 614-PL143 PU-18 127-PL48 OR-14 105-PL18 RD-18 1

BROWN
CONN AT-C8 2285856 PL-C70 PL-C71 PL-C73
2 450-PL181 YL-18 133-PL40 OR-18 202-PL31 BK-18 2
(SH 2 LOC B-6)
200-PL159 BK-18 105-PL30 RD-18
7 2 5 9
308-PL37 YL-18 3 P17 P10 P8 P5 2304011 30 2304011 30 2304011 30
CONN 10 202-PL135 BK-16 105-PL53 RD-18 202-PL115 BK-18 450-PL185 YL-18 4 1
85
1
85
1
85
308-PL134 YL-18 105-PL62 RD-16 202-PL161 BK-18 893-PL36 GN-16 5 TO PRODUCT LINK HARN 2 2 2
321-PL61 BR-18 105-PL60 RD-16 702-PL131 OR-18 892-PL35 BR-16 6 CONN WV-C2 P18 P6 86 86 86
450-PL181 YL-18 105-PL18 RD-18 552-PL162 WH-18 F712-PL78 GY-16 7 (SH 2 LOC C-7) 87 87A 87 87A 87 87A
614-PL143 PU-18 105-PL279 RD-18 F711-PL76 GN-16 8
892-PL141 BR-18 9 RELAY RELAY RELAY
RC-C5 PL-C61 893-PL142 GN-18 111-PL41 RD-16 202-PL11 BK-18 N957-PL179 PK-18 10
3E3382 1552273 975-PL127 WH-18 111-PL73 RD-18 N960-PL153 OR-16 11
1 111-PL74 RD-18 450-PL54 YL-18 SERVICE METER N979-PL39 GN-18 12 P20
K7 K4
SIG -
RC-C3 A305-RC1 YL-18 F711-PL136 GN-18 USB SB USB SB USB SB
2 161-3932
CONN 20

CONNECTOR 1
+
1552269 3 F712-PL137 GY-18 115-PL190 RD-18 NOTE T
RD-16 1 321-RC3 BR-18 4 321-PL61 BR-18 N756-PL132 PK-18 116-PL257 BR-16

GREY
BK-16 2 200-RC4 BK-18 5 200-PL159 BK-18 117-PL258 YL-16 105-PL279 RD-18
6 111-PL73 RD-18 105-PL279 RD-18 PL-C32 101-PL50 RD-12
(99) BACKUP ALARM RC
118-PL418 GY-14 118-PL45 GY-16 111-PL74 RD-18 9X4813 SERIAL SERVICE CONNECTOR P21 P19 101-PL49 RD-12 112-PA7 PU-10
154-5428 CONN 9 118-PL396 GY-16 118-PL45 GY-16 708-PL175 YL-18 N957-PL179 PK-18 A
A SERIAL GND
K8 6S GY 146-PA2 GY-10
119-PL401 PK-14 143-PL63 BR-18 614-PL42 PU-18 N960-PL153 OR-16 B 146-PA6 GY-10
119-PL260 PK-16 143-PL126 BR-18
8 1 3 4 6 10
N979-PL39 GN-18 C B SERIAL RXD P22 103-PA1 RD-6
143-PL157 BR-18 C SERIAL TXD
REAR END HARN - NACD 119-PL259 PK-16 200-PL8 BK-16 (104) XMSN LOCK SWITCH CONN 19
200-PL44 BK-18 214-4716 P26 P25 POWER DISTRIBUTION BLOCK
123-PL29 WH-12 K5
123-PL6 WH-18 123-PL79 WH-16 202-PL2 BK-18 PL-C4 PL-C51

CONNECTOR 2
123-PL66 WH-18 202-PL11 BK-18 7 2 5 9 2285856 9X1054
30
105-PL30 RD-18 123-PL150 WH-18 202-PL20 BK-18 101-PL49 RD-12
H H
1
86

RED
118-PL418 GY-14 202-PL43 BK-18 202-PL43 BK-18 GY 306-PL101 GN-18 5 (69) START RELAY
119-PL401 PK-14 124-PL306 GN-18 202-PL64 BK-18 308-PL109 YL-18 P23 5S 202-PL119 BK-18 2 115-1615
123-PL6 WH-18 126-PL4 RD-14 202-PL105 BK-18 202-PL105 BK-18 K9 304-PL24 WH-12 4
85
500-PL394 BR-16 127-PL48 OR-14 202-PL115 BK-18 K6 3
87
501-PL397 GN-16 202-PL161 BK-18 320-PL128 OR-18 P24 87a
502-PL34 OR-16 133-PL1 OR-18 202-PL164 BK-18 614-PL51 PU-18 PL-C16
503-PL398 BR-16 133-PL40 OR-18 202-PL165 BK-18 9X1054
30
564-PL310 GY-16 202-PL174 BK-18 101-PL50 RD-12 1
8 1 3 4 6 10 CONNECTOR 4 86
133-PL58 OR-16 123-PL66 WH-18 5
(100) HORN SWITCH FRONT CONSOLE ORANGE (75) START AID RELAY

MOM
133-PL84 OR-16 306-PL101 GN-18 310-PL93 PU-18 2
85
214-4701 115-1615
307-PL163 OR-16 384-PL21 BU-12 4
87
143-PL63 BR-18 308-PL75 YL-18 3
87a
143-PL126 BR-18 308-PL109 YL-18 PL-C12 123-RK2 WH-18
105-PL62 RD-16 143-PL157 BR-18 308-PL388 YL-18 7 2 5 9 2285856 RK-C5 PL-C15
115-PL190 RD-18 143-PL68 BR-18 320-PL128 OR-18 PL-C40 RK-C1 200-RK3 BK-18 1552269 9X1054
1552272 3E3376 30
116-PL257 BR-16 143-PL138 BR-14 320-PL273 OR-18 202-PL64 BK-18 200-RK8 BK-18 N939-RK9 GN-18 1 (80) RIDE CONTROL ARC SUPPRESSOR 123-PL29 WH-12 1
86
117-PL258 YL-16 324-PL19 BU-18 200-PL44 BK-18 F739-PL152 GN-18 1 200-RK10 BK-18 200-RK10 BK-18 2 189-3158 X977-PL32 YL-18 5
(70) FUEL LIFT PUMP RELAY
119-PL260 PK-16 419-PL25 YL-18 200-PL104 BK-18 2 200-RK1 BK-18 200-PL148 BK-18 2
85
HL-C1 115-1615
H 124-PL306 GN-18 144-PL395 GN-16 419-PL81 YL-18 N939-PL107 GN-18 3 N939-RK5 GN-18 N939-RK6 GN-18 X977-PL192 YL-12 4
87
L HL-C2 1552273 133-PL1 OR-18 157-PL256 YL-16 450-PL54 YL-18 976-PL98 OR-18 4 N939-RK7 GN-18 RK-C4 3
GND
1552269 87a
1552272 1 L 144-PL395 GN-16 158-PL255 BR-16 500-PL394 BR-16 N939-RK9 GN-18
GND
BK 1 200-HL4 BK-14 200-HL21 BK-14 2 BK MOTOR
157-PL256 YL-16 501-PL397 GN-16 CONN 18 N939-RK7 GN-18 1 RD-18 (84) RIDE CONTROL SOL #2
PL-C20
MOTOR T 1116795
GN 2 503-HL5 BR-16 500-HL10 BR-16 3 BR 158-PL255 BR-16 502-PL34 OR-16 F739-PL152 GN-18 976-RK4 OR-18 200-RK8 BK-18 2 RD-18 249-3125
T RD 3 564-HL6 GY-16 501-HL11 GN-16 4 GN P 200-PL97 BK-18 200-PL97 BK-18 200-PL8 BK-16 506-PL116 PU-18 614-PL147 PU-18 3
B+ RK-C2
P
B+
YL 4 119-HL7 PK-14 502-HL12 OR-16 5 OR 200-PL321 BK-18 200-PL159 BK-18 200-PL44 BK-18 537-PL283 GN-18 200-PL319 BK-18 5 GROUND
105-HL2 RD-18 118-HL9 GY-14 6 GY 202-PL69 BK-18 200-PL94 BK-18 537-PL323 GN-18 8 1 3 4 6 10 1552269 110-PL317 RD-16 2 + BATTERY (71) FLASHER
200-PL180 BK-18 552-PL162 WH-18 (78) RIDE CONTROL SWITCH 7T-4848
105-HL17 RD-18 202-PL144 BK-18 N939-RK6 GN-18 1 RD-18 (83) RIDE CONTROL SOL #1 537-PL318 GN-18 4 LAMP OUT
105-HL8 RD-18 (108) FRONT WIPER 307-PL146 OR-16 200-PL322 BK-14 568-PL80 GN-18 214-4719 200-RK3 BK-18 RD-18
(109) REAR WIPER 2 249-3124 1
186-2589 308-PL59 YL-18 604-PL71 OR-18
220-2000
118-HL9 GY-14 309-PL10 GY-18 200-PL321 BK-18 604-PL72 OR-18 PL-C1 RK-C3 PL-C5
+ LH SPKR 310-PL93 PU-18 605-PL90 YL-18 2285856 1552267 9W1951
-
7 2 5 9 DATA LINK SERVICE CONNECTOR
119-HL7 PK-14 262-9567 ANTENNA 320-PL293 OR-18 605-PL91 YL-18 123-RK2 WH-18 A BK-18 (82) RIDE CONTROL PRESS SWITCH 133-PL58 OR-16 A
123-HL18 WH-18 CABLE AS 8E-1118 405-PL122 GY-18 202-PL69 BK-18 202-PL31 BK-18 605-PL172 YL-18 B RD-18 202-PL342 BK-16 B A POWER
304-5696
200-HL1 BK-12 8R-6111 406-PL27 PU-18 202-PL65 BK-18 606-PL86 GY-18 202-PL20 BK-18 976-RK4 OR-18 C BU-18 NOTE G C B GND
G 200-HL3 BK-18
200-HL1 BK-12 200-HL16 BK-18
HL-C5
1552264 ANTENNA
419-PL55 YL-18
420-PL169 OR-18
432-PL168 PK-16
202-PL105 BK-18
202-PL164 BK-18
202-PL370 BK-16
606-PL87 GY-18
606-PL171 GY-18
608-PL414 GN-18
143-PL63 BR-18

