Syl Lab Us of Mechanical Engineering
Syl Lab Us of Mechanical Engineering
Syl Lab Us of Mechanical Engineering
Ph D ENTRANCE TEST
MANUFACTURING TECHNOLOGY
1. METAL CUTTING THEORY AND PRACTICE
Geometry of single-point cutting tool: Tool-in hand system, ASA system, Significance of
various angles of single point cutting tools, Orthogonal Rake System (ORS), Conversions
between ASA and ORS systems, Normal Rake System (NRS) & relation with ORS.
Orthogonal and Oblique cutting, Mechanics of Chip formation: Types of chips, chip-breakers,
Chip reduction coefficient, shear angle, shear strain, Built-Up-Edge and its effect in metal
cutting.
2. ADVANCED MANUFACTURING PROCESSES
Introduction to solid state welding processes, Advantages and applications and imitations,
Classification of solid state welding processes and describe each processes ,friction welding
processes, advantages ,limitations and applications, processes parameters, Friction welding of
similar and dissimilar metals, Friction stir welding process. Introduction forming processes,
advantages ,limitations and applications, Vacuum forming and hydro forming, advantages and
applications.
3. MICRO AND NANO MANUFACTURING
Importance of Nano-technology, Emergence of Nanotechnology, Bottom-up and Top-down
approaches, challenges in Nanotechnology. Methods for creating Nanostructures; Processes
for producing ultrafine powders- Mechanical grinding; Wet Chemical Synthesis of
nanomaterials- sol-gel process.
4. MANUFACTURING MANAGEMENT
Introduction, Historical perspective of manufacturing management, Competitive priorities
and operational strategy, Functional area strategy and Capability, Case Study. Quantitative
Methods introduction, Time series and moving averages method, Exponential Smoothing
method, Regression Analysis Method, Qualitative Methods. Introduction and History,
Product design and process selection, Capacity planning, Plant location and Plant layout.
5. PRODUCT DESIGN FOR MANUFACTURING AND ASSEMBLY
How Does DFMA Work?, Reasons for Not Implementing DFMA, What Are the Advantages
of Applying DFMA During Product Design?, Typical DFMA Case Studies, Overall Impact
of DFMA on Industry. General Design Guidelines for Manual Assembly, Development of the
Systematic DFA Methodology, Assembly Efficiency.
6. FLEXIBLE MANUFACTURING SYSTEMS
Evolution of Manufacturing Systems, FMS: Definition, objective and Need, FMS:
components, Merits, Demerits and Applications, Flexibility in Pull and Push type. FMS:
Layouts and their Salient features, Single line, dual line, loop, ladder, robot centre type etc.
Processing stations- Machining Centers, Turning centre, Coordinate measuring machine
(CMM), Washing/ Deburring station. Material Handling System Conveyor, Robots,
Automated Guided Vehicle (AGV), Automated Storage Retrieval System (ASRS).
Tool Management, tool magazine, Tool preset, identification, Tool monitoring and fault
detection, FMS: Configuration planning and routing, FMS: Production Planning and Control.