DM1 A and DM1 D 1250A Cubicles: MV Distribution Factory Built Assemblies at Your Service Anglais
DM1 A and DM1 D 1250A Cubicles: MV Distribution Factory Built Assemblies at Your Service Anglais
DM1 A and DM1 D 1250A Cubicles: MV Distribution Factory Built Assemblies at Your Service Anglais
MV distribution
factory built assemblies
at your service
Anglais
instructions for
use
DM1 A and DM1 D
1250A cubicles
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DM1: circuit breaker cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DM1 A version (cable incoming or outgoing) . . . . . . . . . . . . . . . . . . . 5
DM1 D version (bars incoming or outgoing) . . . . . . . . . . . . . . . . . . . . 6
handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
cubicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
accessories list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
dimensions / mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling by slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling using a forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
preparing the cubicles for switchboard assembly . . . . . . . . . . . . . . . 13
fitting the end panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
assembling the switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
securing to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
layout in the substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
fitting the busbars after installing the cubicles in their operating
location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
fitting the earth bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
access to LV auxiliary connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
connection of MV cables in a DM1 A . . . . . . . . . . . . . . . . . . . . . . . . . . 21
connection of earthing braids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
preventive maintenance, cleaning instructions and power---up . . . . 33
replacing a voltage indicator module . . . . . . . . . . . . . . . . . . . . . . . . . . 34
replacing a voltage indicator pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
trouble shooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7896929EN revision : 01 1
2 7896929EN revision : 01
foreword
INFORMATION--ADVICE
We draw your attention to this specific point.
7896929EN revision : 01 3
contact the Schneider
Electric service unit for
diagnosis and advice
distribution rules The aim of this publication This document is not a commercial
is to enable the SM6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by Schneider Electric.
safety rules
CAUTION WARNING
CAUTION
4 7896929EN revision : 01
general description
J J
K K
L L
M M
N N
7896929EN revision : 01 5
DM1 D version (bars
incoming or outgoing)
circuit breaker on left
(front panel removed)
F : voltage transformers
G : current transformers
H : circuit breaker control panel
J : bottom busbar L
connection pads
K : capacitive voltage divider
L : voltage indicator F
H
J
K
H
J
K
6 7896929EN revision : 01
handling instructions
cubicle identification
A
A : indicator plate D3
B : characteristics and
designation D2
C : manufacturer’s name plate
B
1
Note: the characteristics
of the circuit breaker
are given on its plate.
D1
Serial number
D1: riveted to the front plate of the
operating mechanism
D2: glued to the back of the front
plate of the low voltage
compartment C
D3: glued to the upright of the
frame
1 : instruction’s number
7896929EN revision : 01 7
handling
CAUTION
80 840 300
average weight of fully equipped
cubicle 420 kg
L1 L2 L3
at delivery
after delivery
1600
1630
330
373
832
333
handling by slings
The handling lugs are reserved
solely for handling of SM6
cubicles.
A : HM12 screws and nuts
B : Schneider Electric maximum L
useful load = 400 KG CE
Schneider Electric
CMU =400 KG
CE
60˚
CAUTION maxi
CMU =400
KG
CE
8 7896929EN revision : 01
handling using a forklift
storage
70˚C
---40˚C
7896929EN revision : 01 9
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10 7896929EN revision : 01
installation and operation
recommendation
7896929EN revision : 01 11
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12 7896929EN revision : 01
installation instructions
E’
D
E
Remove the 2 half cross bars D Remove the 2 parts E and E’.
of the low voltage compartment. (top plate of cubicle) (16 bolts)
(cubicle without LV enclosure)
G
F
7896929EN revision : 01 13
fitting the end panel Refer to the switchboard parcel
manual, as per the upgrade of the
new standard IEC 62271---200.
assembling K L
the switchboard M
Bag of nuts and bolts
S4: 3729745.