RIDE CONTROL ATCH


893-PL120
892-PL121
F712-PL96
GN-16
BR-16
GY-16
D
E
F
D
E
CAT DATA LINK POS
CAT DATA LINK NEG
G
200-HL4 BK-14 200-HL21 BK-14 509-HL14 WH-18 1 WH/BK,GN/BK LH SPKR - 439-PL70 YL-18 614-PL42 PU-18 F711-PL95 GN-16 G F CAN (J1939) NEG
508-HL15 PU-18 2 WH,GN LH SPKR + 441-PL38 OR-18 614-PL51 PU-18 PL-C3 H
G CAN (J1939) POS
500-HL10 BR-16 200-HL16 BK-18 3 BK GROUND 447-PL156 PK-18 202-PL20 BK-18 614-PL147 PU-18 1673692 J
(107) UPPER CAB GND 4 NC 450-PL33 YL-18 614-PL173 PU-18
NOTE A 501-HL11 GN-16 105-HL17 RD-18 5 YL +B MEM 452-PL139 PU-18 614-PL218 PU-18 123-PL150 WH-18 1
123-HL18 WH-18 6 RD + BAT (12V) 503-PL398 BR-16 202-PL135 BK-16 607-PL406 PK-18 202-PL65 BK-18 2 SPARE 1 P2
502-HL12 OR-16 512-HL19 GN-18 7 GY/BK,VI/BK RH SPKR - 507-PL114 WH-18 668-PL14 BU-18 322-PL167 GY-16 3 15A 103-PA1 RD-6
DOME LAMP 105-HL2 RD-18 511-HL20 BR-18 8 GY,VI RH SPKR + 521-PL307 YL-18 702-PL131 OR-18 441-PL38 OR-18 4
084-4277 200-HL3 BK-18 503-HL5 BR-16 564-PL310 GY-16 202-PL2 BK-18 5 SPARE 2 P1
564-HL6 GY-16 RADIO 568-PL80 GN-18 202-PL3 BK-18 708-PL175 YL-18 447-PL156 PK-18 6 PL-C25 BLUE 10A
200-5729 603-PL263 PK-16 202-PL92 BK-18 521-PL307 YL-18 7 1791312 CONN 9
202-PL119 BK-18 123-PL150 WH-18 8 111-PL41 RD-16 A
+ RH SPKR 604-PL334 OR-18 202-PL165 BK-18 720-PL130 PU-18 202-PL65 BK-18 9 B FUEL LIFT P7
- 262-9567 605-PL52 YL-18 202-PL174 BK-18 752-PL361 YL-18 307-PL118 OR-18 406-PL27 PU-18 10 C 15A
86 + 30
606-PL88 GY-18 202-PL287 BK-16 754-PL28 BU-18 309-PL10 GY-18 506-PL116 PU-18 11 D
HL-C3 PL-C34 607-PL268 PK-16 202-PL144 BK-18 202-PL11 BK-18 766-PL111 GN-18 507-PL114 WH-18 12 E (106) BACKUP ALARM RELAY
1552272 3E3376 85 -
607-PL371 PK-16 202-PL43 BK-18 911-PL5 YL-18 322-PL167 GY-16 13 923-PL57 GY-18 F
87 146-9439
105-HL8 RD-18 1 105-PL30 RD-18 608-PL267 GN-16 202-PL64 BK-18 922-PL22 BR-18 324-PL19 BU-18 14 754-PL77 BU-18 G
87A K1
119-HL7 PK-14 2 119-PL401 PK-14 608-PL413 GN-16 202-PL115 BK-18 923-PL160 GY-18 405-PL122 GY-18 405-PL122 GY-18 15 TO ENGINE HARN 321-PL61 BR-18 H
503-HL5 BR-16 3 503-PL398 BR-16 202-PL161 BK-18 F739-PL152 GN-18 406-PL27 PU-18 16 CONN EF-C26
564-HL6 GY-16 4 564-PL310 GY-16 614-PL155 PU-18 N945-PL291 OR-18 420-PL169 OR-18 17 (SH 2 LOC F-3) POS/HORN P10
614-PL308 PU-18 306-PL101 GN-18 432-PL168 PK-16 18 PL-C48 YELLOW 15A
CONN 8 617-PL340 BR-18 439-PL70 YL-18 439-PL70 YL-18 19 CONN 17 2426113 CONN 10
86 + 30

618-PL337 YL-18 441-PL38 OR-18 20 A


85 -
620-PL280 WH-16 307-PL118 OR-18 447-PL156 PK-18 450-PL67 YL-18 21 B
87
HL-C4 PL-C49 307-PL146 OR-16 307-PL163 OR-16 450-PL67 YL-18 432-PL168 PK-16 22 322-PL167 GY-16 C
87A K2
3E3382 1552273 452-PL139 PU-18 23 320-PL166 OR-18 D
630-PL275 GY-16 308-PL37 YL-18 506-PL116 PU-18 922-PL22 BR-18 24 157-PL256 YL-16 E (81) HORN RELAY
118-HL9 GY-14 1 118-PL418 GY-14 308-PL75 YL-18 507-PL114 WH-18 923-PL23 GY-18 25 105-PL60 RD-16 F 146-9439 KEY P9
2 PL-C33
308-PL109 YL-18 521-PL307 YL-18 26 110-PL317 RD-16 G 10A
123-HL18 WH-18 3 123-PL6 WH-18 975-PL127 WH-18 308-PL388 YL-18 1552269 552-PL162 WH-18 27 H
500-HL10 BR-16 500-PL394 BR-16
F F
4
F711-PL99 GN-18 308-PL17 YL-18 668-PL14 BU-18 668-PL12 BU-18 1 (72) FRONT WORK SUPPRESSOR 752-PL361 YL-18 420-PL169 OR-18 28 TURN P8
501-HL11 GN-16 5 501-PL397 GN-16 F712-PL100 GY-18 308-PL106 YL-18 607-PL406 PK-18 607-PL406 PK-18 754-PL369 BU-18 X977-PL191 YL-14 15A
2 189-3158 29
502-HL12 OR-16 6 502-PL34 OR-16 N756-PL132 PK-18 308-PL59 YL-18 308-PL124 YL-18 922-PL22 BR-18 309-PL10 GY-18 30

CONN 7 308-PL134 YL-18 308-PL133 YL-18


PL-C37 105-PL18 RD-18
923-PL23 GY-18
X977-PL191 YL-14
307-PL118 OR-18 31
PL-C50 GREEN
1552269 105-PL60 RD-16 1791311 CONN 11
309-PL10 GY-18 668-PL13 BU-18 1 (73) REAR WORK SUPPRESSOR 105-PL18 RD-18 111-PL41 RD-16 PL-C39 200-PL15 BK-18 A
HEADLINER 310-PL93 PU-18 608-PL414 GN-18 608-PL414 GN-18 2 189-3158 105-PL60 RD-16 115-PL190 RD-18 1552252 668-PL14 BU-18 B
86 + 30
111-PL41 RD-16 116-PL257 BR-16 1 C
320-PL166 OR-18 115-PL190 RD-18 117-PL258 YL-16 2 D
85 -
320-PL128 OR-18 116-PL257 BR-16 118-PL396 GY-16 3 618-PL337 YL-18 E RH TAIL 87
320-PL293 OR-18 320-PL273 OR-18 117-PL258 YL-16 119-PL259 PK-16 4 614-PL248 PU-18 F 10A 87A K3
PL-C28 PY-C1 PY-C2 118-PL396 GY-16 123-PL29 WH-12 5 TO ENGINE HARN 617-PL340 BR-18 G P11
1552269 3E3364 2059362 119-PL259 PK-16 123-PL66 WH-18 552-PL162 WH-18 6 CONN EF-C5 180-PL261 GN-14 H PANEL (85) RELAY
321-PL61 BR-18 143-PL157 BR-18 1 136-PY2 GN-18 1 123-PL79 WH-16 324-PL19 BU-18 7 (SH 2 LOC E-3) 10A P12 POSITION LAMP
324-PL19 BU-18 324-PL19 BU-18 2 324-PY1 BU-18 2 (59) DIFFERENTIAL LOCK SWITCH 123-PL29 WH-12 123-PL150 WH-18 754-PL369 BU-18 8 146-9439
204-0775 123-PL66 WH-18 752-PL361 YL-18 9 LH TAIL
CONN 12 123-PL79 WH-16 124-PL306 GN-18 452-PL139 PU-18 10 BROWN 10A P13
405-PL122 GY-18 123-PL150 WH-18 126-PL4 RD-14 11 PL-C26 CONN 12
406-PL27 PU-18 127-PL48 OR-14 12 2426119 SPARE 3 P6
PL-C8
124-PL306 GN-18 133-PL58 OR-16 A 20A
419-PL25 YL-18
1082253
126-PL4 RD-14 133-PL84 OR-16 CONN 16 B
419-PL55 YL-18 419-PL81 YL-18 604-PL71 OR-18 A 127-PL48 OR-14 143-PL68 BR-18 126-PL4 RD-14 C SPARE 4 P5
702-PL131 OR-18 B 133-PL58 OR-16 143-PL138 BR-14 PL-C52 115-PL190 RD-18 D 10A
420-PL169 OR-18 111-PL73 RD-18 C 133-PL84 OR-16 144-PL395 GN-16 1779641 TO ENGINE HARN 116-PL257 BR-16 E
432-PL168 PK-16 143-PL68 BR-18 157-PL256 YL-16 384-PL21 BU-12 1 CONN EF-C14 117-PL258 YL-16 F MACHINE ECM P4
439-PL70 YL-18 (61) BRAKE SWITCH LH 143-PL138 BR-14 158-PL255 BR-16 304-PL24 WH-12 2 (SH 2 LOC E-3) 127-PL48 OR-14 G 20A
441-PL38 OR-18 105-8034 144-PL395 GN-16 119-PL259 PK-16 H
447-PL156 PK-18 NOTE E 157-PL256 YL-16 180-PL261 GN-14 CONN 15 ACC PWR PORT P3
158-PL255 BR-16 10A
PL-C7
450-PL54 YL-18
1082253
450-PL67 YL-18 200-PL94 BK-18 200-PL94 BK-18 SEAT P14
450-PL185 YL-18 604-PL72 OR-18 A 200-PL180 BK-18 200-PL180 BK-18 20A 112-PA7 PU-10
720-PL130 PU-18 B 200-PL321 BK-18
450-PL33 YL-18 105-PL18 RD-18 111-PL74 RD-18 C 200-PL322 BK-14 200-PL9 BK-18 STD REAR FLOOD P15
E 450-PL181 YL-18 105-PL60 RD-16
111-PL41 RD-16 (60) BRAKE SWITCH RH
105-8034
202-PL3 BK-18
200-PL15 BK-18
200-PL16 BK-18
PV-C2 PX-C1
(101) RETURN TO DIG SWITCH (90) FUSE BLOCK
15A
E
452-PL139 PU-18 115-PL190 RD-18 202-PL20 BK-18 200-PL46 BK-18 206-1486 247-8199 ATCH REAR FLOOD P16
NOTE E 1552267 3E3370
116-PL257 BR-16 202-PL31 BK-18 200-PL108 BK-18 15A
500-PL394 BR-16 117-PL258 YL-16 202-PL65 BK-18 200-PL321 BK-18 200-PL56 BK-12 143-PV1 BR-18 A 143-PX1 BR-18
501-PL397 GN-16 118-PL396 GY-16 202-PL92 BK-18 200-PL104 BK-18 762-PV3 YL-18 B 762-PX2 YL-18 LASER GRADE CHECK P17
502-PL34 OR-16 119-PL259 PK-16 202-PL119 BK-18 200-PL148 BK-18 C 20A
123-PL29 WH-12 202-PL135 BK-16 200-PL319 BK-18
503-PL398 BR-16 123-PL66 WH-18 202-PL287 BK-16 CONN 14 REAR WIPER P18
503-PL398 BR-16 123-PL79 WH-16 202-PL370 BK-16 20A
506-PL116 PU-18 123-PL150 WH-18 200-PL272 BK-14
PARK. BK FUNCTION TABLE PL-C60 PV-C1 RTD SINGLE TILT
124-PL306 GN-18 306-PL101 GN-18
PARK BRAKE SWITCH PL-C27 507-PL114 WH-18 126-PL4 RD-14 307-PL118 OR-18 200-PL322 BK- 14 1552269 3E3364
ENGAGED NC,PINS A,C 3E3364 521-PL307 YL-18 127-PL48 OR-14 143-PL68 BR-18 1 143-PV1 BR-18
CONNECTED 1 419-PL55 YL-18 133-PL58 OR-16 308-PL17 YL-18 202-PL20 BK-18 200-PL94 BK-18 2 200-PV2 BK-18
202-PL69 BK-18 133-PL84 OR-16 PV-C3
DISENGAGED NO,PINS A,B 2 537-PL283 GN-18 308-PL37 YL-18 202-PL26 BK-16
CONNECTED (76) PARKING BRAKE SWITCH 537-PL318 GN-18 143-PL68 BR-18 308-PL106 YL-18 202-PL102 BK-18 CONN 13 1552269 PL-C30 RED
537-PL323 GN-18 143-PL138 BR-14 308-PL124 YL-18 762-PV3 YL-18 1 (79) RETURN TO DIG LOADER SOLENOID 2426115 CONN 2
154-5416 202-PL342 BK-16 200-PV2 BK-18 2 260-3012
144-PL395 GN-16 308-PL133 YL-18 A
157-PL256 YL-16 202-PL3 BK-18 REF 3E-8620 SOL B
552-PL162 WH-18 158-PL255 BR-16 202-PL31 BK-18 124-PL306 GN-18 C
309-PL10 GY-18 202-PL65 BK-18 158-PL255 BR-16 D
564-PL310 GY-16 200-PL94 BK-18 310-PL93 PU-18 202-PL92 BK-18 144-PL395 GN-16 E STD FRONT FLOOD P26
PL-C35 200-PL180 BK-18 320-PL166 OR-18 202-PL119 BK-18 133-PL84 OR-16 F 15A 146-PA6 GY-10
105-RH51 RD-16 1552267 200-PL321 BK-18 321-PL61 BR-18 202-PL135 BK-16 RETURN TO DIG PLATFORM - SINGLE TILT G
TO HVAC HARNESS 124-PL306 GN-18 200-PL322 BK-14 202-PL287 BK-16
116-RH22 BR-16 A 568-PL80 GN-18 PL-C10 324-PL19 BU-18 H ATCH FRONT FLOOD
CONN AC-C7
STD FRONT WORK LAMP SW STD RR WORK LAMP SW 117-RH23 YL-16 B 614-PL308 PU-18 1552252 202-PL370 BK-16 15A P23
(SH 2 LOC C-4)
214-4697 214-4699 105-RH51 RD-16 119-RH41 PK-16 C 521-PL307 YL-18 202-PL3 BK-18 308-PL388 YL-18 1 BATTERY POS 405-PL122 GY-18
(4 LIGHT) (4 LIGHT) 133-RH1 OR-18 CONN 6 202-PL20 BK-18 202-PL2 BK-18 2 BATTERY NEG 406-PL27 PU-18 304-PL24 WH-12 FR WIPER
NOTE L NOTE L 133-RH8 OR-18 604-PL334 OR-18 202-PL31 BK-18 922-PL22 BR-18 3 FWD - 420-PL169 OR-18 20A P24
133-RH9 OR-18 133-RH1 OR-18 202-PL65 BK-18 923-PL160 GY-18 4 REV - 432-PL168 PK-16 306-PL101 GN-18
133-RH10 OR-18 133-RH8 OR-18 604-PL72 OR-18 202-PL92 BK-18 752-PL361 YL-18 5 FWD + 439-PL70 YL-18 307-PL118 OR-18
133-RH69 OR-18 133-RH69 OR-18 115-PL190 RD-18 604-PL71 OR-18 202-PL119 BK-18 754-PL28 BU-18 6 REV + 441-PL38 OR-18 IDENT PART NO. CHG LOC NOTE DESCRIPTION AIR COND COMP P25
202-RH2 BK-18 133-RH9 OR-18 200-PL321 BK-18 202-PL135 BK-16 306-PL101 GN-18 7 START RELAY OUT (STB) 447-PL156 PK-18 308-PL17 YL-18 (67) LOADER HANDLE NEUTRALIZER SWITCH HARNESS AS. 10A 146-PA2 GY-10

D 202-RH11 BK-18 133-RH10 OR-18 (77) POWER PORT 202-PL287 BK-16 307-PL163 OR-16 8 KEY SW START IN (STB) 450-PL67 YL-18 308-PL37 YL-18 9R-9868
D
1 2

202-RH12 BK-18 133-RH52 OR-18 178-7539 605-PL91 YL-18 202-PL370 BK-16 766-PL111 GN-18 9 NEUTRALIZER SW. IN (STG) 450-PL185 YL-18 308-PL106 YL-18 PL-C36 BEACON P22
202-RH13 BK-18 605-PL52 YL-18 605-PL172 YL-18 568-PL80 GN-18 10 PARK BRAKE ALARM OUT (STB) 452-PL139 PU-18 308-PL124 YL-18 1552269 AE 238-7492 03 SH 2 H-1 J HVAC AIR CONDITION - ENGINE 15A
202-RH64 BK-18 605-PL90 YL-18 306-PL101 GN-18 419-PL81 YL-18 11 PARK BRAKE SW. ENGAGED (STG) 308-PL133 YL-18 766-PL112 GN-18 1 AC 213-6055 04 SH 2 E-9 J HVAC - CONSOLE
307-RH56 OR-16 307-PL118 OR-18 708-PL175 YL-18 12 NEUTRALIZER LOCK SW. IN (STG) 202-PL3 BK-18 2 AP 290-6814 00 SH 2 A-14 J ACCUGRADE - FEATURE ALARM ADVISORY DISP P21
308-RH61 YL-18 144-RH38 GN-16 PL-C67 506-PL116 PU-18 309-PL10 GY-18 15A
1552267 AR 202-6108 01 SH 2 D-9 J AIR CONDITION SHUTOFF
309-RH72 GY-18 157-RH35 YL-16 606-PL88 GY-18 308-PL17 YL-18 FNR SHIFT HANDLE 507-PL114 WH-18 310-PL93 PU-18
405-RH55 GY-18 158-RH34 BR-16 A F711-PL99 GN-18 308-PL37 YL-18 261-2207 521-PL307 YL-18 AT 268-7754 03 SH 2 B-14 J ACCUGRADE - READY (MECH)
420-RH79 OR-18 200-RH73 BK-18 B F712-PL100 GY-18 606-PL87 GY-18 308-PL106 YL-18 537-PL318 GN-18 320-PL166 OR-18 AV 290-6813 00 SH 2 B-7 J ACCUGRADE - BASIC (DISPLAY)
133-RH10 OR-18 432-RH7 PK-18 C 606-PL86 GY-18 308-PL124 YL-18 552-PL162 WH-18 321-PL61 BR-18 PL-C56 ORANGE LD CHK P19
AW 290-6812 00 SH 2 B-10 J ACCUGRADE - READY 2426117
TORQ CONV TEMP GAGE 439-RH58 YL-18 (66) TERMINAL RESISTOR 606-PL171 GY-18 308-PL133 YL-18 322-PL167 GY-16 CONN 4 10A
170-6542 441-RH17 OR-18 202-RH2 BK-18 AX 246-8044 03 SH 2 B-7 J ACCUGRADE - ADVANCED A
IGN
134-2540
447-RH16 PK-18 202-RH11 BK-18 309-PL10 GY-18 606-PL171 GY-18 324-PL19 BU-18 AY 290-6804 02 SH 2 B-10 J ACCUGRADE READY - SWING CASTING B
614-RH65 PU-18 450-RH57 YL-18 202-RH12 BK-18 PL-C22 607-PL268 PK-16 607-PL406 PK-18 310-PL93 PU-18 605-PL172 YL-18 614-PL248 PU-18 384-PL21 BU-12 C
SEND
1552273 CR 213-6085 02 SH 1 I-8 J RIDE CONTROL - CONSOLE
452-RH84 PU-18 202-RH13 BK-18 607-PL371 PK-16 320-PL166 OR-18 614-PL173 PU-18 617-PL340 BR-18 202-PL287 BK-16 D K5
568-RH80 GN-18 202-RH64 BK-18 1 603-PL263 PK-16 321-PL61 BR-18 618-PL337 YL-18 405-PL122 GY-18 202-PL135 BK-16 EF 290-6753 03 SH 2 E-1 ENGINE 118-PL396 GY-16 E
GND
TO ROOF HARN

17
18
614-RH60 PU-18 202-RH3 BK-18 620-PL280 WH-16 324-PL19 BU-18 668-PL14 BU-18 406-PL27 PU-18 EP 178-8465 02 SH 2 E-2 H FUEL SHUTOFF - TURBO

4
1 2

2 F
CONN RN-C4 (65) HAZARD SWITCH
RH-C10 614-RH65 PU-18 202-RH25 BK-18 202-RH15 BK-18 3 608-PL413 GN-16 608-PL413 GN-16 405-PL122 GY-18 420-PL169 OR-18 202-PL370 BK-16 123-PL79 WH-16 G

518-PL177 OR-18
(SH 2 LOC F-7) 214-4702 ER 290-6809 05 SH 2 B-12 J E-STICK JUMPER (14FT)
1141749 614-RH66 PU-18 202-RH32 BK-18 4 607-PL371 PK-16 608-PL267 GN-16 608-PL414 GN-18 406-PL27 PU-18 432-PL168 PK-16 202-PL26 BK-16 H
HL 213-6051 03 SH 1 G-15 H HEADLINER
202-RH11 BK-18 614-RH67 PU-18 202-RH31 BK-18 CONN 5 5 420-PL169 OR-18 439-PL70 YL-18
452-RH84 PU-18 614-RH33 PU-18 975-RH59 WH-18 202-RH47 BK-18 6 630-PL275 GY-16 432-PL168 PK-16 720-PL130 PU-18 441-PL38 OR-18 PA 268-7759 03 SH 1 H-2 POWER DISTRIBUTION
FUEL LEVEL GAGE 133-RH69 OR-18 607-RH36 PK-16 F420-RH86 GN-18 202-RH62 BK-18 439-PL70 YL-18 752-PL361 YL-18 447-PL156 PK-18 PJ 290-6808 02 SH 2 C-12 J BUCKET SENSOR W/STD STICK

10

7
1
170-6305 620-RH37 WH-16 N756-RH54 PK-18 202-RH71 BK-18 614-PL51 PU-18 441-PL38 OR-18 754-PL77 BU-18 450-PL67 YL-18 (63) CONTROL GND PJ 290-6809 02 SH 2 C-12 J BUCKET SENSOR W/14 FT E-STICK
IGN
202-RH89 BK-18 614-PL42 PU-18 447-PL156 PK-18 PL-C24 754-PL369 BU-18 450-PL185 YL-18 NOTE A K6
SEND 614-RH66 PU-18 8 1 3 4 6 10
(94) FRONT WORK LAMP SWITCH 614-PL143 PU-18 614-PL147 PU-18 450-PL67 YL-18 1387675 766-PL82 GN-18 452-PL139 PU-18 PL 290-6723 02 SH 1 G-9 PLATFORM - MECH
300-4995 614-PL155 PU-18 614-PL173 PU-18 450-PL185 YL-18 202-PL174 BK-18 766-PL112 GN-18 506-PL116 PU-18 PT 213-6069 05 SH 2 B-11 J BACKHOE SENSORS PL-C29 GRAY
(8 LIGHT) - NOTE L PL-C21 614-PL308 PU-18 614-PL218 PU-18 452-PL139 PU-18 537-PL323 GN-18 507-PL114 WH-18 1733141 CONN 1
GND
H6 1552264 PV 290-6801 01 SH 1 E-5 J RTD - SGL TILT (PLATFM)
307-RH56 OR-16 614-PL248 PU-18 506-PL116 PU-18 892-PL35 BR-16 521-PL307 YL-18 200-PL16 BK-18 A
RH-C5 RH-C1 308-RH61 YL-18 1 604-PL334 OR-18 507-PL114 WH-18 892-PL121 BR-16 537-PL318 GN-18 PX 233-7977 03 SH 1 E-4 J RETURN TO DIG - SINGLE TILT 720-PL130 PU-18 B HYD P20
1141749 7 2 5 9 2285856 309-RH72 GY-18 2 521-PL307 YL-18 893-PL36 GN-16 552-PL162 WH-18 200-PL56 BK-12 PY 213-6060 03 SH 1 E-7 J DIFF LOCK JUMPER N939-PL107 GN-18 C
86 + 20A
30
202-RH64 BK-18 310-RH53 PU-18 TO ROOF HARN
3 605-PL52 YL-18 617-PL340 BR-18 537-PL318 GN-18 893-PL120 GN-16 614-PL248 PU-18 RC 213-6043 05 SH 1 H-14 REAR CENTER PIVOT (NACD) (MECH) 143-PL138 BR-14 D
447-RH16 PK-18 157-RH35 YL-16 320-RH299 OR-18 CONN RN-C3
4 606-PL88 GY-18 618-PL337 YL-18 552-PL162 WH-18 419-PL25 YL-18 617-PL340 BR-18 976-PL98 OR-18 E (89) RIDE CONTROL RELAY
RH 290-6738 02 SH 1 B-14 CONSOLE - SIDE 85 -
133-RH8 OR-18 158-RH34 BR-16 405-RH55 GY-18 (SH 2 LOC F-7) 5 617-PL340 BR-18 202-PL165 BK-18 911-PL5 YL-18 618-PL337 YL-18 200-PL322 BK-14 202-PL102 BK-18 F
87 146-9439
202-RH32 BK-18 420-RH79 OR-18 6 618-PL337 YL-18 614-PL248 PU-18 922-PL22 BR-18 668-PL14 BU-18 200-PL272 BK-14 RK 246-8038 02 SH 1 G-4 J RIDE CONTROL 911-PL5 YL-18 G
CONN 4 1B 2B 87A
K7
C C
TACHOMETER 614-RH30 PU-18 432-RH7 PK-18 7 668-PL14 BU-18 617-PL340 BR-18 923-PL23 GY-18 720-PL130 PU-18 RN 290-6799 07 SH 2 I-9 H ROOF (NACD) N945-PL291 OR-18 H
PARK BRAKE