(HM 6x16 bolts only)
top view
P
K L
832
12,3x12,3
50
15 720 15
750
14 7896929EN revision : 01
layout in the substation
140
mm
DM1 DM1
7896929EN revision : 01 15
fitting of bars
To be followed exactly.
Place the bars as shown
in the diagram opposite.
Version ≤ 12 KV
Identical for single---hole U ---fittings
Fit the bars and then the nuts Lock the bolts V for fixing
and bolts. U-- fittings after all the bars
Tightening torque: 28 Nm. are fitted.
Tightening torque: 28 Nm.
Version > 12 KV
Identical for single---hole U ---fittings
Note : fitting is identical
for single---hole or two---hole
U ---fittings.
16 7896929EN revision : 01
V
Fit bars and then nuts and bolts. Lock the bolts V for fixing the
Tightening torque: 28 Nm. U-- fittings after all the bars have
been fitted.
Tightening torque: 28 Nm.
7896929EN revision : 01 17
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18 7896929EN revision : 01
top busbar of a DM1 D DM1 D
Q R
P
DM1 D GBM/GBC
M : spring washer Fitting the busbar.
N : flat style washer it is imperative to assemble the
P : 10.2 dia. hole on GBM / GBC bottom busbar in the right
Q : 11x16 oblong hole on DM1 D direction.
R : keep to the position of the Tightening torque : 28 Nm.
distributor rib
top view
C D
DM1 D GBC or GBM
7896929EN revision : 01 19
reassembly of cubicle F
E
Re---use and replace in the same E’
places the nuts and bolts
recovered during dismantling.
Refit the two front top plates F. Refit the two rear top plates E and
E’.
access to LV
auxiliary connection A C
A
B
A
A
20 7896929EN revision : 01
D
C
After connection, refit the two half Refit the low voltage compartment
cross bars of the low voltage covers C.
compartment D.
(cubicle without LV enclosure)
connection
of MV cables in a DM1 A
clamping
H the tab of part 1 secures part 2.
2
D
7896929EN revision : 01 21
Clamp the 2 front and back
panels E on panels D.
Lock the 8 bolts for fixing panels D.
22 7896929EN revision : 01
fitting the cables
2 cables version + fitting
insulating shield
Install the 2 cables connection R.
Tightening torque : 28 Nm.
Install the cable---bushings on the
cables.
Install the insulating shield
support G (by clamping).
Fix the clamp supports under the
bottom plates. R
installation of fixings
1 : position to be followed
for a correct assembly
2 : fixing is in place 1
7896929EN revision : 01 23
Fasten the first 2 cables to the
connection pad.
Install the cables of phases
2 and 3 in the same way,
as well as the shields.
1 cable version
Install the cable---bushings
on the cables.
Fix the clamp supports under
the bottom plates.
(for insulating shield fitting
see 2 cables version)
Mount the first bottom plate Fix the first cable on the
(phase 1) (4 bolts). connection pad.
24 7896929EN revision : 01
Position the cable---bushing.
Proceed in the same way for
phases 2 and 3.
Install and secure the 3 cables
clamps.
connection
of earthing braids
Connect the earthing braids
to earth bar F at the bottom
of the pan (HM 6x30 bolts).
7896929EN revision : 01 25
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26 7896929EN revision : 01
start-- up and operating instructions
checks before 1
energising
Check that nothing has been left in
the connection compartment.
A
Refit the front panel A in place.
For the DM1--D refit the 2 bolts (1).
Tightening torque : 8 Nm.
voltage indicator
Incoming cubicle :
On energisation of the upstream
part of the installation, the voltage
indicator lamps must come one.
phase balance
adaptater
Note:
the monitoring device is
the same as that used by
the RM6 equipment.
Note:
in the case of a control
between old presence
of tension and new VPIS
to use the adaptater :
Phase comparator of the simplified In phase balance :
51238293 FA type.
H the comparator lamp
does not come on.
In phase unbalance:
H the comparator lamp
comes on.