239-1080 603-RH39 PK-16 116-RH22 BR-16 439-RH58 YL-18 618-PL337 YL-18 LH IND LAMP 923-PL57 GY-18 752-PL361 YL-18
LEFT TURN

IGN AC 8
WR 256-6803 03 SH 2 D-5 J PRODUCT LINK - RADIO - PL121SR
614-RH60 PU-18 117-RH23 YL-16 441-RH17 OR-18 668-PL14 BU-18 214-4717 754-PL77 BU-18 (64) LOWER CAB GND
SEND 8 1 3 4 6 10
(93) BEACON SWITCH 119-RH41 PK-16 447-RH16 PK-18 720-PL130 PU-18 F711-PL76 GN-16 754-PL369 BU-18 XC 225-7984 00 SH 2 B-6 J ACCUGRADE - POWER MODULE B
NOTE A
GND
214-4693 144-RH38 GN-16 450-RH57 YL-18 720-PL130 PU-18 F711-PL95 GN-16 766-PL82 GN-18 XE 225-7985 00 SH 2 B-6 J ACCUGRADE - POWER MODULE A
PL-C19
157-RH35 YL-16 452-RH84 PU-18 752-PL361 YL-18 752-PL361 YL-18 1A 2A 2055471 F712-PL78 GY-16 766-PL112 GN-18 XF 225-7986 01 SH 2 A-6 J ACCUGRADE - LASER MAST
RH-C9 158-RH34 BR-16 503-RH43 BR-16 754-PL77 BU-18 F712-PL96 GY-16 892-PL35 BR-16
1141749 RH-C4 200-RH73 BK-18 507-RH42 WH-18 RH-C12 PL-C13 754-PL369 BU-18 605-PL91 YL-18 F739-PL152 GN-18 892-PL121 BR-16 XG 225-7987 01 SH 2 A-10 J ACCUGRADE - INCLINOMETER
202-RH12 BK-18 7 2 5 9 2285856 202-RH3 BK-18 1673693 1673692 766-PL82 GN-18 308-PL75 YL-18 N945-PL291 OR-18 893-PL36 GN-16 105-PL60 RD-16 WIRE AS. K4
450-RH57 YL-18 202-RH25 BK-18 564-RH20 GY-16 564-RH44 GY-16 105-RH51 RD-16 1 105-PL62 RD-16 754-PL28 BU-18 766-PL112 GN-18 893-PL120 GN-16 110-PL317 RD-16 CABLE AS.
144-RH38 GN-16 202-RH31 BK-18 564-RH21 GY-18 202-RH15 BK-18 2 202-PL144 BK-18 754-PL77 BU-18 892-PL35 BR-16 911-PL5 YL-18
AA 246-8053 02 SH 2 F-3 H POS (BAT TO STARTER)
133-RH9 OR-18 202-RH31 BK-18 202-RH32 BK-18 308-RH61 YL-18 3 308-PL59 YL-18 754-PL369 BU-18 892-PL121 BR-16 922-PL22 BR-18 111-PL41 RD-16
COOLANT TEMP GAGE 614-RH88 PU-18 202-RH47 BK-18 568-RH80 GN-18 200-RH73 BK-18 4 200-PL97 BK-18 893-PL36 GN-16 200-PL8 BK-16 200-PL8 BK-16 923-PL23 GY-18 115-PL190 RD-18 CC 290-6746 02 SH 2 C-2 H POS (STARTER TO ALTERNATOR)
86 + 30
226-7164 608-RH26 GN-16 202-RH62 BK-18 603-RH39 PK-16 614-RH63 PU-18 5 614-PL155 PU-18 893-PL120 GN-16 923-PL57 GY-18 116-PL257 BR-16 EE 290-6791 00 SH 2 C-4 H NEG (BATTERY TO SWITCH)
IGN
630-RH27 GY-16 202-RH71 BK-18 607-RH36 PK-16 6 766-PL111 GN-18 911-PL5 YL-18 976-PL98 OR-18 117-PL258 YL-16 FF 290-6792 00 SH 2 C-4 H NEG (SWITCH TO FRAME) 85 -
LAMP FUNCTION SEND 614-RH67 PU-18 608-RH26 GN-16 7 766-PL82 GN-18 922-PL22 BR-18 118-PL396 GY-16 87
8 1 3 4 6 10
(95) REAR WORK LAMP SWITCH 202-RH89 BK-18 F420-RH86 GN-18 8 406-PL27 PU-18 766-PL112 GN-18 923-PL23 GY-18 119-PL259 PK-16 MM 290-6745 02 SH 2 F-3 H POWER DISTRIBUTION
L1 COOLANT TEMP 87A K8
GND 300-4996 310-RH53 PU-18 614-RH30 PU-18 158-RH34 BR-16 9 158-PL255 BR-16 923-PL57 GY-18 320-PL273 OR-18 200-FG1 BK-18 123-PL29 WH-12 GG 213-6091 04 SH 2 F-3 H POS (HD)
L2 OIL PRESSURE (8 LIGHT) - NOTE L 320-RH299 OR-18 614-RH33 PU-18 157-RH35 YL-16 10 157-PL256 YL-16 123-PL66 WH-18 (89) AWD BRAKE RELAY
(103) STEER COLUMN HORN SWITCH HH 213-6092 03 SH 2 F-3 H NEG (HD)
L3 LOW BRAKE FLUID RH-C19 503-RH43 BR-16 614-RH48 PU-18 144-RH38 GN-16 11 144-PL395 GN-16 F711-PL76 GN-16 F711-PL76 GN-16 123-PL79 WH-16 146-9439
1141749 RH-C3 507-RH42 WH-18 614-RH60 PU-18 116-RH22 BR-16 12 116-PL257 BR-16 892-PL141 BR-18 F711-PL95 GN-16 214-4701 F711-PL95 GN-16 124-PL306 GN-18 STRAP AS. PL-C31
L4 AIR FILTER PLUGGED - 149-4993 01 SH 2 D-3 STRAP-GROUND CAB TO FRAME 1552269
202-RH13 BK-18 7 2 5 9 2285856 564-RH20 GY-16 614-RH65 PU-18 117-RH23 YL-16 13 117-PL258 YL-16 892-PL35 BR-16 F712-PL78 GY-16 F712-PL78 GY-16 126-PL4 RD-14
L5 CHARGING INDICATOR 441-RH17 OR-18 614-RH66 PU-18 614-RH63 PU-18 447-RH16 PK-18 14 447-PL156 PK-18 892-PL121 BR-16 F712-PL96 GY-16 F712-PL96 GY-16 127-PL48 OR-14 - 7Y-3883 02 SH 2 D-4 CABLE AS-GROUND ENGINE TO FRAME 308-PL133 YL-18 1 (74) ARC-SUPPRESSOR
L6 WATER IN FUEL 564-RH21 GY-18 614-RH67 PU-18 15 NOTE D F739-PL152 GN-18 F739-PL152 GN-18 133-PL58 OR-16 200-PL180 BK-18 2 189-3158
ALRM PARK BRAKE 603-RH39 PK-16 614-RH68 PU-18 450-RH57 YL-18 16 450-PL33 YL-18 N945-PL291 OR-18 N945-PL291 OR-18 133-PL84 OR-16
607-RH36 PK-16 614-RH81 PU-18 432-RH7 PK-18 17 432-PL168 PK-16 893-PL142 GN-18 143-PL138 BR-14 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
608-RH26 GN-16 614-RH88 PU-18 603-RH39 PK-16 18 603-PL263 PK-16 893-PL36 GN-16 202-PL164 BK-18 X977-PL191 YL-14 144-PL395 GN-16
117-RH23 YL-16 614-RH30 PU-18 630-RH27 GY-16 19 630-PL275 GY-16 893-PL120 GN-16 1 2

X977-PL32 YL-18 157-PL256 YL-16


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
B+ 116-RH22 BR-16 614-RH33 PU-18 119-RH41 PK-16 20 119-PL260 PK-16 X977-PL192 YL-12 158-PL255 BR-16 AND THE TRANSMISSION SHIFTER IN NEUTRAL.
GND 202-RH89 BK-18 614-RH48 PU-18 620-RH37 WH-16 507-RH42 WH-18 21 507-PL114 WH-18 180-PL261 GN-14
614-RH68 PU-18 630-RH27 GY-16 503-RH43 BR-16 22 503-PL398 BR-16 911-PL5 YL-18 1B 2B
NOTE LOC NOTE DESCRIPTION
RIGHT TURN

614-RH81 PU-18 975-RH59 WH-18 564-RH44 GY-16 23 564-PL310 GY-16 200-PL9 BK-18
HI BEAM

614-RH81 PU-18 614-RH88 PU-18 307-RH56 OR-16 24 307-PL146 OR-16 922-PL22 BR-18 RH IND LAMP 200-PL15 BK-18
320-RH299 OR-18 620-RH37 WH-16 F420-RH86 GN-18 607-RH36 PK-16 25 607-PL268 PK-16 214-4723 200-PL16 BK-18 VARIOUS NOTE A: ASSEMBLE TERMINALS TO DESIGNATED STUD
630-RH27 GY-16 N756-RH54 PK-18 608-RH26 GN-16 26 608-PL267 GN-16 200-PL46 BK-18

B B
8 1 3 4 6 10 PL-C17
L3 L6 (96) HORN SWITCH 133-RH52 OR-18 27 133-PL1 OR-18 923-PL23 GY-18 1A 2A 200-PL108 BK-18
2055471 VARIOUS NOTE B: FOR USE ON EAME MACHINES ONLY
MOM

214-4701 620-RH37 WH-16 28 620-PL280 WH-16 923-PL57 GY-18 200-PL148 BK-18


+ 441-RH17 OR-18 29 441-PL38 OR-18 923-PL160 GY-18 200-PL180 BK-18 SYMBOL DESCRIPTION COLOR ABBREVIATIONS
- 568-RH80 GN-18 30 568-PL80 GN-18 606-PL87 GY-18 200-PL319 BK-18 VARIOUS NOTE C: WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm.
RH-C2 31 975-PL127 WH-18 WIRES TO BE TWISTED ARE: CIRCUIT CONNECTED ABBREV COLOR
RH-C21 2285856 202-PL102 BK-18
L2 L5 1552252
7 2 5 9
CONN 3 202-PL119 BK-18 892-BR AND 893-GN
RD 1 133-RH1 OR-18 202-RH25 BK-18 RH-C13 PL-C2 202-PL342 BK-16 F711-GN AND F712-GY CIRCUIT NOT CONNECTED RD RED
BK 2 202-RH2 BK-18 202-RH71 BK-18 1552252 3E5179 F711-PL136 GN-18 PL-C9 (102) STALK SWITCH
L2 BU 3 405-RH55 GY-18 614-RH48 PU-18 310-RH53 PU-18 1 310-PL93 PU-18 F711-PL103 GN-18 F711-PL76 GN-16 1552252 246-2671 304-PL24 WH-12 ELECTRICAL CONNECTION TO WH WHITE
L6 OR 4 439-RH58 YL-18 503-RH43 BR-16 2 1 306-PL101 GN-18 VARIOUS NOTE D: NOT USED ON 416E MACHINE MACHINE STRUCTURE
L1 WH 5 F420-RH86 GN-18 119-RH41 PK-16 309-RH72 GY-18 3 309-PL10 GY-18 506-PL116 PU-18 2 WASHER OR ORANGE
L1 L4 L4 GN 6 420-RH79 OR-18 119-RH40 PK-16 405-RH55 GY-18 4 405-PL122 GY-18 3 WIRE GROUP COLOR DESCRIPTIONS 308-PL17 YL-18 SH 1 E-8 NOTE E: CLOSED WHEN BRAKE IS DEPRESSED
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
L5 PK 7 309-RH72 GY-18 507-RH42 WH-18 452-RH84 PU-18 5 452-PL139 PU-18 F711-PL99 GN-18 4 308-PL106 YL-18 YL YELLOW
EXT ALARM YL 8 564-RH21 GY-18 6 5 GROUND CIRCUIT 308-PL124 YL-18
EXT ALARM PU 9 568-RH80 GN-18 439-RH58 YL-18 7 439-PL70 YL-18 F711-PL95 GN-16 500-PL394 BR-16 6 WIPER PARK 308-PL133 YL-18 SH 1 A-13 NOTE F: CONNECT WIRE AS. FROM PIN 2 TO 3 CONNECTOR
PK PINK
8 1 3 4 6 10 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
L3 DKBU 10 432-RH7 PK-18
(97) REAR WIPER SWITCH
8 501-PL397 GN-16 7 WIPER LOW SPEED ON CONNECTOR RH-C6.
11 9 118-PL45 GY-16 8 WIPER +BAT 310-PL93 PU-18
MOM

12 214-4709 420-RH79 OR-18 10 420-PL169 OR-18 F712-PL78 GY-16 605-PL90 YL-18 9 LH TURN
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
320-PL166 OR-18
H# CIRCUIT GROUPING DESIGNATION BK BLACK
N756-RH54 PK-18 11 N756-PL132 PK-18 606-PL86 GY-18 10 RH TURN STARTING CIRCUIT 321-PL61 BR-18 VARIOUS NOTE G: RIDE CONTROL AND LOAD CHECK CAN
L1 L2 L3 RH-C7 975-RH59 WH-18 12 975-PL127 WH-18 F712-PL137 GY-18 537-PL283 GN-18 11 TURN +BAT 322-PL167 GY-16 NOT BE INSTALLED TOGETHER. ATCH WIRE, CABLE, COMPONENT GY GRAY
2285856 502-PL34 OR-16 WIPER HIGH SPEED START AID CIRCUIT 384-PL21 BU-12
FILM 231-9357
7 2 5 9
CONN 2 12
537-PL318 GN-18 PU PURPLE
202-RH3 BK-18 RH-C15 PL-C59 F712-PL123 GY-18
HEATER AND AIR CONDITIONER CIRCUIT
614-PL248 PU-18
VARIOUS NOTE H: OPTION HARNESS - ALTERNATE BASED ON MACHINE CIRCUIT CONNECTED
L4 L5 L6 119-RH40 PK-16 1552273 3E3382 F712-PL100 GY-18 F712-PL96 GY-16 TURN SIGNAL / WIPER WASHER CIRCUIT 617-PL340 BR-18 CONFIGURATION. BR BROWN
564-RH20 GY-16 1 618-PL337 YL-18 SPLICE
202-RH47 BK-18 CAT DATA LINK 668-PL14 BU-18 GN GREEN
2
VARIOUS NOTE J: ATTACHMENT HARNESS
614-RH68 PU-18 3 F739-PL152 GN-18 CAN DATA LINK 720-PL130 PU-18 BLADE, SPADE, RING OR SCREW
LAMP GP 310-RH53 PU-18 320-RH299 OR-18 4 320-PL293 OR-18 754-PL77 BU-18
VARIOUS NOTE L: STD FRONT WORK AND STD REAR WORK SWITCHES ARE FOR TERMINAL BU BLUE
5 RS-232 DATA LINK 892-PL121 BR-16
270-2728 6 N756-PL132 PK-18 893-PL120 GN-16 STANDARD FLOOD LAMP ARRANGEMENTS (4 LAMPS TOTAL).
911-PL5 YL-18
RH-C20
8 1 3 4 6 10
(92) START AID SWITCH CONN 1 OTHER COLOR DESCRIPTIONS 923-PL57 GY-18
FRONT WORK LAMP AND REAR WORK LAMP SWITCHES ARE
MOM

R
1552272
214-4722
N945-PL291 OR-18 976-PL98 OR-18 FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS

A A
YL-16 1 308-RH61 YL-18 HIGHWAYS F711-PL95 GN-16 (8 LAMPS TOTAL).
OFF C
ON
PU-16 2
RH-C22 F712-PL96 GY-16
S
ST OR-16 3 307-RH56 OR-16 2285856 N939-PL107 GN-18 SH 2 E-10 NOTE M: WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS
B 7 2 5 9
BR-16 4 105-RH51 RD-16 N945-PL291 OR-18
(91) KEY SWITCH X977-PL32 YL-18 REPLACED WITH VENT SW.
200-RH73 BK-18
110-7887 202-RH62 BK-18 X977-PL192 YL-12
SH 2 D-6 NOTE N: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

(98) GRADE CONTROL ALARM N756-RH54 PK-18


SH 1 H-1 NOTE T: FOR HVAC OPTION, CONN 122-BU-12 FROM HVAC HARN TO POWER MODULE SB STUD THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADER
232-1792
+
- 975-RH59 WH-18
SH 2 B-8
PART NUMBER: 290-6780, CHANGE: 00
NOTE V: FOR NACD MACHINES ONLY
Components are shown installed on a fully operable machine.
SIDE CONSOLE SH 2 E-8 NOTE W: AC-C5 CALLED OUT AT GROUP LEVEL
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
RN-C17
1552272 RN-C15
STOP TAIL TURN LAMP TURN 1 605-RN38 YL-18 1552269
172-6490 GND 2 200-RN13 BK-18 605-RN39 YL-18 1 YL-18 FRONT LH TURN LAMP
TAIL 3 617-RN45 BR-18 200-RN15 BK-18 2 BK-18 172-6489 (25) FORWARD SOLENOID
EF-C2 278-0209
STOP 4 604-RN41 OR-18 200-RN6 BK-18
EF-C6 1552269
200-RN11 BK-18 (29) A/C REFRIGERANT
1552269 752-EF35 YL-18 1 RD-18
200-RN7 BK-18 200-RN4 BK-18
CONNECTOR FOR IPV 1 104-EF1 RD-14 922-EF80 BR-18 2 RD-18 AE-C3 PRESSURE SWITCH
200-RN5 BK-18 200-RN6 BK-18
200-RN1 BK-12 200-RN7 BK-18 RN-C7
1552269
CONN 37 2 200-EF2 BK-14
EF-C3
1684999
521-AE4 YL-18 A
236-6923
200-RN1 BK-12 200-RN8 BK-18
RN-C1 1552269 513-AE3 OR-18 B
200-RN11 BK-18 607-RN32 PK-18 1 FRONT LH STD FLOOD
1552269 200-RN9 BK-18 200-RN13 BK-18 200-RN16 BK-18 2 234-4328 104-EF1 RD-14 754-EF31 BU-18 1 RD-18
EF-C26 923-EF75 GY-18 2 RD-18
REAR LH ATCH FLOOD 1 630-RN24 GY-18 200-RN8 BK-18 604-RN41 OR-18
1673693 123-EF23 WH-18 AE-C2
290-5760 2 200-RN7 BK-18 200-RN4 BK-18 604-RN42 OR-18 (44) REVERSE SOLENOID
RN-C13 1 123-EF62 WH-18 123-EF28 WH-18 200-AE2 BK-18 1552269
200-RN2 BK-12 200-RN13 BK-18 605-RN38 YL-18 278-0209
(58) UPPER CAB GND 606-RN36 GY-18 1552269 2 202-EF67 BK-18 123-EF52 WH-18 200-AE6 BK-18 513-AE5 OR-18 1 BK-14
RN-C11 3 322-EF26 GY-16 123-EF53 WH-18 EF-C15 AE-C4 200-AE7 BK-18 200-AE6 BK-18 2 BK-14
608-RN29 GN-18 620-RN27 WH-18 1 FRONT LH ATCH FLOOD
1552269 4 441-EF19 OR-18 123-EF62 WH-18 1552269 3E3364
200-RN3 BK-12 608-RN30 GN-18 200-RN17 BK-18 2 234-4329 (30) A/C COMPRESSOR
REAR LH STD FLOOD 1 608-RN29 GN-18 NOTE A 200-RN3 BK-12 617-RN45 BR-18 5 521-EF14 YL-18 1 521-AE4 YL-18
6 447-EF22 PK-18 200-EF41 BK-18 2 200-AE7 BK-18 513-AE1 OR-18 CLUTCH SOLENOID
234-4328 2 200-RN6 BK-18 200-RN14 BK-16 618-RN44 YL-18
RN-C14 7 521-EF14 YL-18 513-AE5 OR-18 214-4302
200-RN15 BK-18 630-RN23 GY-18
1552269 CONN 35 513-AE3 OR-18