7896929EN revision : 01 27
feeder disconnector
operating lever position
Position the lever as indicated for Position the lever as indicated for
downward (opening) operations. upward (closing) operations.
Lock the lever insertion point E of Remove the key from B then insert
the feeder disconnector with the it at point C. Unlock then charge
key inserted at point B. the circuit breaker.
(see circuit breaker instructions)
I I
O O
O I
28 7896929EN revision : 01
I
E
B
C
Lock circuit breaker open with key Remove the key from C position
in C position by pressing and insert it at point B.
pushbutton O. Unlock the opening of lever E of
the feeder disconnector.
I I
O O
0 O
7896929EN revision : 01 29
de---energising the load
side of the installation
I I
initial status:
the feeder disconnector is in O O
closed position.
the circuit breaker is closed. I 0
Open circuit breaker by pressing Lock the circuit breaker open with
pushbutton O. key in C by pressing pushbutton O.
E
A
30 7896929EN revision : 01
operating safety
padlocking
1 to 3 padlocks ∅ 8 mm
per locking point.
7896929EN revision : 01 31
keyed interlocks H see instructions for installation
and operation of locking systems
(optional) No. 7896785
H if the locking option is not
chosen at time of order, contact
the Groupe Schneider Electric
service centre. (See the chapter
on groupe Schneider Electric
service centers.)
32 7896929EN revision : 01
maintenance instructions
Never use solvents and alcohol. If the insulating parts are dusty, that
CAUTION We recommend that you inspect you remove the dust using a dry
each compartment (cable, fuse, cloth.
busbar)* at regular intervals
according to environmental
conditions.
example :
In harsher conditions
(aggressive atmosphere, dust,
temperature less than --- 5° C
or greater than 40° C) consult
the nearest Schneider Electric
service centre.
7896929EN revision : 01 33
replacing a voltage Manually extract the voltage
indicator: the switchboard may
indicator module be energised.
on cubicle former
to 0040057L
replacing a voltage C
indicator pack
type VPIS on cubicle
at later date 0040057L
removing
This operation is possible with A
the switch energised. B
Disassemble the 2 screws (A) fixing Extract the voltage indicator pack
the voltage indicator pack and disconnect the connector (B)
at its rear.
fitting On the characteristics label (C) Fit the new voltage indicator
check that the new pack matches pack in the opposite direction
the rated voltage for your network. to disassembly.
H 1,7 kV to 3 kV Tightening torque: 0,1 mdaN
H 3 kV to 7,2 kV
H 10 kV to 24 kV
H front panel cannot be opened or closed H check that the feeder indicator is in earth
position
H feeder disconnector cannot be set to earth position H check that the feeder disconnector is in open
position
H feeder disconnector cannot be set to closed position H check that the feeder disconnector is in open
position
H circuit breaker cannot be operated H see circuit breaker instructions
34 7896929EN revision : 01
options H auxiliary contacts
H low voltage enclosure
(please consult us)
H protection by Statimax or
Vigirack relays or by Sepam
programmable electronic unit
H 1 to 3 voltage transformers
H keyed interlocks
7896929EN revision : 01 35
recovery of SF6 gas
at end of life
for disconnector cubicle
The SF6 must be removed
before any dismantling
operation can be carried out in
compliance with the procedures
described in IEC-- 61634 and A
according to the following
instructions.
The gas must be treated in
compliance with IEC-- 60480.
H volume of gas to be
recovered: 35 litres
H internal gauge pressure:
40 kP
Remove the 3 screws retaining the Drill 2 holes in the filler valve
operating mechanism. safety cap
Cut the wiring to remove ∅ 4 mm, centreline 20 mm,
the operating mechanism. max. depth 4 mm
36 7896929EN revision : 01
CAUTION
C
pump the gas for at least 15
minutes.
7896929EN revision : 01 37
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38 7896929EN revision : 01
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7896929EN revision : 01 39
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40 7896929EN revision : 01
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.
Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rédaction: Service Documentation
http://www.schneider--- electric.com Technique T&D