F F
200-RN16 BK-18 630-RN24 GY-18 8
RN-C12 9 200-EF2 BK-14 AE-C1 (31) HVAC SUPPRESSOR
200-RN17 BK-18 620-RN26 WH-18 1 FRONT RH ATCH FLOOD
1552269 10 406-EF37 PU-18 200-EF6 BK-18 521-AE4 YL-18 1552269 189-3158
200-RN18 BK-18 200-RN18 BK-18 2 234-4329
REAR RH STD FLOOD 1 608-RN30 GN-18 200-RN5 BK-18 11 506-EF79 PU-18 200-EF30 BK-16 513-AE1 OR-18 1
234-4328 2 200-RN4 BK-18 200-RN9 BK-18 12 507-EF81 WH-18 200-EF82 BK-18 200-AE2 BK-18 2
RN-C4 200-RN14 BK-16 13 200-EF83 BK-18
RN-C8 TO PLATFORM HARNESS 14 200-EF3 BK-18 EF-C16 HVAC - ATCH
3E3382 200-RN15 BK-18
RN-C2 1552269 PL-C3 15 405-EF39 GY-18 200-EF41 BK-18 1552267
TO PLATFORM HARN 1 603-RN43 PK-16 603-RN43 PK-16 200-RN16 BK-18
1552269 CONN PL-C22 2 620-RN25 WH-16 200-RN17 BK-18 607-RN33 PK-18 1 FRONT RH STD FLOOD (SH 1 LOC F-5) 16 200-EF70 BK-18 123-EF52 WH-18 A PK-18 BATTERY (41) FUEL WATER SEPARATOR SENSOR
200-EF72 BK-18 202-EF44 BK-18 193-0618
CONN 17
REAR RH ATCH FLOOD 1 630-RN23 GY-18 3 608-RN28 GN-16 604-RN40 OR-18 604-RN41 OR-18 200-RN18 BK-18 200-RN5 BK-18 2 234-4328 17 B BK-18 GROUND
(SH 1 LOC D-12)
290-5760 2 200-RN8 BK-18 4 607-RN31 PK-16 604-RN42 OR-18 603-RN43 PK-16 18 200-EF76 BK-18 439-EF16 YL-18 C YL-18 LAMP
CONN 5 5 605-RN39 YL-18 19 439-EF16 YL-18 200-EF78 BK-18
6 630-RN22 GY-16 605-RN38 YL-18 606-RN35 GY-18 20
RN-C18 605-RN37 YL-18 605-RN39 YL-18 607-RN32 PK-18 RN-C16 21 450-EF38 YL-18
1552272 607-RN33 PK-18 1552269 22 432-EF68 PK-16 EF-C28
23 1237615
STOP TAIL TURN LAMP TURN 1 606-RN36 GY-18 RN-C3 606-RN35 GY-18 620-RN26 WH-18 606-RN35 GY-18 1 YL-18 FRONT RH TURN LAMP 1
172-6490 GND 2 200-RN11 BK-18 3E3388 606-RN34 GY-18 606-RN36 GY-18 620-RN27 WH-18 200-RN9 BK-18 2 BK-18 172-6489 24 922-EF80 BR-18 200-EF46 BK-14 506-EF79 PU-18 (27) FRONT WASHER MOTOR
TAIL 3 618-RN44 YL-18 1 604-RN40 OR-18 25 923-EF75 GY-18 200-EF82 BK-18 MOTOR 6T-1375
2
STOP 4 604-RN42 OR-18 2 607-RN32 PK-18 BEACON SOCKET 26
TO PLATFORM HARN 3 605-RN37 YL-18 607-RN31 PK-16 607-RN33 PK-18 1787539 27
CONN PL-C21 4 606-RN34 GY-18 28 420-EF60 OR-18
(SH 1 LOC C-12) 5 617-RN45 BR-18 608-RN29 GN-18 603-RN43 PK-16 ROTATING BEACON 29 X977-EF54 YL-14 EF-C31
309-EF21 GY-18 1237615
CONN 4 6
7
618-RN44 YL-18 608-RN28 GN-16 608-RN30 GN-18 200-RN14 BK-16 180-3664 30
31 307-EF40 OR-18 ENGINE GND 507-EF81 WH-18
1
(28) REAR WASHER MOTOR
8 617-RN45 BR-18 NOTE A 200-EF83 BK-18 MOTOR 6T-1375
2
618-RN44 YL-18

620-RN26 WH-18
202-EF7 BK-18 EF-C23
620-RN25 WH-16 620-RN27 WH-18
EF-C5 202-EF13 BK-18 1166158
3E5179 202-EF44 BK-18 420-EF60 OR-18 A
630-RN23 GY-18 (36) AIR FILTER SWITCH
630-RN22 GY-16 630-RN24 GY-18 1 202-EF48 BK-16 202-EF59 BK-18 B
318-0302 TURBO ENGINES
2 202-EF59 BK-18
3 202-EF43 BK-18
EF-C12
ROOF (NACD) 4 202-EF4 BK-18
1552269
5 202-EF67 BK-18 (32) COOLANT TEMPERATURE SENDER
TO PLATFORM HARNESS 6 552-EF17 WH-18 441-EF19 OR-18 1
PL-C39 244-3106
7 324-EF74 BU-18 202-EF4 BK-18 2
(SH 1 LOC F-6) 8 754-EF31 BU-18 T
9 752-EF35 YL-18
10 452-EF86 PU-18 304-EF64 WH-12
11 307-EF40 OR-18 EF-C20
12 309-EF21 GY-18 1552269
322-EF26 GY-16 406-EF37 PU-18 1 (33) COOLANT TEMPERATURE SWITCH
CONN 16 324-EF74 BU-18 202-EF43 BK-18 2 235-8747
384-EF50 BU-10 T
405-EF39 GY-18
406-EF37 PU-18
420-EF60 OR-18
432-EF68 PK-16 EF-C32
439-EF16 YL-18 1552269
EF-C14 441-EF19 OR-18 405-EF39 GY-18 1
1779646 (39) ENGINE OIL PRESSURE SWITCH
TO PLATFORM HARNESS 447-EF22 PK-18 202-EF13 BK-18 2
237-4894
PL-C52 1 384-EF50 BU-10 450-EF38 YL-18
(SH 1 LOC E-6) 2 304-EF64 WH-12 452-EF86 PU-18
506-EF79 PU-18 EF-C10
CONN 15 507-EF81 WH-18
521-EF14 YL-18 447-EF22 PK-18
1552269
1
(38) CONN TO FUEL LEVEL SENDER

E 552-EF17 WH-18 202-EF7 BK-18


E
2
752-EF35 YL-18
754-EF31 BU-18
922-EF80 BR-18
923-EF75 GY-18
X977-EF54 YL-14

(19) TORQUE CONVERTER TEMPERATURE SENDER


4W-9972
452-EF86 PU-18
T

EF-C19
1552269
TO POWER DISTRIBUTION 322-EF26 GY-16 1 (20) FORWARD HORN
BLOCK SH 1 LOC I-1 NOTE A 200-EF3 BK-18 2 164-9425
(TO POS TERM)
EF-C18
CBL-MM1 RD-00 7N9738
432-EF68 PK-16 1 BK-16 (37) BRAKE FLUID LEVEL SWITCH
202-EF48 BK-16 2 BR-16 4E-8619
CBL-EE BK-00

NACD ONLY
NOTE A CBL-MM1 RD-00 EF-C4
(TO NEG TERM) 1552269
552-EF17 WH-18 552-EF69 WH-18 1 RD-18 (46) AWD SOLENOID
200-EF70 BK-18 200-EF70 BK-18 2 RD-18 248-3290
(22) BATTERY DISCONNECT CBL-AA1 RD-00
SWITCH EF-C1
7N-0718 1552269
CBL-HH1 BK-00 CBL-GG1 RD-00 552-EF71 WH-18 1 (43) AWD SUPPRESSOR
NEG POS
200-EF72 BK-18 200-EF72 BK-18 2 189-3158
(23) BATTERY (STANDARD)
230-6368 - NACD EF-C29
1552269
324-EF73 BU-18 1 RD-18 (45) DIFFERENTIAL LOCK SOLENOID

CBL-FF BK-00
200-EF76 BK-18 200-EF76 BK-18 2 RD-18 248-3290
EF-C30
1552269
CBL-HH1 BK-00 NEG POS
CBL-GG1 RD-00 324-EF74 BU-18 324-EF77 BU-18 1 (42) DIFFERENTIAL LOCK SUPPRESSOR
(23) BATTERY (HEAVY DUTY) 200-EF78 BK-18 200-EF78 BK-18 2 189-3158

D D
230-6368 - NACD

BATTERY

EF-C17 EP-C1 EP-C2 WC-C1


1552269 3E3364 1761477 3E3364
NOTE A 123-EF28 WH-18 1 327-EP1 PK-16 A 1 327-WC1 PK-16
(TO FRAME GROUND) 200-EF6 BK-18 2 200-EP2 BK-16 B 2

CONN 34 (35) FUEL SHUTOFF TURBO SOLENOID CONN 34 (35) FUEL SHUTOFF SOLENOID
176-6219 176-6219
NOTE H
132-1806 7Y-3883

(57) CAB (57) ENGINE FUEL SHUTOFF SOL-NACD


123-EF23 WH-18
(57) FRAME T
(34) COLD START TEMP SWITCH
169-5326

614-AC15 PU-18 X977-EF54 YL-14


E528-AC13 PU-14
EF-C21
E528-AC12 PU-14 (50) A/C VENT SWITCH 1552269
522-AC20 WH-18 214-4703
614-AC23 PU-18 X977-EF57 YL-18 1 (40) FUEL LIFT PUMP SUPPRESSOR
NOTE M 307-EF40 OR-18 307-EF40 OR-18 2 189-3158
8 1 3 4 6 10

(50) HEATER A/C SWITCH HEATER / AC SW EF-C7


214-4718 1552269
FUNCTION CONNECTIONS
NOTE M AC-C3 X977-EF8 YL-14 1 (48) FUEL LIFT PUMP MOTOR
HEATER ON 2&3 5&6 FOR MACHINES WITH AC: MOTOR
7 2 5 9 2285856 REMOVE JUMPER CONNECTED 200-EF30 BK-16 200-EF30 BK-16 2 326-9006
AC ON 2&1 5&4
TO AC-C10
200-AC22 BK-14 BK-18
BK-18 EF-C9
124-AC5 GN-18 CONNECT AC-C10 TO 1552269
122-AC1 BU-12 AC SHUTOFF HARN
(4) MACHINE CONTROL 200-AC8 BK-14 122-AC24 BU-12 CONN AR-C2 ENGINE BLOCK HEATER 123-EF53 WH-18 123-EF53 WH-18 1 (47) EXCITATION RESISTOR
AT-C1 122-AC26 BU-12 (SH 2 LOC C-9) 120 VAC 248-2214 309-EF49 GY-18 2 238-9397
304-5687
J1 1471445
KEY SWITCH RUN 1 308-AT32 YL-18 614-AC14 PU-18 122-AC1 BU-12 AC-C10 AC-C5 NOTE W
2 517-AC19 BU-14 1552269 3E3364
3
PROD LINK RADIO 516-AC18 GN-14 124-AC5 GN-18 C511-AC7 WH-18 1 C511-AC30 WH-18
4
WR-C1 WR-C2 C511-AR3 WH-18 515-AC4 GY-18 521-AC29 YL-18 2
263-9088 1552252 3E5179 309-EF21 GY-18 309-EF51 GY-18 D+
TO AC TACHOMETER E529-AC21 YL-14 E528-AC28 PU-14
5
6 BAT + 1 125-WR1 OR-18 125-WR1 OR-18 1 IGN TERMINAL (133 OR)
AR-C1
1116795 AR-C2
200-AC27 BK-12 CONN 21 ALTERNATOR
8 1 3 4 6 10 450-EF38 YL-18 450-EF38 YL-18 W 225-3145-120A
7 BAT - 2 200-WR2 BK-18 200-WR2 BK-18 2 (SH 1 LOC D-15) 30 200-AC2 BK-18
3 3E3364
8 KEY SW RUN 3 308-WR3 YL-18 308-WR3 YL-18 3 87 200-AC10 BK-12 B+
R TERM 4 403-WR4 GN-18 403-WR4 GN-18 4 5
85 1 TO AC HARN 200-AC22 BK-14 AC-C7
WIRE GROUP COLOR DESCRIPTIONS
C C
9
CAT DATA LINK (+) RS-232-TXD 5 N957-WR7 PK-18 5 TO PLATFORM HARN TO AC TACHOMETER 113-AR1 OR-18 2
87a 521-AR4 YL-18 2 CONN AC-C10 200-AC25 BK-14 3E3370 TO PLATFORM HARN
10 893-AT16 GN-18 (49) BLOWER SPEED
11 6 6 CONN PL-C69 AC SIG TERMINAL 521-AR4 YL-18 4
86 (SH 2 LOC E-8) AC-C2 200-AC8 BK-14 124-AC5 GN-18 A CONN PL-C35 CBL-CC1 RD-2
SWITCH
12 RS-232-RXD 7 N960-WR6 OR-18 7 (SH 1 LOC I-5) (SH 1 LOC D-15) 569-AR2 PK-18 1
CONN 21 214-4695 7 2 5 9 2285856 200-AC9 BK-18 614-AC6 PU-18 B (SH 1 LOC D-12) GROUND CIRCUIT
NEGATIVE BATTERY 1 (-) 13 202-AT1 BK-16 RS-232-GND
RS-232-DTR
8
9
N979-WR5 GN-18
N970-WR8 YL-18
8
9
CONN 20 (51) A/C SHUTOFF RELAY
515-AC4 GY-18
521-AC29 YL-18 C
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
POS LAMP RLY (SWB) 14
15
614-AT17 PU-18
RS-232-DSR 10 N973-WR9 BR-18 N979-WR5 GN-18 10
3E-9362
200-AC25 BK-14 516-AC18 GN-14 CONN 6
16 11 N960-WR6 OR-18 11 E529-AC21 YL-14 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
17 12 N957-WR7 PK-18 12 517-AC19 BU-14 STARTING CIRCUIT
18 E528-AC11 PU-14 (55) HIGH SPEED RELAY EF-C11
19 AIR CONDITIONER SHUTOFF 200-AC9 BK-18 521-AC29 YL-18 AC-C1
115-1615 START AID CIRCUIT 2219804
WR-C3 9X1054 (56) GLOW PLUGS
CAT DATA LINK (-) 20 892-AT15 BR-18 30
21
3E3364 522-AC20 WH-18 122-AC24 BU-12 1
86
ENGINE CONTROL CIRCUIT 384-EF50 BU-10 1
22 N970-WR8 YL-18 1 AC-C6 515-AC4 GY-18 5
NOTE D 1779646 HEATER AND AIR CONDITIONER CIRCUIT
NEGATIVE BATTERY 1 (-) 23 202-AT2 BK-16 N973-WR9 BR-18 2 200-AC2 BK-18 2
85
1 C568-AC16 WH-12 614-AC6 PU-18 C568-AC3 WH-12 4
24
(52) BLOWER MOTOR MOTOR 2 200-AC10 BK-12 3
87 TURN SIGNAL / WIPER WASHER CIRCUIT 104-EF1 RD-14
25
304-8965 87a
26 614-AC15 PU-18 CAT DATA LINK
27 PRODUCT LINK 121SR - ATCH 614-AC14 PU-18 304-EF64 WH-12
28 AC-C4 614-AC23 PU-18 CAN DATA LINK
29 3E3364
30 (53) THERMOSTAT WIRE AS 1 522-AC20 WH-18 C511-AC7 WH-18 TO POWER DISTRIBUTION RS-232 / RS-485 DATA LINK
POSITIVE BATTERY 1 (+) 31 126-AT4 RD-14 220-3762 2 C511-AC7 WH-18 122-AC26 BU-12 MODULE
32
33 (53) THERMOSTAT SWITCH NOTE N C568-AC3 WH-12
(SH 1 LOC I-1)
NOTE T OTHER COLOR DESCRIPTIONS (21) STARTER
34 119-9631 T C568-AC17 WH-12 143-0539
C568-AC16 WH-12 304-EF64 WH-12
35
AC-C9 HIGHWAYS G S
36 (54) MOTOR SPEED RESISTOR
1779654 E528-AC11 PU-14
37 204-9921 MTR BAT
POSITIVE BATTERY 1 (+) 38 126-AT5 RD-14 1 C568-AC17 WH-12 E528-AC12 PU-14 200-AC27 BK-12 104-EF1 RD-14
POSITIVE BATTERY 1 (+) 39 126-AT6 RD-14 2 516-AC18 GN-14 E528-AC13 PU-14 TO CAB GROUND STUD
40 3 517-AC19 BU-14 E528-AC28 PU-14 (SH 1 LOC D-5) MOTOR
41 4 CBL-CC1 RD-2
42 CBL-AA1 RD-00
43 AIR CONDITION - ATCH NOTE A
8V SENSOR SUPPLY 44
8V SENSOR RETURN 45 (TO BAT POS TERM)
46
47
48
49 ENGINE
50
51
52
53 PJ-C2 PJ-C1 PT-C4
54 1552272 3E3376 1552272
55 AT-C5 (9) BUCKET CYLINDER +V 1 799-PJ1 WH-16 1 799-PT10 WH-18
56 3E5179 GROUND 2 J766-PJ2 PU-16 2 J766-PT4 PU-18
POSISTION SENSOR
NEGATIVE BATTERY 1 (-) 57 202-AT3 BK-16 126-AT40 RD-14 1
213-2491 SIGNAL 3 H902-PJ3 YL-16 3 H902-PT12 YL-18
58 202-AT44 BK-16 2 4 4
59 127-AT24 OR-14
308-AT27 YL-18
3
4 CONN 25 SYMBOL DESCRIPTION
60 105-AT23 RD-18
61 892-AT33 BR-18 5 TO PLATFORM HARN AX-C6
893-AT34 GN-18 CONN PL-C65 9X1054
62 6
30 CIRCUIT CONNECTED
63 126-AT40 RD-14 F711-AT28 GN-18 7 (SH 1 LOC I-15) PT-C2 202-AX9 BK-14 1
86
64 F712-AT29 GY-18 8 1552272 K753-AX6 OR-18 5 (13) POWER MODULE RELAY
65 126-AT5 RD-14 105-AT23 RD-18 9 (11) BOOM CYLINDER +V 1 799-PT9 WH-18 K754-AX7 PK-18 2
85 115-1615 CIRCUIT NOT CONNECTED
66 126-AT4 RD-14 133-AT21 OR-18 10 POSISTION SENSOR GROUND 2 J766-PT3 PU-18 AW-C11 R958-AX17 GN-14 4 RELAY K3 (40 A)
87

B 975-AT19 WH-18 H901-PT11 OR-18 1552272 ELECTRICAL CONNECTION TO


B
67 126-AT6 RD-14 11 SIGNAL 3 3
212-1490-420/432/434 87a
68 N756-AT18 PK-18 12 4 +V 1 799-AW33 WH-18 MACHINE STRUCTURE
10V/PHS POWER SUPPLY 69 799-AT8 WH-18 127-AT24 OR-14 GROUND 2 J766-AW34 PU-18 AX-C5
10V SNSR RETURN (NEG BATTERY 4) 70 J766-AT10 PU-18 CONN 11 SIGNAL 3 H904-AW35 GY-18 1552267 INTERNAL ELECTRICAL CONNECTION
133-AT21 OR-18 799-PT9 WH-18 4 F711-AX13 GN-18 A TO SURFACE OF COMPONENT
AT-C2 (12) GRADE CONTROL TERMINATING RESISTOR
799-PT10 WH-18 (7) SWING POSITION SENSOR F712-AX14 GY-18 B
J2 1471446 799-PT8 WH-18 C 134-2540
214-4293 CONNECTOR
KEY SWITCH START 1 202-AT2 BK-16 202-AT25 BK-18 ER-C1 ER-C2 PT-C3 799-PT7 WH-18
2 202-AT1 BK-16 202-AT44 BK-16 1552267 3E3376 1552272 799-PT1 WH-18
AUDIO INDICATOR (2A ON/OFF) 3 N756-AT18 PK-18 202-AT3 BK-16 +V A 799-ER2 WH-18 1 799-PT8 WH-18 H# CIRCUIT GROUPING DESIGNATION
DRIVE 1-3 RETURN 1 (ON/OFF 1-5) 4 975-AT19 WH-18 308-AT22 YL-18 GROUND B J766-ER1 PU-18 2 J766-PT5 PU-18 H901-PT11 OR-18 AV-C2 (5) ADVISORY DISPLAY (14) POWER MODULE
AT-C8 1471444 284-8905 AX-C3 XC-C1 XC-C2 226-9169
5 308-AT27 YL-18 3E3364
SIGNAL C H903-ER3 PK-18 3 H903-PT13 PK-18 H902-PT12 YL-18
TO PLATFORM HARN 1552273 3E3382 6D5257 B
6 (8) ESTICK CYLINDER 4 H903-PT13 PK-18 AW-C1 AV-C1 105-AV1 RD-18 1 + BATTERY ATCH WIRE, CABLE, COMPONENT
7 308-AT32 YL-18 614-AT17 PU-18 1 CONN PL-C6 H907-PT14 GN-18 202-AV2 BK-18 2 GROUND R954-AX18 OR-18 1 R954-XC1 BK-18 A SWITCHED PWR 1
POSISTION SENSOR 1552252 3E5179
8 450-AT35 YL-18 2 (SH 1 LOC I-15)
215-8934 CONN 36 308-AV3 YL-18 3 KEYSWITCH INPUT R955-AX19 GY-18 2 R955-XC2 BK-18 B SWITCHED PWR 1 RTN
R956-AX20 BU-16 R956-XC3 BK-16 CIRCUIT CONNECTED
9 450-AT35 YL-18
CONN 10 105-AW3 RD-18 1 105-AV1 RD-18 4 SS LOCK (EAME ONLY)
R957-AX21 GY-16
3
R957-XC4 BK-16
C BATTERY
GND
10 614-AT17 PU-18 E-STICK JUMPER PT-C5
202-AW6 BK-18 2 202-AV9 BK-18 893-AV8 GN-18 8 CAT DL+
R958-AX17 GN-14
4
R958-XC5 BK-16
D
AWAKE
11 799-AT8 WH-18 308-AW7 YL-18 3 308-AV3 YL-18 892-AV7 BR-18 9 CAT DL- 5 E
12 1552272 K753-AW26 OR-18 4 K753-AV4 OR-18 F712-AV14 GY-18 34 GRD CHK CAN - 202-AX10 BK-18 6 202-XC6 BK-18 F AWAKE GND SPLICE
13 892-AT33 BR-18 (10) STICK CYLINDER +V 1 799-PT7 WH-18 PT-C1 AY-C1 AY-C2 AW-C8 K754-AW27 PK-18 5 K754-AV5 PK-18 F711-AV13 GN-18 50 GRD CHK CAN + G SWITCHED PWR 3
ALTERNATOR W TERMINAL 14 450-AT35 YL-18 892-AT38 BR-18 POSISTION SENSOR GROUND 2 J766-PT6 PU-18 3E3382 1552273 3E3382 1552273 6 K753-AV4 OR-18 54 POWER MOD SIG + CONN 33 H SWITCHED PWR 3 RTN BLADE, SPADE, RING OR SCREW
BOOM CYL POSN SNSR (SWG/PWM 1) 15 H901-AT9 OR-18 217-5776 SIGNAL 3 H907-PT14 GN-18 799-PT1 WH-18 1 799-AY1 WH-16 1 799-AW32 WH-18 105-AW3 RD-18 F711-AW12 GN-18 7 F711-AV13 GN-18 K754-AV5 PK-18 55 POWER MOD SIG - TERMINAL
STICK CYL POSN SNSR (SWG/PWM 2) 16 H907-AT11 GN-18 892-AT15 BR-18 4 J766-PT4 PU-18 J766-PT2 PU-18 2 J766-AY2 PU-16 2 J766-AW31 PU-18 127-AW8 OR-14 F712-AW13 GY-18 8 F712-AV14 GY-18 A106-AV12 YL-18 56 ACCUGRADE ALARM + AX-C7 XE-C2 XE-C1
BUCKET CYL POSN SNSR (SWG/PWM 3) 17 H902-AT12 YL-18 J766-PT5 PU-18 H901-PT11 OR-18 3 H901-AY3 OR-16 3 H901-AW24 OR-18 133-AW1 OR-18 892-AW10 BR-18 9 892-AV7 BR-18 C218-AV47 BK-18 57 ACCUGRADE ALARM - 1552272 3E3376 3R9965 A
E-STICK CYL POSN SNSR (SWG/PWM 4) 18 H903-AT26 PK-18 893-AT34 GN-18 J766-PT3 PU-18 H902-PT12 YL-18 4 H902-AY4 YL-16 4 H902-AW25 YL-18 893-AW11 GN-18 10 893-AV8 GN-18 202-AV6 BK-18 66 CHASSIS GND 127-AX4 OR-16 1 127-XE1 BK-16 A PWR
19 893-AT39 GN-18 AT-C4 AW-C7 J766-PT6 PU-18 H903-PT13 PK-18 5 H903-AY5 PK-16 5 H903-AW29 PK-18 A106-AW52 YL-18 11 A106-AV12 YL-18 200-AX15 BK-16 2 200-XE2 BK-16 B GND
20 1552264 3E3388 J766-PT2 PU-18 H907-PT14 GN-18 6 H907-AY6 GN-16 6 H907-AW30 GN-18 C218-AW48 BK-18 12 C218-AV47 BK-18 127-AX5 OR-16 3 127-XE3 BK-16 C PWR
21
22
893-AT16 GN-18 H901-AT9 OR-18
H902-AT12 YL-18
1
2
H901-AW24
H902-AW25
OR-18
YL-18 CONN 27 CONN 28 202-AW4 BK-18
202-AW28 BK-18
202-AW6 BK-18 CONN 30 202-AV6 BK-18
200-AX16 BK-16 4 200-XE4 BK-16 D
E
GND
COLOR ABBREVIATIONS
975-AT19 WH-18 H903-AT26 PK-18 3 H903-AW29 PK-18 202-AW5 BK-18 202-AV2 BK-18 CONN 32 F
ABBREV COLOR
23
24 H904-AT7 GY-18 4 H904-AW35 GY-18 202-AV9 BK-18 G
25 F711-AT28 GN-18 H907-AT11 GN-18 5 H907-AW30 GN-18 308-AW7 YL-18 H

RD RED
26 F711-AT31 GN-18 6
27 F711-AT31 GN-18 7 F711-AW14 GN-18 799-AW33 WH-18 ACCUGRADE-BASIC (DISPLAY)
28 F711-AT13 GN-18 F712-AT30 GY-18 8 F712-AW15 GY-18 799-AW32 WH-18
29 799-AW2 WH-18 WH WHITE
30 F712-AT29 GY-18 CONN 24 AX-C4 XF-C1 XF-C2
2532696
(16) LASER MAST
31 F712-AT30 GY-18 105-AW3 RD-18
127-AW8 OR-14
892-AW10 BR-18 1552264
R954-AX18 OR-18 1
3E3388
R954-XF1 BK-18 A
226-2333
PWR
OR ORANGE
SWING POSN SNSR (SWG/PWM 9) 32 H904-AT7 GY-18 893-AW11 GN-18 200-AX15 BK-16
33
34
F712-AT14 GY-18 AT-C3
1552252
AW-C2
3E5179
133-AW1 OR-18
202-AW4 BK-18 F711-AW16 GN-18
200-AX16 BK-16 R955-AX19 GY-18
F711-AX1 GN-18
2
3
R955-XF2
F711-XF3
BK-18
BK-18
B
C
NO TERM REQ
CAN H YL YELLOW
35 H901-AT9 OR-18 308-AW7 YL-18 F711-AW12 GN-18 F712-AX2 GY-18 4 F712-XF4 BK-18 D CAN L
36 H902-AT12 YL-18
133-AT21 OR-18
202-AT25 BK-18
1
2
133-AW1 OR-18
202-AW4 BK-18
799-AW2 WH-18 (17) FRAME R956-AX20 BU-16 5 R956-XF5 BK-16 E PWR ON REQ PK PINK
37 H903-AT26 PK-18 892-AW10 BR-18 F712-AW17 GY-18 GROUND R957-AX21 GY-16 6 R957-XF6 BK-16 F GND
38 H904-AT7 GY-18
308-AT22 YL-18
127-AT24 OR-14
3
4
308-AW7 YL-18
127-AW8 OR-14
893-AW11 GN-18
A106-AW52 YL-18
F712-AW13 GY-18 NOTE A 7
8
G
H
GND
BATTERY
BK BLACK
39 H907-AT11 GN-18 105-AW3 RD-18 F712-AW21 GY-18
105-AT23 RD-18 5
40
41
J766-AT10 PU-18
N756-AT18 PK-18
799-AT8 WH-18 6 799-AW2 WH-18
C218-AW48 BK-18
F711-AW14 GN-18
F711-AW20 GN-18
CONN 31
I
J
NC
NC GY GRAY
J766-AT10 PU-18 7 J766-AW23 PU-18 F712-AW15 GY-18 F711-AW18 GN-18
PU PURPLE
42
8
43 H901-AW24 OR-18 F711-AW14 GN-18 F711-AW20 GN-18 LASER RECEIVER COIL
44
892-AT38 BR-18 9 892-AW10 BR-18 H902-AW25 YL-18 AW-C5 AX-C2 (15) LASER RECEIVER 276-0764
45
893-AT39 GN-18 10
11
893-AW11 GN-18 H903-AW29 PK-18 F712-AW15 GY-18 F712-AW21 GY-18 1552264 3E3388 127-AX3 OR-14 127-AX4 OR-16 226-2334 BR BROWN
46 H904-AW35 GY-18 F712-AW19 GY-18 127-AW8 OR-14 1 127-AX3 OR-14 127-AX5 OR-16 PWR (+) A RD-20 A PWR
12
47 H907-AW30 GN-18
J766-AW23 PU-18
202-AW28 BK-18 2 202-AX8 BK-18
K753-AX6 OR-18
TERMINATION CONT
CAN HIGH
B
C
BU-20
GN-20
B
C
NO TERM REQ
CAN H
GN GREEN
48
CONN 23 A106-AW52 YL-18 K753-AW26 OR-18 3 202-AX9 BK-14
WH-20 D CAN L
BU BLUE
49 C218-AW48 BK-18 K754-AW27 PK-18 4 K754-AX7 PK-18 202-AX8 BK-18 202-AX10 BK-18 CAN LOW D
50 H901-AW24 OR-18 5 PWR CONT E BR-20 E PWR ON REQ

A A
51 6 PWR (-) F BK-20 F PWRGND
52 H902-AW25 YL-18 F711-AW16 GN-18 7 F711-AX11 GN-18 F711-AX11 GN-18 F711-AX1 GN-18
53 F712-AW17 GY-18 8 F712-AX12 GY-18 F711-AX13 GN-18
54 (1) ACCUGRADE RESISTOR AP-C2 H903-AW29 PK-18
55 167-7801 1552269 CONN 29
56 1 A106-AP51 YL-18 H904-AW35 GY-18 F712-AX12 GY-18 F712-AX2 GY-18
57 2 C218-AP4 BK-18 F712-AX14 GY-18
58 A106-AP51 YL-18 H907-AW30 GN-18
59 A106-AP54 YL-18 K754-AX7 PK-18
ACCUGRADE ALARM
1 2

60 A106-AP57 YL-18 K753-AX6 OR-18


167-8712
61 A106-AP44 YL-18 J766-AW23 PU-18
62 + A106-AP54 YL-18 J766-AW34 PU-18 R954-AX18 OR-18
63 - C218-AP5 BK-18 XG-C2 XG-C1 AW-C4 J766-AW31 PU-18
64 C218-AP4 BK-18 AP-C1 AW-C6 9X4385 3E3376 1552272 R955-AX19 GY-18
65 C218-AP6 BK-18 1 2
1552267 3E3370 BAT A 133-XG1 BK-16 1 133-AW1 OR-18 K753-AW26 OR-18
66 (2) ACCUGRADE CAPACITOR AP-C3 C218-AP5 BK-18 A106-AP44 YL-18 A A106-AW52 YL-18 B 2 202-AW5 BK-18 R956-AX20 BU-16
MACHINE CAN (A) DATA LINK (+) 67 F711-AT13 GN-18 324-3334 3E3364 C218-AP47 BK-18 C218-AP47 BK-18 B C218-AW48 BK-18 CAN + C F711-XG3 BK-16 3 F711-AW18 GN-18 K754-AW27 PK-18
MACHINE CAN (A) DATA LINK (-) 68 F712-AT14 GY-18 1 A106-AP57 YL-18 C CAN - D F712-XG4 BK-16 4 F712-AW19 GY-18 R957-AX21 GY-16
69 2 C218-AP6 BK-18 E
70 CONN 22 GND F 202-XG2 BK-16 CONN 26 R958-AX17 GN-14

ACCUGRADE ALARM - ATCH


(6) INCLINOMETER
249-5652
THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADER
ACCUGRADE READY ACCUGRADE READY - ATCH ACCUGRADE ADVANCED - ATCH
PART NUMBER: 290-6780, CHANGE: 00
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
VIEW OF FUSE BLOCK
VIEW ALL CALLOUTS
CONN 1
CONN 5 77
CONN 2

CONN 7

CONN 8

76
71
70
69

CONN 6
PL - C25
CONN 3
PL - C48
CONN 4
81

90

PL - C50

75
85

86
PL - C26

106 87

88
PL - C29

PL - C30
89 74
73
72
CONN 19
PL - C30
VIEW OF HEADLINER WIRING
VIEW ALL CALLOUTS
109

108

CONN 7 107

CONN 5

CONN 8 CONN 4
VIEW OF PLATFORM WIRING
VIEW ALL CALLOUTS

104

100

65
78

68 102

103

66
61 60
105
63
62
CONN 12 64

59 CONN 18

CONN 13

CONN 11
CONN 17
CONN 19 CONN 9 CONN 10
CONN 16
CONN 20 99
CONN 15

67
VIEW OF RETURN - TO - DIG WIRING
VIEW ALL CALLOUTS

101

CONN 14 CONN 18 CONN 13

80

79

84
83
82
VIEW OF SIDE CONSOLE WIRING
VIEW ALL CALLOUTS

91

CONN 4 96
97
CONN 3
95
CONN 5
94

93

92
98
ENGINE COMPONENTS AND CONNECTOR LOCATIONS
VIEW ALL CALLOUTS

CONN 34 37 CONN 37 28 27 32 33

CONN 17 CONN 37 44
33 36 34 42 43 47

CONN 15

CONN 16

CONN 17 CONN 37

CONN 16
20
25 19
CONN 16

24

45 46
30
38
CONN 35

21
56 35 39 48

57

40

41 FUEL TANK

23 26 22 29 31
ACCUGRADE COMPONENTS AND CONNECTOR LOCATIONS
VIEW ALL CALLOUTS

15
8

CONN 36

CONN 25

10 CONN 30

11 5 CONN 29

16 12 13

CONN 31
CONN 26 CONN 32

CONN 27
6 17

7 3
14
4
CONN 28 CONN 33

VIEW OF AREA A

CONN 10

CONN 11

CONN 22 1
2
CONN 24

CONN 23
A
CONN 29
AIR CONDITIONER COMPONENTS AND
CONNECTOR LOCATIONS
VIEW ALL CALLOUTS

CONN 21

51

RH CONSOLE

49 50

55

52
53

54

CONN 6
PRODUCT LINK COMPONENTS AND
CONNECTOR LOCATIONS
VIEW ALL CALLOUTS

58

CONN 5

CONN 4

PRODUCT LINK RADIO

CONN 20

You might also like